rPC.

11, VU,LO IH (I\)

1 II r \11 I I l;\1111 D

TllAN THA I PERI YAR GOV T INST ITUT E OF TECH NOLO GY

(Affiliated To Anna University)
VELLORE, TAi\llL NADtl-632 002

INTl:RNSIIIP RL:PORI 1:,1) ON

"MANUFACTURING, ASSEMBLING & TESTING OF 11 KV

CIRCUIT BREAKERS & SWITCHGEAR PANEL BOA RD''
INTERNSHIP CARRIED OUT AT

THE MYSO RE ELEC TRIC AL INDU STRI ES LIMIT ED

(Government of Karnataka Unde11aking)
Tumkur Road, Yeshwanthpur. Bangalore-560 022

oi"
Submitted in partial fulfillment of the requirements for the a\\ard ofdegrl..'I..'
BACHELOR OF ENGINEERING IN
ELECTRICALAND ELECTRONICS ENGINEERING
SUB'.\1ITTF.D BY,
- -- ---
NAME REGISTER NO
CHANDRU S
513122105007
NARESH KANNAN 1\1
513122105033
I
513122105047
SARAVANAN K
- - - -:, I _, 1__ I O:,-05,_
- ""\ ')J
;

VASANlll S

Under 1he Guidance of:

Mr. P TIIIMi\1ANNA
DGM (Project:, & Co-ordination!,...,,(,\''-''--°J)
:,..tr I Limitl!d. [Link]...--560 022

1
 1111 \11I1. 1\IIIED
TPGIT, VELLORE (TN)

rin: i\l\ SORE ELEC TRIC AL INl)USTRIF:S LIMI TED

( ( Jl)\ l'lllll1l' 11l llr K,[Link] l lltkrtaking)
I11rnl-.u1 l{llad. \ l'~l111 anthpur. Ibngalorl'-560 022

I\ 11 R\~II IP ( 0\11'1.1- 110\ ( UU IFI( .\I I•.

!his i-. to certify that CIIANDRU S (513122105007), NARE

SH KANNAN M
(51'1122105033). SARAVANAN K (513122105047), VASANTH
S (513122105052) of
"Tl IA~T ll,\I PERIYAR GOVERNMENT INSTITUTE OFTECHNO
LOGY" (Affiliated
to \nna L'ni, ersit) ). Ve Ilore, Tamil Nadu - 632 002, has completed
internship in our company
from 07-07-2025 to 23-07-2025.

I he internship titled "Manufacturing. Assembling and Testing of 11

KV Circuit breakers and
S\\ itchgear Panel Boards" has Completed under the guidance of Mr.
P THIMMANNA. at
7 hl' t-. 1~ sore Electrical Industries Limited, Yeshwanthpur, Bangalore-56
0 022.

Mr. P THIMMANNA
DGM (Projects & Co-ordination)
MEI Limited, Bangalore-560 022

2
 1111 ,,1111,1111 I) ll'C.11,\111.()HI fl'\)

Tit\ '\ll'II \I PFRnAI{ (;O\'EI~NMENT INSTI I l ·1 t,, <H

TEClll\OLOGV
( \flil1at..:d to \1111<1 u11i\cr'iit))
\dim..:. lamil 11adu-(i32002

DFP \RI \tF\ r OF ELECTRICAL\;\'I) ELECTRONICS E~GI;\ EERI\(,

2025-2026

STUDENT'S DECLARATION

\\e. CIIANDRU S (513122105007). NARESII KANNAN M (5111221050)'1).

SARA\ ANAN K (513122105047), VASA NT II S (513122105052). 6th-semc-.te1·
undergraduate students of Electrical Engineering at TIIANTIIAI PERIYAR
GO\'F:RNMENT INSTITUTE OF TECIINOLOGY. Vcllore. hercb) ckclarc that the 1\url-.
pre:-ented in this internship rerort is our original \\Ork. undertaken during our internship ,\l
\1~ -.ore l·lectricals lndustries Limited. Bangalore. Karnataka.

The ,nformntion contained in this report is based on our practical c,rL)~ure. [Link]
cng.1gemcnt \\ ith \ nrious departments and facilities. and imohement in different ncti\ 1tie-, a11d
prt)CCs..,cs at \1ysore I lcctricals lndustries Limited. \\'e hme taken utmo'>t care in presc:-ntin!.!
.tCLUrate and original information gathered during our internship period.
All the information, data, and findings mentioned in this report are genuine and based on our
personal e,pericncc during the internship.

[Link] I: flANLJAI UIO

1)..\11 :
.- -- -- -- -- -- -- -- -- -: : 11'(,l'I, [Link]{ E (TN)
1111 ,11111,1 111n

\( "· '\O\\ I ,El>C EM 1•:NT

1 l\ sore Electrica ls I ndustrics Limited
)· . .. h. . . •
""' "''uld Ilk,· tn ,''-l't\.'ss 1111r sim·i:1t' l'l,llillllk lll ·tunity to undergo 111tc1 ns Ip training i
I . n
l\,lllf,tlo1 c. ~.11 n,11:ika 1111 pI1n id int• ll" "1th l 111: nppoi
: . . . , l.!"-l1cril.!ncc, ant we ga111cd valuahl.C
tlli.'11 O,ICl'llll.',I 1\tl),llll/,\l ll)I\. It "·"' ,I pil.',ll 11.:,1111111g • . . ,
, . .. • .. 1I c, 110 .,url.! ,n tht.: f 1cld of electrical
.,.n,n,l'-·dgc .,l,11111 111d11,11 ,.II I,11,ll'""'-'' .int 1 pI,H.:t1c,
l'lll'llh'l'l 11\g
th
\\ ,. -.·,pIr~s 1iuI d.:.:p-:,1 thanb for thl.!, aluabk guidance provided by e following members
1,1 lht' i11-l11,11:,:

\11 I' I hi111ma1111a 1)(,\1 (Prni.:u-, & Co-ordination). Mr. Sharanap pa (DGM Works
&
(AM Purchase) . Mr.
1'1odu,·ti11111. \11 1),1\\nnd l\;11 ,, 1DC,\l C)ualil) & lesting). Ms. Kccrthi
l'r,1hh.1k,11 ( \\1 \1..u11111i...1 \11 \laniu1w1ha (,\i\1 l·nginecri ng). Mr. Girish. Ms. Rekha (AM
Mr.
l'l.1 , , l \11 L11r.1111.11.tl1 tpl.11,ng). \11. ~.111sh (CI PI). 1\1r. J\shok (Works & Wiring).
K11t,1 ,\. \ 11 l h,111dru l \ H. \'( ·1~ ,\ssembl )). 1\1r. Shiva Kumar (PCVCB Assembl y), Mr. Hari
l'r.i,,1d ( \ ( n \kLhan, ... m \.,sembl) ), Mr. Raju and Mr. Mucchan di (NSMH)

\b1i \\1..' ,t11Ll.'rcl~ 1h.1nb all the \\Orken, and staffs at the MEI Limited for their supports and
guid,1111..L
,
\\ ~· ·"" 1 ~, p, ..:-.., m11 deep grat i tudc to I hamhai Peri) ar Governm ent Institute or Technolog1
are
\ dl1i1..: l111 .1111)\\ 111g LI', to pur:-.L1.: this inti:rnship as part or our academic curriculu m. We
th:111kt"ul 11, nL1I I lead or D.:partrncnt. Facult) Members, and our Internal Guide for their
c11nti11u11t1, nHHI\ ,1t11rn ,rnd academic guidance.

'\\\IE
_ -=_1 REGIST ER NO
<.. II \:---,l)Rl ~
513122105007
'\ \RI ~I I f.... \ '\ '\/\'\ 1\1
513122105033
~ \R \\' \ '\J,\N K
513122105047
\\~\'\.11 1~
. _,_ - -513122105052
 11'(,I I. VI I 1,()I U ('I"< )

1'111 \11 I 11'\II I l,I)

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r I l'A(;l•,.'\O
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COMPANY PROl· ILL
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TASK PERFORMED
6.
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7. ----·- - -

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VA CU UM CIR CU IT BR E/\ KE
8.
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9.
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C'UI I HR L/\K l·I{ (MC VC Bl

t-.1FTAL CL /\D Y/\ CU lJM CIR
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----~· CU RR [N r ·1 R/\NSFORMl~R
(CT)
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L_'_~ - - - -POI IN 11/\1 I l(,\ ~S I ()1(,11 R II' 11

-17

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I H. J l{I I I l{I \('I .~

' ..------

I 111 \11 111 \11 1 Ill

_________
fPG IT, VE LL OR E (TN )
.
I 1,t of \h hn ·, ia tio n

\ bb1 ~-, l,\l ll)l )

\II I
\1~- ..l'1 C I b:111cal l11du-.1ric-.
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Kilo \:oi l
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R.\. t)
Rc-..c,1rd1 and De , clo pm enl
I'-.< l
Ind ian \1a nda rd Org ani zat
ion
,(n
Vac uum Cir cui t Bre ake r
P( \ <H
Por cel ain Cla d Vac uum Cir
cui t Bre ake r
\It \ t l1
\let al ( lad \ac uum Cir cui
t Bre ake r
R \ 1l
R111g \la in L nit
\ ( R \IL
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Un it
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< l II
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I l I nc, ,me r
( ) ( ' llu t (1l1111g
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Bu-.. l l1uplc1
l Ca pac itor l·ee der
(
Cu rre nt tran ~fo rmc r
1'1 I\,ten t 1a I I ran-. former-..

L------------
------:
 THE MEI LIMITED TPGIT, VELLORE (TN)

1. INTRODUCTION:

Industrial training is an essential part or engineering education that pro\ ides studenh
with practical exposure to real-world working environments. As part of our academic
curriculum for the Bachelor of Engineering in Electronics and Communication Engineering.
we. a team of four members, had the opportunity to undergo an industrial internship at Mysore
Electrical Industries Limited (MEI), Bangalore). a reputed organization specializing i11 the
manufacturing of electrical equipment.

MEI is primarily engaged in the production of switchgear. circuit breakers. and

associated electrical components used in power distribution and protection S) stems. ·1 he
company manufactures products such as MCVCB (Metal Clad Vacuum Circuit Breakers).
PCVCB (Porcelain Clad Vacuum Circuit Breakers), control and relay panels. and various other
high-voltage and medium-voltage products.

