General Specification
Distribution Transformers
Contents
1. Scope...................................................................................................................................................................2
2. Standards...........................................................................................................................................................2
3. Technical Specification...................................................................................................................................2
4. QA Requirement..............................................................................................................................................6
5. Testing and Commissioning.................................................................................................................. ......6
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1、Scope
1.1 Application
This document specifies the standard requirements for the design, manufacturing, testing, delivery to site,
site erection, site testing, commissioning and handover of Distribution Transformers that is small
transformers below 3150 kVA.
2、Standards
2.1 Regulations, Specifications and Standardization
The distribution transformer and the installation thereof shall comply with the latest editions (current at the
time of Tender) of all relevant National and International Standards, including but not limited to:
GB 1094.1-2013 (Equivalent to IEC60076-1）：Power transformers Part 1: General
GB 1094.2-2013 (Equivalent to IEC60076-2）
：Power transformers Part 2: Temperature ris
GB 1094.3-2013 (Equivalent to IEC60076-3)：Power transformers Part 3: Insulation levels, dielectric tests and
external clearances in air
GB 1094.4 (Equivalent to IEC60076-4)：Power transformers Part 4: Guide to the lightning impulse and
switching impulse testing - Power transformers and reactors
GB 1094.5 (Equivalent to IEC60076-5)：Power transformers Part 5: Ability to withstand short circuit
GB 1094.7 (Equivalent to IEC60076-7)：Power transformers Part 7: Loading guide for oil-immersed power
transformers
GB 1094.10 (Equivalent to IEC60076-10)：Power transformers Part 10: Determination of sound levels
GB/T 6451：Technical parameters and requirements of oil-immersed power transformer
GB/T 4109：Insulation bushing with AC voltage higher than 1000V
GB 2536：Unused mineral insulating oil for electrical fluids, transformers and switches
SPE-EE-0002：Aurecon Engineering Standard for Training, Testing and Commissioning
2.2 Certification obtained by the manufacturer
ISO9001：Quality Management
ISO14001：Environment management
ISO45001：Occupational health and safety management
3、Technical Specification
3.1 Design Criteria and Material of Construction
The detailed technical requirements of the transformer are stipulated in the Technical
Datasheet.
3.1.1 General
Except where more rigorous values are stated elsewhere in the tender document, the maximum allowable
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values for voltage and current harmonics as specified by NRS 048 shall be assumed as standard operating
conditions, with the transformer design incorporating mitigation measures toreduce thermal effects as well
as power quality both up and downstream of the transformer.
3.1.2 Core and Windings
The winding shall be either copper or [Link] insulation shall be uniform (fully insulated) irrespective
of the earthing topology,that is no insulation grading allowed.
The coil clamping shall be arranged to compensate for any shrinkage of insulation which may occur.
The coil shall be treated to prevent corrosion and the Contractor shall provide details of how coils can be
replaced if necessary.
3.1.3 Fault Withstand Capability
The transformer(s) shall withstand, without any injurious effect, all stresses produced when a through fault of
the level mentioned in the Technical Datasheet is maintained for one second.
The fault level shall NOT be reduced by series connected devices.
3.1.4 Transformer Losses
Transformer loss standard according to GB/T 6451.
3.2 Manufacturing and Construction Details
3.2.1 General
Unless specified otherwise elsewhere, transformers with a rating of up to 315 kVA shall be hermetically
sealed. Transformers having a larger capacity shall be of the free-breathing type in accordance with GB/T
6451.
3.2.2 Interchangeability
All transformers of any one type shall be identical and interchangeable with one another at short notice. No
alteration to control circuits shall be permissible for this purpose except by means of built-in terminal boards
fitted with links for effecting the alteration. All parts are to be made accurately to dimensions so that any
corresponding part will be interchangeable and any spare part will fit into place without need of adjustments.
Where similar equipment has previously been supplied, components shall interchange with those on
previous contracts, unless otherwise approved.
3.2.3 Connections and Wiring
All connections shall be securely fastened to ensure good electrical conductivity without abnormal localised
temperature rise.
All power connections to be made to the transformer shall be onto copper, or tinned copper flags or studs.
Care shall be taken to thoroughly check all power connections ensuring that terminations are secure,
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correctly designed and free from possible oxidation or corrosion.
All connections and wiring (Power and Control) shall be copper and suitably rated. All terminations shall use
an appropriate brazed or crimped accessory for termination. Pressed tube type accessories are preferred.
Hydraulic crimping shall be used for all round conductors of cross sectional area in excess of 16 mm². The
use of stamped, folded, split-barrel type lugs is prohibited.
All insulation used on electrical conductors/connectors, wiring and cabling shall be flame retardant type and
shall be from low toxicity, non-halogenated materials.
