IAE 2500 Technical Training
IAE 2500 Technical Training
Engine Overview
CHAPTER 1
ENGINE OVERVIEW
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Engine Overview
OBJECTIVES
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V2500 LINE AND BASE MAINTENANCE
Engine Overview
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Engine Overview
INTRODUCTION
On March 11, 1983, the world’s leading aerospace manufacturers Each of the shareholder companies was given the responsibility for
signed a 30-year collaboration agreement to produce an engine for developing and delivering one of the five engine modules, as
the single-aisle aircraft market with the best proven technology follows:
each could provide. The organizations were:
• Rolls Royce (RR) – High Pressure Compressor
• Rolls Royce (RR) – United Kingdom
• Pratt and Whitney (P&W) – Combustion chamber and High
• Pratt & Whitney (P&W) – USA Pressure Turbine
• Japanese Aero Engines Corporation (JAEC) • Japanese Aero Engine Corporation (JAEC) – Fan and Low
Pressure Compressor
• Motoren Turbinen Union (MTU) – Germany
• Motoren Turbinen Union (MTU) – Low Pressure Turbine
• Fiat Aviazione – Italy.
• Fiat Aviazione – Main Gearbox.
In December of the same year, the collaboration was incorporated
in Zurich, Switzerland as International Aero Engines AG (IAE), a The senior partners, Rolls Royce and Pratt & Whitney, assemble
management company established to direct the entire program for the engines at their respective plants in Dahlewitz, Germany, and
the shareholders. Middletown, Connecticut, USA. The engines assembled by RR
have even serial numbers, while those by P&W have odd serial
The headquarters for IAE was set up in East Hartford, Connecticut, numbers.
USA, and the V2500 turbofan engine to power the 120- to 180-seat
aircraft was launched on January 1, 1984.
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Engine Overview
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Engine Overview
INTRODUCTION (Cont.)
NOTE
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Engine Overview
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Engine Overview
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Engine Overview
V2500 ENGINE
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Engine Overview
The next two figures indicate the engine’s rated sea level takeoff
thrust. V2500 Generic name
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Engine Overview
ENGINE/AIRFRAME APPLICATIONS
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Engine Overview
ENGINE STATIONS
4 Combustor exit
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Engine Overview
ENGINE STATIONS
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Engine Overview
1 Fan
1.5
LPC booster
2
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Engine Overview
ENGINE STAGES
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Engine Overview
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Engine Overview
FLANGES
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V2500 LINE AND BASE MAINTENANCE
Engine Overview
V2500-A1 Engine
Port between FEGV clusters (5:00) 2R and 2.3F
Borescope access is only possible for stages 1.5 and 2.5 through
the LPC inlet and 2.5 bleed duct opening, respectively. There are no
access features to remove. Guide tubes and fiberscopes are used 2.5 bleed duct 2.5R
for inspection.
V2500-A5 Engine
See the table for more information. Note that F and R denote the
Front and Rear of a particular stage.
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Engine Overview
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Engine Overview
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Engine Overview
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Engine Overview
Borescope access for the combustor is found in eight positions. Six A1 borescope access ports are located near the diffuser case rear
ports are found around the combustion outer case. The igniter plug flange. The ports must not be confused with the five larger locating pins
ports offer two additional access points. that are equally spaced around the forward end of the case.
Combustor HP Turbine
Service Bulletin (SB) 72-0221 introduces a new diffuser case The HPT has a provision for inspection of the leading and trailing edges
assembly for V2500 A1 engines, detailed below. of the blades.
A1 Diffuser Case (Pre SB 72-0221) LP Turbine
Access to inspect the combustion chamber and the HPT Stage 1
The LPT has borescope access ports for the Stage 3 leading edge only.
vanes is by five plugs with gaskets. They are numbered as follows:
• B1 to B4 for the left hand side of the engine
• B5 and the two igniter plug ports for the right hand side of NOTE
the engine.
When installing borescope access plugs to the combustion system and
A1 Diffuser Case (Post SB 72-0221) HPT stages 1 and 2, the threads of the plug bolts must be coated with
Access to inspect the combustion chamber and the HPT Stage 1 an anti-galling compound and anti-seizure compound as recommended
vanes is by six plugs with gaskets. They are numbered as follows: by the AMM.
• B1 to B5 for the left hand side of the engine When installing borescope access plugs to the HPT Stage 2 and LPT
• B6 and the two igniter plug ports for the right hand side of Stage 3, the threads of the plug bolts must be coated with engine oil as
the engine. recommended by the AMM.
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Engine Overview
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Engine Overview
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V2500 LINE AND BASE MAINTENANCE
Power Plant
CHAPTER 2
POWER PLANT
ATA 71
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P&W PROPRIETARY
PROPRIETARY INFORMATION
INFORMATION
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Power Plant
OBJECTIVES
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V2500 LINE AND BASE MAINTENANCE
Power Plant
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Power Plant
OVERVIEW
The power plant supplies thrust, pressurized air for the Pneumatic
System, Anti-Ice System, and power for the aircraft electrical and
hydraulic systems.
• nacelle
• engine components
• engine/airframe interface
• engine mounts
• Engine Combined Drains System.
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Power Plant
POWER PLANT
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Power Plant
COMPONENTS
Nacelle
• exhaust cone
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Power Plant
NACELLE COMPONENTS
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Power Plant
COMPONENTS (Cont.)
Air Intake Cowl The air intake cowl has the following features:
The air intake cowl supplies all the air required by the engine, with • aluminum leading edge
minimum pressure losses and with an even pressure face to the
fan. Nacelle drag is minimized due to the aerodynamically • P2/T2 probe access panel
streamlined design.
• Zone 1 ventilation intake
Location:
• interphone jack
The air intake cowl is bolted to the front of the LPC fan case.
• engine attachment ring with alignment pins to ensure correct
Description: location of the cowl on the fan case
The intake cowl is constructed from hollow inner and outer skins • door locators that automatically align the fan cowl doors to
supported by front and rear bulkheads. Intake cowl weight is ensure good seating
approximately 248 lb (112 kg).
• fan cowl door hold-open device
• strut brackets to provide location for the left and right fan cowl
door hold-open rods.
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Power Plant
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Power Plant
Safety Conditions
Purpose: MAKE SURE THE LANDING GEAR GROUND SAFETIES AND WHEEL
CHOCKS ARE IN POSITION.
Two fan cowl doors provide for an aerodynamically smooth exterior
while enclosing the fan case-mounted accessories.
MAKE SURE THE FAN COWL DOORS ARE FULLY LATCHED WHEN
Location: CLOSED.
Description:
Operation:
The doors extend rearward from the inlet cowl and overlap the
Fan cowl doors are manually opened. In the open position, the
leading edge of the C-ducts. Four hinges attach each fan cowl door
doors are supported by two hold-open rods per fan cowl door.
to the aircraft pylon. Strakes are located on the fan cowl doors to
reduce turbulence between the engine and the aircraft fuselage.
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Power Plant
Latches?
Strake?
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Power Plant
COMPONENTS
Fan Cowl Doors (Cont.) SB V2500-NAC-71-0259: Warns operators that a hold-open device
creates a visible gap between the fan cowl doors and the Air Inlet
Instances of fan cowl door release during flight can result in Cowl when not latched. Operators must lower and NOT drop the fan
uneventful air turnbacks and fan cowl door loss. cowl doors to prevent possible override of the hold open device.
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Power Plant
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Power Plant
Safety Conditions
The C-ducts extend rearward from the fan cowl doors to the The C-ducts house the thrust reverser operating mechanism and
Common Nozzle Assembly (CNA). cascades. They form the outer cowling between the fan cowl doors
and the CNA.
Description:
C-duct door weight is approximately 565 lb (257 kg).
The thrust reverser C-ducts are hinged at four places on the pylon
at the top and secured at the bottom by six latches in five positions,
the last being a double latch that holds the translating cowls
together.
The C-ducts are made up of an inner and outer barrel. The inner
barrel forms the cowling around the engine core. Both the inner and
outer barrel provide a rigid structure for the fan case and core
engine.
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Power Plant
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Power Plant
Safety Conditions
The thrust reverser cowls can be opened to a 45° position for engine DO NOT LEAVE ENGINE OIL ON YOUR SKIN FOR A LONG TIME. FLUSH THE
removal or other maintenance purposes. The opening system is OIL FROM YOUR SKIN WITH WATER. THE OIL IS POISONOUS AND CAN GO
manually operated by a hydraulic hand pump using engine oil. THROUGH YOUR SKIN AND INTO YOUR BODY.
The opening actuator acts as a piston, with the base attached to the
top of the C-duct and the rod end to the pylon. As hydraulic MAKE SURE THE THRUST REVERSER HALF AREA IS CLEAR OF TOOLS AND
pressure builds in the actuator, it extends to move the door outward. EQUIPMENT BEFORE YOU CLOSE THE DOOR. FAILURE TO DO SO CAN
The actuator is not designed to hold the weight of the door for a long CAUSE DAMAGE TO THE THRUST REVERSER HALF AND TO THE ENGINE.
time. Hold-open rods must be positioned for support.
DO NOT DISCONNECT THE HAND PUMP UNTIL THE OPENING ACTUATOR
SYSTEM IS DRAINED A MINIMUM OF ONE (1) MINUTE AFTER OPENING OR
CLOSING THE THRUST REVERSER COWL. COMPLIANCE WITH THIS
RECOMMENDATION HAS PROVEN TO EXTEND THE THRUST REVERSER
COWL OPERATING SERVICE LIFE AND MINIMIZES LEAKAGE.
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Power Plant
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Power Plant
Safety Conditions
NOTE
4 Aft bifurcation 4
The minimum length of the auxiliary latch assembly is when both
5 V-groove 1 end fittings just touch the stops.
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Power Plant
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Power Plant
COMPONENTS (Cont.)
Purpose: The engine exhaust cone forms the inner contour of the common
nozzle exhaust collector and is made of a honeycomb perforated
The purpose of the Mixed Exhaust System is to collect air. The first panel for acoustical treatment. The cone is attached to the U flange
is the cold airflow, which is the fan bypass air. The second is the hot on the rear of the TEC.
airflow, which comes from the engine core.
Operation:
The CNA allows hot and cold stream gas flows to mix, producing
the resulting thrust. The mixing of the hot and cold gas streams within the CNA reduces
the noise levels through the nozzle exit.
Location:
The CNA forms a convergent duct, which increases the speed of
The Mixed Exhaust System is bolted to flanges T and U located at the mixed gas to give forward thrust.
the rear of the Turbine Exhaust Case (TEC).
When the thrust reverser operates, the cold and hot outflows divide
Description: and go in different directions.
The system is made up of the CNA and the engine exhaust cone. The CNA weighs 213 lb (97 kg).
The CNA is made up of an inner duct with radial struts that support
an outer duct. The front flange of the inner duct is used to install the
CNA to the T flange on the rear of the Turbine Exhaust Case. The
inner duct (hot nozzle) is provided with acoustical treatment to
reduce noise.
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Power Plant
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Power Plant
COMPONENTS (Cont.)
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Power Plant
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Power Plant
COMPONENTS (Cont.)
• Interphone jack
Intake cowl • Anti-icing outlet grille
• P2/T2 probe access panel (top center)
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Power Plant
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Power Plant
Purpose:
Description:
• Hydraulic system
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Power Plant
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Power Plant
Safety Conditions
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Power Plant
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Power Plant
Description:
Primary
Harness Assembly Types
The harnesses have two primary assemblies: the fan zone Assembly
assembly and the core zone harness. Each of these assemblies
have smaller harness assemblies. At the pylon break points, the • Electronic Engine Control (EEC)
harnesses interface with the aircraft electrical systems. The
Fan Zone • EEC and ignition supply
harnesses are attached to the engine with brackets, raceways, clips
and clamps. Note the fan zone and core zone assemblies with their • General supply
smaller harness assemblies in the chart.
• Fire detection (A), cabin services, and
nacelle overtemperature
• Fire detection (B)
Core Zone • EEC
• EEC link
• Exhaust Gas Temperature (EGT)
• Ignition
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Power Plant
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Power Plant
Purpose: Two thrust links are attached to the cross beam of the engine mount
and support brackets on either side of the monoball location.
The front and rear engine mounts suspend the engine from the
Two shear pins prevent slip movement between the mount and
aircraft pylon and transmit the various loads generated by the
pylon interface when bolted together due to engine thrust changes.
engine during operation.
Rear Engine Mount
Location:
The rear engine mount is designed to transmit torsional, side and
The front engine mount is located at the rear of the intermediate
vertical loads. As with the front engine mount, two shear pins
case. The rear engine mount is located on the TEC at Top Dead
prevent slip movement between the mount and pylon interface.
Center (TDC).
The rear mount has a diagonal main link that provides resistance to
Description:
torsional movement of the casing that results from the hot gas
passing through the turbines.
Front Engine Mount
Two side links provide further vertical support and limiting the
The front engine mount is designed to transmit thrust, side and
engine’s side-to-side movement.
vertical loads. It is secured to the intermediate case in three
positions. A monoball-type universal joint provides the main support
at the front engine mount position.
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Power Plant
INPUT
CTC32905.20040227 AND
CTC32906.20040227
ENGINE MOUNTS
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Power Plant
Purpose:
Location:
A series of drains are located around the engine. The drain mast is
located at Bottom Dead Center (BDC) of the fan case and protrudes
from the bottom of the fan cowl doors.
Description:
The combined system collects fluids that have leaked from engine
components and discharges them overboard through the drain
mast. Fluids include fuel, engine oil, IDG oil, hydraulic fluid, and
water.
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Power Plant
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Power Plant
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Power Plant
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Power Plant
Safety Conditions
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Power Plant
CHART 1 CHART 2
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Power Plant
Safety Conditions
YOU MUST NOT KEEP THE ENGINE IN STORAGE FOR TOO LONG. THE
TIMES GIVEN IN THE PROCEDURE ARE THE MAXIMUM FOR WHICH THE
ENGINE STORAGE ENGINE CAN BE PRESERVED. IF THE TIME IN PRESERVATION IS TO BE
EXTENDED, YOU MUST DO THE FULL PRESERVATION PROCEDURE
The task in AMM 71-00-00-500-010 gives details of the required AGAIN. IF THESE PROCEDURES ARE NOT FOLLOWED, DAMAGE TO THE
ENGINE CAN OCCUR.
procedures for preservation and storage of the engine or Quick
Engine Change (QEC). YOU MUST DO ALL APPLICABLE PROCEDURES WHEN AN ENGINE IS PUT
INTO STORAGE. IF YOU DO NOT, CORROSION AND GENERAL
Protective treatment for the engine depends on the climatic DETERIORATION OF THE CORE ENGINE AND THE FUEL SYSTEM CAN
OCCUR.
conditions in which the engine is stored.
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Power Plant
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Power Plant
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
CH APT ER 3
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
OBJECTIVES
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
OVERVIEW
Fuel and Engine Control operations are divided between the Fuel
System and the Engine Control System.
The Fuel System supplies metered fuel for combustion and servo
fuel pressure for component actuators. The system also uses a fuel
transmitter to monitor fuel status, and displays flight deck warnings
that alert the crew to potential problems.
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
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V2500-GF APR 2023
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
FUEL SYSTEM OVERVIEW Other system components transfer thermal energy from heated oil by
carrying the oil through cooling units. See the component list below.
The Fuel System provides ice-free, metered fuel in a controlled,
continuous supply for combustion. Major components are shown • Fuel Cooled Oil Cooler FCOC
below.
• Integrated Drive Generator Fuel
IDG FCOC
Cooled Oil Cooler
• High and low pressure
fuel pump (2 stages) • Fuel Diverter and Return-to-Tank FDRV
Valve
• Fuel filter
Note that two other components not found in the Fuel System are
• Fuel Metering Unit FMU
also responsible for heat management: the Air Cooled Oil Cooler
• Fuel flow transmitter (ACOC), found in Lubrication, and the IDG Fuel Cooled Oil Cooler
(IDG FCOC), found in the Ancillary Systems.
• Fuel Distribution Valve FDV
The EEC controls the fuel supply via the Fuel Metering Unit (FMU).
• Fuel distribution manifolds High pressure fuel is also used to provide servo pressure for the
following actuators.
• Fuel Spray Nozzles FSNs
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
Pumps deliver fuel from the aircraft fuel tanks to the engine LP fuel 7. Fuel is then sent to the Fuel Metering Unit (FMU). The metered
pump. The fuel flow process is shown below. fuel is used for combustion and component actuation.
1. Fuel flows into the Fuel Cooled Oil Cooler (FCOC) heat 8. Any excess HP fuel not used for combustion or component
exchangers for the engine and Integrated Drive Generator actuation is returned from the FMU to the LP fuel supply via the
(IDG). FDRV.
2. Fuel that flows through the IDG FCOC is sent to the Fuel 9. Fuel that is metered for combustion is sent to the fuel flow
Diverter and Return to Tank Valve (FDRV). transmitter, which indicates the real time fuel flow in kg/H or lb/H
to the ECAM.
3. The FDRV returns a portion of the fuel back to the aircraft tanks
or diverts it for recirculation into the LP fuel flows. The FDRV 10. Fuel is sent from the fuel flow meter to the distribution valve that
addresses these separate functions with two valves: filters and splits the fuel into ten outlets. These outlets supply
two fuel spray nozzles per outlet (20 spray nozzles total) for
• a fuel diverter valve that is solenoid controlled combustion.
• a return-to-tank valve that is torque motor controlled.
5. All the fuel that passes though the engine FCOC flows to the LP
fuel filter.
6. The filtered fuel flows to the HP pump where the fuel pressure is
boosted.
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
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V2500-GF APR 2023
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
Fuel Pump
Purpose:
Location:
The fuel pump is located on the rear face of the MGB on the left
side of the engine at 7:00.
Description:
The HP stage has a two-spur gear pump and provides mounting for
the FMU. The MGB turns the gear component of the pump though a
shaft. The shaft has a shear section to protect the engine if the fuel
pump fails.
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V2500-GF APR 2023
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
FUEL PUMP
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
Purpose:
The FCOC transfers heat from the Lubrication System to the Fuel
System to prevent fuel icing and to reduce the temperature of
engine oil under normal conditions.
Location:
The FCOC is located on the left side of the fan case at 9:00.
Description:
The FCOC housing provides mount locations for the Fuel Diverter
and Return to Tank Valve (FDRV), fuel temperature thermocouple,
fuel differential pressure switch and Lubrication System bypass
valve.
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V2500-GF APR 2023
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
Purpose:
The LP fuel filter removes solid contaminants from the LP inlet side
of the Fuel System.
Location:
Description:
The LP fuel filter housing consists of a bypass valve and a fuel drain
plug to drain the filter housing or to collect fuel samples.
The housing also has mounting points for the fuel differential
pressure switch and the fuel temperature sensor.
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
Purpose: Excessive HP fuel that is not required for actuator control and
metered fuel to the combustor is returned to the LP system.
The Fuel Metering Unit (FMU) serves four functions for fuel control:
The FMU houses a Fuel Metering Valve (FMV) under the control of
• fuel metering to the combustion chamber a fully modulating torque motor with Rotary Variable Differential
Transducer (RVDT) positional feedback. The EEC controls this
• opening and closing of the fuel supply to the combustion torque motor to change the position of the Fuel Metering Valve to
chamber meter the fuel supply to the Fuel Spray Nozzles. A spill valve inside
the FMU keeps the pressure difference across the FMV nearly
• overspeed protection of the N1 and N2 spools constant for accurate response and control of the FMV.
• provision of HP fuel to LRU components for actuation. The FMU also houses the Overspeed Valve (OSV) and the
Pressure Raising and Shut-Off Valve (PRSOV). Both valves are
Location: under two-position torque motor control and micro-switch position
feedback to the EEC.
The FMU is mounted on the combined fuel pumps assembly. This
assembly is located on the left rear face of the MGB at 7:00.
Description:
The FMU is the interface between the EEC and the Fuel System. All
fuel that is delivered by the HP fuel pump is passed to the FMU.
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
Purpose:
The fuel flow transmitter provides fuel flow indication for flight deck
display.
Location:
The fuel flow transmitter is installed on the fuel line between the
Fuel Metering Unit and the Fuel Distribution Valve at 7:00.
Description:
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
Purpose:
The FDV sends engine fuel flow from the FMU equally to 10 fuel
manifolds, each feeding two fuel nozzles.
Location:
Description:
The FDV housing has ten outlet ports and contains a valve and
filter. The valve consists of a sleeve and piston, made of corrosion
resistant steel. A filter is located at the inlet and has bypass
features.
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
Purpose:
Location:
Description:
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
Purpose:
Twenty Fuel Spray Nozzles deliver fuel into the combustion chamber in
a form suitable for combustion in one of three ways shown below.
• Atomized
Location:
The fuel spray nozzles are equally spaced around the circumference of
the combustor diffuser casing.
Description:
The fuel nozzles have fuel strainers located at their inlet fittings.
Internal and external heat shields are present to reduce coking. The
distribution manifold connectors to the fuel nozzles have transfer tubes
that allow a more positive seal to be achieved.
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
Purpose:
Location:
Description:
The fuel temperature sensor contains two thermocouples that
provide independent signals to both channels of the EEC.
The EEC converts the signal from the thermocouples to a
temperature value for control of heat management.
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
Purpose:
Location:
It is mounted to the fuel filter housing with fuel filter inlet and outlet
sensing on the rear face of the FCOC.
Description:
The switch is internal to the unit and will close if differential pressure
becomes too great to generate the FILTER CLOG message on the
flight deck.
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
FUEL SYSTEM
Heat Management
Heat for the Fuel System and cooling for oil is managed by the Fuel flows in four basic configurations in the engine LP fuel system:
following components. modes 1, 3, 4, and 5. Depending on the configuration, cooling
capacity may be varied by control valves in the FDRV, as well as
• Air Cooled Oil Cooler ACOC the Air Modulating Valve (AMV) for the ACOC.
• Fuel Cooled Oil Cooler FCOC The EEC logic software determines the transfer between modes of
operation. The logic is generated around the limiting temperatures
• Integrated Drive Generator Fuel of the fuel and oil within the system, along with the signal from the
IDG FCOC
Cooled Oil Cooler aircraft that permits/inhibits fuel return to aircraft tanks.
• Fuel Diverter and Return-to-Tank FDRV
Valve
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
Fuel Diverter Valve (FDV) The EEC operates the torque motor to control the HP servo fuel
pressure on both sides of the main valve. The pressure balance
The FDV is a two-position valve operated by a dual coil solenoid. between both sides changes the direction and speed of the valve
The valve consists of two pistons in a sleeve and is spring-loaded movement. The valve movement opens or closes the metering port
on one side to maintain the valve in the failsafe position. A micro- area on the sleeve to modulate the LP fuel return to the tanks.
switch assembly sends a valve position feedback signal to the EEC.
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
The V2500 uses a Full Authority Digital Electronic Engine Control The EEC provides the following engine control functions:
(FADEC) as the primary interface between aircraft and engine
systems. FADEC network components improve efficiency, enhance • power setting (EPR or N1)
control functions, protect the engine and provide operational
• acceleration and deceleration times
reliability.
• idle speed governing
Numerous FADEC components are overseen by the Electronic
Engine Control (EEC), which is itself a component of the FADEC • overspeed limits (N1 and N2)
system. The EEC sends, receives, and interprets information • fuel flow
between aircraft and engine systems. The EEC calculates required
engine power and ensures its availability for all throttle settings, • Variable Stator Vane system (VSV)
regardless of varying conditions. It also controls and monitors
• compressor handling bleed valves
functions in the Fuel, Air, Starting, Lubrication, and Thrust Reverser
systems. • Booster Stage Bleed Valve (BSBV)
• turbine cooling (10 stage make-up air system)
• Active Clearance Control (ACC)
• thrust reverser
• automatic engine starting
• oil and fuel temperature management.
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
Purpose: Each EEC channel can exercise full control of all engine functions.
Only one channel can be in control at a time; control alternates
The EEC controls starting, fuel metering, engine stability, heat between Channel A and Channel B for consecutive flights. Channel
management, engine condition monitoring, fault detection, engine selection is made automatically by the EEC sequence logic. Both
protection and thrust reverser operation. The EEC uses engine and channels share sensor data through the cross talk link. This allows
aircraft data to set the correct engine ratings for flight conditions, as the controlling channel to use the best information available for its
well as transmit engine performance data to the aircraft. engine control computations.
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
Two identical but separate electrical harnesses provide the Pb Burner P3/T3 Diffuser case at 12:30
input/output circuits between the EEC, the relevant sensor/control
actuator, and the aircraft interface. Forward connectors are for
Channel A, and aft connectors are for Channel B. They are referred
to as J connectors. Inside the inlet cowl at
P2 Fan inlet P2/T2
12:30
Pressure Connections
Single pressure signals are directed to pressure transducers Booster Intermediate case at
P2.5 P2.5
located within the EEC. These pressure transducers then supply stage outlet 6:00
digital electronic signals to channels A and B. The chart shows the
relevant pressures.
P5 TEC at strut nos. 4, 7,
Exhaust P4.9
(P4.9) and 10
Intermediate case at
P12.5 Fan outlet Fan rake
strut no.1
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
Purpose:
The DEP is matched to the engine at testing and must remain with
the engine if the EEC is replaced.
