HORIZONTAL MACHINING CENTER

MITSUI SEIKI’S HORIZONTAL SPINDLE MACHINING CENTER MODEL HR-3C

It is numerically controlled machine with simultaneous 3-axes control. it has an automatic tool changer
(ATC) with 30 tools storage capacity and an automated pallet changer(APC) with two pallets. it has a high
production capability for milling,drilling,boring,reaming and tapping operations.

STANDARD SPECIFICATIONS
Maximum machining envelope 500×400×580 mm(X,Y and Z)

Strokes: X- table(traverse) 500 mm

Y- spindle head, vertical 400 mm
Z- column, longitudinal 580 mm

Special mehanite cast iron is used for rigid construction of bed.

Table working surface 400 mm×400 mm

Index angle 0.001
Permissible load 400 kg

Spindle head: the spindle head is supported by double column

Construction to enhance the rigidity of the
Machine and to maintain high accuracy. further
Spindle head is cooled by the recirculating
Refrigerating oil.

Spindle taper ISO No. 40 (MAS 403 BT- 40)

Spindle speeds 60 to 6000 RPM (steplessely variable)
(S4 digit direct command)
Spindle motor 7.5 KW AC
(continuous/30 minutes rating)

For X,Y and Z axes LM guides with a low coefficient of friction are
Used.

Drive rigidity supported recirculating ball screws with

Double nuts.
Drive motors DC servo motors

Feed rate(X,Y and Z) rapid traverse rate 12000 mm/min

Cutting feed rate 0.1 to 3600 mm/min
Minimum input increment 0.001 mm
Position detector
X,Y and Z axes pulse encoders
b-axis indexing table curvic coupling
feed back devices
X,Y and Z axes inductorsyn
0.001 rotary table rotary inductosyn

ATC:
Tool storage capacity 30
Tool selection random (memory)or sequential
Shank configuration MAS 403 BT-40
Maximum tool length/diameter 30 mm/dia.90 mm
Maximum tool weight 7 kg
Tool change time(chip to chip) 10 sec or less

APC:
2 pallets on machine front pallet:400 mm×400 mm
Pallet change time 31 seconds or less

Coolant unit nozzles (swing type) – 5 Nos.

Chip conveyor screw type
Tool presetter TOYO SEIKI MODEL TPN – U3M –to measure
The tool lengths and diameters.

Set up tools: 1. centering indicator

[Link] tool
3. Z-axis zero position setting tool

Hydraulic and pneumatic system to control ATC,APC,spindle/spindle head,

Rotary table.

Power requirement 40 KVA, 200/220V,50/60 Hz

Area required 4 kg/[Link],0.7 cu.m/min or more

Machine overall dimension 4500 mm×3500 mm×2500 mm

Weight 6.5 tons approx.

CONTROLLER
FANUC SYSTEM 6M –MODEL- B is a high accuracy, high performance fixed software
CNC for machining center
STANDARD FUNCTIONS
Control axes 3 axes(X, Y and Z) with simultaneous 4 axes control option
Least input increment 0.001 mm
Tape code EIA RS-244-A/ISO 840(automatic recognition)

Combined use of absolute/incremental programming – keyboard (type MDI and CRT

display)

Preparatory function G (2 digit)

Miscellaneous function M (2 digit)

Feed rate command F (4 digit direct)

Spindle speed S (4 digit direct)
Tool designation T (2 digit)

Tool position offset 99 sets (including cutter radius compensation and tool length
Compensation)

Rapid traverse 12000 mm/min

Rapid traverse override 0-100% (2.5, 25, 50)

Feed rate override 0-200%

Canned cycles peck drilling, spot drilling, fine boring, counter and back
boring, Tapping cycles

Work coordinates G54-G59

Setting
Interpolation linear/multiquadrant circular/circular arc by radius designation
And helical interpolation

Sub programming 9999 repetitions of a sub program

Facility
Cutter radius cutting of inner corners of less than 90 [Link] possible.
Compensation C

Tape punch interface for FACIT 4070 and EIA RS 232C.

Custom macro B a function covering a group of instructions is stored in

memory and it is represented by a custom macro
Instruction. By means of macro call command, this function
is executed/inserted within the main program.
Conversational automatic programming software
milling programs such as contour program, pocket machining program and hole machining
program can be easily be created at the job site by using the MDI and CRT.

PROGRAMMING PROCEDURE FOR MACHINING CENTER

1. determine the machine set up to produce the job
a)prepare the fixture drawing
b)manufacture the fixture
c)load the job into the fixture on the machine

2. determine the number of tools required

a)list the tools required
b)tool length offset list
c)measure the tool lengths/dia. Using the tool presetter and enter them into the list (b)
d)mount the tools in ATC

3. determine the machining sequence

Prepare the process chart with machining data i.e. speeds and feed rates.

