1ZSC000562-AAD en, Rev.

Accessories and protection devices for

on-load tap-changers
Assortment guide
Original instruction

The information provided in this document is intended to be general and does not
cover all possible applications. Any specific application not covered should be
referred directly to ABB or its authorized representative.

ABB makes no warranty or representation and assumes no liability for the

accuracy of the information in this document or for the use of such information. All
information in this document is subject to change without notice.

This document must not be copied without our written permission, and the contents
thereof must not be imparted to a third party nor be used for any unauthorized
purpose. Contravention will be prosecuted.
Recommended practices Insulation test of cables
ABB recommends careful consideration of the following
factors for maintenance work on safety devices: CAUTION

–– Before you start any work, make sure that the personnel If the protection devices are not disconnected during
doing the job have read and fully understood the insulation testing of signal cables the following
documents provided with the unit. procedure applies:
–– To avoid damaging the unit, never exceed the operating
limits stated in delivery documents and on rating plates. –– Insulation test 1500-2000 V AC for 1 minute. Prior
–– Do not alter or modify a unit without first consulting ABB. to the test, all contacts (NO, NC and C) must be
–– Follow local and international wiring regulations at all times. connected. At voltage levels < 1500 V AC, testing
–– Use only factory authorized replacement parts and can be carried out between open contacts.
procedures. –– Leak-tracing/insulation test 500-2000 V DC. Prior
to the test, all contacts (NO, NC and C) must be
Safety warnings connected. When testing at a voltage level ≤ of
The following warnings and notes are used in the manual: 500 V DC, leak-tracing can be carried out between
open contacts.

WARNING CAUTION

WARNING indicates an imminently hazardous If national or local standards require insulation

situation, which if not avoided will result in death or testing that exceeds the specified parameters, it is
serious injury. This signal word is to be limited to the recommended that the supplier is contacted before
most extreme situations. testing is carried out. Otherwise, the product’s
function may be affected.
WARNING also indicates a potentially hazardous
situation, which if not avoided could result in death or
serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation,

which if not avoided may result in minor or moderate
injury. It may also be used to alert of unsafe practices.

CAUTION may also indicate property-damage-only

hazards.

INFO provides additional information to assist in

carrying out the work described and to provide
trouble-free operation.
Content
1. Introduction...........................................................................................................................5
1.1 Position of the sensors on tap-changers, type UBB.......................................................6
1.2 Position of the sensors on tap-changers, type VUBB.....................................................6
1.3 Position of the sensors on tap-changers, type UZ..........................................................7
1.4 Position of the sensors on tap-changers, type UC.........................................................8
1.5 Position of the sensors on tap-changers, type VUC.......................................................8

2. Pressure relay........................................................................................................................10
2.1 General..........................................................................................................................10
2.2 Ratings..........................................................................................................................10
2.3 Before work...................................................................................................................10
2.4 Installation......................................................................................................................11
2.5 Check at commissioning................................................................................................12
2.5.1 Insulation test..........................................................................................................12
2.5.2 Function testing.......................................................................................................12
2.6 Service and trouble-shooting.........................................................................................13
2.7 Replacing the pressure relay..........................................................................................14

3. Oil flow relay..........................................................................................................................15

3.1 General..........................................................................................................................15
3.2 Ratings..........................................................................................................................15
3.3 Before work...................................................................................................................15
3.4 Installation......................................................................................................................16
3.5 Check at commissioning................................................................................................16
3.5.1 Insulation test..........................................................................................................16
3.5.2 Function testing.......................................................................................................17
3.6 Service and trouble-shooting.........................................................................................17
3.7 Replacing oil flow relay...................................................................................................17

4. Pressure relief device (PRD)...................................................................................................18

4.1 General..........................................................................................................................18
4.2 Ratings..........................................................................................................................18
4.3 Before work...................................................................................................................18
4.4 Installation......................................................................................................................19
4.5 Check at commissioning................................................................................................19
4.5.1 Insulation test..........................................................................................................19
4.5.2 Function test...........................................................................................................19
4. 6 Trouble-shooting...........................................................................................................19
4.7 Replacing ......................................................................................................................19

