aaea 2 Contents 1, Safety advice 3 414 General nsks. 3 12 Safe working pracicas 3 113 Safety advice forthe opersior 3 114 How to avert hazards. 4 2 Purpose and range of application 5 3. Specification 6 3.1 Techies data 8 3.2 Spectfcation of pendulum impact machine. 7 3.3 Description of performance. 2 4 Erection of pendulum impact testing machine 8 4,1 Directions for unpacking 8 42 Getting ready for service. 8 5 Performance of test 10 5.4 Manufacture of specimens 10 5.2 Sequence of test 10 53 Evaluation of test " 6 Attendance and maintenance. 12 7 Ustof numbers 13 8 Appendix, “4 9 Erecton schedule 19 10 Spare pars ist 2042384 3 ee 1 Safety advice 44 General risks In the construction ofthe pendulum tester for Charpy impact tests on metals. Gene ly accepted standards of safety and reliably have been observed, dif the machine is not Hazards whicn may result from operation by unskiled personnel, Used forthe intended purpose, include the folowing: a danger to lfe and imb (see 1.4) “a isk of damaging the tester Fer sate operation, follow the instructions on transport, storage, instalation and the test procedure further Below, Make sure that «the tester is used only by trained operators &nd authorized personnel, and “the workplace around the tester is Clean and tidy (ssue relevant instructions and make checks) [Any person in the users factory dealt with handling, storing, operation, maintenance and “Upkeep shall have been familiarize withthe product ducomentation including the Safety ‘Chapter. Upon confusions and difficulties of comprehension, please contact the manufacturer Inspectons to this end shall be made by the managerrent of user's factory. 4.2 Safe working practices Follow the instructions below for handling, storage installation, startup, operation, maintenance and repair. Particular attention shall be paid to the folowing aspects: « the PS 80 shall be operated only by operators familarized with and authorized for ope raven, - responsibilities for operating the PS 30 shal be defined clearly to aviod any unclear com petences under the aspect of safety. 4.3. Safety advice for the operator “The following advice shall be respected: Any mode of operation adversly affecting the safely of testers forbidden - The operator shal prevent unauthorzi persons from working wth the tester.423.82 4 - The operators obliged to notify changes onthe tester adversely affacting safety im- mediately - The user shall ensure thatthe tester i operated in mpeccabel conkiion ony, - The tester shall be operates by one person only. - The user shall ensure cleanliness and clear arrangement at the workplace by suitable in- structions and inspections 1.4 How to avert hazards Hazards may occur +f people enter the area of pendulum swing “it he collecting Box is used and par ofthe specimen come off dufig the test (108) * during beakdowns and repairs “ifthe testr is ogprated by unsklled personnel Prevention When setting up the tester provide facies for closing off the site, take suitable steps to keep out personnel from the area of peundulum swing before testing. The installation pian makes provision for mounting a priectve device which Is, however, not included in the scope of supply. Make sure the pendulum is locked in place when inserting @ spec ‘men or handing tems inthe test oom. “The machine should be operated by only ane person whose attention must not be dicar- ted trom the test by other people et. Prior o testing mount the colecting box. Carry out repairs with maximum circumspection,42388 5 2 Purpose and range of application “The pendulum impact testing machine serves for conducting impact tess. Itis designed {or performing notchedbar impact tests ace Charpy. ‘The tests serve for judging metals, especially of steel and steel castings with regard to their Behaviour at impact loads, The results parmit the supervision ofheatreatments and the verfication whether a susceptibility to separation fracture exists. ‘ith the notched:-bar impact test acc Charpy, the specimen is freely supported by 2 abutments. The