Manual 3104B R PDF
Manual 3104B R PDF
2
∙ Easily redone in the field by the technicians from Alfa Instruments In practical applications, the mechanical leveling factors,
if the system is to be modified. alignment, vibration, and the load cells themselves limit the
number of divisions at 10,000 under ideal conditions or 5,000 in good conditions
3.7 FILTERS conditions, or 3,000 under usual conditions for commercial scales.
The signal from the Load Cells consists of a main part Therefore, the system error attributable to the instrument can be
proportional to the applied weight, and components due to vibrations considered null.
mechanics of the load or structure and resulting oscillations from
impact of weight against the scale. It is also possible for interferences. 3.10 KELVIN TYPE CONNECTIONS
if the cell cables are installed near sources of Load Cells are devices with low electrical resistance.
electrical noise, the grounding is not sufficient, there were transmitters For example, in a typical installation with 4 cells of 350 ohms in
of nearby radio, or even guided by the power cables In parallel, the resistance (DC) of the set is 87.5 ohms. If the cable of
of the network. conventional 4-wire connection shows loop resistance (forward +
The equipment consists of: with 1 ohm, we will already have an error of 1/(87.5 + 1) = 1.13%, that is
∙ High-efficiency filter sequence, implemented to obtain 34/3,000 divisions, unacceptably degrading the precision of
stable readings and quick responses; set.
∙ 1 network filter; In short lengths of cables with the appropriate gauge, without connections.
∙ 2 radio frequency differential filters; unstable, the drop in excitement due to the cable can be taken in
∙ 2 common mode analog filters for medium frequency; account in the system calibration. However, its variation with
∙ 1 low-frequency differential mode analog filter; temperature and the increase in contact resistance of connections
∙ 1 fixed digital filter with low frequency hardware; with oxidation. In cases where:
∙ Filter parameters stored in non-volatile memory; ∙ distance of the cells to the instrument > 5 meters;
∙ 1 software digital filter, type IIR (Infinite Impulse Response), ∙ there will be intermediate connections (box of junction
with programmable cutoff frequency and stabilization time, balancing is an intermediary connection;
through selection during calibration, of 10 possible options: ∙ the cable is subject to temperature variations (exposed to
0 to 9 ; sun or in refrigerated areas;
∙ Fast and stable reading in operations as diverse as ∙ there is a limitation on the cable gauge;
weighing of: large silos, receiving platforms of it becomes necessary connections to 6 wire type Kelvin, which work from the
material, scales for live animals (cattle), etc. following form:
∙ Optional: Custom implementation of a digital filter by ∙ 2 wires carry the excitation current (+E/-E);
software, in order to meet the system's needs (option 9). ∙ 2 wires sense the exact voltage at the terminals of the cells (+S/-S);
∙ 2 wires bring the signal produced by the cells (+I/-I).
3.8 PROTECTIONS The information of the voltage present in the cells at the other end
In addition to the environmental protections and against interferences described the cable is compared with a standard and the regulator circuit provides the
previously, the equipment has various electrical protections increase in excitement necessary to compensate for the total of
against losses, always maintaining the exact value on the Load Cells.
∙ short circuit in the cells, any combination of wires with each other For installations in explosion risk areas, barriers are used.
or to the land; of intrinsic safety (zener barriers), which limit energy
∙ excessive tension at the input of cells, which can occur provided in such a way as not to allow ignition in case of short circuit or
when the cell cable is disconnected from the junction box, accidents.
or by mistake in the connections; These barriers pose considerable resistance, in the order of
∙ direct or reverse voltage spikes induced in long cables or tens to hundreds of ohms, in series with the cell cables. The
with intermittent connections; the stability of this resistance is much lower than the orders of magnitude
∙ electrostatic discharges; of modern load cells' accuracy. Therefore, é
∙ voltage spikes, oscillations, and intermittent network connection. the use of 6-wire connections is essential.
The Mod. 3104 B has connections with 6 wires with regulation < 0.01% in
The protections work both on the signal lines and on the sensor lines. excitement. Even this minor regulation error is compensated in the
of excitation. The equipment can operate with an electrical network from 90 to ratiometric conversion. The +/- sensor inputs and +/- signal are from
130 volts (180 to 260 V). The internal linear power supply is well regulated and does not very high impedance (gigaohms), minimizing the losses due to
presents reading changes between these extremes. resistance. The excitation capacity supports up to 6 cells of 350
ohms or 12 of 750 ohms in parallel.
3.9 ACCURACY
The Mod. 3104 B can operate with up to 60,000 divisions, in such a way 3.11 CUT LEVELS (SET-POINTS)
stable, loyal and reliable. This acuity is possible due to In automatic weighing systems, there is a need to activate
ratiometric A/D conversion process with auto-zero cycles and commands when the weight reaches predetermined values. These
internally keyed auto references and high components values are called SET-POINTS.
stability. ∙ It has 3 programmable digital SET-POINTS, up to 1 by 1
The sensitivity specifications (min. 0.2mV/increment), noise step
input (< 0.5/ 60,000 divisions), zero stability (< 0.05/ ∙ It has 1 digital SET POINT, which activates when the value in
o and calibration (< 0.3/60,000 div/ C and
60,000 div/ C) o < 1.2/60,000 the counter is around zero. This range of operation is
div/year), as well as intelligent software filtering, allow programmed in the EMPTY item of programming functions. Ex.
ensure fidelity in 60,000 divisions.