The DEP provides discrete data inputs to the EEC’s two channels.
Location:
Description:
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
Purpose: The cooling shroud is located around the housing and directs air
The Engine Dedicated Alternator (EDA) has two independent sets provided by the fan exit airstream (P12.5) to flow around the
of stator windings that supply two independent AC power supplies housing to decrease the power stator winding temperature.
to channels A and B. It also supplies two speed signals
representing the HP shaft speed (N2).
Location:
The EDA is located on the front face of the MGB between the
hydraulic pump and the air turbine starter.
Description:
The EDA is also known as the Permanent Magnetic Alternator
(PMA) and consists of a rotor mounted directly on the gearbox
output shaft, a stator housing bolted to the gearbox, and a cooling
air shroud.
The stator housing consists of a power stator assembly and a
speed signal assembly. The power stator assembly contains two
identical windings wired in a three-phase configuration, each
powering a channel of the EEC. Two identical single-phase speed
signal windings are located in the speed signal assembly portion of
the stator housing. Each of these windings provides a frequency
signal related to N2 speed.
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
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V2500 G E N ERAL F A MILIARIZ A TIO N
Fuel and Engine Control
EEC-EIU INTERFACE
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os sanurak tf tea Lf. > Gahrolj efusolj
ef usolj gy h gfbtak dbhlja. [ea
gahrolj efusolj os naltarak gy 8855 sprolj rfks. Hly rhkohb
`fva`alt os kh`palak gy fob prassura dak tf hl hllubus hrfulk
tea gahrolj futar rhna. [ea Lf. > Gahrolj prfvokas hxohb hlk rhkohb
bfnhtofl dfr tea EYN rftfr hlk hbsf suppfrts tea oltarlhb krova jahr.
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - 89
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
GAHWOLJ
GAHWOLJ LFs.
LFs. 7 HLK >
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - 88
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
Lf. ; (Na
(Naltar)
ltar) Gahrolj Nf`phrt
Nf`phrt`alt
`alt
[ea nf`phrt`alt os bfnhtak ol h eoje ta`parhtura hlk prassura [ea Lf. ; Gahrolj os h rfbbar gahrolj teht prfvokas rhkohb suppfrt tf
alvorfl`alt ht tea naltar fd tea nf`gustofl santofl. tea rahr fd tea EYN sehdt. [ea ollar rhna ehs sefubkars teht juoka
tea rfbbars ol tea rhna. [ea futar rhna, olsthbbak
olsthbbak ol tea Lf.; Gahrolj
[ea nf`phrt`alt os prftantak drf` rhkohtak eaht gy h eaht seoabk suppfrt hssa`gby, os `hneolak abboptonhbby sf tea gahrolj rfbbars
hlk hl olsubhtolj suppby fd nffbolj hor. [eos suppby fd nffbak ^thja nhllft scok.
87 hor, nhbbak guddar hor, altars tea sphna gatwaal tea neh`gar hlk
dorst eaht seoabk.
[ea guddar hor os teal axehustak drf` tea nffbolj sphnas nbfsa tf
tea upstrah` soka fd tea nhrgfl sahbs, nrahtolj hl hrah fd nffbar hor
drf` weone tea sahbolj dulntofl os fgtholak. [eos rasubts ol hl
hnnapthgba hor ta`parhtura dbfwolj hnrfss tea dhna fd tea nhrgfl
sahbs oltf tea gahrolj nf`phrt`alt.
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - 87
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - 8>
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
Lf. 1 (Wah
(Wahr)
r) Gahrolj Nf`phrt`alt
Nf`phrt `alt
[ea Lf. 1 rahr gahrolj nf`phrt`alt efusas tea Lf. 1 Gahrolj, Lf. 1 Gahrolj
weone suppfrts tea BY[ rftfr.
[ea Lf. 1 Gahrolj os h nybolkronhb rfbbar gahrolj teht prfvokas rhkohb
suppfrt tf tea rahr fd tea BY[ sehdt. Fob os dak tf hl hllubus
[ea rahr gahrolj nf`phrt`alt os bfnhtak ol tea naltar fd tea BY[
gatwaal tea futar rhna hlk gahrolj suppfrt tf kh`pal vogrhtofl.
`fkuba, ht tea rahr fd tea BY[ sehdt.
Yrassura
olsubhtolj suppby hlk snhvalja
eaht seoabk `htarohb. fob popas hra nfvarak gy hl
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - 8;
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
LF. 1 (WAHW)
(W AHW) GAHWOLJ NF@Y
NF@YHW[@AL[
HW[@AL[
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - 81
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
Hor usak dfr oltarlhb nffbolj hlk sahbolj os thcal drf` tea BYN " ^ahbs
^ahbs eykrh
eykrhubo
ubon
n sahb gatw
gatwaal
aal tea
tea BY/EY
BY/EY sehd
sehdtt
^thja 7.1 hlk EYN sthjas 4 (ahrby H8 flby), 5, 89, hlk 87. [ea dhl EYN 5 ol tea drflt gahrolj nf`phrt`alt hlk tea soljba
gyphss prfvokas axtarlhb nffbolj hor. nhrgfl sahb fd tea Lf. 1 Gahrolj nf`phrt`alt
" Yrfvokas
Yrfvokas hordbf
hordbfw
w nf
nfltrfb
ltrfb dfr nf`pra
nf`prassfr
ssfr sthgo
sthgoboty
boty
^thja Yurpfsa hlk hornrhdt gbaak sarvonas suppby
" Yrf
Yrfvok
vokas
as 2`
2`hca
hca up0 hhor
or su
suppb
ppby
y dfr tea EY[
EY[
" Yr
Yrfv
fvok
okas
as nf
nffb
fbol
olj
jhhor
or df
dfr=
r= EYN 89 ^thja 8 kosc rahr dhna, EY[ ^thja 7 kosc drflt
f Hor Nffbak Fob Nffbar (HNF
(HNFN)
N) dhna hlk EY[ 7 gbhkas
f Hntova Nbahrhlna Nfltrfb (HNN),
(HNN), weone " ^uppboa
^uppboas
s nffbol
nffbolj
j hor df
dfrr tea EY[
EY[ ^thja
^thja 7 Lfzz
Lfzzba
ba
Dhl
nfltrfbs turgola gbhka top nbahrhlna Juoka Thla (LJT) Hssa`gboas
f Hor Nffbak Hor Nffbar (HNH
(HNHN),
N), usak dfr ^thja
87 hor fr guddar hor " Yrf
Yrfvok
vokas
as nffbol
nffbolj
j dfr nf
nf`gu
`gusto
stofl
fl neh`ga
neh`gar,
r,
EY[ ^thja 8 gbhkas hlk LJTs
EYN 87 " ^u
^upp
ppbo
boas
as nf
nffbak 87te sthja HNHN hor tf tea Lf.
fbak
" ^ahbs
^ahbs tea
tea drf
drflt
lt hlk
hlk rahr
rahr nhrgf
nhrgfl
l sahbs
sahbs fd tea
BYN 7.1 ; Gahrolj nf`phrt`alt tf nffb, sahb, prassuroza
drflt gahrolj nf`phrt`alt
hlk snhvalja
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - 84
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - 8:
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
ALJOLA @FKQBA^
[ea aljola `fkuba kasojl hbbfws dfr dhst, addonoalt `fkuba nehljas Lf. @fkuba Lh`a
wote `olo`u` kfwl to`a.
>8 Dhl
@fkubhr nflstruntofl ehs tea hkvhlthjas bostak gabfw.
" Bfwar
Bfwar fvarhb
fvarhbbb `
`holt
holtalh
alhlna
lna nfs
nfsts
ts >7 BYN/Oltar`akohta nhsa
" @hxo`u
@hxo`u`
` bod
boda
a hneoa
hneoavak
vak drf`
drf` ahn
ahne
e `f
`fkub
kuba
a ;9 EY systa`
" Wakuna
Wakunak
k turl-h
turl-hrful
rfulk
k to`a
to`a ddfr
fr aljol
aljola
a raphor
raphor
;8 EYN
" Waku
Wakuna
nak
k sphra
sphra al
aljo
jola
la efb
efbko
koljs
ljs
;7 Koddusar hlk nf`gustfr
" Ahsa
Ahsa fd trh
trhlsp
lspfrt
frthto
htofl
fl hlk stf
stfrhj
rhja
a
;; ^thja 8 turgola LJT hssa`gby
" Whpok
Whpok `fkuba
`fkuba nehl
nehlja
ja wote
wote `o
`olo`
lo`u`
u` jr
jrful
fulk
k rul
rullol
lolj
j
;1 EY[
" Ahsy
Ahsy eft
eft san
santo
tofl
fl ols
olspa
pant
ntof
ofl
l
19 BY[
" Tarton
Tartonhb/
hb/efr
efrozf
ozflth
lthbb guobk
guobk strop
strop
" ^pbo
^pbott aljo
aljola
la trhl
trhlsp
spfr
frth
thto
tofl
fl 49 Axtarlhb jahrgfx
" Nf`pra
Nf`prassf
ssfrs/
rs/tur
turgol
golas
as olkapalka
olkapalkaltb
ltby
y ghb
ghbhln
hlnak.
ak.
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - 85
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
ALJOLA @FKQBA^
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - 8?
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
Dhl
Yurpfsa= H ruggar ka-onolj top os gflkak tf tea drflt fd tea olbat nfla. Od ona
gajols tf dfr` fl tea ruggar top, ot os terfwl sbojetby fut fd ghbhlna
[ea dhl `fkuba nf`prassas hor weone dbfws oltf tea aljola terfuje hlk gajols tf vogrhta. [ea vogrhtofl nhusas tea ona tf ga seak drf`
tea lhnabba olthca nfwb hlk nfra jhsphtes. tea olbat nfla.
Bfnhtofl= [ea dhorolj prfvokas hl harfkylh`on dbfw fvar tea hllubus dobbars
hlk oltf tea BYN.
[ea dhl
woteol `fkuba
tea os bfnhtak ol tea drflt fd tea aljola, nfltholak
dhl nhsa. Fparhtofl=
Kasnroptofl= [ea BYN dhl prassurozas hor, weone dbfws oltf tea aljo
aljola
la terfuje
tea lhnabba olthca nfwb.
[walty-twf efbbfw dhl gbhkas hra ratholak ol tea dhl kosc rhkohbby gy
kfvathob rffts hlk hxohbby gy drflt hlk rahr rathololj roljs. [walty- [ea bhrjar phrt fd tea nf`prassak hor jfas terfuje tea dhl kunt,
twf hllubus dobbars hra olsthbbak gatwaal hkmhnalt gbhkas, dfr`olj h weone prfvokas tea pro`hry phrt fd tea aljola terust. [ea s`hbbar
pbhtdfr` gatwaal ahne gbhka. [easa dobbars dfr` tea dhl ollar phrt os nf`prassak hjhol weal ot jfas terfuje tea BY hlk EY
hllubus. H ruggar sahb os gflkak tf ahne soka fd tea hllubus dobbars nf`prassfr sthjas.
tf pravalt hor bahchja gatwaal ahne gbhka hlk dobbar.
[ea olbat nfla hlk dhorolj s`ffte tea hordbfw oltf tea dhl. [ea dhorolj
os `hka fd `athb.
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - 79
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
DHL @FKQBA
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - 78
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
BYN/Oltar`ako
BYN/Oltar`akohta
hta Nhsa
Yurpfsa= [ea dhl nhsa os olsthbbak fl tea `fultolj phks fl ahne futar strut
alk fd tea oltar`akohta struntura (dhl drh`a) wote gfbts.
[ea BYN/oltar`akohta nhsa `fkuba efusas tea drflt gahrolj
nf`phrt`alt, oltarlhb jahrgfx, hlk tea BYN systa` tf dfr` phrt fd [ea oltar`akohta nhsa `fkuba olnbukas hl oltarlhb jahrgfx teht
tea gyphss kuntolj. nflthols h kroval jahr hssa`gby.
Bfnhtofl=
[eos `fkuba os bfnhtak ol tea drflt fd tea aljola gatwaal tea dhl
`fkuba hlk tea EY `fkuba.
Kasnroptofl=
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - 77
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
BYN/OL[AW@AKOH[A
BYN/OL[AW@AKOH[A NH^A @FKQBA
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - 7>
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
ALJOLA @FKQBA^
BYN/Oltar`ako
BYN/Oltar`akohta
hta Nhsa (Nflt.)
Oltarlhb Jahrgfx
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - 7;
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
OL[AWLHB JAHWGFU
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - 71
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
ALJOLA @FKQBA^ [ea kosc dfr sthjas 8.1, 7, 7.> hlk 7.1 os h wabkak tothlou`
hssa`gby teht nflthols hxohb kfvathob sbfts dfr tea htthne`alt fd tea
BYN/Oltar`ako
BYN/Oltar`akohta
hta Nhsa (Nflt.) dfur sthjas fd rftfr gbhkas.
BYN/Gffstar Wftfr gbhkas dfr sthjas 8.1, 7, 7.> hlk 7.1 hra `hka fd tothlou` hlk
hra `fultak oltf tea kfvathob sbfts fd teaor raspantova koscs.
Yurpfsa=
^thtfr vhlas dfr sthjas 8.1, 7 hlk 7.> hra `hka fd tothlou`.
[ea BYN/gffstar nf`prassas tea hor ranaovak drf` tea dhl `fkuba [ea vhlas hra gflkak tf ollar roljs gy h sobonfla ruggar nf`pfulk
hlk kabovars ot ht h suothgba prassura bavab tf tea EYN. hlk sanurak tf tea BYN nhsa gy gfbts.
Bfnhtofl= ^thtfr vhlas dfr sthja 7.1 os `hka fd hbu`olu` hlk hra sanurak tf
hl ollar rolj gy gfbts hlk gflkak tf hl futar rolj gy h sobonfla
[ea BYN/gffstar os bfnhtak ol tea naltar fd tea oltar`akohta nhsa ruggar nf`pfulk.
struntura (dhl drh`a).
Fparhtofl=
Kasnroptofl=
Hor os kabovarak oltf tea BYN
BYN gy tea dhl `fkuba. [
[ea
ea hor teal phssas
[ea BYN/gffstar nflsosts fd tea dfbbfwolj. terfuje ahne rftfr hlk sthtfr sthja hlk os nf`prassak ht h suothgba
prassura gadfra ot os kabovarak tf tea EYN.
" Wftf
Wftfrr g
gbh
bhka
kas
shhlk
lk kosc
kosc df
dfrr sthj
sthjas
as 8.1,
8.1, 7, 7.>,
7.>, hlk
hlk 7
7.1
.1
LF[A
" BYN drflt hlk rahr nhsas
[ea T7199-H8 ehs hl BYN/gffstar wote teraa sthjas (8.1, 7 hlk
" ^thtfr vhlas dfr sthjas 8.1, 7 hlk 7.
7.> 7.1). [ea T7199-H1 ehs dfur sthjas (8.1, 7, 7.> hlk 7.1).
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - 74
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - 7:
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
Eoje Yrassura
Yrassu ra Nf`p
Nf`p rassfr
rassf r (E
(EYN
YN))
[ea Eoje Yrassura Nf`prassfr (EYN) suppboas tea raquorak h`fult " `h
`hlo
lodf
dfbk
bks
s hlk
hlk nflt
nfltho
hols
ls tea
tea dox
doxak
ak sth
sthtf
tfrs
rs..
fd prassurozak hor dfr hbb nf`gustofl hlk ho
hornrhdt
rnrhdt laaks. Ot nfltoluas tf
olnrahsa tea prassura fd tea hor suppboak gy tea BYN. EYN sthjas hra lu`garak >-87.
Bfnhtofl= Fparhtofl=
[ea EYN os bfnhtak gatwaal tea oltar`akohta nhsa `fkuba hlk tea [ea nf`prassak hor drf` tea BYN jfas oltf tea EYN terfuje tea
koddusar/nf`gustfr hssa`gby. Throhgba Olbat Juoka Thlas (TOJTs).
Kasnroptofl= [ea hljubhr pfsotofl fd tea TOJTs hlk Throhgba Juoka Thlas
(TJTs) os hutf`htonhbby hkmustak tf jova tea hor dbfw tea nfrrant
[ea EYN os h 89-sthja hxohb dbfw nf`prassfr `hka up fd tea korantofl terfuje tea nf`prassfr.
dfbbfwolj=
Hs tea hor jfas terfuje tea nf`prassfr, ahne sthja nf`prassas ot
" kru` rftfr hssa`gby `fra. [ea prassurozak hor os teal kabovarak tf tea nf`gustofl
neh`gar.
" drfl
drfltt n
nhs
hsa
a weo
weone
ne nf
nflt
ltho
hols
ls vhro
vhrohg
hgba
ba stht
sthtfr
fr vhla
vhlas
s
Hor os kuntak drf` tea EYN sthjas :-89 tf suppby hor dfr hornrhdt
f 1 vhlas
vhlas > H8 aljol
aljola
a sarvonas. Hkkotoflhbby, `fra hor os gbak fdd ht sthjas : hlk 89 tf
o`prfva aljola sthrtolj hlk tf pravalt nf`prassfr surja ulkar
f ; vhlas
vhlas > H1 aljol
aljola
a narthol fparhtolj nflkotofls.
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - 75
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - 7?
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
ALJOLA @FKQBA^
EYN (Nflt
(Nflt.)
.)
Wftfr Hssa`gby
[ea dova sug-hssa`gboas hra gfbtak tfjatear tf `hca tea rftfr. ^thjas
> tf 1 nf`prassfr gbhkas hra htthneak ol hxohb kfvathob sbfts. ^thjas 4
tf 87 nf`prassfr gbhkas hra olsthbbak ol sbfts hrfulk tea
nornu`daralna fd tea koscs terfuje hl hxohb bfhkolj sbft.
[ea twf rftfr kru`s hra gfbtak tfjatear wote h vfrtax rakunar olsthbbak
gatwaal tea 5te hlk ?te sthjas. [ea vfrtax rakunar strhojetals tea
^thja 5 hor dbfw, weone phssas tf tea naltar fd tea al
aljola
jola dfr tea
oltarlhb nffbolj hlk sahbolj.
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - >9
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - >8
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
ALJOLA @FKQBA^
EYN (Nflt
(Nflt.)
.)
EYN Gbhkas
Gbhkas ol sthjas
nornu`daralna fd 4>87 hra olsthbbak
tea koscs. Ahne koscol ehs
h sbft
flahrfulk tea
hxohb bfhkolj sbft tf
alhgba tea gbhkas tf ga olsthbbak fltf tea kosc.
Dfur bfnc gbhkas hra olsthbbak fl ahne kosc, twf fl ahne soka fd tea
bfhkolj sbft, hlk hra sanurak gy twf bfnc luts hlk twf mhncsnraws
par nornu`daraltohb sthja.
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - >7
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - >>
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
Koddusar hlk
hlk Nf`gustf r
[ea koddusar hlk nf`gustfr jrfup ehs dfur pro`hry dulntofls bostak " Lf. ; Gahrolj nf`phrt`alt.
gabfw.
[ea ollar hlk futar bolar hra `hludhnturak drf` seaat `athb wote
" ^trho
trhoje
jettal tea dbf
bfw
w fd
fd h
hor
or drf
rf`
` tea
tea EYN 899 saphrhta narh`on nfhtak bolar saj`alts htthneak tf teaor ollar
surdhna (19 tobas fl ahne bolar). [ea tobas nhl ga olkapalkaltby
" Waku
Wakuna
na tea
tea vab
vabfn
fnot
oty
y fd te
tea
a hor
hor tf ja
jatt tea
tea ga
gast
st sp
spaa
aak
k hlk
hlk rapbhnak kurolj aljola fvarehub.
prassura dfr nf`gustofl Fparhtofl=
" @ox
@ox dua
duabb w
wot
ote
e ttea
ea ho
horr h
hlk
lk supp
suppby
by ojlo
ojloto
tofl
fl tf `hca
`hca du
duab
ab gu
gurl
rl 8. Hor vabfnot
vabfnoty
y os kanrahsak
kanrahsak ol tea koddus
koddusar
ar nhsa,
nhsa, nfl
nflvartol
vartolj
j tea
" Efbk te
tea Lf
Lf. ; Gahrolj ol
ol p
pf
fsotofl spaak alarjy oltf prassura.
Bfnhtofl= 7. Dua
Duabb os `oxak
`oxak wote
wote tea ho
horr ol tea
tea nf`
nf`gus
gustof
tofl
l neh
neh`ga
`garr hlk
teal gurlak.
[ea koddusar hlk nf`gustfr `fkuba os bfnhtak gatwaal tea EYN
>. [ea eft
eft axphlkolj
axphlkolj jhsas axotol
axotolj
j tea nf`gus
nf`gustofl
tofl n
neh`gar
eh`gar
`fkuba hlk tea EY[ `fkuba. hra korantak ghnc tfwhrk tea turgola LJT hssa`gby.
Kasnroptofl=
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - >;
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
KODDQ^AW/NF@GQ^[FW ^_^[A@
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - >1
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
ALJOLA @FKQBA^
[ea koh`atar fd tea koddusar santofl os bhrjar ht tea rahr tehl ht tea
drflt. [eos koh`atar koddaralna kanrahsas tea spaak fd tea hor hlk
Futbat juoka vhlas, gfbtak ht tea drflt fd tea koddusar, strhojetal tea
hor nf`olj drf` tea EYN. [ea hor altars tea ko
koddusar
ddusar pfrtofl fd tea
koddusar nhsa profr tf altarolj tea nf`gustofl neh`gar.
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - >4
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - >:
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
ALJOLA @FKQBA^
[ea futar bolar os sanurak gy dova bfnhtolj pols weone phss terfuje
tea koddusar nhsolj. [ea nf`gustofl neh`gar futar bolar hssa`gby
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - >5
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - >?
T7199 BOLA HLK GH^A @HOL[ALHLNA
Aljola Nflstruntofl
[urgola
[urgo la Lfzzba
Lfzzba Juoka Thla
Thla ((LJ
LJT)
T) Hss
Hssa`gby
a`gby [ea vhlas hra htthneak tf tea ^thja 8 EY[ nffbolj kunt hssa`gby
wote gfbts. Ahne efbbfw vhla ehs ol oltarlhb
tarlhb ghddbas hlk nffbolj efbas
Yurpfsa= ol tea hordfob. Thla hordfobs hbsf ehva h eaht-rasosthlt nfhtolj.
[ea [urgola Lfzzba Juoka Thla (LJT) Hssa`gby kabovars tea [ea 8st ^thja EY[ nffbolj kunt os olsthbbak fl tea rahr-ollar dbhlja
axotolj jhsas drf` tea nf`gustofl neh`gar ht tea rojet spaak hlk fd tea koddusar nhsa.
prassura tf tea 8st ^thja EY[ gbhkas. Zeal hssa`gbak wote tea futar nf`gustofl neh`gar bolar
hssa`gby, tea nf`gustofl neh`gar ollar bolar nrahtas h neh`gar
Bfnhtofl= dfr gurlolj tea `oxtura fd duab hlk hor.
[ea [urgola LJT Hssa`gby os bfnhtak gatwaal tea rahr fd tea Fparhtofl=
koddusar nhsa hlk tea drflt fd tea EY[. [ea rolj fd juoka vhlas nrahtas h saroas fd lfzzbas weone olnrahsa
tea vabfnoty fd tea jhsas drf` tea nf`gustofl neh`gar. [ea vhlas
Kasnroptofl= pfolt tea jhsas ht tea fpto`u` hljba fltf tea ^thja 8 turgola
gbhkas.
Yro`hry phrts fd tea LJT hssa`gby olnbuka=
[ea oltarlhb vhla ghddbas hlk hordfob nffbolj efbas par`ot nffb hor
" ^thj
hja
a 8 EY
EY[ v
vhl
hla
annbu
bust
star
ar hss
hssa`
a`gb
gboa
oas
s drf` tea koddusar nhsa tf jf terfuje tea vhla hlk fvar tea axtarlhb
hordfob tf kanrahsa `athb ta`parhtura. ^eaat `athb sahbs gatwaal
" ^thj
hja
a 8 EY[ nff
nffbo
bolj
lj ku
kun
nt hs
hssa
sa`
`gb
gby
y hkmhnalt vhla pbhtdfr`s kanrahsa bahchja fd tea nffb hor.
[ea ^thja 8 EY[ nffbolj kunt hssa`gby nhrroas EYN kosnehrja hor
" Nf`gu
f`gus
stofl
tofl neh
eh`g
`gar
ar ol
olla
larr bo
bola
larr drf` tea koddusar nhsa, hlk salks ot terfuje tea `atarak lfzzba
clfwl hs tea [hljaltohb Futgfhrk Olmantfr ([FGO) kunt. [ea hor os
usak tf nffb tea drflt dhna fd tea ^thja 8 turgola rftfr hlk ^thja 8
turgola gbhkas.
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; ;9
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; ;8
Eoje Yrassura
Yrass ura [urgo la (EY[)
(EY[)
[ea Eoje Yrassura [urgola (EY[) `fkuba nflvarts alarjy drf` tea " ^thja 8 rahr EY[ ho
hor s
sa
ahb.
nf`gustofl jhsas tf turl tea EYN.
