Boing Hidden Factory
Boing Hidden Factory
In retrospect, we know that during World War II, enemy bombers never
clouded the skies over any American city—except Honolulu, of course. In
retrospect, too, we know a lot about what might have happened, but did
not, during the war. At that time, though, it was not so obvious that
Japanese bombers would never appear.
People living on the West Coast were not convinced that this could not,
and would not, happen. Pearl Harbor is nearly 4,000 miles from Japan. If
the enemy could launch a large-scale air raid in two waves on Honolulu
and environs, what was stopping them from doing the same, also without
warning, against any city from San Diego to Seattle?
The nervous DeWitt even ordered that the 1942 Rose Bowl Game be
relocated away from Pasadena for fear that the Japanese would bomb the
venue. His biggest fear, though, was what a Japanese invasion might do to
his career. He knew the troops under his command were entirely
inadequate to meet a force such as the enemy had just used to invade
and conquer the Philippines.
The people in the City of Angels had seen the newsreels of the London
Blitz, and they knew that the Luftwaffe had leveled cities from Rotterdam
to Coventry. Of course, they were well aware of what had happened in
Hawaii in December. There was little reason not to believe that California’s
Southland was getting its turn.
Even if Los Angeles was a false alarm, Santa Barbara really happened.
Then, just as those who had held their breath got up the nerve to exhale,
the Japanese submarine I-25 attacked Fort Stevens in Washington state on
two consecutive nights in June. Also in June, Japanese forces invaded and
occupied the Aleutian islands of Kisksa and Attu, establishing a Japanese
base on Alaska’s doorstep.
Meanwhile, a number of American merchant ships were being sunk off the
West Coast of the United States. Attacks also came from the air. In
September, Nobuo Fujita flew two bombing missions over southwestern
Oregon in a submarine-launched Yokosuka E14Y floatplane.
These are the events that actually did happen. For each of these, there
were a hundred widely believed rumors that are not chronicled in the
history books, but which governed the perceptions of those who lived with
them in the midst of mankind’s biggest war. It was a frightening moment
in U.S. history.
These events, real and imagined, defined the apprehensive mood of the
home front in 1942. The Axis armies seemed invulnerable abroad, and the
West Coast felt too dreadfully exposed, especially to air attack.
Just as the enemy, especially the Luftwaffe, was wielding air power so
effectively, military and industrial planners in the United States
understood that America’s own aircraft production must be the highest of
priorities.
In the spring of 1940, more than a year before Pearl Harbor, President
Franklin Roosevelt had famously proclaimed that America should have
50,000 combat aircraft. Between them, the Navy and the Army Air Corps
had less than a fifth that number, and most of these were trainers. To
assure that the services had enough airplanes, production had to be
ramped up. Aircraft factories suddenly became the most vital element in
American defense procurement and in Roosevelt’s emergency
mobilization of essential industries.
In the wake of Pearl Harbor, Roosevelt and Knudsen realized that they had
been right. America’s plane-making infrastructure was dangerously
vulnerable. If the same carrier battle group that had zeroed in upon Pearl
Harbor had been sitting 200 miles off the Malibu coast, Douglas,
Consolidated Vultee, North American, and Lockheed would be out of
business for months—or longer. They also realized that Japanese planners
knew this as well.
The new Defense Plant Corporation factories were being built well inland,
in states such as Illinois, Michigan, Missouri, and Texas, but in the dark
days of early 1942, most of the industry was still exposed to the potential
of enemy attack. Because everyone now had a graphic illustration of what
could and did happen, protecting this vital manufacturing infrastructure
was an even bigger priority than it had been on December 6.
Enter Major John Francis Ohmer, Jr., a man with a plan at a time when a
plan was needed.
Born in Dayton, Ohio, in 1891, he was the son of John Francis Ohmer, Sr.,
an inventor, manufacturer and founder of the Ohmer Fare Register
Company. Young John earned his masters degree in engineering from
Cornell University in 1913, and served with the U.S. Army’s 404th
Engineer Battalion in World War I. He later returned to the family business
but retained captain’s rank in the Engineer Officers Reserve Corps.
