6100 (Battery)

Rider Sweeper
Operator Manual

VCSFilter Shaker
TennantTrueR Parts
IRISR a Tennant Technology

North America / International

For the latest Parts manuals and other 330250
language Operator manuals, visit:
Rev. 18 (5-2021)
[Link]/manuals
*330250*
INTRODUCTION

This manual is furnished with each new model. It provides necessary operation and maintenance instructions.

Read this manual completely and understand the machine before operating or servicing it.

This machine will provide excellent service. However, the best results will be obtained at minimum costs if:
 The machine is operated with reasonable care.
 The machine is maintained regularly - per the machine maintenance instructions provided.
 The machine is maintained with manufacturer supplied or equivalent parts.

PROTECT THE ENVIRONMENT MACHINE DATA

Please dispose of packaging Please fill out at time of installation

materials, used components for future reference.
such as batteries and fluids in
an environmentally safe way ac-
cording to local waste disposal
regulations. Model No. −

Always remember to recycle. Serial No. −

Installation Date −

INTENDED USE
The 6100 is an industrial rider machine designed to sweep hard surfaces (concrete, asphalt, stone, synthetic, etc).
Typical applications include industrial warehouses, manufacturing facilities, distribution facilities, stadiums, arenas,
convention centers, parking facilities, transportation terminals, and construction sites. Do not use this machine on soil,
grass, artificial turf, or carpeted surfaces. This machine can be used both indoors and outdoors, but ensure there is
adequate ventilation if used indoors. This machine is not intended for use on public roadways. Do not use this
machine other than described in this Operator Manual.

Tennant Company
10400 Clean Street
Eden Prairie, MN 55344−2650
Phone: (800) 553−8033 or (763) 513−2850
[Link]

InstantAccess, Quick Mop, and VCS are trademarks of Tennant Company.

Hydrolink is a registered trademark of Trojan Battery Company.

Specifications and parts are subject to change without notice.

Original instructions, Copyright  1998−2002, 2004, 2005, 2007, 2008, 2011 − 2013, 2015 − 2017, 2019, 2021, TENNANT Company, Printed in U.S.A.
 CONTENTS
CONTENTS
Page Page
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . 3 STEERING GEAR CHAIN (For machines
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 serial number 002363 and above) . . . 40
OPERATOR RESPONSIBILITY . . . . . . . . . 6 STEERING CASTOR PIVOT BEARING
MACHINE COMPONENTS . . . . . . . . . . . . . 7 (For machines below serial
SYMBOL DEFINITIONS . . . . . . . . . . . . . . . . 8 number 002363) . . . . . . . . . . . . . . . 41
CONTROLS AND INSTRUMENTS . . . . . . 9 STEERING CASTER PIVOT BEARING
OPERATION OF CONTROLS . . . . . . . . . . 10 (For machines serial number 002363
DIRECTIONAL PEDAL . . . . . . . . . . . . . . 10 and above) . . . . . . . . . . . . . . . . . . . . 41
BRAKE PEDAL . . . . . . . . . . . . . . . . . . . . 11 BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . 42
PARKING BRAKE PEDAL . . . . . . . . . . . 11 CHECKING THE ELECTROLYTE
LARGE DEBRIS TRAP PEDAL . . . . . . . 11 LEVEL . . . . . . . . . . . . . . . . . . . . . . . . . 42
MAIN BRUSH LEVER . . . . . . . . . . . . . . . 12 MAINTENANCE- FREE BATTERIES . . 43
MAIN BRUSH, VACUUM FAN AND CHECKING CONNECTIONS /
FILTER SHAKER SWITCH . . . . . . . 12 CLEANING . . . . . . . . . . . . . . . . . . . . . 43
POWER KILL SWITCH . . . . . . . . . . . . . . 12 CHARGING THE BATTERIES . . . . . . . . 43
BATTERY DISCHARGE INDICATOR . 13 HYDROLINK BATTERY WATERING
STEERING WHEEL . . . . . . . . . . . . . . . . 13 SYSTEM (OPTION) . . . . . . . . . . . . . . . . . 46
HOURMETER . . . . . . . . . . . . . . . . . . . . . 13 ELECTRIC MOTORS . . . . . . . . . . . . . . . . . . . 48
ON-OFF KEY SWITCH . . . . . . . . . . . . . . 14 BELTS AND CHAINS . . . . . . . . . . . . . . . . . . . 48
HORN BUTTON . . . . . . . . . . . . . . . . . . . . 14 VACUUM FAN BELT . . . . . . . . . . . . . . . . . 48
SIDE BRUSH LEVER . . . . . . . . . . . . . . . 14 MAIN BRUSH BELT . . . . . . . . . . . . . . . . . 48
OPERATING LIGHTS SWITCH PROPELLING CHAIN (For machines below
(OPTION) . . . . . . . . . . . . . . . . . . . . . . 15 serial number 002363) . . . . . . . . . . . . . 48
OPERATING/HAZARD LIGHTS SWITCH STEERING GEAR CHAIN (For machines
(OPTION) . . . . . . . . . . . . . . . . . . . . . . 15 below serial number 002363) . . . . . . . 49
FUSES . . . . . . . . . . . . . . . . . . . . . . . . . . 15 STEERING GEAR CHAIN (For machines
CIRCUIT BREAKERS . . . . . . . . . . . . . . . 16 serial number 002363 and above) . . . 49
OPERATOR SEAT . . . . . . . . . . . . . . . . . . 16 STATIC DRAG CHAIN . . . . . . . . . . . . . . . 49
ADJUSTABLE OPERATOR SEAT DEBRIS HOPPER . . . . . . . . . . . . . . . . . . . . . . 50
(OPTION) . . . . . . . . . . . . . . . . . . . . . . 17 INSTANT ACCESS HOPPER FILTER . . 50
OPERATOR SAFETY SWITCH . . . . . . 17 REMOVING INSTANT ACCESS
HOPPER . . . . . . . . . . . . . . . . . . . . . . . . . . 17 FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . 51
HOW THE MACHINE WORKS . . . . . . . . . . 18 BRUSHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
PRE-OPERATION CHECKLIST . . . . . . . . . 18 MAIN BRUSH . . . . . . . . . . . . . . . . . . . . . . . 56
STARTING THE MACHINE . . . . . . . . . . . . . 19 REPLACING MAIN BRUSH . . . . . . . . 56
OPERATION ON INCLINES . . . . . . . . . . . . 20 CHECKING AND ADJUSTING MAIN
SWEEPING AND BRUSH BRUSH PATTERN . . . . . . . . . . . . . 57
INFORMATION . . . . . . . . . . . . . . . . . . . . 21 SIDE BRUSH . . . . . . . . . . . . . . . . . . . . . . . 59
SWEEPING . . . . . . . . . . . . . . . . . . . . . . . . . . 23 REPLACING SIDE BRUSH . . . . . . . . 60
STOP SWEEPING . . . . . . . . . . . . . . . . . . . . 25 SIDE BRUSH GUARD . . . . . . . . . . . . 60
STOPPING THE MACHINE . . . . . . . . . . . . 26 SKIRTS AND SEALS . . . . . . . . . . . . . . . . . . . 61
EMPTYING THE HOPPER . . . . . . . . . . . . . 27 REAR SKIRT . . . . . . . . . . . . . . . . . . . . . . . 61
POST-OPERATION CHECKLIST . . . . . . . . 28 SIDE SKIRTS . . . . . . . . . . . . . . . . . . . . . . . 61
OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 LARGE DEBRIS TRAP SKIRT . . . . . . . . 62
VACUUM WAND . . . . . . . . . . . . . . . . . . . 29 HOPPER SEALS . . . . . . . . . . . . . . . . . . . . 62
QUICK MOP (S/N 000000- 008000) . . . 31 BRAKES AND TIRES . . . . . . . . . . . . . . . . . . . 63
ROLLOUT BATTERY BRAKES (For machines below serial
(S/N 000000- 008000) . . . . . . . . . . . 33 number 002363) . . . . . . . . . . . . . . . . . . 63
MACHINE TROUBLESHOOTING . . . . . . . 37 BRAKES (For machines serial number
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . 38 002363 and above) . . . . . . . . . . . . . . . 64
MAINTENANCE CHART . . . . . . . . . . . . . . . 38 TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
LUBRICATION . . . . . . . . . . . . . . . . . . . . . . . . 40 PUSHING, TOWING, AND TRANSPORTING
PROPELLING SYSTEM (For machines THE MACHINE . . . . . . . . . . . . . . . . . . . . . . 65
below serial number 002363) . . . . . . . 40 PUSHING OR TOWING THE MACHINE 65
STEERING GEAR CHAIN (For machines TRANSPORTING THE MACHINE . . . . . 66
below serial number 002363) . . . . . . . 40 MACHINE JACKING . . . . . . . . . . . . . . . . . . . . 67
STORING MACHINE . . . . . . . . . . . . . . . . . . . 68