Yro`hry phrts fd tea ^thja 7 rftfr hssa`gby olnbuka=
Bfnhtofl=
" ^thja 7 turgola eug
[ea EY[ os nfllantak tf tea rahr EYN sehdt, gatwaal tea [urgola
" gbhkas (:7)
LJT Hssa`gby hlk tea BY[.
" ^thja 7 gb
gbhka ra
rathololj p
pbbhta
Kasnroptofl=
" ^thja 7 EY[ hor sahb.
Yro`hry phrts fd teos `fkuba olnbuka=
Yro`hry phrts fd tea EY[ nhsa hssa`gby olnbuka=
" EY rft
rftfr
fr hs
hss
sa`
a`gb
gboa
oas
s ((st
sthj
hjas
as 8 hlk
hlk 7)
" EY[ kun
kuntt s
saj
aj`
`al
altts ddfr
fr st
sthj
hjas
as 8 h
hlk
lk 7
" EY[ nhsa hlk 7lk ^thja vhla hssa`gby.
" EY[ 7lk sthja LJTs
[ea EY[ rftfr hssa`gboas hra twf sthjas fd turgola eugs wote
soljba-nrysthb, loncab-hbbfy gbhkas olsthbbak ol sbfts fl tea eug. " ^thja 7 E
EY
Y[ s
su
uppfrt h
hs
ssa`gby.
Yro`hry phrts fd tea ^thja 8 rfthry hssa`gby olnbuka=
" ollar h
hl
lk fu
futar EY[ ho
hor sa
sahbs
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - ;7
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - ;>
ALJOLA @FKQBA^
EY[ (Nflt
(Nflt.)
.)
Fparhtofl=
[ea ^thja 8 EY[ gbhkas hra nffbak gy tea EYN kosnehrja hor
weone dbfws terfuje tea ^thja 8 EY[ nffbolj kunt hssa`gby. [ea
^thja 7 vhla nbustars hra nffbak gy ^thja 89 nf`prassfr hor teht
dbfws ol terfuje tea naltar fd tea vhlas.
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - ;;
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - ;1
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - ;4
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - ;:
ALJOLA @FKQBA^
BY[ (Nflt.)
[ea [AN hssa`gby nflthols tea BY rftfr rahr (Lf. 1) gahrolj hlk
suppfrt struntura. [ea bfhks hra trhls`ottak tf tea futar nhsa gy
struts.
[ea [AN ehs `fults dfr tea hordrh`a-suppboak thob nfla hlk tea
NLH. [eos nhsa hbsf olnbukas tea aljola rahr `fult hlk rahr
jrfulk ehlkbolj `fult pfolts.
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - ;5
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - ;?
[ea HJG suppfrt os h nhstolj teht efusas tea bhy sehdt hlk rojokby
nfllants tea hljba jahrgfx tf tea `hol jahrgfx.
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - 19
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
; - 18
ALJOLA @FKQBA^
Axtarlhb Jahrgf
Jahrgfxx (Nflt.)
Fparhtofl=
DFW [WHOLOLJ YQWYF^A^ FLB_ ^ugmant tf axpfrt hlk kosnbfsura bo`othtofls fl tea phja 2Hgfut [eos Juoka0 Y&Z YWFYWOA[HW_ OLDFW@H[OFL
1;; HYWOB
HYWOB 7984
V2500 LINE AND BASE MAINTENANCE
Electronic Engine Control
CHAPTER 5
ELECTRONIC ENGINE CONTROL
ATA 73
FOR TRAINING PURPOSES ONLY Subject to export and disclosure limitations on the page “About This Guide” P&W
P&W PROPRIETARY
PROPRIETARY INFORMATION
INFORMATION
544 APRIL 2016
5-1
V2500 LINE AND BASE MAINTENANCE
Electronic Engine Control
OBJECTIVES
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544 APRIL 2016
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V2500 LINE AND BASE MAINTENANCE
Electronic Engine Control
FOR TRAINING PURPOSES ONLY Subject to export and disclosure limitations on the page “About This Guide” P&W PROPRIETARY INFORMATION
544 APRIL 2016
5-3
V2500 LINE AND BASE MAINTENANCE
Electronic Engine Control
FOR TRAINING PURPOSES ONLY Subject to export and disclosure limitations on the page “About This Guide” P&W PROPRIETARY INFORMATION
544 APRIL 2016
5-4
V2500 LINE AND BASE MAINTENANCE
Electronic Engine Control
FOR TRAINING PURPOSES ONLY Subject to export and disclosure limitations on the page “About This Guide” P&W PROPRIETARY INFORMATION
544 APRIL 2016
5-5
V2500 LINE AND BASE MAINTENANCE
Electronic Engine Control
Safety Conditions
Electronic Engine Control (EEC) MAKE SURE THAT YOU DISCONNECT THE DATA ENTRY PLUG FROM THE
EEC. DO NOT REMOVE OR CUT THE BACKSHELL CONNECTING
Purpose: CHAIN/CABLE THAT ATTACHES THE DATA ENTRY PLUG ASSEMBLY TO
THE LP COMPRESSOR/INTERMEDIATE CASE FLANGE. DAMAGE TO THE
PARTS COULD RESULT.
The EEC controls starting, fuel metering, engine stability, engine
condition monitoring, fault detection, engine protection and thrust SOME EEC STANDARDS CANNOT BE INTERMIXED ON THE SAME
reverser operation. AIRCRAFT.
Location:
The EEC is attached to the fan case at 2:00. The EEC housing has a handle that is part of its structure. The
handle eases installation of the EEC on the engine and provides a
Description: convenient way to carry the EEC when it is removed.
The EEC weighs 37 lb (16.8 kg). It is attached to the fan case using
four brackets and four vibration-isolated bolts.
FOR TRAINING PURPOSES ONLY Subject to export and disclosure limitations on the page “About This Guide” P&W PROPRIETARY INFORMATION
544 APRIL 2016
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V2500 LINE AND BASE MAINTENANCE
Electronic Engine Control
FOR TRAINING PURPOSES ONLY Subject to export and disclosure limitations on the page “About This Guide” P&W PROPRIETARY INFORMATION
544 APRIL 2016
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V2500 LINE AND BASE MAINTENANCE
Electronic Engine Control
.
ENGINE CONTROL OPERATIONS
Operation: The backup channel will remain in the active stand-by mode at all
times, ready to take over control when required.
Each EEC channel is supplied with identical data inputs from
aircraft computers and engine sensors. These inputs include throttle Each channel has three thrust control modes: Engine Pressure
position, aircraft digital data, air pressures, air temperatures, Ratio (EPR), which is the primary mode; N1 Rated; and N1 Unrated.
exhaust gas temperatures and rotor speeds.
The EEC uses this data to set the correct engine rating for flight
conditions, as well as transmit engine performance data to the
aircraft.
Both channels share sensor data through the cross talk link. This
allows the controlling channel to use the best information available
for its engine control computations through its output driver.
Each EEC channel can exercise full control of all engine functions.
Only one channel can be in control at a time; control alternates
between Channel A and Channel B for consecutive flights. Channel
selection is made automatically by the EEC sequence logic.
FOR TRAINING PURPOSES ONLY Subject to export and disclosure limitations on the page “About This Guide” P&W PROPRIETARY INFORMATION
544 APRIL 2016
5-8
V2500 LINE AND BASE MAINTENANCE
Electronic Engine Control
FOR TRAINING PURPOSES ONLY Subject to export and disclosure limitations on the page “About This Guide” P&W PROPRIETARY INFORMATION
544 APRIL 2016
5-9
V2500 LINE AND BASE MAINTENANCE
Electronic Engine Control
Safety Conditions
Location: DO NOT PUSH TOO HEAVILY ON THE INSERTION TOOL WHEN YOU PUT
THE JUMPER OR THE CONTACT IN. IF YOU PUSH THE TOOL TOO HEAVILY,
YOU CAN CAUSE DAMAGE TO THE COLLET.
The DEP is located on the Channel B electrical connector side of
the EEC at junction 6, at approximately 4:00.
Description:
The DEP features a data identification plate with the part, class, and
rating numbers, the bump and EPR modifier numbers, and the
engine serial number.
FOR TRAINING PURPOSES ONLY Subject to export and disclosure limitations on the page “About This Guide” P&W PROPRIETARY INFORMATION
544 APRIL 2016
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V2500 LINE AND BASE MAINTENANCE
Electronic Engine Control
FOR TRAINING PURPOSES ONLY Subject to export and disclosure limitations on the page “About This Guide” P&W PROPRIETARY INFORMATION
544 APRIL 2016
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V2500 LINE AND BASE MAINTENANCE
Electronic Engine Control
Operation:
The DEP contains shorting jumper leads, which can be arranged in
different combinations to link coded data inputs through the EEC.
These inputs are then used by the EEC to select the plug pins in a
unique combination.
If the EPR modifier code has changed as the result of engine
overhaul and incorporation of a Service Bulletin (SB), you may need
to reprogram the DEP by reconfiguring the jumper leads, according
to instructions.
The DEP is matched to the engine at testing and must remain with
the engine if the EEC is replaced.
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544 APRIL 2016
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V2500 LINE AND BASE MAINTENANCE
Electronic Engine Control
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544 APRIL 2016
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V2500 LINE AND BASE MAINTENANCE
Electronic Engine Control
Two identical but separate electrical harnesses provide the Pb Burner P3/T3 Diffuser case at 12:30
input/output circuits between the EEC, the relevant sensor/control
actuator, and the aircraft interface.
The harness connectors are “keyed” to prevent misalignment during Inside the inlet cowl at
P2 Fan inlet P2/T2
installation. 12:30
Single pressure signals are directed to pressure transducers P5 TEC at strut nos. 4, 7,
Exhaust P4.9
located within the EEC. These pressure transducers then supply (P4.9) and 10
digital electronic signals to channels A and B. The chart shows the
relevant pressures.
Intermediate case at
P12.5 Fan outlet Fan rake
strut no.1
FOR TRAINING PURPOSES ONLY Subject to export and disclosure limitations on the page “About This Guide” P&W PROPRIETARY INFORMATION
544 APRIL 2016
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V2500 LINE AND BASE MAINTENANCE
Electronic Engine Control
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544 APRIL 2016
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V2500 LINE AND BASE MAINTENANCE
Electronic Engine Control
Safety Conditions
The EDA consists of a rotor that is mounted directly on the gearbox The cooling shroud is located around the housing and directs air
output shaft, a stator housing that is bolted to the gearbox, and a provided by the fan exit airstream (P12.5) to flow around the
cooling air shroud. housing to decrease the power stator winding temperature. The
The stator housing consists of a power stator assembly and a cooling shroud is external on older part number EDAs and needs to
speed signal assembly. The power stator assembly contains two be aligned correctly for either the A1/A5 or D5 engine application.
identical windings wired in a three-phase configuration, each The shroud must be clamped with the arrow on the shroud aligned
powering a channel of the EEC. Two identical single-phase speed with the number 1 position for A1/A5 or aligned with the number 2
signal windings are located in the speed signal assembly portion of position for D5. This correctly aligns the station 12.5 cooling air inlet
the stator housing. Each of these windings provides a frequency on the shroud with the cooling hole in the stator housing. Newer
signal related to N2 speed. EDAs have an integral cooling air shroud that does not require
alignment.
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544 APRIL 2016
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V2500 LINE AND BASE MAINTENANCE
Electronic Engine Control
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544 APRIL 2016
5 - 17
V2500 LINE AND BASE MAINTENANCE
Electronic Engine Control
FOR TRAINING PURPOSES ONLY Subject to export and disclosure limitations on the page “About This Guide” P&W PROPRIETARY INFORMATION
544 APRIL 2016
5 - 18
V2500 LINE AND BASE MAINTENANCE
Electronic Engine Control
FOR TRAINING PURPOSES ONLY Subject to export and disclosure limitations on the page “About This Guide” P&W PROPRIETARY INFORMATION
544 APRIL 2016
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V2500 LINE AND BASE MAINTENANCE
Electronic Engine Control
Operation: The EEC also uses aircraft power for the operations listed below.
The electrical supplies for the EEC are normally provided by the • 115V AC 400 Hz power is required for the Ignition System and
EDA. inlet probe anti-icing heater.
The AC power supplied by the two independent sets of stator • 28V DC is required for some specific functions, including the
windings is rectified to 28 volts DC within the EEC. thrust reverser, fuel on/off and ground test power for EEC
maintenance.
The EDA also provides N2 signals for the EEC. The N2 input signal
for Channel A is provided by the frequency of a dedicated single- During engine starts, 28V DC is supplied from the aircraft bus bars
phase winding in the stator housing. N2 input signal for Channel B until the EDA comes online at approximately 10% N2.
is derived from one of the Channel B power generation three-phase
windings. The EEC channel in control uses its local input. If either Switching between the aircraft 28V supply and EDA power supplies
Channel A or B input is not available, the opposite channel input is is done automatically by the EEC. In the event of a total failure of
borrowed. If N2 input is lost for both channels, a synthesized N2 the EDA, the aircraft 28V DC bus bars supply the EEC.
value is used.
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Electronic Engine Control
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Electronic Engine Control
EEC Interfaces
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Electronic Engine Control
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Electronic Engine Control
Flight Management and Guidance Computer (FMGC) • Landing Gear Control Interface Unit LGCIU
Two FMGCs have these functions: • Bleed Monitoring Computer BMC
• flight management, navigation, performance optimization and • Flight Control Unit FCU
display management
• Centralized Fault Display Interface Unit CFDIU
• flight guidance, autopilot and thrust commands to the EEC.
• Multipurpose Control and Display Unit MCDU
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Electronic Engine Control
FADEC SCHEMATIC
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Electronic Engine Control
Dual sensors, control channels and feedback provide improved • In the event of faults in both channels, a pre-determined
reliability. hierarchy decides which channel is more capable of control
and utilizes that channel.
• Dual sensors supply all EEC inputs except pressures, (single
pressure transducers within the EEC provide signals to • In the event of loss of both channels or electrical power, the
channels A and B). systems are designed to go to the failsafe positions.
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Electronic Engine Control
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Electronic Engine Control
Solenoid de-energized
Fuel diverter (Mode 4 or 5)
Ignition ON
P2/T2
relay box
Probe heater OFF
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Electronic Engine Control
Additional failsafe positions are shown at right. Metering valve torque motor Minimum fuel flow position
7th Stage
Bleed valves
10 Stage
Open
Low compressor booster
(2.5) bleed
Actuators
Variable Stator Vane
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Electronic Engine Control
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Power Management
CHAPTER 6
POWER MANAGEMENT
ATA 76
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Power Management
OBJECTIVES
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Power Management
OVERVIEW
Each thrust lever drives dual throttle resolvers. The two resolvers
convert the mechanical movement of the thrust lever into an
electrical signal to the EEC. Each resolver output is dedicated to
one EEC channel.
The Throttle Lever Angle (TLA) is the input to the resolver. The
resolver input fed to the EEC is known as the Throttle Resolver
Angle (TRA). The relationship between the TLA and TRA is linear.
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Power Management
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Power Management
The throttle control lever moves over a range of 65°. Throttle control
lever movement is transmitted through a control rod to the
mechanical box. The mechanical box uses soft detents, which
provide the selected engine rating position.
Another control rod from the mechanical box transmits the output to
the throttle control unit. The throttle control unit incorporates two
resolvers and six potentiometers.
A rig pin position is provided on the throttle control unit for rigging
the resolvers and potentiometers.
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Power Management
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Power Management
The throttle control lever moves over a range of 65° from -20° to Auto-Thrust System (ATS)
+45°. An intermediate retractable mechanical stop is provided at 0°.
The ATS can only be engaged between 0° and +25°.
Forward Thrust Range
• Twin-engine operation is between 0° and 25° (Max CL)
The forward thrust range is from 0° to +45°.
• Single engine operation is 0° to 35° (FLX/MCT)
• 0° = forward idle power
Thrust Rating Limit
• 45° = Take-Off/Go-Around power (TOGA)
Thrust rating limit is computed according to the thrust lever position.
Two detents are provided in this range. If the thrust lever is set in a detent, the FADEC will select the rating
limit corresponding to this detent.
• Max Climb (CL) at 25°
If the thrust lever is set between two detents, the FADEC will select
• Max Continuous/Flexible (de-rated) take-off power at 35º the rating limit corresponding to the higher detent.
Lifting the reverse latching lever allows the throttle to operate in the
range 0°–20°. A detent at -6° corresponds to thrust reverse deploy
commanded and reverse idle power. Maximum reverse power is
provided at -20°.
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Power Management
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Power Management
Dependent upon customer option, some throttle control levers are When the bump rating button is selected, the letter B appears next
provided with “bump rating” push buttons, one per engine thrust to the associated EPR display.
lever. This enables the EEC to be re-rated to provide thrust
increase of up to a 6.5 percent in hot day conditions. The bump rating is activated under the following conditions:
The bump rating button can be selected when the following • bump rating is initially selected on the ground
conditions are met:
• thrust lever set above FLX/MCT
• aircraft is on the ground
• aircraft is within the take-off envelope.
• engines are running
In flight, the bump rating is de-activated when the thrust lever is
• engine is in Engine Pressure Ratio (EPR) mode moved from the take-off detent to or below max continuous thrust.
However, the thrust bump function can be re-activated if the thrust
• bump push button located on either thrust lever is actuated. levers are set back to the TOGA position.
Actuation of either push button switch will generate a digital signal NOTE
to both EECs via the Engine Interface Unit (EIU) and select both
engines for bump rating. Use of the bump rating function must be recorded and tracked by
power plant engineering, as it affects the life cycle of Life Limited
Bump ratings can be deselected at any time by actuating the bump Parts (LLP).
rating push button again, as long as the aircraft is on the ground
and the thrust lever is not set to the TOGA position.
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Power Management
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Power Management
OVERVIEW
Flexible Take-Off (FLX) flex take-off temperature on the MCDU that is higher than the actual
Total Air Temperature (TAT). Otherwise, the engine produces MCT.
In some instances, the aircraft takes off with a lower weight than the
maximum permissible take-off weight. When this happens, it can After Take-off
meet the required performance with a decreased thrust that is The pilot can change from the FLX to MCT rating by moving the
adapted to the weight. This is called Flexible Take-Off (FLX) and thrust lever from the FLX/MCT detent to the TOGA or Climb (CL)
the thrust is called Flexible Take-Off Thrust (FLXTO). The use of detent, then back to FLX/MCT. After that, the FLX rating cannot be
FLXTO saves engine life. used.
The maximum permissible take-off weight decreases as Setting the thrust lever out of the FLX/MCT detent without reaching
temperature increases. It is then possible to assume a higher the TOGA or CL detent has no effect. The pilot can always demand
temperature would decrease the take-off thrust rating to a level maximum take-off thrust by pushing the thrust lever all the way
required by the actual take-off weight. This is called Flexible, or forward, to the TOGA position.
Assumed, Temperature and is entered into the Multipurpose
Control and Display Unit (MCDU) “PERF TO” page for the EEC to
adapt the thrust to the desired level. Thrust cannot be reduced by NOTE
more than 25 percent of the full rated thrust when using FLX.
If both a bump and a FLX are selected, the bump take-off level shall
Once FLX is selected via the MCDU, it is activated by placing the be activated in the take-off detent and the flex take-off level in the
thrust levers into the Flexible/Maximum Continuous Thrust FLX/MCT detent.
(FLX/MCT) detent.
A change in FLEX temperature during take-off has no effect on the
thrust.
On The Ground
The engine runs at the FLXTO rating if the crew has selected a
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Power Management
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Power Management
The EEC computes the fuel flow, which will produce the required
thrust based on the parameters shown in the chart.
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Power Management
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Power Management
The EEC uses closed loop control based on EPR, or N1 if EPR is The WF error is converted to an electrical current (I), which is sent
not available. to the FMU to drive the torque motor. This moves the FMV to
change the fuel flow. The change in fuel flow causes the engine to
accelerate/decelerate and brings about a change in actual EPR.
EPR Closed Loop Control
This process continues until EPR target equals EPR actual, and
The EEC computes a target EPR as a function of the following
there is no EPR error.
parameters.
• Ambient temperature Tamb The EEC controls the change rate of fuel flow, and thus
acceleration/deceleration times, as a function of the rate of change
• Engine air inlet temperature T2 of HPC speed (N2).
• Altitude Alt
• Mach Number Mn
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Power Management
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Power Management
The EEC will automatically revert to either N1 rated- or N1 unrated- An automatic reversion to N1 rated mode occurs if sensed EPR
control mode if it is unable to control thrust in the primary EPR (either P2 or P4.9) is not available.
mode.
Upon an automatic reversion, the upper ECAM displays the
At the reversion to either N1 mode, thrust equivalent to that following:
achieved in EPR mode is provided until a thrust lever position
change. • amber “XX” replaces the EPR indication for the engine where
the automatic reversion took place
NOTE • ENG 1(2) EPR MODE FAULT message
Auto-thrust control is lost at N1 reversion. • actions required by the pilot, which include the manual
selection of N1 mode on both engines and the manual
adjustment of thrust.
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Power Management
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Power Management
N1 mode is manually selected by actuating push buttons labeled N1 • an amber index displays on the N1 indication gauge to
MODE, located on the ENG overhead panel in the flight deck. indicate the take-off N1 limit.
When both have been selected to N1 control mode, the engines will
provide the required thrust levels dictated by the throttle lever
physical position.
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Power Management
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Power Management
N1 Unrated Mode
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Power Management
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Power Management
The engine operates in one of three thrust modes: auto, memo or The Memo mode is entered automatically from auto mode under
manual. Entering or exiting these three modes is controlled by one of these conditions:
inputs to the EIU.
• the EPR target is invalid
Auto Thrust Mode (A/THR)
• one of the instinctive A/THR disconnect buttons on the throttle
A/THR is available when thrust levers are set between idle and is activated
climb when the aircraft is in flight during two-engine operation.
• auto thrust is disconnected by the EIU.
After take-off, the throttle is pulled back to the max climb detent
position, activating the auto-thrust system. The Flight Management In the Memo mode, the thrust is “frozen” to the last actual EPR
Guidance Computer (FMGC) will then provide the EEC with an EPR value and will remain frozen until the throttle lever is moved
target to provide one of the following thrust levels: manually, or auto thrust is reset.
• optimum Manual Thrust mode is entered whenever the conditions for AUTO
are not present or once the thrust levers are moved while in the
• minimum Memo mode. In Manual mode, thrust is a function of throttle lever
position.
• aircraft speed (Mach number) in association with the autopilot.
NOTE
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Power Management
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Power Management
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Power Management
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Power Management
Automatic Mode
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Power Management
AUTOMATIC MODE
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Power Management
Manual Mode
The engines are in the Manual mode when the A/THR function is in
one of the following conditions:
• not armed
• armed and not active (thrust lever is not in the operating range
and there is no alpha floor).
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Power Management
MANUAL MODE
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Power Management
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V2500 LINE AND BASE MAINTENANCE
Fuel
CHAPTER 7
FUEL
ATA 73
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Fuel
OBJECTIVES
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Fuel
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Fuel
OVERVIEW
The Fuel System provides ice-free, metered fuel in a controlled, Major Fuel System components are shown below.
continuous supply suitable for combustion.
• High and low pressure
The EEC controls the fuel supply via the Fuel Metering Unit (FMU). fuel pump (2 stages)
High pressure fuel is also used to provide servo pressure for the
• Fuel filter
following actuators.
• Fuel Metering Unit FMU
• Variable Stator Vane VSV
• Fuel flow transmitter
• Air Cooled Oil Cooler ACOC
• Fuel Distribution Valve FDV
• Active Clearance Control ACC
• Fuel distribution manifolds
• Booster Stage Bleed Valve BSBV
• Fuel Spray Nozzles FSNs
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Fuel
OVERVIEW (CONT.)
BE CAREFUL WHEN YOU WORK ON THE ENGINE AFTER SHUTDOWN. THE DO NOT LET THE ENGINE FUEL OR OIL FALL ON THE ENGINE. UNWANTED
ENGINE AND ENGINE OIL CAN STAY HOT FOR A LONG TIME. IF YOU DO NOT FUEL OR OIL MUST BE REMOVED IMMEDIATELY WITH A CLEAN, LINT-FREE
OBEY THIS WARNING, INJURY CAN OCCUR. CLOTH. THE FUEL OR OIL CAN CAUSE DAMAGE TO THE SURFACE
PROTECTION AND SOME PARTS.
REFER TO THE MSDS FOR ALL MATERIAL USED AND THE MANUFACTURER’S
SAFETY INSTRUCTIONS FOR ALL EQUIPMENT USED. IF YOU DO NOT OBEY DO NOT PUT FUEL THAT HAS BEEN DRAINED FROM THE ENGINE BACK
THIS WARNING, INJURY CAN OCCUR. INTO THE FUEL SYSTEM.
DO NOT LET ENGINE FUEL STAY ON YOUR SKIN FOR A LONG TIME. FLUSH
THE FUEL FROM YOUR SKIN WITH WATER. THE FUEL IS POISONOUS AND CAN
GO THROUGH YOUR SKIN AND INTO YOUR BODY.
