Quality

CHECK SHEET IPQC

APPROVED
Date :
Control
PT. Kitada Manufacturing Indonesia
Quality Departement
Quality Control Section

PART NAME : MODEL : MC : COLOR :

PART NO : CUSTOMER : MATERIAL : :

Lot Prod
Inspection Item

Time Date
Check Point Standard

1 Short Mold Not Allowend

2 Burry Rever Limit Sample

3 Kontaminasi Rever Limit Sample

4 Shink Mark
APPEARANCE

Rever Limit Sample

Visual Check
5 Pin Mark Rever Limit Sample

6 Crack Rever Limit Sample

7 White Line Rever Limit Sample

8 Glossy Rever Limit Sample

9 Gass Mark Rever Limit Sample

FIRST
Keterangan :

1. Diisi dengan jumlah temuan NG

2. Jika tidak ditemukan NG isi "0" nol MIDDLE
3. Lot produski terhitung, yaitu dibagi setiap sift berjalan
(Shift 1, 2 & 3)
4. Beri tanda "O" jika date mark sudah diganti END
Beri tanda "X" jika date mark belum diganti

1. Trolly / pallet tidak rusak

PACKAGING

9 Trolly / Pallet 2. Packing box standard

10 Label (part name, 1. Qty ( pcs)

part no) 2. Label tag sesuai

Keterangan

Paper A4
 PT. Kitada Manufacturing Indonesia
OQC CHECKSHEET
Quality Departement
Quality Control Section

Machine no : Date :
Customer : Sketch/ detail :
Model :

Part Name :

Part Number :

Shift / Time :

Material :

Checking Judge
No Check Point Standard
Method OK NG
First :
1 Shink Mark Refer Limit Sample Visual Check
2 Shining Refer Limit Sample Visual Check
3 Burry Refer Limit Sample Visual Check
4 Weld Line Refer Limit Sample Visual Check
5 Flow Mark Refer Limit Sample Visual Check
Check By weight
6 Part Weight Folow std;
scale
7 Short Mold Refer Limit Sample Visual Check
8 Crack Refer Limit Sample Visual Check
9 Gass Mark Refer Limit Sample Visual Check
10 Glossy Refer Limit Sample Visual Check
11 Pin Mark Refer Limit Sample Visual Check
12 Label vs Part No Miss Visual Check

TOTAL CHECK REPAIR OK NG SCRAP NG %

Flow
mark............
Burr..............
Sink Mark.............

Approve For Star

QC Section
Remark : Production
Signed C o nfirmed By Leader Shift
O : OK
X : NG
∆ : LIMIT OK

FR/STI-PR-05/001/03
Na me : Na me : Name : Paper A4
'[Link] CHECKSHEET
 IQC CHECKSHEET (RESIN MATERIAL)
PT. Kitada Manufacturing Indonesia
Quality Departement
Quality Control Section NO DOKUMEN KMI-QC-LR-012

SUPLIER : Date :
Customer : Sketch/ detail :
Model :

Part Name :

Part Number :

Shift / Time :

Material :

Checking Judge
No Check Point Standard
Method OK NG
First :
1 BAG TIDAK ROBEK TIDAK BOLEH VISUAL CHECK
2 BAG TIDAK KOTOR TIDAK BOLEH VISUAL CHECK
3 BAG TIDAK BASAH TIDAK BOLEH VISUAL CHECK
4 PALET TIDAK RUSAK TIDAK BOLEH VISUAL CHECK
5 Certifikat Of Analis (CO Terlampir VISUAL CHECK

TOTAL CHECK REPAIR OK NG SCRAP NG %

✘
Flow
mark............
Burr..............
Sink Mark.............