notch, behind which the specimen fractures, falls into the impact plane of 2 sirking edge. The notch impact strength results from the impact enargy for destroying the specimen, divided by the orginal cross section ofthe specimen atthe note. By means ofthe pendulum impact testing machine, impact bending tests ace Izod and tension impact tests can be performed, too, For these, addtional devices are required, whieh are delivered by the manufacturer on special order, too.3 Specification 3.1 Technical data Pendulum impact testing machine PS 30, for notchec-bar impact tests ace Charpy ‘Space demand without safety guard 19m x 08m ‘Space demand with safely guard: 37m x 2.1m Weight: 700 ka No of pendulums 1 Energy storage 3004 Drop-angle of pendulum 380° ‘Weight of pengulum 19,962 kg Impact velocity of pendulum hammer on specimen 5,5ms Distance from rotation axis of penduitm to centre of specimen 790 mm Height of physical striking centre ‘above centre of specimen 0.410 mm Striking edge interchangeable ‘Thickness of striking edge within range of specimen 16mm [Angle of striking edge 30 1 deg Radus of curvature of striking edge 2+050m Measuring device for absorbed impact eneray, ‘mechanical, by maximum pointer and cal Indicating range 0.9005 ‘Seale interval wW Permissible total treton oss from intcated impact energy 05% Supports, spacing 40mm angle of inclination a" undercut 111.409 radius of curvature 1+ 08mm ‘Applicable specimens: Test bars ace DIN 60 115 DVM specimen, 1 SO specimen Dimensions: 40x10x85mm4238 7 3.2 Specification of pendulum impact machine (see photos enclosed) ‘The pendulum impact machine consists of the free, the pendulum, the specimen mount and the measuring device. ‘The base is designed inthe shape of an anvil block (107). For the purpose of mounting at the piace installation, bores are provided inthe corners. (On the bed plate, 2 columns (105) are mounted in which the pendultm shaft is carried ‘The pendulum is fastened at the pendulum shaft ‘The pendulum consists ofthe pendulum bar (102) and the pendulurr hammer (101). Inthe pendulum hammer, the nosetype strking edge (202) i ited, suited ‘or notched-bar in- ‘act tests ace Crarpy. The space in which the pendulum swings is pal protected by ‘means of tubular frames. Between the columns and the tubular frames; the pendulum mounts arranged. At the top fend, this is provided with a paw (112), which holds the pendulum in ited position, For ‘leasing the pendulum, the paw! is connected withthe tipping device by way of Bowden Wire, whichis arranged at the front column (105). ‘The tripping device consists of 2 contro avers. Conttol ever (104) is intertocked to contol lever (110) mechanically. Control lever (104), by which the pavd (112) is operated for rele ‘sing the pendulum, can only be moved if contol lever (110) was operated previously. ‘This device compels the operator to use both hands for releasing the pendulum, At the front ofthe pendulum impaet testing machine, the dial gauge fs mounted. The dial ‘and the pointer (901) are aranged init under glass. The dials designed in such a way thatthe Impaet energy absorbed for destroying the specimen can beread directly Fr collecting the fractions ofthe specimen, a protecting box (108) is scrowed to the rear ‘ofthe bed plate, The box is removed by the manufacturer before packing the pendulum impact testing machine. The protecve box isto be remounted on the bed plate at erection by 2 screws as represented in photo no 4231 ‘Comment to photo no 423/1-2 ‘The tipping device for izod tess is to be removed from the tuoular frame (103) when using the pendulum impact testing machine for Charpy and tension inpact tests,[Link] 8 3.3. Description of performance ‘The pendulum with striking hammer (101) sifted by hand til it paws of it own in its Fighest positon. Then ithas, as energy of position, the potential ene’gy ofthe pendulum. When the pendulum is 'sengaged, it crops and strikes the specimen ints lowest positon ‘Thereby the specimen is deformed or destroyed, respectively. The eneray Fequired for that fs taken from the pendulum in motion. According to size of removed energy. the pendulum wil ise more or less subsequently. Thereby tre gauge pointer (301) 'S defected, and the Impact energy absorbed for deforming or destcying the specimen is indieated at the pertinent cial directly. “The swinging pendulum is permitted to sving out, or slowed down by operating the pend lum brake (108) manually Then the impact energy is read at the dial gauge (111) as indi- ‘cated by the gauge indicator (301) there.