DO NOT TOUCH THE FUEL OR OIL SYSTEM COMPONENTS FOR A SHORT TIME
AFTER THE ENGINE IS SHUT DOWN. THE ENGINE COMPONENENTS STAY HOT
FOR SOME TIME AND CAN CAUSE INJURY.
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Fuel
OVERVIEW (Cont.)
Fuel Circulation
Pumps located in the aircraft fuel tanks deliver fuel to the engine LP The FMU meters the fuel for combustion and component actuator
fuel pump. The LP fuel pump boosts this initial fuel delivery to a use. Any excess HP fuel not used for combustion or component
nominal pressure of 150 psi. actuation is returned from the FMU to the LP fuel supply via the
FDRV. Fuel that is metered for combustion will flow to the fuel flow
Then the fuel flows into the Fuel Cooled Oil Cooler (FCOC) heat meter.
exchangers for the engine and Integrated Drive Generator (IDG).
The fuel flow meter indicates the real time fuel flow in kg/H or lb/H
Fuel that flows through the IDG FCOC will be sent to the Fuel to the ECAM.
Diverter and Return to Tank Valve (FDRV), a unit that returns a
portion of the fuel back to the aircraft tanks or diverts it for Fuel is sent from the fuel flow meter to the distribution valve. The
recirculation into the LP fuel flows. The FDRV addresses these distribution valve filters the fuel and splits it into 10 outlets. These
separate functions with two valves: outlets supply two fuel spray nozzles per outlet (20 spray nozzles
total) for combustion.
• a fuel diverter valve that is solenoid controlled
• a return-to-tank valve that is torque motor controlled.
All the fuel that passes though the engine FCOC flows to the LP
fuel filter. Fuel passes through the LP fuel filter (40 micron filtration
capability) and then flows to the HP pump where the fuel is boosted
to a nominal pressure of 1000 psi. The HP pump has a pressure
relief valve set at 1360 psi in case of excessive pressures. Fuel will
then flow from the HP pump to the Fuel Metering Unit (FMU).
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Fuel
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Fuel
Safety Conditions
Fuel Pump
HOLD THE WEIGHT OF THE LP/HP FUEL PUMP DURING REMOVAL OF THE
Purpose: V-BAND CLAMP TO PREVENT DAMAGE TO THE PUMP SHAFT AND SPLINE.
The fuel pump supplies fuel to the FMU at the pressures needed to
support combustion and operation of hydro-mechanical Operation:
components.
LP Stage
Location:
The LP stage boosts fuel pressure to 150 psi to maintain adequate
The fuel pump is located on the rear face of the MGB on the left
fuel flow through the FCOC and LP fuel filter. It also provides fuel to
hand side of the engine at 7:00.
the inlet of the HP stage pump at a pressure that prevents
cavitation.
Description:
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Fuel
FUEL PUMP
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Fuel
Safety Conditions
The FCOC transfers heat from the Oil System to the Fuel System to MAKE SURE THE FUEL FILTER IS INSTALLED INTO THE FCOC. RUNNING
THE ENGINE WITHOUT THE FUEL FILTER INSTALLED CAN DAMAGE THE
reduce the temperature of lubricating oil under normal conditions ENGINE AND ITS COMPONENTS. LOCKWIRE AT THE FUEL FILTER ENDCAP
and to prevent icing. BOLTS DOES NOT INDICATE THE PRESENCE OF THE FUEL FILTER.
Location: MAKE SURE THAT YOU INSTALL THE FUEL TUBE CENTRALLY IN THE SEAL
HOUSING. IF YOU DO NOT, DAMAGE TO THE SEAL HOUSING CAN OCCUR.
The FCOC is located on the left hand side of the fan case at 9:00.
Description:
The FCOC housing provides mount locations for the FDRV, fuel
temperature thermocouple, fuel differential pressure switch and Oil
System bypass valve. A weep drain is located on the housing
between the oil seal and fuel seal packings.
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Fuel
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Fuel
COMPONENTS
Operation:
The FCOC transfers heat from the hot engine lubricating oil to the
cold, low-pressure fuel. This exchange lowers the temperature of
the oil and warms the fuel to prevent icing.
An anti-syphon hole is located between the oil inlet and outlet port
to prevent the oil emptying after engine shut down.
The weep drain in between the oil and fuel seals provides an
indication of which seal is damaged. When the fluid seepage
around the hole is found, the fluid should be wiped and seepage
checked frequently. Continuous fluid seepage shows that a seal is
damaged. Early detection can prevent the intermix of oil and fuel.
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Fuel
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V2500 LINE AND BASE MAINTENANCE
Fuel
COMPONENTS (Cont.)
Purpose: Operation:
The LP fuel filter removes solid contaminants from the LP inlet side The fuel differential pressure switch generates a flight deck
of the Fuel System. message, FUEL FILTER CLOG, if the differential pressure across
the filter reaches 5 psi.
Location:
A bypass valve in the filter housing will open and allow fuel to
The LP fuel filter is located in the LP fuel filter housing that is bypass the filter if the differential pressure reaches 15 psi.
integral to the FCOC.
A fuel drain plug is used to drain the filter case or obtain fuel
Description: samples.
The LP fuel filter is a woven glass fiber, 40 micron, disposable-type Service Bulletin Updates
filter.
Service Bulletin ENG-79-0085 (A1) and Service Bulletin ENG-79-
The LP fuel filter housing consists of a bypass valve and a fuel drain 0085 (A5), incorporate FCOC design changes to prevent fuel
plug to drain the filter housing or to collect fuel samples. leakage. A revised fuel filter cap is introduced to the existing unit.
The most obvious physical difference is an adaptor added between
the FCOC housing and the fuel filter cap. The new fuel filter cap has
The housing also has mounting points for the fuel differential
increased the number of attaching bolts from 6 to 12. A small
pressure switch and the fuel temp sensor.
angular adjustment has also been made to the circumferential
position of the FCOC drain point.
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V2500 LINE AND BASE MAINTENANCE
Fuel
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V2500 LINE AND BASE MAINTENANCE
Fuel
Safety Conditions
The Fuel Metering Unit (FMU) serves four functions for fuel control: The FMU houses a Fuel Metering Valve (FMV) under the control of
a fully modulating torque motor with RVDT positional feedback. The
• fuel metering to the combustion chamber EEC controls this torque motor to change the position of the Fuel
Metering Valve to meter the fuel supply to the Fuel Spray Nozzles.
• opening and closing of the fuel supply to the combustion A spill valve inside the FMU keeps the pressure difference across
chamber the FMV nearly constant for accurate response and control of the
FMV.
• overspeed protection of the N1 and N2 spools
The FMU also houses the Overspeed Valve (OSV) and the
• provision of HP fuel to LRU components for actuation. Pressure Raising and Shut-Off Valve (PRSOV). Both valves are
under two-position torque motor control with micro-switch positional
Location: feedback.
The FMU is mounted on the combined fuel pumps assembly. This The EEC provides overspeed protection for the LP (N1) and HP
assembly is located on the left rear face of the MGB at 7:00. (N2) rotors through control of the overspeed valve.
Description: The PRSOV provides a means of isolating the fuel supply to start
and stop the engine, and ensures adequate pressure for
The FMU is the interface between the EEC and the Fuel System. All atomization. The valve can be controlled either by the EEC or by
fuel that is delivered by the HP fuel pump is passed to the FMU. the engine master switch located in the flight deck
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V2500 LINE AND BASE MAINTENANCE
Fuel
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V2500 LINE AND BASE MAINTENANCE
Fuel
COMPONENTS
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V2500 LINE AND BASE MAINTENANCE
Fuel
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V2500 LINE AND BASE MAINTENANCE
Fuel
COMPONENTS
changes position and directs HP fuel to the top of the OSV, closing
Fuel Metering Unit (FMU) (Cont.)
it. Fuel will flow through a small fixed orifice reducing fuel flow to
Operation: approximately 1000 PPH. A micro-switch mounted on the
Overspeed Valve provides feedback to the EEC that the valve has
Fuel Metering Valve (FMV) reached the closed position.
Signals from the EEC cause the FMV torque motor to change When commanded closed, the OSV is hydraulically latched in
position, which directs servo fuel pressure within the FMU to re- position, preventing engine acceleration. Shutting down the engine
position the FMV. This changes the size of the metering orifice is the only way to release the hydraulic latch.
through which fuel passes to either supply more or less fuel to the
Fuel Spray Nozzles inside the combustion chamber. Pressure Raising and Shut Off Valve (PRSOV)
The pressure difference across the FMV will change with valve The PRSOV torque motor is commanded open by the EEC during
movement, and as a result, the spill valve will adjust the amount of auto starts and by the engine master switch during manual starts.
spill fuel back to LP fuel flow, maintaining a constant pressure
The PRSOV, when commanded open, is considered in the
difference across the FMV. Movement of the FMV is transmitted
“pressure raising state.” The valve will remain in the spring-closed
through a Rotary Variable Differential Transducer (RVDT). RVDT
position until sufficient HP fuel pressure opens the valve piston
output is fed back to the EEC.
against the spring pressure to allow fuel flow to the combustion
Overspeed Valve (OSV) chamber. This ensures that there is sufficient fuel pressure for
correct operation of the FMU internal servos.
The Overspeed Valve (OSV) is spring-loaded closed on engine
shutdown and is opened by increasing HP fuel pressure during The PRSOV can be commanded closed by the EEC during an auto
engine start. The valve will remain open during normal engine start if the EEC detects a fault in the start cycle. The EEC’s ability to
operation. close the shut off valve is inhibited above 50% N2. Above 50% N2
and in flight, the PRSOV can only be closed by operating the
In the event of an overspeed condition (>109.4% N1 OR >105.7% engine master switch.
N2), the EEC sends a signal to the OSV torque motor, which
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V2500 LINE AND BASE MAINTENANCE
Fuel
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V2500 LINE AND BASE MAINTENANCE
Fuel
Safety Conditions
Purpose: Operation:
The fuel flow transmitter provides a fuel flow indication for display in Fuel flows into the transmitter and drives the turbine. At low fuel
the flight deck. flows, all the fuel goes through the turbine. As fuel flow increases,
the bypass valve begins to open to let some of the fuel through the
Location: large holes in the turbine. This prevents the turbine from turning too
quickly.
The fuel flow transmitter is installed on the fuel line between the
Fuel Metering Unit and the Fuel Distribution Valve. As the fuel leaves the turbine and the bypass valve, it flows through
straightening vanes before it goes into the measurement assembly.
Description: The measurement assembly consists of an impeller with magnets
that are axially aligned with the magnets on the drum when the fuel
The fuel flow transmitter is made of the following assemblies: flow transmitter is stopped. As the impeller is turned with induced
fuel flow, a pulse is generated each time a magnet passes its
• transmitter body related pick-off coil. The fuel flow transmitter signal is then fed to the
EEC, which processes the information and supplies it to the ECAM
• inlet fitting and clamps system for display on the flight deck.
• turbine assembly
• measurement assembly.
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V2500 LINE AND BASE MAINTENANCE
Fuel
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V2500 LINE AND BASE MAINTENANCE
Fuel
Safety Conditions
Purpose:
The FDV sends engine fuel flow from the FMU equally to 10 fuel WHEN YOU USE THE IAE 1P16139 WRENCH, THE CORRECT TORQUE WILL
manifolds, each of which in turn feeds two fuel nozzles. HAVE TO BE CALCULATED USING THE FORMULA IN THE STANDARD
PRACTICES SECTION OF THE AMM.
Location: MAKE SURE THAT YOU DO THE PROCEDURE FOUND IN THE AMM TO
CORRECTLY TORQUE THE FUEL MANIFOLD COUPLING NUTS. INCORRECT
The valve is located at the front flange of the combustion diffuser TORQUE COULD RESULT IN DAMAGE TO ENGINE PARTS.
casing at 4:00.
Description:
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V2500 LINE AND BASE MAINTENANCE
Fuel
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V2500 LINE AND BASE MAINTENANCE
Fuel
COMPONENTS
Operation:
The fuel flows through the inlet of the valve, where it passes
through the inlet filter and is cleansed. Once the inlet pressure
reaches 20 psi greater than the outlet pressure, the piston in the
valve and sleeve strokes to open the ten 10 manifold ports.
The manifold ports are connected to the 10 fuel manifolds that each
distribute fuel to two fuel nozzles (20 in total).
During engine shutdown, the port areas and stroke of the piston
decrease. As the valve approaches the full shutdown position, eight
drain lines open, allowing the fuel to drain off. This fuel is drained
back into the lower fuel manifolds connected to the lower Fuel
Spray Nozzles FSN. This action purges the upper fuel manifolds,
draining the shutdown fuel into the combustor for consumption. The
fuel in the two remaining manifolds provides faster engine startup.
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V2500 LINE AND BASE MAINTENANCE
Fuel
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V2500 LINE AND BASE MAINTENANCE
Fuel
Safety Conditions
Purpose:
MAKE SURE YOU FOLLOW THE PROCEDURE IN THE AMM TO CORRECTLY
The fuel distribution manifolds allow the distribution of metered fuel TORQUE THE FUEL MANIFOLD COUPLING NUTS. INCORRECT TORQUE
from the distribution valve to 20 Fuel Spray Nozzles (FSNs). COULD RESULT IN DAMAGE TO ENGINE PARTS.
WHEN YOU USE THE IAE 1P16139 WRENCH, THE CORRECT TORQUE WILL
Location:
HAVE TO BE CALCULATED USING THE FORMULA IN THE STANDARD
PRACTICES SECTION OF THE AMM.
The 10 distribution manifolds are centered around the distribution
valve and branch out around the circumference of the combustion
diffuser casing.
Description:
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V2500 LINE AND BASE MAINTENANCE
Fuel
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V2500 LINE AND BASE MAINTENANCE
Fuel
Safety Conditions
Purpose:
FSNs inject fuel into the combustion chamber in a form suitable for WHEN YOU REPLACE A FUEL MANIFOLD, IT IS VERY IMPORTANT THAT
combustion in one of three ways shown below. THE REMOVAL/INSTALLATION PROCEDURES GIVEN IN THE AMM MUST
BE FOLLOWED TO PREVENT DAMAGE TO THE FUEL MANIFOLD WHEN IT
IS REMOVED OR INSTALLED. IT CAN BE NECESSARY TO REMOVE MORE
• Atomizing the fuel ITEMS TO GET MORE ACCESS TO PREVENT DAMAGE TO THE MANIFOLD.
• Mixing it with HPC delivery air (P3) WHEN YOU REPLACE THE PACKINGS ONTO THE TRANSFER TUBES
WHEN YOU INSTALL A MANIFOLD, IT IS IMPORTANT TO MAKE SURE NO
• Controlling the spray pattern PIECES OF THE OLD PACKING STAY IN THE INLET PORT OF THE FUEL
NOZZLES.
Location: WHEN YOU USE THE IAE 1P16139 WRENCH, THE CORRECT TORQUE
WILL HAVE TO BE CALCULATED USING THE FORMULA IN THE
Twenty fuel spray nozzles are equally spaced around the STANDARD PRACTICES SECTION OF THE AMM.
circumference of the combustor diffuser casing.
Description:
The fuel nozzles have fuel strainers located at their inlet fittings.
Internal and external heat shields are present to reduce coking. The
distribution manifold connectors to the fuel nozzles have transfer tubes
that allow a more positive seal to be achieved. If a leak is evident, then
there may be a seal failure.
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V2500 LINE AND BASE MAINTENANCE
Fuel
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V2500 LINE AND BASE MAINTENANCE
Fuel
Safety Conditions
Purpose:
YOU MUST NOT EXCEED THE RECOMMENDED TORQUE VALUES.
The fuel temperature sensor provides fuel temperature to the EEC OVERTORQUING CAN RESULT IN FRACTURE OF THE THERMOCOUPLE
for control of the Heat Management System. STUDS.
Location:
Description:
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V2500 LINE AND BASE MAINTENANCE
Fuel
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V2500 LINE AND BASE MAINTENANCE
Fuel
COMPONENTS (Cont.)
Purpose: Operation:
The bellows and its housing are filled with LP Fuel System pressure.
The fuel filter differential pressure switch signals fuel filter clogging
When the pressure in the bellows and its housing are the same, the
to the lower ECAM display unit.
bellows do not move. If the filter element begins to get clogged, the
filter inlet pressure will increase, causing the bellows to extend. At
Location: the pressure set point (5 psid) the bellows will extend sufficiently to
push the lever and close the switch contacts. The switch will then
The pressure switch is located on the rear face of the FCOC on the transmit the fuel FILTER CLOG message to the cockpit.
fuel filter housing.
Description:
The pressure switch is bolted to the fuel filter housing and connects
to ports inside it.
The switch is located within two housings held together with screws.
One housing contains a bellows and the other contains the switch.
A lever connects the bellows to the switch.
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V2500 LINE AND BASE MAINTENANCE
Fuel
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V2500 LINE AND BASE MAINTENANCE
Fuel
FUEL INDICATIONS
The fuel filter differential pressure switch sends a FILTER CLOG Fuel valve failed to close:
message that displays in the right hand upper memo box of the
lower ECAM screen. • Master lever switch set to OFF.
The FILTER CLOG message will appear in the lower ECAM when • Fault light illuminates and master caution light illuminates
the fuel filter differential pressure exceeds 5 psi. (The fuel filter accompanied by an audible tone.
bypass valve will open at a differential pressure of 15 psi.)
Disagreement between the selection of the master lever and the Upper ECAM display:
PRSOV position produces a fault.
ENG 1 FUEL VALVE FAULT
Fuel valve failed to open:
FUEL VALVE OPEN
•Master lever switch set to ON.
•Fault light illuminates and master caution light illuminates The fuel valve fault indications are inhibited during flight phases 3,
accompanied by an audible tone. 4, 7, and 8.
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V2500 LINE AND BASE MAINTENANCE
Fuel
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V2500 LINE AND BASE MAINTENANCE
Fuel
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V2500 LINE AND BASE MAINTENANCE
Fuel
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V2500 LINE AND BASE MAINTENANCE
Fuel
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Rdmc tdm tjck prmssurm mxgmmfs 5 ps`
ps`,, tdm tjck prmssur`zjt`lc vjavm
lpmcs tl vmct tdm mxgmss prmssurm tdrlubd j hrmjtdmr a`cm
Vl prmvmct
mcb`cm sypdlc`cb
`s stjt`g, le l`a
slnm l`a erln
bmts tdm tjck
rlutmf tltjck
tl tdm tdm bmjrhlx wdmc
tdrlubd jc tdm
jct`- glccmgtmf tl tdm fml`amr.
sypdlc tuhm.
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4-4
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
L@A VJCK
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4-0
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
Wjemty Glcf`t`lcs
PL] N]WV CLV GDJCBM VDM JFI]WVNMCV LE VDM L@A _XMWW]XM _]N_
_XMWW]
_XMWW]XM
XM EMMF (Glct .) VX@N UJAUM. VDM JFI]WVNMCV LE VDM VX@N UJAUM @W WMV RDMC VDM
_]N_ @W JWWMNHAMF. GDJCBM LE JFI]WVNMCV LE VDM VX@N UJAUM GJC
GJ]WM FJNJBM VL VDM MCB@CM GLN_LCMCVW.
L`a _rmssurm _unp
_unp jcf E`atmr Jssmnhay
DLAF VDM RM@BDV LE VDM L@A _XMWW]XM _]N_ JCF E@AVMX JWWMNHAP
Vdm prmssurm punp jcf e`atmr jrm lcm jssmnhay. Vdm jssmnhay `s L`a ucfmr prmssurm `s e`atmrmf tdlubd j :8=-n`grlc e`atmr mamnmct. Vdm
algjtmf lc tdm amet erlct ejgm le tdm mxtmrcja bmjrhlx, js v`mwmf erln prmssurm e`atmr dlus`cb `cglrplrjtms jc jct`-frj`c vjavm tl prmvmct l`a
tdm rmjr. alss fur`cb e`atmr rmnlvja.
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - :?
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 -: :
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
_XMWW]XM EMMF
Lpmrjt`lc9
L`a `s smct tl tdm prmssurm punp erln tdm l`a tjck tl hm prmssur`zmf.
Vdm prmssurm punp `s fr`vmc hy tdm bmjrhlx. Vdm prmssurm punp
lutput `s nlfuajtmf hy tdm D_G rltlr spmmf, rmsuat`cb `c l`a
prmssurm prlplrt`lcja tl mcb`cm rmqu`rmnmcts.
Vdm glaf stjrt prmssurm a`n`t`cb vjavm lpmcs jt 6=? ps`, smcf`cb l`a
hjgk tl tdm l`a tjck tl rma`mvm prmssurm fur`cb glaf mcb`cm stjrts.
Vdm prmssurm l`a `s e`atmrmf tdrlubd tdm :8= n`grlc prmssurm e`atmr.
Vdm e`atmr flms clt djvm j hypjss jcf gjc hm gamjcmf.
CLVM
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - :8
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - :7
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
Wjemty Glcf`t`lcs
J` r Gl
Glla
la mf L`
L`aa Gl
Glla
lamr
mr (J
(JGLG)
GLG)
_urplsm9 Vdm `camt fugt jttjgdms tl tdm ejc gjsm jcf gjrr`ms ejc j`r `ctl tdm
gllamr. Vdm eajcbm jttjgdms tdm J`r Nlfuajt`cb Ujavm (JNU) tl tdm
Vdm JGLG jgts js j smglcf gllamr elr tdm L`a Wystmn. Vdm MMG0s JGLG. Vdm JNU glct glctrlas
rlas ejc j`realw `ctl tdm JGLG.
Dmjt Njcjbmnmct Wystmn glctrlas tdm lpmrjt`lc le td`s uc`t.
Lpmrjt`lc9
Algjt`lc9
Vdm JGLG rmnlvms dmjt erln tdm mcb`cm auhr`gjt`cb l`a w`td glla`cb
Vdm JGLG `s jttjgdmf tl tdm ejc gjsm lc tdm al
alwmr
wmr r`bdt s`fm js ejc j`r tl nj`ctj`c l`a tmnpmrjturms w`td`c spmg`e`mf a`n`ts. Vdm ealw
v`mwmf erln tdm rmjr jt 69??. glce`burjt`lc `s fluham-pjss ealw.
Fmsgr`pt`lc9 Vdm l`a prmssurm rma`me hypjss vjavm prmvmcts mxgmss`vm prmssurm
f`eemrmcgm jgrlss tdm njtr`x glrm jcf w`aa lpmc jt =? ps`.
Vdm JGLG glcs`sts le j njtr`x glrm, dmjfmr, eajcbm, `camt fugt, l`a
prmssurm rma`me vjavm, jcf jc l`a tmnpmrjturm prlhm elr dmjt CLVM
njcjbmnmct usm.
Vdm l`a djs glct`culus ealw tdrlubd tdm JGLG wdmtdmr tdm JNU `s
lpmc lr galsmf.
Vdm glrm, dmjfmr, eajcbm, jcf `camt fugt jrm njfm le jaun`cun jaaly
jcf jrm wmafmf tl mjgd ltdmr tl elrn tdm JGLG uc`t. Vdm glrm `s
glnplsmf le :: ajymrs le j`r-s`fm e`cs jcf :? ajymrs le l`a-s`fm e`cs.
Vdm dmjfmr prlv`fms tdm dlus`cb elr tdm l`a prmssurm rma`me hypjss
vjavm jcf tdm nluct`cb emjturm elr tdm l`a tmnpmrjturm smcslr.
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - :6
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - :=
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
Wjemty Glcf`t`lcs
gjsm,, js v`mwmf
Vdm EGLG `s algjtmf lc tdm amet s`fm le tdm ejc gjsm
erln tdm rmjr, jt 09??.
Fmsgr`pt`lc9
Vdm EGLG `s j s`cbam-pjss euma ealw, nuat`-pjss l`a ealw gllamr tdjt
elrns jc `ctmbrja uc`t w`td tdm A_ euma e`atmr.
Vdm EGLG glctj`cs jc l`a prmssurm rma`me vjavm tdjt pmrn`ts l`a tl
hypjss j pjrt le tdm gllamr `e l`a prmssurm `s d`bd, fum tl glaf l`a lr j
halgkjbm `c tdm gllamr glrm. Vdm rma`me vjavm `s smt tl lpmc jt =?
ps`f.
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - :5
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - :2
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
_XMWW]
_XMWW]XM
XM EMMF (Glct .)
Erlct Hmjr`cb
Hmjr`cb Glnpjrtnmct Auhr` gjt`lc
Hmjr`cb Cls. :, 8 jcf 7 Vdm erlct hmjr`cb glnpjrtnmct ut`a`zms twl gjrhlc smjas jcf lcm
dyfrjua`g smja tl rmtj`c tdm l`a w`td`c tdm hmjr`cb glnpjrtnmct.
Gamjc l`a `s suppa`mf tl tdm hmjr`cbs elr auhr`gjt`lc jcf glla`cb, jcf
elr v`hrjt`lc supprmss`lc. Vdm erlct jcf rmjr gjrhlc smjas djvm A_G hllstmr Wtjbm 8.= j`r
pjss`cb jgrlss tdm smjas `c lrfmr tl prmvmct l`a alss.