During this internship, we were introduced to various industrial departments such ""
Production, Wiring, Assembly, Quality Testing, Purchase. Accounts. Planning. Ma(keting. and
Research and Development (R&D). This training helped us understand the end-to-end process
of manufacturing electrical switchgear, especially focusing on circuit breakers. their assembl)
procedures. testing methods. and quality assurance techniques.

This repott contains detailed observations of our practical learning experience.

knowledge about industrial processes, and technical skills we acquired. The internship helped
us understand both theoretical and practical aspects of switchgear technology and imprO\ cd
our professional skills such as teamwork, communication. and technical hand Iing or
equipment.

7
1IH \II I I 1\11 ITD TPGIT, VELLORE (TN)

2. <o,tl'\\ \ l'ROFILF:

THE MYSORE ELECTRICAL

or
INDUSTRIES LTD
KAI\Utau, UIIIOl"1AIIIMQI
' ,..~
110\'l,
SWITCH GEARS ·t :
I

PIONEERS IN t4,~,

l11clu~tr~ :\aml' The M) ~ore Electrica I Industries Limited,

Bangalore
Established by Sri N. G. Iyengar

\car of Establishment 1945

O\\ 11er~hip Go\ ernment of Karnataka

,_
Sector Public sector company

lnclu~tr~ Category Switchgears

-
\nnual Turno..cr 120 crores

\lonthly Production A round IO crores

Certificates --------,1- ---~-=---- -:--------- ---"'"'.'--- ,

I SO certification, certificate of perfom1ance, short
circuit performance

Bankers Canara Bank, UCO Bank

lkadqmirtt•r Location :-:-;--------------

-- - - - - T i ~Bangalorc

j\,Janaging Director Ms. Anitha

8
 TIIF I\IFI Lll\1rl FD ·1 l'(.11, [Link] (Tl\/)

lhe l\f),l)IC I kr11iral lnd11,1rrl''> I 11n11cd (l\fl I) ,,a, c,1,1hl1,h1.:d 111 1915 ,ha (,n1..:rnn11.:111 ol
Knrna1aJ..a Und..:naJ..111g. II is .r lcadi11g plu,..:r 111111..: l11dra111.:lec11 ical equipment indu,1r,. marwli1cturing
a II ick rnngl' of pn1durh. 111cl11ding po11rr nnd d1,1ribu1inn pam:I,, ,1~i1chgears. 1ransforrncrs. clad
mctals. cirrnrt hrrnJ..l·r,. in,trlntors, concluetors, and other elect, ical equipment.

\II I lw, a ,trong presence in 1he Indian 111arJ..c1 and abo e.,por1~ ii, produc1, 10 st:11.:ral .:11111111 rl·
.11,,11nd 1hc 1101 Id. I he company has a 11ell-cstablishcd nwnufacturin g procc,, tlrnt i, supported b~ ,tall'
l,f-1hc-art equ1pmen1 and 1echnolog). MEI has a strong focus on quality control and ensures that rh
prl1duc1s meet the highest standards.

MEI suppl ics its products and services to a ,, ide range of customers. including po11 er 111 i I i1 i..:,.
indus1rie,. and go1ern111ent agencies. The compan) has a slrong customer focus and is com111i11ecl 1\1
pro, iding its cus10mers i1h 1he best possible service. MEI 11lso lrns fl high I:-, skilled and e.,perienced
II

11orJ..forcc. and a strong cmplo)ee culture.

2.1. NATURE OF BUSINESS

The na1ure of business of1he Mysore Electrical Industries Li111i1ccl (Ml:I) is the rnanufoc1uring
and supply of electrical equipment and components. MEI offers a II ide range of products. including
power and distribution panels, switchgears, transformers, clad metals. circuit breaJ..er,. insulmor,.
conductors, and other electrical equipment. The company also offers a variety of sen ices. s11ch as
installation, commissionin g, and maintenance.

Mel's products and services are used in a ,,ide range of' industries. including 1hc po11..:r
generation and transmission industry, the distribution and control industry. 11nd 1he electrical appliance~
industry. MEi's customers include power utilities, industries, and government agencies.

MEI is a leading player in the Indian electrical equipment inclustr) and has a strong presenct: in
the domestic marJ..et. The company also expo11s its products 10 several countries around 1he 11orlcl.

9
1111 \11111\1 1111) l'l'CIT, \ [Link] (TN)

l.1. \ 1~10\, '11~~10 \, Ql ,\I.I I'\ [Link]\

\ l\lllll:
the complete solution
h,l,,mc ,, 1\1,, Id Icade, 111 11 h. \ <.," 11chgcar manufacturing b) providing
11\x,kd t1 1 lllrn 1dc,h 1111,, ,t11:cc,,lul prnduch and ~en ices."

ers
• I ncrca,c 11u111bcr of all stakeholders including. employee's customers and sharehold
,er, ice prO\ ider\. pro, iding good and superior scr, ice and product b) TEMS.
• Cu,tomcr ~ati,I:1ction.
• lncrea,ing llc,ibilit~ .
• I 1H:1,11raging cmplo~ ecs to" orl-. effect i, cl) "ith different teams. training.
nt.
• I olkm ing the rule~ and regulations of the organization as ,,ell as Lhe go,ernme
• Sen ing high qua lit), the products to the customer s.
• 1-ol lo,, ing and , aluing ethical stranders in all transactions.
• \lainwin and increase the profit of the organization.

()u:dit~ polic~:

<.)ual1t~ Po lie~ is to achic, c.

• loial Custnmcr Satisfaction

• (. ,,ntinuous l111prmc111ent of the product. process & the people
• (.)ua I 1t~ rcpuIa1 i,,n
• 11~ ill\ oh ,ng each & e, Cl') cmplO) ce of our organiLation

2.J. ,\Cll IE\'DI ENTS .\WARDS:

and accolades
I hl' \ h ...,l11•c I· kctricnl I ndu~tries Limited (t--1 Fl) has received numerous awards
., • ,'l,duct~. :,Ci'\ ice:,. and commitment to qualit). Some of t--1ET's notable
achie\ements
1111 11 11
tnlludc

Colden Peacock '\ational Quatiry A" ,nd ~ \El has recci, cd the Golden
Pc.1c,,ck
• 200-1, and 20I I. This a,,ard i,
'\,illlrnal Qual'.t) ~11ard on these occasions, in 1997,
qua lit) mnnngetn cnt.
gll cn to l,rga1111auon~ that lu11 e demonstrated e,cellcnce in

'\ationa l rnl'rg~ Con,ena tion \ 11 ard: •\11 '1 Il.h rcec,, • ed 11c I '\·1111\[Link]
•
• h
I nl·i,•d 111,u,,111 , 11 \\\.trd 1111 t11c l)CC,htl\l 111 2000 nnd 200, I h1, ,111:ird 1' g.,,cil
1
• , •11~1')).I
1ti 111 v.11111.11i111h that ha,c demlllhtiated ,1g11il 1ea111 ael11e, ement~ 111 .: ••
Cl q\\l I I ,ll HIii

10
 Tl'CIT, VELLORE (TN)
HIE MEI LIMITED

• Export EHcllcnrc Award: MFI has received the l:xport l:xcellencc A1vard from the
Fngim:L'ring 1:,pcirt Pro111otio11 Council or India on ,cvernl occa<,ions. I hi, a11arcl i,
gi1 en In urga1111ntinn, that ha1 c clcnwn,trmccl c,ccllcncc in c,pon pcrl'o, 111aI1Lc

• ISO Certifications: MEI is certified to ISO 9001 (qualit, management). ISO I..J00I
(ell\ ironmental management), and OH SAS 18001 ( occupational health and safet 1 ).
These certification s demonstrate MEi's commitmen t to quality, environmental
protection, and occupational health and safety.

In addition to these awards, MEI has also received recognition from its customers and from the
industry for its high-quality products and services. MEI is a leading player in the Indian
electrical equipment industry and is committed to providing its customers with the best possihlc
products and services.

Here are some of the recent achievements and awards of MEI:

• 2018: Convened Electromechanical relay to Digital Auto System.

• 2020: Establishment of Compact substations.

• 2021: The MEI received the "Best Public Sector Unde11aking a1,1ard from the
Governmen t of Karnataka

• 2022: The MEI 11as recognized as one of the "Tori 10 Electrical Fquiprncnt
Manufactur ers in India" by The CEO Magazine

The MEI's achievements and awards are a testament to its commitment to quality. inno\·ation.
and customer satisfaction.

11

~-- --- --- --- --- --- --- --- --- --'
f.
1'111 \H 11 1'11TED TPGIT, VELLORE (TN)

2.-l. O(H;,\NI/. \ l'ION CIIAlrl':

r
CHAIRMAN/CMO

i
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[NON TECH] 1

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,:
({ /' MAl(RIAL SPU lfl\.A 'ION NO err
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BELONGS ro
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\l.i"'[Link]$ 0THE~t11S( SrtdiQI
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12
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ACTIVITY INTERLINKING CHART

R&D Unit Material Handling Material scheduling -, Vendor Vendor Selection

~r ,
ft\,, ~ h ¥--1, '1
Selection
! ! \
Inventory flow Manufacturing Line Capacity lorecasting ~e-Bepb /1 ~ \\i'.A.' \ P:-½
! ! ! i I
Inventory Flow./ Maintenance Dpt Testing Acco~ -HR&AdminDe¢ /
Facility
! Dept.

Dispatcn ~erL~///)
&lnventoiry
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lnsentory Flow - Mceune Uptime Accounts Dept. ---.....i le;al& / ) }
Compliance
! /
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Macnine Uptime

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13
1111\11-111\11 111) TPGl'I, VELLORE (TN)

2.S. l'llOl)lJ('T PIH)FILE:

POl{('ELAIN ('LAI) V('B (PCV('B)

:rt w

·:·1· -
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-- 1111 " Iii 1 iii 1111 • I
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~;~ ~ ~

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Type . PBS/25/12
Rating : 11 KV. Ur lo 1250A. 501 I, up to 25KA
lm,tallalion : Ou1door

14
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: VI35/25/12. V135/3 I .5/20

Type

lbtin g : 11 KV. 1250/\. 50111. 20K/ \.

: IIKV . l(,00/\.50111.25K/\.

