Part Number 139976-01

Revision E, April 2005

330450 High Temperature

Acceleration System
Operation and Maintenance Manual
330450 High Temperature Acceleration Sensor Operation and Maintenance Manual

Copyright © 1998-2002 Bently Nevada LLC.

All Rights Reserved.

The information contained in this document is subject to change without notice.

The following ways of contacting Bently Nevada are provided for those times when you cannot
contact your local Bently Nevada representative:

Mailing Address 1631 Bently Parkway South

Minden, NV 89423
USA
Telephone 1 775 782 3611
1 800 227 5514
Fax 1 775 215 2876
Internet [Link]

About this manual

This manual shows how to install the 330450 High Temperature Acceleration
Sensor, how to verify that it is operating correctly, and how to troubleshoot
problems.
The following publication contains additional information about this sensor:
Title Part Number Description
330450 High Temperature 169885-01 List of specifications and ordering
Acceleration Sensor Datasheet information for the sensor
Hazardous Area Installation 168078-01 Non-Incendive and Intrinsically Safe
Drawing

ii
 Installation

Installation
This section shows how to mount the transducer and electronics, and gives
guidelines for connecting and routing the integral cable and the interconnect
cable.

Receiving Inspection
The 330450 sensor consist of a sensing head, an integral cable, and electronics.
Mounting hardware such as transducer bolts, weatherproof housings, and
interconnect cables must be purchased separately. The “Installing the
Interconnect/Field Wiring” section describes these accessories and explains how
to order them.
Inspect the components of the order as soon as you receive them to see if any
damage occurred during shipping. Keep all shipping forms and invoices. If any
shipping damage is apparent, file a claim with the carrier and submit a copy to
Bently Nevada LLC. Include all model numbers and serial numbers with the
claim. We will either repair or replace damaged parts according to the terms and
conditions of the sale.
The 330450 is shipped in a foam filled package and the connector is protected
with a plastic cap. The 330450 is a sensitive instrument and these precautions
help to prevent damage during shipping.

Installing the 330450

Application Advisory
If housing measurements are being made for overall protection of the
machine, thought should be given to the usefulness of the
measurement for each application. Most common machine
malfunctions (imbalance, misalignment, etc.) originate at the rotor
and cause an increase (or at least a change) in rotor vibration. In order
for any housing measurement alone to be effective for overall
machine protection, a significant amount of rotor vibration must be
faithfully transmitted to the bearing housing or machine casing, or
more specifically, to the mounting location of the transducer.

In addition, care should be exercised in the physical installation of the

transducer. Improper installation can result in a degradation of the
transducer's performance, and/or the generation of signals which do
not represent actual machine vibration.

Upon request, Bently Nevada can provide engineering services to

determine the appropriateness of housing measurements for the
machine in question and/or to provide installation assistance.

1
330450 High Temperature Acceleration Sensor Operation and Maintenance Manual

CAUTION
The 330450 sensor is designed for
high temperature applications.
Contact with a hot machine or
sensor will cause burns.
Allow the machine and sensor to
cool before installing or servicing
the sensor.

Step 1- Locate an area to mount the sensor. Verify that the ambient and surface temperatures do not
exceed the range listed in Table 1.

Table 1: Operating Temperature Range

Component Operating Temperature Range

°C °F

Sensor Head -55 to 400 -67 to 752

Integral Cable -55 to 400 -67 to 752

Electronics -55 to 121 -67 to 250

2
 Installation

Step 2- Verify that the mounting site is flat,

clean and dry. The transducer requires a flat
area that is 38.1 X 38.1 mm (1.5 X 1.5 in) for
mounting. For best results, the mounting
surface should have a roughness of no more
than 0.813 µm (32 µin) RMS and a flatness of
at least 25.4 µm (0.001 in) TIR (see Figure 1).

Step 3- Drill and tap holes in the mounting

surface as required by the mounting bolts.
Figure 1 gives the locations for the mounting
boltholes as required by the transducer. The
sensitive axis of the transducer (see Figure 2)
must be parallel to the axis of the desired
measurement.

3
330450 High Temperature Acceleration Sensor Operation and Maintenance Manual

Step 4- Place the transducer on the

mounting surface and torque each mounting
bolt equally to avoid deforming the transducer
base. The maximum diameter of the bolt
head, which can be used with the transducer, is
6.35 mm (0.250 in). The mounting holes will
accept either an M3 or #6 screw.

Step 5- Route and install the integral cable. Verify that

the ambient and surface temperatures do not exceed the
range listed in Table 1.
• Avoid twisting, kinking or straining the cable
• Avoid routing the cable near power lines
• Avoid areas where abrasion will occur
• Avoid cable bends less than 51 mm [2 in.] radius
• Secure integral cable at 0.15 m [6 in.] from
sensing head using cushion loop clamp. See
Figure 3
• Secure integral cable at 0.5 m [18 in.] intervals
along remaining integral cable length using
cushion loop clamp

Step 6- Locate an area to mount the electronics. Verify

that the ambient and surface temperatures do not exceed the
range listed in Table 1.
• Avoid vibration locations greater than 10grms
• Avoid cable bends less than 51 mm [2 in.] radius
• Secure integral cable at 0.15 m [6 in.] from the
electronics using cushion loop clamp. See Figure
3
• See Figure 4 for installing the electronics housing.

4
 Installation

Figure 3: Integral Cable Tie

Figure 4: Mounting Electronics Housing

5
330450 High Temperature Acceleration Sensor Operation and Maintenance Manual

Installing the Interconnect/Field Wiring

The interconnect cable must be purchased separately. Refer to the datasheet at
[Link] for more information.

Routing Cable
Interconnect cables have military-type circular lugs and connectors for the 330450.