3
EMPTY = 100 kg, the setpoint output will be active in the range that 3.12 SERIAL COMMUNICATION
corresponds 0 ±100 kg; ∙ Allows point-to-point serial communication network connections.
∙ Values stored in non-volatile memory, not allowing point (star) or multipoint (clothesline);
that are lost when the equipment is de-energized; ∙ Connection through internal terminals, via sealed cable gland,
∙ Activation, upon reaching the SET-POINT, of the respective output through a pair of wires and the grounding;
through optical couplers internal to the instrument, whose ∙ Selectable electrical standard via internal jumper between RS-
the function is to isolate the electrical noises generated in the relays by it 232 or RS-485;
activated; ∙ Protection circuit of the RS-485 line mounted on the board itself;
∙ Galvanic isolation of the signals that the instrument sends. ∙ RS-485 line balancing resistors mounted on
What does it mean that there is no path for electric current between the own board, and connectable via internal jumper;
Instrument and the relays, isolating including power supply and ∙ Distance of 10m in RS-232 and 1200m in RS485 with line
earth. For this reason, there is a need for a power supply balanced and armored;
separated for the lowly; ∙ Total operation of the instrument via serial communication network,
∙ Built optical couplers with 150 mA drivers, not independent of the keyboard/display set for operations
having internal relays; places;
∙ Optional: Interconnection with the Mod. 4404 Relay Box from Alfa ∙ Communication protocol Alpha Instruments type Poll-Select,
Instruments, with their own power source and 1-pole reversible relays, with a transmission rate of 19200 bauds, 8 data bits, 1
2A capacity with internal spark suppression, and stop bit without parity, allowing for fast interconnection and
external visual indication of activated relays; security, of up to 99 transmitters as slaves, in network
∙ Has o hysteresis resource in activation e multipoint supervised by a master equipment,
deterioration of the cut levels, applicable when the product allowing complete operation of weighing over long distances;
in the weighing process, there are fluctuations due to its own ∙ Optional: Interconnections via DB-9 or DB-25 connectors;
movement. These oscillations can cause the closure ∙ Supply of equipment and/or programs to execute the
intermittent of the relays when the weight is in the vicinity of function of the network master, as well as its accessories (PC-AT
set point value. For example: When programming a value of compatible + RS-232/RS-485 converter or Concentrator of
HYSTERESIS at 2%, with a set-point of 100 kg, the respective Data Alfa Instruments.
The relay will be activated when the weight reaches the set-point value. ∙ Optional: Implementation upon request, of the most protocols
However, it will only reopen when it is below 98 kg; used by the P.L.C.s, or specified by the client, with rate
∙ Programmable hysteresis from 0 to 99% of the SET-POINT value; communication of up to 19200 bauds;
∙ You can use any of your SET-POINTS as an alarm.
Example: in the filling of a reservoir or packaging one can 3.13 OPTICAL ISOLATOR INTERFACE
o
use the 1 SET-POINT to control the feed valve It has 4 optoisolated outputs, with a capacity of 150 mA with option.
of large flow to accelerate the operation, and the final dosage to be 1 - 28 VAC/DC max, option 2 - 127 VAC/DC max. isolated
made by theo2 SET-POINT with a smaller valve for fine adjustment. triggered by previously programmed set-point values and
As a safety measure, the 3 SET-POINT is usedoas an output is active when the Transmitter is showing zero±
alarm, above the programmed level but before overflowing, the value programmed in the EMPTY function. The coding of the outputs is:
to avoid a catastrophic situation in the case of the valves of N0A: Set-point output 0 (output controlled by
dosage will suffer from flu; N0B: indication of zero )
∙ Programmable LOCK function, so that once exceeded N1A: Output of set-point 1
one of the Set-Points, the triggered output did not disarm at N1B:
return of the weight, even going back to zero; Output of set-point 2
∙ Unlocks under command and can be individually programmed to N2B:
each SET-POINT; Output of set-point 3
∙ Inversion of programmable outputs, enabling activation N3B:
or the deactivation of the outputs upon reaching the SET-POINTS. In 3.14 OTHERS
high-responsibility systems must anticipate what will happen ∙ Watchdog circuit for automatic unlocking;
if, for example, burning the fuse of the network that supplies the ∙ Non-volatile memories of the EEPROM type, which dispense with the use
equipment. Immediately the outputs associated with it will of batteries and have data retention for up to 100 years;
disarm. If the disarmed position means that the valves of ∙ Programming values via keyboard/display set,
if the openings of a container are left open, it may occur through the combination of just 2 keys.
catastrophic overflow. For this reason, it is safer to do ∙ There are still in the bus of the printed circuit board.
as the deactivated outputs mean closed valves; some general use signals, with small capacity for
∙ Visualization of the state of each SET-POINT in the set current. They are:
keyboard/display through LEDs under the label LEVEL, that +5: 5 internal volts
they will be illuminated when they reach their programmed values. Note: +10 10 internal volts
The inversion of the relays does not invert the logic of the indication on the panel; 2 x GND: Internal ground
∙ Extremely fast output activation (< 35 ms);
∙ SET-POINTS with reference to the value presented in the set Specifications:
∙ Food:
keyboard/display, thus allowing it to be activated by gross weight or
110/220 VAC (+18/-20%) selectable 60Hz through
no net weight, according to the condition of the equipment. from the internal key to the equipment;
∙ Consumption: 15 VA maximum
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∙ Internal fuse: 0.25A c/ tempo: < 1.2 / 60,000 div/year;
∙ 1.8 kg ∙ Maximum linearity error: < +/- 1 / 60,000 div.;
∙ Dimensions:
∙ Maximum repeatability error: < +/- 1 / 60,000 div.;
230 x 180 x 80 mm
Environmental Protection Degree:
∙ Noise referred to the input: < 0.5 / 60,000 div.