[Link] ° 4 Erection of pendulum impact testing machine 44 Directions for unpacking ‘Tne penciulum impact testing machine is packed in case from which itis to be taken out carllly. Any use of force is to be avoided. The packing material is tobe removed, and all paris are tobe cleaned carefully. Fortranspert with iting gear, a steel ar can be put through 2 bores in column (105), to Which transport ropes can be fastened. Steel bar and transport ropes are nt included in the Schedule of parts supplied 4.2 Getting ready for service “The pendulum impact testing machine does not require any foundation. Itis sufficient to crect ton fm ground, and to fasten it there with stone bolts after alignment. Before that, however, the tubular frames (103) are tobe demounted, and to be fastened to the columns to the right and left (108) by tightening the screwed caps. Then retaining {ube (113) s to be fastened to the column. Tiss effected by means ofthe supplied Illsterhead screws, Subsequently the clamps (114) for securing the retaining tube are to be joined by tightening the lister-head screws. ‘The nipple of the Bowden wire is o be suspended into the arresting bar ofthe retaining tube, and a spacer (775) i to be fastened under the column bridge ty means of filister- head screws, ‘The pendulum impact testing machine is aligned as folows: “To determine the horizontal postion, a water lover is o be placed onto the support forthe Charpy tes. For determining the vertical positon, @notch-bar impact specimen isto be placed on to the suppor, the pendulum isto be sighty pressed on he specimen with its Siiking edge, and the vertical postion isto be determined by means of an angle water- level lai against the penculum bar. if deviations from the horizontal cr vertical) position ‘occur, these are to be removed by attaching suitable insets under the bed plate of the Pendulum impact testing machine. A check ofthe two positons after tightening the stone bolts and' after the first 100 pendulum impact tests is necessary. ‘The angle of the ifted and pawied is to be checked atthe pendulum bar by means of an angle water-level, too. Witt pawing for Charpy tests, the angle has to amount to 160" "70, with pawling for Izod tests, 89° + 10.423.8 10 5 Performance of test 5.1 Manufacture of specimens ‘Specimens are to be used according to enclosed drawing 432 Ba. fig 1. The notch is hey manufactured by miling or grinding, Ridged at the bottom ofthe notch, wich run parallel with the notch axis, ave to be avoided or removed. The usual specimen is the BYM specimen at a notch depth of 3 mm, The other specimens with ISO or Mesnager notch are applied in special cases ony 5.2 Sequence of test 4. Littpendulum manually and paw it 2. Insert specimen. The notch-bar impact specimen has to be inserted in such a way that the noten is tured away from the crecion of pendulum impact. For aligning the specimen, the sating bar contained in the accessories is to be used. {3 Tum dial gauge pointer (201) clockwise by means of knob (222), and setitto the Value of 200). For setting the dal gauge pointer, the knob Fas to be pressed in. 4, Push safety catch (110) down using your right hand. Attention! Lock of pendulum is removed. 