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Gear Design Specifications Document

The document outlines general machining tolerances for various sizes, specifies gear dimensions and characteristics, and provides detailed manufacturing notes for a gear component. It includes specifications such as gear type, number of teeth, pressure angle, and various diameters, along with quality and treatment requirements. Additionally, it emphasizes the importance of maintaining specific tolerances and quality standards throughout the manufacturing process.

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raghavendrahsapl
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0% found this document useful (0 votes)
36 views1 page

Gear Design Specifications Document

The document outlines general machining tolerances for various sizes, specifies gear dimensions and characteristics, and provides detailed manufacturing notes for a gear component. It includes specifications such as gear type, number of teeth, pressure angle, and various diameters, along with quality and treatment requirements. Additionally, it emphasizes the importance of maintaining specific tolerances and quality standards throughout the manufacturing process.

Uploaded by

raghavendrahsapl
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

1 2 3 4 5 6 7 8

GENERAL MACHINING TOLERANCE


FROM 1 TO 16 0.2 REV DRN / ECN / PMP CHANGE DESCRIPTION REV BY DATE
OVER 16 TO 63 0.3
OVER 63 TO 250 0.5
OVER 250
OVER 1000
TO
TO
1000
5000
0.8
1.5
A0 DRN_20250111_02302 NEW RELEASE 11-01-25

GEAR GEAR "R"


GEAR TYPE SPUR
NO. OF TEETH z 15
MODULE (NORMAL) m 3
n
PRESSURE ANGLE (NORMAL) a
n 20°
PITCH CIRCLE DIAMETER d 45.000
PROFILE SHIFT CORRECTION FACTOR x +0.282
0
TIP CIRCLE DIAMETER d
a
52.665
A BASE CIRCLE DIAMETER d
b
-0.2
-
28 ±0.1 A
0
ROOT CIRCLE DIAMETER d
f
39.193
-0.2
BASE TANGENT LENGTH (MAX/MIN) 23.300 / 23.271 18 ±0.1 A
OVER NUMBER OF TEETH k 3

3.2

3.2
PIN DIAMETER dr 6.000
MEASUREMENT OVER/BETWEEN PINS
(MAX/MIN ACT)
Ma/Mi 55.447 / 55.393
FINISH SHAVING
GEAR QUALITY AS PER DIN:3962/3963, GRADE-9
5
CENTRE DISTANCE a 65± 0.030 TYP R3
MATING GEAR DRAWING NO - TYP
28 ISOMETRIC VIEW
B MATING GEAR TEETH
NORMAL BACKLASH
z
j
n 0.203 /0.096 1 B
TYP

CHMAFER START
A

(BOTH SIDE)
SPLINE DETAILS JIS :STUB

⌀25
P.C.D
↗ 0.05

⌀22

⌀25
NUMBER OF TEETH 10 °
15 P
MODULE 1.667 TY

PRESSURE ANGLE 20°

REFERENCE DIAMETER ⌀16.667


0.5x45°
⌀20+0.1
MAJOR DIAMETER (Both sides)
0
⌀16.7(+0.027
MINOR DIAMETER
+0.000)
C DIAMETRAL MEASUREMENT OVER PINS
13.444+0.084
+0.000
C
EFF. DIAMETER OF BALL/PIN V=3.33 V1=2.8
1X45°
TYP
A

45 5

0.25+0.15
-0.10
NOTE:
[Link] CARBURISED HARDENED & TEMPERED TO SURFACE HARDENESS 45 )
(0.2x

(BOTH SIDES)
0.005/0.015
60 2 [Link] CASE DEPTH 0.6-0.9MM AT 50HRC
D D

2.4
CORE HARDNESS OF 42HRc(MAX) AT PCD & 30HRc(MIN.) AT RCD.

[Link] TO BE FREE FROM HEAT DISTORTION. B


r
B r
[Link] BOUNDARY OXIDATION ATTACK SHOULD NOT BE MORE THAN 25µ.

[Link] PROFILE TO BE FREE FROM NICS, BURRS & DENTS. Detail A


LEAD CROWNING SCALE NTS
[Link] THIN LAYER OF RUST PREVENTIVE OIL.(1S-1154, GRADE-1). SECTION B-B
FOR GEAR SEMI TOPPING
END DEBURRING
[Link] RADIUS R1 AND CHAMFER 0.5X45 . SCALE NTS
5
02
/2

[Link] FORGING TOLERANCE IS:3469.


01

[Link] GAUGE TO BE QUALIFY 100%.


3/
2
e;

[Link] AND TTE TO BE CHECKED 100%.


as
le

E [Link] GEAR TO BE QUALIFIED 100%


E
Re

SAFTY/LEGAL s SIGNIFICANT <SC> CRITICAL <CC> AESTHETICS A


o_

ALL MATERIAL

YES
HEAT TREATMENT
enquiry/order. It must not be used, copied or lent for
as a Confidential Information in connection with our

ot

ARAVIND ABILASH KRISHNA 10-01-25


returned on completion of your work. It is supplied

DIMENSIONS
r

IN SEE NOTE 20MnCr5


VST TILLERS TRACTORS LTD. and must be

;P
any purpose without our authority in writing.

MILLIMETRES APPROVED CHECKED BY DRAWN BY DRAWN DATE


M

RoHS COMPLIANCE (YES/NO)


This Drawing and Design is a property of

SURFACE AREA SURFACE HARDNESS SURFACE FINISH


O

(Sq. mm)
SEE NOTE 3.2
540 DRIVE GEAR
:B
By

CORE HARDNESS
12928
SEE NOTE SURFACE TREATMENT PROJECTION PART NAME
ed

CASE DEPTH 1.000


gn

WEIGHT (Kg) SEE NOTE


SEE NOTE VHA11C00420 A0
Si

SCALE
lly

PART NUMBER REV NO


0.31 V.S.T. TILLERS TRACTORS LTD.,
ta

SHEET : 1
VGA11C00040
i
ig

F HOSUR - 635 126 SHEET SIZE: A2


F
D

REFERENCE NUMBER

1 2 3 4 5 6 7 8

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