Module 3 Use and Maintain
Module 3 Use and Maintain
User interface
© Copyright 2016 HP Development Company, L.P. The information contained herein is subject to change without notice. HP Confidential – For training purposes only.
Front panel overview
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Latex 300/500 printer front panel
300 Series 500 Series
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Latex 570 Beacon (option on 560)
Beacon color Meaning
Green Printer ready (may or may not have substrate loaded)
All lit Printer is temporarily engaged in an internal workflow, such as replacing the maintenance cartridge
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All blinking Printer is starting up
Loading a roll – Load with accessory 500 Series
Lower pinch force
• To avoid wrinkles when printing on very thin textiles, trigger load with accessory to activate
lower pinch force.
• For other media loading without accessory, normal pinch force will be applied.
Important: Flimsy textiles must be loaded with accessory thru FP otherwise high pinch force will
be applied and wrinkles will appear.
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How to lift pinches? 500 Series
There is a FP option:
This can be useful when the media has been loaded with too much skew, and it must be corrected without
unloading
• Feed the substrate until it hangs in front of the printer, and align the right edge with the input roll.
• Press OK.
23 Rev. 16.3.6 - © Copyright 2016 HP Development Company, L.P. The information contained herein is subject to change without notice. HP Confidential – For training purposes only.
Take-up reel differences
Roll weight
Roll weight Roll width supported by Take-up reel
Take-up reel spindle supported by Take-
supported spindle
up reel spindle
• Spindleless
55kg (121 lbs) 250 cm (98 in.)
500 Series • For 2&3-inch core media
27 Rev. 16.3.6 - © Copyright 2016 HP Development Company, L.P. The information contained herein is subject to change without notice. HP Confidential – For training purposes only.
Latex 500 Dancer/Tension Bar
500 Series
Different winding directions can provide different front tensions. This can be used when
critical length consistency is required.
Different media types can required different front tensions to achieve length consistency.
▪ SAV: more front tension leads to better length consistency
▪ Paper: less front tension leads to better length consistency
a
With the Latex 500 dancer:
▪ For more Front tension loading the TUR with the printed side outside (a)
▪ For less Front tension loading the TUR with the printed side inside (b)
With theses recommendations 1mm/m spec should be achieved. Check user guide for all b
specs.
Note: For critical length consistency avoid using the wiper roller.
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Loading a roll – Wiper Roller (Latex 500 only) 500 Series
1. Before loading the substrate, 2. Insert in its place the wiper roller,
remove covered in foam, with the gear on
the smooth black input roller. the right-hand side.
3. The printer detects that the wiper roller is in use, and displays it as available in the Substrate and Loading
screens. It also displays the length of substrate that has been printed using the wiper roller.
4. Continue with the usual substrate loading procedure.
Note: Wiper Roller is recommended only when using medias with Plasticizer issues to avoid
possible adverse side-effects (Grain, media advance, length inconsistency)
• MIMO is recommended in TUR position for efficient plasticizer removal.
• Wiper roller may affect automatic skew; <5mm instead of <3mm
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Loading a porous substrate (1 of 2) 300 Series 500 Series
1 2 3 4
5
9 8 7
X
X
X 6
NOTE On the Latex 300s if the Take-up reel is loaded, you need to change the option to ENABLED.
On the Latex 500 this is done automatically.
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Double-sided printing
-Latex 360/365/560/570
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Double-sided printing overview 260 360 500
Not available with L25500, Latex 330/335/310/315
Use the RIP selectors/workflow to
print double-sided plots
• Load media; if already loaded, advance media to leave some extra space.
• Select Double-sided printing (Side A) from RIP Double-sided printing can be
selected in your RIP software or at
• Print Side A. A black registration line will be printed at the end of each job. the printer's front panel. The RIP
• Cut the media and reload with Side A facing the platen setting takes precedence. If double-
sided printing is explicitly turned on
• Front panel prompts you to load Side B or off in the RIP software, the front
• OMAS will search for the registration line automatically panel setting is ignored.
