Mechanical Vehicles Regulations 1986
Mechanical Vehicles Regulations 1986
1986
(Reprint 1988)
RECORD OF AMENDMENTS
INTRODUCTION
1. This volume contains instructions of the Chief of the Army Staff in implementation of
Mechanical Vehicles Regulations (Rules), Volume 1 1985, which deals with the subject of
responsibilities for and use of mechanical transport, maintenance, accidents, speed limits and
accounting etc. Commanders at all levels will exercise strict control over use of MT.
2. These instructions will be read in conjunction with general provisions contained in other
regulations.
Rawalpindi General
24 Dec 1985 Vice Chief of the Army Staff
Khalid Mahmud Arif)
(iv)
TABLE OF CONTENTS
Serial Page
Instr
4. At GHQ 1-5
5. At Fmn HQ 6-8
CHAPTER 7 - MT DOCUMENTATION
SECTION 1 - MT DOCUMENTS
SECTION 1 - DEFECTS
74. Defects 199
(viii)
98. Procedure for the Preparation of Vehicles for Despatch by Rail 278
99 Demands for Allocation of MBFUs/MBFRs 279-280
100. Action to be Taken Before Vehicles are Despatched by Rail 281- 284
101. Instructions for Loading AFVs 285
102. Packing of Engines of Vehicles for Despatch by Rail. 286
SECTION 1 - GENERAL
103. Definitions 287
104. Procedure for Writing Off Vehicle etc 288-293
105. Strike Off Procedure 294-298
(x)
SECTION 2 - MT BATTERIES
LIST OF ANNEXES
Pages
At GHQ
1. The QMG, through his staff, is responsible for the coordination of the use of all
B type load/passenger carrying vehicles including cars, station wagons, jeepsters etc,
except when used for training or operational purposes or as specialist/ MES vehicles.
a. The provision, receipt, storage and issue of vehicles and their connected
stores.
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5. The DOS, the DEME and the DITD are responsible to the MGO for carrying
out the above functions
At Fmn HQ
10. The employment of unit vehicles for duties outside the unit is forbidden except
as provided for in these instructions.
11. When vehicles belonging to one unit re attached for duty to another unit, the
later unit will be responsible for all work connected with employment and technical
maintenance etc, of these vehicles and accounting of POL used for such vehicles.
12. Details for duty will when possible, be given the day before in order that drivers
may have sufficient notice to prepare themselves and their vehicles.
13. Commanding Officers will acquaint the vehicle drivers, under their command,
with the lastest rules and regulations in force by the regional/local transport authority
concerning the driving of mechanically propelled vehicles outside unit lines. The
conditions of driving in congested cities and other civilian environments being difficult
and different from those else where, the drivers should be trained to observe the
directions contained in the relevant sections of the Motor Vehicles Act 1939, current
Motor Vehicles Rules and the provisions of the Pakistan Highway Code. A copy of the
Highway Code in English or Urdu should also be supplied to the drivers.
Access to Vehicles
14. The officer in executive control of the detailing of vehicles is responsible that
vehicles and drivers are not overworked. He is also responsible that vehicles detailed
for duty are fit for that duty and may withdraw vehicles for maintenance purposes when
considered necessary.
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15. Military vehicles will not be used for the training of personnel of services
which have no vehicles or drivers on their own establishment, except in the case of men
under-going vocational training or as authorised from time to time on special orders
from the QMG.
16. Training of recruits under seventeen years and nine months of age will be
restricted to military training areas only, as driving a vehicle in a public place by a person
under seventeen years and nine months of age is an offence under Motor Vehicle Act
1939. AR(I) 802 also refers.
17. Vehicles and MUAs with the exception of those specially allotted for the
purpose will not be dismantled or stripped for instructional purposes.,
18. Mechanical Transport may continue to be used for training purposes in GHQ
Schools and for the training of unit drivers but such use will be kept to the minimum
essential for efficiency. Unit and formation training which involves the use of mechanical
transport will be kept to the minimum and use made of nearby training areas even
though these may not be ideal.
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CHAPTER 3 USE OF GOVERNMENT TRANSPORT
FOR DUI1ES OTHER THAN NORMAL ARMY DUTIES
CERTIFICATE
Dated...... ------------------------------------------------
----
(Individual’s Signature/ Thumb Impression)
COUNTERSIGNED
g. Officers may take their families with them while travelling on government
duty in staff car/jeep/ dodge at their own risk and discretion without
sanction of any higher authority.
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command/jurisdiction. Other cases will be referred to GHQ, QMG’s
Branch, S&T Dte.
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following conditions
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r. Free Lifts. Officers, JC0s, OR, NCs(E) and civs paid out of defence
services estimates in possession of Identity Card/AB-64 may be
allowed to travel free of charge in government Mechanical Transport
already proceeding on prescribed route provided space is available.
Similarly officers, JC0s and OR travelling in government Mechanical
Transprot except staff cars, will stop and pick up, any member of the
Armed Forces (including reservists in possession of ‘Call up Notice’)
who signals for a lift. In case of doubt, Identity Card/AB-64 should be
examined.
CERTIFICATE
----------------------------
(Individual’s Signature)
ALLOWED/NOT ALLOWED
cc. (1) Free use of government transport will be allowed for the
conveyance of children of Armed Forces Personnel below
commissioned rank and non-combatants (enrolled) to and
from schools on the following conditions -
20. To meet transport requirements not covered under these instructions prior application
for sanction must in every case, be made to GHQ through normal staff channels.
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29-30 21. The use of vehicles held on charge by MES will be controlled by MES. In case
transport from army resources, in addition to that already held on charge by the MES against
their unit entitlement is provided to MES the cost thereof will be debited to Main Head 8 MES
as under: -
22. Rigid economy in the use of Mechanical Transport is of vital importance and this
fact will be continuously be impressed upon all ranks by all commanders.
24. Works within depots will whenever possible be carried out by normal labour,
and or animal carts, if available.
25. Motor Cycles will be used by convoy commanders (JC0s/NC0s) where the
convoy consists of ten or less vehicles and the distance involved is not more than 65
KM one way. Units not authorised or issued with motor cycles may demand motor
cycles to replace jeeps for convoy commanders in the normal manner.
26. The use of jeeps will be restricted to the minimum by Engineer units when
employed on road building/maintenance duties and every effort will be made by them to
utilize other types of transport.
27. Jeeps will not be used for DR duties except by formations/units allowed
specifically by GHQ (GS Branch, W&E Dte). Signal units responsible to run Signal
Centres will not use jeeps for DR duties on the following occasions
b. For duty to a station where Train Despatch Service (TDS) has been
arranged.
28. Bicycles wherever held be used for DR duties within the station.
29. Commanding Officers of all units, irrespective of their rank, may use one jeep each for
administrative duties ete
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provided it is authorised on unit’s TO&E. All other officers borne on the strength of a
unit should, as far as possible, make use of the jeep detailed for Commanding Officer
and avoid the use of additional transport for the purpose. However, such officers will
not be given jeeps for station duties which can be performed adequately without MT.
The units commanded by Lt Cols and above where two or more Lt Cols and above are
borne on the establishment of the unit, may be permitted for official duties to use one
jeep per such officer, if held against UE. However, the use of transport will normally be
restricted as under:-
e. Carrying officers/K0s and men to attend Courts of Inquiry, Court Martial and
Conferences.
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f. Carrying personnel for official functions like Pakistan Day Parade etc.
h. Visits by officers to
31. Jeeps will be used in the same manner as other Mechanical Transport.
However, jeeps of older vintage should be used more for peace time duties than the
new/comparatively new be conserved for [Link] which should.
32. Normally troops, required to march, are not entitled to conveyance by road.
They may, however, be permitted to use government transport in the circumstances
stated in rule 533 of Passage Regulations 1980.
33. In all stations, government transport of old vintage shall be used, irrespective of
the distance, for carrying out the following duties. However, use of Mechanical
Transport will be economised by suitably grouping units for the station duties mentioned
below as far as possible
a. Drawing/issue of rations.
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b. Carriage of kits of men going on/returning from guards and other duties.
c. Carriage of range and field firing stores to and from unit lines.
34. Officers/X0s may be authorised to use Mechanical Transport for official duties
irrespective of the distance when such duties cannot satisfactorily be performed
otherwise.
35. Except in emergency, movement occasioned by the relief of units will be carried
out by train and NOT by Mechanical Transport. The relief of mechanised units may,
however, be carried out by road with prior sanction of GHQ.
36. Mead’ mileage will be avoided by ensuring that whenever possible, government
or hired transport carries a full load both on outward and return journeys. To achieve
this, it may be necessary to delay non-urgent details until a full load is secured. With
proper co-ordination, Station Transport Officer should be able to make such
arrangements easily.
37. Use for training will be restricted to the minimum commensurate with efficiency
and all commanders will ensure that, whenever possible, training is confined to suitable
areas closest to unit lines and long training drives especially beyond the formation
boundries are discouraged.
of journeys between stations connected by rail, should only be Rules allowed on the
following occasions
39. Travelling/road mileage allowance admissible under normal rules will, however,
not be allowed if government transport is availed of and DA to the extent of twenty-five
percent on account of transport charges will be deducted from DA claim (Rules
346-348 of Passage Regulations 1980 refer).
40. The maximum use of railways instead of government owned or hired transport
will be made for all movements.
41. In order to avoid use of transport on charge of regimental centres to far off
places, the recruiting parties will utilize the train service upto rail heads given by the
Centre Commandant concerned in their programme and beyond that, provisions of
Mechanical Transport will be the responsibility of HQ Log Area concerned. Necessary
arrangements will, therefore, be made by HQ Log Area when a recruiting party visits
their area. Each party may preferably be provided a suzuki van, once every quarter for
a period not exceeding five days at a time. The regimental centres concerned will place
their demand on HQ Log Area concerned giving date, time and place where transport is
required well in advance to enable that HQ to make suitable transport arrangements for
recruiting parties.
42. When bajri or other building material for official use is to be conveyed in
government transport, this should be combined with other training/administrative duties
and empty space in the vehicle may be used to the full extent. If such combination is not
possible separate transport for the purpose may be sanctioned by the formation
commander himself.
used only when the detachment cannot be attached to local unit for payment.
44. Troops going on/returning from guards/duties etc win march unless the distance
is more than 5 KM each way.
45. Officers will not be given MT for station dutieswhich can be performed
adequately on foot, cycle or motor cycle.
46. Deviation from or extension of the authorised route will not be permitted.
47. Ambulance will not be used for their legitimate purposeL Such vehicles will not
be used for the conveyance of persons other than those sick or injured and medical
personnel in attendance and those covered under MVR (Rule), 6n, unless special GHQ
authority has been obtained.
48. Except ambulance cars, all vehicles will move with a load whenever possible.
Empty running of Mechanical Transport will be considered a disciplinary offence unless
the Sta HQ have no return load. The despatching authority ie the formation or Sta HQ
will therefore give at least forty-eight hours notice to Sta HQ at destination of all
vehicles arriving, stating ETA and weight which can be lifted. The station commander at
destination will then take all possible steps to arrange for a return lift. The convoy
commander (or in the case of single vehicle, the driver of the vehicle) will invariably
report to Sta HQ at destination and make enquiries regarding a return lift.
48A. Government MT will not be used for any station duty which can be suitably
performed by available Government AT, or where it does not exist or is insufficient for
the purpose, such duty may be performed by hired animal or mechanical transport
whichever is cheaper. The decision as to whether hired animal or mechanical transport
is to be used will be at the discretion of the STO concerned and will be determined by
the relative cost of AT and MT, the distance involved to be covered and the type of
load to be carried. Government or hired MT will be used in preference over AT for
station duties if the turn round distance exceeds 19 KMs.
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49. Following authorities are competent to sanction use of government transport (B type
loading/passenger carrying vehicles) except specialist vehicles and vehicles held on charge by
MES, on bonafide government duty throughout the Army.
Note For units located in the adjoining Division/Log Area, Fmn Comd may
also sanction transport to and from such units to their own training areas
irrespective of the distance involved.
50. The following may also authorise use of vehicles for purposes stated against
each when necessary. Strict economy in their use will be ensured :-
51. Bleeding Teams. Bleeding teams, when touring for the purposes of bleeding the
donors and blood propaganda, may be allowed to perform journeys by road to stations
connected by rail in government transport held on charge of Armed Forces Transfusion
Centre provided their tour programme is approved by the OC Medical
Battalion/ADMS concerned and prior sanction is obtained from competent authority for
such use. If vehicles held on charge go off road, suitable alternative transport may be
provided under arrangements of formation concerned.
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is not possible to complete initial running on government duty in time, in such cases,
sanction may be accorded for use of such vehicles on any other duties in the formation
personally by Formation Commander concerned or by Senior Staff Officer in
Formation Headquarters on his behalf. Use of such vehicles beyond the jurisdiction of a
formation will be referred to Corps HQ or GHQ as the case may be.
53. Regimental Play Grounds. Where the use of government transport for the repair
of regimental play grounds is inescapable, Formation Commander may sanction the use
of transport on normal payment rates payable from unit resources. Only old vintage
vehicle will be used. If such vehicles are not available with the unit, these will be
arranged through Station/Brigade/ Division/Corps Headquarters.
53A. Conveyance of Dead Bodies. Dead bodies of’the army personnel who die
while in service may be conveyed from the place of casulty to burial places/homes and
the expenditure will be borne by the Government vide JSI 1/72 and SPAO 103/72. The
dead body of the wife (only one wife) of the Armed Forces Personnel may also be
conveyed at Government expense to the home town in addition to one attendant, vide
Government of Pakistan, Ministry of Defence letter No F.3/12/D-19(Mise)/80 dated
12th Jan 1983. As far as possible Government transport will not be used for the
purpose. Where the use of Government transport is inescapable, prior sanction of
Fmn/Corps Cornd or GHQ as the case may be will be obtained.
Note The term “Stores” do not include fresh supplies and perishable stores
which may be moved by government transport.
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55. Move of vehicles by road may be carried out to and fromordnance depots
when rolling stock cannot be made available by the railways within ten days of its
demand (seven days for major stations viz Karachi, Lahore, Rawalpindi and Quetta).1n
the event of non -availability of wagons, ordnance depots will intimate the formation/unit
concerned, definite dates for the road collection of vehicles. On receipt of such
information, the formation/unit will make necessary arrangements for the road collection
of vehicles by the due date. This constitutes authority for all such road moves
irrespective of the fact that the route passes through the administrative area of another
Corps/ Division/Logistics Area.