Jaa tdrmm hmjr`cbs jrm algjtmf `c tdm
t dm erlct hmjr`cb glnpjrtnmct
`cs`fm tdm @ctmrnmf`jtm Gjsm Nlfuam. Vdm dyfrjua`g smja djs D_G Wtjbm 4 j`r pjss`cb jgrlss tdm smja `c
lrfmr tl prmvmct l`a alss hmtwmmc tdm twl rltjt`cb sdjets.
Hmjr`cb Cl. Vypm Wupplrt L`a `s emf erln tdm prmssurm punp tl tdm l`a imts `c tdm glnpjrtnmct.
Vdmsm l`a imts jrm f`rmgtmf tl hmjr`cbs jcf bmjrs `c tdm
glnpjrtnmct tl prlv`fm l`a elr glla`cb jcf auhr`gjt`lc. L`a `s jasl
: Hjaa A_ tdrust
f`rmgtmf tl hmjr`cb cls. 8-7 elr v`hrjt`lc supprmss`lc. Wtrj`cmrs
algjtmf upstrmjn le tdm l`a imts jvl`f halgkjbm tdjt gjc gjusm l`a
8 Xlaamr A_ rjf`ja stjrvjt`lc le tdm hmjr`cbs.
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - :4
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - :0
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
_XMWW]
_XMWW]XM
XM EMMF (Glct .)
Gmctmr
Gmctmr Hmjr`cb Glnpjrtnmct Auhr` gjt`lc
Hmjr`cb Cl. 6 L`a `s emf erln tdm prmssurm punp tl tdm l`a imts `c tdm glnpjrtnmct.
Vdm imts f`rmgt l`a tl hltd gjrhlc smja smjts jcf tdm rlaamrs `c tdm
Hmjr`cb Cl. 6, j rlaamr hmjr`cb, `s algjtmf `c tdm gmctmr hmjr`cb hmjr`cb jssmnhay.
glnpjrtnmct `cs`fm tdm f`eeusmr gjsm jssmnhay. Vwl gjrhlc smjas
jrm usmf tl rmtj`c tdm l`a w`td`c tdm glnpjrtnmct, wd`gd `s tdm Wgjvmcbm l`a jcf vmct j`r rmglvmry `s jgglnpa`sdmf hy tdm hu`afup
dlttmst hmjr`cb glnpjrtnmct `c tdm mcb`cm. Vdm hmjr`cb `s suppa`mf le prmssurm `c tdm hmjr`cb glnpjrtnmct, wd`gd elrgms tdm j`r jcf l`a
w`td gamjc l`a elr auhr`gjt`lc jcf glla`cb, jcf elr v`hrjt`lc lut. Vdm j`r jcf l`a pjss tdrlubd tdm Cl. 6 Hmjr`cb sgjvmcbm vjavm
supprmss`lc. jcf tdmc `ctl tdm fml`amr. Vdmrm `s cl smpjrjtm vmct j`r a`cm elr tdm
Cl.6 Hmjr`cb glnpjrtnmct
@c lrfmr tl nj`ctj`c tdm hmjr`cb jt jc jggmptjham lpmrjt`cb
tmnpmrjturm, D_G Wtjbm :8 j`r `s tjkmc erln tdm mcb`cm, gllamf hy Jcy l`a amjk`cb lut le tdm glnpjrtnmct
g lnpjrtnmct `s p`gkmf up tdrlubd tdm
tdm J`r Gllamf J`r Gllamr (JGJG), jcf pjssmf hjgk `ctl tdm mcb`cm. Cl.6 Hmjr`cb l`a wmmp a`cm. Vdm l`a `s gjrr`mf tdrlubd tdm a`cm jcf
Vd`s glla`cb jcf smja`cb j`r `s gjaamf hueemr j`r. trjcsemrrmf tl tdm l`a wmmp frj`c lutamt algjtmf jt tdm rmjr le tdm
Vurh`cm Mxdjust Gjsm. L`a prmsmct jt tdm lutamt gjc `cf`gjtm ej`aurm
le tdm Cl.6 Hmjr`cb gjrhlc smja.
Hueemr j`r suppay ealws jrlucf tdm luts`fm le tdm hmjr`cb `c j glla`cb
typm ijgkmt. @c jff`t`lc tl glla`cb, tdm hueemr j`r pjssms jgrlss tdm
twl gjrhlc smjas jcf prmssur`zms tdm Cl. 6 Hmjr`cb glnpjrtnmct.
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - 8?
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - 8:
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
_XMWW]
_XMWW]XM
XM EMMF (Glct .)
Xmjr
Xmjr Hmjr`cb
Hmjr`cb Glnpjrtnmct Auhr` gjt`lc
Vdm Cl. = Hmjr`cb, wd`gd `s j rlaamr hmjr`cb, `s algjtmf `c tdm rmjr Wmrv`gm mxpmr`mcgm djs sdlwc `t `s vmry `nplrtjct tl gamjc tdm Cl. =
hmjr`cb glnpjrtnmct jt tdm Vurh`cm Mxdjust Gjsm (VMG). Hmjr`cb glnpjrtnmct l`a emmf, sgjvmcbm tuhms, jcf glnpjrtnmct
l`a imt tl prmvmct tdm hu`afup le glkm/gjrhlc. Halgkmf l`a sgjvmcbm
Vdm hmjr`cb `s suppa`mf w`td gamjc l`a elr auhr`gjt`lc jcf glla`cb, tuhms gjusm l`a eallf`cb `c tdm Cl. = Hmjr`cb glnpjrtnmct, wd`gd `s
jcf elr v`hrjt`lc supprmss`lc. gdjrjgtmr`zmf hy tj`a p`pm snlkm, tj`a p`pm e`rm, d`bd l`a glcsunpt`lc
jcf/lr l`a wmtcmss `c tdm A_V, jaa le wd`gd gjusm nj`ctmcjcgm
f`srupt`lc. L`a emmf tuhm halgkjbm gjusms l`a stjrvjt`lc le tdm
smja,, wd`gd
Vdm rmjr hmjr`cb glnpjrtnmct glctj`cs lcay lcm gjrhlc smja
cunhmr = Hmjr`cb, wd`gd gjc rmsuat `c hmjr`cb fjnjbm.
jaalws D_G Wtjbm 4 j`r tl amjk jgrlss tdm smja, tdus prmvmct`cb l`a
alss erln tdm hmjr`cb glnpjrtnmct.
Clc-Nlf`e`gjt`lc Wmrv`gm Huaamt`c (CNWH) U8=??-MCB-28-?65:
fmtj`as tdm `cspmgt`lc le tdm Cl. = Hmjr`cb glnpjrtnmct l`a tuhms elr
L`a `s emf erln tdm prmssurm punp tl tdm l`a imts `c tdm glnpjrtnmct. l`a glk`cb w`td j hlrmsglpm.
Wgjvmcbm l`a rmglvmry `s jgglnpa`sdmf hy tdm sgjvmcbm punp.
@JM rmglnnmcfs tdjt tdm CNWH hm gjrr`mf lut jt 5???-dlur
Wmpjrjtm
lcm gjrhlcvmct`cb `s clt
smja, tdm cmgmssjry
j`realw elr hy
`cfugtmf tdmtdm
Cl.= Hmjr`cb.punp
sgjvmcbm R`td lcay `ctmrvjas jcf jt mjgd sdlp v`s`t.
prlv`fms tdm rmqu`rmf prmssurm frlp jgrlss tdm smja. Umct j`r `s
rmnlvmf erln tdm hmjr`cb glnpjrtnmct jalcb w`td tdm sgjvmcbm l`a.
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - 88
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - 87
@cput
U8=?? A@CM JCF HJWM NJ@CVMCJCGM GVG780=?.8??6?884
L`a
_XMWW]
_XMWW]XM
XM EMMF (Glct .)
Mxtmrcja
Mxtmrcja Bmjrhlx
Bmjrhlx Auhr` gjt`lc
" bmjr trj`cs Mxtmrcja bmjrhlx bmjrs jrm auhr`gjtmf hy l`a imts f`rmgt`cb tdm l`a
bmjrs,, jcf hy spajsd auhr`gjt`lc gjusmf hy tdm nlt`lc le
lctl tdm bmjrs
" l`a imts tdm bmjrs.
L`a `s emf erln tdm prmssurm punp tl tdm l`a imts `cs`fm tdm bmjrhlx.
" twl sgjvmc
sgjvmcbm
bm lutam
lutamts
ts w`
w`td
td strj`
strj`cm
cmrs
rs Wgjvmcbm l`a rmglvmry `s jgglnpa`sdmf hy twl sgjvmcbm punps. J
" `ctm
`ctmbr
brja
jaay
ay nluc
nluctm
tmf
f l`a
l`a tjck
tjck vmct j`r lutamt jaalws tdm vmct j`r tl trjcsemr tl tdm fml`amr.
" nluc
nluct`
t`cb
cb pjf
pjfs
s elr
elr jgg
jggms
mssl
slry
ry uc`
uc`ts
ts..
Gamjc l`a `s suppa`mf elr auhr`gjt`lc jcf glla`cb, jcf elr v`hrjt`lc
supprmss`lc.
Lpmrjt`lc9
L`a suppay tl tdm NBH jcf JBH `s tjkmc erln tdm nj`c l`a-emmf p`pm
lc tdm ejc gjs`cb.
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - 86
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - 8=
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
Wjemty Glcf`t`lcs
Vdm sgjvmcbm punp uc`t rmturcs sgjvmcbm l`a tl tdm tjck. DLAF VDM RM@BDV LE VDM WGJUMCBM L@A _]N_ F]X@CB VDM XMNLUJA LE
VDM C]VW.
Algjt`lc9 NJKM W]XM VDJV VDM W]GV@LC WVXJ@CMX FLMW CLV EJAA F]X@CB VDM
XMNLUJA LE VDM WGJUMCBM L@A _]N_.
W`x sgjvmcbm punps jrm dlusmf js j s`cbam uc`t lc tdm amet rmjr le
punps .
Vdm sgjvmcbm punp jssmnhay glcs`sts le s`x bmjr-typm punps. " Fml`a
Fml`amr
mr jt Cl
Cl.. 6 Hm
Hmjr
jr`c
`cb
b glnp
glnpjr
jrtnm
tnmct
ct
Vdmsm punps rmtr`mvm l`a erln tdm bmjrhlx jcf hmjr`cb gdjnhmrs,
jcf rmturc `t tl tdm l`a tjck.
" Cl.. = Hmjr
Cl Hmjr`c
`cb
b glnp
glnpjr
jrtn
tnmc
mctt
Vdmrm jrm s`x sgjvmcbm punp stjbms. R`td tdm mxgmpt`lc le tdm " Jcbam Bm
Bmjrhlx
NBH stjbm, mjgd stjbm djs twl nmsd`cb bmjrs glcs`st`cb le lcm
`camt jcf lutamt lc lppls`tm s`fms. Vdm NBH sgjvmcbm stjbm
" Nj`c
Nj`c Bmjrhl
Bmjrhlx
x jt h
hltd
ltd amet
amet jcf
jcf r`bd
r`bdtt bmjrhl
bmjrhlx
x p`gkup
p`gkup
glcs`sts le tdrmm nmsd`cb bmjrs w`td twl `camts jcf lutamts lc
lppls`tm s`fms. Jaa stjbms lpmrjtm jt tdm sjnm spmmf.
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - 85
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 -8 2
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
Wjemty Glcf`t`lcs
]WM J VLLA R@VD J HA]CV MFBM (ELX MTJN_AM J WNLLVD _]VVP KC@EM)
WGJUMCBM WPWVMN VL WM_JXJVM VDM _]N_ EXLN VDM BMJXHLT EAJCBM. PL] N]WV NJKM
W]XM VDJV PL] FL CLV FJNJBM VDM WMJA@CB W]XEJGMW LE VDM _]N_0W
_@ALV@CB F@JNMVMX.
Wgjvmcbm _unp ]c`t
VL JUL@F FJNJBM VL VDM _]N_/BMJXHLT
_]N_/BMJXHLT F]X@CB XM@CWVJAAJV@LC LE
Fmsgr`pt`lc (Glct.)9 VDM _]N_, FL CLV V]XC VDM MCB@CM/BMJXHLT BMJX VXJ@C/WGJUMCBM
_]N_ FX@UM BMJX.
Lpmrjt`lc9
L`a tdjt djs auhr`gjtmf tdm mcb`cm hmjr`cbs jcf tdm Jcbam jcf Nj`c
bmjrhlx
bmjrhlxmsms `s rmtr`mvmf f`rmgtay
f`rmgtay lr tdrlubd tdm fml`amr
fml`amr hy tdm
sgjvmcbm punp stjbms.
Vdm glnh`cmf l`a erln jaa tdm sgjvmcbm punp stjbms `s rmturcmf tl
tdm l`a tjck v`j tdm gygalcm
gygalcm--typm fmjm
fmjmrjtlr
rjtlr elucf ``c
c tdm tjck.
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - 84
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - 80
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
_urplsm9
Algjt`lc9
Vdm sgjvmcbm e`atmr dlus`cb `s nluctmf lc tdm rmjr le tdm l`a tjck.
Fmsgr`pt`lc9
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - 7?
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - 7:
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
Wjemty Glcf`t`lcs
NJKM W]XM VDJV PL] FL CLV ALLWMC VDM HLAV RDMC PL] XMNLUM
VDM R@XM.
WGJUMCBM WPWVMN (Glct.)
Cl. 6 Hmjr`c
Hmjr`cbb Wgjvmcbm Ujavm
_urplsm9 Vdm rmmf sw`tgd jssmnhay smcfs tdm vjavm pls`t`lc s`bcja tl tdm
Mcb`cm @ctmrejgm ]c`t (M@]).
Vd`s vjavm nj`ctj`cs tdm Cl. 6 Hmjr`cb glnpjrtnmct smja
f`eemrmct`ja prmssurm jcf glctrlas tdm glnpjrtnmct j`r/l`a n`xturm
vmct`cb tl tdm fml`amr. Vdm rmsuat `cgrmjsms tdm a`em le tdm gjrhlc
smjas `c tdm Cl.6 Hmjr`cb glnpjrtnmct.
Algjt`lc9
Fmsgr`pt`lc9
Vdm vjavm smjt glctj`cs elur lr`e`gms jaalw`cb ealw le tdm Cl. 6
sgjvmcbm j`r/l`a n`x. J dma`gja glnprmss`lc spr`cb kmmps tdm p`stlc
`c tdm d`bd sgjvmcbm ealw pls`t`lc.
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - 78
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - 77
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
WGJUMCBM WPWVMN
Lpmrjt`lc9
.
Vdm vjavm glctrlas sgjvmcbm l`a ealw jcf vmct j`r hy vjry`cb tdm s`zm
le tdm vjavm lr`e`gm. Vd`s jaalws tdm sgjvmcbm l`a jcf vmct j`r tl
mctmr tdm fml`am
fml`amrr ucfmr glctrlaamf glcf`t`lcs..
glctrlaamf glcf`t`lcs
Rdmc tdm mcb`cm `s jt alw plwmr, tdm vjavm `s jt tdm d`bd ealw
pls`t`lc. @c td`s pls`t`lc tdm sgjvmcbm j`r/l`a n`x erln tdm Cl. 6
Hmjr`cb glnpjrtnmct `s jaalwmf tl ealw tdrlubd jaa elur lr`e`gms.
Vdm vjavm usms :?td Wtjbm j`r js tdm smrvl j`r elr tdm vjavm
lpmrjt`lc. Rdmc :?td Wtjbm j`r prmssurm `s amss tdjc :=? ps`, tdm
vjavm `s `c tdm d`bd ealw pls`t`lc.
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - 76
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - 7=
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
WGJUMCBM WPWVMN
Rdmc tdm vjavm `s jt tdm alw sgjvmcbm ealw pls`t`lc, tdm prmssurm
f`eemrmct`ja `s nj`ctj`cmf jgrlss tdm gjrhlc smja elr tdm d`bd mcb`cm
plwmr smtt`cb.
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - 75
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - 72
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
UMCV@CB (Glct.)
Fml`amr
_urplsm9 Lpmrjt`lc9
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - 74
U8=?? A@CM JCF HJWM NJ@CVMCJCGM
L`a
FML@AMX L_MXJV@LC
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 70
Wjemty Glcf`t`lcs
NJKM W]XM VDJV VDM NJBCMV@G GD@_ FMVMGVLXW DJUM CMR WMJA
@CF@GJV@CB (Glct.) X@CBW @CWVJAAMF. @E VDM WMJA X@CBW JXM CLV @CWVJAAMF, AJXBM L@A
AMJKJBM R@AA LGG]X F]X@CB MCB@CM L_MXJV@LC JCF GJC GJ]WM
MCB@CM EJ@A]XM.
Njstmr Njbcmt`g Gd`p
Gd` p Fmtmgtlr (NGF)
(NGF)
FL CLV VXP VL @CWVJAA VDM NGF @E VDM WMJA X@CB JCF LNC@WMJA JXM
_urplsm9 CLV @CWVJAAMF. @E PL] FL, VD@W GL]AF XMW]AV @C JC @CEA@BDV
WD]VFLRC LE VDM MCB@CM HMGJ]WM LE AMJKJBM.
Vdm njstmr NGF prlv`fms `cf`gjt`lc le wmjr elr jaa bmjrs jcf FL CLV VXP VL @CWVJAA VDM NGF @E VDM WMJA X@CBW JXM CLV
hmjr`cbs `c tdm mcb`cm. @CWVJAAMF. J WJEMVP NMGDJC@WN @W @CWVJAAMF @C VDM NGF DL]W@CB
VL _XMUMCV @CWVJAAJV@LC LE VDM NGF @E VDM EXLCV WMJA X@CB @W
Algjt`lc9 CLV @CWVJAAMF. EJ@A]XM LE VD@W WMJA X@CB GL]AF XMW]AV @C JC @C-
EA@BDV WD]VFLRC LE VDM MCB@CM HMGJ]WM LE L@A AMJKJBM.
Vdm njstmr NGF `s algjtmf `c tdm sgjvmcbm e`atmr gjsm jt tdm `camt tl
tdm e`atmr, jcf gjc hm jggmssmf tdrlubd j fmf`gj
fmf`gjtmf
tmf pjcma lc tdm amet Vdm dlus`cb le tdm gd`p fmtmgtlr djs j vjavm, j hjylcmt algk, jcf j
ejc glwa fllr. hjuak`cb p`c. Vdm vjavm `s dmaf galsmf hy j spr`cb tl prmvmct l`a
amjkjbm wdmc tdm prlhm `s rmnlvmf. Rdmc tdm prlhm `s `cstjaamf `c
Fmsgr`pt`lc tdm dlus`cb, tdm prlhm dlafs tdm vjavm lpmc. Vdm hjuak`cb p`c
prmvmcts `cstjaajt`lc le j prlhm wdmc tdm pjgk`cb galsmst tl tdm
Vdm gd`p fmtmgtlr glcs`sts le j dlus`cb jcf j prlhm. Vdm gd`p njbcmt `s clt `cstjaamf.
fmtmgtlr dlus`cb `s `cstjaamf `c tdm tdrmjfmf hlrm `c tdm sgjvmcbm
e`atmr dlus`cb.. J hjylcmt algk dlafs tdm prlhm `c tdm hlfy. @e nmtjaa`g fmhr`s `s elucf lc tdm njstmr NGF, hltd l`a e`atmrs jcf jaa
ltdmr NGFs sdluaf jasl hm `cspmgtmf.
Vl prmvmct l`a amjkjbm,
amjkjbm, pjgk`cbs jrm `cstjaam
`cstjaamf
f hmtwmmc tdm mcb`cm
jcf tdm gd`p fmtmgtlr hlfy jcf lc tdm prlhm. Vdm prlhm djs twl
pjgk`cbs tl prmvmct j amjk
amjk `e lcm `s fjnj
fjnjbmf.
bmf.
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 6?
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - 6:
@CF@GJV@CB (Glct.)
Njbcmt`g Gd`p Fm
Fmtmgtl
tmgtlrs
rs (NGF
(NGFs)
s)
_urplsm9
Njbcmt`g gd`p fmtmgtlrs jrm usmf `c tdm L`a Wgjvmcbm Wystmn jcf
jaalw lc-glcf`t`lc nlc`tlr`cb le tdm bmjrs jcf hmjr`cb jssmnha`ms.
Algjt`lc9
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - 68
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - 67
@CF@GJV@CB
Njbcmt`g Gd`p
Gd` p Fmtmgtlrs
Fmtmgtlr s (NG
(NGFs)
Fs) ((Glct.)
Glct.)
Fmsgr`pt`lc9
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - 66
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - 6=
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 -6 5
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - 62
@CF@GJV@CB (Glct.)
_urplsm9 Vdm jcjalb s`bcja erln tdm l`a sgjvmcbm V/G `s trjcsn`ttmf tl tdm M@].
Vdm M@] trjcselr
trjcselrns
ns td`s s`bcja `ctl j f`b`tja s`bcja tl hm f`spajymf
f`spajymf lc
Vdm l`a sgjvmcbm V/G `s j prmssurm trjcsn`ttmr tdjt prlv`fms tdm tdm alwmr MGJN f`spajy. Vdm V/G tmnpmrjturm rjcbm `s -5=.8¿E (-=6¿G)
MGJN w`td rmja t`nm `cf`gjt`lc le l`a tmnpmrjturm. (8??¿G)..
tl 708¿E (8??¿G)
Algjt`lc9
Fmsgr`pt`lc9
Lpmrjt`lc9
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - 64
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - 60
@CF@GJV@CB (Glct.)
F`eemrmct`ja
F`eemrmct `ja L`a _rmssurm
_rmssur m (FL_
(FL_)Vrj
)Vrjcsn
csn `tt mr jcf Lpmrjt`lc9
Alw L`a _rmssurm (AL_) Rjrc`cb Ww`tgd F`eemrmct`ja L`a _rmssurm Vrjcsn`ttmr
_urplsm9
Vdm trjcsn`ttmr `s fms`bcmf
fms`bcmf tl nmjsurm tdm f`eemrmct`ja
f`eemrmct`ja prmssurm
prmssurm
Vdm F`eemrmct`ja L`a _rmssurm trjcsn`ttmr prlv`fms tdm MGJN w`td hmtwmmc tdm nj`c l`a suppa`mf tl tdm hmjr`cbs jcf tdm Cl.6 Hmjr`cb
rmja t`nm `cf`gjt`lc le f`eemrmct`ja l`a prmssurm. sgjvmcbm l`a. Gdjcbms `c prmssurm w`aa jatmr tdm mamgtr`gja lutput
smct hy tdm trjcsn`ttmr tl tdm M@], wd`gd trjcselrns tdm jcjalb
Vdm Alw L`a _rmssurm wjrc`cb sw`tgd jgt`vjtms tl wjrc tdm MGJN s`bcja erln tdm trjcsn`ttmr `ctl j f`b`tja s`bcja. Vdm f`b`tja s`bcja `s
le n`c`nun l`a prmssurm. tdmc trjcsn`ttmf tl tdm alwmr MGJN sgrmmc elr f`spajy.
Algjt`lc9 ps`f..
Vdm FL_ trjcsn`ttmr prmssurm rjcbm `s erln ?-6?? ps`f
Vdm FL_ trjcsn`ttmr jcf tdm AL_ wjrc`cb sw`tgd jrm algjtmf lc Alw L`a _rmssurm Rjrc`cb Ww`tgd
tdm amet
amet--djcf s`fm le tdm ejc gjsm jt :?9??.
Vdm uc`t djs j sw`tgd jssmnhay mamgtr`gjaay w`rmf elr glctjgts tdjt
Fmsgr`pt`lc. jrm clrnjaay galsmf. Rdmc tdmrm `s suee`g`mct l`a prmssurm (58.=-56.=
ps`f), tdm glctjgts w`aa lpmc, mxt`cbu`sd`cb tdm alw l`a prmssurm
Vdm FL_ trjcsn`ttmr jcf AL_ wjrc`cb sw`tgd hltd rmgm`vm prmssurm nmssjbm lc tdm MGJN.
`cputs elr nj`c l`a jcf elr Cl.6 Hmjr`cb glnpjrtnmct sgjvmcbm l`a.
Rdmc l`a prmssurm frlps tl 5? ps`f, tdm mamgtr`gja glctjgts `c tdm
glcf`t`lc . Js j
sw`tgd jssmnhay w`aa rmturc tl tdm`r clrnja galsmf glcf`t`lc.
rmsuat tdm alw l`a prmssurm `cf`gjt`lc `s smct tl tdm uppmr MGJN v`j
tdm M@].
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - =?
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
J_X@A 8?:5
4 - =:
@CF@GJV@CB (Glct.)
_urplsm9 Rdmc tdm f`eemrmct`ja prmssurm tdrlubd tdm e`atmr `s hmalw :? ps`f,
tdm glctjgts galsm `c tdm sw`tgd jssmnhay, tdm gurrmct `s clt jaalwmf
Vdm l`a sgjvmcbm e`atmr f`eemrmct`ja prmssurm sw`tgd f`spajys tdm l`a tl ealw, jcf cl l`a e`atmr galbb`cb `cf`gjt`lc w`aa hm smct tl tdm MGJN.
sgrmmcs .
e`atmr galbb`cb wjrc`cb lc tdm uppmr jcf alwmr MGJN sgrmmcs.