Studying the success of the Royal Air Force in camouflaging their fighter
fields from the Luftwaffe during the Battle of Britain in 1940, Ohmer
proposed the same to the U.S. Army Air Corps (renamed U.S. Army Air
Forces after June 1941).
In March 1941, Ohmer was ordered back to active duty as a major under
the command of the office of the Chief of Engineers, Operations and
Training Section, in Washington, D.C. That fall he was sent to Hawaii to
study defenses. He recommended an extensive camouflage plan for
Wheeler Field on Oahu, about 12 miles north of Pearl Harbor. The cost of
the project, around $50,000, was too much for the USAAF, and it declined.
A few weeks later, on December 7, the USAAF lost most of its Wheeler-
based aircraft to the same raiders that decimated Pearl Harbor.
By this time, Major Ohmer was based at the USAAF’s March Field in
California’s Riverside County, east of Los Angeles. Against a backdrop of
fear and revamped priorities, General DeWitt ordered Ohmer to develop a
camouflage plan for the West Coast. Ohmer, who had done a lot of
thinking about a project such as this, found himself with a dream
assignment.
“In the early weeks of 1942, March Field came alive with creative talent,”
writes Dr. Dennis Casey of the Air Intelligence Agency (now Air Force
Intelligence, Surveillance and Reconnaissance Agency). “Indeed, some
Army observers remarked that it looked like a Hollywood studio back lot.
A bombardier’s-eye view. At first glance, it is hard to spot which areas of
this aerial photograph of the Lockheed camouflage project in Burbank are
real and which are fake. The area on the right is the main factory building
(with ant-like humans seen as shadows) where thousands of aircraft were
built below the faux village. Lockheed built 9,423 P-38 Lightnings in
Burbank.
“Depending on where you might walk, you could run into a small farm
being created complete with animals, a barn, a silo and other buildings.
Pastoral settings were under construction using frames of lumber and
large spreads of canvas. When a pastoral setting was used to conceal an
ammunition storage area, the whole thing achieved near reality when a
neighboring farmer grazed his cows near the phony buildings.”
According to Casey, Ohmer and his team disguised 34 military air bases in
Washington, Oregon, and California, as well as Mills Field, the future San
Francisco International Airport.
Their most dramatic attention, however, was reserved for the Southern
California aircraft manufacturers, including Lockheed in Burbank, North
American Aviation in Inglewood, Northrop in Hawthorne, and Consolidated
Vultee in Downey.
The idea was to make the aircraft factories “disappear” by cloaking them
to appear as innocuous suburban neighborhoods to an observer flying at
an altitude of 5,000 feet. Operational bombing altitudes were generally
higher, although the attacks on Pearl Harbor had come in much lower.
Ohmer’s Villages Two-Dimensional Villages
Dozens of fake houses, as well as schools and public buildings, were made
of canvas. Hundreds of artificial shrubs and other ground details were
created, using burlap over chicken wire matrices.
Chimneys and vents in the roofs of the factory buildings were allowed to
poke through the netting, and were painted to simulate fireplugs.
Nevertheless, the overall terrain of the “landscape” was not flat. In order
to compensate for the irregular height of various factory buildings, the
subdivisions appeared at ground level to have been built on gently rolling
hills.
As Ohmer’s own Hollywood experts had done, they filled their “village”
with houses, fences, and clotheslines. In turn, they designed their “street
grid” so that it blended into the adjacent Sunset Park neighborhood. They
even matched the scale of their “ranch” homes to match those in Sunset
Park. Warner Brothers executives later insisted that their own lot receive
the “Kelley Treatment.” They decided that their sound stages looked too
much like aircraft hangers from the air, and feared that Japanese
bombardiers, fooled by the Clover Field camouflage—or by Lockheed’s,
only three miles to the north—would bomb their studio instead!
The Santa Monica camouflage was so effective that American pilots who
were supposed to land at Clover Field occasionally got lost and had to
divert to alternate airports. For a time, Douglas adopted a policy of placing
men waving red flags at the ends of the runways to greet incoming
planes.