• Print Side B
Side A touching the platen Initial position to
Side A Side B - Rotated (while printing Side B) start printing Side B
Side B plot 2
Side A
Media advance
Media advance
Access this video from the HP Support Video Gallery and the HP YouTube
Channel
• HP Support Video Gallery
• HP YouTube Channel
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Window latches (L25500 and Latex 260) L25500 260
Drying and curing create high temperatures which can cause burns
• Latex 300 family doesn’t have dryer module.
• Protect the user by disconnecting drying and curing power
• Must be manually released before window can be
opened
• If window is opened when L25500 is hot, front panel buzzer will sound
− L26500/L28500 printers will not buzz, due to the drying enclosure
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Drying enclosure (Latex 260) L25500 260
Barrier to prevent accidental contact with the dryer
• Allows safe and quick access to the print zone, even when the dryer is hot
• In some circumstances, has reduced the 12-minute printer access wait time in the L25500 printer to no wait
time at all in the Latex 260
© Copyright 2016 HP Development Company, L.P. The information contained herein is subject to change without notice. HP Confidential – For training purposes only.
Color consistency over time 300 Series 500 Series
By running color calibration before printing the jobs, you can expect to get very similar prints from your
printer on different occasions.
2016
2015
January 15 February 15 March 15
Mo Tu We Th Fr Sa Su Mo Tu We Th Fr Sa Su Mo Tu We Th Fr Sa Su
1 2 3 4 1 1
5 6 7 8 9 10 11 2 3 4 5 6 7 8 2 3 4 5 6 7 8
12 13 14 15 16 17 18 9 10 11 12 13 14 15 9 10 11 12 13 14 15
19 20 21 22 23 24 25 16 17 18 19 20 21 22 16 17 18 19 20 21 22
26 27 28 29 30 31 23 24 25 26 27 28 23 24 25 26 27 28 29
30 31
A
1 2 3 4 5 1 2 3 1 2 3 4 5 6 7
6 7 8 9 10 11 12 4 5 6 7 8 9 10 8 9 10 11 12 13 14
13 14 15 16 17 18 19 11 12 13 14 15 16 17 15 16 17 18 19 20 21
20 21 22 23 24 25 26 18 19 20 21 22 23 24 22 23 24 25 26 27 28
27 28 29 30 25 26 27 28 29 30 31 29 30
B
Mo Tu We Th Fr Sa Su Mo Tu We Th Fr Sa Su Mo Tu We Th Fr Sa Su
1 2 3 4 5 1 2 1 2 3 4 5 6
6 7 8 9 10 11 12 3 4 5 6 7 8 9 7 8 9 10 11 12 13
13 14 15 16 17 18 19 10 11 12 13 14 15 16 14 15 16 17 18 19 20
C
Mo Tu We Th Fr Sa Su Mo Tu We Th Fr Sa Su Mo Tu We Th Fr Sa Su
1 2 3 4 1 1 2 3 4 5 6
5 6 7 8 9 10 11 2 3 4 5 6 7 8 7 8 9 10 11 12 13
12 13 14 15 16 17 18 9 10 11 12 13 14 15 14 15 16 17 18 19 20
19 20 21 22 23 24 25 16 17 18 19 20 21 22 21 22 23 24 25 26 27
26 27 28 29 30 31 23 24 25 26 27 28 29 28 29 30 31
30
57 Rev. 16.3.6 - © Copyright 2016 HP Development Company, L.P. The information contained herein is subject to change without notice. HP Confidential – For training purposes only.
Color calibration status 300 Series 500 Series
To calibrate:
- From: Press: Calibrate (500 only)
- Or from: > Image quality maintenance > Color calibration > Calibrate (careful not to reset to factory)
- Or from Media Library: Modify preset (Step 2)
To reset the reference: Image quality maintenance > Color calibration > Reset to factory.