56. The use of specialist vehicles will be controlled by the head of arms/services
concerned at GHQ, as given below
57. Sanctioning Authorities. Following authorities are competent to sanction the use
of specialist vehicles for the following
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58. Request for the use of such transport will be made to the head of senior officer
of the arm/service concerned who scrutinize and pass on the deman sanctioning
authorities, mentioned in Instruction 56 with his recommendations as to whether or not
the use—M-such vehicle is justified. Sanctioning authorities will only permit the use of
specialist vehicles when their use is recommended by respective representative. In the
absence of a representative of a particular arm/service at formation headquarters,
powers for detailing such transport may be delegated by the head of arm/service
concerned at GHQ to a local unit of his arm/service.
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59. To coordinate the use of army transport, the following instructions will be strictly
observed :-
(3) Prior authorization in (1) and (2) above, for services of regular
recurring nature, be of a “standing nature” not exceeding the
period of
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c. All staff cars except those allotted to certain senior officers, or cars for
Medical/Surgical Specialists and Staff Surgeons which ply under
orders of OC Hospital/Medical Unit concerned, or Station Transport
Platoon ASC in Rawalpindi will be operated on a pool basis and all
requisitions on the pool must be signed by the head of the branch in the
headquarters concerned. Close control must be maintained on all
journeys undertaken by cars and journeys by more than one officer
irrespective of rank, will be co-ordinated, with the use of one car
whenever possible.
61. If training is not interfered, maximum use of training drives may be made to
move stores in bulk over [Link]. These vehicles, however, will not be used for
station duties. The person to decide whether the performance of a certain duty will
prejudice training is the Commanding Officer concerned. Subject to this provision,
Commanding Officer of a training establishment will conform fully to the requirements of
Instruction 59. Refer to Instruction 54.
62. Vehicles of the following categories will not be available for general transport
duties and will not be included in the
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63. It is desirable that formation commanders should review periodically the list of
transport allotted to their units to decide which vehicles may be excluded from such
arrangements.
64. Every effort will be made by the formations to meet all transport requirements
from within formation resources. Requests for additional help will be submitted to GHQ
only when unavoidable. GHQ units/installations will submit their requests, in this respect,
to the formation concerned and notdirect to GHQ.
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CHAPTER 7 - MT DOCUMENTATION
SECTION 1 - MT DOCUMENTS
32-35 65. No transport will leave unit lines without a Duty Slip (PAIPZ-2007) duly
completed in all respects which should INTERALIA clearly show following details
which are vital for audit :-
b. Exact nature of duty for which the journey was necessary eg To convey
fragile Signal Stores from ordnance depot to unit’, ‘To attend
conference at Division Headquarters’, ‘Conveyance of unit rations from
Supply Depot to unit lines’etc.
66. Trips shown in the duty slip which cannot be justified as bonafide government
duty will be considered as unauthorised and recovery, at normal rates, will be made
from the individuals using the transport.
67. Officer or the X0 signing a duty slip (PAFZ-2007) where permitted vide MVR
(R) 32, must ensure that correct nature of duty is shown in the document before he signs
it. If he fails to do so, appropriate disciplinary action will be taken against him.
68. Duty slip will be completed and signed by the user in token of the completion of
the duty specified FR Vol II regarding completion of Part III of transport indent and
order form (PAIPZ-2150) refers.
14 70. When cars are used by the Chief of the Army Staff,
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Principal Staff Officers and officers of the rank of Major Rules General and above,
completion of column Nature of Duty’is exempted. For hired cars ‘Duty’ and
‘Non-duty’ KM will, however, be recorded separately. MVR ® 14 also refers.
71. When a vehicle including motor cycle moves out of unit lines on duty, the driver
of the vehicle will be in possession of the documents listed in Annex ‘A’ to these
instructions.
72. Formations/units will introduce the booking out/in system as per Annex 93’ to
these instructions. A vehicle proceeding on duty will be registered twice ie, once when
going out and again on return and will be thoroughly checked for documentation, POL
taken/used etc before leaving/entering unit lines.
73. When night driving is approved by the authorities permitted vide Instruction 49
b to sanction the use of transport, its specific timings will be clearly indicated in the duty
slip in addition to the nature of duty and other particulars. Note 6 to Instruction 49 b
also refers.
74. This book will be kept for each individual vehicle by the unit on whose
establishment the vehicle is held. If a vehicle is transferred to another unit, the Log Book
will be transferred alongwith the vehicle. The unit and the EME workshop on which
dependent for maintenance are both responsible for recording entries of their’concern in
this book. As soon as a Log Book is completely filled up, a new book will be opened
which will be attached to the old book. The following particulars will be transferred
from the old book to the new book. The dates of opening and closing will be given on
both the books. Loss of a Log Book will be reported immediately and action taken
according to AR(I) 763-A :-
b. The last unit from which the vehicle was transferred and the date of such
transfer.
e. Tyre record. (Entries relating to the tyres actually on the vehicle at the
time new book is opened).
75. The Log Book will be carried by ‘ driver when the vehicle is proceeding on
duty to an out station. It will also accompany the vehicle to EME workshop whenever
the vehicle is sent tothem for repairs. If repairs are executed in a civilian establish
ment/shop, the necessary entries in the Log Book will be made by the officer
responsible for the second line maintenance of the vehicle.
76. A log book (PAFZ-3058) will be maintained for each A vehicle engine for
maintaining a record of the maintenance history of the engine. This book will not be used
on A vehicles fitted with any common type of B vehicles engine such as armoured cars.
77. Once issued, the log book will remain with an engine thmughout its life
irrespective of whether the engine is in ordnance stock, under repair in EME,
workshops or fitted in a vehicle. When in a vehicle, the engine log book will be placed
in a pocket (to be made for this purpose) on the inner side of the back cover of the
AFV log book. Complete instructions with regard to its use and completion are
contained in the book.
78. a. Ordnance will be responsible for making the initial entries in the
log book of new engines or reconditioned engines held in ordnance
serviceable stocks.
b. EME will be responsible for making initial entries and giving full details
of work carried out on all engines held by them before the log book and
engine are passed to CMT & SD Golra.
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79. All actions in regard to this instruction will be governed by the principle of
ensuring that unit holding A vehicle engines of any classification, whether or not actually
fitted into a vehicle, obtain engine log books for each engine and meticulously record all
relevant maintenance data. As the book forms a permanent record of each engine’s
history, care will be taken at all times to ensure that entries are clearly made in ink and
that every effort is made to keep the books in a clean condition.
80. Entries in the engine log books will be completed in all respects at all times and
that deletion/alterations are made under signature.
81. During inspections and whenever engines are sent for repairs, workshops
concerned will cheek the log books and report to the respective formation commanders
with a copy to GHQ, any instance of improper maintenance of these documents.
82. The loss of engine log books will be investigated through a court of inquiry and
proceedings submitted to station headquarters. The replacement log book will be
prepared in accordance with General Instruction no 6 printed on page two of the log
book. AR(I) 763-A also refers.
83. CMT & SD Golra will raise a discrepancy report if units do not deposit the log
books while returning the engines to the depot.
85. This form will be maintained by the unit of the driver from the day he is inducted
as such and will be transferred on his posting/transfer to another und. Whenever an
accident occurs in which the driver is involved, the unit will send a copy of the form
PAFZ-3093 to GHQ, ADM Dte (Stats Wing) complete upto the date of accident
alongwith Traffic Accident Report (PAFY-1971).
86. Form C Motor Vehicle Act 1939. Orders contained in Instruction 102 will be
followed by all units/formations.
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a. General
(4) EIVE units will not include in their UH the vehicles located in
their lines for repairs.
(2) If there is no transaction during the month, the word NIL’ will
be entered in Part I and Part II.
(1) Vehicles are grouped by broader types and their group codes
are given in column 3. Consolidated figures of UE (10Wo as
per TO&E), tota UE, vehicle running and fuel consumption
during the month will be entered in the respective column
against each type.
(1) Details of vehicles held in lieu of other types, ton loan’ and ‘on
payment’ will be reported in
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(2) Down classified vehicles such as class IV, V and VI and off
road vehicles since one month or more held with the units will
be reported in the following form
88. Above instructions will be applicable both in peace and war except those units
on war system of stores accounting will make the following additions/modifications in
their returns :-
(1) Type/Make/Model
(2) BA Number
(3) Cause of Damage
(a) Enemy action
(b) Overspeeding/overtaking
(c) Sharp turning
(d) Slippery/bad surface etc etc
(a) Destroyed/Burnt/Lost
(b) Beyond field repair.
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c. Vehicles captured from the enemy will also be reported under ‘General
Notes’ by type/make/ model, where applicable.
89. Distribution and Date of Submission. The return will be despatched as per
distribution given on the form and should reach by 7 of each month. CC units will ensure
timely submission of the return.
91. Officer Commanding units will ensure correct compilation and timely submission
of the return.
Driving Licences
92. Grant of Civil Driving Licences to Military Drivers. Civil driving licences are
necessary to entitle army personnel to drive non-military vehicles.
93. Civil administration will issue Gratis Driving Licence to Army Personnel, who
possesses while in service valid military driving licence, before their despatch on
release/retirement. Formations/u nits will henceforth forward cases of their entitled
personnel to the civil departments concerned of the respective provinces for issue of
gratis licence.
94. The licences where appropriate will be endorsed ‘Authorised to drive public
service vehicle’ so as to make them valid for driving omnibuses etc.
95. Military vehicles will not be driven by army individual officers, JC0s, OR or c
ivilians without a military driving licence (PAFZ-2208) or a learner licence which must
be carried on person at the time of driving.
(d) An officer of MP
(Member)
(2) Independent AA Brigade Group
(i) MTO
(ii) RMO
(iii) OC Wksp Section
c. AMC representative will test physical fitness of the driver and his vision
and hearing etc including colour blindness and night vision.
98. The testing board will recommend the particular type of vehicles for which the
licences be issued ie car, motor cycle, 21/2 ton truck and jeep, etc.
(Manuscript)
LEARNER LICENCE
Serial No ---------------------
---
No---------------Rank----------------Name------------------------------------------
--------- of --------------- is permitted to drive ---------------------------------------
----------------
under supervision of qualified driver.
100. The validity of the learner licence wiE not exceed six months. As soon as an
individual attains the required proficiency in driving a licence as per Instruction 9E above
will be issued otherwise the licence will be renewed till an individual attains the required
proficiency.
101. Driving a vehicle in a public place by a person under seventeen years and nine
months of age is an offence under Motor Vehicle Act 1939. Hence no soldier/civilian in
military employment under that age will be issued a military licence. Training of recruits
falling in this category will be restricted to military training areas only.
102. Under Motor Vehicles Act 1939 (Third Part Insurance) Rule 1946, it is
necessary for all services drivers to be in possession of following certificate duly signed
by OC units/stations/ formations who have been authorised to do so under the Ministry
of Defence Notification no 1803 dated 12 July 1947 :-
FORM C
MOTOR VEHICLES ACT ~939
(See rule 12)
c. Class ie Motor Cycle, Motor Car, Motor Bus, Goods Vehicle or other
classes describe
103. The certificate will be typed/eyclostyled under unit/ formation arrangements and
will be renewed on the first of January each year.
a. Medically unfit.
b. Two accidents of serious nature which are due to negligence of the
driver.
105. Piprsonnel falling under Instruction 104 above will not be recommended for civil
licences.
106. Licences must bear the stamp of the office of issue. So far as other ranks are
concerned, they will form part of their kits and to be produced at kit inspection.
107. Licences are valid for one calendar year only and must be renewed annually.
108. Other ranks and civilians are forbidden to take their licences with them when
proceeding on leave and these will be deposited at the unit office before departure.
109. A military driving licence does not empower the holder to drive a non-military
vehicle nor does a civil licence empower the holder to drive a military vehicle.
110. Units/formations will maintain registers for licences issued under Instruction 96
above.
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Reporting MT Accidents
112. Part I of the form will be completed at the time of initial issue. Part II of the form
will be filled in at the scene of accident by the driver or if the driver is unable to do so
for any reasons, by the senior officer, NCO or any one else present there or by an
officer of the unit on return of vehicle.
113. Part Ill of the form will be completed by the Officer Commanding unit
immediately on return of vehicle after the accident. This form will be retained by the unit
as office copy and subsequently completed stage by stage as indicated in every part. A
copy of the form will be typed complete to the end of the part Ill and forwarded within
forty eight hours together with original signed statement of the service driver and other
immediately available witnesses direct to the formation headquarters in whose area the
accident has occurred.
114. After the Court of Inquiry has completed its proceedings and its
recommendations confirmed by the formation commander and other actions completed,
another copy of the form will be prepared from the completed office copy, (Part IV will
be completed by the Court of Inquiry and Part V by the Officer Commanding unit) and
submitted to GHQ, ~l Dte (Stats-8) for record and analysis.
Prevention of MT Accidents
115. Films. In order to reduce the number of MT accidents, training films on the
subject will be issued by GHQ to units/ formations from time to time for screening to all
drivers. In view of the fact that only limited copies of each type of training films are
available and to ensure their screening to all concerned, these films will be issued
station-wise in one lot, accord
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120. Recommendation for grant of ex-gratia compensation falling under the powers
of the Adjutant General/Chief of the
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SECTION 1 - GENERAL
Driving Discipline
123. The necessity of good MT discipline and safe driving will be impressed upon all
concerned by all commanders.
124. A vehicle may be driven by persons other than its official driver on the following
occasions: -
(1) When the driver has been either killed, wounded or has fallen
sick to the extent of becoming unfit to drive his vehicle.
b. For Training
(2) During training, an officer may take over and drive a vehicle at
his own discretion provided he has passed the driving tests for
the type of vehicle he is to drive and can justify his decision of
having done so at the occasions men
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d. Officers below the rank of brigadier will not drive vehicle (on hire or
free use) with the exception of occasions mentioned above. Disciplinary
action will be taken against the officer if he drives rashly or negligently
or in any way influences the driver to do so and if involved in an
accident, the officer or his dependents will not be considered for a grant
of compensation by the government.
125. Military personnel when travelling in service vehicles will be in uniform at all
times except on the undermentioned occasions .-
b. On Duty
126. All ranks when driving service vehicles will be in uniform except drivers of
intelligence agencies and SIB who may wear civilian dress when driving service vehicles
of colours other than Army colour.
127. Military Police, when checking vehicle documents, may countersign on the duty
slips, if they consider it necessary for using them as evidence later. They are also
authorised to confiscate the duty slip, if considered necessary.
128. If the duty slip is confiscated, the following certificates will be given to the driver
of the vehicle in order to avoid any further cheek by the Military Police:-
129. If a vehicle is checked for an MT offence by an officer, JCO or NCO, a copy, of the
report will be endorsed to the MP unit concerned, who will thereafter treat such a report, for all
purposes as an MP report. See A11(1) 271 to 273 regarding charges preferred by Military
Police.
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130. Government MT vehicles must not be kept in the open un-attended at night. It is
the responsibility of the user to make the best arrangements possible for the security of
vehicles at night. This refers particularly to vehicles which have been taken on
out-station duty.
