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Low Voltage Motor Protection System

The Multilin MM200 is a compact digital motor protection and control system designed for low voltage applications, offering flexible protection, control, and communication options. It features advanced thermal modeling, multiple communication protocols, and integrated monitoring capabilities, making it suitable for various motor protection applications. The system is easily integrated into existing architectures and includes advanced diagnostics, metering, and software tools for setup and maintenance.

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Freddy Hurtado
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0% found this document useful (0 votes)
44 views8 pages

Low Voltage Motor Protection System

The Multilin MM200 is a compact digital motor protection and control system designed for low voltage applications, offering flexible protection, control, and communication options. It features advanced thermal modeling, multiple communication protocols, and integrated monitoring capabilities, making it suitable for various motor protection applications. The system is easily integrated into existing architectures and includes advanced diagnostics, metering, and software tools for setup and maintenance.

Uploaded by

Freddy Hurtado
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Multilin™ MM200

Low Voltage Motor Protection and Control Protection and Control


The Multilin MM200 is a digital motor protection and control system, designed for low voltage motor • Motor Thermal Model
applications that integrates protection, control and multiple communication protocols in a rugged • Undercurrent & Current Unbalance
compact device. Easily integrated into new and existing control system architectures, the Multilin
• Acceleration Time
MM200 provides comprehensive low voltage motor protection and communications for all types of
motor protection applications. • Sensitive Ground Fault
• Built-in Starter Logic

Key Benefits • FVNR, FVR, Two-Speed

• Flexible protection, control, and communication options to suit low voltage motor applications • Auto / Manual Control

• Small footprint designed specifically for IEC and NEMA MCC applications • Configurable Inputs

• Integrated pushbuttons and LED indicators reduce external components and wiring • Power Fail Restart

• Flexible DIN rail mounting


• Multiple communication protocols allows simple integration into monitoring and control systems. Metering & Monitoring
• Optional control panel provides local control • Current, Motor Loads, Thermal Capacity
• Universal device for all motor power ratings • Motor Running Time, Cause of Trip, Total
• No CTs required for less than 5A motor ratings Number of Trips

• Thermistor input to monitor the ambient or motor temperature • 1A / 5A combined CT inputs

• Support for Hand Held Display (HHD) that provides a graphical color local interface allowing local
operators to view and change setting files and quickly access relay diagnostic information Communications
• Networking through RS485
Applications
• Multiple protocols - Modbus RTU ODVA
• Low Voltage Three-Phase Motors Compliant DeviceNet Internally powered
• MCC and standalone Panel Mount Applications Profibus
• IEC and NEMA Motor Control Center (MCCs) • Simultaneous Communications
• Process control applications
• System architecture requiring multiple simultaneous communications EnerVista™ Software
• FVNR, FVR, two speed • Simplify setup and configuration
• Strong document archive and management
system
• Simplify full featured monitoring and data
recording
• Strong maintenance and troubleshooting tool
• Seamless integration toolkit
MM200 Motor Manager

Protection and Control reducing the TCU value exponentially, based on


10, 000 the programmed cool time constants. As cooling
The MM200 is a digital motor protection and
occurs at different rates for stopped and running
control system, designed for Low Voltage
motors, two separate constants are used.
motor applications. Compact and powerful,
the MM200’s protection can be scaled to the Mechanical Jam and Acceleration Time
specific requirements of your system. 1, 000

These two elements are used to prevent motor


Motor Thermal Model damage during abnormal operating conditions
such as driven load jams and excessively long

TRIP TIME (seconds)


To provide optimal protection and maximize run
acceleration times
time, the MM200 employs an advanced thermal 100

model, consisting of four key elements: Ground Fault


• Overload Curves This function is designed to protect motors
CU RV E
• Hot/Cold Safe Stall Ratio 15 against phase to ground faults. The MM200
10 12
9 comes with one ground CT input intended for
• Motor Cooling Time Constants 7
Core balance (Zero sequence)protection.
• Thermal protection reset 4
3