Note: Color calibration is for each media preset → Generic presets cannot be calibrated
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Color consistency from Printer to Printer 300 Series 500 Series
Media Preset
(Embedded Web Server)
with Printer A
color reference
Latex 500 #2
(destination printer)
Required: Import media preset [*.oms]
• Calibrate Color
• (ICC is resued)
Load media on #2 and perform Color Cal to use the #1 Printer’s reference (embedded in preset)
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Color emulation between all Gen 3 printers 500 Series
For all Gen 3 printers except Latex 310/315/330/335
Color consistency between printers
Source printers for emulation Same process for Latex 500 printers as
for Latex 300
Color consistency
Latex 360 between printers Latex 360
Color emulation between Gen3 printers
Color consistency A process was developed to be able to
Latex 500 between printers Latex 500 emulate other Gen3 printers with the
Destination printer Latex 500 series.
Latex 1500
Note: Latex 310/330 cannot be emulated because
CLC is done with another (line) sensor. But you can
Latex 500 will be able to Latex 3000 import the media preset and reuse the settings.
emulate all Gen3 printers
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Color emulation between Latex 365 & 500 series 500 Series
Slight changes vs Color consistency procedure
Latex 500
(destination printer)
Required: Import media preset [*.oms]
• Calibrate Color
• Create ICC with internal color sensor
Important: In order to emulate between different printers, the same measuring device and profiling
software must be used. Therefore the Internal spectrophotometer is recommended in Latex 300/500
printers.
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Color emulation between Latex 500 series & 1500/3000
Slight changes vs Color consistency procedure
External ICC profile 500 Series
Pre-req’: Latex 1500 Export media preset [*.oms]
• ColorCalibration Status = OK
• ICC created with external or 3000
color sensor (source printer)
Media Preset
(Embedded
Web Server) with Printer A RIP
color reference
Latex 500
(destination printer)
Required: Import media preset [*.oms]
• Calibrate Color
• Create ICC with external color sensor External ICC profile
Important: In order to emulate between different printers, the same measuring device and profiling
software must be used. As Latex 1500 and 3000 does not use Internal spectrophotometer for profiling,
you will have to do this process externally for both printers.
65 Rev. 16.3.6 - © Copyright 2016 HP Development Company, L.P. The information contained herein is subject to change without notice. HP Confidential – For training purposes only.
New Front Panel screens in Latex 500 (destination printer) (I)
500 Series
When importing the preset in the destination printer, it detects that it is a preset for emulation:
• It will add the extension – emulated to the original media preset name.
• It will recommend color calibration. Note: It will not recommend ICC profile because
it depends on if emulation is done of a 300 or 1500/3000
• If there is no color calibration reference in the exported preset, the imported preset
will not be valid for color emulation.
66 Rev. 16.3.6 - © Copyright 2016 HP Development Company, L.P. The information contained herein is subject to change without notice. HP Confidential – For training purposes only.
New Front Panel screens in Latex 500 (destination printer)
500 Series
When opening the preset in the destination printer:
After Color
Calibration
• New Color Emulation status = “Not ready” because color calibration has not yet been performed.
• Note: ICC must be done internally or externally depending on source printer.
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4. Notes on Color Emulation 500 Series
Important: when emulating, printer speed may not be optimal on destination printer.
Latex 300 Latex 1500 Latex 3000
Latex 500 printmodes obtained when receiving a certain
6P 6P 10P 8P
printmode from a certain printer:
8P 8P 12P 10P
Example 1:
- A customer wants to emulate a Latex 300 – 8pass – 90% saturation printmode…
- When imported in a Latex 500, a 8pass – 90% saturation will be available.
Example 2:
- A customer wants to emulate a Latex 1500 – 6pass – 120% saturation printmode…
- When imported in a Latex 500, a 10pass – 120% saturation will be available.
Example 3:
- A customer wants to emulate a Latex 1500 – 8pass – 130% saturation printmode…
- When imported in a Latex 500, a 12pass– 120% saturation will be available. In this case we are not able to reproduce the
same saturation at the same number of passes.