131. Vehicles must be handed over to a local unit where they can be kept under
guard. If there is no garrison, then the best possible alternative means must be adopted
such as placing the vehicle in a locked garrage or handing it over to a civil police post.
Smoking
b. In vehicles being used for any form of load carrying other than troops
carrying.
c. In vehicles carrying in the body spare petrol tins either empty or full.
This embargo does not apply to tins carried on the outside of vehicles
or in luggage boots.
133. The practice of standing up in a moving vehicle or sitting on its cover frames,
sides or tail boards adversely affects the centre of gravity of a vehicle and makes it more
liable to turn over. In case of accident, serious casualties are likely to occur. All
personnel will, therefore, remain seated in the vehicles except those who have been
allotted a specific duty viz Air Sentry etc.
134. Instructions regarding the transport of ammunition and explosives by road are
contained in Ammunition and Explosive Regulations and ASC Regulations.
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135. When vehicles are employed for the carriage of road metal, the inside of the
body will be protected temporarily, if necessary, by iron sheeting in order to obviate
damage to wood work.
136. Government vehicles carrying any stores longer in size than the body length of a
vehicle eg bamboos, iron rods, ballies etc, will display red flag during the day and a red
light during the night at both ends of such stores provided the vehicle is plying on a
public road in peace time and peace station.
Traffic Hazards
137. When a driver wishes Lo indicate to the driver of a vehicle behind him that he
desires that driver to overtake him, he shall extend his right arm and hand horizontally
outside of and to the right of the vehicle and shall swing the arm backward in a
semPeircular motion. Drivers shall hot blink their right indicators to give a pass to the
vehicle behind as this signal actually indicates a right turn, it is likely to be confused and
may lead to accidents when vehicles are actually intending to turn. Such un-recognized
signals are considered very dangerous and may prove hazardous to the public on the
highway.
March Discipline
138. MT drivers are in the. habit of breaking through small animal transport cart
convoys forcing the mule drivers to rein back. This practice is dangerous, as animals are
liable to take fright and thereby cause accidents.
139. AT will march in small compact ‘blocks’ of not more than six of AT carts
(twelve pack mules). The minimum distance between blocks will be thirty yards. At the
halt AT will clear the road if possible. When halted on roads, the above dispersion will
be maintained.
140. Commanders of units with NIT on charge will instruct MT drivers to give AT all
consideration in the use of the road. This
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will include slowing down when passing AT and when in doubt, giving right of way to
AT at cross roads/round abouts.
a. Abbottabad 52
b. Jhelurn 32
142. To avoid accidents owing to contact with power transmission lines, the
following instructions will be strictly complied with :-
a. During moves, the maximum height from the ground to the tip of the
aerial will not exceed 4.8768 metres under any circumstances, in plains
and 3.658 metres in hilly areas.
contact of the aerial with the transmission lines, the vehicle should
be stopped and aerial height reduced. Particular care will be exercised
during the hours of darkness when it will not be possible to see the
power lines crossing the roads. The height of aerial should, Therefore,
be reduced to 2.4386 metres.
143. Track vehicles are primarily designed to be driven cross country and use of the
roads is to be made only when there are no diversions available. When a road has to be
used, as far as possible the track vehicles should be driven on the sides avoiding tarmac
portion to the maximum. However, there may be occasions when a tracked vehicle(s)
is/are required to cross a road. On such occasions following instructions will be strictly
adhered to avoid damage to the metalled as well as unmetalled roads and the resultant
disruption of line of communication by drivers and vehicles commander: -
a. The site or sites selected for crossing will be covered with packed earth
of at least .5 metre thickness. After crossing of the tanks, this earth will
be removed from the road.
c. While crossing, the speed will be as low as possible. Special care will
be taken where embankments exist.
d. Violent steering will not be resorted to while on the actual surface of the
road, and all turns will be taken after the vehicle has moved well off the
road.
144. It is not intended to, list in these instructions the items which constitutes Wisuse’
of government transport including government hired transport. The general rule is that
any such transport used without authority over un-authorised routes, with incomplete or
without proper documents in contravention of any published orders or procedures etc
will be taken as ‘MISUSE’ of government transport. The ultimate decision whether it
was a misuse or not lies with the formation commander concerned.
148. In execution of the above task the vehicles under test/trials may frequently be
operating in any or all parts of the country. POL items may be issued to MVRDE trial
vehicles from army depots/units. POL so issued will be made on payment at free issue
rates as laid down in stock book rate list by book debit under head 14(B) of the
defence, and thus vouchers forwarded to Director MVRDE, Tariq Lines, Abid Majid
Road, PO Box No 240 Rawalpindi. Trial vehicles may also be issued petrol/diesel in
excess of their tank capacity to enable them to complete long turn round circuits,
prescribed in the test/trial programme of vehicles.
149. Petrol will not be drained from the tank of a vehicle except in the following
circumstances when drainage of petrol tank may be considered absolutely necessary to
minimise fire/loss risk etc
150. While decanting a vehicle’s tank, it is imperative that proper fire precautions are
observed and adequate fire fighting equipment is readily available.
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151. When petrol is carried in lorries in complete Petrol Loads, the following
instructions will apply :-
e. Persons other than the crew and the individuals incharge of the petrol
will not travel on the vehicle.
g. At night, nacked lights, like lanterns ete should be taken in the vicinity of
stationary vehicles.
j. Spare petrol for the vehicles, itself will not be carried in the body of the
vehicle but in the racks provided for the purpose.
Safety Precautions
152. Fire Hazards from Radar. The risk of fire and explosion exists when gasoline is
being transferred from one container to another or where cellulose paint is being applied
by spray when in close proximity to a radar set in operation. This is because the
operation of the radar set may cause sparks between nearby metal surfaces and points.
The following precautions will be observed by all units:-
a. Vehicle fuel tanks will not be filled within 30.477 metre of a radar set in
operation.
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b. The radar transmitter will be shut down before filling any of the fuel
tanks associated with the radar equipment.
c. Open gasoline cans will not be brought within 30.477 metre of a radar
set in operation.
d. Plastic containers for filling purposes will not be used as static electricity
may cause igniting sparks.
e. Radar set will not be operated within 30.477 metre of fixed fire hazards
such as POL stores, engine test beds, ammunition storage bunkers and
paint spraying booths or stores.
153. As a measure of aircraft safety, no vehicle except air traffic control, fire fighting,
rescue, aircraft re-fuelling and repair vehicles when engaged in the discharge of their
specialised functions will be allowed to operate within 45.72 metre of the place where
an aircraft or a helicopter is parked.
Prevention of Fire During Petrol Filling and Decanting Operations from Road
Tank Wagon
154. The occurrence of fire during the filling of petrol tanks has been traced in certain
cases to generation of frictional electricity during filling operations. Tests have clearly
shown that high voltages may be developed by pumping and filtering and that the
voltage increases with the quantity delivered, the length of the hose used and the
insulation resistance of the tank etc.
155. The fellowing precautions will be adopted in all cases to prevent the
development of high voltage and the occurrence of
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156. Both at the time of discharge and filling of Road Tank Wagons, fire parties will
be detailed with adequate fire fighting equipment to be present throughout the actual
operation. Engines of all vehicles will be switched off immediately on arrival at loading
or unloading point. Personnel in close contact with petrol containers and those working
on bulk tanks must wear rubber boots or specially approved foot wear.
157. It must be ensured that all the POL Tehenical Handling Equipment and Fire
Fighting equipment on charge of the unit are in serviceable condition. This necessitates
periodical inspection by the Officer Commanding. Fire appliances will be located at
decanting points and at points where rail and road wagons areloaded or unloaded.
158. Apparatus used for filling white oils will be earthed and barrels will be
electrically connected to the apparatus while being filled. Normally earthing
arrangements are not necessary with small containers which are usually supported on a
metal frame filling.
Contaminated Supplies of Aviation Spirit, Motor Spirit and High Speed Diesel
159. Complaints that suppries of aviation or motor fuels are contaminated by water
or other impurities will be investigated immediately they are received by the local military
authorities who will take all steps necessary to prevent a recurrence.
160. Units when making such complaints, will forward the following particulars to
Station Headquarters with copy to their formation headquarters and headquarters
logistics area and the ASC officer from or through whom the supply was obtained
b. Source of supply.
g. How long the supplies have been held in stock by the unit.
h. If the unit had occasion to decant the contents from the original tank
wagon/containers into empty containers held by the unit.
161. When the presence of excessive water or other impurities in vehicle fuel tanks is
suspected, the fuel tanks should be carefully drained under proper supervision. After
draining, care must be taken in replacing the drain plug to ensure that there is no leak.
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162. To avoid wastage and contamination of fuel, vehicles must never be operated
without fuel tanks filler caps. If a filler cap is accidentally lost, a replacement must be
obtained and fitted as quickly as possible, only a carefully made wooden plug or a
securely attached cloth cover should be used as emergency alternatives. The filler orifice
must never be plugged with cotton waste.
163. Every care will be taken to avoid contamination when decanting fuel from one
container to another.
164. Containers will not be filled with aviation/motor spirit or high speed diesel fuel
unless and until steps have been taken to ensure that they are in fit condition to be filled
ie, that they do not contain water or other foreign and injurious matter.
166. POL will normally be issued on as required basis, except items of which control
is being exercised and specific allotments made for training commitments and
administrative duties to formations/training establishments. When specific allotments
have been made, it will be the responsibility of the formation/ training. establishments
concerned to ensure that the drawals by the user units do not exceed the allotment.
ASC Depots are not required to keep any account regarding the issues made to the
dependent units against their allotment. User unit will, however, endorse the following
certificates on the POL indent in the case of POL items specifically allotted
Certified that.................................................................................................
now demanded is within the authorised quota.
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167. Units requiring any new grade of POL, will approach GHQ (S&T Dte) through
the formation concerned who will route the requirement through ITD Dte, GHQ for
introducing the new grade into service. Such request must invariably contain full
nomenclature of the vehicles/engines and all essential details/data on fuel and lubricants,
based on the information contained in the Maker’s Hand/Maintenance Books.
168. Used engine oil can be used as Furnance Fuel 011 (Spec-263) after blending
one part of Used Engine Oil with four parts of Furnance Fuel Oil. Used Engine Oil can
also be used for the following purposes -
169. Free/payment issue rates of Used Engine Oil will be calculated as for Fumance
Fuel 011 (Spec-263).
Note:- Vehicle which gives persistently below 70% (seventy percent) TKNTL
under normal load and terrain condition will be sent to dependent
workshops for investigation.
172. In hilly areas where gradients and bends have to be negotiated and the vehicles
have to run in low gears, a drop of 24% to 40% in the target figures is quite likely.
Similarly, during cross-country operations and when vehicles are used for the training of
recruit drivers, a drop of 25% in the fuel consumption may be expected. A vehicle when
operating persistently in soft and boggy terrain may consume 60% more fuel than the
Target Litres per Kilometre given in the annex D to these Instructions. Under similar
circumstances, the TKM1PL of B vehicles may drop upto 50% of the TKNTL as
mentioned in the said annex. Sub-unit commanders/technical officers/mechanical
transport officers will endorse these facts in the Vehicle Daily Running Account
(PAFZ-2212) as required vide MVR Rule 39d certifying that the vehicle actually
consumed the fuel entered in the columns of the VDRA.
173. Target Fuel Consumption Figures A, B and C Vehicles. The appropriate target
figures will be entered in RED on top right hand corner of page two of B Vehicles Log
Book (PAFZ2197). Similarly for ‘!Description of AM’ (AB-551), these win be ‘
written on page two of Section I and for C Vehicles on page two of the Log Book
(PAFW-2415).
175. All vehicles are controlled by GHQ. The controlling authorities for different
types are as shown in the “List of Controlled Stores” issued by GHQ.
176. The Ordnance Services are responsible for the issue of vehicles. with due
regard to priorities and ceilings on- holdings laid down by GS Branch.
177. Questions relating to the release of vehicles, either as initial issue or replacement
will be addressed to WE Dte, GHQ through the normal channel.
178. The demands for staff cars/station wagons will be submitted to GS Branch (WE
Dte).
179. Control of Vehicles Depot Stocks. GHQ controlled stocks are as under -
a. Stocks of vehicles held in depots are controlled by GHQ until such time
as they are issued to units. These stocks are termed “GHQ Controlled
Stocks”.
obsolete vehicles, Class VI, held in vehicle depots. Orders for the
disposal of these vehicles are issued by GHQ.
e. Orders for the issue of vehicles from GHQ controlled stocks will be
issued by GHQ only. Fmn Cornd may, however, demand direct from
Ordnance the issue of vehicles from GHQ controlled stocks in AN
EMERGENCY, when circumstances are such that GHQ sanction
cannot be obtained by telephone or telegram. The circumstances
governing such issues will be reported to GHQ without delay in all
cases.
c. These units to which reduced scales of vehicles are issued initially will
be completed to TO&E by further release at a later date.
a. When a vehicle is struck off the unit charge being BLR or due to
damage etc, the unit will demand replacement from the controlling
authority at GHQ through normal channels. Direct demands on vehicle
depots are forbidden. Notification of the release of vehicl.
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b. When a vehicle has been written off/struck off unit charge for
whatever reason, this will be reported to GHQ in Monthly Vehicle
Return as per MVR (Instrs) 87.
183. Units will be notified by vehicle depots of the date upon which they are to
collect vehicles and if escorts are required, the date upon which they should report.
Units must realise that their appointments as given by vehicle depots form part of a
pre-arranged programme of issue and must be kept. Vehicles not collected by the units
within a month from the date of issue of collection notice, will be cancelled.
184. It must be accepted that not every vehicle issued from a vehicle depot is a new
one and units will not refuse to accept them on this account.
185. Where it is necessary to issue a vehicle with deficiencies of tools and equipment,
kit shortage lists will be given to the unit by the vehicle depot concerned. This list will be
the authority on which the unit will place an immediate demand on the Ordnance Depot
on which dependent.
186. Unit will, on receipt of a vehicle, inform GHQ through Monthly Vehicle Return
(PAFZ-3020).
striking off/taking on charge will normally b,,., carried out under the orders of GHQ.
Fmn Comd may sanction the temporary loan transfer of vehicles between units under
their command for short periods. In such cases the vehicles concerned will remain on
charge of units making the loan.
189. Vehicles will be inspected by EME Workshops prior to their transfer and will
be classified.
190. Vehicles will be handed over complete with an inspection report, all tools and
equipments and log books. Loss statements or copies thereof in respect of deficiencies
will be handed over to the unit taking over. Equipment Regulations (Instructions) also
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CHAPTER 12 - INSPECTIONS
SECTION 1 - GENERAL
192. It is the responsibility of the Fmn Cornd to ensure that vehicles of units in the
formation are always fit for war and to achieve this object, he will ensure that all vehicles
in the formation are periodically inspected.