∙
∙ Excitation voltage: 10 VDC +/- 2%;
IP555 with the cables properly sealed in the grommets.
∙ Regulation of excitation with load (0 to 6 cells of 350 ohms)
cables
∙ Minimum signal for 1 division: < 0.01%;
0.2mV ∙ Conversion type: ratiometric signal/excitation;
∙ Calibratable signal range: ∙ Conversion ratio error: < 0.12 / 60,000 div.
0.2 mV/V to 10 mV/V;
∙ Conversion speed: 60 c/s;
∙ Motion detection:
∙ o
Max. number of stable increments on the display: 60,000;
2 divisions/second;
∙ Captureable weight range: ∙ Common mode error rejection: > 160 dB;
TARE function: ∙ Noise rejection at 60 Hz: > 200 dB;
100% of the planned capacity;
dead weight ∙ Retention of calibration data and parameters in the EEPROM:
200% of the scale (in setup); 100 years
∙ Speeds: ∙ Precision of internal calculations: 24 bits with floating point;
Analog to Digital Conversion
60 conversions/second;
Transmission of weight indication via serial channel: Operational:
12.5 values/second - minimum achieved, ∙ Choice of STEP: 1, 2, 5;
with the Alfa Instruments network, having as ∙ No of DIVISIONS: any amount between 0 and 60,000;
master a PC-AT 486 microcomputer
compatible, with a 50 MHz clock. ∙ CAPACITY: any numerical value between 0 and 99,999
regardless of the position of the decimal point (for example, 099.99 ton.)
∙ Dimensions:
(3);
230 x 180 x 80 mm
∙ Ambient temperature: ∙ CALIBRATION WEIGHT: any numerical value between 0 and
o capacity(3);
Work: -5 a + 45 C
o ∙ Calibrable signal from the cells: from 0.2 mV/V to 10 mV/V;
Storage: -25 to +70 C.
Available Settings: ∙ Dead weight range capturable by the TARA: 100% of capacity
from the balance;
∙ Interconnection with relay box Alfa Instruments model 4404;
∙ Dead weight range capturable by the setup: > +/- 200% of the scale
∙ Packaging in explosion-proof box and with
Zener barriers (Stahl imported with PTB certificate); from A/D converter;
∙ Number of increments of the A/D converter: 65535 (16 bits);
∙ Panel assembly using a dedicated kit;
∙ Interconnections via external connectors; ∙ Minimum signal value for 1 usable increment: 0.2mV;
∙ Without the display/keyboard set for long operations. ∙ Autozero capture range: +/- 2% of the Capacity;
Precision:
∙ Cells connected to 6 wires, ambient temperature -5 to +45 C, o
calibration of 2mV/V for 60,000 divisions, 60 Hz(2);
∙ Zero stability: < 0.1 / 60,000 div / C; o (2) For operation at 50 Hz, there is a need for a change to the
∙ Stability of calibration: transformer and the internal crystal. Consult the factory;
c/ temperature: < 0.3 / 60,000 div/ C; o The setup must be programmed coherently.
5
4 INSTALLATION 6-wire connection
4.1 GENERAL
The Model 3104 B Weighing Transmitter Indicator can be +S
AM
installed outdoors. Cover is recommended to avoid incidence +E
VM
direct sunlight to avoid impairing the visibility of the LED display
CELL
BLD
green, and reduce exposure to ultraviolet rays, which could dry out the +I
VD
plastic material of the box in the long term.
- I
BR
Install 2 L-shaped hooks (3.2 mm gauge) spaced 206 mm apart. -E
PT
horizontal. The instrument fits over the hooks through 2 -S
CZ
holes in the upper rear. This method maintains the seal
IP55 and does not require breaking the seals for equipment removal.
It is available as an optional kit for built-in panel assembly.
The connection cables to the network and to the cells must be of the insulated type.
4-wire connection (only for short distances)
inside the spring screws type engagement and turn ¼ turn. Caution: CZ
do not force the plastic screws. When properly activated, the
the engagement is smooth.
Note: There are 2 pairs of holes intended for the seal wires Note: The shielding of the Load Cells cable is normally
anti-fraud. Opening is only possible by breaking the seal. isolated from the body of the same. Therefore, it is not enough to ground the
equipment. There is also a need to ground the body of the
4.2 ELECTRIC GRID Load Cells, what is generally done along with the structure
The network cable connection is made at terminals inside the box. where they are mounted.
Although the equipment works without grounding, it is recommended.
connect the ground wire to the pin indicated on the network terminal label, to Whenever possible, prefer connections to 6 wires up to the
operator safety and Load Cells. point as close as possible to the load cells.
Check if the 110/220V switch is positioned correctly.
network fuse 0.25 A for 110V or 220V is only available with If a 4-wire connection is used, it is necessary to short-circuit VM with
the opening of the equipment. AM, and PT with CZ, as shown in the figure above.
Tighten the nuts of the cable glands after connections and check if the
cables remain immobilized.