2
Current Unbalance
Overload Curves 1
1
In addition to the Thermal model, current
The MM200 thermal model can be programmed 0.1 1 10
Full Load Phase Current unbalance is available in the MM200 relay as
with one of 15 standard overload curves. Setpoint (Multiples of full load) an independent element with a built-in single
When properly selected to match the motor phasing detection algorithm.
manufactures thermal damage curves, the 15 Standard Curves available in the MM200
MM200 overload curve and Overload Pickup Undercurrent Protection
Level will determine the thermal capacity Undercurrent protection is standard in the
accumulated within the motor. be adjusted proportionally if the motor load is MM200. providing additional protection while
lower then rated. the motor is in the running state and any of the
Hot / Cold Safe Stall Ratio phase currents drop below the defined pick-up
This ratio defines the steady state level of
Motor Cool Time Constants
level for the durartion specified.
thermal capacity used (TCU) by the motor. When the MM200 detects that the motor is
This level corresponds to normal operating running at a load lower then the overload pickup
temperature of a fully loaded motor and will setpoint or the motor is stopped, it will start

Functional Block Diagram

ANSI® Device Numbers & Functions


DEVICE
FUNCTION
NUMBER
37 Undercurrent
46 Current Unbalance
49 Thermal Overload
50G Ground Instantaneous Overcurrent
51R Locked/Stalled Rotot, Mechanical Jam

2 [Link]
MM200 Motor Manager

Power Fail Restart Communications EnerVista™ Software


The MM200 supports a Power Fail Restart The MM200 utilizes the most advanced The EnerVista™ Suite is an industry-leading set of
element (PFR), which provides an undervoltage communications technologies available today software programs that simplifies every aspect
motor restart after a momentary power loss making it an easier and more flexible motor of using the MM200 relay. The EnerVistaTM suite
(dip). The undervoltage condition is detected protection relay to use and integrate into provides all the tools to monitor the status of
by a digital input associated with an externally new and existing infrastructures. Multiple the protected asset, maintain the relay, and
mounted voltage relay. communication ports and protocols allow integrate information measured by the MM200
The PFR in combination with a voltage relay control and easy access to information from the into DCS or SCADA monitoring systems.
provides an undervoltage motor restart solution MM200. All communication ports are capable of
communication simultaneously. EnerVista™ Launchpad
in applications such as; oil and gas, where
process uptime is critical to the overall operation The MM200 supports the most popular industry EnerVista™ Launchpad is a powerful software
of the facility. standard protocols enabling easy, direct package that provides users with all of the
integration into HMI and electrical SCADA setup and support tools needed for configuring
Thermistor systems. Modbus RTU is provided standard and maintaining Multilin products. The setup
A single input from a motor winding thermistor with a RS485 networking port. The following software within Launchpad allows configuring
is provided with the MM200. The MM200 can optional protocols and communication ports devices in real-time by communicating using
accept both positive temperature coefficient are available: serial, Ethernet , or modem connections, or
(PTC) and negative temperature coefficient (NTC) offline by creating setting files to be sent to
• Fieldbus Protocol with dedicated port devices at a later time.
sensors. A thermistor level can be selected for
- ODVA compliant DeviceNet
both alarm and trip. Included in Launchpad is a document archiving
- Internally powered Profibus
and management system that ensures critical
Profibus DP
Monitoring and Metering documentation is up-to-date and available
Providing a high degree of communication when needed. Documents made available
The MM200 includes high accuracy metering
flexibility, the MM200 supports both Profibus include:
of current signals. Current parameters are
DP-V0 and DP-V1. Profibus DP-V0 provides high- • Manuals
available as total RMS magnitude.
speed cyclic data exchange between distributed
• Application Notes
Digital Counters field devices and the Profibus master. In addition
to the high-speed cyclic data communication • Guideform Specifications
The MM200 provides ten digital counters to aid
with DP-V0, DP-V1 provides communication of • Brochures
in system analysis. The digital counters can be
acyclic data information between the slaves • Wiring Diagrams
used for scheduling inspections on equipment,
and the engineering workstation, which allows
performing qualitative analysis of system • FAQs
for independent diagnosing and fine-tuning of
problems and spotting trends. • Service Bulletins
each slave on the network.