4. determine the work datum for the purpose of program

5. prepare the coordinate list - coordinate positions of various geometrical elements:

Points, lines, circles, etc.

6. program preparation for the part geometry

7. enter the program into memory through the keyboard in MDI mode or read the tape
through tape reader

8. simulate the program on the graphics screen

9. Execute the program in dry run and check for the interface of tool with the work.

10. production
G code Group Function Basic or option
G00 Positioning( rapid traverse) B
G01 01 Linear interpolation(feed) B
G02 Circular interpolation CW O
G03 Circular interpolation CCW O

G04 Dwell B
G07 SIN interpolation(imaginary axis specification) O
G09 00 Exact stop check B
G10 Offset value setting,work zero point offset value setting O

G17 XY plane section O

G18 02 ZX plane section O
G19 YZ plane section O

G20 06 Input in inch O

G21 Input in mm O

G22 04 Stored stroke limit ON O

G23 Stored stroke limit OFF O

G27 Reference point return check O

G28 Return to reference point O
G29 00 Return from reference point O
G30 Return to 2nd,3rd and 4th reference point O
G31 Skip cutting O

G33 01 Thread cutting O

G40 Cutter compensation cancel B

G41 07 Cutter compensation left O
G42 Cutter compensation right O

G43 Tool length offset +direction O

G44 08 Tool length offset –direction O
G49 Tool length offset cancel O

G45 Tool offset increase O

G46 00 Tool offset decrease O
G47 Tool offset double increase O
G48 Tool offset double decrease O

G50 11 Scaling off O

G51 Scaling on O

G52 00 Local coordinate system setting O

G code Group Function Basic or option
G54 Work coordinate system 1 select O
G55 Work coordinate system 2 select O
G56 14 Work coordinate system 3 select O
G57 Work coordinate system 4 select O
G58 Work coordinate system 5 select O
G59 Work coordinate system 6 select O

G60 00 Single direction positioning O

G61 Exact stop check mode B

G62 15 Automatic corner override effective O
G64 Cutting mode B

G65 00 Custom macro simple call O

G66 12 Custom macro modal call O

G67 Custom macro modal call cancellation O

G68 16 Coordinate system rotation ON O

G69 Coordinate system rotation OFF O

G73 Peck drilling cycle O

G74 Counter tapping cycle O
G76 Fine boring O
G80 Canned cycle cancel O
G81 Drilling cycle, spot boring O
G82 09 Drilling cycle, counter boring O
G83 Peck drilling cycle O
G84 Tapping cycle O
G85 Boring cycle O
G86 Boring cycle O
G87 Back boring cycle O
G88 Boring cycle O
G89 Boring cycle O

G90 Absolute programming B

G91 03 Incremental programming B

G92 00 Programming of absolute zero point B

G94 Per minute feed B

G95 05 Per revolution feed O

G96 Constant surface speed control O

G97 13 Constant surface speed control cancel O
 G98 Return to initial point in canned cycle O
G99 10 Return to R point in canned cycle O
B: basic
O: option

(NOTE 1) the G codes marked with are initial G codes in each group. That is these codes are
set when the power is set on or when the rest button is pressed while the system parameter that
specifies to initialize G codes is effective. For G22 and G23.G22 is selected when the power is
turned on, after reset .G22 or G23 (the one effective before resetting) is set.
For G00 and G01,G43,G44 and G49,G90 and G91 or G94 and G95,the value selected for initial
G codes is specified by parameter(G00,G43,G44,G90,G95)
For G20 and G21, the one is effect before the power was cut or the reset button was pressed is
selected.
(NOTE 2) the G codes in the group 00 are not modal. They are effective only in the block in
which they are specified
(NOTE 3) an alarm occurs when a G code not listed in the above table is specified or when an
optional G code not defined in the controller is specified(No. 010).however G38 and G39 are
ignored.
(NOTE 4) a number of G codes can be specified in a block even if they do not belong to the
same group are specified, the G code specified last is effective.
(NOTE 5) if any G code in group 01 is specified in a canned cycle mode, the canned cycle is
automatically cancelled and the G80 condition is entered. However G codes in group 01 are not
affected by any of the canned cycle G codes.
(NOTE 6) G70 and G71 can be used by parameter setting (GSP) instead of G20 and G21
respectively (special G code)
(NOTE 7) a G code from each group is displayed.
M-CODES
M code Function
00 program stop
01 optional stop
02 program end
03 spindle CW
04 spindle CCW
05 spindle stop
06 tool change command
07 flood coolant ON
09 coolant OFF
10 B axis table clamp
11 B axis table unclamp
19 spindle orientation
30 end of tape and tape rewind
36 feedrate override switch EFFECTIVE
37 feedrate override switch INEFFECTIVE
38 spindle override switch EFFECTIVE
39 spindle override switch EFFECTIVE
52 ATC random selection
53 ATC sequential selection
68 APC pallet IN
69 APC pallet OUT
71 auto door open
72 auto door close
73 R-forward
74 R-backward
75 L-forward
76 L-backward
77 pallet unclamp
78 pallet clamp
81 swing arm CW
82 swing arm CCW
83 swing arm forward
84 swing arm backward
85 pot spindle side
86 pot magazine side
90 starts the external program No. search function
98 subprogram call
99 subprogram end
54 spindle shifter high
 T TOOL NAME DIA (1) (2) (3)
NO.
01 DRILL 18.0 O
02 DRILL 28.0 O
03 BORING BAR 20.0 O
04 BORING BAR 30.0 O