193. The Officer Commanding unit is responsible that the routine inspections of
vehicles are regularly and correctly carried out.
194. Inspections are normally carried out in accordance with definite programmes
but special inspections may be ordered, if necessary, by the Fmn Comd.
a. Unit Inspections
196. Result of all the inspections will be recorded in the Vehicle Log Book.
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198. Detailed procedure for preparation and submission of PAF (EME) E-01 to
E-20 and Appendices is contained in Equipment Regulations (Instructions).
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SECTION 1 - DEFECTS
201. The keeping of vehicles to the correct standard of mainte. nance is ultimately a
matter of responsibility of individual commanders. The instructions in SPAO 1/82 are
laid down to regulate generally the procedure of maintenance throughout the army.
These coupled with adequate instructioroand supervision of the drivers in their routine
tasks and driving should result in the essential regular and thorough servicing of MT.
202. OCs units will be held personally responsible that all vehicles on their charge are
receiving proper and adequate attention. Similarly they will ensure that their
subordinates are fully conscious of their individual responsibilities in their respective
spheres. The following points are for the guidance of OCs units having vehicles on
charge :-
d. For training units and learner drivers, it may at first be necessary to form
a “Servicing Squad” of the more experienced drivers, who will do all
maintenance until knowledge is gained by the remainder.
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203. To ensure that maintenance of vehicles in the formation/ unit is carried out
efficiently and that the vehicles are completely road and battle worthy, formations/units
will take following actions :-
b. Units
204. Spot Check Teams. Spot check teams will be formed in the formation under the
control of CO EME Battalion/ADEME as laid down in EMER (P) Vehicle General
A-300 (S).
205. The modified Army Maintenance System as promulgated vide SPAO 1/82 will
be fol for the maint of vehs.
208. All repairs of vehicles which are the maintenance respon. sibility of EME is
divided into three echelons ie, unit repair, field repair and base repair. EMERs (P)
Permissive Repair Schedules contain detailed instructions which should be followed by
each echelon of repair. Information pertaining to use of permissive repair schedules is
contained in EMER (P) General A-901.
Classification Meaning.
Class I Fit for active service.
Class II A vehicle fit for station duties only;
a DP or Training Equipment.
Class III Requiring Field Repairs.
*Class IV Requiring a Base Repair (not a
complete overhaul).
*Class V Requiring in Base Overhaul.
*Class VI Byond Economical Repair.
212. The details of these Technical Classifications are given in annex F to these
Instructions.
Inspection Reports
213. The technical classification of vehicles and equipment will be recorded in the
Inspection Reports PAF (EME) E-series and the Log Books at the time of inspection.
Separate inspection reports, will be made ‘ out for vehicles and trailers with
machinery/equipment mounted on them as under :-
(2) In the state they are used for training and it ill not be
reassembled or realigned for purpose of inspection.
215. Repair Manhours. The manhours given in annex F for unit and field repairs are
laid down as a guide for practical planning of workshop loads. These timings do not
include delays due to non-availability of spares. According to operational requirements
and exigencies of service, OC EME units are authorised to amend these figures as
considered necessary.
216. Filling, draining and flushing of the cooling system of vehicles will be carried out
as per the procedure laid down in succeeding paras. If the tech manual of a veh lays
down a procedure different from the one given in succeeding paras the former will be
followed.
a. Do not pour cold water into cooling system when engine temperature is
above 200 ‘F.
remove radiator filler cap and open coolant level cock and fill the
system with fresh clean soft water until it runs out the coolant level cock.
c. Close coolant level cock, install radiator caps, assuring that filler cap
gasket is in good condition, screw cap down as far as it will go.
d. Start engine and run at a fast idle speed (450 RPM) until temperature
gauge shows normal operating temperature, and then stop engine and
open coolant level cock; if coolant does not flow from the level cheek
cock; remove the radiator filler cap and add
water as necessary, close level cheek cock, replace radiator filler cap.
e. After filling the radiator as described above the rediator cap should
never be removed to cheek the coolant level, this should be done by the
use of the coolant level check cock located on the radiator filler tube.
The filler cap should only be removed when additional coolant is
required, because each time this cap is removed air is admitted into
the system.
f. If under normal road conditions the water tempera ture exceeds 195
degree fahrenheit, the vehicle should be taken off the road and details
reported to CO EME Battalion/ADEME who will inform ME-Tech
EME Dte, GHQ immediately. NO ATTEMPT WILL BE
MADE TO FIND OUT THE CAUSE OF THE TROUBLE.
218. Draining of System. To drain the cooling system, the ‘engine must be run at a
fast idle speed until normal engine operating, temperature (165 - 180 degree fahrenheit)
is reach. ed to stir up loose rust and scale and other foreign matter; then stop the engine,
and open level cock and remove radiator filler cap. Open radiator drain cock at bottom
right side of radiator, and cylinder block drain cock on right side of engine toward rear
and allow the cooling system to drain.
220. The following table lays down the intervals after which engine and transmission
oils will be changed in vehicles ~-
_________________________________________________________________
Differential
Engine Transmission Assemblies
___________________________________________________________________________
__
Vehicles First Subsequent First Subsequent First Subsequent
Change Change Change Change Change Change
______________________________________________
________________________________
A
Vehicles AD Tanks, 400 KM 800 KM 400 KM 3220 KM 400 KM 3220 KM ARVs, Dozers,
APCs,
SP Guns Tractors H S
M5 and M4
___________________________________________________________________________
___
B
Vehicles Motor 800 KM 1610 KM 800 KM 4830 KM - -
Cycles
Truck ¼ Ton (Jeep) 800 KM 3220 KM 800 KM 9660 KM 800 KM9660 KM
All other’13 Vehicles 804 KM 4830 KM 800 KM 14480 K.M800 KM 14480 KM
___________________________________________________________________________
___
C
Vehicles Dozers/ 50 75 200 900 200 900
Crawler Tractors - Hours Hours Hours Hours Hours Hours
_________________________________________________________________
Note -(1) The engine lubricant will be changed at the above KM/hours running or every
six months, whichever is earlier.
(2) The transmission (gear box, final drive, power train etc). Lubricant will be
changed at the above KM/hours running or every eighteen months, whichever is
earlier.
(3) Hypaid axle lubricant will also be changed at the above KM/hours running or
every eighteen months whichever is earlier.
.221. Normally the oil change periods/KMs ‘ as laid down above will be adhered to.
However, in case where there is a difference between these periods/KMs and those
recommended by manufacturers, the lower figures will made use of for changing the oils.
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223. All vehicles will be painted in standard service colour. Should, however, a
vehicle be delivered from the trade painted in a colour other than standard service
colour, unless otherwise stated by GHQ, this colour may be allowed to stand until this
vehicle requires repainting.
224. Re-touching and Patching. Will be carried out by units holding the vehicle on
charge and having a painter authorised on its TO&E. In a unit which is not authorised a
painter on its TO&E, this work will be carried out by the dependent EME
Workshop/LAD EME.
226. Rim painting of all wheeled vehs will be carried out using the undermentioned
paints
227. Re-painting will be done when the previous paint becomes worn out or is chipped off
exposing the rim surface.
229. When cleaning vehicles for inspection, units are in practice to wipe over the
paintwork with old engine oil/diesel oil to create a shining surface. This practice is
harmful and accelerates the deterioration of the paintwork due to the chemical action
which takes place; also, the oil attracts dust and grit which rubs off the paint when
subsequently wiped over with a cloth.
230. This practice should not be adopted and disciplinary action should be taken
against drivers if they use this method of cleaning.
231. Paintwork should be cleaned by washing thoroughly with water or wiping over
with a wet cloth. Wiping or rubbing with a dry cloth should be avoided because the dust
picked up acts like sand paper and rapidly breaks down the paint surface.
232. All vehicles are registered at GHQ, GS Branch, ADM Dte, (Stats-8) who
assign a registration number to each vehicle for the purpose of identification. The
number together with broad arrow mark, will be painted on all vehicles.
233. The BA No of all vehicles will be preceded by broad arrow mark eg 003695.
Where the BA Number consists of digits exceeding five, the first two digits will be two
third the size of remainder. All BA Nolwill be painted in white on black background.
234. To ensure identification and efficient traffic control of vehicles, the following
signs will be marked on all MT vehicles
a. BA Number.
b. Formation Sign.
c. Unit sign/serial number. d. Tyre Pressures.
e. Speed Limits.
f. Left Hand Drive Sign.
g. Tactical Sign. As authorised by local
h. Trailer Sign. commander.
j. Trailer maxdum Load Sign.
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235. When personnel are on driving instruction, ‘%earner Sign” will temporarily be
attached to convenient positions at front and rear of vehicles.
236. Star Plates will be fixed to the Vehicles meant for the use of senior officers
authorised. to have these plates on their vehicles.
242. Speed limits laid down in Annex G will be rigidly observed by all concerned.
The contravention of these orders will be reported by officers and JC0s to their
Formation Headquarters.
243. It will be the responsibility of the Fmn/Unit concerned to impress upon all
concerned that speed limits are necessary to:-
Note :- The speed limit will never be exceeded by Artillery tractor when
towing equipments.
Note :- When such tests are necessary they will only be carried out on
open country roads, and never within town or village limits.
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245. The maximum speed limits laid down in this order are subject to the following
further limitations :-
a. PAO 7/70 and MVR (1) 300-301 which lays down the speed limits for
vehicles fitted with new recondi tioned engine during the “running in”
period.
c. Cross-country conditions.
d. Speed limits where laid down by local Civil or Military authorities in the
built up etc areas.
e. Where vehicle engines are fitted with restriction washer in the induction
system or speed governors.
246. The imposition of these maximum limits is not meant to imply that vehicles
should as [Link] be driven at these speeds. Vehicles will continue to be driven at the
most economical speeds, but the speed limits laid down in annex G will not be
exceeded.
247. The maximum speeds indicated in annex G will be stencilled on the dash board
or windscreen so that they are plainly visible to the driver and passenger. These will also
be indicated on speedometer by white/red lines. The stencilling/ indications will be done
by the field workshops on request from the user units.
248. For correct interpretation of speed applicable to any particular vehicle, the unit
will approach the affiliated EME Workshop, EME Dte (ME-12) through the
CEME/DADEME.
249. In case of Staff Cars and Commercial type 4 x 2 Vans and Pick Ups, as soon
as complete a total of 32,000 KM running, the fresh speed limits mentioned at serial 2b
and 4b of annex G will be stencilled on dash board or windscreen and indicated on the
speedometer, in place of old ones. This will be done by the unit on whose charge the
vehicle is held in consultation with respective field workshops.
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SECTION 2 - LOAD CARRYING CAPACITY OF
DIFFERENT TYPES OF ARMY VEHICLES
250. The passanger carrying capacity of army vehicles is laid down in annex H to
these regulations.
251. In the interest of safe driving, travelling of more than two persons including
driver, in the front seat of all B type vehicles, is strictly prohibited. No driver of a motor
cycle shall carry more than one person, in addition to himself, on a motor cycle and no
such person will be carried otherwise than sitting on a proper seat securely provided for
the purpose.
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SECTION 1 - GENERAL
252. The importance of high standard of driving, road manners and strict convoy
discipline must be stressed upon drivers and instructors. Proper control while passing
through built up areas, blind corners and bottlenecks should be rigidly enforced by the
convoy commander.
253. Some drivers are in the habit of overspeeding just because of over-confidence.
Such tendencies must be curbed strictly because a majority of MT accidents are caused
by overspeeding.
254. All drivers must understand and abide by the rules contained in the “Pakistan
Highway Code”. Strict care will be taken for giving correct hand signals while taking
turns, slowing down, halting and negotiating blind corners. No vehicle will exceed the
speed limits as authorised in these Regulations. Traffic orders and speed limits laid down
by the local authorities in town/cities will also be obeyed while passing through such
places.
255. The convoy commander will be responsible for briefing the drivers, maintenance
of convoy discipline during move, speed limits, halts on authorised places and
observance of the rules of the road by the drivers.
256. Formation Commanders will arrange short cadres for convoy running in his
formation for officers of the rank of Lt Col and below. Commanding Officers will ensure
that only such personnel who have been properly trained are detailed as convoy
commanders.
257. In the event of an accident if the court of inquiry indicates that convoy
commander had not been trained in convoy running, the officer detailing the convoy
commander will always be considered for his share of the blame.
258. When a number of vehicles are required for a particular task, such vehicles will
be organised into a convoy. Preparations
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and action required for the organization and operation of such a convoy fall into the
following two distinct stages :-
Preparatory Stage
259. In detailing load/troop carrying vehicles for a convoy, every effort will be made
to ensure that unit organization is not unnecessarily broken up, and officers/JC0s and
NCOs employed with their own units/sub units as far as practicable. Long convoys are
unwiedly, difficult to control and are apt to cause traffic congestion and accidents.
Moves involving the use of a large number of vehicles should preferably be by blocks
on a timed programme.
260. Convoy commanders are responsible for ensuring that vehicles under their
charge are not loaded awkwardly or beyond their carrying capacity specified in these
Regulations, and that loads in each vehicle are evenly distributed as regards their weight.
For troops lifting by ASC units, the serial no of unit being lifted will be marked on space
provided above the unit serial no [Link] vehicle. In addition, vehicles will also be num-
bered from front to rear.
261. Precise and clear orders should be issued to convoy commander and passed
down to drivers of vehicles before the move of a convoy. These orders should include
the following
a. Start point.
b. Start time.
c Route.
d. Destination.
e Vtm.
262. Where convoys are required to proceed over semideveloped route by night, it
is necessary to reconnaissance the route during day light.
263. The leading and rear load/troop carrying vehicles will invariably be marked by
the appropriate flags/lights before the move of convoy.
264. As a general rule, on the move, the position of commanders will be in front of
the convoys and of the 21Cs in the rear. The position of officers and JC0s may
however be varied by the convoy commander as circumstances demand. The convoy
commander himself will not be tied to his position, but should always be free to go
ahead of the convoy if necessary, or position himself at any place of vantage from where
he can exercise efficient control.
265. The speed of convoy will be governed by the leading vehicle, which should be
uniform on level roads. Variations in speed will be taken up gradually. For convoys of
mixed
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vehicles, convoy commanders will ensure that fast vehicles are placed in the middle and
rear of the convoy in order to maintain uniform speed. Convoy pace will be regulated
with due regard to the type of vehicles, employed, the nature of road and traffic. Too
slow speed will keep the rear vehicle in low gear and thus damage the engines, whereas,
too fast a speed will entail serious wear and tear of vehicles and road. Convoy
commanders will therefore ensure that orders on speed and density are strictly adhered
to. The density of traffic in towns and lack of light by night would require considerable
reduction in convoy speed when passing through a town or when moving by night.