5. Oil level indicator....................................................................................................................20

5.1 General..........................................................................................................................20
5.2 Ratings..........................................................................................................................20
5.3 Before work...................................................................................................................20
5.4 Installation......................................................................................................................20
5.5 Check at commissioning................................................................................................21
1. Introduction

Standard IEC 60214-1 requires that at least one protection If the transformer is painted after the sensors are
device is supplied with the tap-changer. The device must installed, all ventilation holes on the sensors must be
detect any faults related to the tap-changer as quickly as protected.
possible. Sensors detect faults by reacting to high pressure
pulses or oil flows that are created in the event of internal All sensors are supplied based on the selection made
failure in the tap-changer. on the order form.

Fig. 1 schematically shows the position of the sensors on the The sensors are designated their own position on each tap-
tap-changer in relation to the transformer and expansion tank. changer. Figs. 2-8 show where the sensors are to be placed
on the relevant tap-changer type.

Pressure relay

Pressure relief device

Oil conservator

Shaft

Oil flow relay

Bevel gear

Transformer cover

Transformer tank

Tap-changer
Shaft

Motor-drive mechanism

Fig. 1. Main parts, on-load tap-changer type UC.

1ZSC000562-AAD en, Rev. 1 | Accessories and protection devices, Assortment guide 5

1.1 Position of the sensors on tap-changers, type UBB 1.2 Position of the sensors on tap-changers, type VUBB
Fig. 2 shows the top section on tap-changer type UBB where Fig. 3 shows the top section on tap-changer type VUBB
the respective position of the sensors are marked. Alternative where the respective position of the sensors are marked.
positions apply to positions A, B and C. Alternative positions apply to positions A, B and C.

Flange (A) connection Air release valve

to oil conservator transformer

Flange (B) air release

Flange for pressure relief valves
device (when ordered)

Flange (C) pressure

relay

Valve for oil filling,

draining and filtration
Flange for temperature
relay or temperature
sensor TEC
Drive shaft
connection

Window, position
Earthing terminal indicator

Fig. 2. Top section of tap-changer type UBB.

Pressure relief device

Drain valve

Flange (A) pressure relay

Flange (C)

Flange (B)
temperature switch

Fig. 3. Top section of tap-changer type VUBB.

6 Accessories and protection devices, Assortment guide | 1ZSC000562-AAD en, Rev. 1

1.3 Position of the sensors on tap-changers, type UZ on the tank without affecting the function of the tap-changer
Fig. 4 and 5 show tap-changers type UZE and UZF and where or sensors negatively.
the different sensors are to be placed. In contrast to other
tap-changers, the sensors on the UZ types must be placed in The insertion depth in the UZ tank is strictly regulated with
the designated position. This is so that all sensors have room regard to the electrical fields inside the tap-changer.

Flange for valve for oil filling

and filtration (when ordered)

Flange for pressure relief device

Dehydrating of one-way
breather

Oil level indicator

(with or without alarm)
(for sealed tank only)

Thermoswitch housing
(when ordered)

Flange for pressure relay

Valve for oil filling, draining and

filtration

Fig. 4. Tank of tap-changer type UZE.

Flange for valve for oil filling

and filtration (when ordered)

Flange for pressure relief device

(when ordered)

Flange for oil conservator

Thermoswitch housing
(when ordered)

Flange for pressure relay

Valve for oil filling,

draining and filtration

Fig. 5. Tank of tap-changer type UZF.

1ZSC000562-AAD en, Rev. 1 | Accessories and protection devices, Assortment guide 7

1.4 Position of the sensors on tap-changers, type UC 1.5 Position of the sensors on tap-changers, type VUC
Fig. 6, 7 and 8 show top section on tap-changer type UC Fig. 6 and 7 show top section on tap-changer type VUC and
and the position of the sensors. Alternative positions apply to the position of the sensors. Alternative positions apply to
flanges A, B and C. flanges A, B and C.