Learned Data Rapid Device Replacement


Monitoring the motor’s operating characteristics
The MM200 supports Rapid Device Replacement, MM200 Dual Architecture Communication
assists in determining the motor start parameters
which is compatible with DeviceNet scanners
and is a critical tool for determining the operating
that use Automatic Device Replacement (ADR)
characteristics of the system, motor and
functionality. When Rapid Device Replacement
connected load.
is used in DeviceNet networks, this allows
rapid change of MM200 devices with minimum
Advanced Device Health Diagnostics
process interruption.
The MM200 performs comprehensive device
health diagnostic tests during startup and When using Rapid Device Replacement , the
continuously at runtime to test its own major MM200 can be replaced without the need to
functions and critical hardware. These diagnostic manually configure settings. The DeviceNet
tests monitor for conditions that could impact scanner will automatically recognize a new
the MM200’s performance, evaluate the device and download the key protection, control
criticality of this impact and present device and communication settings from the original
status via SCADA communications. Providing MM200, reducing process downtime and
continuous monitoring and early detection of manual setting file configuration.
possible issues helps improve system availability
by employing predictive maintenance

[Link] 3
MM200 Motor Manager

Viewpoint Monitoring EnerVista™ Integrator


Viewpoint Monitoring is a simple-to-use and full-featured monitoring and EnerVistaTM Integrator is a toolkit that allows seamless integration of
data recording software package for small systems. Viewpoint Monitoring Multilin devices into new or existing automation systems. Included in
provides a complete HMI package with the following functionality: EnerVistaTM Integrator is:

• Plug & Play Device Monitoring • OPC/DDE Server


• System Single-Line Monitoring & Control • Multilin Drivers
• Annunciator Alarm Screens • Automatic Event Retrieval
• Trending Reports • Automatic Waveform Retrieval
• Automatic Event Retrieval
• Automatic Waveform Retrieval

Viewpoint Maintenance
Viewpoint Maintenance provides tools that will create reports on the
operating status of the relay, simplify the steps to download fault and event
data, and reduce the work required for cyber-security compliance audits.

EnerVista MM200 Set-up

Online Device Window:


• Online communication to device
• Relay designation
• Online configuration of all relay setpoints
• Communication to multiple devices
• Copy online settings to files offline

Active Settings Window:


• Simple drop down menu options for setting
parameters
• Detailed view parameter set points

Offline File Window:


• Create setting file templates
• Copy and paste settings from one relay to another
• Copy offline settings to online devices

EnerVista setup software simplifies every aspect of using the MM200 relay. The EnerVista
suite provides all the tools required to configure monitor & maintain the relay. Advanced
communications support ensures easy integration into new or existing DCS scada systems.

4 [Link]
MM200 Motor Manager

User Interface

Front Panel Controls Optional Fieldbus Protocols 3 Phase CT Inputs


• Integrated Device Controls (ProfiBus or DeviceNet)

12 LED Indicators: Power Supply and


Digital Inputs: RS485 Communications
• Motor Status
• 24 VDC Power Supply and Thermistor Input
• Alarm Indication & trip
• 7 x 24 VDC Inputs (wet)
• Communication Status
• 60-300VAC Power Supply
• Additional user LEDs
• 6x AC Inputs
• Auto/Manual
• % Motor Load

Optional Control • Sensitive Ground Fault


Panel Interface • 2 Form A Outputs (5 Amps)
• 1 Form C Outputs (5 Amps)

Dimensions

Side View Front View Top View

3.542” (90 mm)

4.437” (112.7 mm)

3.100” (78.7 mm)

[Link] 5
MM200 Motor Manager

HandHeld Display (HHD)

The Hand Held Display (HHD) provides a rugged local interface for MM200 Motor Protection Systems
where a local display is not used in the MCC.

The HHD provides a graphical color local interface to the MM200 Motor Protection Systems allowing
local operators to view and change setting files and quickly access relay diagnostic information.

The HHD provides a clear and detailed view of all motor settings, diagnostic information and
metering data available in the MM200 allowing local operators to make informed decisions on the
motors operation.

