System Manual

TEM Evolution System

Operating Terminal TouchScreen [BRT]

Release: 2.01.01

Last revised on: 2010-03-15

Docu-ID: BRTDB-150310EN-CAT

We reserve the right to make technical alterations to the drawings and particulars in this documentation
package, if this should become necessary to improve the engines. Reprints and duplication of any kind, ei-
ther in whole or in part, require our written permission.
This is the translation of the German original [Link] case of dispute the German original version will
be taken as a reference.
 System Manual

This document applies to the following gas engines:

Series:
CG132
CG170
CG260

Masthead:
MWM GmbH
Service documentation
Carl-Benz-Str. 1
68167 Mannheim
Germany
Tel.: +49 621 384-0
Fax: +49 621 384-8841
[Link]
Printed in Germany
All rights reserved
Release 2.01.01

© BRTDB-150310EN-CAT
 TEM Evolution System

Contents

Contents

1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Designated Use . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Safety Instructions . . . . . . . . . . . . . . . . . . . . . 4
1.3 Scope of Delivery . . . . . . . . . . . . . . . . . . . . . . 5
1.4 Symbol Explanation . . . . . . . . . . . . . . . . . . . . . 6

2 Design and Function . . . . . . . . . . . . . . . . . . . . . . . . 7

2.1 Interfaces and Status-LED . . . . . . . . . . . . . . . . . 7
2.2 Identification. . . . . . . . . . . . . . . . . . . . . . . . . 9

3 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1 Place of Assembly . . . . . . . . . . . . . . . . . . . . . 10
3.2 Assembly of the Operating Terminal BRT . . . . . . . . . 12
3.3 Ambient Conditions . . . . . . . . . . . . . . . . . . . . . 13
3.4 Acclimation . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.5 Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4 Electric Connection . . . . . . . . . . . . . . . . . . . . . . . . . 14

5 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

6 Maintenance and Transport . . . . . . . . . . . . . . . . . . . . 16

7 Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . 19

© BRTDB-150310EN-CAT Seite 3
 TEM Evolution System

Safety

1 Safety

1.1 Designated Use

The Operating Terminal BRT serves for the operation of TEM-Evo control sys-
tems (TEM-Evo System). The Operating Terminal BRT is designated for the in-
stallation in a closed switching cabinet. With the touch function of the 15“ TFT
monitor the easy operation of the genset is ensured, and the graphical user in-
terface allows an easy and intuitive operation. Only gas engines CG132,
CG170, CG260 and the auxiliaries controlled by the TEM-Evo System may be
operated with the Operating Terminal BRT.
Validity This description applies to Operating Terminals BRT of the series up from
version 0041 (for the version: see chapter »Identification« on page 9).
Further documents For the operation of TEM-Evo Systems observe the following documents:
• Manufacturer‘s documentation for the genset
• Manufacturer‘s documentation for the plant
• Operating instructions concerning the TEM-Evo System
• Regulations of the regulatory authorities and of the employers' liability in-
surance associations.
Intellectual property The reproduction of trade names, product names, trademarks, etc., in this Man-
rights ual does not entitle their free use, in the sense of trademark acts, even if they
are not specially marked as such.
Windows is a registered trademark of Microsoft Corporation 
WIBU is a registered trademark of WIBU-SYSTEMS AG.

1.2 Safety Instructions

The product has been produced in accordance with state-of-the-art standards
and the recognized safety rules. Nevertheless, its use may constitute a risk to
life and limb of the user or third parties or cause damage to the product.
The product must only be used in a technically perfect condition in accordance
with this Technical Data Sheet.
Rules and Furthermore must be observed :
directives
• the pertinent rules for accident prevention valid on the site.
• EC Directives
• national regulations
Personnel The following safety instructions must have been read and understood by the
personnel entrusted with the commissioning, the service staff and all users of
the product.
Qualification of Employ only skilled and trained staff for the installation, commissioning and op-
personnel eration as well as for maintenance and repair work on the assembly group.
Especially the control of the TEM-Evo System with Operating Terminal BRT re-
quires a wide knowledge with regard to the design, function and operation mode
of the whole installation. Inappropriate interfering may jeopardize the reliable
operation of the plant or cause damage to the plant.