6100 Battery 330250 (5- 2021) 1

 CONTENTS
Page
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . 69
GENERAL MACHINE
DIMENSIONS/CAPACITIES . . . . . . . . . . 69
GENERAL MACHINE PERFORMANCE . . . 69
POWER TYPE . . . . . . . . . . . . . . . . . . . . . . . . . 70
STEERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
BRAKING SYSTEM . . . . . . . . . . . . . . . . . . . . 70
TIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
MACHINE DIMENSIONS . . . . . . . . . . . . . . . . 71
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

2 6100 Battery 330250 (3−2018)

 SAFETY PRECAUTIONS
SAFETY PRECAUTIONS
The following symbols are used throughout this − If it is not in proper operating
manual as indicated in their description: condition.
− In areas where flammable
WARNING: To warn of hazards or vapors/liquids or combustible dusts
unsafe practices that could result in are present..
severe personal injury or death. − Without dust bags and filters in place.
− With brake disabled.
FOR SAFETY: To identify actions that − In areas that are too dark to safely see
must be followed for safe operation of the controls or operate the machine
equipment. unless equipped with operating lights.
− In areas with possible falling objects
The machine is suited to sweep disposable unless equipped with overhead guard.
debris. Do not use the machine other than
described in this Operator Manual. The machine 2. Before starting machine:
is not designed for use on public roads. − Check machine for fluid leaks
− Make sure all safety devices are in
The following information signals potentially place and operate properly.
dangerous conditions to the operator or − Check brakes and steering for proper
equipment: operation.
− Adjust seat and fasten seat belt. (if
WARNING: Batteries emit hydrogen gas. equipped).
Explosion or fire can result. Keep
sparks and open flame away. Keep 3. When starting machine:
covers open when charging. − Keep foot on brake and directional
pedal in neutral.
WARNING: Brush throws debris. Stop
4. When using machine:
motor before lifting hopper.
− Use only as described in this manual.
− Do not pick up burning or smoking
This machine may be equipped with
debris, such as cigarettes, matches or
technology that automatically communicates
hot ashes.
over the cellular network. If this machine will
− Use brakes to stop machine.
be operated where cell phone use is restricted
− Go slowly on inclines and slippery
because of concerns related to equipment
surfaces.
interference, please contact a Tennant
− Reduce speed when turning.
representative for information on how to
− Keep all parts of body inside operator
disable the cellular communication
station while machine is moving.
functionality.
− Always be aware of surroundings
while operating machine.
FOR SAFETY:
− Use care when reversing machine.
− Keep children and unauthorized
1. Do not operate machine:
persons away from machine.
− Unless trained and authorized.
− Do not carry passengers on any part
− Unless operation manual is read and
of the machine.
understood.
− Always follow safety and traffic rules.
− Under the influence of alcohol or
− Report machine damage or faulty
drugs.
operation immediately.
− While using a cell phone or other
types of electronic devices.
− Unless mentally and physically
capable of following machine
instructions.

6100 Battery 330250 (5−2021) 3

SAFETY PRECAUTIONS
5. Before leaving or servicing machine: − Do not disconnect the off−board
− Stop on level surface. charger’s DC cord from the machine
− Set parking brake. receptacle when the charger is
− Turn off machine and remove key. operating. Arcing may result. If the
charger must be interrupted during
6. When servicing machine: charging, disconnect the AC power
− All work must be done with sufficient supply cord first.
lighting and visibility. − Do not use incompatible battery
− Keep work area well ventilated. chargers as this may damage battery
− Avoid moving parts. Do not wear loose packs and potentially cause a fire
clothing, jewelry and secure long hair. hazard.
− Do not push or tow the machine on − Inspect charger cord regularly for
inclines with the brake disabled. damage.
− Block machine tires before jacking up
machine. 7. When loading/unloading machine
− Jack up machine at designated onto/off truck or trailer:
locations only. Block machine up with − Use ramp, truck or trailer that will
jack stands. support the weight of the machine and
− Use hoist or jack that will support the operator.
weight of the machine. − Empty debris hopper before loading
− Do not push or tow the machine machine.
without an operator in the seat − Do not drive on a slippery ramp.
controlling the machine. − Use caution when operating on a
− Do not power spray or hose off ramp.
machine near electrical components. − Set parking brake (if equipped) after
− Disconnect battery connections and machine is loaded.
charger cord before working on − Block machine tires.
machine. − Turn off machine and remove key.
− Do not pull on battery charger cord to − Tie machine down to truck or trailer.
unplug. Grasp plug at outlet and pull. − Use tie−down straps to secure
− Keep all metal objects off batteries. machine.
− Use a non−conductive battery removal
device.
− Use a hoist or adequate assistance
when lifting batteries.
− Battery installation must be done by
trained personnel.
− Follow site safety guidelines
concerning battery removal.
− Wear eye and ear protection if using
pressurized air or water.
− Avoid contact with battery acid.
− Use cardboard to locate leaking
hydraulic fluid under pressure.
− Use Tennant supplied or equivalent
replacement parts.
− All repairs must be performed by
trained personnel.
− Do not modify the machine from its
original design.

4 6100 Battery 330250 (5−2021)

 SAFETY PRECAUTIONS
The following safety labels are mounted on the
machine in the locations indicated. If these or any
labels become damaged or illegible, install a new
label in its place.

FLYING DEBRIS LABEL − LOCATED

FOR SAFETY LABEL − LOCATED ON THE ABOVE HOPPER.
SIDE OF THE OPERATOR COMPARTMENT.

BATTERY CHARGING LABEL −

LOCATED IN BATTERY COMPARTMENT.
352182

6100 Battery 330250 (8−1998) 5

OPERATION
OPERATION

OPERATOR RESPONSIBILITY

 The operator’s responsibility is to take care

of the daily maintenance and checkups of
the machine to keep it in good working
condition. The operator must inform the
service mechanic or supervisor when the
maintenance intervals are required as stated
in the MAINTENANCE section of this
manual.

 Read this manual carefully before operating

the machine. View the operation video
supplied with the machine.

FOR SAFETY: Do not operate machine,

unless operation manual is read and
understood.

 Check the machine for shipping damage.

Check to make sure the machine is
complete per shipping instructions.

 Keep your machine regularly maintained by

following the maintenance information in this 07324

manual. We recommend taking advantage

of a regularly scheduled service contract
from your Tennant representative.

 Order parts and supplies directly from your

authorized Tennant representative. Use the
parts manual provided when ordering parts.

 After operation, follow the recommended

daily and hourly procedures stated in the
MAINTENANCE CHART.

6 6100 Battery 330250 (8−1998)

 OPERATION

MACHINE COMPONENTS

A
B

A. Instrument panel
B. Steering wheel
C. Operator pedals
D. Operator seat
E. Batteries
F. Hopper
G. Instant Access filter
H. Brush door

6100 Battery 330250 (5−2021) 7

 OPERATION

SYMBOL DEFINITIONS

These symbols identify controls, displays, and

features on the machine:

On Operating lights

Off Hazard light

Main brush down Start

Main brush up Vacuum Fan

Circuit breaker #1 Main brush on

Circuit breaker #2 Filter shaker

Circuit breaker #3 Side brush down and on

Circuit breaker #4 Side brush up and off

Circuit breaker #5 Horn

Circuit breaker #6 Battery charging system

8 6100 Battery 330250 (8−1998)

 OPERATION

CONTROLS AND INSTRUMENTS

C D
B
A

P E

G
O
J H

L I

K
F
M

A. Main brush, vacuum fan and filter shaker switch

B. Operating/Hazard light switch (option)
C. Hourmeter
D. Power kill switch
E. On/Off key switch
F. Main brush lever
G. Battery discharge indicator
H. Horn button
I. Directional pedal
J. Circuit breaker panel
K. Brake pedal
L. Parking brake pedal
M. Operator’s seat
N. Large debris trap pedal
O. Steering wheel
P. Side brush lever

6100 Battery 330250 (8−1998) 9

 OPERATION

OPERATION OF CONTROLS

DIRECTIONAL PEDAL
The directional pedal controls the direction of
travel and the propelling speed of the machine.
Change the speed of the machine with the
pressure of your foot on the pedal; the harder you
press the faster the machine travels.

Use the brake pedal to stop the machine.

Forward: Press the top of the directional pedal

with the toe of your foot.

NOTE: The machine will not travel unless the

operator is sitting in the operator’s seat.

Reverse: Press the bottom of the directional pedal

with the heel of your foot.

Neutral: Take your foot off the directional pedal

and it will return to the Neutral position.

NOTE: The machine may coast when the foot is

taken off the directional pedal. Be prepared to
step on the brake pedal when removing foot from
directional pedal.

10 6100 Battery 330250 (8−1998)

 OPERATION
BRAKE PEDAL
The brake pedal stops the machine.