: 11 KV. 2000/\. 50111. [Link]/\

ln,tallation : Outd oor

15
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R:11ing : 111' \·. 80() \ 1n lb0l) \ . .2() 25K \. 501 l1

ln,rnllati on

16
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Type : Vl3.5.20!08

: 2 1/C LBS I I 0/(i vcn

: 2 1/C VCl3 t I 0/G VCl3
Rating : 11 KV 800/\. 20K/ \ . .50111
Installation : Outdoor

17
 TPGIT , VELLO RE (TN)
1'111 ,11 I I 1\11 I rn

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Type : CSS 990V

Rating : 990KV A

Install ation : Outdo or

18
1111 \11111\ 111 CD ll'Cll,v LLLO l{I (l'\J

YR 5 INDOO R PANE L

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YR 5 Indoor Panel

T~pc : 11 K \ 11 \1 R 5 20 08

Install ation : Indoor

19
1111 \II I I 1\1111 ll
I l'C.11, VI LLOl{I, ('IN)

\l{,O I DOOl {l'\'\11 ,

VR 5 Outdoor Pan~I (Rt\lll)

Type : 11 K\1 1\/R 5120 08

[Link] tion : Outdoo r

20
 lllF "l'l l t;\lll'l<l> I l'(.11, [Link]: (l '\)

J. I \:-,h. l'FIU01'1ED :
t-

I ask Performed During Internship

- DAYS DATE DIVISION ~NCIIA RGE

- DAY I 07-07-2025 Introduction
--1
Mr. f'himmanna
-- -i
Briefing
--
DAY2 08-07-2025 works Mr. Sharanappa

DAY3 09-07-2025 Purchase Ms. Keerthi

Accounts Mr. Prahhakar
_j_ -
DAY4 I 0-07-2025 '.'vlr. '.\1an_junnth,1.
Engineering Mr. Giri!>h
DAYS 11-07-2025 Planning Ms. Rekha I

Plating Mr. .lairamaiah

- - -
DAY6 12-07-2025 Marketing :vtr. Thimmanna
CT& PT '.\lr. Sati~h
DAY7 14-07-2025 Wiring Mr. Asho1'
Mr. Sharanappa
DAYS I 5-07-2025 Wiring i\lr. Asho1'
Mr. Sharannppa
DAY9 16-07-2025 Wiring Mr. Ashok
Mr. Sharanappa
DAYI0 17-07-2025 t-,.1CVC8 Panel :--1r. Kilta.
Assembl) [Link]. Chandru
Mr. Sharanappa
DAY 11 18-07-2025 PCVCB Panel Mr. Shirn Kumar
Assembly Mr. Sharanappa
--
DAYl2 19-07-2025 VCB Mechanism Mr. I lari l'r.i,.id
Assernbh
DAYl3 21-07-2025 MCVCl3/ PCVCl3 '.\ lr. Ra_1u.
Panel Testing II Mr. Da\\ond liaig

DAYl4 22-07-2025 NSMH Mr. l\lucchandi

,__ -- - -
I
DAVIS 23-07-2025 Logboo1'. Rl.!ports & \tr. I hi1111nan11a
Conclusion
L _[

21
 IIU \ l l l l l \ l l l l l l I I'(, I I, \, I·. LLORE (TN)

.:t. 1\11'\Hl\ll'\l",

I ht ',mo11, I k1>.11 tmt'1\ls 111 \ 11 I LimitcJ. 13,111g,l101l.' ,11 e.

• I h1m,111 , 0:,0111 c'-'' dcp.111111'-·111

\..:\,·n1111t<; do:pa, lllh'lll
I 11u1111:'-'' llll! dq,a, 1111'-·nt
• l ll'iP'-'...t 11,n ,kpa111111.·nt ( C) \ l
• \ l.11 k'-t in~• di.:pa, 11111.:111
• P111'-ha,1. d1.:pan111c111
• Pl.111111111.t Jcpa, 1111c111
• P1od11ctin11 dcpanm..:nt
• l",1111µ 1kpa1t111..:11t
• \\,nk, Jcpan,11..:111
• \\ 1mg. dcpa, tmc111
• \kta I f org.i ng. dcpa11111cnt (MF D)
• \to1.1ge lllllh (111-',lore)
• 1,,1,I r1,11111
• l)i-,palch unit

\ bnct l.',rL111ation or each department:

ll11111an Rc . . ourcc:,,, Dcparlmcnl (IIR):

I h1.· 11 R department i.., respom,ible for managing the entire emplo) ee lifecycle. This includes
hiring ne" staff. onboarding. organi/ing training programs. handling employee benefits and
c11111pen..,,11ion. and ensuring compliance [Link] labor laws. They resolve workplace disputes.
111:llnt.11n a health) \\Ork culture. and ensure the company follows health and safety regulations.

\n•ounl, Dqrnrtmcnt:

I he .11.:1..1,unb department manages the tinancial operations of the company. Their duties include
'"'1..111d1ng Jail) transactions. handling il1\oices. managing payroll, and ensuring tax
1..11rnpl iance The~ prepare linancial statements, monitor cash flow. and assist leadership ,, ith
1111 •111 t.: 1,tl pl,111111 ng. Once ,1 :, car. the com pan) undergoes an audit to produce a balance sheet
.in,! pm fit and lo,, ",latcmcnl. sho" ing the annual pro lit (approximately ~650 lakhs). \\ hich
!IL Ip, ~u1dc ,tratcg1c 1111pnl\ e111ents anJ t'uturc planning.

I kn? arc ~ main books maintained by the Accounts Department. along with a brief
1.·,plan,1tion f'or each:

( , 1...,h Book Recnrds all cash and bank transactions. both receipts and pa) ments.

.. "ale, Boot.. \la1nt,111is a record of all credit sak.., made b) the compan).

Purchase Boot.. Keeps truck of' all credit purchases from suppl icrs.

Lt'd~tr Book Su111mari1es all transactions under indi\'idual accounts. fonning thc:
b,i-,1-. Ill( lill,llll:i,tl 'ilatl'll1l'llt',.

22
1111 \11111\1111 P ll'<.11,\111()1( 1 fl\J

\111111,11 Rl'rnrt ' 1 . - - - - -

5t,llement of Profit ctncl I os<, fo, the Y('d1 c·ncl('cl 3ic;,t tvl,1rc:h - 2019

l\1n:ct1l,1rs r $ch
Rof
~or 1111· ypar ,•n<il·cl
31-05-2010
t\n1c...u 1 "

For Iht• ye,tr l'rrll'cl

31-05-2018
', ..

~
I Re\t' 1ue [10111 oµe, JtI011!> 21 8'3 1° 80.(d l 74 •17,97 187
II Othe' Income IC, I 198,79 590 1 21 QQ 015
Ill lutJ R,:ven1,;e (I ➔ II) bd,18,5).620 78 08.32 301
Iv lxpenses
lost oi matc ·ia's consumed 16 ,I 1.74 4 5)6.1 40 5511 651
Pu1ch;i~es of '.>tock-in-Trade
Changes in finished and worl-inprogcs 17 CJ,613.78I 1,29 44 183
[mployee benefits expense 18 14,26,74 126 14 55.60 256
Finance cost~ l'l 1.09,67871 12944 185
De1·rl· ,,11io11 ,111rl .111I0I tIzt1tI011 e,pt·llst' 5 20,68 672 ln,:1,(12')
Otht•1 t'X[Jt'IISC~ 0 8,7'1 ,02 331 39::110:-
V Prof.t betore exceptional and extraord1narv 62.95 03.652 [Link]'.J.J8.u89
lt<.>ms and Ta, (11-V)
\ I txceptional 1tems ;;> 5, 17.55, 968 17 1392 389
VIII. Pro!it before e,tr.~ordrn,1ry1tems,md1,1, (VV l
IX. Pro·11 befo, c expenses 25 15,990
X fax expense • 25.I7,'.J5.968 '8 10 35 9~,()
( 1) Per rod Provisioning lnromes 2017-18
(2) Pro\'!Sion for Income Ta': 7017-18 758.579'10
(3) Dd~1 red tax 7 82 993 2.89,2 32 ~
(•1) Dividend Distribution Tax 7017-18 30,00JuO
(9) Prior Perioci [xpenses 60.96.337
(6) Prior Pcnod 60%337
Xi Profit (Loss) for the period (IX X) 11.98 99 741 12.14 7tl 6bU
XII [arn1ngs per equity share -i--
(I) Basic .' I ) I '),)
I7. it,
(2) Diluted N,\ NA

S1gnfficant Accounting Policies cincl the accornpaning notes are intcgr,1I part or the
financial statements:

This Is the Balance Sheet referred to 111 our Repon ot even elate
for RAI\GARAJL & ASSOCIATES (Rr\GHu .. R) (\SHOX KLl\\r\R [Link] \DLJR1
Charte, ed Accountants P,11 t 11eI D11 [Link]
(RR ISH NAI\ RANGA R/\J U ~1ernbership \Jo DIN 00082145430
Membership s/lJirc<.101 DIN 08585327
firm Reg No I9l845Y, l90I8l4'iYAAA A2596o
Plclcc Bangalore ___ _ 'i \
13

23

J
HU \U I I I \1111 ll 11 11,ll,\IIIOIH (I'\)

THE MYSORE ELECTRICAL INDUSTRIES LIMITED, BANGALORE

BALANCE SHEET
AS AT 31st MARCH, 2019
_ _ _ _ _ _ _ ______:_v_\,noun: ri -t\~ ----------,
Note No As at As at

------
1. EQUITY AND LIABILIT ES
31-03-2019 31-03-2018

7. Shareholders r:uno_ 9.98 60.000 I 9 gs oo ooo

{a) Roc,or\'~C:: \ ~ I I. 'us ') 63,80.~2,818 51 83 t.3,0-,7
2. Non-Cu, rent L1abilites·
(al L • ~ lt11 L 1rro,., r gs
lb) Deferred tax ilab11it1es (Net) 3
(r.1 Lnng-te1 m pr,..\"S'01S 4 5 05 31 068 5,053 1 068
[Link] Liabtl1t1es 1,66,20,41,41
I II Non-current Ass
\a) F \ed [Link] 3 7,24,93 0961 8,69, 15,939
(b) Other cu, r cnt lilbi' ties 6 71 58,62 94..: 60 ..:s,-,o 526
tr· St r•-te1rnprov1sions 7 s.52.51 605 6 47 75,730 I
4