© BRTDB-150310EN-CAT Seite 4
 TEM Evolution System

Safety

Access protection by The rights of access to a TEM-Evo System are regulated by a multiple stage
means of the USB-Don- safety system.
gle
In order to acquire extended rights of access, the following trainings must be at-
tended:
• TEM-Evo basic training
• TEM-Evo advanced training
USB dongles are used as levels of access to the different operating levels.
Operating voltage

Caution
Before commissioning of the unit make sure that there are no
voltages applied that are higher than 24 VDC.

1.3 Scope of Delivery

• Operating Terminal BRT with the latest release of the TEM Evo Operating
Terminal software
• 8 wedge clamps with screws for the installation into the genset cabinet
• 2 pole connector for connection of the voltage supply
• 6 pole connector for connection of the control

© BRTDB-150310EN-CAT Seite 5
 TEM Evolution System

Safety

1.4 Symbol Explanation

Symbol Meaning Explanation

Safety These symbol is used in all safety instructions. Please observe

these notes carefully. Give safety instructions to the operating
personnel.

Important Important note concerning functionality. Not observing can lead to

malfunctions.

Information Further information: Read carefully the indicated system manuals.


 Precondition The requirements are marked by a tick.
These must be fulfilled before activities can be executed.

 Instructions Instructions are marked by an arrow.

Obey carefully the instructions.

Result Normally, an instruction is followed by one or more descriptions of

results.

© BRTDB-150310EN-CAT Seite 6
 TEM Evolution System

Design and Function

2 Design and Function

The operation of the Operating Terminal BRT is exclusively performed via the
provided Operating Terminal software. Access to the mask of the Operating
Terminal software is directly possible via touch-display.

Information
Comprehensive information with regard to design and function


of the user interface as well as to the functions of the individual
operating elements and masks are described in the Software
Description.
See »Operating Instructions TEM Evolution System«

2.1 Interfaces and Status-LED

Status-LED, interfaces and connections are located on the front side and on the
connecting side of the housing.
Front side

Figure 1: Status-LED and connections on the front of the housing

1. Touch display
allows for direct access to the masks of the Operating Terminal
software

2. LED power supply

LED flashes: supply voltage 24 V is applied

3. Two USB interfaces allow for the connection of a printer, USB licence
dongle, USB storage media, etc.

© BRTDB-150310EN-CAT Seite 7
 TEM Evolution System

Design and Function

Connecting side

1
2
3
4

5
6
7
8

Figure 2: Status LED and connections on the connecting side of the

housing

1. Connection for external VGA-monitor1

2. Interface external keyboard (for service purposes only)

3. Ethernet connection2

4. Two USB interfaces

enable the connection of a printer, USB-licence dongle, USB-storage
media etc.

5. COM1-interface
Communication with control via TTY-interface
The connection to the control is carried out according to the
commission-specific wiring diagram
1 Rx–
2 Rx+
3 Rx–
4 Tx+
5 Tx–
6 Tx–
see chapter »Electric Connection« on page 14

6. Status LED Tx, Rx

indicate the state of the communication with the control
Tx: Data transfer from Operating Terminal BRT to the control
Rx:Data transfer from the control to the Operating Terminal BRT
Tx oder Rx flashes: Connection to the control is ready
Tx oder Rx flashes: Communication to the control is active

© BRTDB-150310EN-CAT Seite 8
 TEM Evolution System

Design and Function

7. Connection of the power supply 24 VDC

The connection is carried out according to the commission-specific
wiring diagram.
+ : Power supply 24 VDC
– : GND
see chapter »Electric Connection« on page 14

8. Earth screw
see chapter »Electric Connection« on page 14

1) Optionally
2) Presently not assigned

2.2 Identification
The identification of the unit is performed by the type plate on the side of the
housing. The type plate shows two part numbers, i.e. the serial number and the
version number.

