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Safe Rigging Practices Guide

The document provides guidelines for safe lifting and rigging practices, emphasizing the importance of using appropriate rigging gear and conducting regular inspections. It details the responsibilities of users, rigging selection criteria, and the types of slings used for lifting, including alloy steel chains, wire ropes, and synthetic web slings. Additionally, it outlines basic operating practices and inspection protocols to ensure safety during lifting operations.

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Shahul Hameed
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0% found this document useful (0 votes)
70 views46 pages

Safe Rigging Practices Guide

The document provides guidelines for safe lifting and rigging practices, emphasizing the importance of using appropriate rigging gear and conducting regular inspections. It details the responsibilities of users, rigging selection criteria, and the types of slings used for lifting, including alloy steel chains, wire ropes, and synthetic web slings. Additionally, it outlines basic operating practices and inspection protocols to ensure safety during lifting operations.

Uploaded by

Shahul Hameed
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

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Safe Lifting Rigging Practices

Know How to Do It Right!


Then Do It Right!
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Cranes
•Check the load chart in
the cab
Frequently inspect
•Never lift people
•Check overhead power
lines
•Ensure area of travel is
clear
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The Users Responsibilities


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The Users Responsibilities

Utilize Appropriate Rigging Gear Suitable


For Overhead Lifting.
Utilize The Rigging Gear Within Industry
Standards And The Manufacturers
Recommendations.
Conduct Regular Inspection And
Maintenance Of The Rigging Gear.
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Rigging Selection

The rigging capacity and the material to be


lifted must match. Using too small
capacity rigging or components is just
asking for an accident to happen.
1. Who is responsible
(competent/qualified) for the rigging?
a. Communications Established?
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Rigging Selection

2. Is the Equipment in Acceptable


Condition?
a. Appropriate Type?
b. Proper Identification?
C. Properly Inspected?
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Rigging Selection

3. Are the Working Load Limits


Adequate?
a. What is the weight of the load?
b. Where is the center of gravity?
c. What is the sling angle?
d. Will there be side loading?
e. Capacity of the gear?
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Rigging Selection

4. Will the Load be Under Control?


a. Tag Line available?
b. Is there any possibility of fouling?
c. Clear of Personnel?
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Rigging Selection

5. Are there any Unusual Loading or


Environmental Conditions?
a. Wind?
b. Temperature?
c. Surfaces?(Ice, Suction, Water)
d. Unstable Object(s)?
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Rigging Equipment Slings


Types of slings covered are those made from alloy
steel chain, wire rope, metal mesh, natural or
synthetic fiber rope, and synthetic web.

Chain Wire rope Metal mesh Synthetic


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Sling Inspection
Inspect slings:
➢ Each day before use
➢ Where service conditions
warrant
Remove them from service if
damaged or defective
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Remove From Service

Immediately remove damaged or


defective slings from service
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Alloy Steel Chains


Adapts to shape of the load

Can damage by sudden


shocks

Best choice for hoisting


very hot materials

Must have an affixed tag


stating size, grade, rated
capacity, and sling
manufacturer
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Markings
Alloy Steel Chain

It must be marked with grade or manufacturer's mark


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Alloy Steel Chain Attachments


Rated Capacity

Hooks, rings, oblong


links, or other
attachments, when
used with alloy steel
chains, must have a
rated capacity at least
equal to that of the
chain
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Unsuitable Alloy Steel Chain


Attachments

 
Right Wrong

Job or shop hooks and links, or


makeshift fasteners, formed from bolts,
rods, etc., or other such attachments,
can’t be used
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Chain Wear

When a chain
shows excessive
wear, or is cracked
or pitted, remove it
from service

Non-alloy repair
links can not be
used
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Wire Rope Slings


•Used to hoist materials Wire
Core

•Selection considerations: Center

➢ strength
➢ ability to bend without Strand

cracking Wire rope

➢ ability to withstand
abrasive wear
➢ ability to withstand
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Wire Rope Slings


Eye Splices

• Eye splices made in any wire rope must


have at least three full tucks
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Protruding Ends

Cover or blunt protruding ends of strands


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Wire Rope Clips

When using U-bolt


wire rope clips to
form eyes, ensure
the "U" section is in
contact with the
dead end of the
Dead End
rope
This is the correct method
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Lubrication

Regularly lubricate ropes and chains


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Wire Rope Slings


Remove From Service
If these happen, remove the wire rope sling from service

Bird Caging Kinking

Crushing
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Synthetic Web Sling


Markings

• Mark or code to
show:
– Name or trademark
of manufacturer
– Rated capacities for
the type of hitch
– Type of material
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Synthetic Web Slings


Fittings

• Fittings must
be:
– At least as strong
as that of the
sling
– Free of sharp
edges that could
damage the
webbing
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Synthetic Web Sling


Stitching

Stitching

• Stitching is the only method allowed to


attach end fittings to webbing, or to form
eyes
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Synthetic Web Slings -


Remove from Service
• Remove from
service if any of these
are present:
– Acid or caustic burns
– Melting or charring of
any part
– Snags, punctures, Heat Damage
tears or cuts
– Broken or worn stitches
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Basic Sling Operating Practices


(ANSI B30.9)

Whenever any sling is used, the


following practices shall be
observed!
1. Slings that are damaged or defective
shall not be used.
2. Slings shall not be shortened with knots
or bolts or other makeshift devices.
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Basic Sling Operating Practices


(ANSI B30.9)

3. Sling legs shall not be kinked.


4. Slings shall not be loaded in excess of
their rated capacity.
5. Slings used in a Basket Hitch shall have
the load balanced to prevent slippage.
6. Slings shall be securely attached to the
load.
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Basic Sling Operating Practices


(ANSI B30.9)

7. Slings shall be padded or protected from


the sharp edges of their loads.
8. Suspended loads shall be kept free of
obstructions.
9. All employees shall be kept clear of
loads about to be lifted and of
suspended loads.
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Basic Sling Operating Practices


(ANSI B30.9)

10. Hands or fingers shall not be


placed between the sling and it’s
load while the sling is being
tightened around the load.
11. Shock loading is prohibited.
12. A sling shall not be pulled from
under a load when the load is
resting on the sling.
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Basic Sling Operating Practices


(ANSI B30.9)

INSPECTION
Each day before being used, the sling and all
fastenings and attachments shall be
inspected for damage and defects by a
competent person designated by the
employer. Additional inspections shall be
performed during sling use as often as
necessary to assure the safety of the
operation.
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Basic Sling Operating Practices


(ANSI B30.9)

REPLACEMENT
Severe localized Abrasion or Scraping.
Ten Randomly Distributed Broken Wires in
one Rope Lay, or Five Broken Wires in One
Rope Strand in One Rope Lay.
Evidence of Heat Damage. (Cut with a
Torch)
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Basic Sling Operating Practices


(ANSI B30.9)

REPLACEMENT
Kinking, Crushing, Birdcaging, or Any
Damage Resulting in Distortion of the Rope
Structure.
Damaged, Distorted or Field Welded Hooks.
Damaged or Worn End Attachments.
If In Doubt, Don’t Use It!
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Definitions

Balanced – load equally distributed on each side of


the point of support.
Breaking strength – the approximate point, when
under maximum load, the load handling device
fails.
Factor of safety – ratio of breaking strength to the
force to be applied.
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Wire Rope Capacities

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