Halts
267. Orders regarding halts enroute should be clearly laid down. It would be normal
for a convoy to halt for ten minutes at the end of the first half hour, and for twenty
minutes to every even hour. Halting in towns/villages, on steep gradients and sharp
bends should be avoided. Cross roads should be left clear of vehicles. Vehicles should
be halted at correct density and only on the “rule of the road” side. On no account,
vehicles should be allowed to “double bank” or draw up on the road opposite to one
another. When halted, care should be taken not to block other traffic.
268. One convoy will not overtake another, unless the latter is halted. Commander of
convoy which desires to pass should inform the other convoy commander before
passing.
269. If a vehicle in a convoy develops mechanical defects cannot maintain its place,
the vehicle driver will pull into the side of the road and signal the vehicles behind him to
pass. If the defect is slight, the vehicle will follow at the back of the convoy. In case of a
serious defect, the load will be transferred in the spare vehicle. Convoy vehicles which
fall behind, and consequently have to travel independently will try to catch
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up without excessive over speeding, and take their place in the convoy when the same is
halted. Convoy commanders will ensure that traffic control arrangements are instituted
as soon as a convoy halts.
270. Only if the rear view mirror is not there, efforts should be made to put a man in
the rear.
271. Motor cycles will be used with convoys for reconnaissance, inter
communication., and convoy control purposes. They will move in advance of a convoy
for reconnaissance and traffic control purposes and at the rear of a convoy for reporting
progress of the move to convoy commander, for transmission of orders and for
reporting any vehicle casualty.
272. Casualties which cannot be repaired in time to accompany the convoy will,
wherever possible, be towed to final destination.
273. A vehicle which cannot be towed will be evacuated to the nearest EME
Workshop. The driver remain with the vehicle. The vehicle will remain on unit charge.
274. After repair the driver will be responsible for driving the vehicle to the unit under
arrangements of the unit concerned.
275. If the vehicles is beyond field repair, arrangements for its evacuation to the
nearest vehicle/ordnance depot authorised to receive such vehicles will be made by the
unit concerned. The loss statement for deficiencies in tools and equipment ete will be
submitted to the Vehicle/Ordnance Depot by the unit concerned. A casulty will be
reported in respect of the vehicle in the normal Monthly Vehicle Return (PAIPZ-3020).
276. If the vehicle is in such condition that its evacuation is uneconomical, formation
commander concerned will arrange for write off/strike off ‘in Situ” and will regularize
the loss as per existing orders, and will arrange its disposal. The unit will submit a
casualty report in the Monthly Vehicle Return (PAFZ. 3020). FR Vol 1 also refers.
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278. The following instructions will be observed when vehicles are despatched by rail
:-
b. The following moves when required from the same station on the same
day, will be arranged by the respective Units/Stations/Formation
Headquarters, under local arrangements direct with the railway
authorities concerned :-
279. MBFUs and MBFRs are authorised by GHQ. Demands for allocation of these
stocks for rail move of vehicles which cannot be moved by any other type of rolling
stock will be submitted to GHQ, QMG’s Branch. The demand will be accompanied by
the following information :-
281. a. All petrol will be drained from the petrol system of all
mechanical vehicles except that maximum of two litres in
the case of motor cycles and nine litres in the case of other
vehicles may be left in the tank, provided the conditions
laid down in Schedule 2 of the Red Tariff are fulfilled. This
does not apply to vehicles despatched to a port of
embarkation in which case all petrol tanks will be emptied
at the place of entrainment.
d. All crates and boxes containing parts and equipment of veh will
have a packing note nailed to the inside of the lid showing
contents, make and BA Number of the vehicles concerned.
Component parts of not more than one vehicles will be packed
in the same case.
282. When closed trucks are used, the wheels of the vehicles will be scotched by the
chocks supplied with the trucks. The front and rear axles of the vehicles will be securely
lashed to the
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chocks. The vehicle will be placed in first gear and the hand brakes applied. The truck
will be sealed. The duplicate keys of the padlocks to be used on the railway trucks will
be sent in advance to the consignee.
283. When open trucks are used, the following action will be taken :-
c. All openings such as those left by the removal of radiator caps, sparking
plugs and petrol tanks caps will be plugged by tightly fitting wooden
plugs.
h. In the case of store, workshop and house type lorries, the bodies will
be removed and doors of the bodies will be securely fastened.
j. Where guards are provided to travel in the trucks, the removal of the
parts shown in b, d and f above is not necessary.
k. Ignition keys duly labelled with the BA Number make and type of
vehicle will be handed over to the escort for delivery to the consignee.
284. Where vehicles cannot be loaded in open railway trucks without infringing the
standard leading gauge dimensions, the following procedure will be observed:-
b. In the event of the railway authorities being unable to give this certificate
owing to insufficient overhead clearances along the line on which the
journey has to be under-taken, the superstructure will be removed and
securely packed inside of the body of the vehicle. Bolts thus removed
will be replaced in their holes and the nuts tightened.
c. In other cases not catered for above the road wheels will be removed
to enable the vehicle to be loaded in an open truck. The wheels so
removed will be despatched so as to arrive at the same time or before
the arrival of the vehicle. If necessary, the wheels may be despatched
by passenger train. In removing the road wheels care must be taken to
lower the axles into suitable wooden blocks to protect the brake drums.
These blocks should be slotted in
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d. In order to avoid the possibility of damage to the tyres, these will not
under any circumstances be deflated.
c. Ensure that the flats are secured to the end of loading ramp. If securing
hooks are not fitted with the end-loading ramp, a railway engine should
be employed at the other end to keep the flats in position. Brakes must
be applied to the flats.
d. Drive the AFV in the lowest gear to a central position on the flat.
h. Vehicle fuel tanks should NOT be more than half filled. Battery lead
terminals should be disconnected.
when despatching by rail, particular care will be taken to ensure the following :-
c. Thick wads of gunny will be placed under the engine bearers to reduce
the shock in the event of the case being dropped.
d. Heavy wooden cross pieces will be fixed over the top of the crankcase
to prevent the engine moving should the engine bearer bolts become
loose.
e. Wooden handles will ‘ be bolted along each long side of the packing
case, above the centre line, to diminish the danger of the box being
handled up side down. The handles will be constructed of 10 em by 10
em scantling and will be long enough to permit of at least four men lifting
at each end of the case.
SECTION 1 - GENERAL
Definitions
287. a. Write off. The term “write off” means financial regularizations in
support of striking off charge a vehicle damaged, destroyed or lost.
b. Strike off. The term “’atirke off” means the stores accounting
transaction by which the unit or installation concerned removes the
vehicle from its accounting ledgers when found to be beyond
economical repair and returned to Ordnance, destroyed, lost or
transferred to another unit or installation.
288. Procedure for writing off losses of stores including vehicles and financial powers
of various authorities are laid down in Rule 73, Financial Regulations Volume I. Loss
statement for amounts in excess of the maximum specified in the above Regulations will
be submitted to GHQ for obtaining government sanction.
289. Loss statements will be prepared in accordance with current instructions and
submitted through staff channels, Where the amount of a loss exceeds the financial
powers of the formation commander the case will be submitted to GHQ, AG’s Branch
(PP&A Dte) through the Controller of Military Accounts concerned alongwith the
following informations :-
a. A comprehensive statement of the case in a narrative form stating all the circumstances
leading to the Ion in logical and chronological order.
b. What action has been taken against the individual(s) held responsible for the loss. If no
action has been taken, reasons for the same should be stated.
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291. The proceedings of the Court of Inquiry (together with Workshop Inspections
Report) and the loss statement will be submitted to the authority competent to deal with
the amount of the loss through the Controller of Military Accounts concerned.
294 Units. All types of vehicles and trailers will be returned to Ordnance Depots concerned
by the units and struck off charge when
c. The spares required for the repair are not available for a specified
period laid down in ER (Instructions) or the vehicle is regarded as vital
equipment and is required to be immediately evacuated to ordnance
depot.
296. When A vehicles are found beyond economical repairs, orders for the disposal
of such vehicles will be obtained from GHQ (OS Dte).
297. Specialist vehicles will also be disposed of as per procedure given above for B
vehicles except that useful/serviceable and easily repairable machinery and security
items will be retrieved prior to their disposal.
300. The following precautions will be taken during the running in period—
Vehicle Speed in KM
Ist 2nd 3rd Top/43
gear gear gear th
gear
Motor Cycle 8 24 32 48
Cars 23 39 - 64
Jeeps all types 18 32 - 48
Above vehicles in auxiliary low gear 8 13 - 21.
All trucks (upto 3 tonners) 8 12 24 40
Above vehicles In auxiliary low gear 6 8 14 24
All trucks (over 3 tonners) 6 11 19 24
Above vehicles In auxiliary low gear 3 6 11 14
the first 1600 KM of its life that an engine can be expected to give
reasonable service without failure.
f. Empty trailers may be towed with vehicle loaded upto one third of their
carrying capacity.
g. When auxiliary low gear is in use it is very easy to over-rev the engine
even the very low road speed. It is therefore very important that speeds
shown against low gear should, on no account, be exceeded.
k. Upper cylinder lubrication will be used by the units until the running in
period is completed. This precaution consists of adding engine oil to the
petrol tank in the proportion of 28.35 gin of oil for every 4.546 litres gin
of petrol. The oil, however, will not be added direct, as it does not
readily mix with the petrol. It will, therefore, be diluted with an equal
amount of petrol and the mixture thoroughly stirred
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before it is poured in the tank This will ensure a homogeneous oil and
petrol mixture.
b. EME units will cheek during six monthly inspections whether such
vehicles have completed the running in period or not, if not, they will
ensure that the precautions laid down are being observed by units.
302. Running in period for new and reconditioned B vehicles will be eight hundred
KM. AR (1) 817 also refers.
303. Precautions laid down in instructions 300 to 301 apply to all B vehicles fitted
with new or reconditioned engines and will be strictly followed by units/formations etc.
304. Initial running in will be completed within a maximum period of six months.
305. The life of a vehicle depends largely upon the treatment it receives during its
early stages. Due to the fact that the ‘life’ of the engine of an ‘A’ vehicle is rather short
and that an appreciable part of it may be used up in running-in the engine on the test
bench, these engines are only partially run-in before issue. These engines will, therefore,
be finally run-in during the
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306. The following precautions will be taken by the user units during the running-in
period
Note :- Care must also be exercised to ensure that revolutions do not fall too
low, thereby causing the engine to labour or stall.
308. Auxiliary Low Gear. When the auxiliary low gear is in use it is easy to
‘over-rey’the engine even at low road speeds. Care will, therefore, be taken that
spELeds laWdown for low gears are, on no account exceeded.
a. By User Units.
(2) . To thoroughly drain the engine sump or oil tank at the end
of 80 KM or 160 KM as the case may be. To refill the system
with fresh engine oil and endorse the log book accordingly.
312. B Vehicles will not normally be broken down but dis. posed of complete by
public auction or other methods to fetch better prices, except specialist vehicles, whose
specialist equipment will be removed prior to their sale. All serviceable parts and
accessories essentially required for issue or repair of stock vehicles, which are in short
supply will, however, be removed from vehicles under disposal to public. Normally the
recovery of parts will be effected by or under the supervision of qualified EME
personnel but the accessories, where possible, may be removed from the vehicles by
the vehicles depot personnel as well. Where possible and necessary the
parts/accessories retrieved from such vehicles will be replaced by unserviceable parts (if
available) so that the vehicles do not lose their disposal value.
313. The parts/accessories retrieved will be accounted as for any other government
store.
314. When orders are issued by GHQ for the complete breaking up of A and B
Vehicles, these will be accompanied by instructions for the disposal of parts/accessories
and the scrap including sectionization of engines where necessary.
315. The disposal of BER vehicles and unserviceable MT Spare parts in Northern
Areas and far flung areas ofAK will be made at situation through public auction under
arrangement of local station headquarters, who would appoint a Board of Officers to
supervise each auction.
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CHAPTER 22 - MT STORES
SECTION 1 - GENERAL
316. Ordnance is responsible for the supply of MT stores required for the
maintenance of vehicles held on charge of units.
318. The outfit or equipment of vehicle under repair will be removed on its admission
into the workshop and taken into the equipment stores.
319. During the repair of vehicle, all articles of equipment will be carefully examined
and tested as to serviceability. Repairs or adjustments will be carried out where
necessary so that when the equipment is reissued, on completion of the repair of the
vehicle, it will be in a thoroughly serviceable condition.
Care of Stock
320. All individuals are responsible that the expenditure of government stores in their
charge is conducted honestly, economically and accounted for properly in accordance
with regulations. Unit Commanders will ensure that all necessary precautions against
loss of, damage to and abnormal depreciation of stock on their charge have been duly
taken.
322. Smoking in the stores will be prohibited and other adequate fire precautions will
be taken.
323. Small articles of high value will be kept under separate lock and key.
326. Heavy articles will be stored in places where they are not likely to suffer
damage from falling but should always be at least a few cm above the ground to
facilitate lifting.
326. Tyres will be kept, as far as possible, in a dark place of even temperature.
Outer covers will be stored in a vertical position on racks side by side. They will be
turned approximately a quarter of a turn monthly. Maker’s wrappings will not be
removed from un-used covers. Tubes will be stored in their original cartons as received
from ordnance depots.
327. Tubes if not stored in original cartons will be treated with French Chalk and
kept in the boxes in waxed paper.
328. Particular attention will be paid to all articles liable to rust. They will be properly
cleaned on receipt and susceptible surfaces will be covered with rust preventive. No
abrasives, such as emery, will be used for cleaning purposes without the orders of an
officer.
329. Ball bearings, steel balls, rollers etc in addition to being treated with rust
preventive, will be kept wrapped in grease paper. Thereafter, if avoidable, they will not
be touched with the bare hand.
330. Rubber articles, such as tyre pump hoses, water connection hoses, rubber
covered electric cables, horn bulbs ete will be treated with tyres preservative paint and
stored in a dark cool place. Oils and greases should not be allowed to come into
contact with rubber articles.
331. Sealed cartons will not be opened until the store is wanted.
332. Felt washers, brushes and other articles that are liable to the ravages of insect
will be kept in bins or boxes with naphthalene balls or some other effective deterrent.
333. Leather articles will be kept clean and free from contact
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with metal parts. Stitched articles will be treated with dubbing, unstitched articles with
castor oil.
334. Workshop tools for general use will be kept in bins or suitable boxes in the
tools stores. After use, they will be cleaned, and if not in daily use, treated with rust
preventive.
335. Every bin will be numbered and labelled with the ledger items and folio number
and the part/catalogue number and nomenclature of the article stored therein.
Retrieving of Stores
338. When the required spare parts/minor assemblies are received by the user
units/EME workshops as replacements, the unserviceable one will be returned to
Ordnance.
339. The stores thus returned will be subject to inspection by EME services detailed
from base workshop for the purpose.
