MAINTENANCE MANUAL
CHAPTER 21 - AIR CONDITIONING
TABLE OF CONTENTS
CHAPTER/
SECTION TITLE PAGE
21-00-00 AIR CONDITIONING
System Description 1
General 1
Subsystems 1
Subsystem Details 1
Adjustment / Test 501
Cabin Temperature Control System — Operational Test 501
Cabin Temperature Control Pneumatic System — Test 504
Valve Operation — Operational Test 508
Leakage Test Using External Air Source — Operational Test Ground 513
Cabin Temperature Control System — Operational Test Ground 516
Cabin Leak Test Using Engines for Air Source — Operational Test 518
Inspection / Check 601
Environmental Control System Ducts and Components Leak Check 601
21-10-00 COMPRESSION
System Description 1
General 1
Subsystems 1
Subsystem Details 1
Maintenance Practices 201
Compression — Servicing 201
Inspection / Check 601
ECS Ducts Tubes and Clamps — Visual Inspection 601
21-11-00 ENGINE AIR SUPPLY
System Description 1
General 1
Subsystems 1
Subsystem Details 1
Fault Isolation 101
Engine Air Supply — Fault Isolation 101
Adjustment / Test 501
Bleed Pressure High Warning Light — Operational Test 501
21-11-01 BLEED SWITCHING VALVE
Removal / Installation 401
Bleed Switching Valve — Removal / Installation 401
Adjustment / Test 501
Bleed Switching Valve — Functional Test 501
Inspection / Check 601
ECS Bleed Switching Valves — Visual Inspection 601
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21-11-02 PRESSURE RELIEF VALVE
Removal / Installation 401
Pressure Relief Valve — Removal / Installation 401
21-11-03 OVERPRESSURE SWITCH
Removal / Installation 401
Overpressure Switch — Removal / Installation 401
21-11-04 OVERTEMPERATURE SWITCH
Removal / Installation 401
Overtemperature Switch — Removal / Installation 401
21-11-05 HIGH PRESSURE BLOWOUT DISC
Removal / Installation 401
High Pressure Blowout Disc — Removal / Installation 401
21-12-00 RAM AIR SUPPLY
System Description 1
General 1
Subsystem 1
Subsystem Detail 1
21-13-00 GROUND AIR SUPPLY
System Description 1
General 1
Subsystems 1
Subsystem Details 1
Fault Isolation 101
Ground Air Supply — Fault Isolation 101
Adjustment / Test 501
Ground Bypass Valve — Operational Check 501
21-13-01 GROUND BYPASS VALVE
Removal / Installation 401
Ground Bypass Valve — Removal / Installation 401
21-13-02 GROUND COOLING VALVE
Removal / Installation 401
Ground Cooling Valve — Removal / Installation (Aircraft 019 thru Aircraft 072
and Aircraft 074 thru Aircraft 078) 401
21-14-00 CABIN EMERGENCY AIR SUPPLY
System Description 1
General 1
Subsystems 1
Details 1
Fault Isolation 101
Cabin Emergency Air Supply — Fault Isolation 101
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21-14-01 EMERGENCY AIR SHUTOFF VALVE
Removal / Installation 401
Emergency Air Shut-off Valve — Removal / Installation 401
21-20-00 DISTRIBUTION
System Description 1
General 1
Subsystems 1
Subsystem Details 1
21-21-00 NOSE DECK COOLING
System Description 1
General 1
Subsystems 1
Subsystem Details 1
Summary 1
Adjustment / Test 501
Nose Deck Cooling Fans — Operational Test 501
Inspection / Check 601
Avionics Cooling Fans — Visual Inspection 601
21-21-02 THERMAL SWITCHES
Removal / Installation 401
Thermal Switches — Removal / Installation 401
21-21-03 NOSE EQUIPMENT FANS
Removal / Installation 401
Fans — Removal / Installation 401
21-30-00 PRESSURIZATION CONTROL
System Description 1
General 1
Subsystems 2
System Details 2
Operations Summary 8
Fault Isolation 101
Pressurization Control — Fault Isolation 101
Adjustment / Test 501
Cabin Pressure Control System — Test Using APU 501
Cabin Pressure Control System — Functional Test 504
Cabin Pressure Control System — Operational Test during Left Engine
Run-up 510
Cabin 10000 Warning Light — Check 511
Inspection / Check 601
Outflow Valves — Visual Inspection 601
Outflow Valve Poppet — Visual Inspection 605
Outflow Valve Air Filter — Visual Inspection 607
Outflow Valve Sense Port — Visual Inspection 607
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Pressurization Components Under Floor — Visual Inspection 607
Pressure System Controller — Visual Inspection 611
21-30-01 PRIMARY OUTFLOW VALVE
Servicing 301
Sound Suppression Screen — Replacement 301
Removal / Installation 401
Primary Outflow Valve — Removal / Installation 401
Repair 801
Sound Suppression Screen — Repair 801
21-30-02 SECONDARY OUTFLOW VALVE
Removal / Installation 401
Secondary Outflow Valve — Removal / Installation 401
21-30-03 CABIN PRESSURE CONTROLLER
Removal / Installation 401