5. After having lacked round and making sure that nobody is win reach of the ‘Swinging range ofthe pendulum, press release lever (104) down. The pendulum tisengages and destroys the specimen 6. Waitt the pendulum reverses the direction of movement and starts swinging out ‘Then beng the pendulum to a standstil carefully by actuating the pendulum brake (108) 7. Read postion of ial gauge pointer (201) to dial of gauge ané note it 8, Remove fractions of specimen, and prepare the pendulum impact testing machine for a new test in the above order.423Ba " 5.3 Evaluation of test ‘The notched:-bar impact strength ay i calculated from the relation wy A ‘The meansings ofthe letter codings a: \Wy_ the impact energy absorbed for destroying the specimen, in J (indicated by cil gauge ). ‘Ae the cross-sectional area ofthe specimen below the notch in emt ‘The letter coding a indentifes the usual test conditions withthe pendulum of 300 4 potential energy, and ofthe Charpy tet at @ notch depth of 3 mm. ‘The notched-bar impact strength largely depends, among other things, on the shape of ‘specimen and notch, too. The values ascertained with diferent shapes of specimens or notches are therefore not fit fer comparison,423.82 2 6 Attendance and maintenance “The pendulum suppor is suffcienty provided wit lubricant by the manufacturer. Its not expectant fr the user to lubricate the points of support. “The supports ofthe pendulum brake (108), at the trip lever (104) . atthe safely catch (Io) and at the paw (112) ae tobe lubricated wiht some drops of engine ol every six months, “The supports and the pendulum are always to be kept clean, and to be cleaned dally, i required even between the individual tests. The bright pats of the pendulum impact {esting machine are to be polished with a sof, somewhat oly piece of cloth once a week. [tthe rear of the dial gauge (111) there i, projecting from a bore of ‘ne column (106), the Setting deviee for the pointer brake. This was adjusted by the manufecturer in such a way that the whole felon loss of the pendulum (without specimen) amounts to 1.5 J ‘Ths isthe check value forthe function ofthe pointer brake. tis expedient to check this Value from time to time to find out whether the pointer brake stil operates property. A possibly necessary corection can be effected by means of the setting device above- fentioned, and this by slackening the nuts on the set bot, and tightening them again in Giferent positions, When the set bolt with one ofthe nuts is further unscrewed, the value Of the whole friction los i increased. In the opposite case, the whole fiction oss Becomes smaller. Itis necessary to lock the ane nut propery again vith the second nut after @ readjustment has been performed,423A 19 7 01 102 108 104 +08 407 108 108 0 ord 13 201 202 List of numbers Pendulum hammer Pendulum bar ‘Tubular fame Control lever (elease lover) Column Bed plate Protective box Pendulum brake onto lever (safety catch) Dial gauge: Paw Retaining tube ‘Support for Charpy test Sitking edge for Charpy test Dial gauge pointer “Turing knob[Link] 3 ‘Specimen support and Strking eage for Charpy tests aaa 215[Link] 16 Dial gauge azsita 302a 423.88 42314 Impact tester with support for netched-bar impact test ace CharpyFig. 1 Notch impact bending test as per Charpy ‘ize fof specimens 2s per DIN 50 115 sstt_ (one) aot0,1 nato,07 a1,2,3 1o80,2 40 wir) 8 0,1 (ISO-V-specimen) 5 £0,1 (IS0-USpecimen) 7 +01 (DVM-specimen)42382 9 Erection schedule4238 10 Spare parts list Piece / machine Denomination Patt No. 1 Long rope for releasing 492,10/ 11-105 1 ‘Short rope for releasing 423.10) 11-208 1 Driver 482.10 /12- 107 1 ‘stking edge for Crarpy test specimen. 492,10/13-216 1 ‘Support for Charpy test specimen 423.10/ 18-101 1 Brake - band, complete 423.10/ 11-208 1 ‘Striking edge for zod test specimen 42391 /11-101 1 ‘Supporting plate for izod test square specimen 423,91 110-208 1 V- block for tzod test round specimen 423.91 / 10-208 1 ‘Stiking fork forimpact- tensile test spazimen 423.92/11- 101 1 Stop plate for impact- tensile test specimen 423.92 / 10-302 1 Knurled nut for impact- tensile test specimen 423,92 10-308 V = parts subject to wear423,92/ 10-303 Cy ; 423,91/10 = 203 ' { | 4] foS68 ©. + © 423.91/10~ 206 423.10/ 15-101 423,92/10-302423.8 A pt Tit T iy iy Uf tt 423.91/ 11-101 423. 92/ 11-101 90 NUR AG (AR -2AG