Stop: Remove your foot from the directional pedal

and let it return to the Neutral position. Step on
the brake pedal to prevent the machine from
rolling.

NOTE: Machine may roll a slight distance when

turned off. Keep foot on brake until machine stops
moving.

PARKING BRAKE PEDAL

The parking brake pedal sets and releases the
front wheel brake.

Set: Hold the brake pedal with the right foot.

Press on the parking brake pedal with the left foot
to lock the parking brake pedal in place.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, set parking brake, turn off
machine, and remove key.

Release: Press down on the brake pedal until the

parking brake releases.

LARGE DEBRIS TRAP PEDAL

The large debris trap pedal opens the trap flap in
front of the main sweeping brush.

Open: Press on the trap pedal when sweeping up

larger debris. The flap in front of the main
sweeping brush will open.

Close: Release the pedal and the flap will close,

trapping larger debris into the hopper.

6100 Battery 330250 (8−1998) 11

 OPERATION
MAIN BRUSH LEVER
The main brush lever controls the position of the
main brush.

Main brush down: Pull the lever to the right and

back into the Main brush down position.

Main brush up: Push the lever up and to the left

into the Main brush up position.

MAIN BRUSH, VACUUM FAN AND

FILTER SHAKER SWITCH
The main brush, vacuum fan and filter shaker
switch controls the vacuum fan, rotation of the
main brush and the VCS Vibrating Comb Shaker
system filter shaker.

Vacuum and main brush on: Press the top of the

switch to the Main brush and vacuum fan on
position.

Vacuum and main brush off: Press the switch to

the middle off position.

Activate VCS system filter shaker: Press the

bottom of the switch and hold it for eight to ten
seconds.

WARNING: Brush throws debris. Stop

motor before lifting hopper.

POWER KILL SWITCH

The power kill switch halts all power to the
machine.

Halt: Push the power kill switch in.

Restart: Turn off the machine power. Turn the

power kill switch to the right to release the switch.
Turn on the machine power.

12 6100 Battery 330250 (9−2004)

 OPERATION
BATTERY DISCHARGE INDICATOR
The battery discharge indicator shows the charge
level of the batteries. It displays the charge level
when the machine is operating.

When the batteries are fully charged, the indicator

on the far right is lit. As the batteries discharge,
the indicator will move along the display to the
left. Recharge the batteries when the indicator
flashes.

NOTE: The reading on the battery discharge

indicator is not accurate when the machine is first
powered on. Operate the machine a few minutes
before reading the charge level of the batteries.

NOTE: The battery discharge indicator will not

reset from the flashing indicator unless the
batteries have been fully charged.

STEERING WHEEL
The steering wheel controls the machine’s
direction. The machine is very responsive to the
steering wheel movements.

Left: Turn the steering wheel to the left.

Right: Turn the steering wheel to the right.

HOURMETER
The hourmeter records the number of hours the
machine has been operated. The hourmeter
displays the number of hours in tenths of an hour.
Use this information to determine machine
maintenance intervals.

6100 Battery 330250 (8−1998) 13

 OPERATION
ON-OFF KEY SWITCH
The on-off key switch controls machine power
with a key.

On: Turn the key clockwise all the way.

Off: Turn the key counterclockwise.

NOTE: The machine will not travel unless the

operator is sitting in the operator’s seat.

HORN BUTTON
The horn button operates the horn.

Sound: Press the button.

SIDE BRUSH LEVER

The side brush lever controls the position and the
power of the side brush.

Side brush down and on: Pull the lever left and
forward into the Side brush down and on
position. The brush will automatically start
rotating.

Side brush up and off: Pull the lever back and to

the right into the Side brush up and off position.

14 6100 Battery 330250 (8−1998)

 OPERATION
OPERATING LIGHTS SWITCH (OPTION)
The operating lights switch powers on and off the
headlights and taillights option.

On: Press the top of the operating lights switch.

Off: Press the switch to the middle position.

OPERATING/HAZARD LIGHTS SWITCH

(OPTION)
The operating/hazard lights switch powers on and
off the headlights and taillights option and the
hazard light option.

Operating lights on: Press the top of the

operating/hazard lights switch.

Operating/Hazard lights on: Press the bottom of

the operating/hazard lights switch.

Off: Press the operating/hazard lights switch in

the middle position.

FUSES
Fuses are one-time protection devices designed
to stop the flow of current in the event of a circuit
overload. Never substitute higher value fuses than
specified.

The fuse is located in the control box.

Fuse Rating Circuit Protected

FU-1 40 A Main

6100 Battery 330250 (8−1998) 15

 OPERATION
CIRCUIT BREAKERS
The circuit breakers are resettable electrical
circuit protection devices. Their design stops the
flow of current in the event of a circuit overload.
Once a circuit breaker is tripped, it must be reset
manually. Press the reset button after the breaker
has cooled down. The circuit breakers will not 1 2
reset until they have had a chance to cool down.

If the overload that caused the circuit breaker to 3 4

trip is still there, the circuit breaker will continue to
stop current flow until the problem is corrected. 5 6
Circuit breakers 1 through 6 are located above
the foot pedals. Numbers 7 through 10 are
located back under the left side panel.

The chart lists the circuit breakers and the

electrical components they protect. 10 9 8 7

Circuit Breaker Rating Circuit Protected

CB-1 2.5 A Main Power
CB-2 2.5 A Main Power
CB-3 10 A Sweeping
CB-4 2.5 A Horn / Vac Wand
CB-5 15 A Back Alrm / Lights
CB-6 15 A Option
CB-7 10 A Side Brush
CB-8 25 A Main Brush
CB-9 25 A Vac Fan Motor
CB-10 25 A Vac Wand (Option)
CB-10 40 A Dual Motor, Vac
Wand (Option) (S/N
000000−003902)
CB-10 50 A Dual Motor, Vac
Wand (Option) (S/N
003903− )

OPERATOR SEAT
The operator seat is a stationary fixed back style.
The support arm automatically engages when the
seat is lifted all the way up. Lift the operator seat
slightly, pull back on the seat support arm to
release the lock then slowly lower the seat to
close the battery compartment.

16 6100 Battery 330250 (5−2021)

 OPERATION
ADJUSTABLE OPERATOR SEAT (OPTION)
This operator seat is a fixed back style with a
forward-backward adjustment.

Adjust: Pull the lever in, slide the seat backward

or forward to the desired position, and release the
lever to lock the seat in place.

OPERATOR SAFETY SWITCH

The operator seat has a safety switch that stops
the machine from propelling unless the operator is
sitting in the operator’s seat.

HOPPER
The hopper is located in the rear of the machine
under the battery compartment. The hopper rolls
in and out of position and rests in grooves that
hold the hopper in place.

The hopper is held in operating position with a

retaining clip.

NOTE: Check that the hopper retaining clip is

securely in place each time before operating
machine.

6100 Battery 330250 (5−2021) 17

 OPERATION

HOW THE MACHINE WORKS

The steering wheel controls the direction of

machine travel. The directional pedal controls the
speed and forward/reverse direction. The brake
pedal slows and stops the machine.

The side brush sweeps debris into the path of the

main sweeping brush. The main brush sweeps
debris from the floor into the hopper. The large
debris trap pedal opens and closes the large
debris trap, kicking large debris into the hopper.
The vacuum system pulls dust and air into the
hopper through the Instant Access filter.

When sweeping is finished, clean the Instant

Access filter and empty the hopper.

PRE-OPERATION CHECKLIST

 Check the hydraulic fluid level. (if applicable)

 Check the battery fluid and charge level.

 Check the skirts and seals for damage and

wear.

 Check the condition of the sweeping

brushes. Remove any string, banding,
plastic wrap, or other debris wrapped
around them.

 Check the sweeping brush patterns for

adjustment.

 Check the condition of the hopper dust filter

and seals. Clean as required.

 Check the brakes and steering for proper

operation.

 Empty the debris hopper.

 Check the service records to determine

maintenance requirements.

18 6100 Battery 330250 (5−2021)

 OPERATION

STARTING THE MACHINE

1. Sit in the operator’s seat and engage the

brakes with the directional pedal in neutral.

FOR SAFETY: When starting machine,

keep foot on brake and directional pedal
in neutral.

2. Turn the machine power on.

3. Release the machine parking brake.

4. Drive the machine to the area to be cleaned.

NOTE: The machine will not travel unless the

operator is sitting in the operator’s seat.

6100 Battery 330250 (8−1998) 19

 OPERATION

OPERATION ON INCLINES

Drive the machine slowly on inclines. Use the

brake pedal to control machine speed when
descending inclines.

The maximum rated incline is 8 with a full hopper

and 10 with an empty hopper.

FOR SAFETY: When using machine, go

slowly on inclines and slippery
surfaces.

