Ime
Ime
9-52 Ashihara-cho,
Nishinomiya 662-8580, JAPAN
Telephone : 0798-65-2111
Fax : 0798-65-4200
*IME56140E00*
*IME56140E00*
*IME56140E00*
SAFETY INSTRUCTIONS
DANGER CAUTION
Never touch the SSB antenna, antenna Ground the equipment to
coupler or lead-in insulator when the prevent electrical shock and
SSB radiotelephone is transmitting. mutual interference.
WARNING
Do not open the cover
unless totally familiar with
electrical circuits and
service manual.
i
i
TABLE OF CONTENTS
1. MOUNTING
1.1 Mounting of Transceiver Unit .................................................................................... 1-1
1.2 Mounting of Antenna Coupler.................................................................................... 1-3
1.3 Ground System ...........................................................................................................1-6
1.4 Mounting of Antenna ................................................................................................. 1-7
4. INSTALLATION CHECK
4.1 lnstallation Checks ..................................................................................................... 4-1
4.2 User Channel Registration ......................................................................................... 4-2
ii
EQUIPMENT LISTS
Standard Set
Name Type Code No. Qty Remarks
Transceiver Unit FS-1503 — 1 With power cable
FS-1503A — For U.S.A
Antenna Coupler AT-1503 — 1
Accessories FP05-05000 000-050-908 1 With MIC
FP05-05010 000-050-909 1 No MIC
Spare Parts SP05-04400 005-939-850 1 For transceiver unit
Installation CP05-07600 000-050-906 1 With antenna coupler
Materials
CP05-07610 000-050-907 1 No antenna coupler
iii
Optional Equipment
Name Type Code No. Qty Remarks
AC-DC Power PR-270 — 1
DC-DC Converter PC-220 — 1
REMOTE-A Kit OP05-82 005-939-810 1 For RS-232C
REMOTE-B Kit OP05-83 005-939-820 1 For current loop
CONTROL Kit OP05-41 005-920-330 1 BK connection
Bandpass Filter SF0L04 000-116-693 1 For NBDP/DSC Terminal
SW REG Kit OP05-84 005-939-830 1
Dummy Load Assy. OP05-85 005-939-840 1
Whip Antenna FAW-6D 000-572-128 1
Whip Antenna FAW6R2 000-572-108 1
Whip Antenna FAW-6RP2 000-572-109 1
Whip Antenna FAW-6R2A 000-107-921
Whip Antenna FAW-6RP2A 000-107-920 1
Doublet Antenna E22 000-050-632 1
Single Wire E24 000-050-634 1
Antenna
Double-span E25 000-050-635 1
Antenna
Whip Antenna E26 000-050-636 1
Lead-in Kit
Whip Antenna E27 000-050-637 1
Feeder
Handset HS-6000FZ5 000-112-623 1
Noise-cancelling M112D 000-116-487 1
MIC 4509910
Distributor DB-120 — 1
Distributor DB-500-RS(E) — 1
Remote Station RB-500 — 1
Earth Plate 04S40801 000-572-187 1 30x1200x0.3 mm
Coaxial Cable 05S0949 000-130-485- 1 20, 30, 40, 50 m
(6,7,8)
Control Cable 05S0462 000-113-361- 1 20, 30, 40, 50 m
(2,3,4)
External SEM-21Q 000-144-917 1
Loudspeaker
iv
SYSTEM CONFIGURATION
FS-1503 SYSTEM CONFIGURATION
MODE
1
STATION
CURS
2
CLARI
3
* TX
SQL SCAN
5
RX
4 6
SIMP R
0 2 4 6 8 10 S
MIC External
MIC VOLUME RF GAIN FREQ/CH INT
2182 ALM ENT
DSC Terminal
0
OFF TEST
v
1. MOUNTING
1.1 Mounting of Transceiver Unit
General mounting considerations
The transceiver unit can be mounted on the overhead, a bulkhead, on a tabletop, or in a console
(flush mounting).
