Induction Motor Drives Overview
Induction Motor Drives Overview
Ruggedness
Lower maintenance requirements
Better reliability
Low cost, less weight and volume
Higher efficiency
Also induction motors are able to operate in dirty and explosive environments.
Because of the above said advantages, induction motors are predominantly used in many
industrial applications. But induction motors were used only for applications requiring constant
speed.
DC motors were used for variable speed applications as their speed control is cheap and
efficient when compared to induction motors.
After the advent of power electronic converters, it was able to design variable speed drives
for induction motors. Because speed control of IM using power electronic converters have become
cheap and less costly when compared to dc drives.
Three Phase Induction Motors are of two types: squirrel-case and wound-rotor. In squirrel-
cage, the rotor consists of longitudinal conductor-bars shorted by circular connectors at the two
ends while in wound-rotor motor, the rotor also has a balanced three-phase distributed winding
having same poles as stator winding. However, in both, stator carries a three-phase balanced
distributed winding.
Slip is defined by
and
Motor output torque at the shaft is obtained by deducting friction windage and core-loss torques from
the developed torque.
The developed torque is a function of slip only. Differentiating T with respect to s and equating to zero
gives the slip for maximum torque
Maximum torque is also known as breakdown torque. While it is independent of rotor resistance, Sm is
directly proportional to rotor resistance.
Motor runs in the direction of the rotating field. Direction of rotating field, and therefore, motor speed
can be reversed by reversing the phase sequence. Phase sequence can be reversed by interchanging any
two terminals of the motor.
Sometime, torque is expressed in terms of sm and Tmax, which not only facilitates calculations, but also
enables a quick appreciation of nature of speed-torque characteristics. It is given by
Slot leakage fluxes produced by the current in bar are also shown in the figure. More leakage flux links
with bottom layer than the top layer. Consequently, bottom layer has a much higher leakage inductance
than the top layer. As rotor frequency is high at low speeds, the reactance and impedance of bottom
layer are much higher than the top layer. Therefore, at low speeds highest amount of current is carried
by topmost layer and lowest by the bottom most. Because of unequal distribution of current across cross
section of the bar, effective resistance of rotor is high and starting and low speed performance is
improved. At near full load speed both—frequency of rotor current and leakage reactance are low.
Therefore, current gets equally distributed across cross section of the bar and effective rotor resistance
has a low value. Thus, full load performance is not appreciably affected. The nature of motor speed-
torque curve is shown in (c).
Where
Positive sequence voltages have the same phase sequence as original system, and negative sequence
voltages have opposite phase sequence. It will be assumed here that machine does not have a neutral
connection. In the absence of a neutral connection, zero sequence line voltage becomes zero.
Motor performance can be calculated for positive and negative sequence voltages separately. Resultant
performance is obtained by the principle of superposition by assuming motor to be a linear system.
Positive sequence voltages produce an air-gap flux wave which rotates at synchronous speed in the
forward direction. The positive sequence rotor current and torque are given by (replacing V by Vp in
equation of Ir1 and T in analysis and performance of 3ph IM section)
Negative sequence voltages produce an air-gap flux wave which rotates at synchronous speed in the
reverse direction. The slip is
i.e.,
The negative sequence rotor current and torque are given by (replacing V by Vn in equation of Ir1 and T
in analysis and performance of 3ph IM section)
Torque has a negative sign because for negative sequence voltages the synchronous speed is (-ωms).
The rms rotor current and torque are given by
Single phasing (when supply to any one phase fails) is the extreme case of unbalancing, when Vp = Vn.
At zero speed, s is also equal to sn, consequently starting torque is zero. Speed-troque curves for single
phasing are shown in Fig.(b).
Interaction between positive sequence air-gap flux wave and positive sequence rotor currents produce
positive sequence torque Tp. Negative sequence torque Tn is produced due to interaction between
negative sequence flux wave and negative sequence rotor currents. Interactions between positive
sequence flux wave and negative sequence rotor currents, and negative sequence flux wave and positive
sequence rotor currents, also produce torques. However, these torques are pulsating in nature with zero
average values. The pulsating torques cause vibrations which reduce the life of motor and produce hum.
Equations for rms rotor current and torque suggest that while the torque is reduced, copper losses (and
also core losses) are increased. Thus, the Unbalanced Source Voltages Operations substantially reduces
the motor torque capability and efficiency. To prevent burning of the motor, it is not allowed to run for a
prolonged period when the unbalance in voltages is more than 5%. For the same reason, motor is
disconnected from the source whenever single phasing occurs, unless the single phasing is always
accompanied by a light load.
