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Rebar Couplers: Quality Manufacturing Guide

EC Precision manufactures high-quality rebar couplers for reinforcement bars, offering a variety of sizes and customizations to meet client demands. The couplers are produced in compliance with industrial standards and undergo rigorous testing and inspection processes to ensure durability and reliability. The manufacturing process includes raw material inspection, CNC machining, and final marking for traceability.
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0% found this document useful (0 votes)
53 views6 pages

Rebar Couplers: Quality Manufacturing Guide

EC Precision manufactures high-quality rebar couplers for reinforcement bars, offering a variety of sizes and customizations to meet client demands. The couplers are produced in compliance with industrial standards and undergo rigorous testing and inspection processes to ensure durability and reliability. The manufacturing process includes raw material inspection, CNC machining, and final marking for traceability.
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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EC PRECISION

EC PRECISION

1. Description of Rebar Couplers

We manufacture high quality Rebar Couplers which can be used in coupling the
reinforcement bars. ECP offers a variety of Rebar Couplers which are manufactured
using fine metal, which ensures high strength to our products. Rebar Couplers made
by us are available in different sizes and specifications and also it can be customized
one our client's demand. Durability and reliability are some of the features, which
has helped our organization to establish ourselves as leading Rebar Couplers
manufacturers and suppliers in India. The Rebar Couplers has been designed to meet
the requirements of the construction. These Rebar Couplers are manufactured from
high-quality materials that are sourced from trusted and reliable vendors and
manufactured at our premises using quality tested components in compliance with
industry quality standards.

2. Industrial Standard

Rebar couplers are right now manufactured as per the standard IS 16172:2014 and
Clint’s requirement.

3. Standard Sizes

Following sizes of couplers are manufactured

Upsetting Thread Rebar Coupler


Dia of Outer Dia Length Thread ( mm)
Rebar
Ø16 26(25) 40 M20 x
2.5(M17.5x2.5)
Ø18 29 44(36) M22 x 2.5
Ø20 32 48 M24 x 3.0(M20.7X2.5)
Ø22 36 52 M27 x 3.0
Ø25 40 60 M30 x 3.5(M25.8X3.0)
Ø28 44 66(56) M32 x 3.5
Ø32 50 72 M36 x 4.0(M32.8 X 3.0)
Ø36 56 80 M39 x 4.0
Ø40 62 90 M45 x 4.0

4. Types of tests
4.1 Static Tensile Test
4.2 Slip Test
4.3 Cyclic Tensile Test
4.4 Low Cycle Fatigue Test

5. Raw Material

The Mild Steel (EN 8) hot rolled round bars in various size are used to manufacturing the rebar
couplers and its properties as mentioned below

Chemical Compositions
Spec. C% Si% Mn% P% S% Cr% Cu% Al% Fe%
Min. 0.040 0.05 0.70
EC PRECISION

Max. 0.045 0.35 0.90 0.04 0.04 -- -- -- Remain


Mechanical Properties
Spec. Hardness(BHN) Tensile Yeild Elongation Impact (Charpy
Stength(Mpa) Strength(Mpa) % V Notch) in J
Min 175 600 365 16 ---
Max. 255 700 -- -- ---

6. Inward Inspection

All the received materials are inspected Dimension, Identification, Qty and color coding etc. 3.1
Material Test Certificates are reviewed against the Heat No. of the raw material such as Chemical
properties, Mechanical properties when required test samples are cut from the raw materials and
sent to Accredited laboratories and tested chemical properties.

7. Cutting:

Accepted raw materials are cut in the circular saw machine with the machining stock by using
automatic cutting machine.

8. Machining

After cutting of raw material the coupler is machined in CNC Tuning centre. Ref below picture for the
machining sequences
EC PRECISION

9. In process Inspection

During machining operation couplers are Inspected randomly for following parameters Visual,
Length, Diameter, Thread. if any Non conformity found in the coupler during inspection and lots
are segregated physically and take the appropriate corrective action.
EC PRECISION

10. Marking

All the couplers are marked by Mechanical engraving or Laser marking as per the customer
requirements.

Each reinforcement coupler are indelibly and clearly marked indicating the class designation and
nominal size and grade of reinforcing bar for which it is intended. The manufacturer or supplier shall
mark the reinforcement coupler in such a way that all finished reinforcement couplers can be traced
EC PRECISION

to the original cast from which they were made along with the date of manufacture. We are given to
our purchaser for tracing the reinforcement couplers to the cast from which they were made. Each
coupler are identifiable by marks/ brands which indicate the name of the our brand name.

11. Final Inspection.


12. Surface Protection.
13. Backing

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