Important
The serial number identifies clearly the unit. Please state this
number always in all correspondence and delivery notes.

4 1

Figure 3: Type plate

1. Part number of the manufacturer

2. Version of the serie

3. Serial number of the Operating Terminal

4. MWM part number

© BRTDB-150310EN-CAT Seite 9
 TEM Evolution System

Assembly

3 Assembly

3.1 Place of Assembly

Height of assembly The minimum height for the assembly of the Operating Terminal BRT must be
1.5 m (bottom line of screen).

Figure 4: Height of assembly for the Operating Terminal BRT

Angle of view The design of the TFT-monitor of the Operating Terminal BRT allows for an op-
timum sight onto the screen from underneath or from the front. Therefore, the
Operating Terminal BRT shall be installed in a manner so that the angle of view
is between 90 ° and 60 °.

Figure 5: Recommended angle of view onto the Operating Terminal BRT

(side view)

Figure 6: Bad angle of view (side view)

© BRTDB-150310EN-CAT Seite 10
 TEM Evolution System

Assembly

Installation cutout The Operating Terminal BRT is designated for installation in the door of the
genset cabinet.
A rectangular cutout is required for the installation. The Operating Terminall
BRT is mounted properly in the installation cutout by means of the delivered
wedge clamps.

Important
The indicated dimensions of the installation cutout must be
exactly observed. Thus the seal between the Operating
Terminall BRT and the door of the genset cabinet is ensured.

Important
The wall thickness of the carrier material must be maximally
6 mm.

1 2 3
Figure 7: Installation cutout for the Operating Terminal BRT

1. Installation cutout

2. Masking frame of the Operating Terminal BRT

3. Door of the genset cabinet

© BRTDB-150310EN-CAT Seite 11
 TEM Evolution System

Assembly

3.2 Assembly of the Operating Terminal BRT

 The installation cutout is ready.

 8 wedge clamps with recessed head screw M4x35 are provided (scope of
delivery).
 Screwdriver (with recessed head) is provided.
Assembly  Open the screws on the delivered wedge clamps as wide as possible.
 Mount the Operating Terminal BRT in the installation cutout and push it up
to the limit stop. Prop the Operating Terminalon the front.
 Insert the two upper wedge clamps into the provided gaps from behind,
and push them up to the limit stop (1).
 Slighty tighten the screws onto the wedge clamps.
 Insert the two lower wedge clamps from behind and displace them.
 Slighty tighten the screws onto the wedge clamps.
Now the Operating Terminal BRT is provisionally fixed and it must no long-
er be propped.
 Adjust the Operating Terminal BRT in the installation cutout (2).
 Then attach the left wedge clamps onto the right and left sides and secure
by displacing them clockwise.

1 2 3

Figure 8: Assembly of the Operating Terminal BRT

 Tighten the screws evenly on all the eight wedge clamps (3).
The Operating Terminal BRT is firmly installed in the installation cutout.

© BRTDB-150310EN-CAT Seite 12
 TEM Evolution System

Assembly

Dismantling  Unscrew the screws on the wedge clamps.

 Detach the wedge clamps by lateral displacement and remove them.
During this procedure prop the Operating Terminal on the front side.
 Untighten the Operating Terminal BRT and remove it out of the installation
gap.

3.3 Ambient Conditions

Faultless functioning of the unit is only ensured when the ambient conditions for
operation, storage and transport as described in the chapter »Technical Data«
are always observed.

3.4 Acclimation
Transportation at cold weather or a high fluctuation of temperature may result
in condensing moisture (bedewing) on and in the unit. This moisture may dam-
age the Operating Terminal BRT.
Therefore, in such situations the unit must be adopted slowly to the ambient
temperature on the site. It will be useful to plan always a waiting time after trans-
portation or storage at cold ambient temperatures for the temperature compen-
sation (in case of bedewing approx. 12 hours).