115 Knob
Washer
100 100
150
150
90
190 155
126
303
1-1
Console mounting
Mounting considerations
In addition to the general mounting considerations mentioned on the previous page, keep the
following points in mind when selecting a mounting location:
• Select a place where the LCD can be easily viewed, keeping in mind the LCD viewing angle
is as shown in Figure 1-2.
• Leave sufficient space around the unit to permit dispersal of heat after a long transmission.
This method does not require any additional kit. However, the dimensions of the cutout must be
accurate since the hanger also is installed. Prepare a cutout in the mounting location whose
dimensions are as shown in Figure 1-2.
37.5
103 90
1-2
1.2 Mounting of Antenna Coupler
The antenna coupler is installed between the antenna and the transceiver, and tunes the antenna
to the transmitter.
Mounting considerations
The splashproof construction of the antenna coupler permits installation indoors or outdoors.
When selecting a location, keep in mind the following points:
• All wires from the coupler to the antenna radiate radio energy. Keep wires as short as pos-
sible and routed away from any grounded conductors such as lifelines, mast shrouds, or
fittings.
• For optimum radio energy, locate the coupler close to the antenna base and as near to the
ground as possible.
• For outdoor installation, be sure to select a place where the coupler will not take a con-
tinual soaking. If necessary, cover the top and sides with a wooden housing or by sealing any
opening in the top or sides with silicone sealant.
• For indoor installation, locate the coupler away from GPS and SATNAV receivers and
radio equipment to avoid mutual interference. The lead-in wire should be as near to the
coupler as possible.
• Select a place where the coupler can be easily maintained, but where it will not interfere with
crew or passengers.
• Leave sufficient space around the sides of the coupler for maintenance and checking.
• Observe the compass safe distance listed in the Safety Instructions to prevent deviation of a
magnetic compass.
1-3
Mounting the antenna coupler
Mounting methods
The antenna coupler can be fixed to the floor, bulkhead, or on the overhead. For mounting on
the bulkhead, floor or overhead, fix the coupler with either tapping screws or M6 nuts, bolts and
washers.
1-4
How to mount the antenna coupler
Lead-in
insulator
ANTENNA SELECTOR
Wire clip
From antenna selector
Stand-off
insulator
INDOOR INSTALLATION
1-5
1.3 Ground System
A good antenna can work well only when it is connected to an efficient rf ground. Without a
good ground system, the full potential of this radio cannot be realized.
CAUTION
Ground the equipment to
prevent electrical shock
and mutual interference.
Copper strap
Braze
Ground plate
(piece of steel plate)
Solder
Weld to ship's superstructure.
For outdoor installation,
paint to prevent rust.
1-6
1.4 Mounting of Antenna
About antennas
The antenna plays the most important role in radio communication. If it cannot receive or
transmit effectively because of improper installation, even the most sophisticated transceiver
will be rendered useless.
There are various types of SSB antennas. The most commonly used are a long wire and a whip.
Whatever antenna is to be used, the antenna coupler can tune a long wire or whip whose total
length is 6 to 15 meters. Although a longer antenna is preferable when the radio is operated only
on low frequencies, use this size of antenna to ensure stable automatic tuning on all bands.
A long wire antenna is inexpensive and in general provides better performance than a whip
antenna, provided the vertical part is long enough.
A whip antenna is easier than a long wire antenna to install and provides good overall coverage
of most SSB frequencies. In fact, if you don’t plan to venture more than 500 miles from shore
and the ground system is excellent, a simple 7 m (23 feet) whip antenna will probably suffice.
A whip is installed as high as possible (though height is not so critical as with VHF since SSB
is frequency dependent, not range dependent), away from any nearby objects.
Mounting considerations
When selecting a mounting location, keep the following points in mind:
• The length of the vertical portion should be longer than 4 meters, and the slant angle of that
part should be within 10 degrees of vertical.
• Separate the antenna as far away as possible from stays, metallic objects, direction finder
antenna, Inmarsat antenna.
• Locate the insulator away from funnels and masts.