Interaction between positive and negative sequence components produces pulsating torques with zero
average values. Presence of negative sequence components while reduces the motor torque, copper and
core losses are substantially increased. Consequently, efficiency and motor torque capability are
substantially reduced. When single phasing occurs in the rotor, peak value of steady-state voltage
appearing in open rotor phase may reach values in excess of twice normal.
7th harmonic is a positive sequence harmonic. The 5th harmonic is a negative sequence harmonic. A
positive sequence harmonic m will produce a rotating field, which moves in the same direction as the
fundamental at a speed m times that of the fundamental field. Similarly rotating field produced by a
negative sequence harmonic m will move in the direction opposite to the fundamental at m times its
speed. Zero sequence components do not produce a rotating field.
Slip sm for the mth harmonic is given by
Negative sign is applicable to harmonics which produce forward rotating fields and the positive sign to
those which produce backward rotating fields. Since sm is close to unity, resistance ((R′rn/Sm)) has a
Generally, supply will have odd harmonics. When stator is star-connected triple n harmonics (third
harmonic and its multiples) will not flow. The rms motor current Irms will then be
When motor is delta-connected, triple n harmonics will circulate in delta, but will not flow in the source.
The rms motor phase current will be obtained by
For a given motor torque and power, rms current flowing through the motor has a higher value. Further
due to skin effect harmonic rotor resistance has higher value. Therefore presence of harmonics increase
the copper loss substantially. Core losses are also increased by harmonics. Because of increase in losses,
motor has to be derated in the sense that the power output that can be obtained from machine for the
same temperature rise has to be smaller. The efficiency is also reduced due to increase in losses.
Another important effect of non-sinusoidal supply is the production of pulsating torques due to
interaction between the rotating field produced by one harmonic and rotor current of another harmonic.
Harmonic 5, 7, 11 and 13 are major contributors of torque pulsations.
Motor-Load system with small inertia will draw 5 to 7 times of rated current and can be equipped with
Direct On Line(DOL) starter provided voltage dip not beyond a permissible value.
In a squirrel-cage motor some measures for improvement of starting performance may be taken at
design stage, as in case of high slip, deep-bar and double cage squirrel-cage motors. When needed,
methods employed for starting squirrel-cage motors are:
1. Star-delta starter
2. Auto-transformer starter
3. Reactor starter
4. Saturable reactor starter
5. Part winding starter
6. AC voltage controller starter
7. Rotor resistance starter is used for starting of wound-rotor motor
In this method, an induction motor designed to operate normally with delta connection is connected in
star during starting. This allows reduction in stator voltage and current by 1/√3. Since motor torque is
proportional to the square of stator terminal voltage, starting torque is reduced to one-third. A circuit
for star-delta starting is shown below. Circuit breakers CBm and CDs are closed to start the machine
with star connection. When steady-state speed is reached CBs is opened and CBr is closed to connect
machine in delta.
Auto-transformer Starter:
Reduced voltage for starting can also be obtained from an auto-transformer. For a secondary to primary
turns ratio of aT, motor terminal voltage and stator current are reduced by a T. This reduces the current
drawn from supply by a2T. Since torque is proportional to the square of motor terminal voltage, it is also
reduced by a2T. After the motor has accelerated, it is connected to full supply voltage. An auto-
transformer starter circuit is shown below. First, CBs1 is closed followed by CBs2. When motor has
accelerated to full speed, CBs2 is opened and CBm closed. Now CBs1 is opened to disconnect auto-
transformer from the supply.
In both, star-delta and auto-transformer starting methods, changeover from low voltage to full voltage
connection disrupts the flow of stator current and stator field collapses. To avoid this a closed-circuit
transition scheme for an auto-transformer starter is shown in Fig. (b). It employs three circuit breakers:
CBs1, CBs2 and CBm. First CBs2 is closed to close the star point connection of the auto-transformer.
CBs1 is closed next. This completes low voltage connection of auto-transformer and the motor starts.
After steady-state speed is reached, circuit breaker CBs2 is opened. Motor now runs with the upper part
of auto-transformer phase windings in series with the stator. Windings simply function as series
reactors. Now circuit breaker CBm is closed, which bypasses series reactors and connects motor directly
to the supply.
Since most of the rotor copper loss occurs in external resistors, rotor temperature rise during starting is
substantially lower compared to starting methods described earlier. Important feature of this Starting
of Induction Motor Drives method is that the starting torque and torque-to-current ratio are high. It is,
therefore, suitable for applications requiring fast acceleration, frequent starts and stops, starting with
heavy load, and starting with high inertia load.