6
Terminal arrangement on the base plate of the 3104 B
4.4 SERIAL COMMUNICATION NETWORK In the RS232 electrical standard (selected via the jumper)
Taking as a basis the Alfa serial communication network SERIAL) or Weight Transmitter Indicator model 3104 B
Instruments, which are multipoint, use RS- as the electrical standard. can only be connected to a master device. O
485, your protocol is of the Poll-Select type, and the Indicator the communication protocol remains the Poll-Select type.
Weighing transmitter model 3104 B will always be a slave,
to connect it to the network, proceed as follows:
∙ On the main board, place the serial jumper in the 485 position;
∙ As the a connection will be of the clothesline type (multipoint), the
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4.5 SET-POINTS
The following figure presents some modes of interconnection with
external devices (e.g. Programmable Logic Controllers)
PLCs, relays, etc.). The output interface has 150 mA drivers.
(up to 127 VDC/AC) with optical couplers.
8
9
5 OPERATION I accept when o display was presenting o value
5.1 GENERAL accumulated)
The Weighing Transmitter Indicator Mod. 3104 B is operational. The limits of action are:
very simple. It has only 4 keys: ZERO, TARE, LEVEL and ∙ ZERO: ± 2% of the scale capacity (manual or
NOW. automatic)
∙ ZERO: It must be pressed when the accumulation of waste ∙ TARE: 100% of the scale's capacity.
or rain causes zero deviation. On the counter, there are 10 green LEDs, with the following
∙ TARA: Subtract the existing weight on the scale and indicate '0' on the messages
visor. From this act, the reading will be Net Weight. ∙ It lights up when the weight is stable and there is no
∙ ZERO+TARA = DESTARA:Cancel the memorized value of tare discount. It means that the read value corresponds to
return and read. Gross weight on the display. Press first GROSS WEIGHT;
zero place and, holding it tight, press TARA. The ∙ ®O¬: Indicates that the scale is stable and the GROSS WEIGHT is
Mod. 3104 B accepts new TARE while reading Weight equal to zero;
Liquid if the successive Tara option is enabled. It is ∙ LIQ: Lights up when the weight is stable with the discount
it is necessary to DETACH in order to then acquire a new TARA. of the terrace. It means that the read value corresponds to WEIGHT
∙ LEVEL: It should be pressed when there is a need LIQUID;
to reprogram features of the 3 existing set-points. Note: While the weight is in motion, none of the
∙ ZERO+LEVEL = UNLOCK: Unlocks the set points that messages above will be lit up;
be programmed with the lock option, that have TOTAL: Lights up when the display is showing the value
exceeded the set-point values (lock), and that are accumulated, blinks once when accepting a totalization of
below the programmed hysteresis. weighs and blinks continuously when accumulation buffer
∙ NOW: It must be pressed when the operator has the is full.
need to accumulate weight (total). The weight presented ∙ LEVEL 1,2,3: They light up when the indication value of the
it will only be accumulated if: the scale is not in motion, counter for greater than or equal to the scheduled values in the
this weight has not been totaled yet, the value is not negative and respective set-points;
did not exceed the capacity of the internal buffer. When the ∙ R/T: Indicate the state of the serial communication network.
Transmitter accepts accumulation the TOTAL led blinks once While the instrument is receiving or sending data,
and with a full buffer it blinks continuously; the R or T LEDs are lit, respectively;
∙ LEVEL+ACCUM.= TOTAL READ: Allows the presentation of the When the applied weight exceeds the Scale's Capacity, the
value up to the accumulated moment. This value has a maximum of the display will show the message Sobr (= overload). If it is
8 significant digits, and due to the display having only 5 superior to the point of saturating the conversion circuits will appear
digits this is presented automatically in 3 phases message SAtu (=saturated). These messages also apply
(TOTAL --- = XXXX --- XXXX). for negative weight (when removing the bucket from a scale
∙ ZERO+ACUM = CLEAR ACCUMULATOR: Allows you to clear the we will have a negative weight indication, or after taring a package
totalization buffer. This key set will only be and remove it from the system).
10
The indication of negative weight is made by the central segment (-) of set-point adjustment (has the same type of driver at the output) and neither
leftmost digit. By using the tare, weights can be obtained. it has a warning LED on the display.
negatives up to 100% of the scale's capacity. When the equipment enters Set-Point Adjustment mode, the
For values up to -9999, the indication is normal. From -10000 to -19999 the exits of the same, for security reasons (e.g.:
signal - will appear joined to the digit 1. From -20000 onwards the overflow, etc.) will be set to set-point mode
The display will flash alternately (-) and the weight value. activated, regardless of the indication of actual weight. Upon concluding the
Flashing does not mean error, but just a resource to override the signal. adjustment of the same, the equipment will return to putting the outputs of
negative to the available 5 digits. When the applied weight is set-point in the actual operating state (linked to the indication
superior to the capacity of the scale, the display will show a message of weight). The set-point adjustment options are:
Sob (= overload). If it is above the point of saturation the ∙ SETP1;
conversion circuits will display the message SAtu (= saturated). ∙ SETP2;
These messages also apply to negative weight (when removing the ∙ SETP3,
the bucket of a scale will indicate a negative weight, or what the weight values of the set-point represent. The respective
after taring a package and removing it from the system). optoisolated outputs are activated by the passage of net weight
The indication of negative weight is made by the central segment (-) of by the programmed set-point, individually.
leftmost digit. By using the tare, one can obtain weights All the above parameters can be programmed through the
negatives up to 100% of the scale's capacity. keyboard/display set and/or via the protocol of
For values up to -9999 the indication is normal. From -10000 to -19999 the serial communication Alfa Instruments (see attached document).
signal - will appear united to the number 1. From -20000 onwards the
the display will flash alternately (-) and the weight value. The flashing 5.4 CALIBRATION AND PROGRAMMING
it does not mean error, but just a resource to override the signal The operations described below affect the weight reading.
negative to the 5 available digits. to execute them, it is necessary to break the seal and open the lid of the
Mod. 3104 B, to have access to the key C. This one is located.