QC Section
Remark :
Signed C o nfirmed By
O : OK
X : NG
∆ : LIMIT OK

FR/STI-PR-05/001/03
Na me : Na me :

'[Link] CHECSHEET RESIN MATERIAL

 IQC CHECKSHEET
PT. Kitada Manufacturing Indonesia
Quality Departement
Quality Control Section NO DOKUMEN KMI-QC-LR-012

SUPLIER : Date :
Customer : Sketch/ detail :
Model :

Part Name :

Part Number :

Shift / Time :

Material :

Checking Judge
No Check Point Standard
Method OK NG
First :
1 BURRY TIDAK BOLEH VISUAL CHECK
2 BENDING TIDAK BOLEH VISUAL CHECK
3 DIRTY TIDAK BOLEH VISUAL CHECK
4 DUST TIDAK BOLEH VISUAL CHECK
5 KARAT TIDAK BOLEH VISUAL CHECK
6 LABEL ADA & BENAR VISUAL CHECK

TOTAL CHECK REPAIR OK NG SCRAP NG %

Flow
mark............
Burr..............
Sink Mark.............

QC Section
Remark :
Signed C o nfirmed By
O : OK
X : NG
∆ : LIMIT OK

FR/STI-PR-05/001/03
Na me : Na me : Paper A4
'[Link] CHECKSHEET
 PT. Kitada Manufacturing Indonesia
IQC CHECKSHEET (PAINTING/PLATING)
Quality Departement
Quality Control Section

SUPLIER : Date :
Customer : Sketch/ detail :
Model :

Part Name :

Part Number :

Shift / Time :

Material :

Checking Judge
No Check Point Standard
Method OK NG
First :
1 DIRTY TIDAK BOLEH VISUAL CHECK
2 DUST TIDAK BOLEH VISUAL CHECK
3 HAIR MARK TIDAK BOLEH VISUAL CHECK
4 DIFERENT CLOUR TIDAK BOLEH VISUAL CHECK

TOTAL CHECK REPAIR OK NG SCRAP NG %

Flow
mark............
Burr..............
Sink Mark.............

Approve For Star

QC Section
Remark : Production
Signed C o nfirmed By Leader Shift
O : OK
X : NG
∆ : LIMIT OK

FR/STI-PR-05/001/03
Na me : Na me : Name : Paper A4
'[Link] CHECKSHEET PAINTING
 PT. Kitada Manufacturing Indonesia
1st ARTICLE CONFIRMATION CHECKSHEET
Quality Departement
Quality Control Section

Machine No : Date :
Customer : Sketch/ detail :
Model :

Part Name :

Part Number :

Shift / Time :

Material :

Checking Inspection Qty Judge

No Check Point Standard
Method 1 2 3 4 5 OK NG
First :
1 Shink Mark Refer Limit Sample Visual Check
2 Shining Refer Limit Sample Visual Check
3 Burry Refer Limit Sample Visual Check
4 Weld Line Refer Limit Sample Visual Check
5 Flow Mark Refer Limit Sample Visual Check
Check by Weight
6 Part Weight Follow std :
Scale
7 Short mold No allowed Visual Check
8 Crack No allowed Visual Check
9 Gass mark 0.2 Max Visual Check
10 Glossy Master plate colour Visual Check
Midle :
1 Shink Mark Refer Limit Sample Visual Check
2 Shining /Gloss Mark Refer Limit Sample Visual Check
3 Burry Refer Limit Sample Visual Check
4 Weld Line Refer Limit Sample Visual Check
5 Flow Mark Refer Limit Sample Visual Check
Check by Weight
6 Part Weight Follow std :
Scale
7 Short mold No allowed Visual Check
8 Crack No allowed Visual Check
9 Gass mark 0.2 Max Visual Check
10 Glossy Master plate colour Visual Check
End :
1 Shink Mark Refer Limit Sample Visual Check
2 Shining /Gloss Mark Refer Limit Sample Visual Check
3 Burry Refer Limit Sample Visual Check
4 Weld Line Refer Limit Sample Visual Check
5 Flow Mark Refer Limit Sample Visual Check
Check by Weight
6 Part Weight Follow std :
Scale
7 Short mold No allowed Visual Check
8 Crack No allowed Visual Check
9 Gass mark 0.2 Max Visual Check
10 Glossy Master plate colour Visual Check

Reason :
Flow
mark............
Burr..............
Sink Mark.............