20 6100 Battery 330250 (8−1998)

 OPERATION

SWEEPING AND BRUSH INFORMATION

Pick up oversized debris before sweeping. Flatten

or remove bulky cartons from aisles before
sweeping. Pick up pieces of wire, twine, string,
etc., which could become entangled in the brush
or brush plugs.

Plan the sweeping in advance. Try to arrange long

runs with minimum stopping and starting. Do an
entire floor or section at one time. Drive the
straightest path possible. Avoid bumping into
posts or scraping the sides of the machine.
Overlap the brush paths.

Avoid turning the steering wheel too sharply when

the machine is in motion. The machine is very
responsive to the movement of the steering
wheel. Avoid sudden turns, except in
emergencies.

For best results, use the correct brush type for

your sweeping application. The following are
recommendations for main sweeping and side
brush applications.

Polypropylene 8-single row main brush −

Superior pick-up of sand, gravel, and paper litter.
Polypropylene retains its stiffness when wet and
can be used indoors or outdoors with equal
performance. Not recommended for
high-temperature debris.

Natural Fiber main brush − The natural choice

for cleaning fine debris on carpet and sweeping
very heavy dust and other fine particles on hard
surfaces. When cleaning carpet, check brush and
perma filter panel regularly for carpet debris.

Sand wedge main brush − A fine brush that

handles large quantities of dust and sand with
ease.

6100 Battery 330250 (12−2001) 21

 OPERATION
Side Brush (2 Row) − A good general purpose
brush for sweeping of light to medium debris in
both indoor and outdoor applications. This brush
is recommended when bristles may get wet.

Side Brush (3 Row) − Improved sweeping

performance of fine materials on smooth indoor
surfaces.

Stiff Side Brush − A longer life, general purpose

brush that is recommended for rough surfaces.

22 6100 Battery 330250 (9−2002)

 OPERATION

SWEEPING

1. Push the Main brush, vacuum fan and filter

shaker switch to the Main brush, vacuum
fan on position.

2. Lower the main brush with the main brush

lever.

3. Lower and start the side brush with the side

brush lever.

6100 Battery 330250 (8−1998) 23

OPERATION
4. Begin sweeping.

5. Press down on the large debris trap pedal

when sweeping large debris.

6. Release the pedal, and the flap will lower

over the debris.

7. The flap will trap large debris back into the

hopper.

24 6100 Battery 330250 (8−1998)

 OPERATION

STOP SWEEPING

1. Raise and stop the side brush with the side

brush lever.

2. Raise the main brush with the main brush

lever.

3. Press the main brush, vacuum fan and filter

shaker switch to the middle off position.

4. Activate the filter shaker by pressing down

and holding the bottom of the main brush,
vacuum fan and filter shaker switch for eight
to ten seconds.

6100 Battery 330250 (8−1998) 25

 OPERATION

STOPPING THE MACHINE

1. Stop sweeping. See the STOP SWEEPING

section of the manual.

2. Take your foot off the directional pedal. Step

on the brake pedal.

NOTE: The machine may coast for a short

distance when your foot is removed from the
directional pedal. Use the brake pedal to stop the
machine.

3. Set the machine parking brake.

4. Turn the machine power off. Remove the

switch key.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, set parking brake, turn off
machine, and remove key.

26 6100 Battery 330250 (8−1998)

 OPERATION

EMPTYING THE HOPPER

1. Stop sweeping. See the STOP SWEEPING

section of the manual.

WARNING: Brush throws debris. Stop

motor before lifting hopper.

2. Drive the machine to the debris site or

debris container.

3. Stop the machine. See the STOP THE

MACHINE section of the manual.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, set parking brake, turn off
machine, and remove key.

4. Turn the hopper retaining clip up into the

open position.

5. Firmly lift the hopper handle.

6. Pull back on the hopper handle. Roll the

hopper out of machine.

7. Roll the hopper to debris container. Empty

the hopper.

FOR SAFETY: Use care when emptying

hopper. Hopper can hold up to 200lbs.
Lifting heavy material improperly can
result in back strain or other personal
injury.

6100 Battery 330250 (8−1998) 27

 OPERATION

POST-OPERATION CHECKLIST

Check this list of items after you have finished

sweeping:

 Check the hydraulic fluid level. (if applicable)

 Check the battery fluid and charge level.

 Check the skirts and seals for damage and

wear.

 Check the condition of the sweeping

brushes. Remove any string, banding,
plastic wrap, or other debris wrapped
around them.

 Check the sweeping brush patterns for

adjustment.

 Check the condition of the hopper dust filter

and seals. Clean as required.

 Check the brakes and steering for proper

operation.

 Empty the debris hopper.

 Check the service records to determine

maintenance requirements.

28 6100 Battery 330250 (9−2004)

 OPERATION

OPTIONS

VACUUM WAND
The vacuum wand uses a separate vacuum
system to pick-up any debris that is out of reach
of the machine.

1. Turn machine on.

NOTE: The main brush, vacuum fan and filter

shaker switch does not have to be turned on for
the vacuum wand system to operate.

2. Turn the cam knob counterclockwise to

release the vacuum wand rod handle.

6100 Battery 330250 (6−1999) 29

OPERATION
3. Wand On: Raise the vacuum wand from the
storage position. The vacuum will turn on
automatically.

4. Wand Off: Return the vacuum wand back to

storage position and the vacuum will turn off.

5. Turn the cam knob clockwise to secure

vacuum wand rod handle.

6. Replace full vacuum bags whenever wand

begins to lose power or when bags are full.

30 6100 Battery 330250 (5- 2021)

 OPERATION
QUICK MOP (S/N 000000- 008000)
The QuickMop is a front end sweeping
attachment that widens the machine’s sweeping
path.

1. Drive the machine close to QuickMop

attachment.

2. Set the machine parking brake and turn the

machine power off.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, set parking brake, turn off
machine, and remove key.

3. Connect the QuickMop attachment to the

mounting bracket on the front of the
machine.

4. On older machines, hand tighten the

threaded connector knob on the front of the
mounting bracket. Release the parking
brake and drive to the designated area to be
swept.

6100 Battery 330250 (5- 2021) 31

OPERATION
5. On newer machines, fasten the latches on
the front of the mounting bracket. Release
the parking brake and drive to the
designated area to be swept.

6. Pull the release lever to raise or lower each

side of the QuickMop.

7. Turn the vacuum and brushes on, lower

brushes and begin sweeping.

8. Remove and refasten the QuickMop head

covers with the easy to remove snaps.
Remove the head covers to rotate, shake
and clean at regular intervals.

32 6100 Battery 330250 (9−2004)

 OPERATION
ROLLOUT BATTERY (S/N 000000- 008000)
The rollout battery allows the operator a quick and
easy way to remove and replace the batteries
from the machine.

1. Drive the machine to a flat, dry surface.

2. Turn the machine off and set the parking

brake.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, set parking brake, turn off
machine, and remove key.

3. Lift the operator seat to access the batteries.

The support arm automatically engages
when the seat is lifted all the way up.

4. Unplug the machine connector from the

batteries.

5. Remove the left side panel and push the

battery cart to the left side of the machine.
Line up the battery cart locks and the slots
on the machine. Push the battery cart
forward.

6100 Battery 330250 (5- 2021) 33

OPERATION
6. Lock the battery cart to the machine by
pulling the battery cart locks towards the
outside of the battery cart.

7. Set the battery cart floor lock by stepping

down on the left side of the floor lock.

8. Adjust the battery cart rollers before rolling

out the batteries. The battery cart rollers
must be the same height as the machine
battery rollers.

Raise the battery cart rollers: With a wrench,

loosen the jam nut and turn the bolt
clockwise. Tighten the jam nuts.

Lower the battery cart rollers: With a

wrench, loosen the jam nut and turn the bolt
counter−clockwise. Tighten the jam nuts.

9. Turn the knob on the machine’s battery stop

arm counter−clockwise until it stops turning.

34 6100 Battery 330250 (8−1998)

 OPERATION
10. Raise the machine’s battery stop arm all the
way to the horizontal position.

11. Raise the cart’s battery stop bar by pushing

down on the handle.

12. Grab the battery case slot and pull the

battery case onto the battery cart.

13. Lower the cart’s battery stop bar by pulling

up on the handle. This will keep the batteries
from rolling off the cart when moving.

6100 Battery 330250 (8−1998) 35

OPERATION
14. Release the battery cart from the machine
by pushing the battery cart locks towards the
inside of the battery cart.

15. Release the battery cart floor lock. To

release the floor lock, step down on the right
side of the floor lock.

16. Pull the battery cart away from the machine.

17. Reverse the previous steps to re−install the

batteries in the machine.

