Quick User’s Guide
1. Mold installation
1.1 Preparation:
1.1.1. Check the quantity and dimension of ejector before
mold installation.
1.1.2 Check dimension of locating ring of mould fits to the
machine.
1.1.3 Check sphere radius of nozzle and mould and make
sure they are suit to each other.
1.1.4 Check whether the length of nozzle fits to the mold.
1.1.5 Make sure the heater will not touch the mold or
platen during nozzle forward.
1.1.6 Measure the mould height (in order to input the
mould height for automatic mould adjustment)
1.2 Mould installation and clamping force setup
1.2.1 Push set up mode button as following picture.
1.2.2 Go to “Setup” screen and enter parameter setting
as following:
1.2.3 Measure actual mold height and input the value in
“mold height” field.
1.2.4 Make sure the mold open speed, mold open force,
mold close speed and mold close force setting are
not too high.
Then open the moving platen. (Our recommend
value for speed is 10%, for force is 30%)
1.2.5 Open the moving platen and Install the mold on
machine as usual.
1.2.6 Press “OFF” as showing in following picture to
start mold height automatic adjustment.
When the mold height adjustment has finished,
message “Mold adjust finished” (in the red line)
will appear.
1.2.7 Close mold completely until it is locked then fast
clamps again. Mold installation is finished.
2. Parameter setting for Production
2.1 Mold open and mold close setting
2.1.1 Mold close setting
Note:
2.1.2 Recommendation value for “Protect force” is 5%,
if the mold is too heavy, please increase the
value accordingly.
2.1.3 The Position precision for this machine reaches
0.01mm, so please set S3 (protect start position)
and S5 (high pressure start position) carefully.
2.2 Mold open setting
Note:
2.2.1 The value of S1 in “open” screen should bigger
than S5 in “close” picture.
2.3 Ejector setting
Note:
2.3.1 “Semi eject” mode is only used in semi-automatic
mode.
2.3.2 Adjust the “ejector is back sensor” accordingly as
shown in Fig a, when “eject backward” position is not
set to “0”.
2.3.3 When “eject on the fly” function is selected, the value
of “Start position” must be smaller than “Eject end
position”, as for safety reason.
2.3.4 If there is a safety sensor to monitor the back position
of the mold ejector, please connect this switch to
respective the interface. The interface is located at
non-operation side as shown in fig b.
(for detailed explanation please refer to User’s
manual page 5-1)
Fig. a Fig. b
2.4 Injection setting
Note:
2.4.1 There are 4 V/P (switch over to holding) modes can
be selected.
Please select the required mode at “V/P selection”.
(for detailed explanation please refer to User’s
manual page 5-40).
2.4.2 There is one special “HPM” function use to monitor
injection process. (for detailed explanation please
refer to User’s manual page 5-48).
2.5 Charge and injection backwards setting
Note:
2.5.1 “Charge pressure” should be set a little higher than
“Actual torque” (Recommend value is 5Mp higher),
it is good for protecting the screw.
2.5.2 Min back pressure should be set higher than 3
Mpa, it is good for stability during plasticizing.
2.5.3 The indicated back pressure is real (live) pressure
from backside of screw. This is different compared
with hydraulic machines.
2.6 Core and air blow setting
2.6.1 Core setting
Note:
2.6.2 There are two modes for core puller control, Time
and switch. The interface for the core limit
switches is located at non-operation side, see fig c.
(for detailed explanation please refer to User’s
manual page 5-1.
2.6.3 When both, core A and core B are activated, the
sequence is core A in, Core B in, then Core B out,
Core A out.
Fig.c Fig d
2.7 Air blowing
2.8 Automatic mode setting:
Note:
2.8.1 “Change allowed” should be switched on first, then
the “auto mode” can be adjusted.
