SW Basic On-Off Ball Valve - Data Sheets
SW Basic On-Off Ball Valve - Data Sheets
Examples: M
-42S4
SS-44S6
40T and 40E Series Valves
On Off Insert a seat packing material
designator.
Examples: M-42ES4
SS-44TS6
Angle-Pattern Valves
Angle-pattern valves have the same options and accessories as straight-pattern
valves; the pressure-temperature ratings (page 5), flow coefficients, and
dimensions are different.
To order an angle-pattern valve, add -A to ordering number of a valve with the C
dimension listed.
Examples: SS-43GS4-A
SS-44S6-A
On Off
Dimensions
Dimensions are for reference only and are subject to change. Dimensions shown
with Swagelok tube fitting nuts finger-tight.
G➀
max panel
H thickness
panel J
hole
B C
A
Examples: M
-42XS4
SS-44XS6
40XT and 40XE Series Valves
Insert a seat packing material
designator.
Examples: M-42XES4
SS-44XTS6
On Off On
Dimensions
Dimensions are for reference only and are subject to change. Dimensions shown
with Swagelok tube fitting nuts finger-tight.
G➀
max panel
H thickness
panel J
hole
D
Side Side
C C
B W
A
Bottom
Pressure-Temperature Ratings
Valve Temperature Working Pressure
Series °F (°C) psig (bar)
43Z (5-way) PTFE packing: 2500 (172)
50 to 150 (10 to 65)
45Z (5-way) Live-loaded PFA or 1500 (103)
UHWMPE packing:
43Z6 (7-way) –65 to 150 (–53 to 65) 500 (34.4)
Pressure ratings for valves with Swagelok tube fitting ends may be lower due
to the tubing pressure rating. See Swagelok Tubing Data, MS-01-107.
40 Series
End Dimensions
Basic
Connections in. (mm)
Ordering Orifice
Inlets/Outlets Size Number Cv in. (mm) A B C D F G H J
5-Way Valves
Female Swagelok 0.062 1.94 0.44 1.53 5/32 29/32 1.69
1/8 in. -43ZFS2➀ 0.07 0.97 (24.6)
tube fittings (1.57) (49.3) (11.2) (38.9) (4.1) (23.1) (42.9)
0.062 1.55 0.78 0.88 0.44 1.53 5/32 29/32 1.69
1/8 in. -43ZF2➀ 0.07
(1.57) (39.4) (19.8) (22.4) (11.2) (38.9) (4.1) (23.1) (42.9)
Female NPT
0.406 3.13 0.69 3.00 3/8 1 1/2 2.43
1/2 in. -45ZF8-ND➁ 3.5 1.56 (39.6)
(10.3) (79.5) (17.5) (76.2) (9.7) (38.1) (61.7)
7-Way Valves
0.052 1.94 0.44 1.53 5/32 29/32 1.69
1/16 in. -43Z6FS1 0.05 0.97 (24.6)
Female Swagelok (1.32) (49.3) (11.2) (38.9) (4.1) (23.1) (42.9)
tube fittings 0.062 1.94 0.44 1.53 5/32 29/32 1.69
1/8 in. -43Z6FS2 0.07 0.97 (24.6)
(1.57) (49.3) (11.2) (38.9) (4.1) (23.1) (42.9)
➀ C ross-port flow may occur during switching. If cross-port flow is unacceptable, specify a 0.049 in. ball orifice. Example: SS-43ZF2-049
➁ Cross-port flow may occur during switching. If cross-port flow is unacceptable, specify a 0.093 in. ball orifice. Example: SS-45ZF8-ND-093
Instrumentation Ball Valves—40G Series and 40 Series 11
Pressure-Temperature Ratings
Valve Temperature Working Pressure
Series °F (°C) psig (bar)
43Y (4-way) PTFE packing: 2500 (172)
50 to 150 (10 to 65) 6-Way Valve
45Y (4-way) Live-loaded PFA or 1500 (103)
UHWMPE packing:
43Y6 (6-way) –65 to 150 (–53 to 65) 500 (34.4)
Pressure ratings for valves with Swagelok tube fitting ends may be lower due
to the tubing pressure rating. See Swagelok Tubing Data, MS-01-107.