On April 1, 1942, the Boeing News Bureau reported with a bit more
colorful detail that “the suddenness of the Pearl Harbor attack and the
urgency it created prevented wasting of any time in laying groundwork for
the work of blacking out. Painters, janitors, maintenance men—all
available nonproduction workmen who had painting experience—were
quickly rounded up and added to a crew furnished by Austin Construction
Company. Brushes, spray guns, all necessary equipment was rounded up,
too. All equipment, including pressure tanks and hoses, was hauled to the
roof by hand…. Wartime censorship rules do not permit revealing of the
plant’s size or the number of windows painted in those two days and
nights, but the number of windows was tremendous, and approximately
four miles of air hose were used for operating spray guns.”
It was actually harder than it sounds. The crews had to experiment with
five different paints before they found a mixture that would stick to the
windows. When done, the black windows created a reflection problem and
had to be painted over with gray to match the rest of the building. Finally,
Austin Construction installed three layers of plywood inside the windows
to protect workers from shards of glass that might be shattered by bomb
blasts. It would have been easier just to replace the glass with plywood.
As Veronica Lake became one of the favorite GI pinup girls of World War II,
her husband reported for duty in Seattle. Detlie found an environment
where the Japanese occupation of islands near Alaska was of particular
concern. Seattle was 900 air miles from Juneau, the capital of the future
49th state. People in the Pacific Northwest readily imagined that when the
other shoe dropped, they would be next.
The Todd Pacific workers battened down the hatches and waited for the air
raid. Finally the “all-clear” sounded. The Japanese had bombed Dutch
Harbor, Alaska, instead of Harbor Island, Washington. The radio intercept
was misinterpreted. Still, Alaska was too close for comfort.
The “streets” that began on the roof of Plant 2 continued across the
runway and climbed the slopes of Beacon Hill, on the opposite side of the
field where Interstate 5 is now located. The latter was accomplished by
cutting the paths through the brush on the hillsides that looked like
streets.
Boeing Wonderland
The focal point of Detlie’s effort, his large-scale masterpiece, was the 26
acres atop Plant 2. Here, the crews supervised by the Seattle District of
the Army Corps of Engineers, were presented the challenge of a
“sawtooth,” rather than flat, roof. This uneven surface, stepping up and
down with a variation of as much as 35 feet, necessitated scaffolding,
platforms, and framing that consumed an estimated million board feet of
Pacific Northwest lumber, as well as an elaborate sprinkler system to
protect it from fire, accidental or caused by the enemy. In addition, the
structure consumed 555 tons of steel structures and half a million feet of
support wires.
Using the “tar and feathers” method also seen in Southern California, the
engineers created some 300 artificial trees, some of them as tall as 12
feet. There were a total of 53 homes, two dozen garages, three
greenhouses, a small store, and even a gas station. All of them were built
of wood and canvas like those which John Ohmer had designed in
California.
Many were only about four feet high at the eaves, although some were
taller, and there were even a few which represented two-story houses.
Inside, they were furnished only with fire-protection sprinklers. Mile-long
catwalks served as “sidewalks” and provided access to all the areas of
Boeing Wonderland.
An often-repeated urban legend was that a cow was even let loose to
roam Boeing’s Wonderland. However, this charming but improbable story
has just as often been debunked by those in the know.
Different techniques were used for the sections of the phony village that
were laid out across Boeing Field. As described by the Seattle District
Engineers, the “problem was to obtain a texture to which camouflage
paint would adhere and yet which would offer no interference to air traffic.
After much experimenting, a crushed rock surface from one-eighth to
three-eighths of an inch was rolled with an adhesive material for paved
areas. For nontraffic areas, wood chips or hogged [sic] fuel with cement
was used.”
In the areas between and beyond the runways, the “houses” were merely
concrete slabs six inches thick, because anything higher was deemed to
constitute too much clutter for ramp and runway operations. However, in
these areas, “lawns” and vacant lots could be comprised of real grass and
real weeds, carefully designed and tended by LeRoy Hansen’s
agronomists.
While Detlie and the engineers managed the passive defense for Boeing,
active defense, such as the planning and execution of fire and air raid
drills and air raid shelters, was handled by company personnel, such as
Glenn V. Dierst, the company’s plant protection manager, and his team of
white-helmeted wardens. A 1943 Boeing News Bureau release states that
all the plant personnel could reach the shelters in less than 12 minutes.