3.5 Ventilation
The waste heat arising during the operation of the Operating Terminal BRT
must be dissipated. Thus behind and at the side of the Operating Terminal BRT
a clearance of at least 10 cm is required so that an air current arises (convec-
tion) and the waste heat is dissipated evenly.

© BRTDB-150310EN-CAT Seite 13
 TEM Evolution System

Electric Connection

4 Electric Connection

Caution
Always switch off the operating voltage on the switching cabinet
before beginning with installation and repair work.

Information

 For all electrical connections and signal connections the specifi-

cations in the commission-specific wiring diagram must be
applied.

Voltage supply  Connect the two pole connector (scope of delivery) as per commission-
connection specific wiring diagram.
 Engage the two pole connector in slot »24 V«.
Communication  Connect the six pole connector (scope of delivery) as described in the
connection commission-specific wiring diagram.
 Engage the six pole connector in the slot COM1 (Rx– … Tx–).
Protective conductor  Connect the earth screw on the unit of the Operating Terminal BRT to the
protective conductor (PE) of the genset cabinet.

Figure 9: Earth screw position on the rear on the housing of the

Operating Terminal

1. Earth screw

© BRTDB-150310EN-CAT Seite 14
 TEM Evolution System

Commissioning

5 Commissioning

Caution
Before commissioning of the unit make sure that there are no
voltages applied that are higher than 24 VDC.

The Operating Terminal BRT is delivered with the installed Operating Terminal
software.
Starting the Operating The Operating Terminal BRT is not equipped with an own circuit closer. It starts
Terminal BRT automatically when the supply voltage has been connected.
In case of installation in a TEM-Evo genset cabinet, the Operating Terminal is
protected by an automatic circuit breaker (see wiring diagram). In this case the
Operating Terminal BRT must always be switched in and switched off via the
corresponding automatic circuit breaker.
Rights The rights of access to a TEM-Evo System via Operating Terminal BRT and
Operating Terminal software is regulated via a multiple stage safety system. As
access keys to the different access levels USB licence dongles are used.
The access to the TEM-Evo System is only allowed if the required qualifications
and authorizations have been acquired in the appropriate trainings.
Switching off the The Operating Terminal BRT is automatically switched off when the installation
Operating Terminal is switched off or the voltage supply has been disconnected.
BRT
If the Operating Terminal is protected with an automatic circuit breaker, discon-
nection must always occur via the automatic circuit breaker.

Important
Switch off the Operating Terminal BRT only, after the
Operating Terminal sofware was terminated regularly.
Otherwise data may get lost when switching off the Operating
Terminal BRT.

© BRTDB-150310EN-CAT Seite 15
 TEM Evolution System

Maintenance and Transport

6 Maintenance and Transport

Maintenance The unit does not require a special maintenance

Repair Defective units must only be repaired by the manufacturer. Please send a de-
fective unit packed in the original packing or in an equivalent packing to the
manufacturer.
Cleaning of the The housing is made of special stainless steel. Dust deposits can be removed
housing with compressed air.
Cleaning of the Clean the monitor only while the touchscreen is not active.
monitor
E. g. when:
• the Operating Terminal is switched off
• via Operating Terminal software, a special cleaning mask has been acti-
vated. Via this mask the touchscreen may be cleaned even during opera-
tion.

Caution
The monitor during operation must only be cleaned via the
activated cleaning mask. Touching an active touch zone may
cause unintended actions.