Valve D D
Material Designator Material Series Designator
316 SS SS D D
PFA 43, 45 T
Alloy 400 M UHMWPE 43 E B B
A A
Brass B
Example: SS-43YTFS1 ➀ 1/8 in. (3.2 mm) minimum panel thickness.
Example: SS-43YFS1
40 Series
End Dimensions
Basic
Connections in. (mm)
Ordering Orifice
Inlets/Outlets Size Number Cv in. (mm) A B D F G H J
4-Way Valves
0.052 1.55 0.78 0.44 1.53 3/16 29/32 1.68
1/16 in. -43YFS1➀ 0.06
Female Swagelok (1.32) (39.4) (19.8) (11.2) (38.9) (4.8) (23.1) (42.7)
tube fittings 0.062 1.94 0.97 0.44 1.53 3/16 29/32 1.68
1/8 in. -43YFS2➀ 0.08
(1.57) (49.3) (24.6) (11.2) (38.9) (4.8) (23.1) (42.7)
0.062 1.55 0.78 0.44 1.53 3/16 29/32 1.69
1/8 in. -43YF2➀ 0.08
Female (1.57) (39.4) (19.8) (11.2) (38.9) (4.8) (23.1) (42.9)
NPT 0.281 3.13 1.56 0.69 3.00 3/8 1 1/2 2.43
1/2 in. -45YF8➁ 1.6
(7.14) (79.5) (39.6) (17.5) (76.2) (9.7) (38.1) (61.7)
6-Way Valves
0.052 1.94 0.97 0.44 1.53 3/16 29/32 1.68
1/16 in. -43Y6FS1 0.06
Female Swagelok (1.32) (49.3) (24.6) (11.2) (38.9) (4.8) (23.1) (42.7)
tube fittings 0.062 1.94 0.97 0.44 1.53 3/16 29/32 1.68
1/8 in. -43Y6FS2 0.08
(1.57) (49.3) (24.6) (11.2) (38.9) (4.8) (23.1) (42.7)
➀ Cross-port flow may occur during switching. If cross-port flow is unacceptable, specify a 0.049 in. ball orifice. Example: SS-43YFS2-049
➁ Cross-port flow may occur during switching. If cross-port flow is unacceptable, specify a 0.093 in. ball orifice. Example: SS-45YF8-093
12 Instrumentation Ball Valves—40G Series and 40 Series
Handle Options
Factory-Assembled Handles
Nylon Directional Metal ■ Aluminum Bar (40 Series)
Black is Ideal for continuous elevated ambient Add -BKB to the valve ordering
Handle
standard. For Color Designator temperatures number.
other colors, add Blue -BL Examples:
■ Stainless Steel Directional
a handle color SS-44S6-BKB
Green -GR (40G Series)
designator to the B-43S4-BKB
valve ordering Orange -OG Add -SHD to the valve ordering
number. Red -RD number. No Handle
Examples: Yellow -YW Example: Add -NH to the valve ordering number.
SS-43GS4-BL SS-43GS4-SHD Example: SS-43GS4-NH
B-43S4-BL B-43S4-NH
■ 316 Stainless Steel Bar (40 Series)
See page 21 for 40G series valves
Nylon Oval Add -SH to the valve ordering number. with no handle and no handle stop,
Add -K to the valve Examples: typically specified for valves to be field
ordering number. SS-44S6-SH assembled to pneumatic actuators.
Examples: B-43S4-SH
SS-43GS4-K
B-43S4-K
Handle Options
Latch-Lock Handles Dimensions
(43G Series; 43, 44, 45 Series) Dimensions, in inches (millimeters), are for
■ Lock on-off valves open and closed reference only and are subject to change.
or closed only B 0.34
(8.6)
■ Lock switching valves at each port,
(including center-off position on
3‑way model)
■ Lock crossover valves in both A
positions
■ Confirm handle position with positive
detent
■ Assist compliance with lockout/
tagout programs 43G/43 series directional handle shown; 44 and
45 series handles are oval.