Pressure relief device Flange (B)

(optional) pressure relay

Flange (A) temperature relay

or air release valve (optional)

Oil filling R1”, oil drain valve

and oil filtration (or optionally
1” NPT)
Flange (C) air
release valve
OLTC

Air release valve

transformer

Fig. 6. Top section of tap-changer type UCG and VUCG.

8 Accessories and protection devices, Assortment guide | 1ZSC000562-AAD en, Rev. 1

 Flange (C) connection to
oil conservator

Flange for pressure relief

Oil filling R1", oil drain valve device (optional)
and oil filtration (or optionally
1" NPT)

Flange (B) pressure relay

Flange (A) temperature relay

Air release valve transformer
or air release valve (optional)

Earthing terminal M12

To be grounded by user

Fig. 7. Top section of tap-changer type UCL and VUCL.

Flange for pressure

relief device

Oil filling R1", oil drain valve Flange to oil conservator

and oil filtration (or optionally
1" NPT)
Air release valve
transformer

Pressure relay
Air release valve
tap-changer

Fig. 8. Top section of tap-changer type UCC/UCD.

1ZSC000562-AAD en, Rev. 1 | Accessories and protection devices, Assortment guide 9

2. Pressure relay

2.1 General WARNING

ABB on-load tap-changers are supplied with a pressure relay
as standard. If connected correctly, the pressure relay trips Disconnect all power sources before any work is
the transformer main circuit breakers in the event of excessive carried out. Check that the power is disconnected by
overpressure inside the tap-changer. using a voltmeter.

It is recommended to connect the pressure relay in the trip WARNING

circuit of the power supply during testing of the transformer.
Do not take the transformer into service after a
2.2 Ratings pressure relay trip without carrying out a careful
Auxiliary power 5 A at 125 V AC resistive inspection of the tap-changer. An authorized
3 A at 250 V AC resistive service technician must check all moving contacts
0.6 A at 125 V DC resistive and transition resistors as well as other vital parts.
0.15 A at 125 V DC, L/R = 40 ms Disregarding this instruction may cause severe
Temperature Ambient -40 °C to 80 °C damage to the tap-changer and the transformer.

2.3 Before work CAUTION

WARNING The pressure relay is a calibrated safety instrument. It

must be handled with care at all times.
Before any work is carried out on the tap-changer:
Make sure that the transformer is disconnected and
earthing is properly carried out. Obtain a signed
certificate from the engineer in charge.

Fig. 9. Pressure relay. Original fit to the left and retrofit part to the right.

10 Accessories and protection devices, Assortment guide | 1ZSC000562-AAD en, Rev. 1

2.4 Installation
Top cover
1. Check that the pressure relay is properly fitted to the quick
coupling. If not, secure the pressure relay by applying
25 Nm to the coupling.
2. Check that the relay setting corresponds with tap-changer
type and the height of the conservator according to
Table 1.
Terminal block

Make sure the tap-changer is not filled with oil before

removing the flange.

3. Remove the cover from the flange at the indicated position

(Figs. 2-8) and install the pressure relay. Make sure that
the gasket is correctly fitted. Quick coupling
4. Remove the top cover from the pressure relay by
unscrewing the two screws on the top cover. The screws
are secured and stay in place if the cover is turned upside
down.
5. Connect the cables to the bottom row on the terminal
block. Fig. 10.
6. Perform commissioning check described in section 2.5.

Fig. 10. Installation.

Table 1. Set-point of the pressure relay.

Tap-changer type Set-point

50 kPa 100 kPa 150 kPa 200 kPa
UZ H<4m 4m<H<7m
Vertical distance to
conservator tank

VUBB H<7m
UB H<7m 7 m < H < 12 m 12 m < H < 17 m
VUC H<7m
UC H<7m 7 m < H < 14 m
UC GSU 1) H<4m 4 m < H < 7 m 2)

1) GSU = Generator Step Up application.

2) GSU Transformer with converter tank above ≥ 7 m please contact ABB.