I ASSETS TOTAL 1,66,30,41.43 1,43,87,58,186

II ASSETS
II. Non current Assets
I
(a ' 'l..ed ,.ssets 8 38.'2 46.342 36 60 94.797
Talferred tax Jssets 10 2.68,34,04-t 2, 13,06,072
(C
la
Current Assets
Cv rent n ,c.:str1ents
(b) Inventories
0
9 4,91 38 506
-I
9,99 89 3"7~
1c} Trade 1ecei·:ables 12 45,27.09 214 29.7-l 53.333
di Cas·1 and cash equivalents 11 66,72,42, 165 58 7-t,06 216
13

l
<c) s1,on:-rerm loans and avac I
(t' Orne, cur, ent assets I 13
6,62,42, 165
2,50,18,656
4,01,91,380
1,38,12.71 ➔ •
________ ~-______
--
TOTAL _:,_ 1,66,20,41,43 1,43,87,58,186
____,_:__:_ __ _;

s gnn,ca11 Accourung Po 1c1es and the accompanying notes torm an integral part o,
1, e f naflc1al s,a1e•nents
RAGHU R, ASHOK KUMAR GUDADDI
Manag,·it.: Dr,_ L :or Director

24
llll \1ltll\1ttt l) I I'<. I I , \ I I LO I< I ( I \)

rngi,wainr,: . Dq1:\l'lll1Clll:

I Ii~' I n!:_!ini.:\.·rin~ lkpanment handle::; the technical design and de, elopment or the rnnipilll~ ':,
1'Il'\h1ct--.. lhc:, use C \l) son,,an: to create detailed blueprints and technical dra,, ings I he
11.-.,m l.'\,llab\,rJte, ,, ith the production department to ensure smooth manufacturing. and ,,orb
,,nh the 1e,11ng team to improw designs based on perlormance feedback. I heir role is critical
1n en:--uring the prnduet is functional. efficient. and meets qualit) ::;tandards.

Inspection Departmen t (Qualin Assurance, QA):

The Q. \ team is responsible for ensuring that all products meet established qualit) standard\.
The:, conduct audits, inspections , and testing to detect defects and ensure consist enc). r he
department also ,,orks to identif~ root causes of qualit) issues and implement corrccti,c
actions. Additional!). the) de,elop and maintain quality managemen t systems and
collatiL,rate ,, ith other departments to promote continuous impro, emcnt in product qualit:,

,1arketing Departmen t:

The marketing team conducts market research to understand customer needs and competitors.
The:, de,·elop branding and marketing strategies. manage advertising , PR. and product
launches. and track the performance or marketing campaigns "hilc maintaining. strong
customer relationship s.

Purchase Departmen t:

This department handles the procureme nt of materials and services needed for operations.
They source and evaluate suppliers. negotiate contracts and pricing. ensure timcl~
delh ery of qualir) items. and manage an) issues related to suppl~· chain and vendor
relationship s.

Production Departmen t:

This team manages the manufactu ring process. turning raw materials into linishcd goods.
The) handle production schedules. ensure machinery efficiency and safct)·. and stri, c to
optimize processes while minimizing waste and downtime.
~ -· 4r ..._
=- ?:Ai - • Fl M
-

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. ~

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25
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F1i,•11ll'l'1111i.:.
!.-!,:.b
llqw, !llll'lll:

till' l·nt'illl'l'llllf lkp.11111w111 h,111dk-. tlw tl'l'li11k,d 1k-.11•11 .i11d dl'\l'l,1p111l·11111I !Ill' t1111q1,111)'
l'll 1dtll'h, I ill'\ \N' (' \I) ~on\\,lll' lll l'll'dk' ,ktilikd hltll'Pl lllh dlld ll'l li111l'itl d1il\\i11gs I lie
tl'.llll l1,1l,1b,,1,11l', \\llh lhl· p1l1duc111ll1 dl'1i:11l1t1l'lll lo l'[Link]· -.11HH1lli 111.1111il.ill111i11g
,111d \\11d,

\\tth till' ll',tllli;. ll',1111 lo 1I11Iwo\l..' dL''.'lip11s h:t'il'll tlll pl·I lo111H111l'l' ln·[Link], I liL'll 111k i'i uitil,11
lll l'lbt111ng lhL' pn1duc1 1s lu11c11onal. dlk1rnl. und IIIL'L'l" qu.1I11, -.I,[Link].

lmp('Clion Ol'p:trlml'nt (Ou:1li1, As~ur:11H'l', (.)A):

1hL' Q \ ll'nm is rl.'sponsibk for L'nsuring tlwt all produl'h ll1L'l'l l'slllhli-.l1L·d qualil.' ,1a11d11nh
l hL': conduct audits, inspections , and testing lo dL'IL'<.:1 tli.:kl'ls u11d l'll'>lll l' L'Oll'.'>[Link]·IIl, I ill·
dcp.1rt111enl ,1lso \\Orb 10 itlcnlif~ rool l':lllSl'~ or quulil) issl!L'', dlld 1111pk1llL'lll Ull ll'lll\ l
actions. Additional!: ,, till.') dL·,dop and 111ai11wi11 qualil) 111:111agc111tnl '-' "'l'"'' .i11d
L'l,llaborate "ith other lkparl lllL'l1ls 10 proI11olL' u111I i 11uou-, i 111 prn\l'llll'lll i 11 pI od Ill I q [Link] I I)

;\larkcling Department:

1'11e marketing team conducts market research to underslund ctIstoI11i.:r 11i.:i.:ds anti w1np,·Ii10,.,
The) de,elop branding and marketing strategics. manugi.: adnrli~ing , l'lt .ind produrl
launches. and track the perlcrnrnllH.'.l' or 111arkL·ti11g l'Ulllp:1ig11s I\ hik 111:1i11t.1111i11!:' ',ll(lll!:'

customer relationships.

Purchase Department:

This department handles the procurement of materials and scrvil'cs 11L'L'lkd l(1r opl'r:1tI011s
The:, source and evaluate suppliers. negotiate l'OntraC'ts and pricing. L'[Link].: 1i111l'I~
delivery of qualit) items. and mnnage nn) issues related to suppl~ d1ain and , t·111lor
relationships.

Production Department:

This team manages the manufactu ring process. turning ra" mntcrial-, into li111shL·d good'>
They handle production schedules, ensure machinery eflicicncy and safrl~. and stri, L' lll
optimize processes while minimi7ing waste and downtime.
__.:!..--,
o
~~ -•
F

"' ..!.--------~ c.._~·-.--;:~~

, '

I :st.

.....
I 111 \11 I I I \I I I I I) TPC,I r. \ ELLOR E (TN)

l'Ll1111i11~ Dqrnrtnll'nt:

I Cl1m11..111:- •s- !- t1··1tcoic

11,,. pI.1nn111i; t.:.m, c1,:,11,:s ,111d m,111,11!_,:, ti.: • ,,,
and operat ional plans. l he,
•
~
,·\, II ,1 l,l1 1a1,: "11h ,111 dc1unm 1cnb ll' set · 1· - d resourc e allocat ion. ,,hill! also
1?,0:tls, tune mes, an
11,1\.1--111!;! pn1i;.r.:s ~ and idcntil~ ing risks or opport unities
for improv ement.

m
O/c
1.l.1ORI< ORDER NO: .H)t-.\ (I '•I Tl : ~-11:1 I.I ~•-, OA NO.: 425030 /1-
\El<; P 01 pr N -.,\I.<) I DUE: IULV-207 5
FC''l HT S\l tTCH 00/\RD 01 PANEL -