■ Fit padlocks with 3/16 to 5/16 in. Dimensions
(4.8 to 7.9 mm) shackle diameters. in. (mm)
Materials of Construction Valve
Series Type A B
Component Material 43G On-off (2-way)
43GX Switching (3-way)
Handle Reinforced nylon 2.27 3.02
Caution: 43 On-off (2-way) (57.7) (76.7)
Locking mechanism 304 SS
These handles are designed 43X Switching (3-way
to prevent unintentional valve Detent base, 43Z Switching (5-way)
Powdered metal
handle base, 43Y Crossover (4-way)
operation. They are not tamper handle pin stop
300 series SS 2.30 3.02
resistant and can be removed, 43Y6 Crossover (6-way)
(58.4) (76.7)
Spring S17700 SS 43Z6 Switching (7-way)
even when locked.
Set screw S17400 SS 44 On-off (2-way) 2.63 3.96
44X Switching (3-way) (66.9) (101)
Lubricant Hydrocarbon-based
45 On-off (2-way)
2.85 3.96
45X Switching (3-way)
(72.4) (101)
45Y Crossover (4-way)
Ordering Information
Factory Assembled Kits for Field Assembly
Handle Color Designator
1. Select a 43G, 43, 44, or 45 series 1. Tor order a black handle kit, select a Blue BL
valve ordering number. handle kit basic ordering number.
Green GR
Example: SS-43GS4 Example: NY-5K-43GLL-BK Orange OG
2. To order a valve with a black latch- 2. For another handle color, replace BK Red RD
lock handle, add a handle designator. with a handle color designator from Yellow YW
Example: SS-43GS4-LL the table at right.
3. To order a handle color other than Example: NY-5K-43GLL-BL
black, add a handle color designator
to the valve ordering number, Factory Assembly Field Assembly Handle Kit
keeping the handle and color Handle Designators Basic Ordering Numbers
designators in alphabetical order. Valve Open/ Closed Open/ Closed
Series Type Closed Only Closed Only
Examples: SS-43GS4-BL-LL
43G On-off (2-way) -LLC NY-5K-43GLL-BK NY-5K-43GLLC-BK
SS-43GS4-LL-RD -LL
43GX Switching (3-way) — NY-5K-43GXLL-BK —
43 On-off (2-way) -LLC NY-5K-43LL-BK NY-5K-43LLC-BK
43X Switching (3-way) — NY-5K-43XLL-BK —
43Y Crossover (4-way) — NY-5K-43YLL-BK —
43Y6 Crossover (6-way) — NY-5K-43Y6LL-BK —
43Z Switching (5-way) — NY-5K-43ZLL-BK —
43Z6 Switching (7-way) -LL — NY-5K-43Z6LL-BK —
44 On-off (2-way) -LLC NY-5K-44LL-BK NY-5K-44LLC-BK
44X Switching (3-way) — NY-5K-44XLL-BK —
45 On-off (2-way) -LLC NY-5K-45LL-BK NY-5K-45LLC-BK
45X Switching (3-way) — NY-5K-45XLL-BK —
45Y Crossover (4-way) — NY-5K-45LL-BK —
Instrumentation Ball Valves—40G Series and 40 Series 15
Example: SS-43GVS4-WVS4
40 Series Ordering Information
To order a 40 series vented valve with welded vent port
connection, contact your authorized Swagelok representative.
16 Instrumentation Ball Valves—40G Series and 40 Series
Pneumatic Actuators
Pressure-Temperature Ratings
Maximum Actuator
Actuator Temperature Pressure, psig (bar)
Actuator Service Range At 100°F At Maximum
Service Designator °F (°C) (37°C) Temperature
–20 to 200
Standard — 165 (11.3)
(–28 to 93)
High 0 to 400
HT 100 (6.8)
temperature (–17 to 204)
200 (13.7)
Low –40 to 200
LT 165 (11.3)
temperature (–40 to 93)
–20 to 200
Nonfluorocarbon NF 165 (11.3)
(–28 to 93)
Pneumatic Actuators
Dimensions A (spring return)
B (double acting)
Dimensions, in inches (millimeters), C D
2
are for reference only and subject to mounting
change. holes
0.34 (8.6)
dia
E
1/8 in.