1ZSC000562-AAD en, Rev. 1 | Accessories and protection devices, Assortment guide 11

2.5 Check at commissioning The leakage current test is performed to verify that there is
sufficient insulation to earth. All contacts NO, NC and C must
WARNING be connected during the test. The test must not be performed
between each contact to earth.
Before any work is started, make sure the power is
disconnected. 1. Connect all inputs and outputs (NO, NC and C).
2. Then power with 500 V DC for a maximum of 1 minute.
Tools 3. If the pressure relay shows the result < 100 MΩ it must be
–– Screwdriver 5 mm and 10 mm replaced. See chapter 2.7.
–– Buzzer 4. If no faults are indicated, continue with the function test.
–– 500 V DC power unit/insulation tester
2.5.2 Function testing
2.5.1 Insulation test
When function testing the pressure relay, observe
CAUTION caution when the pressure relay’s valve is set to test
mode, as there is a risk that a small amount of oil will
If the protection devices are not disconnected during flow out of the valve.
insulation testing of signal cables the following
procedure applies: 1. Turn the handle on the valve 90° to the test position. See
Fig. 11.
– – Insulation test 1500-2000 V AC for 1 minute. Prior 2. Connect an air pump with manometer to the test tap on
to the test, all contacts (NO, NC and C) must be the pressure relay. The air pump must be able to generate
connected. At voltage levels < 1500 V AC, testing the pressure that the pressure relay is set to.
can be carried out between open contacts.
– – Leak-tracing/insulation testing 500-2000 V DC.
Prior to the test, all contacts (NO, NC and C) must
be connected. When testing at a voltage level ≤ of
500 V DC, leak-tracing can be carried out between
open contacts.

CAUTION

If national or local standards require testing that

exceeds the specified parameters, it is recommended
that ABB is consulted before testing is carried out.
Otherwise, the product’s function may be affected.

Valve handle
in test
position

Test tap, R 1/8’’

Fig. 11. Test mode.

12 Accessories and protection devices, Assortment guide | 1ZSC000562-AAD en, Rev. 1

3. Connect a buzzer to the terminal outputs according to
Fig. 12. Test one output at a time. PRESSURE RELAY
- - output 61 (NO) with 62 (C) carry out point 4 and 5
- - output 63 (NC) with 62 (C) carry out point 4 and 5 P>

- - output 64 (NO) with 65 (C) carry out point 4 and 5 C

62
- - output 66 (NC) with 65 (C) carry out point 4 and 5 NO
61
4. Apply the pressure shown by the pressure relay setting
NC
and register whether the switch gives a signal or not. 63
C
Permitted deviation ± 10 %. 65
5. Note whether the signal disappears/recurs (NO or NC) NO
64
when the pressure drops below the setting level. See NC
Table 1. 66

6. If the pressure relay acts correctly, connect the cables

from the control cabinet and reinstall the cover on the
pressure relay. Ensure that all gaskets are correctly
positioned. Fig. 12. Terminal output.
7. Remove the air pump and refit the cover to the test
output.
8. Set the valve handle back to service position. Fig. 13.
9. Switch on the power.

2.6 Service and trouble-shooting

If the pressure relay has tripped, the tap-changer and/or
transformer must be inspected thoroughly. Any faults must be
repaired before the transformer resumes operation.

If both tap-changer and transformer work correctly, test the

pressure relay according to chapter 2.5.2.

Valve handle in
service position

Fig. 13.

1ZSC000562-AAD en, Rev. 1 | Accessories and protection devices, Assortment guide 13

2.7 Replacing the pressure relay

CAUTION

It is not permitted to replace the microswitch or in any

Bottom row,
other way change the pressure relay settings. If the terminal
preset settings are in any way manipulated, this will connection
impair the function of the pressure relay.

If the pressure relay fails to pass the insulation test and/or

the function test, the pressure relay must be replaced. This
is done without dismounting the valve, and only the pressure
relay is replaced. Cable gland

Tools required
–– Spanner (30 mm)
–– Screwdriver 5 mm and 10 mm

Spare parts required Fig. 14. Cable routing.