36 6100 Battery 330250 (8−1998)

 OPERATION

MACHINE TROUBLESHOOTING

Problem Cause Remedy

Excessive dusting Vacuum fan off Press the main brush, vacuum
and filter shaker switch to the on
position
Brush skirts and dust seals worn, Replace or adjust brush skirts or
damaged, out of adjustment dust seals
Hopper dust filter clogged Shake and/or clean or replace
dust filter
Vacuum hose damaged Replace vacuum hose
Vacuum fan failure Contact Tennant service
personnel
Poor sweeping performance Brush bristles worn Replace brushes
Main and side brushes not Adjust main and side brushes
adjusted properly
Debris caught in main brush drive Remove debris from drive
mechanism mechanism
Main brush drive failure Contact Tennant service
personnel
Side brush drive failure Contact Tennant service
personnel
Hopper full Empty hopper
Hopper lip skirts worn or damaged Replace lip skirts
Wrong sweeping brush Contact Tennant representative
for recommendations
Large debris trap damaged Repair or replace large debris trap
No machine power Power kill switch on Turn kill switch clockwise until it
pops up. Turn machine off and on.
Low battery power Check and charge batteries
Hopper dust filter clogged Shake and/or clean or replace
dust filter
Low machine power Low battery power Check and charge batteries.
Machine does not propel Power kill switch on Turn kill switch clockwise until it
pops up. Turn machine off and on.
Low or dead batteries Check and charge batteries
Operator not in seat Sit in operator seat
Vacuum Wand does not Auto switch not adjusted Adjust switch
come on
Low battery power Check and charge batteries
Wand holding bracket bent Straighten bracket

6100 Battery 330250 (8−1998) 37

MAINTENANCE
MAINTENANCE

14
3

12

17 7
16

1 9
13

5 8

11 6
8 10
4

MAINTENANCE CHART

No. of
Lubricant/ Service
Interval Key Description Procedure Fluid Points
Daily 6 Brush compartment skirts Check for damage, wear, and − 6
adjustment
4 Main brush Check for damage or wear − 1
5 Side brush(es) Check for damage or wear − 1 (2)
Check brush pattern − 1 (2)
7 Hopper dust filter Shake − 1
3 Batteries Check and charge batteries − 6 (3)
50 Hours 4 Main brush Rotate end-for-end − 1
Check brush pattern − 1
3 Batteries Check electrolyte level DW 6 (3)
14 Vacuum wand bag (Option) Check or change vacuum bag − −
Vacuum wand fan(s) Check for damage or wear − 2
(Option)
QuickMop broom (S/N Rotate or wash sweep heads − 2
000000−008000) (Option)

38 6100 Battery 330250 (5−2021)

 MAINTENANCE
No. of
Lubricant/ Service
Interval Key Description Procedure Fluid Points
100 Hours 7 Hopper dust filter Check for damage, clean or − 1
replace
8 Tires Check for damage or wear − 3
9 Large Debris Trap Flap Check for damage or wear − 1
10 Propelling chain (S/N Lubricate and check tension EO 1
000000−002362)
12 Hopper seals Check for damage or wear − 4
17 Steering castor pivot Lubricate and check for wear SPL 1
bearing
200 Hours 11 Brake Check adjustment − 1
13 Side brush(es) guard Check for damage or wear − 1 (2)
2 Vacuum fan belt Check tension and wear − 1
3 Main brush belt Check for wear − 1
16 Steering gear chain Lubricate EO 1
800 Hours 1 Electric motors Check carbon brushes − 3
LUBRICANT/FLUID
DW . . . . Distilled water
EO . . . . SAE 30 Engine oil
SPL . . . Special lubricant, Lubriplate EMB grease (TENNANT part no. 01433−1)

NOTE: More frequent intervals may be required in extremely dusty conditions.

6100 Battery 330250 (9−2002) 39

 MAINTENANCE

LUBRICATION

PROPELLING SYSTEM (For machines below

serial number 002363)
The front wheel chain drive/support propels the
front wheel to drive the machine. Check the
propelling system and chain tension every 100
hours. Proper chain tension is 3 mm (.125 in) from
slight tension applied at the midpoint of the
longest span. Lubricate the propelling chain with
SAE 30−weight engine oil after every 100 hours of
operation.

STEERING GEAR CHAIN (For machines below

serial number 002363)
The steering chain turns the front wheel as the
steering wheel is turned. Lubricate the steering
chain with SAE 30−weight engine oil every 200
hours of operation.

STEERING GEAR CHAIN (For machines serial

number 002363 and above)
The steering gear chain is located directly above
the front tire.

Lubricate with SAE 90 weight gear lubricant every

200 hours of use.

40 6100 Battery 330250 (9−2002)

 MAINTENANCE
STEERING CASTOR PIVOT BEARING (For
machines below serial number 002363)
The steering castor bearing is located under the
front wheel housing. Lubricate the bearing with
Lubriplate EMB grease (TENNANT part no.
01433−1) every 100 hours.

STEERING CASTER PIVOT BEARING (For

machines serial number 002363 and above)
The steering caster bearing is located on the
floorplate. Lubricate with Lubriplate EMB grease
(TENNANT part no. 01433−1) every 100 hours.

6100 Battery 330250 (9−2002) 41

 MAINTENANCE

BATTERIES

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, set parking brake, turn off
machine, and remove key.

The lifetime of the batteries depends on their

proper maintenance. To get the most life from the
batteries;

− Do not charge the batteries more than once

a day and only after running the machine for
a minimum of 15 minutes.

− Do not leave the batteries partially

discharged for long period of time.

− Only charge the batteries in a well-ventilated

area to prevent gas build up. Charge
batteries in areas with ambient temperatures
27C (80F) or less.

− Allow the charger to complete charging the

batteries before re-using the machine.

− Maintain the proper electrolyte levels of

flooded (wet) batteries by checking levels
weekly.

CHECKING THE ELECTROLYTE LEVEL

The flooded (wet) lead−acid batteries require
routine maintenance as described below. Check
the battery electrolyte level weekly.

NOTE: Do Not check the electrolyte level if the

machine is equipped with the battery watering
system. Proceed to the BATTERY WATERING
SYSTEM (OPTION).

FOR SAFETY: When servicing machine,

keep all metal objects off batteries.
Avoid contact with battery acid.
08247

The level should be slightly above the battery

plates as shown before charging. Add distilled
water if low. DO NOT OVERFILL. The electrolyte
will expand and may overflow when charging. Before Charging After Charging
After charging, distilled water can be added up to
about 3 mm (0.12 in) below the sight tubes.

NOTE: Make sure the battery caps are in place

while charging. There may be a sulfur smell after
charging batteries. This is normal.

42 6100 Battery 330250 (4−2015)

 MAINTENANCE
MAINTENANCE−FREE BATTERIES
Maintenance−free batteries do not require
watering. Cleaning and other routine maintenance
is still required.

CHECKING CONNECTIONS / CLEANING

After every 200 hours of use check for loose
battery connections and clean the surface of the
batteries, including terminals and cable clamps,
with a strong solution of baking soda and water.
Replace any worn or damaged wires. Do not
remove battery caps when cleaning batteries.

CHARGING THE BATTERIES

1. Drive the machine to a flat, dry surface in a
well-ventilated area.

2. Stop the machine, set the parking brake and

turn the machine power off.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, set parking brake, turn off
machine, and remove key.

3. Lift the operator seat to access the batteries.

The support arm automatically engages
when the seat is lifted all the way up.

WARNING: Batteries emit hydrogen

gas. Explosion or fire can result. Keep
sparks and open flame away. Keep
covers open when charging.

NOTE: Make sure the batteries have the proper

electrolyte level before charging. See CHECKING
THE ELECTROLYTE LEVEL.

NOTE: Make sure the battery caps are in place

while charging.

FOR SAFETY: When maintaining or

servicing machine, avoid contact with
battery acid.

6100 Battery 330250 (5−2021) 43

 MAINTENANCE
4. Unplug the battery connector from the
machine connector.

5. Plug the connector from the batteries into

the battery charger connector.

WARNING: Batteries emit hydrogen gas.

Explosion or fire can result. Keep
sparks and open flame away. Keep
covers open when charging.

NOTE: Plug the charger connector into connector

that runs to the batteries. Do not plug charger into
mounted connector. Damage may occur to the
machine.

NOTE: If the red “ABNORMAL CYCLE” lamp

lights when the batteries are plugged into the
TENNANT charger, this indicates that something
is wrong with the battery. The charger can not
charge the battery when this happens.

6. The Tennant charger will start automatically.

When the batteries are fully charged, the
Tennant charger will automatically turn off.

NOTE: Use a charger with the proper rating for

the batteries to prevent damage to the batteries or
reduce the battery life.

NOTE: If the charger needs to be disconnected

from the machine before the batteries are fully
charged and the charger has not automatically
shut off, turn off the charger before disconnecting
it.

44 6100 Battery 330250 (4−2015)

 MAINTENANCE
7. After the charger has turned off, unplug the
charger connector from the battery
connector on the machine.

8. Reconnect the battery connector to the

machine connector.