1/8 in. NPT
NPT
2 F
mounting
holes
0.34 (8.6)
dia
G H
J
Ordering Information
Factory-Assembled Valves with Actuators
Typical Ordering Number
A B C D
SS - 43GS4 -31 D HT
A Valve Ordering Number C Actuation Mode D Actuator Service
C = Spring return, normally closed HT = High temperature
B Actuator Model D = Double acting LT = Low temperature
Based on valve series, select O = Spring return, normally open NF = Nonfluorocarbon
actuator designator. See Actuator S = Spring return, 3-way and None = Standard
Pressure at Maximum System 4‑way valves
Pressure table, page 16.
-31 = 90° actuation
-33 = 90° actuation For dual-mounted assemblies (two valves mounted to one
-51 = 180° actuation actuator), add DM to the ordering number.
-53 = 180° actuation Example: SS-43GS4-31DDM
Pneumatic Actuators
Ordering Information
Kits for Field Assembly
Order one actuator kit and one mounting bracket kit for each valve.
Actuator Kit Typical Ordering Number
A B C
MS-1 31 - DA -HT
A Actuator Model B Actuation Mode C Actuator Service
Based on valve series, select DA = Double acting -HT = High temperature
actuator model. See Dimensions SR = Spring return -LT = Low temperature
table, page 17. -NF = Nonfluorocarbon
31 = 90° actuation None = Standard
33 = 90° actuation
51 = 180° actuation
53 = 180° actuation
Actuator
Actuator Service Temperature Range
Service Designator °F (°C)
Standard — –40 to 176 (–40 to 80)
High temperature HT 5 to 302 (–15 to 150)
A B C
SS-43GS4 -A15D HT
A Valve Ordering Number B Actuator Model C Actuator Service
Based on valve series, actuation HT = High temperature
mode, and packing material, select None = Standard
actuator designator. See Minimum
Actuator Pressure table, page 19.
A B C D
MS - A15 - DA - DIN -HT
A Actuator Model B Actuation Mode C Coupling Drive Type
Based on valve series and packing DA = Double acting (2-way valves) DIN
material, select actuator designator. XDA =Double acting (3-way valves)
See Minimum Actuator Pressure 3 =Spring return (41G, 42G, D Actuator Service
table, page 19. 43G, 41, 42, 43 series 2-way -HT = High temperature
A10 = A10 valves with A15 and A30 None = Standard
A15 = A15 actuators)
A30 = A30 4 =Spring return (41G, 41 series
A60 = A60 2-way valves with A10
actuator; 44, 45 series 2-way
valves)
For field assembly to ISO 5211-compliant actuators, 40G series and 40 series
valves must contain a two-flat, K-style stem. K-style stems are standard for all 40G
series valves and for many 44 and 45 series valves, but are optional for 41, 42, and
43 series valves. For more information, contact your Swagelok sales and service
representative.
To order a valve with a two-flat, K-style stem and without a handle, if they are not
standard, add -K-NH to the valve ordering number.
Example: B-43S4-K-NH
2 mounting
holes
0.34 (8.6) dia
D
B E
F
Electric Actuators
Dimensions
Dimensions, in inches (millimeters), are for reference only and are subject to change.
3.56
(90.4)
141
series,
4.12
(105);
142
series,
5.25
(133)
Ordering Information
Factory-Assembled Valve and Actuator Actuator Kits for Field Assembly
1. Choose the actuator series that corresponds with the Order one actuator kit and one mounting bracket kit for each
selected valve series. valve.
1. Identify the valve series.
Valve Series➀ Actuator Series
41G, 41GX, 2. Follow steps 1 through 3 in the Factory-Assembled Valve
42G, 42GX, and Actuator ordering information.
141
41, 41X, 3. Replace the dash in the actuator designator with MS-1.