5.2 ACCUMULATOR positioned directly on the display/keypad board.
The Weighing Transmitter Indicator 3104 B has a function of The Mod. 3104 B is factory supplied with calibration close to the
weight accumulator with a storage limit of 8 digits data provided by the buyer or, in the absence of this data, adopts
(99999999) already considering the position of the decimal point. A if a standard value(4).
operation is performed using the "ACUM" key with return of Even if the provided data is accurate, it is necessary
correct operation with momentary activation of the "TOTAL" LED. proceed to initial calibration after the installation of the cells
The operation cannot be carried out when: the Transmitter load, to compensate for the effects of natural tolerances of
if it has shown accumulated value, negative weight on the display, already misalignment, leveling, sensitivity, and other deviations.
if the current weight is accumulated or if it has a full buffer (led In summary, the CALIBRATION process consists of making sure that
"TOTAL" flashing continuously). When a weight is the system reads exactly zero when empty, and exactly the weight
correctly accumulated, the next totalization can only be of calibration with it loaded.
it was done: the weight is removed and the indication is around The C key is also used to access the programming for
zero±value programmed in the EMPTY function and after another one has been set funções: DEGRAU, CAPACIDADE, PESO DE CALIBRAÇÃO,
You have carried out the Tara operation and the placement of weight. It should be AUTO ZERO
observe that the programming of the operating range of the set-point 0 DIRECT READING, HYSTERESIS, IRL, LOCK1, LOCK2
(EMPTY function) directly influences the release of a new TRAVA3 is EMPTY.
accumulation.
When there is a need to present the total accumulated 5.4.1 DEFINITION AND EXPLANATIONS OF TERMS AND FUNCTIONS
You must press the keys 'LEVEL+ACCUM'. Due to the value
accumulated has 8 significant digits for presentation in DECIMAL PLACES = position of the decimal point on the display.
the counter will be done in 3 phases automatically. the choice is only at the visual level on the display. All calculations
When there is a need to clear the accumulation buffer Two microcontrollers are made in floating point with 24 bits.
the keys 'ZERO+ACUM' should be pressed, as long as it is displayed
it is presenting the accumulated value. STEP= how many units the last digit advances in each
If the display is presenting the accumulated value and you wish to step. 1, 2, and 5 are available. Example: 15 kg scale with
to present the weight again, it is necessary to call the reading 5 grams means step = 5, that is, advances: 0, 5,
keys "LEVEL+ACCUM". 10, 15, 20, etc. If it were in increments of 2 grams, the step would be = 2 and
would advance 0, 2, 4, 6, 8, 10, 12, etc. and if it were by 0.5 grams in increments of 0.5 grams
5.3 LEVEL ADJUSTMENT (SET-POINT) the step would also be = 5 and would advance 0.0, 0.5, 1.0, 1.5, 2.0, etc.
The entry into set-point adjustment mode is made using the key
LEVEL, when activated for more than 2 seconds. The options
possible adjustments are presented in the attached flowchart.
the equipment has three isolated outputs with drivers, for
interconnection with external devices (e.g. RELAYS). These outputs
are controlled by programmed weight values in the option
SETP1, SETP2, SETP3. Note: the set-point output 0 o
(4)Degrau = 1, Capacidade = 5.000 (n divisões = 5.000), Peso
it will be active when the display value is at zero±the value 5.000 Kg
programmed in the EMPTY function, and there is no programming in the mode of Filtro = 5, Setup de -0,25 mV/V a +3 mV/V.
11
CAPACITY = maximum weight measured by the Transmitter. If it is SETUP = internal operation that initializes the EEPROM, defines the
applied weight greater than the CAPACITY the display will show gain of the instrumentation amplifier cancels the offsets of
message Sobr (overload) or SAtU (saturated). system cancels the dead weight of the equipment and positions the band of
The capacity is freely selectable and can be programmed from 0 to work of the A/D converter to maximize accuracy. For
99999, and not necessarily a round number (it is valid, because execution of the SETUP requires more knowledge
example, 03333). Naturally, coherence is necessary between the deep insights about the system, reserved for Alfa technicians
Capacity and Calibration Weight (which cannot be greater than the) Instruments. The SETUP menu is password protected.
capacity).
Note: The capacity of a weighing system is not equal to AUTO ZERO= cancellation of residues with the equipment of
sum of the load cell capacities. It must be discounted empty weighing. The capture range is +/- 2% of the capacity of the
the dead weights of the structure, plates, etc. and foresee clearance to avoid scale. In programming one can choose to:
mechanical overloads on the Load Cells. manual: executed by the ZERO key;
For example, a rectangular weighing platform of automatic: that occurs without operator interference whenever
capacity = 1,000 kg will have 4 cells of 500 kg; although the sum the scale is not in motion and the variation is slow;
of cells resulting in 2,000 kg it is necessary to anticipate the concentration of both (manual + automatic), or
load on one side of the platform, and its own weight. In this disabled.