Rdmc tdm f`eemrmct`ja prmssurm tdrlubd tdm sgjvmcbm e`atmr `cgrmjsms
Algjt`lc9 tl :8 ps`f (paus lr n`cus 8) tdm glctjgts
glctjgts lc tdm sw`tgd jssmnhay
jssmnhay jrm
rmturcmf tl tdm`r clrnjaay lpmc pls`t`lc.
pls`t`lc. Vd`s jaalws tdm gurrmct tl
Vdm sw`tgd `s algjtmf lc tdm amet s`fm le tdm ejc gjsm jt 497? elrwjrf ealw, gjus`cb l`a e`atmr galb `cf`gjt`lcs tl f`spajy lc tdm uppmr jcf
le tdm Euma Gllamf L`a Gllamr (EGLG). alwmr MGJN sgrmmcs.
Fmsgr`pt`lc9
Lpmrjt`lc9
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
=66 J_X@A
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J_X@A 8?:5
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=66 J_X@A
J_X@A 8?:5
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=66 J_X@A
J_X@A 8?:5
4 - 57
ELX VXJ@C@CB _]X_LWMW LCAP Wuhimgt tl mxplrt jcf f`sgalsurm a`n`tjt`lcs lc tdm pjbm 1Jhlut Vd`s Bu`fm> _&R _XL_X@MVJXP @CELXNJV@LC
V2500 LINE AND BASE MAINTENANCE
Heat Management System
CHAPTER 9
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P&W PROPRIETARY
PROPRIETARY INFORMATION
INFORMATION
544 APRIL 2016
9-1
V2500 LINE AND BASE MAINTENANCE
Heat Management System
OBJECTIVES
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Heat Management System
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V2500 LINE AND BASE MAINTENANCE
Heat Management System
OVERVIEW
The Heat Management System is designed to provide adequate Depending on the configuration, cooling capacity may be varied by
cooling, maintain critical oil and fuel temperatures within specified control valves in the FDRV, as well as the Air Modulating Valve
limits, and minimize the requirement for fan air offtake usage by the (AMV) for the ACOC.
Air Cooled Oil Cooler (ACOC).
The EEC logic software determines the transfer between modes of
operation. The logic is generated around the limiting temperatures
The Heat Management System is composed of the following units:
of the fuel and oil within the system, along with the signal from the
• Air Cooled Oil Cooler ACOC aircraft that permits/inhibits fuel spill to aircraft tanks.
• Fuel Cooled Oil Cooler FCOC The Fuel Level Sensing Control Unit (FLSCU) is an aircraft
computer that receives information from fuel level sensors and
• Integrated Drive Generator IDG temperature sensors located inside the aircraft wing tanks.
• Fuel Diverter and Return-to-Tank FDRV The FLSCU will send a discrete signal to the EEC to inhibit fuel
Valve from being returned to tank if any of the following conditions exist:
Three sources of cooling are available. • wing tank fuel temperature above 129.2ºF (54ºC), measured
using inner and outer cell temperature
• LP fuel passing through the engine fuel system
• high fuel level in wing tank (unavailable space for circulation)
• LP fuel that is returned to the aircraft fuel tanks
• low fuel level in wing tank
• Fan air
• tank boost pump failure (engine being fed by gravity).
Fuel flows in four basic configurations in the engine LP fuel system:
The EEC will also inhibit fuel return-to-tank if fuel temperature
modes 1, 3, 4, and 5 (Mode 2 was deleted during design phase).
reaches above 212ºF (100ºC).
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Heat Management System
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V2500 LINE AND BASE MAINTENANCE
Heat Management System
Purpose: Operation:
The ACOC AMV controls the flow of fan air through the ACOC as The AMV is operated via control signals from the EEC Heat
commanded by the EEC Heat Management Control System. Management System logic. The signals are generated based on oil
and fuel temperatures.
Location:
The EHSV directs controlling fuel pressure (muscle fuel) to the
operating piston. Depending on the side of the actuator piston
The AMV is attached to the ACOC on the right hand side of the
where the fluid is present, the valve opens or closes. The dual
engine fan case at 4:00, as viewed from the rear.
LVDTs transmit the valve position to the EEC.
Description:
The failsafe position of the valve is full open for maximum oil
cooling. The torsion spring maintains the AMV full open when the
engine is shut down or fuel pressure is lost during operation.
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Heat Management System
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V2500 LINE AND BASE MAINTENANCE
Heat Management System
The ACOC EHSV provides the “muscle fuel” to move the AMV to • Jet pipe protected by 90 micron filter
the position commanded by the EEC.
• Bias ensuring AMV, fully open at engine start and in failsafe
Location: condition
Operation:
Description:
Electrical current from the EEC controlling channel will change the
The valve is a two-stage directional flow valve. position of the jet pipe to direct HP fuel to either side of the spool
valve piston in the EHSV. The spool valve will move to the right or
• Stage 1 is an electrically activated torque motor and jet pipe. left to admit HP fuel to either side of the actuator piston, causing it
to extend or retract. This action opens or closes the valve. If
• Stage 2 is a spool valve. electrical current is lost by both channels of the EEC, the torque
motor jet pipe will cause the AMV to go to the full open position.
The following are features of the EHSV.
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Heat Management System
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V2500 LINE AND BASE MAINTENANCE
Heat Management System
Safety Conditions
DO NOT LET THE ENGINE FUEL OR OIL STAY ON YOUR SKIN FOR A
LONG TIME. FLUSH FUEL AND OIL FROM YOUR SKIN WITH WATER. THE
HEAT MANAGEMENT SYSTEM (Cont.) FUEL AND OIL ARE POISONOUS AND GO THROUGH YOUR SKIN AND
INTO YOUR BODY.
Integrated Drive Generator Fuel Cooled Oil Cooler BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS
IMMEDIATELY AFTER ENGINE SHUTDOWN. THE ENGINE COMPONENTS
(IDG FCOC) CAN STAY HOT FOR UP TO ONE HOUR.
Purpose: DO NOT GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES. PUT
ON PROTECTIVE CLOTHING, GOGGLES, AND A FACE MASK. USE THE
FLUID IN A WELL-VENTILATED AREA. DO NOT BREATHE THE VAPOR. IF
The IDG FCOC provides cooling for the IDG Oil System. YOU GET CLEANING FLUID ON YOUR SKIN OR IN YOUR EYES, FLUSH IT
AWAY WITH WATER. GET MEDICAL AID IF YOUR SKIN OR EYES BECOME
Location: IRRITATED.
The IDG FCOC is located on the left hand side of the engine at
9:00, aft of the engine FCOC. DO NOT LET ENGINE FUEL OR OIL FALL ON THE ENGINE. UNWANTED
FUEL OR OIL MUST BE REMOVED IMMEDIATELY WITH A CLEAN, LINT-
Description: FREE CLOTH. THE FUEL OR OIL CAN CAUSE DAMAGE TO THE SURFACE
PROTECTION AND TO SOME PARTS.
The IDG FCOC is a welded and brazed assembly consisting of an DO NOT PUT THE OIL THAT HAS BEEN DRAINED FROM THE ENGINE
oil core and fuel core. A thermocouple is mounted at the OIL OUT BACK INTO THE OIL SYSTEM.
port.
DO NOT PUT FUEL THAT HAS BEEN DRAINED FROM THE ENGINE BACK
INTO THE FUEL SYSTEM.
Operation:
IDG oil flows from the OIL IN port to the OIL OUT port. Heat from Fuel can flow from the FUEL-LP PUMP port to FUEL-FDV port or vice-
the IDG oil flowing through the oil core is transferred to the engine versa. However, the usual flow is from FUEL-LP port to FUEL-FDV
fuel flowing through the fuel core. port.
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Heat Management System
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V2500 LINE AND BASE MAINTENANCE
Heat Management System
Fuel Diverter and Return-to-Tank Valve (FDRV) The FRV is a modulating valve operated by a dual wound torque
motor. The FRV consists of a main valve and a piston in a sleeve.
The main valve moves to change the metering port area in the
Purpose:
sleeve to modulate a portion of the LP fuel flow back to the aircraft
tanks. The valve failsafe position is fully closed, with no fuel return-
The FDRV optimizes the heat exchange process between the fuel
to-tank. An LVDT assembly sends the valve position feedback signal
and oil.
to the EEC.
Location: Operation:
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Heat Management System
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V2500 LINE AND BASE MAINTENANCE
Heat Management System
One of the four modes of control for the Heat Management System
will be in effect dependent upon aircraft/engine operating conditions.
The system is fully automatic and controlled by the EEC.
Mode 1
In Mode 1, all the heat from the engine oil system and the IDG oil
system is absorbed by the LP fuel flows. Some of the LP fuel is
returned to the aircraft tanks where the heat is absorbed or
dissipated within the tank. FMU spill fuel is diverted to the inlet of the
fuel filter.
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V2500 LINE AND BASE MAINTENANCE
Heat Management System
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V2500 LINE AND BASE MAINTENANCE
Heat Management System
Mode 3
In this mode, the LP fuel absorbs all the heat from the engine and
IDG oil systems. If oil or fuel temperatures are above limits, the
engine oil can be precooled in the ACOC by a modulated air flow
before passing to the FCOC.
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544 APRIL 2016
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V2500 LINE AND BASE MAINTENANCE
Heat Management System
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V2500 LINE AND BASE MAINTENANCE
Heat Management System
Mode 4
In this mode, the FMU spill fuel flow is diverted to the inlet of the
engine FCOC to be cooled. A modulated fuel flow through the IDG
FCOC is returned to the aircraft tanks to dissipate heat buildup in
the fuel.
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V2500 LINE AND BASE MAINTENANCE
Heat Management System
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V2500 LINE AND BASE MAINTENANCE
Heat Management System
Mode 5
In Mode 5, FMU spill fuel flows in the reverse direction through the
IDG FCOC into the engine FCOC inlet. The ACOC AMV is opened
to provide full cooling of the engine oil before reaching the engine
FCOC. This mode is maintained until the IDG oil temperature has
been reduced to acceptable limits.
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V2500 LINE AND BASE MAINTENANCE
Heat Management System
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V2500 LINE AND BASE MAINTENANCE
Heat Management System
FDV FRV
Mode Fuel Flow
Position Position
• Fuel from engine FCOC and IDG FCOC flows through FDRV to
1 Open, modulating return-to-tank and fuel filter inlet.
• Fuel from FMU returns to fuel filter inlet.
Solenoid
energized
• Fuel from engine FCOC and IDG FCOC flows to fuel filter inlet.
3 Closed
• Fuel from FMU returns to fuel filter inlet.
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544 APRIL 2016
9 - 22
V2500 LINE AND BASE MAINTENANCE
Compressor Airflow Control System
CHAPTER 10
COMPRESSOR AIRFLOW
CONTROL SYSTEM
ATA 75
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P&W PROPRIETARY
PROPRIETARY INFORMATION
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544 APRIL 2016
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V2500 LINE AND BASE MAINTENANCE
Compressor Airflow Control System
OBJECTIVES
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544 APRIL 2016
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V2500 LINE AND BASE MAINTENANCE
Compressor Airflow Control System
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544 APRIL 2016
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V2500 LINE AND BASE MAINTENANCE
Compressor Airflow Control System
OVERVIEW
The engine incorporates two air bleed systems and a Variable • VSV system, composed of Variable Inlet Guide Vanes (VIGVs) at
Stator Vane (VSV) system to accomplish the following: the inlet to the HP compressor. Four stages of VSVs are featured
on the A1 engine and three stages are on the A5.
• ensure stable airflow through the compressor at “off design”
conditions
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V2500 LINE AND BASE MAINTENANCE
Compressor Airflow Control System
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V2500 LINE AND BASE MAINTENANCE
Compressor Airflow Control System
The BSBV bleeds air from the rear of the LPC booster stage. Bleed The annular bleed valve is composed of 27 flaps attached by 25 link
air is vented into the fan air duct. arms and two power arms to a synchronous ring. Two actuating
rods connect the power arms to two actuators hydraulically linked to
Location: ensure simultaneous movement.
The BSBV is located at the rear of the LPC at Station 2.5. A5 BSBV Mechanical Arrangement
Description: The BSBV is a continuous ring-type valve that rotates and slides
forward to open, and rearward to close. Support arms hold the ring.
The BSBV provides improved surge margin during starting, low Two of the support arms are driven via a lever and actuating rod by
power, and transient operations. the BSBV master and slave actuators.
The BSBV is controlled by the EEC and is fully modulated between Operation:
the open and closed positions. BSBV control is a function of the
following: The BSBV is fully open at start and will progressively close during
engine acceleration. During cruise and take-off, the valve is fully
• N1 corrected speed closed. In the event of an engine surge, the valve is opened to
enhance recovery
• altitude
For decelerations and engine operation in reverse thrust, the valve
• aircraft forward speed (Mach number). is open.
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V2500 LINE AND BASE MAINTENANCE
Compressor Airflow Control System
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V2500 LINE AND BASE MAINTENANCE
Compressor Airflow Control System
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V2500 LINE AND BASE MAINTENANCE
Compressor Airflow Control System
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V2500 LINE AND BASE MAINTENANCE
Compressor Airflow Control System
Purpose: The right slave actuator has two relief valves that prevent over-
pressurization in case of faults such as mechanical seizure.
The two BSBV actuators control the actuating mechanism of the Operation:
BSBV assembly to bleed Stage 2.5 air from the LPC.
The master actuator receives electrical command signals from the
Location: EEC to modulate the movement of the torque motor. Torque motor
movement will direct HP servo fuel to either side of the actuator
The actuators are located on the rear of the intermediate casing on piston, moving it into the desired position.
either side of the HPC. The master actuator is located on the LH side
at 9:00, and the slave actuator is located on the RH side at 3:00. When the master actuator piston is extended, fuel will flow through
the extend line that connects both actuators to extend the slave
Description: actuator piston simultaneously. When the master actuator is
retracted the same process occurs through the retract line to
The two actuators use HP servo fuel from the FMU as the hydraulic simultaneously pull back the slave actuator.
medium and they are hydraulically “linked” to ensure simultaneous
movement. This is accomplished through two fuel lines that pass The LVDT incorporated into the master actuator will send a
across the top of the HPC case and connect both actuators. One line feedback signal to the EEC that is related to the position of the
is known as the retract line and the other as the extend line. actuator piston.
The master actuator interfaces with the EEC via torque motor control
and LVDT feedback through electrical harness connections.
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Purpose: A1 3–6
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544 APRIL 2016
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Compressor Airflow Control System
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544 APRIL 2016
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Purpose: The piston fork end connects to the crankshaft assembly through a
connecting rod. During installation, a rig pin hole is provided on the
The VSVA accurately positions the inlet guide vanes and stator actuator housing to rig the actuator to the crankshaft.
vanes of the HPC.
Operation:
Location:
The EEC sends electrical command signals to modulate the
The VSVA is mounted on the LH side of the HPC at 7:00. movement of the torque motor. Torque motor movement will direct
HP servo fuel to either side of the actuator piston to move it into the
Description: desired position. The EEC generates command signals to control
the VSVA as a function of N2 speed corrected for altitude.
The VSVA has a modulating actuator piston that is hydraulically
operated by HP servo fuel. A dual channel torque motor and LVDT At engine start, the VSVA actuator piston will move to the internal
are incorporated into the VSVA. low speed stop in the fully extended position, closing the angle of
inlet and stator vanes. With increasing thrust above idle, the
Two set stops control piston travel. The low speed stop is installed actuator retracts, opening the vane angle.
internally at the end of the piston cylinder and limits piston travel in
the full extended position. The high speed stop is externally At takeoff, the actuator will be in the fully retracted position against
attached to the unit and limits piston travel in the full retracted the external high speed stop on the actuator housing. This is the
position. rigging and failsafe position.
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NEED GRAPHIC
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VSVA (Cont.)
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544 APRIL 2016
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Safety Conditions
The 7th and 10th Stage HPC bleed valves improve starting and THE THRUST REVERSER HYDRAULIC CONTROL UNIT (HCU) MUST
prevent engine surge when the compressor is operating at off- BE DEACTIVATED BEFORE WORKING ON OR AROUND THE THRUST
design conditions. REVERSER. FAILURE TO DEACTIVATE THE HCU CAN RESULT IN
INADVERTENT THRUST REVERSER OPERATION AND INJURY TO
PERSONNEL AND/OR DAMAGE TO EQUIPMENT.
Location:
The HPC bleeds valves are located on the HPC rear case at stages
THE COMPONENT PARTS REMOVED IN THIS PROCEDURE ARE
7 and 10, on the left and right sides of the engine.
VERY SMALL. EXTREME CARE MUST BE TAKEN WHEN
REMOVING/INSTALLING THESE ITEMS TO PREVENT FOD HAZARD.
Description:
A total of four bleed valves are used; three on Stage 7, and one on Silencers are installed on all bleed valves except for the 7B position.
Stage 10. The designation for each bleed valve is as follows; 7A,
7B, 7C, and 10. No positional feedback is sent to the EEC.
The HPC bleed valves have only open or closed positions, and are
operated pneumatically by their respective solenoid valve. The
servo air used to operate the bleed valves is HPC discharge air
known as P3 or Pb. All the bleed valves are spring loaded to the
failsafe open position. When the bleed valves are opened, HPC air
bleeds into the fan duct through ports in the inner barrel of the C
duct.
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Safety Conditions
Three 7th Stage solenoid valves and one 10th Stage valve are The EEC controls the solenoid valve by energizing or de-energizing
mounted on a bracket located at the RH side of the fan case at 3:00. any one of its independent solenoid windings.
Description: NOTE
The solenoid valves consist of a housing that contains a dual coil HPC stages 7 and 10 solenoid valves use a different housing part
solenoid operated valve. The solenoid valve controls the flow of P3 number to provide a baulking feature. The baulking feature provides
servo air to the opening chamber of the HPC bleed valves. There a 3mm mounting hole offset to prevent installation of the solenoid
are two union fittings located on the housing that bring P3 air in and valve in the incorrect position. Bolt holes on the solenoid should be
out of the solenoid valve though line connections. The inlet union well aligned to the bolt holes on the bracket when the solenoid valve
fitting connects to the P3 air supply line, and the service union fitting housing is held flush against the bracket.
connects to the service line that supplies P3 servo air to the 7th or
10th Stage HPC bleed valves. The two 7th and 10th Stage solenoid valves have the same electrical
and pneumatic line connections, so the mounting hole offset is the
only protection against incorrect installation.
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HPC Bleed Valve and Solenoid Operation See the chart for the operating condition of the bleed valves.
Operation:
Operating Open Bleed Valves
Stage 7 and 10 bleed valves are two-position valves that are either Condition 7A 7B 7C 10
fully opened or fully closed. The bleed valves are spring-loaded to
the open position and remain open at engine shutdown. When the
engine is started, the bleed air (7th or 10th Stage) will try to close the Starting
valve. The bleed valves are kept in the open position by P3 servo air
supplied to the opening chamber when the solenoid valve is de- Steady state and
energized. transients (idle/low
power only)
The EEC will close all the bleed valves at the correct time during
engine acceleration. Each bleed valve is closed when the EEC
Transient maneuvers
energizes the solenoid valve. This vents P3 servo air from the
opening chamber of the bleed valve through its corresponding
(accels/decels) at
idle/low/mid power
solenoid valve. The valve will move to the closed position by
compressor bleed air pressure (7th or 10th Stage), acting on the
opposite side of the valve. Reverse thrust
operation
NOTE
Bleed valve 7B will only be commanded open during starting and Surge recovery
closes at idle.
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Safety Conditions
Causes of Fault
Hung and Hot Starts to the “open” position for engine starting.
Handling bleed valve failures during engine start has two major The bleed valves are held open during engine running by solenoid valve-
consequences: hung start and hot start. directed P3 air. According to schedule requirements, the bleed valves will
close progressively during the starting cycle in the sequence 7B, 10, and
• A hung start is characterized by a sluggish rise in N2. If the bleed 7C. The 7A valve stays open up to and above idle.
valve sticks in the closed position or the solenoid valve sticks in
the energized position, these non-detected FADEC faults will
cause the engine to experience difficulty in starting.
• A hot start is a successful start that is accompanied by high
Exhaust Gas Temperature (EGT). Hot starts can occur if a bleed
valve remains open after the point in the start sequence when it
would normally have closed. As a result, EGT increases,
although the increase is not always sufficient to register an EGT
exceedance.
Hung and hot start failures are due to the fact that during low engine
speeds, the bleed valve system is designed to effectively “dump”
into the fan duct a large amount of the air supplied to the HPC. This
is necessary because of the HPC’s inability to handle the mass
airflow being supplied by the LPC during low speed operation. All
bleed valves (three off Stage 7, one off Stage 10) are spring-loaded
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Engine Climb and Cruise Possible Causes of Fault During Climb and Cruise Operation
Engine parameter shifts due to an open bleed valve undetected at • Bleed valve(s) stuck open (non-detected FADEC fault)
engine start are more likely to become evident at higher EPR power
settings. • Solenoid valve stuck in the de-energized position (non-
detected FADEC fault)
If a bleed valve fails to close when required to do so, under certain
conditions the engine may exceed the recommended EGT operating • Electrical failure of the solenoid valve, which results in the
limits and prevent the aircraft from taking off. This is a result of the solenoid moving to the de-energized position (FADEC-detected
EEC trying to achieve take-off EPR but with a reduced volume of air fault)
being supplied to the combustion chamber for mixing with fuel,
ignition and subsequent expansion. Therefore, the EEC makes up
for the shortfall in the available volume of air by demanding the FMU
provide more fuel to compensate.
The resulting “over-fueling” provides the required EPR but with the
penalty of increased EGT. Parameter shifts in fuel flow and EGT
can be an indication of a failed bleed valve system.
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544 APRIL 2016
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Compressor Airflow Control System
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V2500 LINE AND BASE MAINTENANCE
Secondary Air Systems
CHAPTER 11
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Secondary Air Systems
OBJECTIVES
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Secondary Air Systems
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Secondary Air Systems
OVERVIEW
The Secondary Air Systems support the requirements of the engine and
the aircraft. The four systems and their functions are shown in the chart.
System Function
Active Clearance • Improves engine performance by ensuring the HPT and LPT operate
Control (ACC) with optimum turbine blade tip clearances
10th Stage • Provides additional cooling airflow to the rear face of the HPT Stage 1
Make-up Air disk, front face of the HPT Stage 2 disk, and HPT Stage 2 blades
Aircraft Services
• Supplies the aircraft with bleed air taken from HPC stages 7 and 10
Air Off-take
Air Cooled Air • Uses cooled HPC12 air for cooling and sealing the No. 4 Bearing
Cooler (ACAC) compartment
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Secondary Air Systems
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Secondary Air Systems
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Secondary Air Systems
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The ACC system improves engine performance by ensuring the The operating actuator moves the linkage that controls the
HPT and LPT operate with optimum turbine blade tip clearances. HPT/LPT air valves for the LPT and HPT case cooling.
The ACC System sends a controlled flow of cooling air to reduce The HPT and LPT casings are cooled by fan bypass air.
the thermal growth of the turbine casings. This minimizes the
increase in turbine blade tip clearances that would otherwise occur Failsafe Position
during the climb and cruise stages.
In the event of fuel pressure loss and/or EEC power failure, the
ACC air valves will adopt the following failsafe positions.
The ACC system consists of the following:
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Secondary Air Systems
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Secondary Air Systems
Safety Conditions
DO NOT LET ENGINE FUEL STAY ON YOUR SKIN FOR A LONG TIME. FLUSH
ACTIVE CLEARANCE CONTROL SYSTEM THE FUEL FROM YOUR SKIN WITH WATER. THE FUEL IS POISONOUS AND
CAN GO THROUGH YOUR SKIN AND INTO YOUR BODY.
(ACC) COMPONENTS
BE CAREFUL WHEN YOU WORK ON THE ENGINE COMPONENTS
ACC Actuator IMMEDIATELY AFTER THE ENGINE IS SHUT DOWN. THE ENGINE
COMPONENTS CAN STAY HOT FOR UP TO ONE HOUR.
Location:
The actuator is mounted on the right hand side of the HP DO NOT LET ENGINE FUEL OR OIL FALL ON THE ENGINE. UNWANTED FUEL
compressor casing at 5:00. OR OIL MUST BE REMOVED IMMEDIATELY WITH A CLEAN, LINT-FREE
CLOTH. THE FUEL OR OIL CAN CAUSE DAMAGE TO THE SURFACE
Description: PROTECTION AND TO SOME PARTS.
DO NOT PUT FUEL THAT HAS BEEN DRAINED FROM THE ENGINE BACK
The ACC actuator consists of the following: INTO THE FUEL SYSTEM.
• filter.
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Secondary Air Systems
ACC ACTUATOR (1 OF 2)
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Secondary Air Systems
Operation:
The ACC actuator receives EEC signals to control the torque motor.
The torque motor directs high pressure fuel to one of the two piston
sides when it receives the EEC command signal.
The push-pull rod that links the ACC actuator and the HPT/LPT
ACC air valves will move due to piston movement. The LVDT
provides piston position to the EEC.
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Secondary Air Systems
ACC ACTUATOR (2 OF 2)
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Secondary Air Systems
Safety Conditions
.