(1) machining unit - two 20.0 dia. Holes

(2) Machining unit - 30.0 dia. Hole

TOOL COMPENSATION LIST

TL. TOOL NAME Diameter Prog. Measured Tool
No. mm Length length H compensation
(p.l.) (M.L.) (m.l.-p.l.)
mm mm mm
01 Drill 18.00 200.00 01
02 Drill 28.0 200.00 02
03 Boring cutter 20.0 200.00 03
04 Boring cutter 30.0 200.00 04
EXERCISE 1
N001 M52
N002 T01 M06
N003 G91 G300 Y0 Z0 T02 M06
N004 B0
N005 G90 G00 G43 X100.000 Y90.000 Z200.000 H01
N006 M01
N007 M08
N008 Z3000 S300 M03
N009 G81 Z-37.700 R3.000 F70.0
N010 X150.000 Y49.000
N011 G80 Z200.000 M09
N012 M05
N013 M01
N014 G91 G30 Y0 Z0 T03 M06
N015 G90 G00 G43 X40.000 Y30.000 Z200.000 H02
N016 M01
N017 M08
N018 Z3.000 S190 M03
N019 G81 Z-38.700 R3.000 F50.0
N020 G80 Z200.000 M09
N021 M05
N022 M01
N023 G91 G30 Y020 T04 M06
N024 G90 G00 G43 X100000 Y0000 Z200000 H03
N025 M01
N026 M08
N027 Z3000 S700 M03
N028 G81 Z-32000 R3000 F56.0
N029 X15000 Y49000
N030 G80 Z200000 M09
N031 M05
N032 M01
N033 G91 G30 Y0 Z0 T00 M06
N034 G90 G00 G43 X40.000 Y30.000 Z200.000 H04
N035 M01
N036 M08
N037 Z3.000 S500 M03
N038 G81 Z-10.000 R3.000 F40.0
N039 G80 Z300.000 M09
N040 M05
N041 M00
N042 M08
N043 Z3.000 S500 M03
N044 G76 Z-32.000 R3.000 Q200 F40.0
N045 G80 Z200.000 M09
N046 G49 Z500.000 M05
N047 M01
N048 G91 G30 Y0 Z0 T00 M06
N049 B180
N050 M30
EXERCISE 2

N001 M52
N002 T01 M06
N003 G91 G30 Y0 Z0 T02 M06
N004 B180
N005 G90 G00 G43 X-80000 Y-70000 Z350000 H01
N006 M01
N007 Z153000 S800 M03
N008 G81 Z144500 R153000 F80.0
N009 X-40000 Y0
N010 X0 Y70000
N011 X40000 Y0
N012 X80000 Y-70000
N013 G80 Z350000 M05
N014 M01
N015 G91 G30 Y0 Z0 T03 M06
N016 G90 G00 G43 X-80000 Y-70000 Z350000 H02
N017 M01
N018 Z153000 S740 M03
N019 G81 Z117450 R153000 F100.0
N020 X-40000 Y0
N021 X0 Y70000
N022 X40000 Y0
N023 X80000 Y-70000
N024 G80 Z350000 M05
N025 M01
N026 G91 G30Y0 Z0 T04 M06
N027 G90 G00 G43 X-80000 Y-70000 Z350000 H03
N028 M01
N029 Z155000 S250 M03
N030 G84 Z130000 R155000 F375.0
N031 X-40000 Y0
N032 X0 Y70000
N033 X40000 Y0
N034 X80000 Y-70000
N035 G80 Z350000 M05
N036 M01
N037 G91 G30 Y0 Z0 T05 M06
N038 B0
N039 G90 G00 G43 X-100000 Y0 Z400000 H04
N040 M01
N041 Z203000 S210 M03
N042 G81 Z171000 R203000 F52.5
N043 G80 Z400000 M05
N044 M01
N045 G91 G30 Y0 Z0 T00 M06
N046 G90 G00 G43 X-100000 Y0 Z400000 H05
N047 M01
N048 Z203000 S1500 M03
N049 G01 Z193000 F2000.0
N050 G17 G02 I100000 F300.0
N051 G00 G49 Z500000 M05
N052 M01
N053 G91 G30 Y0 Z0 T00 M06
N054 M30

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