340. All such stores will be classified by EME inspection team either retrievable or
scrap.
342. If certain item is an important one and no stock of this particular item exists or it
is in short supply, the retrieving of such an item will always be preferred to condemning.
343. After the inspection is concluded, items classified as retrievable, will be taken on
ledger charge by the ordnance and repairs, if necessary, carried out in the normal
manner.
344. The retrieving of parts/components from stock vehicles held by depots will be
carried out in accordance with departmental procedure.
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345. The following are the main reasons for increase in the rate of deterioration and
wastage of POL containers :-
346. The very heavy demands of the service, make the const-,,vation of POL
containers a matter of extreme importance. It is essential that they be maintained in good
condition at all times. The following instructions regarding storage and handling of POL
containers will be strictly adhered to by all concerned :-
d. POL containers will not be used for any POL grade other than that
marked/stencilled on each container by the ASC Depots/
Installations. Such marking will not be changed by Units.
g. Water containers, where authorised, will not be used for any other
purpose except water. Water containers will be painted with Brown
See Paint No 2 so that they are easily distinguished from FOL
containers.
cate to the effect that the unserviceable jerricans intended to be used for
dunnage are not considered fit for reconditioning.
347. Officer Commanding POL depots and SSDs/Ms will pay liaison visits to the
dependent units holding POL once a month and give any advice that may be required
by the user units about the storage and handling of POL containers. They will also bring
cases of damage or deterioration due to mishandling, unauthorised use or neglect to the
notice of the station headquarters concerned for taking appropriate action in the matter.
349. As a result of bringing a naked light into close proximity of empty containers
while loading/unloading consignments, fatal accidents can occur. This is particularly so
when containers have previously contained Aviation/Motor Gasoline, and are not fitted
with closures.
350. It may be realised that danger is always present as a result of explosive vapours
remaining in containers which have held petroleum products mentioned above. A very
small proportion of petroleum vapour is enough to form an explosive mixture. In
addition, it is not generally realised that petroleum vapour is considerably heavier than
air and may persist in a container for some time even in hot weather and with bung
removed. All ranks should, therefore, be warned to handle empty containers with
utmost care. While handling empty containers it will be made sure that they are drained
dry to avoid excessive formation of fumes which form into an explosive mixture.
351. To safeguard against fire risk it is essential that general safety precautions
described as under, are taken by all concerned with the repair works :-
b. Not more than one degassed barrel ie, the barrel being repaired or four small
degassed containers including the one under repair will be allowed within 15
metres of the repair of solder bolt heating stoves.
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c. The solder bolt heating stove will be located not less than 3 metre from
the repair point solder bolt.
d. Gas freeing points will not be located less than 15 metres from the
repair point solder bolt heating stove or any other fire risk.
a. When stacked in the open without bungs/caps rain water causes the
rapid formation of rust.
b. Their absence allows dust and dirt to accumulate inside the containers,
particularly in barrels when rolled over loose earth.
353. When barrels, drums or cans containing aviation or motor gasoline have been
decanted, the evaporation of the gasoline left adhereing to the containers cause
condensation to take place and if the containers are left open for any length of time, rust
develops.
cans. Rust can be removed from barrels but, when this is done, a large proportion of the
barrels becomes unfit for aviation and motor gasoline, and is only fit for kerosene or fuel
oil. The formation of rust must, therefore, be avoided to the fullest extent possible.
355. Repairs. Repair is the responsibility of Petroleum Units who have been provided
with the required facilities. Units will return all repairable containers separately to the
ASC depot on which dependent. SSDs/Ms not having repair facilities, will return
repairable containers to the POL depot on which dependent for the purpose.
357. Before loading POL containers in a vehicle or railway wagons, it will be ensured
that the floor of the vehicle/wagon is free from nails or such other sharp objects as are
liable to cause damage to the containers.
358. Filled containers will always be loaded upright with the seal, cap or bung at the
top. Containers should always be packed tight to avoid movement in transit. If the floor
space allows, wagons should be loaded to axle weight capacity. Empty containers will
be loaded belly wise (flat) to ensure maximum use of wagon space. No hard and fast
rule can be laid regarding the number of layer/tiers etc as long as loading operation does
not become problematic. Filled jerricans will, however, be loaded only three tiers high.
Empty containers’ specially jerricans will always be loaded on top of filled containers
and never underneath them to prevent empties from getting damaged.
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359. Dunnage should be laid on the railway wagon/vehicle floor and between each
layer. Space should be left at either end of the wagon for packing with dunnage. The
rows opposite the wagon doors should be stacked one short on each side to allow
room m the wagon for unloading. The pace left should be packed tightly,.with suitable
packing dunnage. To prevent movement in transit, the centre rows should be tied
together by their handles.
361. It is strictly forbidden to load into any vehicle, railway wagon, any petrol
container which is leaking or is in such a damaged condition that it is likely to leak during
the journey.
Losses
362. All losses in POL containers and closures will be regularised on a Loss
Statement (PAFA-498) in the normal manner.
363. A copy of loss statement duly endorsed by the Competent Financial Authority
in respect of POL containers held on loan will invariably be provided to the ASC depot
concerned for charging off the same from. their ledgers.
364. The supply of POL to the army largely depends upon the availability of
containers. To ensure a steady flow of POL to units, it is imperative that every
endeavour is made to conserve and make the maximum use of the existing stocks of
POL containers and that no surpluses are held.
365. Units are normally required to hold containers issued from two different
sources, ie, from ordnance against UE (authorised in TsO&E) and those issued by ASC
on loan for storage and replenishment of POL on container to container basis.
their actual authorised POL reserves plus one week’s maintenance stock at all times.
367. POL containers held against UE (as authorised in TO&E) will invariably be
counted against the authorised holdings of POL reserves and maintenance stock.
368. All transactions between the unit and depot concerned will be on container to
container basis except in an emergency/ during exercises when ASC may issue
additional containers on demand. The additional containers will be returned to the
depot(s) concerned immediately after the conclusion of the emergency, exercise etc.
369. Formations will take steps to make sure that units do not hold any surplus
containers at any time.
370. On move of a unit to another area, the following action will be taken :-
c. At the new station the unit will again demand the containers in the
normal manner.
371. Units will report all containers obtained from ASC sources monthly to the ASC
depot on which dependent.
372. Accounting and Disposal of Packing Material Other than POL Containers.
Detailed procedure for accounting and disposal of packing materials etc other than
containers P0t is laid down in Equipment Regulations (Instructions) and will be followed
by units/formations etc.
SECTION 1 - MT TYRES
374. Definitions:-
d. Retreadable (RET). A tyre with the pattern of tread worn out to the
safety limit, but which is not otherwise weakened due to loose cord,
cuts or damaged canvas.
e. Safety Limit. The safety limit of a cover is reached when the pattern of
tread has worn away.
a. Will maintain cover and tyre pressures at all thnes in accordance with
the current technical instructions.
b. Will repair all tubes repairable within unit reapir facilities and evacuate
those beyond their repair facilities or capacity to EME
Battalions/Station Workshops, EME on which dependent.
Note :- Tubes will be repaired at unit and field repair stages only. In case, these
are beyond field repair, these will be evacuated to ordnance as
unserviceable.
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Rules
a. Will carry out all repairs possible within their capacity to tyres received
from depots.
b. Will return to dependent ordnance depot all repaired tyres not required
for replacement on vehicles under repair.
380. Generally the following four types of road wheels are fitted to vehicles in the
Pakistan Army
a. 1We “Well Base” Type. This type can be identified by the fact that it
has fixed rim flanges and is all in one piece, and is only normally fitted to
cars and very light vehicles.
c. The ‘Three Piece WheeP’ The rim of which comprises three parts
d. The “Four Piece Wheel”. The rim of which comprises four parts
381. The method of removing tyres from the above types of wheels is as follows .-
b. Divided Wheel. By removing the red painted nuts the two halves of the
wheel can be taken apart and the tyre removed.
c. 7hree Piece Wheel. Remove the lock ring with the special lock ring
removing tool supplied to vehicles fitted with this type of wheels, and
remove the detachable rim flange which will enable the tyre to be
removed from the wheel.
d. Four Piece Wheel. Tyre is removed by the same method as for the
‘Three Piece WheeP’.
382. Tyres from the off road and down classified vehicles will only be exchanged
under the advice of supporting EME work. shop.
383. When such tyres are exchanged between vehicles it will be ensured that
appropriate entries including the registered numbers of tyres are made in the log books
of both the vehicles by the user unit and countersigned by the field workshop concern.
ed.
384. Similarly when serviceable tyres are not available with Ordnance for vehicles
undergoing repairs in Central/Combined workshops, Ordnance depots will exchange
unserviceable tyres with the serviceable ones from vehicles under disposal or unfit
vehicles awaiting overhaul which are not included in any schedule repair programme.
Such exchange of tyres will be carried out jointly by the vehicles sub depots and
MNSD workshops concerned and entries to this effect made in the log books of
vehicles. These log books entries will be countersigned by both OIC vehicles park and
OIC CVDIVSD workshops.
385. In vehicles depots/vehicle stocking, units serviceable tyres from vehicles under
disposal/unfit vehicles will be exchanged with unserviceable tyre/tyres with lesser
remaining life fitted on serviceable vehicles. Such exchanges will be recorded in the
vehicle log books concerned and countersigned by both OIC Vehicle Park and OIC
MNSD Workshops.
132
Rel
MVR
Rules
386. Drivers will be instructed not to remove the dust caps as by doing so dust and
water will damage the inner valve coresand cause deterioration to the tubes.
387. Units will arrange to keep a small stock of dust caps in UR0s/LADs so that any
losses can be immediately replaced by the URO/LAD.
388. When dust caps are not available from Ordnance they will be purchased under
Local Purchase sanction.
389. To avoid deterioration of tyres of MT vehicles when parked in the open, the
tyres should be covered by suitable type of sun screens which may be made by units
locally from any available material such as canvas, scrimmage, gunny sacks or any other
suitable textile material according to the shape/detail as per sketch given in the annex J
to these Regulations. The screen will be placed on the tyres and tied to the wheels by
strings provided for the purpose.
390. As for vehicles held in Ordnance stock and parked in the open, sun screen will
be made locally from the available salvaged material. Vehicles which are comparatively
new or represent selected types of obsolescent stock with Ordnance will have priority
for protection of tyres.
391. If necessary material to cover the tyres cannot be arranged from within the unit
resources, unserviceable gunny bags may be demanded by units from the dependent
SSDs who will issue sub ject to availability.
392. The table below gives the sizes of the screen for different types of tyres :-
DUAL TYRES
393. Ile following maintenance will be carried out on hand and foot pumps every
month .-
Note :- When carrying out this task the plukiger and leather washer will
[Link] from the barrel.
c. Ile exterior of the pump should be kept clean and free from dust, oil etc.
2 94. a When using hand and foot pumps extreme care will be taken to
ensure that the rubber hose and connections are not damaged by
skinking or stretching.
134
Rel
MVR
Rules
b. Care will be taken in fitting the connector on to the tube valve. The
connector should only be pushed far enough on to the tube valve ‘SO
that only a light pressure is necessary to depress the locking lever.
Note :-- By pushing the connector on to the tube valve to its fullest extent and
then forcing the locking lever down damage to the rubber seal
inside the connector will occur.
SECTION 2 - MT BATTERIES
Maintenance of Batteries
395. The following instructions will be rigidly foflow6d to conserve the batteries :-
396. All cases of premature failure of batteries will be carefully investigated. PAF
(EME) E-40 will be initiated in all cases of misuse and neglect. Defect reports PAF
(EME) E-02 will be initiated in the case of other early failures. Warranty clause will be
invoked by EME workshops in cases where batteries become un-serviceable within the
warranty period and batteries will be returned to Ordnance Depots for replacement.
397. Registered number of the batteries will be entered in the log books at the time of
issue. BA number will be painted on the batteries without registered No.
398. Vehicle batteries will not be permanently transferred from one vehicle to another
without the prior sanctions of the CEME/DADEME of the formation.
399. This sanction will only be given in exceptional circumstances such as when a
vehicle with a serviceable battery is off read waiting spares which are not available, and
another serviceable vehicle is, off road due to its battery being unserviceable or in case
of an emergency.
400. When sanction is accorded for the permanent transfer of a battery from one
vehicle to another the woik will be carried out by the maintaining EME workshops who
will ensure that the appropriate entries are made in the vehicle log books of the vehicles
affected, and the BA Numbers on the batteries are changed.
401. Maintenance of batteries, ie, cleanliness, electrolyte level etc, of vehicles put off
the road is the responsibility of the unit on whose charge the vehicle is held. Such
batteries will be charged once every three weeks under unit arrangements or by the
maintaining EME workshop.
136
Annex A
To MVR(I) 71
LIST OF MT DOCUMENTS
Serial BA Make Date and Kilometre Petrol in Tank Nature Check Initials of Remarks
No Number and Time Reading of Vehicle
Type Duty document
per Annex
A for cor-
rectness
IN OUT OUT IN OUT IN Dri- MT MT MTO
ver NC JCO
O
138
Annex C
To MVR(I)65
Ord Supply
Hl/8030-99-910-0495 Temporary Corrosion Preventive PX.11
(13A KG Steel Drum)
H1/8030-99-910-0496 Temporary Corrosion Preventive PX-12 U.K. CS-2298D -do-
9. H1/PHA-6010 Grease XG-340 (Grease graphited R.D-1179A) U.K. CS-2592C -do
10. H1/9190-ZO-250-3716 Grease Graphite XG-264 (3.175 KG tin) U.K. DEF STAN 91- 1811 -do
11. H1/9150-ZO-250-3506 011 OM-13 (22.73 Lit Steel Drum) U.K. DEF-2001A Aml --do
3507 (1.137 lit tin)
12. H1/PHA-6030 Oil OM-16 (22.73 IAt Steel Drum) U.K. BS-148 Ams 1&2 -do-
13. H1/PHA-6061 011 OM-33 (22.73 Lit Steel Drum) U.K. DEF-2007A APA -do-
14. H1/PHA-6027 0i1 OM-58 U.K. DEF-2004A Arn]. -do-
15. H1/PHA-6036 Oil OX-10 U.K. DEF-2182 -do-
16. NIV Hydraulic Fluid, Petroleum base for U.S. MIL-M-6083C Am 2 -do-
Preservation and testing
OR U.K. DTD-5540A -do-
Temporary Corrosion Preventive PX-26
17. H1/PHA-6034 Oil OX-320 U.K. CS-1419C -do-
18. H1/PHA-6025 Oil ZX-1 U.K. DEF-2303 AmI -do-
OR
U.S. VVC-846 AmI Type 1
140
Serial Cat Part No Nomenclature Specn Remarks
No
a b c d e
19. NIV Hydraulic Fluid, Petroleum Base U.S. MIL-L-13866B Ord Supply
Artillery Recoil, Special
20. NIV Cleaning Compound Solvent (for bores U.S. MIL-C-372B Am2 -do-
of small arms & automatic AIC weapons)
21. H1/9150-ZO-250-4955 Recoil Mechanism Fluid [Link]/880 -do-
22. H1/PHA-6062 Oil OC-35 U.K. DEF STAN 91-1011 -do-
23. H1/9150-99-943-3220’ Oil ON-750 (20A63 Lit) U.K. DEF-2003 AmI
H1/9150-99-943-0556 (204.59 Lit)
MIL-G-OR
21164C (U.S.A.)