When installing the interconnect cable, route it away from the moving components of the
machine and avoid sharp corners. To minimize noise, avoid routing cables near or in the
same conduit, raceway, or cable tray with power lines. Prevent the cable from bending
sharply, twisting, kinking, knotting, or straining. To prevent physical damage, route the
cable through conduit. If the cable must be routed inside lubrication oil lines, be sure it
will not be subjected to temperatures exceeding its specified operating range.

Routing Conduit
To route the cable through conduit, connect one end of the conduit to the protective
enclosure or other structure in which the monitor is mounted. Connect the other end of
the conduit rigidly to a structure near the 330450. Before pulling cable through conduit,
protect the connector by wrapping it with tape or a similar covering. Be sure that the
cable does not rub against rough or sharp surfaces.

Routing Armored Cable

If the cable is not routed inside conduit, use armored cable and secure it to supporting
surfaces with clips or similar devices. Route the cable through protected areas to reduce
the chance of damage. Connect one end of the armor directly to the enclosure or other
structure in which the monitor is mounted. Connect the other end of the armor rigidly to
a structure near the electronics. The recommended minimum bend radius for armored
cable is 38.1 mm (1.5 in).

Sealing the Interconnect Cable

Application Alert
When conduit is routed through hazardous areas, the
ends of the conduit must be sealed to prevent hazardous
gases from escaping into non-hazardous areas. Consult
local authorities for approved sealing methods in
hazardous areas.

Table 2 describes the strategies that should be used to seal conduit (in non-hazardous
areas) and the differential pressures at which they apply. Bently Nevada cable seals
protect against splash and abrasion, but they do not protect against immersion. Contact
Bently Nevada if greater protection is required.

6
 Installation

Table 2: Conduit Sealing Techniques for Non-Hazardous Areas

Differential Pressure Seal Type

ZY5 cable seal similar to Bently Nevada
Less than one atmosphere
P/N 10076-01 for unarmored cable
Special interconnecting cable (Contact
Greater than one atmosphere
Bently Nevada for details)

7
330450 High Temperature Acceleration Sensor Operation and Maintenance Manual

Field Testing and Troubleshooting

Use the following procedure to test an installed 330450 and isolate a suspected
malfunction. The sensor is a hermetically sealed unit with no adjustments or
field repairable components. If you determine that the 330450 is not functioning
properly, contact the nearest Bently Nevada office for assistance.
When the 330450 is used with a Bently Nevada monitoring system, a sensor fault
is indicated when the monitor's OK LED goes OFF. A fault may be due to a
sensor malfunction or a malfunction in the field wiring. Before troubleshooting a
suspected problem, check that the sensor has been correctly installed and that all
connections are secured and in the proper locations. If the sensor is properly
installed, use the following steps to help identify the problem.

Bently Nevada Monitor OK LED is off

Monitor Power is off.
Check that the monitor power supply is plugged in and power is on.
Interconnect cable is disconnected, connected loosely, or connected to the wrong
monitor.
Verify that the sensor is connected to the correct monitor and to the correct monitor
terminals. Check that the terminal screws are tight.
Sensor is open or shorted
Disconnect the interconnect cable from the monitor or power supply. Measure the resistance
across sensor terminals "A-C" and “B-C.” The resistance should be between 4 MΩ to 6 MΩ
and 800 kΩ to 1.2 MΩ, respectively. The polarity of the ohm-meter should not have a
significant effect on the resistance reading.
Interconnect cable is damaged: Shorted
Visually inspect the interconnect cable for apparent damage. Disconnect the interconnect
cable at both ends and measure the resistance between each of the three conductors and
between each conductor and the shield of the interconnect cable. If the signal is intermittent
or the cable is shorted, replace the cable.
Interconnect cable is damaged: Open
Disconnect the interconnect cable at both ends. Short two of the three conductors of the
cable at one end and measure their resistance at the other end. If the cable is open circuited,
replace the cable. Then short the remaining, untested conductor with one of the other tested
conductors and measure their resistance at the other end. If the cable is open circuited,
replace the cable.
Cable conductors are switched
With the sensor and interconnect cable connected, measure the DC voltage of terminal "A"
referenced to terminal "C" at the monitor. The voltage should be -12.00 ± 0.25 Vdc. If it is
not, check to see that the sensor is properly connected.

8
 Field Testing and Troubleshooting

Signals not Related to Machine Vibration

Sensor signal is not isolated, is shorted to the case, or has noise coupled to
the signal.
Remove the interconnect cable from the sensor and measure the resistance
between each sensor pin and the case of the 330450. If the resistance is not 40
MΩ or greater, replace the sensor.
Loose or dirty connection at the sensor
Remove the interconnect cable from the sensor. Clean the connector and check
for frayed or broken insulation on the interconnect cable. Clean the connector on
the sensor. Reattach the interconnect cable to the sensor making sure that the
connection is tight and dry.

Loose connection at the monitor

Check the connections at the back of the monitor. Retighten if necessary.

Sensor’s case is improperly grounded

It is imperative that the case of the accelerometer is grounded; otherwise, the unit
will be very susceptible to extraneous electrical noise. Ideally, the machine
ground and signal common should be at the same voltage potential. To check for
this, remove the interconnect cable from the sensor. The interconnect cable still
needs to be connected to the monitor (or power supply). Then, with an AC
voltmeter, measure the voltage between socket “C” of the interconnect cable’s
connector and the sensor case. This voltage should be less than 0.5 V. In
addition, using an ohmmeter, check that the resistance between earth ground and
the accelerometer case is less than 1 ohm. A higher voltage or resistance is a
possible indication of a grounding problem external to the monitor and sensor.
This problem must be corrected in order for the sensor to operate properly.