Wiring Diagrams

6 [Link]
MM200 Motor Manager

Wiring Diagrams (Cont)

[Link] 7
Technical Specifications
INPUTS POWER SUPPLY SPECIFICATIONS TYPE TESTS
PHASE CURRENT INPUTS POWER SUPPLY (LO RANGE) Dielectric voltage EN60255-5
CT Primary: 0.5A to 1000A Nominal 24 V DC withstand:
CT Secondary: 1A or 5A (Both supported as standard) Range 18 to 36 V DC Impulse voltage EN60255-5
Burden: 0.2VA Power Consumption 10 W typical withstand:
Conversion Range: 0.2 to 40 A (8x CT) POWER SUPPLY (HI RANGE) Damped IEC 61000-4-18/ IEC 60255-22-1
Nominal Frequency: 50/60 Hz Nominal 120 to 240 V AC; 125 to 250 V DC Oscillatory:
Frequency Range: 40-70 Hz Range 60 to 300 V AC (50 and 60 Hz); 84 to Electrostatic EN61000-4-2 / IEC 60255-22-2
Accuracy: (Ext CT) 2% of injected or 1% of 8xCTP 250 V DC Discharge:
Accuracy: (Direct) 2% of injected or 0.1A Power consumption 10 W typical RF immunity: EN61000-4-3 / IEC 60255-22-3
CT Withstand: 0.2 seconds at 100 x rated current Voltage withstand 2 × highest nominal voltage for 10 ms Fast Transient EN61000-4-4 / IEC 60255-22-4
1.0 second at 50 x rated current Disturbance:
2.0 seconds at 40 x rated current Surge Immunity: EN61000-4-5 / IEC 60255-22-5
continuous at 3 x rated current Conducted RF EN61000-4-6 / IEC 60255-22-6
(40DegC) PROTECTION Immunity:
SENSITIVE GROUND CURRENT INPUT THERMAL MODEL Power Frequency EN61000-4-7 / IEC 60255-22-7
CT Primary: 0.5A to 15A Standard Curve 1 to 15 in steps of 1 Immunity:
Conversion Range: 0.5A to 15A, 2000:1 CBCT Time Multiplier: Voltage IEC 60255-11
Accuracy: 0.1A (0.5A to 3.99A) Thermal Overload 1.01 to 1.25 in steps of 0.01 x FLA interruptionand
0.2A (4.0A to 15A) Pickup: Ripple DC:
DIGITAL INPUTS X7 Motor Full Load 0.5A to 1000A step 0.1A Radiated & CISPR11 / CISPR22 / IEC 60255-25
Current (FLA): Conducted
Fixed Threshhold: 24VDC
Motor Rated 100Vac - 690Vac Emissions:
Recognition Time: 2 cycle recognition Voltage:
Continuous Current 4mA Sinusoidal IEC 60255-21-1
Curve Biasing: Hot/Cold Curve Ratio Vibration:
Draw: Stopped / Running Cool Rate
Type: Opto-isolated inputs Shock & Bump: IEC 60255-21-2
Stopped/Running Exponential Siesmic: IEC 60255-21-3
External Switch: Wet Contact Time Cool
Max. Inputs Voltage: 30VDC Power magnetic IEC 61000-4-8
Constants Decay: Immunity:
DIGITAL INPUTS (HI) Hot/Cold Safe Stall 1% to 100% steps 1%
Nominal voltage 120 V AC to 240 V AC Pulse Magnetic IEC 61000-4-9
Ratio: Immunity:
Recognition time 2 cycles Timing Accuracy: ±500 ms
Continuous current 4 mA @120 V AC; 8 mA @ 240 V AC Damped Magnetic IEC 61000-4-10
Elements: Trip and Alarm Immunity:
draw CURRENT UNBALANCE
Type opto-isolated inputs Voltage Dip & IEC 61000-4-11
Unbalance: (Imax - Iav) / Iav, if Iav >= Ifla interruption:
External switch wet contact (Imax - Iav) / Iflc, if Iav < Ifla Damped IEC 61000-4-12
Voltage range 65 V AC to 300 V AC Range/Pickup 4% to 40% steps of 1% Oscillatory:
Level: Voltage Ripple: IEC 61000-4-17
OUTPUTS Time Delay: 1 to 60s in steps of 1 Ingress Protection: IEC 60529
Configuration: Electromechanical 2 x Form-A and 1 x Pickup Accuracy: ±2% Environmental IEC 60068-2-1
Form-C Timing Accuracy: ±500ms (Cold):
Contact Material: Silver aloy Elements: Trip and Alarm Environmental IEC 60068-2-2
Operate Time: 10ms UNDERCURRENT (Dry heat):