42, 42X
43G, 43GX,
Example: MS-141AC
43, 43X, 142 4. Select the mounting bracket kit ordering number from the
44, 44X table below. Kits include mounting brackets, cap screws,
➀ X designates switching (3-way) valve. coupling, and instructions.
Example: A 41G series valve requires a 141 series actuator.
Valve Mounting Bracket Kit
2. See the Actuator Specifications table in the Swagelok Series➀ Ordering Number
Electric Actuators catalog, MS-01-35. Based on the 41G, 41GX,
SS-MB-41G➁
actuator series, select the preferred voltage/frequency/ 42G, 42GX
conduit connection for the required actuator. 43G, 43GX SS-MB-43G
Example: 120 V (ac)/60 Hz/1/2 in. NPT 41, 41X,
MS-MB-41➁
42, 42X
3. Identify the valve flow path.
43, 43X MS-MB-43
Example: 2-way
44, 44X MS-MB-44-131
4. Add the actuator designator to the valve ordering number.
➀ X designates switching (3-way) valve.
Example: SS-41GS2-41AC ➁ 42G series and 42 series valves with VCO
or VCR end connections mounted to a
Swagelok electric actuator are only available
factory assembled.
Instrumentation Ball Valves—40G Series and 40 Series 23
Process Options
Production Tests Test Production Test
To specify an optional production test Designator Description
in place of the standard testing, add a Valves are tested with nitrogen at a customer-
designator from the table at right to the specified pressure. Test pressure must not exceed
-PT
valve ordering number. the rated pressure of the valve. Maximum allowable
leak rate depends on test pressure.
Examples: SS-43GS4-PT
40G series—valves are hydrostatically tested with
B-43S4-PT
deionized water at 1.5 times the rated pressure of the
valve. No visible leakage is permitted.
-W20
40 series—valves are hydrostatically tested with
deionized water at the rated pressure of the valve.
No visible leakage is permitted.
Valves are helium leak tested at a pressure of
-W31 1 3 10–4 Torr. The maximum allowable
leak rate is 4 3 10–9 std cm3/s.
Service Options
Sour Gas Service
40G series and 40 series valves for sour gas service are
available. Materials are selected in accordance with NACE
MR0175/ISO 15156.
To order, add -SG to the valve ordering number.
Examples: SS-42GF2-SG
SS-44F4-SG
24 Instrumentation Ball Valves—40G Series and 40 Series
1
3
2
2
1
L Flow Path
Angle porting can L Flow Path
transfer a sample
Turn 90° Angle porting allows
from port 1 to port 2.
switching of port 1
to port 2 or port 1 Turn 90°
2
1
3
4
H Flow Path Tee porting provided with four ports and 360° rotation of the
handle; three adjacent ports can be connected at the same
Straight-pattern
time and the remaining port is off.
porting can switch
two streams on and Turn 90°
off alternately or 2 2
HH Flow Path
transfer a sample
from ports 1 and 3 to Crossover ports
1 3 1 3
ports 2 and 4. allow continuous flow
through ports 1 and Turn 90°
3 and continuous 2 2
4 4
Ports 1 and 3 Ports 2 and 4 flow through ports 2
open open
and 4. 1 3 1 3
4 4
Ports 1 and 3 Ports 2 and 4
open open
Pressure
Valve Orifice Rating Flow Path
Series in. (mm) psig (bar) Designator
L = Angle
43Y 0.062 (1.57) 2500 (172)
H = Straight
L, H, HL: 0.281 (7.14) HL = Tee
45Y 1500 (103)