LOOK THROUGH THE VALVE BODY FROM THE FRONT SIDE TO MAKE
ACTIVE CLEARANCE CONTROL SYSTEM SURE THE ACC SEAL STAYS IN POSITION WHILE YOU INSTALL THE
(ACC) COMPONENTS (Cont.) HPT/LPT ACC AIR VALVE TO THE TURBINE CLG MANIFOLD ASSEMBLY.
TO PREVENT DAMAGE TO THE SEALS, MAKE SURE THAT THE ACC SEAL
HPT/LPT ACC Air Valves AND THE LPT MANIFOLD PERISEAL ARE IN THEIR CORRECT POSITIONS.
Purpose:
The HPT/LPT ACC air valves receive ducted air from the fan
bypass stream. The valves regulate the fan air flow rate per ACC
actuator input to the LPT and HPT ACC manifolds.
Location:
The valves are mounted on the right hand side of the diffuser case
at 5:00.
Description:
The two valves are designed to allow the optimum airflow to the
respective casings. The failsafe position is closed for the HPT valve
and -44% open for the LPT valve.
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Secondary Air Systems
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Secondary Air Systems
The graph represents the conditions of engine operation and the Typically positions D and E represent cruise and top of descent
resulting effect on modulating air control valve position. conditions. These positions are altitude dependent. The HPT ACC
valve for position D is 30 percent. For position E it is fully open. The
Position A LPT ACC valve is fully open for both D and E.
Position B
Position B represents the engine in the idle position. Both the HPT
and the LPT ACC air valves are closed.
Position C
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Secondary Air Systems
The HPT/LPT ACC manifold and tube assemblies distribute and The HPT ACC manifold is attached to the HPT ACC air valve. The
impinge cooling air onto the turbine casing to reduce the gap manifold distributes air for cooling into four perforated tubes located
between rotor blade tip and the rotor path. on each side of the HPT case.
Location: The LPT ACC manifolds are connected by a supply tube to the LPT
The HPT ACC manifold is located on the HPT casing. The LPT ACC air valve. The supply tube directs fan air to both LPT ACC
ACC manifold is located on the LPT casing. manifolds, which distribute the air into eight perforated tubes.
Description: Fan air passes through the tube perforations located on the inner
surfaces of the tubes. This action reduces the thermal growth of the
The HPT/LPT ACC manifold and tube assemblies consist of the HP and LP turbine cases.
following:
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Secondary Air Systems
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The 10th Stage Make-up Air System provides cooling airflow to the The solenoid is de-energized when the valve is in the open position,
rear face of the HPT Stage 1 disk, the front face of the HPT Stage 2 which is also the failsafe position.
disk, and the HPT Stage 2 blades.
A micro switch provides the positional feedback signal to the EEC
The Stage Make-up Air System consists of the following
10th indicating whether the valve is open or closed. The valve is open for
components: all flight/engine operation conditions except cruise, when the valve
is closed.
• EEC control
• two position-type on/off valve The 10th Stage make-up valve was removed from new production
beginning with engine serial number V10950. Incorporation of SB
• micro switch positional feedback 75-0081 also removes the valve from engines that were originally
equipped with it.
• two supply tubes.
The two-position make-up air valve either opens to allow the flow of
Stage 10 air or closes for no air flow.
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Secondary Air Systems
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The 10th Stage make-up valve supplies supplemental air to normal • connection to service line that provides P3 air supply to open
airflows around the No. 4 Bearing housing and the HPT disks and the valve
blades.
• connection to No. 4 Bearing scavenge valve to provide 10th
Location:
Stage operating pressure
The make-up valve is located at the top of the HPC casing.
• two outlet ports to supply 10th Stage air through two supply
Description: tubes.
The Stage 10 make-up valve consists of an operating piston, a
Operation:
valve body, and micro switch feedback.
The valve is a two-position type that can either allow flow of HPC Servo air (P3) is used to close the valve.
Stage 10 air or cut it off. There is no modulation.
The micro switch provides positional feedback for the piston.
The operating piston is spring-loaded to the failsafe, open position
when servo air is not present in the piston chamber.
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Secondary Air Systems
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Secondary Air Systems
Location:
The control solenoid valve is located on the right hand side of the
fan case at approximately 4:00 as viewed from the rear.
Description:
The control valve directs the flow of P3 pressure to close the make-
up valve when it is energized.
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Secondary Air Systems
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Secondary Air Systems
Operation:
The P3 servo air pressure enters the valve through the service line
and pushes the 10th Stage valve piston downward against its spring
pressure to close the valve.
The micro switch contacts are broken and a feedback signal is sent
to the EEC.
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Secondary Air Systems
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Secondary Air Systems
When the solenoid is de-energized, the plunger is forced away from In the failsafe position the valve is open. This occurs when the
the solenoid core by spring pressure. This action opens the servo solenoid is de-energized or has a loss of servo P3 pressure to the
vent and blocks P3 air from reaching the rear side of the piston. As valve.
a result, P3 air that was present on the rear side of the piston is
allowed to escape through the servo vent.
Servo air pressure on the front side of the piston moves the piston
away from contact with the inlet valve and allows it to close. The
service line is now connected to the exhaust vent, allowing P3 air to
escape.
P3 air is removed from the 10th Stage make-up valve piston. Then
the spring acting on the valve piston forces it to move and open the
make-up valve orifice. 10th Stage air will be allowed to flow into both
supply tubes.
The micro switch contacts are made and a feedback signal is sent
to the EEC.
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Secondary Air Systems
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Secondary Air Systems
The bleed air pre-cooler utilizes fan bypass air to cool HPC bleed
air to an acceptable temperature before it enters the Environmental
Control System (ECS). HPC air is then ducted toward Aircraft
Services.
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Secondary Air Systems
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Secondary Air Systems
The PRV is spring-loaded closed when the engine is shut down. Two pressure sensors provide feedback pressure signals to the
The PRV starts to open at approximately 8 psi and will regulate BMC for monitoring purposes. One sensor monitors pressure
airflow to 44 +/- 4 psi. A pneumatic sense line connects the PRV downstream of the HPV and the other sensor monitors pressure
with the HPV to make sure the HPV is closed when the PRV is downstream of the PRV.
commanded closed. A micro switch provides positional feedback to
the BMC.
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Secondary Air Systems
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Secondary Air Systems
Cabin Bleed Air Solenoid This ensures the HPV is fully closed and prevents unnecessary HP
air bleed from the compressor when the following conditions exist:
Purpose:
• engine is above idle
The Cabin Bleed Air Solenoid keeps the HPV closed during cruise,
reducing fuel consumption. • P3 is greater than or equal to 110 psi
The solenoid is located on the RH side of the fan case at 3:00. • normal bleed configuration (2 bleeds, 2 packs)
Description:
• altitude over 15,000 ft.
The Cabin Bleed Air Solenoid consists of a servo vent body, solenoid
housing, and valve body secured together by four bolts. When the solenoid is de-energized, it does not allow venting of the
sense line, resulting in control of the HP valve reverting to the
The solenoid is connected to the sense line that joins the PRV and aircraft ECS.
HPV.
NOTE
Operation:
The cabin air solenoid appears similar to the HPC solenoids but
When the solenoid is energized, the sense line between the HPV and operates differently. In addition, the harness connector is identical to
the PRV is allowed to be vented to the atmosphere through an opening those utilized on the HPC solenoids. Care must be taken to ensure
on the solenoid body. that the correct solenoid is installed at the correct position.
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Secondary Air Systems
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Secondary Air Systems
Purpose: 1. Fan bypass airflow used by the ACAC extracts heat from the
HPC12 air. The HPC12 is taken off the engine through a single
The ACAC precools the HPC12 air to provide cooling, sealing, tube.
pressurizing, and scavenging to the No. 4 Bearing chamber. The
ACAC uses fan bypass air as the bypass medium. 2. The HPC12 air enters the ACAC, where the heat exchange
process takes place between the fan bypass air and the hot
Location:
HPC12 air.
The ACAC is located on the bottom LH side of the turbine casing at
7:00 as viewed from the rear. 3. The fan bypass air is ejected into the atmosphere. The cooled
HPC12 air, called buffer air, leaves the ACAC and is distributed
Description: to the center bearing compartment through three tubes. The
tubes enter the diffuser case at 12:00, 3:00, and 9:00.
The ACAC uses a brazed, tubular construction with a number of “U”
shaped tubes. HPC12 air passes through the U-shaped tubes and 4. The buffer air enters the cooling jacket of the center bearing
cooling fan air flows over. Tubes are secured at their open ends to a chamber. The buffer air protects the No. 4 Bearing from
header plate where the HPC12 air inlet and outlet connections are excessive heat exposure. The buffer air seals the bearing
made, and pass through a series of baffle plates that provide compartment to prevent oil loss. This pressurization enables
support across the length of the ACAC. scavenging of the oil and air from the bearing chamber to the
deoiler.
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Secondary Air Systems
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Secondary Air Systems
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Secondary Air Systems
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Secondary Air Systems
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Secondary Air Systems
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Secondary Air Systems
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Ice Protection
CHAPTER 12
ICE PROTECTION
ATA 30
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OBJECTIVES
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Ice Protection
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Ice Protection
Ice may form in the inlet cowl when the engine is operating in low • flight deck anti-icing selector switch illuminates
temperature or high humidity conditions.
• ECAM warning message appears.
Ice build-up around the inlet cowl leading edge could affect engine
performance and cause engine damage from ice ingestion. Ground Running
Inlet Cowl Ice Protection System The P2/T2 probe is automatically and continuously heated during
operation by an integral 115V heating coil.
A selector switch on the flight deck for the Inlet Cowl Ice Protection
System opens and closes the Thermal Anti-Icing (TAI) control valve. Spinner
The valve allows hot air taken from the HPC Stage 7 to flow across
the inlet cowl leading edge. A solid rubber nose tip protects the spinner against ice build-up.
The nose tip naturally vibrates to break up and dislodge ice
immediately as it starts to form.
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Ice Protection
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Ice Protection
Purpose: Upon selecting the Anti-Icing Control Valve ON/OFF switch, hot
HPC 7th Stage air flows through the TAI valve and is sent to the
The TAI valve warms the lip of the inlet cowl. distribution manifold. The manifold will allow hot air to enter the inlet
cowl leading edge.
Location:
This air is eventually vented overboard via an outlet located on the
The TAI control valve is located on the right side of the fan case at right side of the inlet cowl.
4:00.
Description:
• control solenoid
• air filter
• butterfly valve
• micro switch
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Ice Protection
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Ice Protection
Operation: This movement opens the butterfly valve and allows HPC Stage 7
air to flow toward the TAI manifold. The manifold will allow hot air to
Valve Closed enter the inlet cowl leading edge.
The control solenoid is energized. The air is vented overboard via an outlet located on the right side of
the inlet cowl.
The ball valve of the control solenoid is snug against the ambient
vent outlet. This prevents upstream air from escaping and directs it Failsafe position
to area A of the piston.
The failsafe position is as follows:
The pressure acting on the piston at area A is greater than that
acting on area B. This pressure at area A, along with the spring • solenoid de-energized
tension, holds the butterfly valve in the closed position.
• servo air pressure at piston area B only
Valve Open
• butterfly valve in the “open” position.
The control solenoid is de-energized when anti-ice is selected “ON.”
Manual override
The ball valve is no longer held by the control solenoid against the
The valve has a provision for being secured in either the open or
ambient vent. The ball valve moves by spring pressure against the
closed position.
orifice, thus preventing passage of air to area A of the piston.
This requirement is necessary when the valve has failed. The
Air pressure remains only at area B of the piston. This pressure is
MMEL will advise which actions are required to allow dispatch of
greater than the spring tension alone. Therefore, the piston moves
the aircraft.
against the spring pressure.
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Ice Protection
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Ice Protection
ECAM INDICATIONS
The engine anti-icing valve has a micro switch which will feedback
the valve position in relation to the selector switch position.
• ENG A ICE
The upper ECAM screen will display one of the following WARNING
and STATUS messages that relate to the switch position and the
intended valve position. Messages are engine-specific.
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Ice Protection
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Ice Protection
To lock the valve, insert the locking pin through the locking hole on
the valve body and into the mating hole in the piston. A ball detent
mechanism on the end of the locking pin retains the pin in the hole
corresponding to the desired valve position. A visual indicator
shows the position of the valve.
NOTE
For extended range operations, only one valve can be in the failed-
closed position, and only if the aircraft is not operating in icing
conditions.
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Ice Protection
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Ice Protection
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Indicating
CHAPTER 13
INDICATING
ATA 77
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P&W PROPRIETARY
PROPRIETARY INFORMATION
INFORMATION
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Indicating
OBJECTIVES
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Indicating
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OVERVIEW
The FADEC system supplies aircraft computers with relevant engine
data, and the Electronic Centralized Aircraft Monitor (ECAM) system
interprets and displays that data on the flight deck.
ECAM receives relevant engine data from the following computers:
The ECAM system displays engine and aircraft data on two screens.
The upper screen provides the flight crew with primary engine data, and
the lower screen provides secondary engine and aircraft data. All
displayed data is acquired by the DMC and then sent to the ECAM
system.
The FWC monitors all data sent by the FADEC system related to a
Class 1 indication, the highest priority type annunciation.
In case of ECAM screen failure, the system display can be transferred
to the Navigation Display (ND) screen by a selector switch.
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ECAM DISPLAY
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ECAM INDICATIONS
ECAM screens display engine and aircraft data in both digital and The upper ECAM screen display is also used to provide warning
dial format. information of Class 1 alerts in message form.
• Fuel flow
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Indicating
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Indicating
The lower ECAM screen will display the following engine and The NAC will appear on the lower ECAM screen only when an
aircraft data. exceedance of 608°F (320°C) has occurred.
• Fuel usage During engine start up, the start air valve position, bleed air
pressure, and igniter selection are displayed in the NAC position.
• Oil quantity
• Oil pressure
• Oil temperature
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Indicating
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Indicating
Engine Pressure Ratio (EPR) • EGT over-temperature is the red mark. If an over-
temperature occurs, a red mark appears at the maximum
value achieved. This red mark will disappear only after a
• Actual EPR indication is green.
maintenance action through the Multipurpose Centralized
Display Unit (MCDU) has been carried out.
• EPR limit is the thick amber index.
• Max permissible EGT red line is at the beginning of the red
• EPR Throttle Lever Angle (TLA) is the white circle. arc.
• During engine start, the max permissible will be at the
• EPR transient indication is the blue arc.
starting value.
• Idle indication flashes green for 10 seconds, then steadies for
• Max EGT is the thick amber index. This is not displayed
both engines at idle in flight.
during engine start.
• REV indication for thrust reverser status.
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Indicating
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Indicating
• Actual N1 indication is normally green. • TOGA, FLX, MCT, CL and MREV display in blue.
• Indication pulses red when N1 limit is exceeded. • EPR rating limit displays in green.
• Indication pulses amber when N1 exceeds N1 rating limit in N1 • Derate temp indication (for FLX take off) display is in blue.
mode.
Actual Fuel Flow
• Max permissible N1 displays as the red line indication at the
beginning of the red arc. Actual fuel flow is displayed in green and gives real time indication
of fuel flow for left and right engines.
• When N1 overspeed occurs, a red mark appears at the max
value achieved. It will disappear only after a maintenance
action through the MCDU has been carried out.
N2
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Indicating
• Fuel usage indication is normally green. • Below 60 psi the indication is red.
• The indication freezes at last value when the engine is shut Oil Temperature
down and resets at next engine start.
• Oil temperature indication is normally green.
• The last two digits are dashed if fuel use indication is
• The indication pulses above 312.8°F (156°C) increasing and
inaccurate due to loss of fuel flow for one minute.
302°F (150°C) decreasing.
Oil Quantity • The indication becomes amber with an ECAM warning if
temperature exceeds 329°F (165°C) or above 312.8°F (156°C)
• Oil quantity indication is normally green. for more than 15 minutes or if the temperature is below minus
50°F (10°C).
• At five quarts, the advisory level is reached and the indication
pulses. Ignition and Start Valve Position
• At seven quarts and above, the pulsing stops. • The ignition, air pressure, and start valve positions display
during start up only.
Oil Pressure
• The selected igniters display in green.
• Oil pressure indication is normally green. • Bleed pressure indication is normally green.
• The indication pulses if the oil pressure exceeds 390 psi • If the pressure goes below 21 psi or suffers an over pressure,
increasing or 385 psi decreasing. the indication remains amber as long as the start valve is not
closed.
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Indicating
Vibration
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The ECAM system constantly monitors for engine and aircraft ECAM Messages
parameter deviations. The deviation can then be announced to the
flight crew. Displayed messages are enunciated to the flight crew in order of
priority. The alert level classification for faults is shown in the chart
Normal parameter indication is green. An approaching parameter below.
deviation indicates as flashing green.
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ECAM pages displayed on the lower screen give the flight crew a Pages can be selected manually by the flight crew or displayed
detailed parameter and system status of the aircraft and engine. automatically, according to the flight phase.
These pages can also assist in troubleshooting.
Twelve pages of information cover the systems of the engine and
aircraft. The pages are as follows.
• Engine
• Bleed air
• Cabin pressure
• Electrical
• Hydraulics
• Fuel
• Auxiliary Power Unit APU
• Conditioning
• Doors
• Wheels
• Flight controls
• Engine/Air
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Depressing the STS button will cause the Status page to appear.
When the engines have shut down, the flight crew will be alerted to
STS messages that occurred during flight by a pulsing Status on the
upper ECAM screen warning memo box.
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STATUS PAGE
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During certain conditions of aircraft operation, the lower ECAM Flight Phase 3
screen is configured to display specific pages of information.
Engines power level is above idle. Systems page: ENGINE.
Page selection is automatic and depends on flight phase. If at any
time a different page of information is required by the flight crew, it Flight Phase 4
can be manually selected via the ECAM control panel.
Aircraft speed is in excess of 80 kts. Systems page: ENGINE.
Flight phases are numbered 1 to 10. Each flight phase prompts a
specific page of information. The flight phases are as follows. Flight Phase 5
Aircraft electrical systems power up. Systems page DOOR/OXY Flight Phase 6
displays.
Aircraft is above 1500 ft. Systems page: CRUISE. The Cruise page
Flight Phase 2 appears when the slats are in and the engines are no longer at
take-off power. The Cruise page disappears when the landing gear
Engine powers from start to minimum idle. The ENGINE page is selected down.
displays during 1st engine start and the WHEEL page displays after
2nd engine start.
The FLT/CTL page replaces the wheel page for 20 seconds if the
side sticks are moved or the rudder is deflected by more than 22°.
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Flight Phase 7
Landing gear is down. The aircraft is below 600 ft. Systems page:
WHEEL.
Flight Phase 8
Flight Phase 9
Flight Phase 10
The aircraft is at the gate. Both engines are shut down. Five minutes
after 2nd engine shutdown, the FWC starts a new flight leg in Phase 1.
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7. Printer
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The N1 Speed Indicating System provides N1 shaft speed. The speed probes sense the movement of the phonic wheel as it
Indications are used for ECAM screen display and EEC control passes. The EEC will receive the N1 speed information and use it
circuits. A dedicated N1 signal is also used for trim balancing for its control circuits. The EEC will also transmit the signal to the
purposes. DMC for N1 indication display on ECAM.
Three N1 speed sensors are mounted on the brackets attached to The fan trim balance sensor is a fourth sensor located in the same
the No. 2 Bearing support. These sensors are installed in line with area as the speed pulse sensors. This sensor supplies a dedicated
the LPC phonic wheel attached to the LP shaft. signal for monitoring LP system imbalance. It is different from the
speed sensors and cannot be utilized to give N1 speed indication to
Only two of the three fan speed sensors are electrically connected the EEC. The fan trim balance sensor is electrically connected to
to the EEC. One sensor is connected to Channel A and the other is the Engine Vibration Monitor Unit (EVMU) to provide N1 speed and
connected to Channel B. The third speed sensor is a back-up fan trim balance information. There is no spare for the fan trim
sensor that can be connected to either channel of the EEC. balance sensor.
The electrical leads from each sensor go through a tube that is
located in the No. 3 strut of the intermediate structure. The leads
are connected to a terminal block located at 9:00 on the rear side of
the intermediate case.
The speed probes cannot be replaced with the engine on-wing but
a switch over of the speed sensor electrical connections can be
accomplished on the terminal block.
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The N1 speed sensors monitor the LP spool shaft speed and N1 Speed Sensors
provide this information to the EEC for control circuits and flight
deck display. The fan trim balance sensor provides N1 speed and The N1 speed sensors monitor the passes of the phonic wheel. The
fan blade phase angle information to the EVMU. phonic wheel is attached to the LP stub-shaft and has 60 teeth.
Location: The sensor pole pieces span two teeth of the phonic wheel. As the
shaft rotates and the teeth pass the pole piece, a voltage pulse is
Three N1 speed sensors and one fan trim balance sensor are produced in the winding. The number of pulses produced is directly
located in the front bearing chamber mounted on the No. 2 Bearing proportional to the speed of the shaft.
support.
Description: The phonic wheel passage across the pulse sensor generates an
output signal relative to a percentage of a revolution. A total of 60
N1 Speed Sensors pulses represents a complete revolution of the N1 shaft.
The N1 speed sensors consist of two pole pieces, a permanent
magnet, and a sensor coil assembly. Fan Trim Balance Sensor
Fan Trim Balance Sensor The pulse sensor monitors a single datum tooth on the phonic
wheel, which provides one pulse per revolution as it passes. This
The fan trim balance sensor consists of a single pole piece, a
tooth is in line with the No. 1 fan blade. The signal from this sensor
permanent magnet, and a sensor coil assembly.
is used by the EVMU to provide the phase relationship between any
out-of-balance forces present and a given position.
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Indicating
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Indicating
N2 Speed Sensor
Outputs from the EDA supply N2 signals to both EEC channels and
the EVMU. The N2 input signal for Channel A is provided by the
frequency of a dedicated single-phase winding in the stator
housing. N2 input signal for Channel B is derived from one of the
Channel B power generation three-phase windings. The EEC
channel in control uses its local input. If either channel A or B input
is not available, the opposite channel input is borrowed. If both
channel A and B N2 input is lost, a synthesized value for N2 is
used.
The EEC relays N2 signal information to the aircraft for flight deck
display on ECAM.
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Indicating
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Indicating
Exhaust Gas Temperature (EGT) is displayed to the flight deck via EGT <1130°F (610°C)
the ECAM system to provide the flight crew with an indication of
engine temperature. This indication allows the engines to be The actual EGT indication is normally green.
operated within temperature limitations.
EGT >1130°F (610°C)
EGT is measured by four thermocouples (T/C) located in the
support struts of the TEC, engine Station 4.9. An extension harness The indication pulses and changes color to amber.
connects the EGT junction box to Channels A and B of the EEC.
The materials used for the T/C and harnesses are Chromel® (CL) EGT > 1175°F (635°C)
and Alumel® (AL).
The indication becomes red and the MASTER WARN light comes
The EGT T/C are located at the exhaust outlet. The EGT T/C leads on accompanied by the repetitive audible chime. The message EGT
come together at a TEC junction box located at 6:00. OVERLIMIT appears on the ECAM upper screen. The maximum
value is memorized and a small red line remains positioned on the
Indication analog scale at that value.
The EGT indication appears on the upper ECAM display unit. The NOTE
ECAM provides the EGT indication in analog dial gauge and digital
formats. The small and large nuts that secure the EGT leads to the junction
box must be torque checked and tightened per the AMM. Single
and dual channel failures have occurred due to loosely securing
these nuts.
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Indicating
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Indicating
Safety Conditions
MAKE SURE THE SAFETY WIRE DOES NOT COME IN CONTACT WITH
THERMOCOUPLE STUDS OR EGT STUDS OR EGT HARNESS LEADS. THIS
EXHAUST GAS TEMPERATURE (EGT) CAN CAUSE ERRATIC OR UNRELIABLE EGT INDICATION.
INDICATING SYSTEM (Cont.)
YOU MUST MAKE SURE THAT THE TERMINAL LUG IS ALIGNED AND DOES
EGT Thermocouple (T/C) NOT TOUCH THE INNER SURFACE OF THE COWL WHEN IT IS TIGHTENED
TO PREVENT THE EGT HARNESS FROM BEING WORN OUT WITH THE
Purpose: COWL.
The EGT T/C senses temperature at station 4.9 to be used by the DO NOT TIGHTEN NUTS MORE THAN MAXIMUM TORQUE. TOO MUCH
EEC for engine start control logic and for flight deck display on the TORQUE CAN DAMAGE THE THERMOCOUPLE STUDS AND RESULT IN
ERRATIC OR UNRELIABLE EGT INDICATION.
ECAM.
Location: Operation:
Four T/C sensors are located inside the TEC struts at 9:30, 7:30, When the elements are heated by exhaust gases, an electrical
4:30 and 2:00. output is produced proportional to the temperatures sensed.
Electrical output from each sensor is sent to the EGT junction box
Description:
assembly for averaging.
The T/C is of the Chromel/Alumel type providing two electrical
outputs. There are four terminal studs: two are CL and two are AL.
