When using thermal cameras (or infrared thermography equipment), errors may occur during
operation due to various factors like environmental conditions, equipment malfunctions, or
incorrect settings. Below are common thermal camera errors and ways to rectify them:
1. Blurry or Out-of-Focus Images
Cause: Incorrect focus settings or improper positioning of the camera.
Rectification:
o Focus the Camera: Ensure the camera is properly focused on the object. Most
thermal cameras have an auto-focus feature, but manual focus may be needed
for better clarity, especially at varying distances.
o Proper Distance and Angle: Ensure the camera is held or positioned at an
optimal distance from the target. Thermal images should be captured from an
angle where the surface being observed is directly in view.
2. Inaccurate Temperature Readings
Cause: Incorrect emissivity settings, wrong camera calibration, or poor thermal
contact.
Rectification:
o Set Correct Emissivity: Emissivity refers to a material's ability to emit
infrared radiation. Adjust the camera’s emissivity setting based on the material
being inspected. For example, metal surfaces may require a lower emissivity
value than matte black or rough surfaces.
o Camera Calibration: Ensure the camera has been properly calibrated to
provide accurate readings. If the camera is consistently showing inaccurate
readings, consult the manufacturer’s manual for recalibration procedures or
contact support.
o Use of Emissivity Reference: For some materials, using a known reference
material (such as a thermocouple or a calibrated infrared sensor) can help
verify the accuracy of the thermal readings.
3. Overexposure or Underexposure (Image Too Bright or Dark)
Cause: Incorrect settings or exposure levels, or significant temperature differences
between the camera and the object being inspected.
Rectification:
o Adjust Gain and Level: Adjust the camera’s gain (contrast) and level
(brightness) settings. Most cameras allow you to change the temperature range
displayed in the thermal image, which will help to prevent overexposure (too
bright) or underexposure (too dark) in specific temperature zones.
o Use Manual Settings: If the camera has automatic exposure settings, switch
to manual adjustments to better control the image contrast.
4. Image Noise (Grainy or Speckled Images)
Cause: Low-resolution settings or high camera sensitivity.
Rectification:
o Adjust Resolution: Increase the resolution of the camera to reduce noise,
especially for detailed inspections. Lower-resolution thermal cameras may
produce grainy images, especially in low-temperature conditions.
o Change Thermal Sensitivity: If the camera allows, adjust the thermal
sensitivity or contrast level to reduce image noise and improve clarity.
5. Incorrect Temperature Scale or Range
Cause: Improper temperature range settings for the specific inspection or target.
Rectification:
o Set Appropriate Temperature Range: Ensure the thermal camera is set to
the correct temperature range for the application. For example, use a higher
range for industrial inspections with high-temperature equipment, and a lower
range for detecting subtle temperature differences in building structures.
o Check Temperature Units: Confirm the temperature units (°C or °F) are
correctly set according to the desired measurement format.
6. Overheating of the Camera
Cause: Prolonged use, direct exposure to high temperatures, or improper ventilation.
Rectification:
o Cool Down the Camera: If the camera overheats, turn it off and allow it to
cool down. Avoid using the camera in extreme heat environments or for long
periods without breaks.
o Proper Ventilation: Ensure the camera has adequate airflow or is used in a
well-ventilated area to prevent overheating.
7. Software or Firmware Malfunctions
Cause: Bugs, outdated software, or firmware issues.
Rectification:
o Update Software/Firmware: Ensure the camera’s software and firmware are
up to date. Manufacturers often release updates to fix bugs, improve
functionality, and address security vulnerabilities.
o Reset to Factory Settings: If issues persist, perform a factory reset on the
camera (refer to the user manual for instructions) to restore default settings
and clear any potential glitches.
8. Incorrect Calibration for Ambient Conditions
Cause: Environmental conditions like wind, rain, or varying ambient temperatures
affecting the camera.
Rectification:
o Adjust for Ambient Temperature: Make sure the camera accounts for
ambient temperature and environmental conditions. Some cameras allow you
to manually adjust temperature settings based on the surrounding environment.
o Use a Protective Lens or Cover: In extreme conditions (rain, dust, etc.), use a
protective lens cover designed for the camera to avoid damage and maintain
clear imagery.
9. Poor Battery Life
Cause: Long inspection periods, battery degradation, or high usage.
Rectification:
o Charge or Replace Batteries: Ensure the thermal camera is fully charged
before use. Consider carrying spare batteries for long inspections or invest in a
high-capacity battery if needed.
o Optimize Power Consumption: Reduce the camera's screen brightness or
disable unnecessary features to prolong battery life.
10. Lens Fogging or Condensation
Cause: Rapid temperature changes or high humidity leading to condensation inside
the lens or on the camera.
Rectification:
o Allow the Camera to Adjust to Temperature: Allow the camera to
acclimatize to the surrounding temperature before using it. If condensation
occurs, let the camera dry out before use.
o Use Anti-Fogging Measures: If available, use a camera with a built-in anti-
fogging lens or apply a suitable anti-fogging solution for lenses.
By addressing these common thermal camera errors with the appropriate rectification
measures, you can ensure more accurate and reliable results in your infrared thermography
inspections.