Minimum Contact 10mA at 5Vdc Pickup Level: 1 to 100% of FLC Relative Humidity IEC 60068-2-30
Load: Time Delay: 1 to 60 s in steps of 1 Cyclic:
Maximum Switching 300 ops / min (no load), Timing Accuracy: ±500ms Safety: UL508 / UL C22.2-14 / UL1053
Rate: 30 ops per min (load) Elements: Trip and Alarm
Mechanical Life: 10,000,000 ops MECHANICAL JAM ENVIRONMENTAL
Continuous Current 5 A at 60°C Pickup Level: 1.01 to 4.50 of FLA in steps of 0.01 Temperature Range *:
Make and Carry 30A per ANSI C37.90 Time Delay: 0.1 to 30.0s in steps of 0.1
for 0.2s: Ambient Operating: -20°C to +60°C
Timing Accuracy: ±500ms Ambient Storage: -40°C to +90°C
OUTPUT RELAY BREAK CAPACITY (FORM_A) Elements: Trip Humidity: Up to 90% non-condensing @ 55C
AC resistive, 5A GROUND FAULT Pollution degree: II
120Vac: Pickup Level: 0.5 to 15.0A in steps 0.1 (CBCT) IP Rating Base Unit IP20, Control panel IP54
AC resistive, 5A Time Delay: 0 to 10s in steps 0.1s (start)
240Vac: 0 to 5s in steps 0.1s (run) Alarm time *Temperature range based on 1” around base unit
AC inductive, 240VA delay on start/run: 0 to 60s in steps of 1s
PF = 0.4 pilot duty: Timing Accuracy: +100ms or ±0.5% of total time
DC resistive, 30Vdc 5A Elements: Trip and Alarm
OUTPUT RELAY BREAK CAPACITY (FORM_C) ACCELERATION TIMER COMMUNICATIONS
AC resistive, 5A (NO) 5A (NC) Pickup: Iav > Icuttoff SERIAL RS485
120Vac: Dropout: Iav < Ipu or Timer expired Baud Rates: Up to 115kbps
AC resistive, 5A (NO) 8A (NC) Time Delay 0.5 to 250.0 s in steps of 0.1 Parity: None
240Vac: (force to running if 0 to 5s in steps 0.1s (run) Protocol: Modbus© RTU/half duplex
AC inductive, 2 40VA expired): Typical Distance: 1200m
PF = 0.4 pilot duty: Timing Accuracy: ±500ms or ±1.5% of total time Isolation: 2kV
DC resistive, 30Vdc 5A Elements: Trip and Alarm DEVICENET (COPPER)
Modes: Slave at 125, 250, 500 kbaud
Connector: 5 pin terminal
CERTIFICATION PROFIBUS (COPPER)
ISO: Manufactured under an ISO9001 Modes: DP V0 Slave, up to 1.5MB
registered system Connector: 5 pin terminal
conforms to EN60255-5, EN60255-27,
EN60255-26, EN50263
cULus UL508 / UL1053 / [Link] 14

Please refer to MM200 Motor Manager Instruction Manual for complete technical specifications.

Ordering
MM200
* X * * * Description
Control Panel X None
B Basic Control Panel, no USB
Power Supply L 24 VDC
H 60 - 300 VAC
Communication 1 RS485 Modbus RTU + DeviceNet Slave
2 RS485 Modbus RTU + Profibus DP Slave
Protection S Standard Protection & Control

IEC is a registered trademark of Commission Electrotechnique Internationale. IEEE is a registered


trademark of the Institute of Electrical Electronics Engineers, Inc. Modbus is a registered trademark of
Schneider Automation. NERC is a registered trademark of North American Electric Reliability Council.
NIST is a registered trademark of the National Institute of Standards and Technology.
GE, the GE monogram, Multilin, FlexLogic, EnerVista and CyberSentry are trademarks of General Electric
Company.

GE reserves the right to make changes to specifications of products described at any time without notice
and without obligation to notify any person of such changes.
GEA-12853-(E)
English
Copyright 2015, General Electric Company. All Rights Reserved. 150210

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