for example, the amount to be programmed in Mod. 3104 B is 1000.0 for
reading with 10000 divisions per degree = 1, or 01000 for 1000 TARE = chooses the type of operation that involves the tare. The operation
step divisions = 1. with successive tare allows the tare operation several times,
There is a need for the A/D converter setup to be compatible with the without the return to gross being mandatory. Very useful, for example,
capacity to be used. The Mod. 3104 B is supplied with setup in the mixture of various materials in a container, controlled by
of weight. One can subtract the weight of the container through the first
general use, which meets most practical applications. In case the tare operation. After this, add material A in the quantity
calibration attempts show message ERROR 2, ERROR 6 or necessary. Through the second tare operation, it is deducted
ERROR 9, please contact the factory. besides the weight of the container, the weight of material A. One can then
add material B and so on. When the
No OF DIVISIONS = CAPACITY / STEP. This division is operation requires a return to raw before accepting
made automatically by Mod. 3104 B, therefore there is no a new operation, this function is disabled. Another function
o
specific programming for N DIVISIONS, and this will not be Important related to TARA is the memorization of the current value.
necessarily a round number (multiple of 100). Example: from Tara. With this, if the equipment is turned off when there exists
DEGRAU = 2, CAPACIDADE = 09750®N DIVISÕES o = 4875. a tare value in operation, it is possible that, when reconnected, this
The number of divisions depends on the format with which the Capacity value to be recovered and automatically discounted, making it
is typed. Examples: that the equipment returns exactly to the conditions it was in
Degrau = 1, Capacidade = 020.00 ® 2,000 div. when turned off. It can be used in the same example as the tare
Degrau = 1, Capacidade = 20.000 ® 20,000 div. successive. While weighing B is in progress, if it is
Degrau = 5, Capacidade = 0.2000 ® 400 divided. interrupted by a power failure, it is possible that, upon
In summary: disregard the decimal point and the zeros to the left and returning to the same, the equipment continues weighing material B
divide the capacity by the step. from the point where it stopped, without the need to empty itself
Note: The position of the decimal point is defined in the CAD item (decimal places. container and restart the operation from the beginning.
decimals) and cannot be changed when entering the capacity. Due to the existence of a limitation of the component in the number of
Therefore, if the point is not in the desired position, reprogram. tare storage operations (approximately 750,000
the decimal places. times), it is advisable to disable this feature when not
if necessary, or when the number of tare operations is
CALIBRATION WEIGHT = previously measured weight that will serve high.
from standard to system calibration. The exact value is arbitrary,
since known, is less than the system's CAPACITY. FILTER = choose a cutoff frequency e o time of
Despite the Weighing Transmitter Indicator Mod. 3104 B stabilization of the digital filter by software. The Mod. 3104 B is
Accept, it is not advisable to use weights less than 40% of the provided with 10 choices (see specifications).
scale capacity, for reasons of extrapolating the errors of Other choices can be implemented upon request. Consult Alfa.
linearity, repeatability, creep and hysteresis of Sets Cells Instruments.
Load + structure. The ideal range is between 70 to 100% of
system capacity. It is observed a great ease ADDRESS = program the address that the Transmitter Indicator
provided by the Alpha Weighing Transmitter Indicator The weighing model 3104 B will have in the serial communication network.
Instruments Mod. 3104 B in relation to automatic indicators With this, it is possible to connect it as a slave to a network.
common that require the weight to be a defined value (10.00 multipoint. Programming of any address between is allowed
or 20.00 or 50.00, etc.). With Mod. 3104 B you can use a 00 and 99 for the equipment.
any object - for example weighing 53.275 kg - weigh it in
a previously calibrated scale (or calibrate it against standards HYSTERESIS = hysteresis value (Percentage of the value
recognized) and use it as Calibration Weight. The format of set-point programmed). This value corresponds to a part of
being typed in programming follows the same criteria value of set-point that is deducted from this, after passing the
exemplified above. net weight by the scheduled point, to avoid that in small
12
weight fluctuations do not exist a switching of the output ∙ If during the selection of options in the AUTOZERO functions
optoisolated. Example: AtZ
if SETP1 = 1000 kg and HST = 10%, the output will be activated when the (End), HYSTERESIS (HST), RELAY INVERSION (IrL),
net weight for equal to or greater than 1000 kg and deactivated when LOCK 1 (tr1), LOCK 2 (tr2), LOCK 3 (tr3), EMPTY and
the weight is less than 900 kg. DIRECT READING (LEITURA DIRETA), the Mod. 3104 B remains more
after 30 seconds without a key being pressed, it will return.
IRL = type of contact. This option defines how the output will be active. automatically to weight reading mode, discarding the
This type can be NF (normally closed), it deactivates the output. choices made and returning to previous values. In the
when the net weight passes the set-point, or NA calibration and setup operations do not receive feedback
(normally open), activates the output when the net weight exceeds automatic.
by the set-point. The chosen option configures the three ∙ To enter Programming mode, press the C key for 2
outputs. seconds.
∙ To enter the CALIBRATION item (CALIb), press the key
TRAVA= TR1, TR2 and TR3 - type of actuation. Option 0 (®) for 2 seconds.
set the output as trigger without lock, that is, activate the ∙ The C key goes through the flowchart vertically (¯) passing to
exit when the net weight passes the programmed point and the next function also works as 'ENTER' to give
deactivates when the weight is less than the programmed amount, deducted the input to a choice or value.
hysteresis. ∙ The key (®) moves horizontally across the flowchart, activating the
Option 1 sets the output as a trigger with a lock, that is, selected functions with the C key, and in the functions where
the output is active when the net weight passes the programmed point enter values makes the next digit blink.
and is deactivated only through a key command, when the weight ∙ A the (-) key scrolls through the choices in the functions of
liquid is below the scheduled weight. Programming, and increments the values of the digit that is
blinking.