• If the antenna coupler is installed outdoors, use a lead-in insulator to make the connection. If
necessary, use a high quality antenna switch and stand-off insulator.
• If the antenna is connected directly to the coupler, use a strain insulator to prevent insulator
fatigue.
1-7
Typical antenna installations
Long wire antenna Whip antenna
Ship station Power boats
On ship stations, the long wire antenna is spanned On power boats, selection of a mounting location
between supporting structures. The length of the for a whip antenna is much easier, since there is
horizontal wire should be between 6 and 15 no mast or deck fixture to worry about. A whip
meters. And the length of the vertical wire should antenna can be installed almost anywhere,
be no less than 5 meters, the longer the better again the higher the better. If your boat has a
transmission. flybridge, install it there. If not, install it atop the
cabin. Make sure the mounting location is
sufficiently apart from any nearby objects
which might affect communication.
Sailboat
Fishing boat/Sailboat
1-8
2. WIRING
Total length of
antenna should
be 6 to 15 meters.
Fuse Holders
Power Cable
(RED)
+ _ (BLK) Handset
(option)
* * Min
12VDC 120AH
Not used
Antenna
Coax.
Cable
Control Cable
Ground
DSC Terminal wire
NBDP Terminal
Remote Station
Speaker
(option)
Dimensions in millimeters unless noted
otherwise.
* Cable fabrication required.
Drain Wire
Sheath Shield Inner Core
2-1
Leave slack in wires
to prevent breakage.
Shield case
TB1
7 6 5 4 3 2 1
TB2
Copper strap
(Connect to ground.)
2-2
3. WIRING OF OPTIONAL EQUIPMENT
3.1 NBDP Terminal DP-6
The NBDP Terminal connects to the REMOTE connector on the FS-1503. It has a remote
control function which automatically sets class of emission and frequency data at the FS-1503.
Remarks on connection
Connect the NBDP Terminal to the FS-1503 with a 13-pair twisted cable. For the cable with no
connectors, attach connector types SRCN (at FS-1503) and D-sub (at DP-6). For cable with D-
sub connector, connect the SRCN connector at the FS-1503 side.
Remarks on connection
When both the NBDP Terminal and DSC Terminal are to be connected, connect them via the
Distributor DB-500.
3-1
3.3 Remote Station RB-500
Connect to the REMOTE connector on the FS-1503. If more than two RB-500s or DSC, NBDP
are to be installed, connect them via the Distributor DB-500.
Necessary parts
Requires REMOTE-B Kit (current loop) for connection of a single remote station or REMOTE-
A Kit when the DB-500 is connected. Install the board following the illustration on page 3-3.
NBDP TERMINAL
SSB DISTRIBUTOR
DB-500 DSC TERMINAL
REMOTE STATION
REMOTE STATION
3-2
3.5 REMOTE and CONTROL Boards
1 [Link] cover and shield cover. 2 1. Unplug all connectors from TX/RX Board; dismount the board.
COVER
BOTTOM VIEW
PAN HEAD SCREW J4
M3X6 (9 PCS.) J1
U27 U26
J11
J10 J6 J9 J7
MAIN BODY
HANGER GASKET
5
1. Attach vinyl tape (approx. 50 mm) to each outside corner of cover.
2. Insert gasket, and then fix it with vinyl tape at corners of cover.
3. Insert main body to cover.
4. Remove vinyl tape.
5. Fasten cover to main body with binding screws.
COVER Vinyl tape Cover
GASKET
3-3
3.6 BK (Break-in) Connection
BK (Break-in) connection is necessary when the FS-1503 is installed together with an HF
receiver or transceiver. The BK circuit functions to mute the receiver when it and the FS-1503
are operated together. With no BK connection, the receiver may generate unwanted noise or its
front end may be damaged by strong signals when the radio is transmitted.
Necessary parts
The BK function requires the CONTROL Kit, which consists of the CONTROL Board, con-
nector assy., gasket and washer. Install the board following the illustration on page 3-6. For
connections, see the interconnection diagram on page S-1.