–– Pressure relay
–– O-ring (17.1 x 1.6 mm)

WARNING

Be aware of the risk of slipping caused by oil spillage,

when working on the transformer cover.

1. Set the three-way valve handle in test position (se Fig. 11)
2. Disconnect the cable from the bottom row of the terminal
connection and open the cable gland. Pull the cable out
New O-ring
through the cable gland.
3. Loosen the quick coupling and remove the pressure relay
and the old O-ring inside the quick coupling.
4. Fit the new O-ring (17.1 x 1.6 mm) delivered together with
the new pressure relay.
5. Mount the new pressure relay. Tightening torque
approximately 20-25 Nm. The cable gland should point
180° opposite the valve handle.
6. Connect the cables.
7. Tighten the cable gland, max 4-5 Nm.
8. Carry out the test procedure according to section 2.5.2.

Fig. 15. Replacement of pressure relay.

14 Accessories and protection devices, Assortment guide | 1ZSC000562-AAD en, Rev. 1

3. Oil flow relay

3.1 General
The tap-changer may be equipped with an oil flow relay.
In the event of overpressure that will cause oil flow to the
conservator, the oil flow relay responds with a signal that trips
the transformer main circuit breakers or gives an alarm.

3.2 Ratings
Voltage
AC 230 V
DC 24 V to 220 V

Current
AC 2 A cos j > 0.5
DC 2 A, t = L/R < 40 ms

3.3 Before work

WARNING

Before any work is carried out on the tap-changer:

Make sure that the transformer is disconnected and
earthing is properly carried out. Obtain a signed
certificate from the engineer in charge.
Fig. 16. Oil flow relay.
WARNING

Disconnect all power sources before any work is

carried out. Check that the power is disconnected by
using a voltmeter.

WARNING

Do not take the transformer into service after an oil

flow relay trip without carrying out a careful inspection
of the tap-changer. An authorized service technician
should carry out an inspection of all moving contacts
and transition resistors as well as other vital parts.
Disregarding this instruction may cause severe
damage to the tap-changer and the transformer.

CAUTION

The oil flow relay is a calibrated safety instrument.

It must be handled with care and protected against
mechanical damage.

1ZSC000562-AAD en, Rev. 1 | Accessories and protection devices, Assortment guide 15

3.4 Installation 3.5 Check at commissioning

CAUTION WARNING

Never connect two or more tap-changers to the same Before any work is started, make sure the power is
oil flow relay as this can cause false trip signals. disconnected.

CAUTION Tools
– – Spanner
Pipes must be routed so that oil cannot flow between – – 500 V DC power unit/insulation tester
tap-changers without first passing the conservator. – – Buzzer

The transformer manufacturer arranges the pipe 3.5.1 Insulation test

routing between the conservator and tap-changer The leakage current test is performed to verify that there is
device on which the oil flow relay is to be placed. sufficient insulation to earth. The test must be performed with
all contacts NO, NC and C connected.
Pipe bends must be avoided as far as is possible
to obtain a free flow and prevent air bubbles in the 1. Start by unscrewing the screws on the cover and removing
system. the cover. If the test is performed from inside the control
room, the cover for the oil flow relay does not need to be
1. The oil flow relay must be positioned on the pipe up to the removed.
conservator, as close to the tap-changer as possible. 2. Connect all inputs and outputs (NO, NC and C).
2. The angle of the pipe and oil flow relay up to the 3. Then power with 500 VDC for a maximum of 1 minute.
conservator must be between 2° and 4° to prevent gas 4. If the oil flow relay shows the result < 100 MΩ it must be
bubbles getting stuck in the pipe. replaced, see section 3.7.
3. Note the arrows that indicate the direction of flow of the oil 5. If no faults are indicated, continue with function test 3.5.2.
flow relay; the arrow should point towards the conservator.
See Fig. 17.
4. Make sure that the transport protection on the flanges are
removed before the relay is installed on the pipes.
5. Connect the signal cable through the cable gland and
connect to the terminal. Tighten the cable union to
4-5 Nm.
6. The cable gland that is not used must be sealed with a
plug.