Summary: the target is to be able to cure the same ink saturation in similar printing conditions
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Lesson 4
Maintenance
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Cleaning the printheads
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Printhead status plot
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User maintenance
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User Maintenance Kit (Latex 300 & 500) 300 Series 500 Series
Replacement sponges
Oil
Cloths
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Using the oil and the cloths
• Clean and lubricate the carriage rail
− Rails must be cleaned and lubricated from time to time depending on printer use
− Carriage contains an “oiler”; piece of foam impregnated with oil that continuously lubricates the rail
− Oiler will be replaced as part of Service Maintenance Kit #3
Warning message
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User guide
Cleaning the Platen (Latex 300/500 series)
Note: A specific tool is NOT provided. A 1mm pin is required (paper clip)
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Cleaning the Platen (Latex 300/500 series)
Follow these instructions to clean the platen:
Tip: Gloves are recommended.
1. Unload all substrate from the printer.
2. Turn off the printer.
3. Open the printer window. 4. Use a 1 mm pin to unclog every hole 5. Remove the platen or ink collector.
in the print platen. Make sure to push the 6. With the same 1 mm pin
pin all the way through. Remains of ink or tweezers, remove all remains
and substrate fibers can accumulate in of ink and substrate fibers inside the
the holes and diminish the vacuum. vacuum suction cups.
7. Reinstall the platen or ink collector.
88 Rev. 16.3.6 - © Copyright 2016 HP Development Company, L.P. The information contained herein is subject to change without notice. HP Confidential – For training purposes only.
Cleaning the OMAS window
Can help resolve problems with banding or inaccurate print length
• Very small rectangular window (<1 sq. cm)
• Near 3rd platen roller from the right
• Use a cotton swab (included in User
Maintenance Kit) moistened with 95% ethanol*
• Wipe off any dust or loosened ink deposits;
wipe firmly
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Replace pinchwheels if they break
Broken
Replacement
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Cleaning the printhead electrical connections
Under certain environmental conditions (very humid and/or cold and/or not enough air renovation)
some condensates may appear after printing long runs of jobs with high ink content.
If you are facing this situation, clean the condensation using a cloth. Be sure to wear gloves while
doing this.
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4.1 - Latex 370 and 570 3-liter ink supplies
© Copyright 2016 HP Development Company, L.P. The information contained herein is subject to change without notice. HP Confidential – For training purposes only.
Intermediate tanks (IT) levels/status Latex 570
Latex 370
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Life of the Intermediate tank Latex 570
Latex 370
The printer calculates how much ink is in the Intermediate tank by Important
counting drops. The Intermediate Tank must be
One Intermediate tank can be used for 1000 refills. changed when the front panel
• 990 refills: Almost end of life warning displays. displays Out of ink.
• 1000 refills: Status changes to End of life and all the ink in the tank will be
consumed (including the reservoir).
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3-liter ink cartridge level/status Latex 570
Latex 370
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Ink levels reporting (front panel) Latex 570
Latex 370
3 liter cartridges
Low ink message
Very low ink message
Out of Ink message
Intermediate tanks
Refill capacity (0.300 liters)
Ink reservoir (0.475 liters).
Only used if the Intermediate tank ink is marked as “stop
refill”.
Intermediate tank marked
as “Stop refill”
Here is a view of the front panel showing ink levels for both the Intermediate tanks and the 3-liter cartridges. The area marked
with a padlock cannot be normally used, to preserve the life of the intermediate tank.
Note that the Latex Mobile App and the software RIP show only the levels of the 3-liter ink cartridges.
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Replacing 3-liter ink cartridges Latex 570
Latex 370
• 3-liter ink cartridges should be kept in the original package until installation. This is the best way to assure that
air does not enter the ink bag.
• To replace the 3-liter ink cartridges, always start at the front panel by selecting “Replace large cartridges.”
104 Rev. 16.3.6 - © Copyright 2016 HP Development Company, L.P. The information contained herein is subject to change without notice. HP Confidential – For training purposes only.
Lesson 6.1 - SAi FlexiPRINT HP Edition Latex 300
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Production manager main areas 300 Series
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Setups 300 Series
A Setup is a printer Queue. From the Setup menu you can change
the printer settings and default job properties for the Setup.
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Creating default job settings 300 Series
8
1 6
3 6
3
4
2
2
7
2 5
Opening a new job and printing Next slide 300 Series
2 3
3
2
Rotate
2
Opening a new job and printing (continued) 300 Series
7
Nesting 300 Series
3
5
4
Working with substrate presets 300 Series
From the RIP you can export .oms files, import .oms files, create, clone, and modify the media
presets in the printer as if you were in front of the machine working with the front panel.