TX/RX BOARD
05P0666
Solder Telex
filter to FL3.
OUT IN Note direction
on underside of
E E filter.
FL3
3-4
3.8 SW Regulator (SW REG board)
The FS-1503 is supplied with negative ground. If necessary, to float the battery negative line,
the SW REG Kit is available. Install the kit following the illustration below.
J6 J5
PA/FIL BOARD
05P0667
4 Connect CONNECTOR
ASSY. (2 PCS.)
5 Fasten shield cover
J3 with four screws
J7
(M3 x 6).
3-5
3.9 Dummy Load
The dummy load enables testing of the two-tone alarm. Install the board following the figure
below. CHANGE SYSTEM SETTING 9917 to 1.
NOTICE
W6
Separate wire assemblies
WIRE ASSY.
W3 and W4 more than
15 mm from each other.
TB2 TB1 TB3
TX TX DUMMY NOTICE
OUT IN
JJ1
Do not route
DUMMY CONT
J2 wires within
BOARD 05P0670 this area.
E
TB4
W5
WIRE ASSY.
3-6
3.10 Floating Ground Radiotelephone (FS-5000, etc.)
Connect the FS-1503 to the floating ground radiotelephone with a connection cable whose
diameter is 0.75 mm2 or larger (3C cable or equivalent).
FS-1503
3-7
4. INSTALLATION CHECK
4.1 lnstallation Checks
After completing the installation, check the FS-1503 and all equipment connected to it for
proper connection and operation.
Visual checks
Before turning on the radiotelephone, visually check it as follows:
Antenna
1) Are fixing bolts, wire clips, shackles securely tightened?
2) Are the antenna and/or coaxial lead-in waterproofed?
3) Is the antenna wire securely connected to the coupler?
4) Make sure no mechanical stress is applied to the antenna at the connection with the coupler.
Antenna coupler
1) Is the unit perfectly grounded?
2) Is the length of the ground wire as short as possible?
3) Is the ventilation seal attached?
4) Are all wirings correctly made?
Transceiver unit
1) Is the unit grounded with the supplied ground wire? Length of the wire is as short as pos-
sible?
2) Are all wirings correctly made?
3) Are all connectors securely tightened?
Optional equipment
1) Is the unit grounded?
2) Are all wirings between the unit and the FS-1503 correctly made?
3) Are all connectors securely tightened?
Supply voltage
The transceiver unit should be off to check supply voltage. Measure supply voltage at the POWER
connector. It should be 13.6 VDC ±15%.
4-1
Performance
If no problems were found in the preceding sections, then turn on the transceiver and check it
for proper performance.
Receiver
1. Turn on the loudspeaker.
2. Turn off the squelch.
3. Check that all the bands can be received clearly.
If signal strength is too low or there is too much noise return to “Visual check” and recheck.
Double check the antenna and ground. If there is no trouble, proceed to the next step.
Transmitter
On each band, confirm that the antenna is automatically tuned when the [TUNE/7] key or the
PTT switch is pressed. (“OK” appears when tuning is successfully completed.)
Automatic tuning of the antenna should take no longer than 15 seconds. If you find a channel
which takes more than 15 seconds to tune, recheck antenna length and ground.
Noise
Noise generated on board or by electrical storms can severely degrade communication. Storm-
generated static, unfortunately, is impossible to suppress or eliminate. Radio traffic on lower
frequency bands is sometimes completely blocked out in certain areas.
Man-made noise, however, can often be suppressed by a marine electronics technician, using
special noise filtering and shielding techniques. In most cases the source of electrical noise is
the ignition system, although generators, alternators, winches, pumps, radar and echo sounder
can interfere with radio communication as well.
Turn on electrical equipment one by one to check for interference to the FS-1503.
Because no two boats are built or equipped exactly alike, there is no one general noise suppress-
ing technique that can be applied to all cases. If electrical noise interferes with SSB operation,
consult a marine electronics technician.
4-2