M/1:Ct~ty,~~'_ITCt:IQ.l:1\6 FNTERPRISES PVT.L TD

I: ANC:i/.,LDHE-~160040 .,
l1~tol u~ 0·1: 0,!Jtdoo r
FINISH : LICHT CRE'{
Drg No: MSHJ5?10 [Link],11sr.1
~~~v~- 'YPE
.,., I ' ~ - - - · •VOL75\l \~!P~ r,;~. --\--"
1
~ ·:AmEDE TAILS
TRl::>PlNC & CLOSING COIL

,:::<i\!~
-- C '.}'. ll l I '- DETAILS (EACH)
1-110V DC ST TRIP COIL
-~~.~1~8 \~~:~:~,:o~· 01
~-- ..l - :•.: <~ x:~~:~~ :so MM HIOV DC CLOSING COIL
:. "<l.)
(PllOVISION FOR
------- -·-· _____ __ C
.=A:..:'::.UL=l•:...:S:.:E::..Ac.::L::..clN-'--C::.. c.K.:. .ID.!. . .i_ _ _ _ _ _ _ _ _ __
•.•::.:Ht-~IS!\'. 'HOV AC MOTOR .:111\ ;C,El 1
;::~;:,G CLOSING MECH. VJITH

----- - - - - - - -1......--
' , co•,1;.c1 s ,NO•st ,c • -· - - - - - - - - - - - -
------------
---
- - - - - - - - - ' - - - - - - --·-· - - - - . AUX. DISCONT AC1: -l8 WAY
: 3 -::.oocl. ,,m 1-JSL'l,l It D YJC ~l :E-1 'ED llU"BARS EACH 1WO LAMS OF sX75
6.~.C DETAI~
_ _ _ _ _ _ _ _H__ MM
DHc:cc wE~ 1,:..·s·:1- m., 1C,l-JL'T 'ft--ESWI TCHBOA RD. ----- -
Note:

,'-!OS PANEL - R/C crs ~!,\Tl(l, 2:>0:,ao,11,. CL.i: !•) [Link],STC: 25KA IS, 15VA/15VA
►.•:...[Link]/Dt-RA>'f·.A_PA EQI ••.
- [ !.'.t,\ \IJIDE SIGNAL RED C:OLOU'l Is i'.'lt: STICKEr'. ME i"A'iTED
ON BOTH FRON1
:.s..:D [Link] DOORS.
_!.',ITSV JITCH·2 NO•H~: , lN•)ls\U '.•SV/l[C lt er \CADt..
'.'t..NLAL SPRING CHArK, I,: IN ER.)::· I'. TO 11. I ~ :·. 101:D.
,. IRING WILL BE CAllRIE.C )LI f U'. INC ,I\J. m1 lll\h(. 11\ C SLEE\'[D
COPPER WIRE 1100VOL 1
GRADE. 2.5 S.9 MM FOR t-1. - CIRCl IITS W l C )1.0 J ·, CC OE.
~ t-Uother detoih o~•.!.J)•! r l~t.1~.Y'i rin; er 1,011g~

I. '\
\' .. 1 , .

l ·l,\N •l•NC DIVISION

26
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27
 11•,,11.v1,1 I <>HI n~,
\\ ,,_ .. nwllnml"m:

:\ Ilic c, re the ., 111001 11 ,[Link],,n and up~cq, ,,f the fact,,ry. lhey
n 011~ [Link] 1UH1H'. ,rnd rq,air.!i of cqu·~.. J ... ilir=.. ~· tng
I~ and tel~ Jheir role i!> critical m1nirn1 ✓ 1n~ d<,~nt,mc: and

~ ' · • t1on, u iihrn the\\ orl-., Dq,jrtmcnt:

\ ( B (\ ~h,uum < 1rc-ui1 Bn:.-kcr}: Maintains and monitors ~he '. r B units lO ensure
re 1:l e po"cr dtstnbuHon.

f,l ll ([Link] :a •pcc1fic m~chint.· r,r unit - ph.-,1,c clarif) if it <,tand\ for .,,,mcthin~
,pociftc}: (h~~ [Link] operauon and up~.eep of ,his unit lO pn;, i.:nt technical la, .... re·,

[Link]!!: \fana~e-s ~ metal platin2 pruce'-'>. ensuring surfaces an; coated proJ){:rl:,: for
-~ and c aosion resis;anc(.

[Link]~: H...."ld1ec; the paint1n2 ,,f fini,hcd part\ or product\. ensuring consistent
, . zppe.::rnntc and µ·oi_ ..

28
1111 \1111 1'111 1 ll ll'LI I, VI 1101 (1 (I',)

°'lltlt .,~,• l nth LI n "'"ll '1.

(111 \trn1..·) kam m,111.1~•1..·, the cn111

l'nih p.i11,·., i1Ht11tor_, 111L'111di1tl,! r:11\
1111 "t1•1 1l'c
re [Link]'ll,d, dlL 111
", and tini,h l'd prod u('t, I he) ethu
111.111•1 ,al,, I\ 011, -in-p rogr l',, itcn
111, en tor) for l'ffici c11I
accu rate !llod , I(•, ck and orga11i1c
111 11p11111:1I c1111di1io11,, 111.1intai11
n and timL'I) del1,er)
a(·r1 •,, and n•tric, al. suppo1 ting s11111oth p1oduetio

loolroom:
maintenance, and repair of' all tool'> and
I hl' Toc)lronm 1s responsible for the storage,
tool'> arc in good working condition. nmnitnr
L'quipment ll'>L'd 111 manufacturing. 'I he: ensure
l support lo production team s,, hen needed.
th<.'11 ,afc and proper usage. and pro, ide technica
n qualil)· and cfficicnc).
I he11 \\Ork . is essential for maintaining productio

A\~cmhlv l'nit:
gathered and assembled to create a compktL'
In the Assembly Unit. , arious spare parts are
These parts are sourced from ISO-rertificcl
\'acuum Circuit Breaker (VCB) mechanism.
German technolog). ensuring high standard"
companies and designed in collaboration ,, ith
of quality and precision.
n
'\lajor Ran Materials Used in VCB Productio

Copper Components

flats, Rounds. Extrusions. Castings

Strips. Squares. Enamel Wire. Tubes

0 PVC Insulated Wires. D.C.C. \\'ires

29
,----------------1
1111 \lllll\llltl) 11'(:I I',\ fl.I ()tu: (l'N)

~hl'1.'h, \n~b,. l 'h.m11d:--. Rt,111hb

l· l.11:--. Pip1.':--, l '.1:--t l l.1td1.'nl'd St1.'l'I

'- ~t,1inks:-- ~ll'('\. ~pring ~t1.'1..'L l\1sttt1t,).S

Hrnss (\H11pv1u.'111s

E,trusi,,ns. l'nstings. l'ubl.'S

~ .\l11min11111 C'ompom•n1s

5. GunnH'l:ll

c~ Fasu.·ru.·,·s

0 ~ lade from Stl'cl nnct Brnss

7. Insulating t\b1e.-ials

\ \,)!ding [Link] [Link].. \r:dditl' Rl'si11. I lnr1-kncr

rilxr,•loss
-=-
Cll)th. Fibl'n:.1-lss
~ ~Int. Silic~, Flour

\'arnish Bnk.l'litl' Shcl'tS ,rnd l\tbcs

l G1th(-r.:-d Sheets. Pnra-Plnst Cl'Hnpl,und

lopl.'S. G:[Link]. Rubber. Porcclni11

8. ~ I isccllaneous ht.•ms

;-., kter:--. Rcl,1:- s. S\\ itches. Fuse Cut-Outs

C) .\lnrm 13clls. lndicnting lamps

Cabk Glands a11d Terminals

Pnints. Plating\ laterials

\\ i.-ing Oqlartmcnt

111 . _. \\ i.-ing I)cp;1rt111l'11t pLI:- ::- n Cntl.'.i,1I t\,k in thl' m~11n1t'al.'.turing of Vacuum Circuit
Brca~cn. (\ CBs). l'h1s unit is respt,nsibk l'1)r connl'cting the panel board to tht.: cfrcuit
!weaker mcdurnism. cnsuring thl' 1.'ntire s:- stem functil,ns rdiabl~ and saf~I).

30
 1111 '" 11 ""1 1 I)

II•<. II \ II I( 11<1 1
l\.l') C11111poiu•111, ( 011 1tl'l' ll'd in lht Pan d Boa rd
I'\ 1

• I 11\ L'l'tn , t\ ktl'1

• (h l'l'l'l lllL' llt RL'ln)

• I .it1h Faull Rela)

• (h L't, ol1age Rl'la y

• S,, i1chc!--

• DC' I ailu re Ind icat or

• l lcal th)/ h1u lt Ind icat or

Standard conductors arc used

for these connections. and thei
r si/c<, , 111·) dcrcnding. on 1h1:
, oltage rating. rl1e dcr artm cnt prio
,, iring . ri ti/CS both efficiency and ,afe t)
of the n1<.:chw1ism dunng.

Copper vs. Aluminum Conductors

A comparison or cor pcr and alum

inum conductors indicates that
,, irin g due to its better conduc copper is more suitable for
tivity, durahilit_v, and performanc
used for all control panel wiring. e 1\s .i n.:-..1111. rnppcr i,

Types of Conductors Used:

• Metal Clad VCB: 2.5 sq. mm cop

per conductor
• Porcelain Clad VC'B: IO sq. 111111 cor per cond11c1or
Current Conversion for Meter &
l{eht) Operation
All meters, relays, indi cato rs,
and switches operate at a curr
ent rati ng or SA. I !ow e, er. 1he
system may han dle currents up
lo 2000A, so a Current Transfo
dow n the cur ren t to the require rmer (CT) is used to ste r
d level.
T)pes of Switch P}111els Manufactu
red b) MEI
l. l nco mer Panel

2. l·ce der (Ou tgo ing ) Panel

Panel Components

l. TP JDM T Rel ay (No n-d irec

tion al Shunt J'ripping Rela) ):
Protects the S) stem from ove rloa
d and shor1-circui1 foul ls using
lime dcla:, ,111d
inverse curr ent characteristics.
l riggers circ11i1 bre ah• r trip pin
1
g,, lll'll rL'tjtllrL·d
I VM ( l ri,i.:1.:tor Me ler) :
Meusures and disp lays voltage
, 1.:t11Tent, pow er foctor, and l'llL'
bsc ntia l for pow er mo nito ring r!:!) p.11<1111etL·r-..
and 111a11age111cn1.

31
1111 \1111 l\llll ll I l'C. Ir.\ ELLORE (TN)

l np ~ "ir(· , l''-'n h,1,,n Ret.1,:

'.\h,nitM:-. the [Link] ,Ind ci)IHi;lllit;, 11 rthe trtp c11cu1t. 1\krts in casl.! or circuit failure to
1..'lh\lr(' 1cli,1bilit,.

•l Au"l11r: Rd,1: (DL I atlun:)·

Op...·[Link], \\hen t)l ,uppl;, fotls 1n the control circuit. Supports backup operations and
,1larm .nd1 ... at11111s.

5 \ \,Net l npptng Rda:.

\1..t-.. ,ha central tripping command unit. Recei,es signals from protective relays and
.1c11, ,He~ the tnp coil.

l). I)( I ailurt' Buner.

Pn)\ ides an audible alert during DC suppl) loss. Helps in quick identification of
p1,\\ er issues.

\ lc_;,1 ,, attmctcr
\!ca:-.ure:, the real-time po,, er output in megmYatts. Used for performance monitoring
111high-po\\ er S) stems.

8 .\mmeter:
D1,pla: s the current !lm, ing through the circuit. Used for load analysis and
troubleshooting.

9 Space Heater:
Pre, ents condensation inside the panel during idle conditions. Protects internal
components from moisture damage.

IO ~ingle-Phase Spring Charging :'\lotor:

Charge:, the :,pring mechanism of the circuit breaker automatically. Prepares the
brcal-..er for the next closing operation.

11. Shunt frip Coil:

Lkctricall: opens the circuit breaker \\·hen a fault is detected. Receives tripping signal