Flow direction

Fig. 17. Close up of flow direction arrow

16 Accessories and protection devices, Assortment guide | 1ZSC000562-AAD en, Rev. 1

3.5.2 Function testing
Unscrew the plug.
The test is performed to ensure that the relay works as it Push the test button.
should before the transformer is energized.

1. Remove the cover from the oil flow relay.

2. Unscrew the plug for the test button. See Fig. 18.
3. Connect a buzzer to the terminal outputs according to
the description. Test one output at a time. Repeat the test
procedure until all NO / NC contacts have been tested
individually.
4. Depress the test button. Note that the signal is correct for
the connection made.
5. When all signals function as they should, mount the cover
and the plug back into place.
6. Then energize the oil flow relay.
7. If the oil flow relay is defective, it must be replaced.
Continue with chapter 3.7.

3.6 Service and trouble-shooting

Trouble-shooting the oil flow relay is carried out in the same
way as when commissioning according to chapter 3.5.

CAUTION
Fig. 18. Test button.
If the transformer is operated after the oil flow relay
has deployed, without opening the tap-changer and
making a thorough inspection of the active part and
rectifying any faults, this can cause serious damage to
the tap-changer and transformer.
1. Close the shut-off valve on the pipe to the conservator.
3.7 Replacing oil flow relay 2. Drain oil through the designated valve on the tap-changer.
Tools When the oil level has dropped below the oil flow relay,
–– Oil container/oil drum stop draining. It is not necessary to drain the entire tap-
–– Pump with connection to drain cock on the tap-changer. changer of oil.
–– Spanners for disassembling the switch with. 3. Then unscrew the oil flow relay and install the new relay.
All gaskets should be replaced. Check that all gaskets are
Procedure correctly positioned and that all transport protection is
removed.
CAUTION 4. Perform tests on the new relay according to chapter 3.5.
Wait to perform point 6 until the oil has been pumped
Note the risk of slipping as oil can leak out from the back in.
pipe and onto the transformer cover. 5. Once the new relay has been tested according to 3.5 and
no faults have been detected, the amount of oil that was
CAUTION drained from the tap-changer must be refilled. Follow the
instructions in the respective tap-changer’s installation
Note that the direction of flow must be from the tap- instructions.
changer to the expansion tank. See the arrow on the 6. After the oil has been pumped back, check that the oil
switch. flow relay is in operating mode.

1ZSC000562-AAD en, Rev. 1 | Accessories and protection devices, Assortment guide 17

4. Pressure relief device (PRD)

4.1 General
The tap-changer may be equipped with a pressure relief
device (PRD). In the event of overpressure the pressure
relief device lets oil and gas out (to avoid rupture of the
compartment), and gives an alarm signal. The pressure relief
device is not intended to be the sole protective device on the
tap-changer, but should be used together with a pressure
relay and/or oil flow relay.

4.2 Ratings
Voltage:
AC 230 V
DC 24 V to 220 V

Current:
AC 2 A, cos j > 0.5
DC 2 A, t = L/R < 40 ms
Fig. 19. Pressure relief device 50M.
4.3 Before work

WARNING

Before any work is carried out on the tap-changer:

Make sure that the transformer is disconnected and
earthing is properly carried out. Obtain a signed
certificate from the engineer in charge.

WARNING

Disconnect all power sources before any work is

carried out. Check that the power is disconnected by
using a voltmeter.

WARNING

Do not take the transformer into service after a

pressure relief alarm without carrying out a careful
inspection of the tap-changer. An authorized service Fig. 20. Pressure relief device 50T.
technician should carry out an inspection of all moving
contacts and transition resistors as well as other
vital parts before re-commissioning the transformer.
Disregarding this instruction may cause severe
damage to the tap-changer and transformer.

CAUTION

The pressure relief device is a calibrated instrument.