EMPTY = function where the area of operation is programmed around ∙ The options for choice during the programming of a function
zero (liquid or gross) of the zero set-point output. EX. EMPTY=100 are represented by a number that will be flashing
kg, the set-point will be activated in the indication range of 100 kg to while advancing with the key (-). Upon reaching the desired one,
-100 kg. accept it by pressing the C key. The chosen value is no longer
to blink e remains fixed for 2 seconds. A follow
DIRECT READING = function that shows the result of the conversion automatically the display returns to the name of the function that
A/D not displayed directly, without calculations or filtering. just chose. To proceed to the next function,
Very useful for deployment and maintenance diagnosis. press C again.
system. ∙ If it is necessary to enter the CALIBRATION (CALIb) item to
change only one parameter, there is no need to
6 CALIBRATION AND PROGRAMMING PROCEDURE retype all the others.
∙ In any function, the digit subject to choice will always be
Attached is the Calibration Flowchart, Programming blinking.
The Setup. A copy of this is affixed inside the box. ∙ The systematics are similar to those usually found in wristwatches.
of the equipment. All the functions described below can be digital.
programmed through the keyboard/display set and/or through
of the serial communication protocol Alfa Instruments, via a Function CALIb (= calibration): Press (®) for 2 seconds to
master equipment of serial communication network (see activate it. This option allows the modification of the parameters of
attached document). calibration of the equipment, described below. The display starts to
∙ The Mod. 3104 B is provided pre-programmed and show the function CAd(=decimal places).
calibrated according to provided data, or, in the absence of these, with
default values. The following items may be Function CAd (= decimal places): Activate with (®), choose with
accessed/altered without affecting the calculations of the (-).
AUTOZERO, TARE, FILTER Options:
NETWORK ADDRESS 0 = 00000
TRAVA2, TRAVA3, EMPTY, as well as DIRECT READING. 1 = 0000.0
The others remain internal to the Calibration item: HOUSES 2 = 000.00
DECIMALS, STEP, CAPACITY WEIGHT DE 3 = 00.000
CALIBRATION, WITHOUT WEIGHT, WITH WEIGHT AND SETUP. 4 = 0.0000
modification of any of these does not require
necessarily a new calibration. Before returning to Note: The decimal point is only visual. All internal calculations
weight indication mode, o equipment, makes a are made with 24-bit floating point.
consistency of the programmed data. If they are
coherent, the message 'CErtO' will be presented by some Accept with the C key. The chosen option remains fixed for 2
moments on the display, then returning to the mode of seconds. Next, the display returns to the function name. Continue
weight indication. Otherwise, a code is indicated for with the C key.
error, returning after this, to the first item of the calibration, in order to
13
Function dEG (= degree): Activate with (®) and use the key (-) to CALIBRATION scheduled. Only after the mechanical stabilization of
choose between: Even on the scale, press the key (®); the display will show “_
1 (reading 0, 1, 2, 3, 4...) for a few seconds then returning to the message
2 (reading 0, 2, 4, 6, 8...) CPESO. This means that obtaining the weighing parameter,
3 (reading 0, 5, 10, 15, 20...) Regarding the scale with calibration weight, it was carried out with
success by the instrument. Continue with the C key. If instead
Accept choice with the C key. The selected value remains 2 Thus, displaying the message Error 3 means that the system is
fixed seconds and the display returns to the function name. Continue with unstable due to vibration, wind, friction, etc. and the operation was not
the C key. accept. Press the C key until you reposition yourself in CPESO,
correct the failure, and then press the key (®) to repeat the
Function CAPAC (= capacity): Activate with (®) and use key process. If Error 6 appears, check the connections of the cell
o that will be blinking. Move to the digit
(-) to correct the 1 digit the loads are correct, or if the calibration weight added to the weight
next with (®) and hit it with (-). Proceed until the last one The system dead weight is not greater than the capacity of the load cell.
digit. If there is a mistake, one can circle up to the digit to be Repeat the CPESO process. If the errors persist, contact the
corrected using (®) without losing the others. If necessary, Alfa Instruments.
change only one digit, the others will be accepted as they are.
When the display shows all the correct digits (it doesn't matter SETUP function (= calibration setup): Activate with (®). In
whichever is blinking), the C key will accept. The value next, the message '00000' will appear on the display, indicating that
It will remain fixed for 2 seconds, with the display returning to the name. the equipment is waiting for the correct password to be entered
of the function. Proceed with the C key. enter this item. This password exists to protect against a
o of divisions that the Mod. 3104 B will work with is
Attention: The number improper programming, the fundamental parameters for fidelity of the
calculated by the following equation: [n o of the divisions = equipment. It should only be carried out by personnel authorized by
capacity/step]. Where the capacity is the number without a decimal Alfa Instruments.
typed. For example, if step = 1 Pressing the C key will perform all calculations.
Typed capacity 01.000 we will have 1000 divisions necessary for the operation of the equipment, according to the
Typed capacity 1.0000 we will have 10,000 divisions parameters programmed in the function CALIBRATION(CALIb). Cases
Entered capacity 100.00 we will have 10,000 divisions the same are consistent, the equipment will present in
Entered capacity 0.0100 we will have 100 divisions your screen shows the message 'CErtO' for a few moments, returning
Typed capacity 0100.0 we will have 1000 divisions after this to the weight indication. In case of problems occurring,
Note: The position of the comma can only be changed in the FUNCTION HOUSES Error X will be indicated, where X can take the values of:
DECIMALS (CAd).