39. - Grease XG-293 DTD 5601 Am 1 (U.K.) -do
OR
MIL-G-81322 Amd 1 ([Link].)
40. - Grease XG-287 DTD 5598 (U.K.) -do-
OR
MIL-G-23827 A (U.S.A.)
41. - Grease XG-284 DTD 5609 Amd 1 (U.K.) -do
OR
MIL-G-25537A Amd 1 (U.S.A.)
42. - Grease XG-285 DTD 806 B (U.K.) -do-
143
Appx 1 to Annex C
1. Turbine Fuel Aviation Kerosene Type (JP-1) 242 D. Eng. RD. 2494 Issue 6 -
31. Grease Adtomotive & Artillery (Grease AA) 244 CS-3107 B Amdt-1 MIL-G-10924 C
OR Grease XG-279
32. Fluid Hydraulic OX-8 CS-3106 A MB-680 D Amdt-1
33. Ethanedial Antifreeze Type (AL-3) BS.3150 Amdt-1
1. Air 3514 Oil Synthetic Lubricating Oil Aircraft US IfIL-L-7808 (ASC Sup)
See S/No 19 Appx I
Turbine Engine Synthetic G Am 2
Base
2. 6850-281-2031 Corrosion Preventive UK DTD 90014913 (Ord Sup) See S/No 28 Anx ~CI
(MIL-L-6529C Type-1) (Proprietary)
011 ZX-21 U.K. OR
Speen DTD 90014193, US MIL-C-6529C Am 2
US Speen MIL-“529C Type 1
3. 6850-264-9037 Dry Cleaning Solvent US Dry cleaning Solvent US P-0-680 (Ord Sup) See S/No 33 Anx ~C,
Specn P-D/680 Type 1 (Type 1)
4. White Spirit White Spirit White Spirit US/135 245 (Ord Sup) See SINo 32 Anx ~C’
Truck Cargo :-
26. 314 ton M37, M37B1 (with/without winch) 2/1/2 ton 6x6 3.893
27. M135 with and without winch . 1.770
28. M34 with and without winch 3.009
29. M35 with and without winch 2.479
30. M36, M36C with and without winch 5 ton 6x6 2.479
31. M41 with and without winch 1.770
32. M54 with and without winch 1.062
33. Truck Dump 5 ton 6 x 6 M51 with and without winch 1.770
.34. Truck Tractor 5 ton 6 x 6 M52 with and without winch 1.062
Truck Utility 114 ton 4 x 4 :
35. M38 WIE with and without winch 7.258
36. M38A1, M38A1C WIE 7.258
37. CJ-3A and modified wrecker CJ3A 7.258
38. CJ-3B and CJ5 7.258
39. M170 8A97
Truck 21/2 ton 6 x 6
40. Van Shop M109 and M109C 2.479
41. Van Shop 220 and M220C 2479
42. Cargo with and without winch MGC CCKW-352 & 353 3.185
43. Dump with and without winch CCKW-353 3.185
44. EB & PS (K44) M44 2A79
45. Gasoline Tank 750 Gallons GMC CCKW-353 3.185
46. Shop Equipment Electrical Repair MGC CCKW-353 3.185
47. Signal Corps Repair M30 GMC CCKW-353 3.185
48. Shop Equipment Tool and Bench GMC CCKW-353 3.185
49. Shop Equipment General Purposes Repair GMC
CCKW-353 3.185
50. Shop Equipment Machine Shop Heavy GMC CCKW-353 3.185
Truck 4 ton 6 x 6 :
51. Dump Diamond T-972 1.239
52. Mounted with distributer water tank 1000 gallons
Diamond T-968A 1.239
53. Cargo with and without winch MGC CCKW-352 & 353 3.185
54. Truck 5 ton 6 x 6 M139, M139C and M139D 1.416
Truck 6 ton 6 x 6 z
55. Bridge Erection Treadway (666) Brockway,
White Wardlafrance 1.593
56. s2Truck 6 ton Heavy Wrecker Kenwerth 573 Wardlafrance
1000.111A1 1.062
153
S/No Nomenclature KMP Lit
Introduction
Procedure
3. It is expected that CO/OC will install strict cheeks and supervision on the actual
maintenance being carried out. Merely signing of documents without checking the
maintenance on ground should be curbed. Besides inspections by Troops/Section
Commanders, Squadron/ Company Commanders and CO/OC, following inspections
are laid down :-
Tools
a. Fuel Oil and Water. Cheek fuel oil and water levels and their condition.
Look for leaks in engine compartment.
b. Tyres. Gauge tyres for correct pressure. Inspect tyres visually for
correct tyre pressure. Cheek wheel nuts for tightness.
c. Leaks General. Look under vehicle for indications of fuel, engine oil,
gear oil, water or brake fluid leaks.
d. Vehicle Eqpt. Operate lights, horn, wind shield wipers, visually inspect
mirrors, reflectors, vision devices, body or hull, armour towing
connections, travelling locks, hatches, doors, pauline, tools etc.
c. Tyres & Brake Drums. Cheek for overheating of tyres and brake
drums.
4. Mechanical Portion
g. Cheek fluid level in brake master cylinder and clutch master cylinder.
a. Battery
b. General
(3) Lubricate bushes of self starter and dynamo (not for water
proof vehicles).
d. Cheek mounting of injection pump, fuel pump and fuel tank for
tightness.
Note :- Do not tighten unions of pipes of injector and injection pump unless a
definite leak is observed. Driver will not interfere with injection pump
and injectors, if any fault is observed report to EMErep.
161
7. Start Engine and Warm Up
g. Check if air pressure builds up at normal rate (only for vehicles fitted
with compressor).
j. Cheek condition of tie rod ends/and ball joint for damage/ wear.
9. Lubrication
1. Cheek fluid level of clutch master cylinder (for vehicle fitted with
Hydraulic clutch).
c. Cheek operation of low pressure warning switch (for vehicles fitted with power
assisted brakes).
d. Cheek that rate of air pressure build up is normal.
164
c. Cheek mounting of fuel pump, injection pump and fuel tanks for
tightness.
c. Cheek oil level of gear box, transfer case, fault and rear axle.
d. Check brake pedal free play and adjust, cheek condition of shoe lining
and brake drums.
c. Cheek condition of road spring bushes, road spring leaves and tightness
of U-bolts.
e. See that all outstanding modifications on the vehicle have been carried
out.
19. Breather Caps and Ventilators. Inspect carburettor, governor breather, and.
crankcase-ventilator caps and air cleaners. Inspect brakebooster and compressor
governor. Clean and service these items in accordance with lubrication order or
instructions in vehicle technical manual.
Tanks, Steam Relief Tube and Value. Inspect them items noticing particularly if the
outside of the radiator core is clogged with foreign matter or if fins are bent. Teatthe
operation of shutter mechanism, pressure caps, and stearn-rellef valve. Observe coolant
level for contamination, in cold weather, test coolant with a hydrometer to we if it
contains sufficient antifreeze.
21. Water Pump, Fan, Drive Belts and Pulleys. Inspect pulleys and fan for
alignment and belts for tension. Notice if water-pump packing gland is leaking.
22. Valve Machan ism -Clearance, Cover Gaskets. Gauge valve tappet clearance
and look for broken valve springs, low compression, or tappet noise. If clearance is
found insufficient, adjust, and recheck compression. Inspect cover gasket.
23. Spark plugs-clean and adjust, distributor, cap, rotor points, shaft, advance
units, coil and wiring. ignition timing. Remove and inspect spark plugs. Inspect
distributor cap, rotor, and breaker points and test operation of centrifugal and vacuum
advance mechanism by hand. Test distributor shaft for looseness by hand. Test ignition
coil and distributor capacitor with high-tension ignition coil and..................... tester, if
available, according to instructions in the vehicle technical manual. Using timing light,
observe if ignition timing is correct and if spark advances automatically as engine is
accelerated. Test generator with low-voltage circuit tester. Clean spark plugs and adjust
gaps. Check distributor breaker points and adjust gap. If points are badly pitted,
replace both points and capacitor.
24. Fuel Injection Pump and Governor. Cheek for proper tunctioning of fuel
injection pump and govenror. Cheek all fuel filters and replace dirty filters. Cheek ofi
levels of injection pump and governor. In case of improper functioning cheek phasing
and calibration of injection pump. Cheek pipes and unions for leaks. Cheek security of
mountings.
25. Manifold and Heat Control Valves. Inspect these items. Look particularly for
signs of leakage at the manifold gaskets. If heat control is automatic, see if shaft
operates-freely and if bimetal spring controls it properly. If it is manually controlled,
cheek seasonal adjustment.
167
26. Carburettor, Choke, Throttle, Inkage, Fuel Filters, Screen, and Lines. Inspect
these items, noticing particularly if the shafts and linkage operate freely and are not
excessively worn. Observe if the choke valve opens fully when the control is operated
and if the throttle valve opens fully whgn the accelerator is fully depressed.
27. , Exhaust Pipe and Mufflers. Inspect, listen for excessive or unusual noises and
look for exhaust leaks.
29. Cab and Passenger Body-Doors, Hard-Ware, Glass, Tap and Frame, Curtains
and Fastners, Seats, Upholstery, Trim, Safety Straps, and Paint. Inspect these items,
paying particular attention to cab or body mountings, including springs. Test operation
of doors, windows, windshield, ventilators, hood hinges and fastners. Observe sent
mountings, and upholstery. Make a general inspection of body including glass, panels,
top fenders, running boards, tailgate, chairs, stakes, bows, pauline, curtains and grills.
Examine condition of paint and legibility of markings and identification and caution
plates.
30. Fifth Wheels-Bed Plate and Hold-Down Bolts. Inspect these items. Test
operation of king-pin lock.
31. Bumpers-Front and Rear, Pintle Hooks. Inspect these items, including tow
hooks. Test operation of pintle hook and notice if the lock pin is attached with a chain.
32. Two Hitch King Pin, ‘Fifth-Wheel Lunette. Inspect semitrailer king pin and
upper fifth-wheel plate. -Inspect trailer drawber and lunette. Look particularly for
security of mountings and adequate lubrications.
168
33. Modifications. Check that all outstanding modifications have been carried out.
169
Appendix II
To Annex E
To MVR(I) 203
a. Fuel Oil and Water. Check fuel oil and water levels and their condition.
Look for leaks in engine compartment.
b. Tyres and Tracks. Gauge tyres for correct pressure. Inspect tracks
visually for correct tension. Cheek wheel nuts for tightness.
c. Leaks General. Look under vehicle for indications of fuel, engine oil,
gear oil, water or brake fluid leaks.
d. Vehicle Eqpt. Operate lights, horn, wind shield wipers, visually inspect
mirrors, reflectors, vision devices, body or hull, armour towing
connections, travelling locks, hatches, doors, pauline, tools etc.
c. Tyres & Brake Drums. Cheek for overheating of tyres and brake
drums.
d. Fuel tanks.
4. Clean vent holes of filler caps/plugs. For T Series Tanks, breather holesof left
final drive will only be cleaned when oil cooler is removed.
5. Open the fuel filter drain cock and drain the water and sediments.
6. Cheek the condition of sights and vision devices. Clean glass of vision devices,
if necessary. Ensure that protective covers are properly fastened.
171
7. Check the electrolyte level in battery. Cheek tightness of battery terminals and
its fitting in the cradle.
9. Cheek cleanliness of antenna and its proper functioning and good operating
condition. Replace rods if damaged.
10. Inspect condition of all knobs and switches of wireless sets and inter phone.
Also cheek their proper functioning.
11. Cheek action of levers and pedals of control linkages, control pedals and levers
must move freely without binding.
12. Cheek fire fighting equipment and air compressor system if fitted.
13. Start engine as per Maker’s instructioins, with engine running check operation
of instruments/gauges. Recheck oil levels where applicable.
15. Cheek leakages of inlet of exhaust manifold and exhaust elbow. Also cheek
leakage in air inlet hose. Listen any unusual noise.
17. Check that elevation mechanism lock when firing circuit cut-in button, in the
interlocking device is depressed.
18. To exercise transfer case and gear-box components in T series Tanks, with
engine running, press clutch pedal fully, engage No. 2 gear, pull back both stricks to
rear most position. Release clutch pedal and let the engine run for half a minute in this
position of sticks. Press clutch pedal fully, release sticks to forward most position, bring
the gear in neutral position and switch off engine.
19. Cheek dozer blade for condition and proper function (Dozers only).
172
20. Cheek ARV boom, winches, their control for proper functioning and condition
(ARVs/Tank Tractors T Series).
25. Engine
b. Open coarse fuel filter drain cock, drain water and sediments, clean if
necessary.
c. Check for leakage of oil, water and fuel before and after starting the engine.
d. Check that vent holes of filler plugs and caps are not blocked.
e. Cheek battery terminals and see that they are not corroded and are firmly
tightened. These should be coated with petroleum jelly. Check electrolyte level,
top up if necessary.
g. Cheek leakage in inlet and exhaust manifolds when the engine is running.
173
b. Cheek for any signs of oil leakage in gear box/crow drive, transfer cam,
planetary steering, final drive and winch.
d. Check ARV booms, winches alad controls for proper functioning and
condition.
e. Cheek for air pressure in air starting cylinders and for air starting
system.
c. Check track for any damage, check for damage and separat-ed rubber
in road wheels and pry road wheels to detect broken torsion bars.
e. Cheek vehicle fitment fterns like fire extinguishers, spare track shoes,
stowage boxes, towing ropes ete for serviceability.
f. Cheek any signs of track pins rubbing against final drive mounting bolts.
174
a. Clean all glasses and lenses of vision devices with camel brush and
tissue paper. Ensure surface is not scratched.
29. Armament
(1) Engine.
(3) Transmission.
a. Engine
b. Cheek and adjust the free play of clutch pedal, brake pedal and also
adjust steering linkages, accelerator/throttle linkages and gear shift
linkages.
c. Cheek condition of brake bands and hinged joints. Ensure correct
clearance between brake bands and drum.
176
g. Cheek for condition of fan and for locking of bolts attaching the fan and
toothed couplings of fan drive.
h. Check for condition of brake bands and their hinged joints as well as
for maint of clearance between brake hands and drums.
f. Open drain cocks of fuel tanks and remove sludge, water if any.
b. Cheek battery voltage for state of change and send for recharging if
required.