from protecti, e rel a) s.

12. Closing Coil:

f lectricall: closes the circuit breaker. Gets acti,ated when closing conditions are met.

I, Indicating lamp:-.:
Sho\\ the operational status of the panel like ON, OFF. Trip, or Fault. Provide a quick
, 1suJI reference.

I -l \mmeter Selector S,, itch:

\llil\\s sekction bct,,een phases (R. \'. B) to read current on a single ammeter.
I nh,1111.:e:-. monitoring tle,ibilit:.

32
 I 11 <,I I. \!f LUJf< ~ (f ')

I'- l11g~•k ~\\ll lh (Of\. ()II)

l lu11ction!> l ~d foropcrJttonal
\l.11rnal ..,,\ilL.h lo LuI11 O'- CH (JI I· sp~c ilicco n1ro
cot1\cnIencc and maintcnancc.

16. Loca l/Rem ote Selector Switc h:

ADA (remote) operation f-'ro\ idc.,
l~nables switc hing between manual (loca l) or')(
operational flc'<i bility and contr ol.
rated \ uhagcs and cum: ms. f<.da~,
n,c-,e components operate under thci r n.:spccti \ c
use of C1 s to reduce highe r s:, st:.:m currents.
specifically require only SA, necessitating the

Wirin g & Faul t Dete ction

coded conductor<> t) er .m: 1.:ar'1_ a ,:l ca,c: of
All wirin g is carried out syste matic al!) using
that allo,\ S lcr quic k fault detec tion ..:unng
maintenance. I he \\-irin g is arranged in a \\a)
trace and recti f: inc< rrcd '- once· '1S
testing. If a fault occurs. technicians can easily

~---~--_/\J

Oi<;natch Unit :
1he prod uctio n rr,...,ce~,. en:-tmng ;hat lim,h :d
f he Disp atch Unit O\Crsees the final <;tage of
destinations. This depa nmem pla~:-a \ i1al role
products are safely deliv ered to their respec1i,e
in logistics. packaging. and field support.

Key Responsibilities:

• Pack ing & Labe ling:

and iJenu ficati on labl.'1:- for ,afo
Prepares finish ed products ,\ith proper pad,a gin~
transport.

33
 IP( , 11, Vl: LL OR E (TN )

1111 \11 I I I \111 I I)

:1111!,l'llll'III: ,ind ..,ecurc tkl1vc.!ry.

11,1 1"1 \\11 ltll llll l \1
I I
e) •
\' • I.i .. 111.. " 1h h\'h
l11..-.. pn " 1der-.. w cn-..urc um
• patch
ry cha llan s, and dis
l'II I :11 ion : · , d r,c 1
'-..h I ppi n I!. llll l'II Ill
ng 111, 01ct..:s. e '
,11h II c-.. ., I I ne1..c-..-..,ll, p,ipcr\\l)tk ,nd uJ,
11
l\.'\.1)1 J-..
tio n
o·
. I ti1 ust om er or sub sta
• Dl' lh en· l'r: 1<: l,in n· ec
em,ures 1hc products ,ea c 1
\ h,n111H-.. -..h1pmen1 ..,1a1u-.. ..rnd
\'11 1111\C

1-..-..uc Rc ... olu tio n: , dam age . or

• ur during transit such as del ays
\ lan ..1ge~ an) pro ble ms that occ
m1-;Jc\i, Cr\
As sem bly in Su bst ati ons :
'-..p:1n: Pa n:- ~u pp ort for em bly and
ts required for on -si te ass
o prO\ ides essential spa re par
I he D1-..p,1tch l nil al,;;
~ubsia1ions. F,a mp lcs include:
in,1:1\\,1111,n 1,1 "" 11chgear ,II
t l\\"O bu s bar s.
• tio n Lin ks Cs ed 10 connec
{ on nec
CB ) to the gro und .
Laq?,e Bo lts Used lO sec ure the sw itc hge ar (M CV
• nt
rm ers (PT ) and Cu rre
Used to mo un t Po ten tia l Tr an sfo
. Rig ht An gle s
Tr an ,fo rm cn, (C T) 10 the
PC \'C B structure.

t (R &0 ) 0en art me nt:

Rc ,ca rch An d 0ev clo om en
De par tm ent at ME I Ltd .
has bee n dedicated to
ment in 19, .5. the R& D
'-..ince it-.. 1-!~tablish technological and ma rke t dem
and s. The
ducts 10 meet cvoh·ing
de , clnp111g ,111d upg rad ing pro in product des ign and inn ova tio
n while
ach ie, e sel f-r elia nce
u,r c l,b_1ec11,c ot' R&D is lO

ion.
en:-.unng cu. ,to mc r ..,atisfoct al ma rke t requirements,
,1ri: wilore<l 10 me et both dom est ic an d int ern ati on
Rc.\.: t) ,KI i' itii:s cti ve pro duc ts.
suc ces sfu l de, elo pm ent or se, era\ ad\'anced and cos t-e ffe
k.i Jin g w ihi:

"c~ l)c , elo pm ent s: e me d"rnm -vo 1tag e outdoor

11 kV Ou tdo or Kio sks - Designed for ret,·abl
.61- ,· /
• 6
r distribution •
eak ers (CB s) Tailored for ind ust ria l po we
Lo ,, \'o lta gc .\ir Cir cui t Br 1
• ica ll d 1op ed • sod a plan
• cau stic
for
S\\ itc hcs - Spe cif Y eve
llio,.,h. Cu. rre. nt DC Sh ort ing
•
appl ,ca uon s.
ive sol uti o ns an d enh anc ed pro duc t
performance
i:nh C.:l)ntri but e. to cos t-c ffect
.
le.:,._ c.;. di:, 1-!h
,ptn
11 1Ul1mg i:,p on- onc nte d products.
,n \;11nipc111i, l' in,1 1 l,.t:t-... tne

34

- - - - - - ----- __/
L- - - - - -
-
TIil ,11 I I 1\111 rn 11'<, I I, \, I I LO l{I ( I '\)

Fundic1m of the I{.._~ I) lkp:11·t11u•nt:

l11digl'IHl11, Dl·,i~n .._~ De, dopnH·nt:

t ll',1l 11111 of llL'\\ product<, using :I\ ailahlc technolog-' a11d 11,calh .,,111n·l'd material,

"' Cu!\to111er-Specific Modification:-,:

Redesign and tailor products bast:d on specific customer rcquir·cmcnt~.

3. Technological Upgradation & Cost Reduction:

\lodif) e'-.isting products b) incorporating late~, tcchnologie.s ,,hill' ~1imi11g 10
reduce production co~l'>.

4. lmport Substitution:
De,elop local alternatives to replace imported materials and components. rt:duc111g
dependency on foreign suppliers.

5. Peripheral Product Development:

Work on supporting elements and systems essential to the main product.
contributing to full product ecosystem development.

The R&D process is continuous and dynamic. closely aligned v\.ith the com pan:, ·s c, oh i11g
product generations and long-term vision for technological excellence.

Testing Department:

The Testing Department at MEI Ltd. ensures that all product'> 111ee1 strict qualit), !'laftt.,,
and performance standards before dispatch. equipped\,\ ith modern k•:,ting in-,1rumrnt-, dtlll
recognized by leading inspection agencies. this department pla)'> a crucial rok in 111u1n1a111111g
MEI"s product reliability.

Accreditation & Calibration

• All testing procedures are appro, ed b):

o Mis. CROWN AGENTS

o Mis. S.G.S.

Expert Inspection Agcnc)

o Indian Statistical Institute

• Instruments (e.g., meter'>, relays) are calibrated annually b):

., Mis. CPRI & EIUC, Bangalore (electrical)

o In-house calibration (ml!chanical gauges)

35
 '1111111111
r---------------- I
1111 \11111\IJIJ'I) TPGIT, VELLORE (TN)

I· u11l·tio11, of lhl' I l''>tin~ Department

• I\:, t\,nn q11,llit, checks at \arious stages of manufacturing

'-
.,1nn1 Iate real-\\orld scennnos
· to test dura IH·1·ty
1 ·rnd
' reliability

•
I nsun.: products conlorrn .
to safety am1 per 1-or•1nance
'
standards

• Pro\ ide l'eedbad. for design and process improvements

\, ailahle Testing Facilities

l. lligh Voltage Testing Lab

-.' •
/1. PP I1es \Oltage 5-10°/o
1/ h,.gher than rated to VCBs using a potential
transformer

If the product withstands the stress, it is approved for dispatch

-,
Electrical Relay Testing

0 Tests overcurrent, earth fault, and overvoltage relays

c Relays are exposed to current above SA to verify correct tripping

Functional rel a) s are connected to the master tripping relay

3. Computerized Circuit Breaker Performance Analysis

o Measures air gaps between contacts in vacuum interrupters

Ensures uniform air gap (typical!) 0.66 mm or 0.55 mm) across all phases
-L Short Circuit Speed Testing

o Evaluates the circuit breaker's response speed under fault conditions

5. Single Bank Capacitor Switching (235A Max)

c Tests circuit breakers· performance under capacitive loads

6. Single-Phase Testing

,. Checks performance under single-phase conditions

7. Impulse Test (CRM)

-: Conducts Contact Resistance Measurem t d -

en un er impulse conditions
8. Control Panel Test (2kV)

Applies high volt~1ge (2kV) to test insulatio .

11
Slrength 111 control panels
9. Over/Under Current Relay Test

C Uses current boosting to check tri b h .

p e avior of current-sensitive relays

36

h
1'111 ,111111\111'1-ll 11 1 <.11.v11,1,,,1t1 (fl\)

I 0. Earth Fa II It Rtla-' Tl•st

Simulates ~round fault conditions to ,crify relay response

I his dcpartmrnt ensures that only fully tested and certified product-. are di-,p:itd1cd.
contrib111ing din.:ctly to the cornpan:,-'s qualil) n:putnlion in bo1h dorm:..,tic and i111crnat1011.d
markc:ts.

37
 rt•<;t I.\ 1-'I I ORF (l'N)
1111 \II I I l\lllt'n

I. \ H l l \1< IIH l 11 IWI \ldl{(\C Ut

l 11 ( I ,,d 11,·111\11
()( (l , 1d hns; st 11c1.: cvoh ,,ct
11',' \,h'\\\11\\ int...'lt\l\'l,'1 1,·,-l\11\'l,,1..?.\ \\,I:-- 111 m,dun:d i11 th,' 1 1 s • 1 . ~