9. Check the electrolyte level in each battery

cell after charging. If needed, add distilled
water to raise the electrolyte level to about
12 mm (0.40 in) below the bottom of the
sight tubes.

FOR SAFETY: When maintaining or

servicing machine, avoid contact with
battery acid.

10. Lift the operator seat slightly, pull back on

the seat support arm to release the lock then
slowly lower the seat to close the battery
compartment.

6100 Battery 330250 (5−2021) 45

 MAINTENANCE
HYDROLINK [ BATTERY WATERING SYSTEM
(OPTION)
The following instructions are for models equipped
with the HydroLINK battery watering system
option.

The optional HydroLINK battery watering system

provides a safe and easy way to maintain the
proper electrolyte levels in your batteries. It is
designed exclusively for Trojan® wet/lead−acid
batteries.

Check the battery watering system hoses and

connections for damage or wear after every 100
hours.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, turn off machine, and remove
key.

1. Lift the operator seat open and engage the

seat support.

2. Fully charge batteries prior to using the

battery watering system. Do not add water
to batteries before charging, the electrolyte
level will expand and may overflow when
charging. See CHARGING THE
BATTERIES (OFF−BOARD CHARGER) or
CHARGING THE BATTERIES (ON−BOARD
CHARGER).

3. After charging batteries, check the battery

electrolyte level indicators located on the
battery covers. If the level indicator is white
add water as described in the following
instructions. If the level indicators are black
the electrolyte is at the correct level, no
water is required.

46 6100 Battery 330250 (10−2013)

 MAINTENANCE
4. Locate the battery fill hose coupler inside the
battery compartment. Remove the dust cap
and connect the hand pump hose.

5. Submerge the other end of the hand pump

hose into a bottle of distilled water.

Distilled
Water

6. Squeeze the bulb on the hand pump hose

until firm. The level indicators will turn black
when full.

7. After adding water, replace the dust cap on

the battery fill hose and store the hand pump
hose inside the machine’s battery
compartment for future use.

6100 Battery 330250 (10−2013) 47

 MAINTENANCE

ELECTRIC MOTORS

The carbon brushes on the propelling and

accessories motors should be inspected after
every 800 hours of machine operation.

BELTS AND CHAINS

VACUUM FAN BELT

Check the vacuum fan belt tension and wear after
every 200 hours of operation. The correct tension
is when the belt deflects 12.7 mm (0.50 in) from a
force of 15 kg (30 to 40 lb) at belt midpoint.

MAIN BRUSH BELT

Check the main brush belt for wear after every
200 hours of operation. The idler keeps tension on
the belt. The tension is set manually.

PROPELLING CHAIN (For machines below

serial number 002363)
The front wheel chain drive/support propels the
front wheel to drive the machine. Check the
propelling system and chain tension every
100 hours. Proper chain tension is 3 mm (.125 in)
from slight tension applied at the midpoint of the
longest span. Lubricate the propelling chain with
SAE 30−weight engine oil after every 100 hours of
operation.

48 6100 Battery 330250 (9−2002)

 MAINTENANCE
STEERING GEAR CHAIN (For machines below
serial number 002363)
The steering chain turns the front wheel as the
steering wheel is turned. Lubricate the steering
chain with SAE 30−weight engine oil every
200 hours of operation.

STEERING GEAR CHAIN (For machines serial

number 002363 and above)
The steering gear chain is located directly above
the front tire.

Lubricate with SAE 90 weight gear lubricant every

200 hours of use.

STATIC DRAG CHAIN

A static drag chain prevents the buildup of static
electricity in the machine. The chain is attached to
the machine by a rear main brush skirt retaining
bolt.

Make sure the chain is touching the floor at all

times.

6100 Battery 330250 (9−2002) 49

 MAINTENANCE

DEBRIS HOPPER

INSTANT ACCESS HOPPER FILTER

The Instant Access hopper filter filters the air
pulled up from the hopper. The dust filter is
equipped with a shaker to remove the
accumulated dust particles. The dust filter shaker
is operated by the main brush, vacuum and filter
shaker switch.

Shake the dust filter before emptying the hopper

and at the end of every work shift. Check and
clean or replace the dust filter after every 100
hours of operation.

To clean the Instant Access filter, use one of the

following methods:

 SHAKING − Press and hold the main brush,

vacuum and filter shaker switch to the Filter
shaker position.

 TAPPING − Remove the filter and tap the

filter gently on a flat surface with the dirty
side down. Do not damage the edges of the
filter element and seals, or the filter will not
seat properly in the filter frame.

 AIR − Always wear eye protection when

using compressed air. Blow air through the
dust filter opposite the direction of the
arrows. Never use more than 690 kPa
(100 psi) of air pressure and never closer
than 50 mm (2 in) away from the filter.

FOR SAFETY: When servicing machine,

wear eye and ear protection if using
pressurized air or water.

50 6100 Battery 330250 (8−2008)

 MAINTENANCE
REMOVING INSTANT ACCESS FILTER
1. Stop the machine, set the parking brake and
turn the machine power off.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, set parking brake, turn off
machine, and remove key.

2. Turn the hopper retaining clip and remove

hopper.

3. Unlatch the two dust filter securing latches

above the hopper storage area.

4. Lower the hopper filter down to access the

VCS filter shaker.

6100 Battery 330250 (5−2021) 51

 MAINTENANCE
5. Unplug the electrical harness connection
from the VCS system filter shaker.

NOTE: Carefully pull the wires apart from the

bodies of the plugs. Do not unplug the
connections from the shaking mechanism. Do not
pull on the wires. Damage could occur to the
wires or the shaking mechanism.

6. Lift the Instant Access filter from filter tray.

7. Lift the VCS system filter shaker off of

the filter.

8. Clean or discard the Instant Access filter as

required.

52 6100 Battery 330250 (9−2004)

 MAINTENANCE
9. Replace the VCS system filter shaker. Use
care to insert the shaking pin into the filter
comb correctly.

10. Place the edges of the shaker firmly

between the filter and the filter seal.

NOTE: When installed properly, the shaker plate

cannot move in either front−to−back or
side−to−side directions. If the shaker is loose, it
will not function properly.

11. The filter shaker should lay flat against the

filter. Check to make sure the comb tab is
not caught below the filter shaker plate.

6100 Battery 330250 (9−2004) 53

MAINTENANCE
12. Check the shaker solenoid gap with the end
of the shipping tab. The gap should be the
same width as the tab. If it is not, loosen the
mounting screws, adjust the gap by
repositioning the shaker solenoid, then
retighten the screws.

13. Return the filter back to the machine.

14. Reconnect the electrical harness to the

shaker mechanism harness.

54 6100 Battery 330250 (9−2002)

 MAINTENANCE
15. Latch the two dust filter securing latches
above the hopper storage area.

16. Check all of the hopper seals for wear.

17. Replace the hopper.

6100 Battery 330250 (5−2021) 55

 MAINTENANCE

BRUSHES

MAIN BRUSH
The main brush is cylindrical and spans the width
of the machine, sweeping debris into the hopper.

Check the brush daily for wear or damage.

Remove any string or wire tangled on the main
brush, main brush drive hub, or main brush idler
hub.

Check the main brush pattern weekly. The pattern

should be 50 to 75 mm (2 to 3 in) wide with the
main brush in the lowered position.

Rotate the main brush end-for-end after every 50

hours of operation for maximum brush life and
best sweeping performance.

Replace the brush when it no longer cleans

effectivly.

REPLACING MAIN BRUSH

1. Stop the machine, set the parking brake and
turn the machine power off.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, set parking brake, turn off
machine, and remove key.

2. Open the left side main brush access door.

3. Loosen the idler arm mounting knob and

three other side skirt mounting knobs.
Remove the brush idler arm assembly.

56 6100 Battery 330250 (4−2011)

 MAINTENANCE
4. Grasp the main brush; pull it off the brush
drive plug and out of the main brush
compartment.

5. Put the new or rotated end-for-end main

brush on the floor next to the access door.

6. Slide the main brush onto the drive plug.

Rotate the brush until it engages the drive
plug, and push it all the way onto the plug.

7. Check that the recirculation skirt is tucked in

behind the frame.

8. Slide the main brush idler arm plug onto the

main brush.

9. Secure the idler arm on the bolts. Hand

tighten the mounting knobs.

10. Close the main brush access door.

CHECKING AND ADJUSTING MAIN BRUSH

PATTERN
1. Apply chalk, or some other material that will
not blow away easily, to a smooth, level
floor.

2. Raise the side brush and main brush and

position the main brush over the chalked
area.

3. Start and lower the main brush for 15 to 20

seconds while keeping a foot on the brakes
to keep the machine from moving.

NOTE: If chalk or other material is not available,

allow the brushes to spin on the floor for two
minutes. A polish mark will remain on the floor.