Although the actions are selected from the RIP, the changes are directly made in the printer.
127 Rev. 16.3.6 - © Copyright 2016 HP Development Company, L.P. The information contained herein is subject to change without notice. HP Confidential – For training purposes only.
Lesson 6.2 - EWS (Embedded Web Server)
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Embedded Web Server (EWS)
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EWS Main tab: Supplies
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EWS Main tab: Accounting
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EWS Setup tab: Printer settings
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EWS Customer Involvement tab: CIP configuration
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EWS Setup tab: Upgrade/update firmware
Store on desktop
Browse to the downloaded file
Click Update
Read and accept terms and conditions
NOTE: This can also be done with a USB flash drive containing the firmware file. With the printer ready, insert the flash
drive and follow FP instructions.
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EWS Support tab
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Embedded Web Server lab Lab
Explore the EWS and find the following items: Software
• Supplies information
• Usage of latest plot
• FW upgrade
• Printhead alignment
• Service plot
138 Rev. 16.3.6 - © Copyright 2016 HP Development Company, L.P. The information contained herein is subject to change without notice. HP Confidential – For training purposes only.
Lesson 7
Troubleshooting
© Copyright 2016 HP Development Company, L.P. The information contained herein is subject to change without notice. HP Confidential – For training purposes only.
Where to find help for many printer issues
For simplification, all Latex 300 and 500 troubleshooting topics are in the User's Guide, along with
the usual usage information.
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Lesson 7.1 - Substrate issues
© Copyright 2016 HP Development Company, L.P. The information contained herein is subject to change without notice. HP Confidential – For training purposes only.
Common substrate issues
• Loading issues
• Jams
• Wrinkles or deformed prints
• Cutter doesn’t work
• Take-up reel issues
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Issues with printhead crashes and media jams
Issue
Media crash in the print zone that results in substrate needing to be removed
What can be damaged when media jam is removed improperly
• Mylar ‘fingers’ are bent, causing media marks
• Media sensor can be damaged (L25500 and Latex 260)
How to properly remove media
• Cut the media in the input area
• Lift the blue lever
• Remove the media from the front of the printer
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Issues with printhead crashes and media jams
Damage to Mylar fingers and potential marks on prints
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Lesson 7.2 - Image Quality
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Printhead status plot
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Printhead alignment
Automatic Manual
• Performed when printhead is replaced • Requested from Front Panel or EWS
• If no substrate is loaded when a printhead is replaced, • Used when Line Sensor cannot “see” the substrate
printer will perform alignment next time you load • Transparent or color substrates
paper
• Workaround while waiting for repair
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Image quality issues
More information: Consult the User’s Guide
• Graininess
• Horizontal banding
• Vertical banding
• Misaligned colors, lack of sharpness
• Too much ink
• Too low temperatures
• Hazy or fuzzy prints
• Uneven appearance
• Smudging
• Re-wetting
• Oily finish
[Link]/HPSupportAdvanced
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Searching for the best possible substrate preset
Before you start touching substrate presets parameters
The table shows how to find the best possible substrate, starting with the most optimal.
Preset Description
HP has made and published more than 250 substrate presets for the most
2 Published by HP popular substrates in the world. These profiles have been generated and
tested following the HP image quality standards.
A full set of generic and HP substrate presets are pre-installed in the printer.
These presets don’t provide the best possible performance of a given
3 Generic printer default preset
substrate, but provide acceptable results for most of the substrates of this
family.
You can easily edit, clone, remove, or create substrate presets as well as fully
4 New preset created from the front panel
unattended ICC (Latex 360 only) and color calibration using the front panel.
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Check the performance of the substrate preset Latex 300 Series
This is how to check the performance of any printmode of the installed substrate presets
independently of the process used to install/generate them.