HH: 0.161 (4.09) HH = Crossover
5
4
2
3 1
4 2 4 2 4 2 4 2
1 1 1 1
3 3 3 3
Ports 1, 4, and 5 Ports 1, 2, and 5 Ports 1, 3, 4, and Ports 1, 2, 4, and
open open 5 open 5 open
H Flow Path
Pressure
Tee porting in the Valve Orifice Rating Flow Path
ball with a leg to the Series in. (mm) psig (bar) Designator
bottom port (port 1) Turn 90° L = Angle
5 5
43Z 0.062 (1.57) 2500 (172)
allows selection of H = Tee ( 2 ports close)
ports 2 and 4 or 45Z 0.281 (7.14) 1500 (103) HL = Tee (1 port closes)
3 and 5 with 360° 4 2 4 2
handle rotation. 1 1
3 3
Ports 1, 2 and 4 Ports 1. 3, and 5
open open
40 Series
Two-and three-port paths are available for brass and alloy
Material Valve Series Designator
400 valves. Four-and five-port paths are available for stainless
43Y, 43Z,
steel, brass, and alloy 400 valves. 316 SS 44, 44X, SS
Add a material designator and insert a flow path designator 45, 45X, 45Y, 45Z
into a 40 series basic ordering number as shown. 41, 41X, 42, 42X,
43, 43X, 43Y, 43Z,
Examples: B
-41LS2 for a brass two-port 41 series valve with Alloy 400
44, 44X,
M
L flow path 45, 45X, 45Y, 45Z
SS-44XHS6 for a stainless steel three-port 41, 41X, 42, 42X,
44 series valve with H flow path 43, 43X, 43Y, 43Z,
Brass B
44, 44X, 45,
45X, 45Y, 45Z
1 2 3 4 5 6 7
SS - 43G E V L S4 -LL-RD
1 Body Material 5 Optional Flow Path 7 Options and Accessories
B = Brass (40 series only) H, L, HH, HL (page 24) Add multiple designators in
M = Alloy 400 (40 series only) alphanumeric order. Not all options
SS = 3
16 stainless steel (40G series, 6 End Connections, Size available for all valves. See pages
44 series, 45 series) cited below.
Swagelok Tube Fittings
2 Valve Series Fractional, in. -A = Angle-pattern body (page 6)
S1 = 1/16 -BL, -GR, -OG, -RD, -YW = Nylon
On-Off (2-Way) (page 6) S2 = 1/8
41G, 42G, 43G, directional handle colors (page 13)
S4 = 1/4
41, 42, 43, 44, 45 S6 = 3/8 -K, -SHD, -SH, -BKB, ‑NH, ‑NHS,
Switching (3-Way) (page 8) S8 = 1/2 ‑LH, ‑LL, -LLC = Handle options
41GX, 42GX, 43GX, S12 = 3/4 (pages 13 and 21)
41X, 42X, 43X, 44X, 45X Metric, mm -WVS2, -WVS4, . . . -WVS8M =
Switching (5-Way) (page 10) S3MM = 3 Swagelok tube fitting vent port
43Z, 45Z S6MM = 6 connections (page 15)
S8MM = 8 -WV4T49-2, -WV6MT10-50M =
Switching (7-Way) (page 10) S10MM = 10
43Z6 Tube stub vent port connections
S12MM = 12 (page 15)
Crossover (4-Way) (page 11) Female NPT
43Y, 45Y -SE2, -SE4, -SE6 = Stem extensions
F2 = 1/8 in.
(page 15)
Crossover (6-Way) (page 11) F4 = 1/4 in.
43Y6 F6 = 3/8 in. -WN1, -WN2 = Directional name
F8 = 1/2 in. plates (page 15)
3 Packing Material Female ISO/BSP Tapered -PT, -W20, -W31 = Production tests
F4RT = 1/4 in. (page 23)
40G Series
F6RT = 3/8 in. -SC11 = Special cleaning and
E = UHMWPE
F8RT = 1/2 in. packaging (page 23)
None = modified PTFE
Male NPT
40 Series -1466 = No lubrication/special
M4 = 1/4 in.
None = PTFE cleaning and packaging (page 23)
Male NPT to
40T and 40E Series Swagelok Tube Fitting
E =Live-loaded UHMWPE (41, M4-S4 = 1/4 in.
42, 43 series sizes only) VCO Fittings
T = Live-loaded PFA (all sizes) VCO4 = 1/4 in.
Integral Male VCR Fittings
4 Optional Vent Port
VCR4 = 1/4 in.
V = Vent port (page 15) VCR8 = 1/2 in.