In this view of the Lockheed factory camouflage at Burbank, looking
southeasterly toward Glendale, one gets an idea how complex much of
the structure really was. On the left in the foreground is a hose nozzle for
firefighting. Being made of wood, burlap, and tar, the whole affair was a
potential fire hazard.
For this reason, Detlie planned additional phases for the Boeing project.
His master plan involved overhead camouflaging of the large Boeing
employee parking lots, as had been done at the Lockheed and Douglas
employee lots in California, as well as continuing the camouflage cover
across sections of East Marginal Way.
While the Japanese never came, there are many tales of American pilots
who had used the pre-war Boeing Field who were now confused by the
camouflage and the absence of familiar landmarks. Indeed, with the field
covered by scattered clouds, it was quite hard to make it out from the air.
Unless a pilot had gained actual experience with the camouflaged field, it
was hard to know what to expect because no aerial photographs were
published until the second half of 1945.
For a 1987 article in Seattle’s The Weekly, journalist Tom Watson spoke
with Vern Manion, who worked as a photographer for the in-house paper,
Boeing News. In 1943, he had been asked to take aerial photographs of
Plant 2 so that the camouflage could be evaluated by the brass in
Washington, D.C. He shot a couple of rolls from an open-cockpit Stearman
and landed back at Boeing Field only to discover that one of his rolls was
missing!
The aircraft was searched, then disassembled and searched. The roll had
apparently fallen out somewhere over the field. An extensive search for
the small object came up empty handed.
“The FBI questioned me for weeks,” Manion told Watson. “They were real
worried.”
Meanwhile, the personal life of John Stewart Detlie was unraveling. His
marriage to superstar Veronica Lake ended three months after her
pregnancy was tragically terminated when she tripped and fell on the set
of a movie she was making.
Detlie never went back to the film industry and did not return to California
for two decades. After the war, he married Virginia Crowell and became a
prominent Seattle architect, designing several landmark buildings at the
University of Washington, as well as the Children’s Orthopedic Hospital.
When Detlie lost a second young child—three-year-old Christopher Detlie
died in 1960—the architect and his wife left Seattle permanently. After
time spent in Hawaii and Baltimore, they settled in Southern California.
Detlie’s plan for “rerouting” the Duwamish River was never implemented,
nor indeed were any further camouflage projects after 1943. By that time,
the Japanese were on the defensive and had been routed from the
Aleutian Islands. The likelihood of an attack had greatly diminished. The
fear and apprehension of 1942 gradually faded to nervousness, and the
nervousness faded to complacency.
Nevertheless, the open secret of the existence of all those rooftop villages
in Seattle and Southern California remained unheralded. Indeed, it was not
until the summer of 1945 that the admittedly transparent cloak of secrecy
was officially taken down. A release by the Boeing News Bureau dated
June 19, 1945, stated, “Today’s word and picture description of the
elaborate Boeing camouflage job, made with the approval of the Western
Defense Command, was the first public pronouncement on the subject.”
These few carefree photo sessions were just about the only occasions
when anyone had the opportunity to spend any time photographing these
mystery towns at eye level. A few months earlier and it would have been a
criminal offense. A few months later, and there was nothing left to
photograph!
By the end of 1945, the blackout paint had been stripped from the
factories up and down the coast, and John Francis Ohmer had joined John
Stewart Detlie in hanging up his uniform for the last time. By the end of
1946, the last vestiges of the gargantuan West Coast camouflage scheme
had been removed.
They were gone, removed in their entirety, but they have never been
forgotten. Even Mike Lombardi, Boeing’s corporate historian, continues to
be amazed by the enduring fascination that the public, and even Boeing
personnel, have with the hoax hamlets.
As he told me, “with nearly one hundred years of great airplanes, one
would think that the most frequently asked questions directed to the
Boeing history office would be about the B-17, the 314 Clipper, the 707, or
747, but hands down the most popular subject is the ‘neighborhood on top
of Plant 2.’ To this day, the size, scope, and imagination of that project still
captivate and amaze the public and employees.”
These amazing villages, which almost certainly were never even seen by
Japanese recon pilots, disappeared virtually overnight, vanishing like
mirages. But they continue to live on in our collective memory of the
American home front of World War II.