Approve For Star

QC Section
Remark : Production
Signed C o nfirmed By Leader Shift
O : OK
X : NG
∆ : LIMIT OK

FR/STI-PR-05/001/03
Na me : Na me : Name : Paper A4
'[Link]
 1st ARTICLE CONFIRMATION
PT. Kitada Manufacturing Indonesia
Quality Departement
CHECKSHEET WELDING LINE
Quality Control Section

Machine No : Date :
Customer : Sketch/ detail :
Model :

Part Name :

Part Number :

Shift / Time :

Material :

Checking Inspection Qty Judge

No Check Point Standard
Method 1 2 3 4 5 OK NG
First :
1 Rusty part Refer Limit Sample Visual Check
2 Excess Refer Limit Sample Visual Check
3 Porosity Refer Limit Sample Visual Check
4 Underfill Refer Limit Sample Visual Check
5 Sparter Refer Limit Sample Visual Check
Check by Weight
6 Part Weight Follow std :
Scale
7 Burry Refer Limit Sample Visual Check
8 Nut not Center Refer Limit Sample Visual Check
9 Weld time Refer Limit Sample Visual Check

Midle :
1 Rusty part Refer Limit Sample Visual Check
2 Excess Refer Limit Sample Visual Check
3 Porosity Refer Limit Sample Visual Check
4 Underfill Refer Limit Sample Visual Check
5 Sparter Refer Limit Sample Visual Check
Check by Weight
6 Part Weight Follow std :
Scale
7 Burry Refer Limit Sample Visual Check
8 Nut not Center Refer Limit Sample Visual Check
9 Weld time Refer Limit Sample Visual Check

End :
1 Rusty part Refer Limit Sample Visual Check
2 Excess Refer Limit Sample Visual Check
3 Porosity Refer Limit Sample Visual Check
4 Underfill Refer Limit Sample Visual Check
5 Sparter Refer Limit Sample Visual Check
Check by Weight
6 Part Weight Follow std :
Scale
7 Burry Refer Limit Sample Visual Check
8 Nut not Center Refer Limit Sample Visual Check
9 Weld time Refer Limit Sample Visual Check

Reason :
Underfill........
....
Excess...........
...
Rusty Part.............

Approve For Star

QC Section
Remark : Production
Signed C o nfirmed By Leader Shift
O : OK
X : NG
∆ : LIMIT OK

FR/STI-PR-05/001/03
Na me : Na me : Name : Paper A4
'[Link] Welding
 Quality
CHECK SHEET IPQC WELDING LINE
APPROVED
Date :
Control
PT. Kitada Manufacturing Indonesia
Quality Departement
Quality Control Section

PART NAME : MODEL : MC : :

PART NO : CUSTOMER : MATERIAL : NO. DOC :

Lot Prod
Inspection Item

Time Date
Check Point Standard

1 Rusty Part Rever Limit Sample

2 Excess Rever Limit Sample

3 Porosity Rever Limit Sample

APPEARANCE

Visual Check
4 Underfill Rever Limit Sample

5 Sparter Rever Limit Sample

6 Burry Rever Limit Sample

7 Nut not center Rever Limit Sample

8 Weld time Rever Limit Sample

↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓ ↓

FIRST
Keterangan :

1. Diisi dengan jumlah temuan NG

2. Jika tidak ditemukan NG isi "0" nol MIDDLE
3. Lot produski terhitung, yaitu dibagi setiap sift berjalan
(Shift 1, 2 & 3)
4. Beri tanda "O" jika date mark sudah diganti END
Beri tanda "X" jika date mark belum diganti

1. Standar
PACKAGING

9 Trolly 2. Tidak rusak ( pocket label,

cover,tidak kotor)

10 Label (part name, Qty ( pcs)

part no) tidak ada label lama

Keterangan

Paper A4
 CHECKSHEET
PT. Kitada Manufacturing Indonesia
Quality Departement
Quality Control Section
OPERATION FORCE
WIRE BACK TABLE ASM

WIRE DISTANCE 100 MM

JUDGMENT JUDGMENT
NO 105 ± 15 N.M NO 105 ± 15 N.M
OK NG OK NG
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NOTE

APPROVED CHECKED PREPARED

 APPROVED CHECKED PREPARED
DAILY REPORT REWORK
PT. Kitada Manufacturing Indonesia

NO DATE PART NAME PART NUMBER START FINISH OK NG PIC

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