,,i.:,, , 1 nt, , II • • • , , \ l'in:11it hr,·uk1.:r 1:-- .111 autolllntic
, .. '' · ,,,,,·,·1,1, 111 , 1 ,, 1,•,lu,·i", 11 ,1rnl pc1 11.ir111.111LL,. . .
i ,, . , , ,1 . 1- • . 1·1-.. )\ erl(i:id or slmrt cin.:u1t:-- to
'' , , • l,\I \lll,'lltll'" ,II\ 1.'k,·111,· 1.'111.'llll \11\lkt 1.11111 \,'\)II\ tll\ll\:-- I l l
I'' ,,l,','I ,,i,','ll h.',\I ,',\llll'l\ll..'lll .111-I ',\ :--11.'lll',

\\ hat '' :i \ :ll'llllm Cirruil Bn'llkl't·'.'

\ \ i_ l~ ti...,·, ,1 , ,h:tn1tn ,1._ thl..' ,ll'l..'-q\11..'nl..'hin!;!. 111cdiun\. l'h<.: interrupt inn o'.' cu_rrcn_t and ~re
,·,1 ll,'lh'H 1,1k1..'S ,t. ,,_. msi,k ,I , ,ll..'lllllll intcrrupt<.:r ,·h:iinlK'l'. where , m:uutn s high tnsulatrng
1 1
,, · ,'11~th ,'11,1bk:- t~1._1 , 111-t s., ~, ,ll'I..' -:uppr1..·:-si1.,n. \\'hi k hi!;!.h I) effect iv<.: for medium voltage ( e.g.,
1
' ·, \ '- it l','l..'1.'ml..'s \llll..'l..'1.1111.1rni1.:,1l ,11 \ 1.,ltnt!l..'S nbn\ I..' -~"- V.

❖ \a1il':1l \ Cn

• 1: pi..-Jll: USl',I in distributil,n substntiL,nS in rur,11 suburban areas ( 11 kV).

• \ul\1 m.111,·,1ll: tnp, thl..' l..'ireuit durin):!_ faults tn prPt,·ct the ec-quipmcnt.

❖ llol'irnntal \ Cn
• l'unl..'ti,,ns simibrh 1,, \'1.•rticnl \'CB. but diffec-rs in structure and operation.

• C,,nt,1ins ,1 sprint! med1,mi:rn1 (manual mot0r opl..'rated) that compresses and releases
Junng fault l..'l1nd11i,,ns lt' disl..'~1nn1.'CI the l..'ircuit.

( ·0111rol l nit
\ l:rn:tg('S 1..,pcration l,f L)t1e lW more> circuit breakers .
•

Ll'D Displa:
Bu11c-r & I ight lndicawrs

• nispLi: s r('.11-titn(' tlp1.•ratiL)t1al status of the break('r S) stem.

\\ orkin~ Prindple
\\ h1.·n cnnt,1ets inside the VCB nre opened • ',111 '·trc forms d ue to metal \'apor ionization.
•
•
l h.: , ,Ku uni qu11."kl: queth:hes the ._ire as, .1,,l)t"s con
, <l
• ' 't ense on c,)ntact surfaces.
\',i.:uu 111 ·, high didec-ctric reco, er. rate ernb\,, • .
• • ' t:s rapid msulation restoration atter arc
i:,tinctitm

38
L-----------i
TIIF ,1FI Lnll l'FD I I'(. I I. \, I, I. LO IH ( I '\)

Con stru ction of Vacu um Inter rupt er

St•••"I

Vc,cuurn -----""1 - - - - - - - - 1-1-110-

lnt,a1n..1p\,t1,

Enclo2.1.1re / Pole - - - - - - - -

Stem Of ------1 11---,

Moving Contoct:
Lower Terrnir'lc)I ----~-""

~lexibloa -----J-.n --
Con,-..~ct:io n

Tie ro~ - - - -
Sp.-1•""9 Fork

T,r raci
Pole rixlr,g
======:~fiiiiii
Connectio n to -----➔~
[Link] Mechoni=' m

Vacuum Interrup ter Embedd ed In the Pole Vacuum Interrup ter

Workin g Mechan ism

• Involves two levers. one of which is the trip cache (blad.. le, er).

• During faults. the lever contact breaks. halting conduct ion.

.
• Bearing s and springs regulate shaft moveme nt, allowing motion in only one direction

• Compre ssed spring energy is used for opening . closing. and tripping operatio ns.

Advant ages of VCB

• Superio r arc-quen ching due to vacuum insulatio n.

• Long lifespan and mainten ance-fre e operatio n.

• No fire or explosio n risks, unlike oil or air-blast breakers .

• Silent operatio n and eco-frie ndly (no gas emission ).

• Ideal for fast. repeated switchin g and fault clearing .

Disadva ntages of VCB

• Unecono mical above 38kV, as multiple units must be connecte d in series .

• High producti on cost for small manufac turing quantitie s .

• Limited commer cial use for high-vol tage aprlicat ions .

Applica tions of VCB

• Most reliable circuit breaker for medium -voltage switchge ar.

• Widely used in:

c Metal-cl ad switchg ear

o Porcelai n-house d breakers

• Commo n in industria l substatio ns. utility net,\ork s. and distribut ion system'>.

39
 I l'C, 11 , \ I I I O 10, ( I N)
1111 \111 11\ll llll
(I'(\ ( Bl
~. l'OIH I I \I'\ c I \I)\ \C l l \I c IIH l 11 BIH ,\1,1 I{

111 ,·.1c1111111 circuit lm.:,tl-c1 dcs1gncJ _rnr

lhl' l'111td .1111 ( l.111 \ ( B (l'C \ ( B) i, n11 ,,11td11 11
bk pcifo n .incc Ull<lci ,al) ing
mcJn I • ~ 1ppli~ 1111Hb. h 1, 11,1,11stly b11i It 10 c11-,u1 c n:li,1
ell\ 1ronm(·nt,1I and fault r,111diti1m,.

I lh.' ,,11.'111tnt ,111e1111p1e1 ,n,ulat111. main bod). and

mt:chanical bo:-.. arc assembled inside

)1)1c~·l.1in hlhhinl.!.s ing and outgo ing c~nncctions.

\l11minium tlanl;L's and termin,tl-, ,1rc ust:d tor incom
ilit) in outdo or environments.
• I hi.' d1..•,ign c1ht11t:, in-..ulatinn. arc control. and durab

h) Opcr.11in~ \lcch ani,1 11

mechanical box.
• P1mcrl.'d h~ a -..pring 111cchanis111 located insidt: the
ide:
• Cl1)sing -..prings (t:harg.l.'d manual!) orb: motor) prO\
• l"nerg~ lor closing the contacts.
• C11nt,11..t rre-,-..urt: through contact loading springs.
• Open ing ,pnn gs (charged during closing) pro, ide:
itions.
• I nerg: ltH opt:n1ng the contacts during fault trip cond
s via insulating links.
• I ht.: motion is transmit1ed to the \'acuum interrupter
opt:ration durin g open ing.
• \ da,hp ot 1s 111cluded for damping and smooth

t) "'ll'U l'lllrt '

• I he [Link] structure is fabricated in mo sections:

et.
• One ,ectio n 1s factot')-asscmbled and shipped pre-s
bled to achie ve requi red heigh t and to fix Current
• I hc otht.:r scction is site-assem
I ranslonrn:rs ( Cl s ).
ed. and assem bled ,, ith gaha nized
• C on,tr ucted frnm ,rngk:-- and channels. epo, : paint
h1)lh
prO\ idcd Gene ral Arrangement
• '-,1ruc1ure dirncn:--ions and installation folio\, the
Dn.1" ing ((1AD ).

d) Outd oor Cont rol and Rcla~ Panel

lamps.
• I lou-..e-. all 1ns1ru111ents. rcla) s. ::,,\[Link] indication
d into this panel.
. c 1,ntn1h frnm \ CB mechanisms. C_ Is. and other components are route
• \\ 11eJ .111J arrang.t:d as per the prO\
1ded schematic diagram for easy field opera tion and
1ll,IIJ1ten.1t1CC

l') l)i,pa tch and Receipt

·1 he Pl\ l B 1-. shipped prc-a ssem bkd. including:
•
\ kch,1111s111 cham ber
•
\ C B r1)lc ,,.,...ernbl:,
•
()r1\~ cha111bcr
•
•
40
1111 \11111\1111,1)
I I'<, I I . V LI, I,( J10 r I '\ I
• /\dd1I1011nl p,11I'> like·
• ( I IIHHIJlllllg 'illlll lll!C'i

• llii!-il.! cxIe11'lio11 'iL'llio11<, :11e 1wd eel 'icpmalcl)

• 011 1t·c1;i pl. I 111.: 1;q LIi p111c11I llllhl IJ1.: 111sp1.:ctc:cJ p1.:r th1; onkr acknov. h:c.lgrne111 and
dll'lkli.,1,
• /\11y d:tlltafl! o, iircgulariti1.:s mw,t b1.: r1.:portc:d to the compwr; i1111111.![Link]:,.

I) Produtt l~an~c

• Model: 1'115/25/12
• R<1led Voltage: 11 kV
• R:1ll!d C11rrent· Up to 1250 /\
• I 11.:qucnt.): SO I I/
• nr1.:,il<111g Capacity lJp to 25 kJ\
• Installation: Outdoor

--

-~ ;, • ~ i!
•••r••
-

41
r

·1 l'GI r, VELLOlrn (TN)

llll \11111\11111)

l.!) I hl' I hrl't ~lain Parb of l'CVCB:

\lain Bod~ (Pok As:-crnhh ):

n
l liHr,..:.., th..:' acuum 1nt1:11 ui;tt:1 :111d porcela111 111,ulatur, pro, iding inwlation a cl arc
ink', 1upt111n "1th111 the po11.:t:l,11n bu,h111g.

II I
r
M Ji ,,
-
11. l\tcchanism Box (Operating Mechanism):
Contains the spring-operated mechanism that opens and closes the breaker contacts,
controlling the SI\ itching action.

•
•

III. Cont,·ol & Relay (CS,R) Panel:

Includes all meters, relays, switches, and indicators to monitor and control the operation of
the vacuum circuit [Link].

(r O(;J-
I □ ~. ~
0 -~• D

--

41

42
 1111 " ' 1 I "11111)
II'', II \. I I I () I< I I I '\ J
., \II I \I < I \I)\\( I I \I< IIH 1:.U,: 111<1 \h.l l<i\1< \ < 11).i.

,\H \ ( 11,1.111d:- 101 \ktill ( [Link] \.illllllll t lll'llit llrL•:1kl't,

II i, :i 1, pl' of ' i l l lllllll l lf"l llll hrl',tkl'r ,,linL' lhl· 11lll'I t1,d to111p,1I1L
·I11~. 111l'lud111l' till' , .a.l111111
illll'llllplL 'I "· n 11ll, ll'h. ,11 id opl'I .I I llllJ 11H:li1ai11 s111. ii n: ll<lll ,l'd 111 ,1dl' .i llll'l,d-c
lad c11clos111 c J 111,
nwt:11 enc l1bllrl' pm, rtk'>.

• F11h.1ncL·d pmlcctio11 against dust. n10Isturl' . .iml 111cch,111ical da111ctgl'.

• I 111[)1 o, L'd <,a fct) for opera1ors h: isol:11 i ng Ii ,·e p,11 ts.

• 13ettcr n:liabilit ) and durabrlit y 111 harsh environm ents.

\ICVCB -. arc common ly used in medium -,oltage s,,,tchge ar for outdoor and
indoor ekctrica l
di-..tri but ion S) sten1s, offering dkc1 in: i ntc1 ruption of' Iau It c u11cnr-. ,, it h 1111111111,d