Cabin Pressure Controller — Removal / Installation 401
Triple Indicator — Removal / Installation 404
21-30-04 CABIN TEMPERATURE CONTROLLER
Removal / Installation 401
Cabin Temperature Controller — Removal / Installation 401
21-30-05 VENTURI FAN
Removal / Installation 401
Venturi Fan — Removal / Installation 401
21-30-06 DITCHING MANUAL VALVE
Removal / Installation 401
Ditching Manual Valve — Removal / Installation 401
Adjustment / Test 501
Push-pull Cable — Adjustment Test 501
21-50-00 COOLING
System Description 1
General 1
Subsystems 1
Subsystem Details 1
Operation Summary 4
Fault Isolation 101
Fault: (OBSERVED) − Cabin Temperature High in AUTO and MANUAL
Mode 101
Cooling Turbine — Breakaway Torque Check 105
Adjustment / Test 501
Pressure Regulator — Calibration 501
Inspection / Check 601
Heat Exchanger — Inspection 601
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Post Cooling Turbine — Inspection 603
ECS RAM Air Inlet Plenum — Visual Inspection 603
Environmental Control System Refrigeration Unit Mount — Visual Inspection 606
Repair 801
Ram Air Plenum Interior Paint — Repair 801
21-50-01 REFRIGERATION UNIT
Removal / Installation 401
Refrigeration Unit — Removal / Installation 401
21-50-02 COOLING TURBINE
Removal / Installation 401
Cooling Turbine — Removal / Installation 401
Inspection / Check 601
Temperature Sensor / Turbine Bypass Valve — Inspection 601
21-50-03 PNEUMATIC TEMPERATURE THERMOSTAT
Removal / Installation 401
Pneumatic Temperature Thermostat — Removal / Installation 401
21-50-04 TEMPERATURE CONTROL VALVE
Removal / Installation 401
Temperature Control Valve — Removal / Installation 401
21-50-05 LOW LIMIT TEMPERATURE SENSOR
Removal / Installation 401
Low Limit Temperature Sensor — Removal / Installation 401
Adjustment / Test 501
Low Limit Temperature Sensor — Adjustment Test 501
Inspection / Check 601
Low Limit Temperature Sensor Circuit — Inspection Check 601
Low Limit Temperature Sensor — Visual Inspection 604
21-60-00 TEMPERATURE CONTROL
System Description 1
General 1
Subsystems 1
Subsystem Details 2
Fault Isolation 101
Fault: (OBSERVED) − Cabin Temperature Below Auto / Manual Mode
Selection 101
Fault: (OBSERVED) − Cabin Temperature Cannot be Regulated in Auto
Mode 104
Fault: (MESSAGE) − BLEED PRESS HI Warning Light Stays On 106
Adjustment / Test 501
Cabin Temperature Control Resistance — Adjustment Test 501
Cabin Temperature Control Unit — Operational Test 505
Duct TEMP HI Warning Light — Operational Test 507
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Inspection / Check 601
Cabin Temperature Sensor — Visual Inspection 601
Cabin Temperature Sensor Fan — Operational Test 603
21-60-01 REFRIGERATION BYPASS VALVE
Removal / Installation 401
Refrigeration Bypass Valve — Removal / Installation 401
21-60-02 DUCT TEMPERATURE SENSOR
Removal / Installation 401
Duct Temperature Sensor — Removal / Installation 401
21-60-03 HIGH LIMIT SWITCH
Removal / Installation 401
High Limit Switch — Removal / Installation 401
21-60-04 CABIN TEMPERATURE BULB
Removal / Installation 401
Cabin Temperature Bulb — Removal / Installation 401
21-60-05 CABIN TEMPERATURE SENSOR
Removal / Installation 401
Cabin Temperature Sensor — Removal / Installation 401
21-60-06 SKIN TEMPERATURE SENSOR
Removal / Installation 401
Skin Temperature Sensor — Removal / Installation 401
21-60-07 RAM AIR TEMPERATURE BULB
Removal / Installation 401
Ram Air Temperature Bulb — Removal / Installation 401
21-60-08 CABIN TEMPERATURE SENSOR FAN
Removal / Installation 401
Cabin Temperature Sensor Fan — Removal / Installation 401
21-61-00 BLEED DUCT OVERHEAT SYSTEM
System Description 1
General 1
Subsystems 1
Subsystem Details 1
Adjustment / Test 501
Bleed Duct Overheat System — Operational Test 501
Inspection / Check 601
Bleed Air Sensors - Visual Inspection 601
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21-70-00 WATER SEPARATOR
System Description 1
General 1
Details 1
Servicing 301
Water Separator — Servicing 301
Removal / Installation 401
Water Separator — Removal / Installation 401
Water Separator Drain Line Heating Blanket — Removal / Installation 402
Inspection / Check 601
Water Separator — Inspection / Check 601
Repair 801
Water Separator — Repair 801
21-71-00 OZONE CONVERTER
System Description 1
General 1
Removal / Installation 401
Ozone Converter — Removal / Installation 401
Inspection / Check 601
Ozone Converter — Efficiency Test 601
Ozone Converter — Inspection 601
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