The monitor can be cleaned with a commercial glass cleaner or a neutral clean-
er and a soft cloth.
Never use caustic agents or scrubbing means. These could corrode or scratch
the surface of the monitor.
Transport The unit must be despatched or transported only in its original packing or in an
equivalent packing. During the transport the ambient conditions must be ob-
served (
see chapter »Technical Data« on page 17).
Storage In order to assure a reliable functioning of the unit, make sure the ambient con-
ditions are observed during the storage (
see chapter »Technical Data« on page 17).
Disposal For shutdown and disposal of the unit the pertinent local environmental regula-
tions must be observed.
EC Directive
WEEE Compliance
Important
The unit is a part of a stationary fixed installation and is not
subject to the CE-Directive WEEE Compliance, ElektroG.
The requirements of the Directive with regard to the limited use
of dangerous materials in electric and electronic units,
however, are realized at its production.

© BRTDB-150310EN-CAT Seite 16
 TEM Evolution System

Technical Data

7 Technical Data

Designation
Operating Terminal BRT
Use
The Operating Terminal BRT serves for the operation of TEM-Evo
control systems (TEM-Evo System). It is designated for installation
in the genset cabinet.
Part number
MWM part number 1247 3955 KZ
Screen diagonal
15“ TFT (38.1 cm)
Supply
Connection Terminals 1, 2 (-XS1)
Supply voltage
24 V ±15 % (20.4 V – 276 V), residual ripple 1.5 VSS
Protection
Automatic circuit breaker 6 A type B
Power consumption
Starting current Imax 5 A
typical: 1.9 A at 24 VDC
Battery
CR 1620; 3 V
Interfaces
2 USB connection side
2 USB front side
Ethernet
Keyboard
Serial (COM1)
Protection class
IP 65 front side EN 60529
IP 20 back side EN 60529
Display
LED state power supply
LED communication state TTY (Rx, Tx)
Ambient conditions
Operating temperature 5 °C – +50°C (41° F – 122° F )
Storage temperature -10°C – +60°C (141° F – 251.6° F )
Air moisture 20 % – 80 % not condensing

© BRTDB-150310EN-CAT Seite 17
 TEM Evolution System

Technical Data

Standards
EN 55022 »Installations of the information technology – radio noise
properties – limit values and measurement method
IEC 61000-6-1 up to 4 »Requirements concerning noise immunity«
EMC
Noise immunity, emitted interference EN 61326/A1:1998 »Electrical equipment for measurement and
control technology as well as laboratory application – EMC require-
ments
Vibration-proof
Vibration sine-shaped (EN 60068-2-6)
Oscillations 0.075 mm at 10 … 58 Hz
Impact resistant 0.5 G (approx. 5 m/s²)
Shockproof 15 G (approx. 15 m/s²), duration 10 ms (EN 60068-2-6)
Dimensions
HxWxD 311 mm x 483 mm x 101 mm inclusive front plate
installation depth 95 mm
Weight approx. 8.0 kg

© BRTDB-150310EN-CAT Seite 18
 TEM Evolution System

Technical Data

7.1 Dimensions

Figure 10: Dimensions of the Operating Terminal BRT

© BRTDB-150310EN-CAT Seite 19
 TEM Evolution System

Index of Tables

Index of Tables

Figure 1: Status-LED and connections on the front of the housing 7

Figure 2: Status LED and connections on the connecting side of the hous-
ing . . . . . . . . . . . . . . . . . . . . . 8
Figure 3: Type plate . . . . . . . . . . . . . . . . . . 9
Figure 4: Height of assembly for the Operating Terminal BRT . . 10
Figure 5: Recommended angle of view onto the Operating Terminal BRT
(side view) . . . . . . . . . . . . . . . . . . 10
Figure 6: Bad angle of view (side view) . . . . . . . . . . . 10
Figure 7: Installation cutout for the Operating Terminal BRT . . . 11
Figure 8: Assembly of the Operating Terminal BRT . . . . . . 12
Figure 9: Earth screw position on the rear on the housing of the Operating
Terminal . . . . . . . . . . . . . . . . . . . 14
Figure 10: Dimensions of the Operating Terminal BRT . . . . . 19

© BRTDB-150310EN-CAT Seite 20