4. Raise the main brush.

5. Drive the machine off the test area.

6100 Battery 330250 (5- 2021) 57

MAINTENANCE
6. Observe the width of the brush pattern. The
proper brush pattern width is 50 to 75 mm
(2 to 3 in).

The brush taper is factory set and should not

need adjustment unless parts of the brush
system have been replaced.

00582

If the main brush pattern is tapered, more

than 15 mm (0.5 in) on one end than the
other, adjust the taper as follows:

A. Loosen the brush shaft bearing bracket

mounting bolt and the idler arm
securing head.

00601

B. Allow the brush to operate and float into

position for approximately 30 seconds.

C. Tighten the adjustment bolt and idler

arm securing knob.

D. Check the main brush pattern and

readjust as necessary.

58 6100 Battery 330250 (9−2002)

 MAINTENANCE
SIDE BRUSH
The side brush sweeps debris along edges into
the path of the main brush.

Check the brush daily for wear or damage.

Remove any string or wire found tangled on the
side brush or side brush drive hub.

Check the side brush pattern daily. The side brush

bristles should contact the floor in a 10 o’clock to
3 o’clock pattern when the brush is in motion.

350327

Adjust the side brush pattern by loosening the hex

screw located above the side brush pulley. Move
the pulley mount bracket up or down to achieve
the proper side brush pattern. Retighten the hex
screw.

Replace the brush when it no longer cleans

effectivly.

6100 Battery 330250 (9−2002) 59

 MAINTENANCE
REPLACING SIDE BRUSH
1. Stop the machine, set the parking brake and
turn the machine power off.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, set parking brake, turn off
machine, and remove key.

2. Remove the side brush retaining pin from

the side brush drive shaft by pulling the pin
keeper off over the end of the pin.

3. Slide the side brush off the side brush drive

shaft.

4. Slide the new side brush onto the side brush

drive shaft.

5. Insert the side brush retaining pin through

the side brush hub and shaft.

6. Secure the pin by clipping the pin keeper

over the end of the pin.

7. Adjust the side brush pattern with the side

brush pulley mount bracket.

SIDE BRUSH GUARD

Check the side brush guard after every 200 hours
of operation. Replace the brush guard after it
begins to show serious wear.

60 6100 Battery 330250 (9−2002)

 MAINTENANCE

SKIRTS AND SEALS

REAR SKIRT
The two rear skirts are located on the bottom rear
of the main brush compartment. The vertical skirt
should clear the floor up to 5 mm (0.25 in). The
recirculation skirt requires no adjustment.

Check the skirts for wear or damage and

adjustment daily.

NOTE: The recirculation skirt must be folded in

between the brush and the machine frame before
the brush door is mounted on for the machine to
work properly.

SIDE SKIRTS
The side skirts are located on both sides of the
main brush compartment. The skirts should clear
the floor up to 5 mm.

Check the skirts for wear or damage daily.

6100 Battery 330250 (9−2002) 61

 MAINTENANCE
LARGE DEBRIS TRAP SKIRT
The large debris trap skirt is located along the
front of the main brush. This skirt is raised and
lowered by the large debris trap pedal, allowing
larger debris to be trapped and swept up into the
hopper.

Check the skirt for wear or damage after every

100 hours of operation.

HOPPER SEALS
The hopper seals are located along the back of
the main brush. The hopper rests on the seals
when the hopper is setting in proper sweeping
position.

Check the seals for wear or damage after every

100 hours of operation.

The upper hopper seal is located above the

hopper on the bottom of the filter weldment.
Check the seal for wear or damage after every
100 hours of operation.

62 6100 Battery 330250 (9−2002)

 MAINTENANCE

BRAKES AND TIRES

BRAKES (For machines below serial number

002363)
The mechanical brake is located on the front
wheel. The brake is operated by the brake foot
pedal.

Check the brake adjustment after every 200 hours

of operation. If the brake does not respond well to
pressure on the brake pedal, you may need to
adjust the brake.

To Adjust Brakes:

Remove the cotter key from the brake extension

arm, and position the extension arm in the next
adjustment hole in the brake link.

Insert the cotter key back into the brake extension

arm, and check the brake for proper operation.

6100 Battery 330250 (9−2002) 63

 MAINTENANCE
BRAKES (For machines serial number 002363
and above)
The mechanical brake is located on the front
wheel. The brake is operated by the brake pedal.

Check the brake adjustment after every 200 hours

of operation. If the brake does not respond well to
pressure on the brake pedal, you may need to
adjust the brake.

BRAKE ADJUSTMENT:
Remove the cotter key from the brake extension
arm, and position the extension arm in the next
adjustment hole in the brake link.

Insert the cotter key back into the brake extension

arm, and check the brake for proper operation.

TIRES
The machine has three tires: one in front, and
two in the rear of the machine. All three tires are
solid rubber. Check the tires for damage and wear
after every 100 hours of operation.

64 6100 Battery 330250 (3−2018)

 MAINTENANCE

PUSHING, TOWING, AND TRANSPORTING

THE MACHINE

PUSHING OR TOWING THE MACHINE

If the machine becomes disabled, it can be
pushed or towed from the front or rear, but it is
easier and more stable to tow from the front end.

(For machines below serial number 002363)

Unplug the drive motor from the electrical harness
before attempting to push the machine. The
machine will become easier to maneuver when it
is unplugged.

(For machines serial number 002363 and above)

The parking brake must be disabled before towing
or pushing the machine. To disable the brake,
insert the tip of a small screw driver between the
electronic brake lever and the hub. The machine
can move freely when the parking brake is
disabled.

Only push or tow the machine for a very short

distance and do not exceed 3.2 kp/h (2 mph). It is
NOT intended to be pushed or towed for a long
distance or at a high speed.

ATTENTION! Do not push or tow the

machine for a long distance and without
unplugging the drive motor or damage
may occur to the propelling system.

Immediately after pushing the machine, remove

the screw driver from between the electronic
brake lever and the hub. NEVER operate the
machine with the parking brake disabled.

FOR SAFETY: Do not operate machine

with brake disabled.

6100 Battery 330250 (3−2018) 65

 MAINTENANCE
TRANSPORTING THE MACHINE
NOTE: Empty the hopper before transporting the
machine.

1. Drive the machine onto the trailer or truck.

Position the machine so the weight of the
machine is safely distributed and can be
safely strapped down to the trailer or truck.

NOTE: The machine ability to climb a ramp is

affected by tire wear, ramp surface, weather
conditions, and other factors. Trailing should only
be performed by personnel trained on how to
safely load a machine.

FOR SAFETY: Use ramp, truck or trailer

that will support the weight of the
machine and operator.

2. Set the parking brake and block the machine

tires. Tie down the machine to the truck or
trailer before transporting.

The front tie-down locations are the holes in

the front of the machine frame.

The rear tie-down locations are the holes in

the sides of the machine frame near the rear
bumper.

66 6100 Battery 330250 (5−2021)

 MAINTENANCE

MACHINE JACKING

Empty the hopper before jacking the machine.

You can jack up the machine for service at the
designated locations. Use a hoist or jack that will
support the weight of the machine. Always stop
the machine on a flat, level surface and block the
tires before jacking up the machine.

FOR SAFETY: Before leaving or

servicing machine, stop on level
surface, set parking brake, turn off
machine, and remove key.

The front jacking locations are on the flat bottom

edge of the front of the machine frame.

The rear jacking locations are on the corners of

the rear frame.

FOR SAFETY: When servicing machine,

block machine tires before jacking up
machine.

FOR SAFETY: When servicing machine,

jack up machine at designated locations
only. Block machine up with jack
stands.

6100 Battery 330250 (5−2021) 67

 MAINTENANCE

STORING MACHINE

The following steps should be taken when storing

the machine for extended periods of time.

1. Charge the batteries before storing machine

to prolong the life of the batteries.

ATTENTION: Do not expose machine to

rain, store indoors.

NOTE: To prevent potential machine damage

store machine in a rodent and insect free
environment.