Regenerative braking
Plugging or reverse voltage braking
Dynamic (or rheostatic) braking further categorised as:
ac dynamic braking
self-excited braking using capacitors
dc dynamic braking
zero sequence braking
Regenerative Braking:
The power input to an induction motor is given by
where Φs is the phase angle between stator phase voltage V and the stator phase current Is. For
motoring operation Φs < 90°. If the rotor speed becomes greater than synchronous speed, relative speed
between the rotor conductors and air-gap rotating field reverses. This reverses the rotor induced emf,
rotor current and component of stator current which balances the rotor ampere turns. Consequently,
angle Φs becomes greater than 90° and power flow reverses, giving regenerative braking. Magnetizing
current required to produce air-gap flux is obtained from the source. The nature of speed-torque
characteristic is shown below.
When fed from a source of fixed frequency, regenerative braking is possible only for speeds greater than
synchronous speed. With a variable frequency source it can also be obtained for speeds below
synchronous speed. Main advantage of regenerative braking is that generated power is usefully
employed and main drawback being that when fed from a constant frequency source, it cannot be
employed below synchronous speed.
Motor performance can be calculated with the usual equations with s is replaced by sn or (2 — s).
As shown in Fig. (a), torque is not zero at zero speed. When used for stopping motor, it is necessary that
the motor should be disconnected from supply at or near zero speed. This makes it necessary to use an
additional device for detecting zero speed and disconnecting motor from supply. This Braking of
Induction Motor Drive is suitable for reversing the motor. As motor is already-connected for operation in
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reverse direction and torque is not zero at zero or any other speed, motor smoothly decelerates and then
accelerates in the reverse direction. A large rotor resistance is employed so that the characteristics have
a negative slope, and thus, drive is steady-state stable as shown in fig (b).
In this method, mechanical energy supplied to the rotor, either by active load or from kinetic energy
stored in motor and load inertia, is converted into electrical energy and wasted in rotor resistance.
or connecting it with another machine phase (Fig. (c)). The two connections of Figs. (b) and (c) are,
respectively, known as two and three lead connections. When connected to a 1-phase supply, the motor
can be considered to be fed by positive and negative sequence three-phase set of voltages. Net torque
produced by the machine is sum of torques due to positive and negative sequence voltages. When rotor
has a high resistance, the net torque is negative and braking operation is obtained. The motor analysis
for two and three lead connections is done as follows:
Two Lead Connection: Assume that phase A of a Y-connected motor is open circuited. Then IA = 0 and
IC = -IB. Hence positive and negative sequence components Ip and In, respectively, are given by
Although the values of positive and negative sequence components of current are equal, the
corresponding torques are not. The nature of speed-torque curves for positive and negative sequence
currents, and net torque are shown in Fig. (b). By suitable choice of rotor resistance, braking torque can
be obtained in the entire speed range. As the rotor resistance required is large, ac Dynamic Braking of
Induction Motor can only be used in wound-rotor motors.
Three Lead Connection: Here two phases of Y-connected motor winding are connected in parallel in
series with the third phase (Fig. 6.15(c)). Let phases A and B be connected together, then
In contrast to two lead connection, here magnitude of positive and negative sequence components of
voltage are equal and not the positive and negative sequence components of currents. Positive and
negative sequence parts of the circuit are independent, and therefore, there is no restriction imposed on
negative sequence component of current by positive sequence part of equivalent circuit. Thus higher
braking torques are obtained (compared to two lead connection) at high speeds. The nature of speed-
torque characteristic with this connection is same as shown in Fig. (b).
Any inequality between the contact resistances in connections of two paralleled phases reduces the
braking torque and can even lead to motoring torque, as the condition tends more towards two lead
connection with increasing resistance in one of the two phases (as rotor resistance employed is less than
the two lead connection). Therefore, two lead connection is generally preferred in spite of its low torque.
Main application of single-phase ac braking is in crane hoist.
(b) Self-Excited Braking Using Capacitors : In this method three capacitors are kept permanently
connected across the motor terminals. Values of capacitors is so chosen that when disconnected from the
line, motor works as a self-excited induction generator. Braking connection is shown in Fig.(a) and self-
excitation process is explained in Fig.(b) for no load condition. Curve A is no load magnetization curve of
the machine at a given speed, and line B represents the current through capacitors, given by
Capacitors supply the necessary reactive current for excitation. Operation occurs at point C which is the
inter-section of two characteristics. When speed falls, value of E for the same magnetization current
falls and the new magnetization characteristic a is obtained. On the other hand slope of E
vs Ic characteristic increases giving new characteristic b . Intersection of two curves now occurs at c.