3.2.4 Transformer Oil
The transformer shall be provided and delivered with the required quantity of insulating oil. The transformer
oil shall comply with the requirements of GB 2536.
3.2.5 Oil-level Gauge
Oil-level gauges shall be flush-mounted with the gauge glass securely attached to the tank throughout its
length by means of a metal shroud. Unprotected glass tubes are not acceptable.
3.2.6 Buchholz Relay
Buchholz relay shall be of the double float or bucket type and shall be of approved before manufacture.
The gas release cock for the relay shall be placed within easy reach from ground level and connected to the
relay by small-bore non-ferrous tubing. The sight window of the relays shall be readily visible from ground
level. The relay shall be fitted with tripping and alarm contacts to give off alarms associated with gas
accumulation, pressure surges and low oil levels. It shall be so designed that the relay can be mechanically
operated for testing purposes.
3.2.7 Silica-gel Breather
Silica-gel breathers shall have a window for inspection of the condition of the silica-gel and oil cup or other
device to prevent continuous contact of the silica-gel with the air outside the transformer.
3.2.8 Neutral Earthing
Neutral earthing shall be as indicated elsewhere in the technical datasheets.
3.2.9 Neutral Earthin Bonding and earthing terminals
Two suitably rated main earthing terminals or clamps, welded to the transformer frame, shall be provided,
preferably as close as possible to the primary and secondary conductor termination points. All conductive
parts of the transformer assembly shall be galvanically connected to this terminal. For installations that are
specified to be EMC compliant, bonding conductors internal to the transformer enclosure, as well as external
conductors, should be of solid rectangular or braided construction instead of round conductors.
3.2.10 Mechanical Strength and Construction
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Transformers shall be of robust manufacture adequately designed and manufactured to withstand electrical
fault forces and normal mechanical forces experienced in transport, installation, operation and removal.
Particular attention shall be paid to all core clamping arrangements.
The minimum plate thickness to be used for any purpose (e.g. cable box, cover) shall be as detailed in the
Technical Datasheet.
3.2.11 Lifting Lugs
Lifting lugs shall be provided in accordance with GB 6451.
3.2.12 Tap Changer
Off-Load tap Changer.
3.2.13 Power Cable Termination Boxes
Cables to be accommodated will be according to the Technical Datasheet.
The gland plate/section of the cable box is to be flat, with no lips protruding inwards to hinder gland affixing.
The gland plate shall be a bolted removable plate.
3.2.14 Welding
All welding is to be of a recognised standard, suitably cleaned and ground to present a neat appearance and
of adequate mechanical strength to withstand without damage the forces/pressures caused by internal
faults.
3.2.15 Dial-Type Thermometers
Which will be used to measure the oil temperature at the top of the tank.
3.2.16 RTD Type Temperature Transmitters RTD
A Resistance Temperature Detector (RTD) type head-mounted temperature transducers complete with RTD
and head shall be fitted in a Thermometer pocket. This instrument shall be wired to the Instrument
Termination Box.
3.2.17 Sound Level
During the design and manufacturing stage of transformers, care shall be taken to limit transformer
noise and vibration to the level at present being attained in good practices.
3.2.18 Rating Plates and labelling
All rating plates and labelling shall be made of aluminium and be engraved with black letters on normal
aluminium colour background.
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3.2.19 Transformer Enclosure
The transformer, in its enclosure, shall be supplied with a longitudinal skid underbase and hauling eyes.
No aluminium material or aluminium rivets shall be used in the construction of the enclosure.
Painting of the enclosure shall be as per the specifications in the Technical Datasheets and shall
comply with all the relevant standards.
4、QA Requirement
4.1 General
Quality of the complete assembles of the distribution transformer shall comply with the Engineering
Standard SPE-EE-0001 'General Specification'.
5、Testing and Commissioning
5.1 General
Testing of the transformer shall comply with the specifications as set out in the Standard Specification
SPE-EE-0002 'Training, Testing and Commissioning'.
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天通地润·厚积博发
沈阳天通电⼒设备有限公司
SHENYANG TIANTONG ELECTRICITY EQUIPMENT CO.,LTD.
First Factory：中国·辽宁沈阳市苏家屯区迎春街 219 号 110101
No.219 Yingchun St, Sujiatun District,Shenyang,LiaoNing,[Link]
Second Factory：中国·辽宁沈阳市苏家屯区清州街 3 号 110101
No.3 Qingzhou St, Sujiatun District,Shenyang,LiaoNing,[Link]
Sales center：中国·辽宁沈阳市沈河区⻘年⼤街 51 号 10 层 110000
No.1003 51 Qingnian St,Shenhe District,Shenyang,LiaoNing,[Link]
电话：024-89808899/89808833
传真：024-89808555
E-mail:tt@[Link]
Http:[Link]