68 6100 Battery 330250 (5−2021)

 SPECIFICATIONS
SPECIFICATIONS
GENERAL MACHINE DIMENSIONS/CAPACITIES

Item Dimension/capacity
Length 1520 mm (60 in)
Width 805 mm (32 in)
Height 1180 mm (46 in)
Track 880 mm (35 in)
Wheelbase 682 mm (27 in)
Main sweeping brush diameter 280 mm (11 in)
Main sweeping brush length 560 mm (22 in)
Side brush diameter 406 mm (16 in)
Sweeping path width 560 mm (22 in)
Sweeping path width with one side brush 762 mm (30 in)
Sweeping path width with two side brushes 965 mm (38 in)
Main sweeping brush pattern width 50 mm (2 in)
Hopper weight capacity 90 kg (200 lb)
Hopper volume capacity 85 L (3 cu ft)
Dust filter area 3.2 sq m (34 sq ft)
GVWR 458 kg (1009 lb)
Vibration level at steering wheel does not exceed 2.5 m/s
Vibration level at operator seat does not exceed 0.5 m/s

GENERAL MACHINE PERFORMANCE

Item Measure
Maximum forward speed 8 km/h (5 mph)
Maximum reverse speed 4.8 km/h (3 mph)
Minimum turning radius 1829 mm (72 in)
Maximum rated incline with empty hopper 10/17.6%
Maximum rated incline with full hopper 8/14.1%

6100 Battery 330250 (5−2021) 69

SPECIFICATIONS
POWER TYPE

Type Quantity Volts Ah Rating Weight

Batteries 6 6 220 @ hr rate 177 kg (390lbs)

Type Use VDC Kw (hp)

Electric Motor (S/N 000000−002362) Propelling 36 .56 (.75 hp)
Electric Motor (S/N 002363− ) Propelling 36 1.0 (1.34 hp)

Type VDC A Hz Phase VAC

Charger 36 20 60 1 240

STEERING

Type Power source Emergency steering

Front wheel, manual controlled Manual steering Manual

BRAKING SYSTEM

Type Operation
Service brakes Mechanical disc brake (1), one front wheel, cable
actuated
Parking brake Utilizes service brakes, cable actuated

TIRES

Location Type Size

Front (1) (S/N 000000−002362) Solid 90 x 305 mm (3.5 in x12 in OD)
Front (1) (S/N 002363− ) Solid 90 x 250 mm (3.5 in x 9.8 in OD)
Rear (2) Solid 75 x 305 mm (3 in x 12 in OD)

70 6100 Battery 330250 (9−2005)

 SPECIFICATIONS

1520 mm (60 in)

805 mm
(32 in)

TOP VIEW

1180 mm
(46 in)

SIDE VIEW

352185
MACHINE DIMENSIONS

6100 Battery 330250 (9−2002) 71

 INDEX
A Circuit breakers, 16

Aisle turn, 69 Control panel

Battery discharge indicator, 13
Hourmeter, 13
B Operating lights switch, 15
Operating/hazard lights switch, 15
Batteries, 42 − 46
Controls, 9
Charger specifications, 70
Battery discharge indicator, 13
Charging, 43 − 46
Brake pedal, 11
Checking connections / cleaning, 43
Circuit breakers, 16
Checking the electrolyte level, 42
Directional pedal, 10
Discharge indicator, 13
Fuse, 15
Hydrolink Battery Watering System (option), 46
Horn button, 14
Maintenance, 43
Hourmeter, 13
Rollout Battery Option, 33
Large debris trap pedal, 11
Specifications, 70
Main brush lever, 12
Battery, Fluid level, 18, 28 Main brush vacuum and filter shaker switch, 12
Battery discharge indicator, 13 On off key switch, 14
Operating lights switch, 15
Belts, 48 Operating/hazard lights switch, 15
Main brush, 48 Operation, 10
Vacuum Fan, 48 Parking brake pedal, 11
Brake adjustment, 63 Power kill switch, 12
Side brush lever, 14
Brake pedal, 11
Steering wheel, 13
Brakes, 18, 28, 63 Symbols, 8 − 10
System specifications, 70
Brush door seals, 61, 62
D
Brushes, 21 − 24, 56 − 61
Adjusting main brush taper, 58 Debris hopper, 50 − 52
Adjusting side brush pattern, 59 Dimensions, 69
Checking main brush pattern, 57 − 59
Checking side brush pattern, 59 Directional pedal, 10
Door seals, 61, 62 Doors, Brush, Seals, 61, 62
Main brush, 21, 56 − 59 Dust filter
Main brush bristle length, 56 Changing, 51 − 53
Main brush lever, 12 Cleaning, 50
Maintenance, 18, 28
Pattern adjustment, 18, 28
Rear skirts, 61 E
Replacing main brush, 56 − 58
Replacing side brush, 60 Electric motors, 48, 70
Side brush, 22, 59 − 61 Electrical
Side brush bristle length, 59 Batteries, 42 − 46
Side brush guard, 60 Charging batteries, 43 − 46
Side brush lever, 14 Circuit breakers, 16
Button, Horn, 14 Fuse, 15
On off key switch, 14
Electrical system, Batteries
C Checking connections / cleaning, 43
Capacities, 69 Checking the electrolyte level, 42
Chains, 48 Emptying the hopper, 27 − 30
Propelling, 40, 48
Static drag, 49
Steering gear chain, 40, 49

72 6100 Battery 330250 (3−2018)

 INDEX
F M
Fuses, 15 Machine, Troubleshooting, 37
Machine components, 7
H Machine dimensions, 71

Hopper Machine jacking, 67

Changing dust filter, 51 − 53 Machine tie down location, 67
Cleaning dust filter, 50
Main brush, 21, 56 − 59
Debris, 50 − 52
Adjust brush taper, 58
Dust filter, 50 − 52
Belt, 48
Emptying the hopper, 27 − 30
Bristle length, 56
Seals, 62
Checking brush pattern, 57 − 59
Hopper , 17 Door seals, 61, 62
Hopper filter, 50 − 52 Hopper seals, 62
Maintenance, 56
Hopper seals, 62 Rear skirts, 61
Horn button, 14 Replacing, 56 − 58
Hourmeter, 13 Main brush belt, 48
How the machine works, 18 Main brush lever, 12
Hydraulics, Fluid level, 18, 28 Main brush, vacuum and filter shaker switch, 12
Hydrolink Battery Watering System (option), 46 Maintenance, 38
Batteries, 42
Checking connections / cleaning, 43
J Checking the electrolyte level, 42
Intervals, 38 − 40
Jack points, 67
Maintenance chart, 38 − 40
Jacking up the machine, 67
Motors, Electric, 48, 70

L
O
Large debris trap pedal, 11
On off key switch, 14
Large debris trap skirt, 62
Operating lights switch, 15
Levers
Main brush, 12 Operating/hazard lights switch, 15
Side brush, 14 Operation
Lights QuickMop, 31
Operating lights switch, 15 Rollout Battery, 33
Operating/hazard lights switch, 15 Vacuum Wand, 29

Lubrication, 40 − 42 Operation on inclines, 20

Propelling system, 40, 48 Operator Responsibility, 6
Steering caster pivot bearing, 41
Operator Seat, 16, 17
Steering castor pivot bearing, 41
Steering gear chain, 40, 49 Operator seat safety switch, 17
Option, Operator seat, Adjustment, 17
Options, 29 − 31
Operating lights switch, 15
Operating/hazard lights switch, 15
QuickMop, 31
Rollout Battery, 33
Vacuum Wand, 29

6100 Battery 330250 (5−2021) 73

 INDEX
P Side brush guard, 60

Parking brake pedal, 11 Side brush lever, 14

Pedal, Directional, 10 Skirts, 61 − 64

Large debris trap, Seals, 62
Pedals Rear, 61
Brake, 11
Large debris trap pedal, 11 Skirts and seals, 18, 28
Parking brake, 11 Specifications, 69 − 72
Post operation checklist, 28 Braking system, 70
Chargers, 70
Power kill switch, 12 Electric motors, 70
Pre operation checklist, 18 Machine capacities, 69
Machine dimensions, 69
Propelling gearbox, 40, 48 Machine performance, 69
Pushing machine, 65 Power type, 70
Pushing or towing the machine, 65 Steering, 70
Tires, 70
Pushing, towing, and transporting machine, 65
Starting the machine, 19
Static drag chain, 49
Q Steering, 18, 28
QuickMop Option, 31 Specifications, 70
Steering castor pivot bearing, 41
R Steering gear chain, 40, 49
Steering wheel, 13
Rear skirts, 61
Stop sweeping, 25
Rollout Battery Option, 33
Stop the machine, 26
Storing machine, 68
S
Sweeping, 23
Operation, 6
Sweeping and brush information, 21 − 24
Hopper , 17
Switches
Safety
Main brush vacuum and filter shaker, 12
Labels, 5
On off key, 14
Precautions, 3 − 5
Operating lights, 15
Seals, 61 − 64 Operating/hazard lights, 15
Brush doors, 61, 62 Power kill, 12
Seat
Adjustment, 17
Operator, 16, 17
Operator safety switch, 17
Service records, 18, 28
Side brush, 22, 59 − 61
Adjusting, 59
Bristle length, 59
Checking brush pattern, 59
Guard, 60
Lever, 14
Replacing, 60

74 6100 Battery 330250 (3−2018)

 INDEX
T
Tie down location, 67
Tires, 63, 64
Specifications, 70
Towing machine, 65
Transporting machine, 65
Transporting the machine, 66
Travel speed, 69
Troubleshooting, 37

U
Upper hopper seals, 62

V
Vacuum fan, Belt, 48
Vacuum fan belt, 48
Vacuum Wand Option, 29

6100 Battery 330250 (3−2018) 75

INDEX

76 6100 Battery 330250 (3−2018)