∙ 1- If the weight applied to the item CPESO is less than or equal to
PECAL function (= calibration weight): Adjust in the same way weight applied to item SPESO;
what capacity, described above. Note: the calibration weight does not ∙ 2- If the number of increments generated by the programming of
it can be greater than the capacity value. If this happens, to items dEG, SPESO, and CPESO, are higher than the possible ones
ending the CALIBRATION(CALIb) function, an Error message will appear to be generated during the calibration, by the equipment;
9. The entered format of the calibration weight follows the guidance ∙ If the entered calibration weight is greater than the capacity
a CAPACITY function (CAPAC). There is typed.
the need for both to be in the same format, as the Mod. Errors 4, 5, or 7 may appear in the case of the instrument.
3104 B analyzes the value without considering the comma, as if it were not there. with problems. If they occur, contact Alfa Instruments.
there was. Proceed with the C key.
ATZ function (= auto zero): Activate with (®) and select with (-).
SPESO function (= without weight): Before entering this item, Options: 0 = automatic and manual disabled;
make sure there is no weight on the system and that the 1 = only automatic;
accessories that are part of the dead weight should be in their places 2 = only manual;
of work. Only then press the key (®); After this, the display 3 = automatic and manual active.
will show "_ _ _ _ _" for a few seconds, then Accept with the C key. The chosen option remains fixed for 2
returning to the SPESO message. This means that obtaining the seconds. The display then returns to the name of the function. Continue
weight parameter, regarding the empty scale, was carried out with with the C key.
success by the instrument. Proceed with the C key. If instead
there, showing the message Error 3 means that the system is Function tAr (= tare programming): Activate with (®), choose
unstable due to vibration, wind, friction, etc. and the operation was not com (-).
accept. Press the C key until it is positioned again in SPESO, Options Next step Stored star
correct the failure, and then press the key (®) to repeat the 0 No No
process. If the message Error 6 appears, check the connections 1 No Yes
of the load cell are correct, or if the dead weight of the system 2 Yes No
it is not greater than the capacity of the load cell. Repeat the process
3 Yes Yes
of SPESO, after the problem has been corrected. If the errors persist,
contact Alfa Instruments.
Accept with the C key. The option remains fixed for 5 seconds. The
the visor returns to the function name. Continue with the C key.
CPESO function (= with weight): Before entering this item,
make sure the scale is loaded with the WEIGHT OF
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Function FIL (=filter): Activate with (®), choose with (-).
Function tr3 (= lock 3): Activate with (®) and choose with (-).
FIL = Stabilization time +/- 2d Frequency Options: 0 = lock when reaching setpoint no. 3 disabled;
cut
1= lock on reaching setpoint number 3 activated.
0 off Accept with the C key. The chosen option remains fixed for 2
1 0.032 sec 15 Hz seconds. The display then returns to the function name. Continue
2 0.090 sec 10 Hz with the C key.
3 0.25 sec 5 Hz
LEitd function (=direct reading): Only visualization of
4 0.50 sec 2 Hz
operation. Press C to exit.
5 1 sec 1 Hz After this, the equipment will indicate on its display the measure of
6 3 sec 0.5 Hz weight that will be on the scale, coming out of programming mode.
7 4 segments 0.4 Hz
8 6 seconds 0.25 Hz
9 special implementation
Accept with the C key. The chosen option remains fixed for 2
seconds. Next, the display returns to the function name. Proceed
with the C key.
Function END (= address): Activate with (®) and use the key (-) to
correct the 1odigit that will be blinking. Move to the next digit
com (®) and correct it with (-). If there is a mistake, it can be circled.
up to the digit to be corrected using (®) without losing the others.
If necessary, change only one digit, the other will be accepted
How are you? When the display shows the correct digits
(doesn't matter which one is blinking), accept with the C key. The value
it will remain fixed for 2 seconds and the display returns to the name
of the function.
HSt function (= hysteresis): Activate with (®) and use key (-) to
correct the 1odigit that will be flashing. Move to the next digit
correct it with (-). If there is a mistake, it can be circled.
up to the digit to be corrected using (®) without losing the others.
If it is necessary to change only one digit, the other will be accepted.
how are you. When the display shows the correct digits (not
it doesn't matter which one is blinking), the C key will confirm. The value
will remain fixed for 2 seconds, with the display returning to the name
of the function. Proceed with the C key.
IrL function (= relay logic): Activate with (®) and select with
( - ). Options: 0 = normally open relay output;
1 = normally closed relay output.
Accept with the C key. The chosen option remains fixed for 2
seconds. The display then returns to the function name. Continue
with the C key.
Function tr1 (= lock 1): Activate with (®) and choose with (-).
Options: 0 = lock disabled upon reaching setpoint number 1;
1= lock activated when reaching setpoint number 1.
Accept with the C key. The chosen option remains fixed for 2
seconds. Then the display returns to the function name. Proceed
with the C key.
Function tr2 (= lock 2): Activate with (®) and choose with (-).
Options: 0 = lock when reaching setpoint number 2 is off;
1= lock when reaching the setpoint number 2 engaged.
Accept with the C key. The chosen option remains fixed for 2
seconds. The display then returns to the function name. Proceed
with the C key.
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