Thus, reduction in speed while shifts the magnetization curves downward, slope of capacitor voltage vs
current curve increases. At certain critical speed, which is usually high, two curves fail to intersect and
Sometimes external resistors are connected across stator terminals to increase braking torque and to
dissipate some generated energy outside the machine. Construction of Fig.(b) is valid only for no load
operation. For more accurate analysis, motor impedance drops should be considered. This scheme is
rarely used, as braking torque drops to zero at a speed which is usually high.
(c) DC Dynamic Braking : It is obtained when the stator of an induction motor running at a speed is
connected to a dc supply. Two commonly used connections, two and three lead, for star and delta
connected stators are shown in Fig below.
A method of getting dc supply with the help of a diode bridge for two lead connection is shown in Fig.
DC current flowing through the stator produces a stationary magnetic field. Motion of rotor in this field
induces voltage in the rotor winding. Machine, therefore, works as a generator. Generated energy is
dissipated in the rotor circuit resistance, thus giving Dynamic Braking of Induction Motor.
(d) Zero Sequence Braking : In this braking, three stator phases are connected in series across either a
single phase ac or a dc source as shown in Fig. (a). Such a connection is known as a Zero Sequence
Connection, because currents in all the stator windings are co-phasal. The mmf caused by co-phasal (or
zero-sequence) currents produces a magnetic field having three times the number of poles for which the
machine is actually wound. With an ac supply, resultant field is stationary in space and pulsates at the
frequency of supply. With dc supply, resultant field is stationary in space and is of constant magnitude.
An important advantage of this connection is the uniform loading of all stator phases. The nature of
speed-torque curves for ac and dc supply is shown in Fig. (b). With ac supply, braking could be used only
up to one-third of synchronous speed. However, braking torques produced by this connection are
considerably larger than motoring. Motor essentially works in regenerative braking. For motors with
low rotor resistance, a significant part of generated energy is recovered. Unlike ac Dynamic Braking of
Induction Motor, it does not require large rotor resistance, and therefore, can be used both—with
squirrel-cage and would-rotor motors.
With dc supply, braking is available in the entire speed range. It is essentially a dynamic braking as all
the generated energy is wasted in rotor resistances. Switching arrangement, from normal three-phase
to zero sequence operation, is extremely simple when motor has a delta-connected stator.
SPEED CONTROL:
Stator Side
Stator voltage control
Variable frequency control
Stator current control
V/f control
Changing the number of poles on stator
Rotor Side
Rotor resistance control
Injecting emf in the rotor
Or
In low slip region (S.X2)2 is very small as compared to R2. So, it can be neglected. Soequation 1 becomes,
From equation 2, it is clear that any reduction in supply voltage will reduce the motor speed. But
from equation 3, it is seen that any reduction in supply voltage will reduce the torque [Link] in this
method of speed control, torque reduces when supply voltage reduces. Hence this method is used in
applications where torque demand reduces with reduction in [Link] general, this method can be
used for small range of speed [Link] this method of speed control, the slip increases at low
speeds. Hence the efficiency of the drive reduces.
Examples: Fans and pump drives.
The variation of motor voltage is obtained by ac voltage controllers. AC voltage controllers convert
fixed ac to variable ac with same [Link] this method produces harmonics in the output and
the power factor is [Link] harmonic content increases and power factor decreases with decrease
in output voltage. Hence the torque produced by the motor reduces.
This method is used in applications like fans, pumps and crane drives.
The circuit for star connected ac voltage controller feeding a 3 phase induction motor is
shown in Fig. 4.1
From the above equation 4, it is clear that changing the supply frequency will change the
synchronous speed and hence the rotor speed.
Emf equation in ac machines is given by,
The above equation 5 states that the flux φ will be constant if V1 and f are kept constant.
If frequency is reduced with constant V1, then the flux φ increases. Hence the core gets
saturated. This will increase the magnetizing current of the motor. Hence power
losses increased and efficiency decreases. It also produces noise.
Here K is a constant and Ls & Lr’ are the stator and stator referred rotor inductances.At high
frequencies, the value of (Rs / f) will be very much less than 2π (Ls+ Lr’). So (Rs / f) can be neglected and
hence the torque equation becomes,
From equation 7, it is clear that if the ratio (V / f) is kept constant, the motor can produce a constant
maximum torque, Tmax. i.e constant torque operation.
At low frequencies (when speed is reduced), the term (Rs / f) will be high and it cannot be
neglected in equation 6. Hence the motor torque [Link] is because of the fact that the flux
reduces as the frequency is decreased as per equation 5.Hence if maximum torque needs to be
maintained constant at low speeds, then (V / f) ratio must be [Link] to base speed (or
rated speed), the supply voltage will be maximum and it cannot be increased further. Therefore,
above base speed, the frequency is changed by keeping supply voltage [Link] this will
decrease the maximum torque produced by the motor as per the equation 7.