11wI lltL'll 1111.'1..'

~ICVCB Panel Assemb ly Steps:

• Begin by aligning the panel accordin g to the specified dra,\ ing

• Perform welding of the frame and surrorrin g rails.

• Install the rails, guides, and grids accuratc l .

1
• Set up the bus bars and jumper connecti ons for electrica l continui t).

• Mount the Curren t Transfo rmers (CTs) securely.

• Fix the instrum ent door and vviring sheet in place.

• Complet e the,, iring of all comrone nts inside the panel

• Insert the vacuum circuit breaker into the panel and connect rt proper!) .

• Submit the panel for thorough testing to ensure function alit).

• Once tests are cleared, appl) final painting for protectio n and aesthetic-;.

• Carry out any final finishin g" ork he fore packagin g.

• Pack the panel careful! ) for shipping .

• rinally, dispatch the panel as pt:r dcli,er) instructi ons.

43
 TP(,IT, VELLORE (T~)
1111 \11111\1111'1)

l'rod11l'I "'1wcilicalio11s:

• I) pc-.: Vl3S/25/l 2, Vl35/3I.5/20

Ratings:

c, 11 \... Y. 1250/\. 20k/\

11 kV. 1600/\, 25kA

o 11 kV, 2000A, [Link]

• Installation Location: Outdoor use

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• I HI \t( J I I\1I I I I) I ,,, I I I . \ ' I I ( JJi I l I "J

~. (LIHH -..1 11{\-..',l()l{\Jl.f{(( IJ:

\ ( urn.:111 I ran,former (Cl) h an dcctrical de\1Cc uscd 1O measure or monI1or ~1herm1Iu1ei "[Link]
\(. > b) , ..al111g d(•\\n htJ.!.h currem lo a safer. measurable k\cl II pro<lui:e-. a o;ccondal) yum:rll
proPortional to the p~i111a1: curren~. i1llo" ing instrument .. and protccli<.-c de•, iccs 1<1 operate ....,,thoul
handling dangerous high currents directly.

Ch are \qdel) used 111 po"er S}Slems for mctcnng electrical encrg:, consur11p1Ion. mon11onnl,! .,, ..rem
perfonnance. and protect mg equIpmc111 b) pro, iding accurate currcnl mea.,urcIm.:nl'> I he} [Link]
re, enue-grade meters to record con .. umption and protecti, c rcla) s to d<.;tec1 fouhs such ao, O\crload-. .tnd
shor1 c,rcu its.

Structural I:. a CT consists of a primar: conductor or ,, inding. a magn<.;tic core. and a ';(;Conda!)
"ind111g. High-, oltage CTs are mounted on porcelain or pol) mer in.,ulalors to 1!.Dlak them clectm;all~
from the ground. Some CTs are designed as" indo" types. \\ hert: the p< ,•.er conductor p.i-.<,e-. throu!?h
the CT core. acting as the primal} \\ inding. The) can be installed on either [Link] or lo\,-\oltaf.!c
sides of transformers or s,... itchgear.

In man: systems. multiple CTs \\ ith different current ratings arc used to accommodate , ariou.,
mea:.urement and protection needs. For example. the 'v1etering and I:ncr!!~ lnforma11on ('.ILi) s~'>l\.'m
uses t\\O CTs of different rating:, to allo,\ future :.calabilit~ and en., ire a<.:[Link] current mca<;urc111cI11
across different load conditions. Multiple CTs may be stacked to separate [Link]'> '>UCh a:. mt:tenn:.?
and protection, allowing each to use CTs with characteristics optimized for their purpose.

Accuracy is critical, especially for re, enue metering CTs. \•. hich must com pl) ·.\ irh strict standard.,
Protection CTs emphasize fast response and overload capacit). Re!!ular calibration [Link]'> [Link] { T,.
maintain their accuraC) and reliabilit) o, er time.

In summary. current transformers are essential device:. in electrical p J\\ er s~ stems that pro\ ,de i.l ..ak
and reliable means of measuring high currents. supporting accurate billing.. s~ stem protection. and
monitoring.

' - ~~ e_ /1 7
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45
 TPGIT, VELLORE (TN)
'1'111 \II'! I I\IITED

5. POTENTIAL TRANSFORM ER (PT):

> • I 1• - • • ,. . (VT) is a type of instrument .
\ l t1tcntIa 1anslor111cr (P 1). also knol\n as a Voltage frans1011ner • .
tran,formcr u,cd to step dm, n high voltage levels to a safe, measurable level for mete~111g_and protect_1on
111 pt)\\er s)stcms. Unlike pOl\er transformers, PTs are connected in parallel to the c1rcu1t they monitor
and are designed to draw very I ittle current, ensuring they do not affect the circuit's performance.
th
•1he primar: purpose of a PT is to provide a secondary voltage that is proportional to e primary (high)
, oltage. maintaining a precise voltage ratio and phase relationship. This allows meters. relays, and other
in,trumenls to accurate!) measure and monitor ,oltage without being exposed to high voltages direct!)-,
enhancing safet) and reliability.

rhere are three main types of Potential Transformers:

I. Electromagnetic PT:
This is the most common type and functions like a small power transformer with wire-wound
coib. It offers high accLiraC) and is generally used for voltages up to I 32 kV.

Capacitor Voltage Transformer (CVT):

CVTs are used for extra high voltages (typically above 132 kV). They work using a capacitive
voltage divider followed by a transformer and are more economical at high voltages due to
reduced insulation and material costs. CVTs also offer better transient response for protection
relays.

3. Optical Voltage Transformer:

This modern type uses the Faraday Effect, where the polarization of light is rotated in
proportion to the electric field. These are used in advanced digital or optical substations and
are suitable for ,ery high-voltage applications with high accuracy and minimal
electromagnetic interference.

In summary, Potential Transformers play a crucial role in voltage measurement, system protection, and
energ) billing by safely stepping down voltages for metering devices. The choice between
electromagnetic. capacitor. or optical PTs depends on the voltage level. application, and cost
cnn,1deration, in the ptmer ,) ,te111.

46
till ,tt 111'11111) I l'C. I I, \ I t I ()Ht I t ' l

---
<()'\CLl SIO!\:

It"•'' ,1 ,,omkrlul learning C\pcric11cc nt I hl' r-.1~ '-lllC I lcct11cal l11d11,I111:--, I 1n11ll'd (\II I) d111111µ ill}
15 da) 1111cr11,hip at lhc 'le,lll\a11thpur pla111 in lla11gal!l1l' I ,en "1Ih111 till\ ,111111 pL·1111d. I \\, 1, c!IH'n
,.,lu,ihkC\pl1,urc10,c,cral kc) dcpar1111c11h in thL· focil11). I he \\,11111 \\l'luH11c ln11n ,ill Ihc1.·111pl,,)1.·c,
'"1, trul) con1111c11dablc. rlie) gcncrou,I) ,hared 1he1r c:-.pcrience a11d i1hq.d11,. Pl k111w ~111,11 kdc,·
g,1111cd tlm1ugh ) cars of dedicatl!d sen ice.

I aill sincere!) thankful to MEI for prm iding ,uch an e\cellcnt lcarn111g. ell\ I11H11nc111 I hi' h,111d,-ll11
C\pcrience has significant!) contributed to 111) u11dcr,tn11di11g lll 111d1i-,1nal [Link], 111 chllll.d
engineering and "ill surel) help in shaping Ill) future career

As I mo,e fornard. I plan to build upon the foundation estnbli,hed dunng 1h1, 1111e111,l11p I 1, ill 1.:1111111111(
10 e:-.plore opportunities to deepen Ill) kno" ledge and skills 111 clec1rical c11gI11ccn11g. c,pce1alh 111 1hc
field of S" itchgear tech11olog). I c1111 al,o 11101i, a1cd to \lil} upda1ed 1111 the l:11e,1 1ndu,11 ~ I1·e11<I, .ind
best practices, and to contribute 111cfl11i11gfull) to this do111ai11 i11 the} car, Ill cnI11e

I would like to e:-.press my heai1felt gratitude to the c11tirc tcflm at Ml· I fo1 1hc1r -,upplll'I. 1nc111or,h1p
and encouragement throughout this internship. This experience lrns plfl)Cd an i111portn11t role in 111,
professional de, elopment. and I am e:-.citcd to can'} fol'\\ nrd the kno" ledge nnd 111\ighh 1·, c !!n111cd
into Ill) future endea, ors.

O,erall, Ill) internship at MEI lrns been a sig.111licnnt s1eppI11g. ,lone 111 Ill) I1HI111c~ ,h an ,hpIIII112
electrical engineer, and I look forward to the opportunities that lie ahead in 1h1~ d) namic and impacttuy
industry. /

REFERENCES:

1. [Link] ish
11.

111.
[Link] 1.:11
https ://wv.,vv. to f1er. i n/the-mysore-elcctrical-i nd ustries-
Y-
1imi ted/com pany/U 8511 OKA l 945SGC00036 7
1\'. https ://[Link]/com pan v/thc-m \ sore-c Ice tri cal-ind us1 ri1.·s-
limited/U8511 OKA 1945SGC000367
v. [Link] bccfbcd9-97-1468~ Lpdf
'i. [Link] [Link] trndemarkscarch MCI-LOGO 80641 J
vii. [Link] I 54614 I /CM2
viii. [Link] ysore-Elcct rica 1-1 ndustries
ix. [Link] 1814593/
x. [Link] ndustric~-I i mi tcd net i, c

47