177
f. Clean, cheek, grease, turret ring, gun bearing and elevating rack.
35. Armaments
c. Fully clean, inspect and lubricate gun bore and breech block
mechanism.
36. Cheek that all modifications outstanding on the tank have been carried out.
38. Lubrication
(1) Engine.
(3) Transmission.
40. Breather Caps, Ventilators, Fuel Filters, Bilge Pump Screens, Oil Filters.
Inspect caps, air cleaners, and vents of carburettors, crankcase ventilators, governors,
transmission, differentials compressors, etc, Particularly for clogging. Examine engine
and transmission oil filters, all fuel filters, and bilge pump screens. Clean and service
these items in
179
41. Radiators, Core, Shell, Hose, Cap, Surge Tank, Shutters, Steam Relief Tube.
Inspect these items, noticing particularly if the radiator core is clogged with foreign
matter. Test the operation of radiator and oil cooler shutter mechanism, pressure cap,
and steam relief valve. Observe coolant level and examine collant for contamination. In
cold weather, test coolant with a hydrometer to see if it contains sufficient antifreeze.
42. Water Pump, Fan, Drive Belts, Pulleys. Inspect pulleys and fans for alignment
and belts box tension. Notice particularly if water pump is adequately lubricated and if
packing gland is leaking. Test the operation of fan clutch.
43. Spark Plugs, Distributor, Coil, Wiring, Magnetes. Remove and inspect spark
plugs. Inspect distributor cap rotor and breaker points and test centrifugal and vacuum
advance mechanisms, by hand for freedom of movement. Test distributor shaft for
looseness by hand. Test ignition coil, or booster coil and capacitor with high tension
ignition circuit tester according to instructions in the vehicle technical manual. Examine
magneto breaker points. Using a timing light, or special method described in vehicle
technical manual, observe if timing si correct and if spark advances automatically as
engine is accelerated. Test generator regulator with low voltage circuit tester following
instructions in the vehicle technical manual. Clean spark plugs and adjust gap. Dress
distributor or magneto breaker points and adjust gap. If points are badly pitted, replace
both points and capacitor. Examine generator brushes and clean commutator.
44. Fuel Injection Pumps, Governor. Cheek for proper functioning of fuel injection
pump and govenor. Cheek all fuel filters and replace dirty filter. Cheek oil levels of
injection pump and governor. In case of improper functioning cheek phasing and
calibration of injection pump cheek pipes and unions for leaks cheek security of
mountings.
46. Carburettor, Fuel Pump, Choke, Carburettors Control Linkages. Inspect these
items noticing particularly if carburettor shafts and linkage operate freely and are not
excessively worn. Observe if the throttle valve opens fully when the control is released
and if the throttle valve opens fully when the accelerator is fully depressed. When two
carburettors are used, note particularly if the throttles are synchronized. Test fuel pump
pressure. If need was indicated in the road test, adjust the engine governed speed at this
time.
47. Steering and Parking Brakes - Adju8ttnent, Linkage. Inspect these items,
particularly observe cross shafts, linkage, and locking device for parking. Adjust
linkage, if need was indicated in the road test service brake booster, if any, according to
instructions in the vehicle technical manual or lubrication order. Tighten assembly and
mounting bolts.
48. Engine Fan, Shrouds, and Cylinder air Deflectors. Inspect the items particularly
for interference, looseness, and adjustment of fan drives.
49. Track Tension. Test track tension, by the method given in the vehicle technical
manual, to see if it is within specified limits. Adjust track tension, if it is not within
permissible limits. Using a torque indicating wrench, tighten all track wedge nuts to the
torque specified in the vehicle technical manual. Tighten all assembly and mounting bolts
of the suspension components. Whenever the track has been removed for replacement
or repair, examine road wheels, sprockets, idlers and support rollers for end play and
bearing looseness or damage. Spin each wheel and listen for a damaged bearing.
50. Electrical Controls, Wiring, Collector Rings, Supprewors. Inspect all exposed
electrical controls, function and terminal boxes and connecting wiring, cables, and
conduits. Inspect all visible radio noise suppression bond strapes, suppressors, and
shields microphones and radio mounting, radio controls, head sets, antenna mast and
insulators.
damping rotations, speed of deflection, gyroscopic drift indicator and oil leaks in
stabilizer hydraulic system. Cheek for soundness of electrical and hydraulic connection.
52. Modification. Cheek that all outstanding modifications on the vehicles have been
carried out.
182
Annex F
To MVR (1) 212
Class I. A vehicle fit for active service, or which can be put into
this condition with a maximum of six manhours unit/field
repairs. Suffixes ‘A’ or ‘B’ will be added to indicate:-
Class II. A vehicle NOT fit for active service on account of its age or mileage
or wear and which is not considered economical to repair to Class I
standard (by Base Workshops). It must be in good running order and can
be maintained in this condition with a maximum of ten manhours unit repairs
in the case of ‘B’ vehicles and twenty manhours unit repairs in
the case of ‘A’ and ‘C’vehicles.
Annex G
To MVR (1) 242
SPEED LIMITS
9. Ambulances - 40/65
12. Transporters;-
Annex H
To MVR (1) 250
PASSENGER CARRYING CAPACITY
Lorry 3-4on 4 x 2
Lorry 3-ton 4 x 4 20 28
Lorry 3-ton 4 x 6
Truck [Link] 4 x 2 7 11
Truck 15-Cwt 4 x 4
Truck 1117 ton 4 x 4 GS 11 15
Truck Cargo 2 1/2 ton 6 x 6 M-30 18 These figures Passenger carrying
Truck Comd 3/4 ton 4x4 M-42 10 be reduced for capacity withoutkit
Truck pick Up 1 ton 4x4 w/w 12 distance above` will be incresed de
Dodge B2 PW 126 75 miles/120 Km pending upon the
Model B 1PW26 with availability of spac
Gerstanslanger Body
Car 5-Cwt 4 x 4 2 3
DUKW 2 1/2 ton amph lorry 6 x 6 18 23
Jeep Toyota FJ 40C 3 5
Land Cruiser
Note For S&T planning purposes the passenger carrying capacity of Truck Cargo 2 1/2 ton
6 x 6 M-34 may be taken 16 men with kit and 20 men without kit.
187
ANNEX J
TABLE OF CONCORDANCE
1 2 SPAO 15/85
1 2 SPAO 15/85
2 3 SPAO 15/85
3 4 SPAO 15/85
4 5
5 6
6 7
7 8
8 8A
9 9
10 10
11 11
12 12
13 13
14 14
15 15
16 15A
17 15B
18 15C
19 16-26,28.32B SPAO 15/85, GHQ ltr no 4822/1483/
PS-2 dated 03 Dec 1984 and Decision
on Agenda points of 38th Fmn Cornds’
Conf l985
20 33 SPAO 15/85
21 33A SPAO 15/85
22 34 SPAO 15185
23 35 SPAO 15/85
24 37 SPAO 15/85
25 38 SPAO 15/85
26 39 SPAO 15/85
27 40 SPAO 15/85
28 41 SPAO 15185
29 42 SPAO 15/85
30 Notes to SPAO 15/85
Instr 42
31 43 SPAO 15/85
32 44 SPAO 15/85
33 45 SPAO 15/85
34 46 SPAO 15/85
35 47 SPAO 15/85
189
36 48 SPAO 15/85
37 49 SPAO 15/85
38 50 SPAO 15/85
39 51 SPAO 15/85
40 52 SPAO 15/85
41 53 SPAO 15/85
42 54 SPAO 15/5
43 55 SPAO 15/85
44 56 -
45 57 -
46 58 -
47 59 -
48 60 -
48A 36 SPAO15/85
49 61 SPAO 15/85
50 62
51 63 SPAO 15/85
52 64 SPAO 15/85
53 65 SPAO 15/85
53A - SPAO 15/85
54 66 SPAO 15/85
55 67 SPAO 15/85
56 68 SPAO 15/85
57 69 SPAO 15/85
58 70 SPAO 15/85
59 71 SPAO 15/85
60 72 SPAO 15/85
61 73 SPAO 15/85
62 74 SPAO 15/85
63 75 SPAO 15/85
64 75A SPAO 15/85
65 76 SPAO 15/85
66 78 SPAO 15/85
67 79 SPAO 15/85
68 80
69 81 SPAO 15/85
70 82 SPAO 15/85
71 83 SPAO 15/85
72 84 SPAO 15/85
73 85
74 86
190
75 87
76 89 -
77 90 -
78 91 -
79 92 -
80 93 -
81 94 -
82 95 -
83 96 -
84 98 -
85 99 -
86 100 -
87 101 Modified vide SPAO 20/83
88 102 Modified vide SPAO 20183
89 103 Modified vide SPAO 20/83
90 105
91 106
92 -
93 - PAO 60/79
94 107
95 - Anx B to MVR ® 1973
96 - Anx B to MVR ® 1973
97 - Anx B to MVR ® 197 3
98 - Anx B to MVR ® 1973
99 - Anx B to MVR ® 1973
100 - Anx B to MVR ® 1973
101 - Anx B to MVR ® 1973
102 - Anx B to MVR ® 1973
103 - Anx B to MVR ® 1973
104 - Anx B to MVR ® 1973
105 - Anx B to MVR ® 1973
106 - Anx B to MVR ® 1973
107 - Anx B to MVR ® 1973
108 - Anx B to MVR ® 1973
109 - Anx B to MVR ® 1973
110 - Anx B to MVR ® 1973
ill 108 -
112 108A -
113 108B -
114 108C -
115 109 -
116 110 -
191
117 111 -
118 112 -
119 113 -
120 114 -
121 115 -
122 116 -
123 117 -
124 118 SPAO 15/85
125 119 -
126 120 -
127 121 -
128 122 -
129 123 -
130 124 -
131 125 -
132 126 -
133 127 -
134 128 -
135 129 -
136 130 -
137 131 -
138 132 -
139 132 -
140 132 -
141 132A PAO 98/80
142 133
143 133A Govt: Itr no 6090/6/RF-4/D-13
(Regs)179 dated 24 Apr 79.
144 134 SPAO 15/85
145 135 SPAO 15/85
146 136 SPAO 15/85
147 - PAO 154/74
148 - PAO 154/74
149 143
150 144
151 145
152 146,147 PAO 125/79
153 148
154 149
155 151
156 152
192
157 153 -
158 154 -
159 155 -
160 156 -
161 157 -
162 158 -
163 159 -
164 160
165 162 PAO 39/75
166 163 PAO 39/75
167 164
168 165
169 166 -
170 167 -
171 168 -
172 169 -
173 170 -
174 170A -
175 171 -
176 172 -
177 173 -
178 174 -
179 176 -
180 177 -
181 178 -
182 179 -
183 180 -
184 181 -
185 182 -
186 183 -
187 184 -
188 185 -
189 186 -
190 187 -
191 188 -
192 189 -
193 190 -
194 191 -
195 192 -
196 193 -
197 194 -
193
198 195 -
199 196 -
200 197 -
201 198 -
202 198A -
203 199 -
204 200 -
205 209 Modified
206 219 -
207 220 -
208 221 -
209 222 -
210 223 -
211 224 SPAO 18/77
212 225 -
213 226 -
214 227 -
215 228 -
216 229 -
217 230 -
218 231 -
219 232 -
220 233 -
221 234 -
222 235 -
223 236 -
224 237 -
225 238 -
226 239 -
227 240 -
228 241 -
229 242 -
230 243 -
231 244 -
232 245 -
233 246 -
234 247 -
235 248 -
236 249 -
237 250 -
238 251 -
194
239 252
240 253
241 254
242 255 Modified vide PAO 94/84
243 256 Modified vide PAO 94/84
244 257 Modified vide PAO 94/84
245 258 Modified vide PAO 94/84
246 259 Modified vide PAO 94/84
247 260 Modified vide PAO 94/84
248 261 Modified vide PAO 94/84
249 262 Modified vide PAO 94/84
250 263 Modified vide PAO 94/84
251 264 Modified vide PAO 94/84
252 265
253 265A
254 265B
255 265C
256 265D
257 265E -
258 265F -
259 265G -
260 265H -
261 265J -
262 265K -
263 266 -
264 267 -
265 268 -
266 269 -
267 270 -
268 271 -
269 272 -
270 273
271 274 -
272 275 -
273 276 -
274 277 -
275 278 -
276 279 -
277 280 -
278 281 -
279 282 -
195
280 283
281 284
282 285
283 286
284 287
285 288
286 289
287 290
288 291
289 292
290 293
291 294
292 295
293 296
294 297
295 298
296 298
297 299
298 300 -
299 301 -
300 302 -
301 303 -
302 304 -
303 305 -
304 306 -
305 307 -
306 308 -
307 309 -
308 310 -
309 311 -
310 312 -
311 313
312 314
313 315
314 316
315 - Added vide Govt ltr no 426817741
MGIOS-10B/3362/DJS(A-V)178
dated 7 Dec 1978.
316 317
317 318
318 319
196
319 320 -
320 321 -
321 322 -
322 323 -
323 324 -
324 325 -
325 326 -
326 327 -
327 328 -
328 329 -
329 330 -
330 331 -
331 332 -
332 333 -
333 334 -
334 335 -
335 336 -
336 337 -
337 338 -
338 339 -
339 340 -
340 341 -
341 342 -
342 343 -
343 344 -
344 345 -
345 346 -
346 347 -
347 348 -
348 349 -
349 350 -
350 351 -
351 352 -
352 353 -
353 354 -
354 355 -
355 356 -
356 357 -
357 358 -
358 359 -
359 360 -
197
360 361 -
361 362 -
362 363 -
363 364 -
364 365 -
365 366 -
366 367 -
367 368 -
368 369 -
369 370 -
370 371 -
371 372 -
372 373 -
373 374 -
374 375 -
375 376 -
376 377 -
377 378 -
378 379 -
379 380 -
380 381 -
381 382 -
382 383 Modified vide PAO 122/74
383 384
384 385 Modified vide PAO 122/74
385 386 Modified vide PAO 122174
386 387 -
387 388 -
388 389 -
389 390 -
390 391 -
391 392
392 393 -
393 394 -
394 395 -
395 396 -
396 397 Modified vide PAO 100/74
397 398 Modified vide PAO 100/74
398 399 Modified vide PAO 100/74
399 400
400 401
198
401 402
Annex A Annex A
Annex B Annex B
Annex C - Annex A to D of PAO 39/75
Annex D Annex D
Annex E - SPAO 11/82
Annex F Annex J
Annex G - Annex A to PAO 94/84
Annex H - Annex B to PAO 94/84
Annex J Annex M
199
a. Being Blank
27, 77, 88, 104~ 137-142, 150, 161, 175 and 201-208.
b. Being Redundant. 97