It must be handled with care and protected against
mechanical damage.

18 Accessories and protection devices, Assortment guide | 1ZSC000562-AAD en, Rev. 1

4.4 Installation 4.5.2 Function test
1. Connect a buzzer or multimeter to one input/output at a
WARNING time.
2. Press the trigger.
Be aware of the risk of slipping caused by oil spillage, 3. Note that the signal you get is correct based on the
when working on the transformer cover. connection diagram.
4. Repeat the test procedure until all inputs and outputs have
1. Remove the protective cover or any previous relief device been tested individually.
from the designated place on the tap-changer. See 5. When all signals function as they should, fit the cover for
Figs. 2-8. the terminal terminals back into place.
2. Install the pressure relief device and ensure that the gasket 6. If the pressure relief device is defective, it must be
is correctly positioned. replaced. Continue with section 4.3.
3. Connect the cable to the junction box.
4. 6 Trouble-shooting
4.5 Check at commissioning
If the pressure relief device has deployed, the
WARNING indication pin must be in the raised position.

Before any work is started, make sure the power is Follow the instructions in chapter 4.5.2.
disconnected.
4.7 Replacing
Tools 1. If the pressure relief device is deemed faulty, it must be
–– Screwdriver 5 mm replaced. When replacing the pressure relief device, follow
–– 500 V DC Power unit/Megger the description in chapter 4.3 and 4.5.
–– Buzzer/Multimeter 2. A faulty device must be returned to ABB.

4.5.1 Insulation test

The leakage current test is performed to verify that there is
sufficient insulation to earth. The test must be performed with
all contacts NO, NC and C connected.

1. Bridge all inputs and outputs (NO, NC and C).

2. Then power with 500 V DC for a maximum of 1 minute.
3. If the pressure relief device shows the result < 100 MΩ it must be
replaced, see section 4.3.
4. If no faults are indicated, continue with function test 4.5.2.

1ZSC000562-AAD en, Rev. 1 | Accessories and protection devices, Assortment guide 19

5. Oil level indicator

5.1 General
The oil level indicator is used as a supplement to other
sensors, primarily on tap-changer type UZ.

5.2 Ratings
AC 15 A at 125 V, 250 V and 480 V
DC 0.5 A at 125 V, non-inductive
DC 0.25 A at 250 V, non-inductive

5.3 Before work

WARNING

Before any work is carried out on the tap-changer:

Make sure that the transformer is disconnected and
earthing is properly carried out. Obtain a signed
certificate from the engineer in charge.

WARNING
Fig. 21.
Disconnect all power sources before any work is
carried out. Check that the power is disconnected by
using a voltmeter.

CAUTION

The oil level indicator is a calibrated monitoring

instrument. It must be handled with care and
protected against mechanical damage.

5.4 Installation
1. Install the oil level indicator in the designated place
according to chapter 1.
2. Note the insertion depth on the float when installing on
tap-changer type UZ.
3. Connect the signal cables to the terminal box.
4. Check the function by carefully moving the float up and
down according to Fig. 21.

20 Accessories and protection devices, Assortment guide | 1ZSC000562-AAD en, Rev. 1

5.5 Check at commissioning
OIL LEVEL INDICATOR
WARNING
m
C
Before any work is started, make sure the power is Signal at 1
disconnected. min oil level NO
2
NC
Tools 3
C
–– Screwdriver 5 mm Signal at 4
–– 500 V DC Power unit/Megger max oil level NO
–– Buzzer/Multimeter 5
NC
6
5.5.1 Insulation test
The leakage current test is performed to verify that there is
sufficient insulation to earth. The test must be performed with
all contacts NO, NC and C connected. Fig. 22.

1. Connect all inputs and outputs (NO, NC and C).

2. Then power with 500 V DC for a maximum of 1 minute.
3. If the oil level indicator shows the result < 100 MΩ it must
be replaced.

1ZSC000562-AAD en, Rev. 1 | Accessories and protection devices, Assortment guide 21

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