1 2 4
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Calibrate the advance on the Latex 310 and 330 Latex 310, 330
These 2 models do not have OMAS
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Media advance
Advance Check Plot explanation
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3 main parameters
There are 3 main parameters to consider when troubleshooting image quality issues with the Latex
printers:
• Ink quantity
• Curing temperature
• Printing speed (number of passes and interpass delay)
If you change any of the parameters, this will usually affect the
others. For a given substrate preset:
If you want to… You may need to…
Reduce the curing temperature Print slower or reduce ink
Increase curing temperature or
Print faster
reduce ink
Increase ink (to have better Increase curing temperature or
gamut) print slower
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Need:
The Latex Ink Triangle Consequence:
Imagine that you have a substrate profile and plots come out perfect every time.
159 Rev. 16.3.6 - © Copyright 2016 HP Development Company, L.P. The information contained herein is subject to change without notice. HP Confidential – For training purposes only.
Troubleshooting media deformation or IQ issues
Influence of some settings on Image Quality
Print Quality Attributes
Substrate Grain/ Horizontal Vertical
Smudge Bleed
Deformations Coalescence Banding Banding
Optimizer ↑* ↑*
Vacuum ↑↓ ↑↓ ↑↓
Printzone airflow ↓
Note: ↑ increase setting affects positively the print quality attribute.
↓ decrease setting affects positively the print quality attribute (*) can deteriorate upon certain level
↑↓ adjustment/calibration needed
160 Rev. 16.3.6 - © Copyright 2016 HP Development Company, L.P. The information contained herein is subject to change without notice. HP Confidential – For training purposes only.
Settings adjustment 300 Series 500 Series
Change settings while printing (“on the fly”)
161 Rev. 16.3.6 - © Copyright 2016 HP Development Company, L.P. The information contained herein is subject to change without notice. HP Confidential – For training purposes only.
Settings adjustment 300 Series 500 Series
Change settings inside a media preset
162 Rev. 16.3.6 - © Copyright 2016 HP Development Company, L.P. The information contained herein is subject to change without notice. HP Confidential – For training purposes only.
Deformation compensations
Straightness optimization can be changed at the front panel of the Latex 300 printers.
RIPs may provide a scaling option that allows you to compensate easily for substrate shrinkage or
expansion; see your RIP documentation..
163 Rev. 16.3.6 - © Copyright 2016 HP Development Company, L.P. The information contained herein is subject to change without notice. HP Confidential – For training purposes only.
Color bars
164 Rev. 16.3.6 - © Copyright 2016 HP Development Company, L.P. The information contained herein is subject to change without notice. HP Confidential – For training purposes only.
Printzone Airflow (Latex 500 only) 500 Series
Settings > Image-quality maintenance > Printzone airflow
- Mainly seen on Self Adhesive Vinyl and Backlits, in certain colors, usually with high ink
saturations.
Description: this setting decreases the printzone airflow to reduce the effect.
Side-effect: Images might have a bit more coalsecense
© Copyright 2016 HP Development Company, L.P. The information contained herein is subject to change without notice. HP Confidential – For training purposes only.
System Error codification
[Link]:YZ.m
XX: Service part
nn: Service part index (if more than one error is assigned to the same service part) - Optional
Y: Who should perform the action (1 digit) – (User or Service Engineer)
Z: Action to perform (1 digit)
m: additional actions/information to consider (1 digit) – Optional
Replace
Service Engineer
24V to Veridian
Printmech
Error messages on front panel
When the front panel shows an error message it includes also the actions that the customer can
take to fix the issue. The user manual has a complete list of errors that customers can likely fix for
themselves, along with the respective action.
If a customer follows the actions on the front panel and still experiences an issue, ask them to use
the More info button (points to the subsystem being affected) and take a screen shot to enable
further troubleshooting.
173 Rev. 16.3.6 - © Copyright 2016 HP Development Company, L.P. The information contained herein is subject to change without notice. HP Confidential – For training purposes only.
Common front panel error messages
Cartridge errors
Example: “Cyan cartridge has expired”
Printhead errors
Example: Cyan printhead #1 error: replace
OMAS
Example: Clean OMAS or disable it at RIP
176 Rev. 16.3.6 - © Copyright 2016 HP Development Company, L.P. The information contained herein is subject to change without notice. HP Confidential – For training purposes only.