The electrical output from each pair of sensor terminals is the
combined average of three levels of temperature immersion. The
T/C element is unsheathed and supported by five location plates
along the element lengths.
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V2500 LINE AND BASE MAINTENANCE
Indicating
EGT THERMOCOUPLE
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Indicating
Safety Conditions
Location: YOU MUST MAKE SURE THAT THE TERMINAL LUG IS ALIGNED AND DOES
NOT TOUCH THE INNER SURFACE OF THE COWL WHEN IT IS TIGHTENED
The assembly is mounted on the TEC at 6:00. TO PREVENT THE EGT HARNESS FROM BEING WORN OUT WITH THE
COWL.
Description:
Operation:
The voltage outputs of the four T/C are sent through the cables to
the junction box where they are averaged. Two output averages are
sent from the junction box to the EEC, one for each channel.
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Indicating
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Indicating
Safety Conditions
DO NOT GET THE FLUID ON YOUR SKIN OR IN YOUR EYES. IF YOU DO,
EXHAUST GAS TEMPERATURE (EGT) FLUSH IT AWAY WITH CLEAN WATER AND GET MEDICAL AID.
INDICATING SYSTEM (Cont.) DO NOT TOUCH THE FUEL OR OIL SYSTEM COMPONENTS FOR A SHORT
TIME AFTER THE ENGINE IS SHUT DOWN. THE ENGINE COMPONENTS
P3/T3 Sensor STAY HOT FOR SOME TIME AND CAN CAUSE INJURY.
Location:
DO NOT LET ENGINE FUEL OR OIL FALL ON THE ENGINE. UNWANTED FUEL
The P3/T3 sensor is located on the combustor casing at 1:00. OR OIL MUST BE REMOVED WITH A CLEAN LINT-FREE CLOTH. THE FUEL
OR OIL CAN CAUSE DAMAGE TO THE SURFACE PROTECTION AND TO
SOME PARTS.
Description:
YOU MUST NOT EXCEED THE RECOMMENDED TORQUE VALUES.
The P3/T3 sensor is a dual-purpose, aerodynamically shaped OVERTORQUING CAN RESULT IN FRACTURE.
sensor. It measures the pressure and temperature of the air stream
at the inlet of the diffuser case. The combined sensor houses two
Operation:
T/C and one pressure inlet port. Each T/C provides one channel of
the EEC with an independent electrical signal proportional to the
At the EEC, the pressure from the sensor enters a transducer and the
temperature.
signal is shared to both channels. The temperature signal is received
by both channels of the EEC as a resistance value.
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V2500 LINE AND BASE MAINTENANCE
Indicating
P3/T3 SENSOR
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Indicating
The EPR indicates a parameter to the flight deck that represents Actual EPR is displayed in green. Associated indications are as
engine thrust. follows.
• EPR maximum has a thick amber line.
The main components of the EPR system are the P2/T2 sensor and
P4.9 pressure rakes. The P2/T2 sensor is located in the intake cowl • The maximum EPR value corresponds to thrust limit mode,
at approximately TDC. The P4.9 pressure rakes are in the exhaust which can be any one of the following five modes.
duct of the LPT.
o Idle IDLE
EPR is used to set and control engine thrust. The formula for EPR
o Climb CL
is shown below.
o Maximum continuous thrust MCT
P4.9
P2 o Flexible take-off FLX
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Indicating
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Engine Electronic Controller
Safety Conditions
Description: Operation:
The P2/T2 sensor consists of a housing, dual sensing element, two Total inlet pressure is transmitted through pressure tubing
electrical connectors, a pitot carrier tube, and vibration isolators. An connected from the sensor to the EEC. The pressure is measured
opening in the front of the housing supplies airflow through and by the pressure transducer in Channel A of the EEC and is sent to
around the sensing element. both channels. Each channel of the EEC monitors one of the RTDs
and converts the resistance measurement to a temperature
The two sensing elements are Resistive Temperature Detectors equivalent. The sensor anti-icing heater utilizes 115V AC from the
(RTDs). The RTD outputs are transmitted though the electrical aircraft electrical system. The EEC controls the electric supply to
connectors. Total pressure at the inlet is sensed by the pitot tube in the sensor heater unit through the relay box on the RH side of the
the sensor. A heater in the sensor prevents ice buildup while the fan case. The EEC software corrects any temperature signal errors
engine is in operation. caused by sensor heating.
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V2500 LINE AND BASE MAINTENANCE
Engine Electronic Controller
P2/T2 SENSOR
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V2500 LINE AND BASE MAINTENANCE
Engine Electronic Controller
Safety Conditions
Operation:
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V2500 LINE AND BASE MAINTENANCE
Engine Electronic Controller
P4.9 SENSOR
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Indicating
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Indicating
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Indicating
Safety Conditions
Operation:
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V2500 LINE AND BASE MAINTENANCE
Indicating
VIBRATION TRANSDUCER
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V2500 LINE AND BASE MAINTENANCE
Indicating
Indications
NOTE
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Indicating
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Indicating
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Indicating
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Indicating
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Indicating
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Indicating
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V2500 LINE AND BASE MAINTENANCE
Starting and Ignition
CHAPTER 14
STARTING
ATA 80
IGNITION
ATA 74
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P&W PROPRIETARY
PROPRIETARY INFORMATION
INFORMATION
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V2500 LINE AND BASE MAINTENANCE
Starting and Ignition
OBJECTIVES
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Starting and Ignition
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Starting and Ignition
OVERVIEW
The Starting and Ignition systems work together to start the engine. • start control panels
The Starting System provides power for turning the HPC rotor at a • ECAM indications.
sufficient speed for a ground or inflight start.
These components are part of the Starting System:
A part of the Starting System is Starting Electrical Control. It
functions as an interface between the flight deck and Starting • pneumatic starter motor
System components.
• starter air control valve
The Ignition System provides the electrical spark required to ignite
the fuel/air mix in the combustor. This system is used for engine • pneumatic ducting.
starting on ground and in flight. When required, flameout prevention
is provided by a continuous spark. The engine can be started using These components are part of the Ignition System:
either automatic or manual procedures.
• engine relay box
Engine Ground Operations are employed to validate mechanical
failures and test LRUs or systems after maintenance.
• dual ignition exciter boxes, plugs and cables (upper/lower).
The following are interface components and indicators common to
both the Starting and Ignition systems:
• EEC
• EIU
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Starting and Ignition
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Starting and Ignition
OVERVIEW (Cont.)
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Starting and Ignition
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Starting and Ignition
STARTING SYSTEM
The Starting System provides the rotational power that helps to start
the engine in conjunction with the Ignition System.
The following are components for the Starting System.
• Pneumatic ducting
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Starting and Ignition
STARTING SYSTEM
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Starting and Ignition
Safety Conditions
Purpose: Minimum starting duct pressure should be between 30 psi and 40 psi.
The starter air duct supplies air to the starter motor. All ducting in the system is designed for high pressure and
temperature operation.
Location:
Gimbal joints are incorporated to permit working movement.
The starter air duct is located on the RH side of the engine fan case.
E-type seals located between all mating flanges prevent air leakage.
Description: V-band coupling clamps secure mating flanges.
Air supplies for the pneumatic starter motor may be provided by any
of the following:
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Starting and Ignition
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Starting and Ignition
Safety Conditions
The starter air control valve is located on the RH side of the engine The pneumatic control consists of an actuator with two different sized
fan casing (intermediate module). pistons and a solenoid valve. A stainless steel compression spring
closes the valve in the event of pneumatic pressure loss. The
actuator will also return the valve to the closed position in the event of
Description:
a spring malfunction, provided pneumatic pressure is available at the
small piston of the actuator. Failsafe position of the valve is closed.
The starter air control valve has the following characteristics:
• Pneumatic operation
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Starting and Ignition
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Starting and Ignition
STARTING SYSTEM
1. Air upstream of the butterfly valve is filtered and routed through an 3. Any air pressure loss will cause the butterfly valve to close
orifice in the solenoid valve. Air upstream of the solenoid valve via the actuator spring action.
orifice is admitted to the smaller piston of the double acting
actuator. Manual Operation
2. When the solenoid is energized, the ball valve opens to admit air The starter air valve can be opened/closed manually using a 3/8 in.
to the larger piston while simultaneously closing the vent port. square drive through an access panel on the RH cowl door. Only
attempt manual opening of the valve when the starter duct is
3. Air acting on this larger piston overcomes the combined force of pressurized. Otherwise, damage to the starter air valve may occur.
upstream air pressure acting on the smaller piston and the
actuator spring. A micro-switch provides the valve position feedback information to
the EEC. The micro-switch will indicate open when the valve is
4. Actuator movement is then translated through the linkage to open 7º or more and will indicate closed when the valve is open 5º
rotate the butterfly valve to the open position. or less..
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Starting and Ignition
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Starting and Ignition
Safety Conditions
DO NOT GET ENGINE OIL ON YOUR SKIN FOR A LONG TIME. FLUSH THE
OIL FROM YOUR SKIN WITH WATER. THE OIL IS POISONOUS AND CAN
STARTING SYSTEM (Cont.) GO THROUGH YOUR SKIN AND INTO YOUR BODY.
Pneumatic Starter Motor BE CAREFUL DURING REMOVAL OF THE STARTER. IT WEIGHS 33 LBS.
(15 KG.).
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Starting and Ignition
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Starting and Ignition
STARTING SYSTEM When the starter output drive shaft rotational speed increases above
a predetermined rpm, centrifugal forces overcome the tension of the
Pneumatic Starter Motor clutch leaf springs. This allows the pawls to be pulled clear of the
Description (Cont.): gear hub ratchet teeth, disengaging the output drive shaft from the
starter motor turbine.
The starter is a pneumatically driven turbine unit designed to rotate
and accelerate the engine’s HP rotor to allow starting. The starter Synchronous Engagement Operation
motor is comprised of a single stage turbine, a reduction gear train, a
clutch and an output drive shaft. All are housed within a case The synchronous engagement clutch transmits torque from the
incorporating an air inlet and exhaust. starter turbine through a jaw face.
Operation:
The ring gear is splined to the ring gear carrier and transmits starter
Compressed air enters the starter, impinges on the turbine blades to turbine torque to the clutch sub-assembly.
rotate the turbine, and leaves through the air exhaust. The reduction
gear train converts the high speed, low torque rotation of the turbine The input, or turbine, side jaw face is splined to the ring gear carrier
to the low speed, high torque rotation of the gear train hub. and driven into the output jaw face, which is integral with the output
shaft.
Pawl and Ratchet Gear Teeth Engagement Operation
The ratchet teeth of the gear hub engage the pawls of the output The function of the disengagement balls and guides is to convert the
drive shaft to transmit drive to the Main Gearbox. In turn, the MGB centrifugal force acting on the balls. This force causes the proper
accelerates the N2 spool. When the starter air supply is cut off, the separation between the two clutch jaw faces when the starter is no
pawls overrun the gear train hub ratchet teeth, allowing the starter longer providing assisting torque. Then the engine, along with the
motor to coast to a stop. output shaft, becomes self-sustaining.
The N2 spool, the MGB and starter output drive shaft continue to The only time the engagement balls come into play is when a
rotate. running engagement is initiated and the centrifugal forces are used
to engage the two jaw faces.
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Starting and Ignition
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Starting and Ignition
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V2500 LINE AND BASE MAINTENANCE
Starting and Ignition
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V2500 LINE AND BASE MAINTENANCE
Starting and Ignition
• EIUs
• EEC
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Starting and Ignition
STARTING SYSTEM
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V2500 LINE AND BASE MAINTENANCE
Starting and Ignition
STARTING SYSTEM
Engine Interface Units (EIUs) • Provide logic and information between the engines and the
aircraft systems
Purpose:
• Receive discrete electrical signals from the flight deck and
Two EIUs, one for each engine, interface between the aircraft and transmit them to the EEC
FADEC systems, transmitting data from the flight deck panels and
relevant aircraft computers to the EEC. • Detect faults and transmit them to the CFDS
Location: • Transmit starting signals to and from the EEC and starting
components, making it impossible to start the engine if the EIU
The EIUs are located onboard the aircraft in the avionics bay. fails
Description:
Each EIU is required for engine start and remains active until
shutdown.
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Starting and Ignition
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V2500 LINE AND BASE MAINTENANCE
Starting and Ignition
STARTING SYSTEM
• MAN START 1(2) push button (open signal for manual start)
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Starting and Ignition
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Starting and Ignition
STARTING SYSTEM
Two panels are used for engine start in the flight deck: The rotary MODE switch has three positions.
• Engine Control Panel, located on the center pedestal • CRANK: No ignition power is applied but engine motoring is
allowed.
• Engine Manual Start Panel, located on overhead panel 22VU
and marked as ENG/MAN START. • NORM: Selected by the pilot at the end of the starting sequence
or after engine shutdown on the ground. In this position, the EEC
automatically selects continuous ignition in some specific
Engine Control Panel
configurations:
The Engine Control Panel contains two main engine MASTER control o engine is running and the air intake cowl anti-icing is selected
switches and a rotary MODE switch. ON
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Starting and Ignition
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Starting and Ignition
STARTING SYSTEM
Starting Electrical Control If the engine is not running and the rotary MODE switch is in the
NORM position, selecting the Master switch or the Manual Start
Engine Start Control Switches button to ON will not start the corresponding engine.
Rotary Mode Switch (Cont.) Continuous ignition automatically selects Engine 1 if the following
conditions are met.
• IGN/START: This position allows the engine to start. The switch
must be in the IGN/START position before selecting Master levers NOTE
to the ON position. IGN/START is selected for one of the following
procedures: The MODE selector is put in the NORM position after starting
Engine 1 The MODE selector is then returned to IGN/START before
o normal starting (automatic) starting Engine 2.
o alternate starting (manual) Typically, after starting Engine 1, the rotary MODE switch is left in
the IGN/START position after starting Engine 2.
o continuous ignition after starting sequence.
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Starting and Ignition
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Starting and Ignition
STARTING SYSTEM
NOTE
The starter must be serviced with both the oil fill and oil overflow
port removed. The starter is filled with oil through the oil fill point
until oil flows out of the overflow port.
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V2500 LINE AND BASE MAINTENANCE
Starting and Ignition
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Starting and Ignition
The Ignition System ignites the air/fuel mix in the combustor. • All in-flight starts
• dual ignition exciter boxes, ignition cables, and igniter plugs Single Alternate Igniter
(upper/lower)
• Auto starts
Two independent ignition systems are provided. Ignition System A
comprises the upper ignition exciter and its associated cable and Continuous Ignition
igniter. Ignition System B comprises the lower ignition exciter and its
associated cable and igniter. • Engine anti-ice
• Landing
• EIU failure
• Flameout
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Starting and Ignition
IGNITION SYSTEM
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Starting and Ignition
Location: A
1
115V AC STAT
The relay box is located on the RH side of the engine fan casing. 901XP Emergency
INV BUS
2
Description:
1 AC BUS 1 1XP
The relay box is made of a hermetically sealed, cast alloy case with
B Normal
four anti-vibration mounts. Six internal relay drivers distribute power
2 AC BUS 2 2XP
to two ignition exciters and the P2/T2 probe heat element. Each relay
driver circuit is powered by 28V DC outputs from both channels of the
EEC. The relays connect and isolate the 115V AC aircraft electrical Relay contacts inside the box are designed to be closed to ensure that
supply to their connected components. The table shown at right lists any failure results in 115V AC output from the relay box to the ignition
the AC power sources. exciter boxes. This is the necessary failsafe condition of the relay box.
Operation: When the relay drivers are energized by the EEC, the contacts open
and power is removed from the ignition exciter boxes, de-energizing the
The relay box receives 28V DC signals from the EEC to control the Ignition System.
outputs of 115V AC, 400Hz electrical power to the ignition exciter
boxes.
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Starting and Ignition
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Starting and Ignition
Safety Conditions
Purpose: DO NOT BEND THE IGNITION LEAD WHEN YOU DISCONNECT THE
ELECTRICAL CONNECTOR. THE IGNITION LEAD CAN BE DAMAGED AND
Ignition exciters provide starting and continuous duty ignition on CAN CAUSE ELECTRICAL CIRCUIT DEFECTS.
demand. DO NOT BEND THE ELECTRICAL CABLE CONDUIT TOO MUCH WHEN YOU
CONNECT THE ELECTRICAL CONNECTOR. THE CONDUIT CAN BE
Location: DAMAGED AN CAN CAUSE ELECTRICAL CIRCUIT DEFECTS.
Two ignition exciters are located on the RH side of the HPC case at
3:00. voltage pulsating current. The power is transformed, rectified and
discharged in the form of capacitor discharge pulses through the
Description: ignition cables to the igniter plugs.
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V2500 LINE AND BASE MAINTENANCE
Starting and Ignition
IGNITION EXCITERS
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Starting and Ignition
Safety Conditions
Purpose:
DO NOT BEND THE IGNITION LEAD WHEN YOU DISCONNECT THE
Ignition cables deliver energy from the ignition exciter to the igniter ELECTRICAL CONNECTOR. THE IGNITION LEAD CAN BE DAMAGED AND
CAN CAUSE ELECTRICAL CIRCUIT DEFECTS.
plug.
Location: Operation:
Ignition cables are located on the RH side of the HPC at 4:00. The air-cooled ignition cable is connected to the exciter output end
and igniter plug input end. When the exciter discharges, the stored
Description: energy goes through the ignition lead to the igniter plug.
Cooling air goes into the exciter and ferrule assembly and flows
through the conduit to the igniter plug end. The air cooled ignition
lead has two conductive paths. One connects the exciter and the
center electrode of the igniter plugs, and the other is the return path
from the igniter body to the exciter case.
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Starting and Ignition
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V2500 LINE AND BASE MAINTENANCE
Starting and Ignition
Safety Conditions
DO NOT TOUCH THE HIGH TENSION LEADS OF THE IGNITOR PLUGS FOR
AT LEAST ONE MINUTE AFTER THE APPLICABLE CIRCUIT BREAKERS ARE
IGNITION SYSTEM (Cont.) OPEN. THE ELECTRICAL DISCHARGE OF THE HIGH ENERGY UNIT IS
DANGEROUS AND CAN KILL.
Upper/Lower Igniter Plugs
Purpose:
DO NOT BEND THE ELECTRICAL CABLE CONDUIT TOO MUCH WHEN YOU
Igniter plugs discharge a high intensity spark to ignite the fuel/air DISCONNECT THE ELECTRICAL CONNECTOR. THE CONDUIT CAN BE
DAMAGED AND CAN CAUSE ELECTRICAL CIRCUIT DEFECTS.
mixture inside the combustion chamber.
APPLY ANTI-SEIZE COMPOUND MODERATELY TO THE PLUG THREAD. IF
Location: TOO MUCH COMPOUND IS APPLIED, IT COULD GO INTO THE ENGINE.
The plugs are located on the RH side of the diffuser case at 5:00.
Operation:
Description:
When a high voltage pulse from the ignition exciter is delivered to the
Igniter plugs consist of a main body, a spark end, and a connector igniter plug, the surface gap at the spark end is ionized and becomes
end. The main body has threads that engage a threaded boss on the conductive. The capacitor in the ignition exciter discharges stored
diffuser case. The spark end has a center electrode inside energy across the surface gap. This gives off a high-energy spark to
surrounded by a ceramic insulator. The connector end has threads ignite the fuel/air mixture in the diffuser case.
that engage the threaded ferrule on the ignition cable.
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Starting and Ignition
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Starting and Ignition
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Starting and Ignition
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Starting and Ignition
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Starting and Ignition
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V2500 LINE AND BASE MAINTENANCE
Starting and Ignition
Auto Start
The V2500 engine can be started automatically by carrying out the 3. Observe the engine rotor speeds for correct indication.
following steps.
4. The high pressure system is rotated for 30 seconds at 20% N2
Pre-Start Checks to cool the engine and to remove potential rotor bow.
1. Thrust levers at idle 5. After 30 seconds the Fuel and Ignition systems are selected
ON by the EEC.
2. MASTER switch set to OFF
6. Monitor all engine parameters.
3. MODE selector set to NORM
7. At 43% N2, the EEC signals the starter air valve to close.
4. Manual start push buttons set to OFF
8. When ignition of the fuel takes place, the engine accelerates
5. Aircraft fuel booster pumps set to ON toward minimum idle, approximately 60% N2.
1. Select the MODE switch to IGN/START position. The ECAM The EEC will not command ignition and fuel ON if residual EGT is in
screen automatically displays the Engine page. excess of 482ºF (250ºC). The EEC will continue the dry motoring
cycle until the temperature falls below 482ºF (250ºC) or until the
2. Select the engine MASTER switch to the ON position. starter duty cycle time is exceeded.
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Starting and Ignition
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Starting and Ignition
The EEC will abort if any of the following are detected: • starter air valve is commanded closed.
• hot start Above 50% N2, the EEC no longer has the capability of closing the
FMU (aborting the start). This function becomes the responsibility of
• hung start the flight crew/maintenance personnel, who select the MASTER
switch to the OFF position. Doing this will always override the EEC
• ignition failure during an auto start and shut down the engine.
• engine stall A manual start is strongly recommended after a failed auto start.
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Starting and Ignition
Manual Start
The V2500 engine can be manually started by carrying out the 4. Select the engine MASTER switch to the ON position. The EEC
following steps. immediately turns on the ignition and fuel.
1. Thrust levers at idle 6. At 43% N2, the EEC signals the starter air valve to close.
2. MASTER switch set to OFF 7. When fuel ignition occurs the engine accelerates toward
minimum idle, approximately 60% N2.
3. MODE selector set to NORM
NOTE
4. Manual start push buttons set to OFF
During a manual start, the EEC does not have auto shutdown
5. Aircraft fuel booster pumps set to ON
facility. All non-normal events have to be monitored by flight
Manual Start Procedure crew/maintenance personnel.
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Starting and Ignition
4. MANUAL START push buttons set to OFF 1. Select CRANK position on the MODE select panel.
5. Aircraft fuel booster pumps set to ON 2. Select MANUAL START push button ON.
Dry Motor Procedure 3. Observe the engine rotor speeds for correct indication.
1. Select CRANK position on the MODE select panel. 4. Select the engine MASTER switch to the ON position when N2
speed is more than 15%.
2. Select MANUAL START push button ON.
5. Observe fuel flow indication. Do not have the MASTER switch
3. Observe the engine rotor speeds for correct indication. selected on for more than 20 seconds or large quantities of fuel
can collect in the combustor.
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Starting and Ignition
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Starting and Ignition
Starter motor operation must follow these duty cycle limits: NOTE
• two cycles of two minutes During auto start, the EEC deselects the starter cycle if the starter
motor operation exceeds the starter duty cycle limit.
• followed by one cycle of one minute
During manual start, the starter motor must be deselected manually.
• with a cooling period of 15 seconds between each cycle If time has expired, an upper ECAM caution message displays.
OR
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Starting and Ignition
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Starting and Ignition
ENGINE GROUND
ENGINE IGNITION OPERATION
SYSTEM (Cont.)
EngineZones
Safety Starting Electrical Control (Cont.)
EngineisElectronic
Safety paramount Control
during(EEC)
engine ground operations. During run-up • Be aware of the noise hazard. Jet noise can seriously damage
operations, use extreme care when operating the engines and follow hearing. The AMM advises that the appropriate hearing
The starter
these valve open/close signal transmitted by the EEC depends
precautions. protection be worn.
on which control switch is used.
• Apply the brakes and position the wheel chocks. Inspect the • It is advisable to carry out an engine passages inspection prior
• rotary MODE
ground selector
run area for loose debris. to engine running.
• engine MASTER level
• Avoid obstructing the air intake area. • Ground running in icy conditions requires the use of the anti-icing
• manual START push button system. Icing conditions exist when the OAT is 41ºF (5ºC) or less
• Head the aircraft into the wind wherever possible. The AMM will with high humidity.
• N2 speed signal
advise if this is not always possible.
• Follow AMM advisories during the following conditions:
The EEC will send any warning or caution messages to the Flight
• CrossComputer
Warning winds may cause parameter fluctuations and can cause
(FWC).
the engine to surge. A roaring noise indicates an unstable o operation at high power
The condition
FWC will that
sendcan
thislead to surge.
to the Display Management Computer (DMC)
o throttle movement rates
for indication on the upper or lower ECAM screens.
• Be aware of the jet wake generated with the engine running.
o engine cool down prior to shut down.
• There are minimum and maximum safe distances for power
conditions between low idle and take-off. The AMM will advise. • Be aware of the imbalance caused by single engine high power
running. The AMM advises on the conditions for running the
• Be aware of the hazard radius area around the air intake. second engine, as well.
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Starting and Ignition
SAFETY ZONES
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Starting and Ignition
All persons working near the engine while in operation must wear ear
protection. Loud noise from the engine can cause temporary or
permanent damage to the ears.
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Starting and Ignition
ENGINE
ENGINEIGNITION
GROUNDSYSTEM
OPERATION (Cont.)
EGT
Rating N1 N2 N1Vib N2Vib
Max Cont. Start Prestart
V2533-A5 650
V2530-A5 650
V2524-A5 635
5650 14950
V2522-A5
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V2500 LINE AND BASE MAINTENANCE
Starting and Ignition
The following operating limits apply to all engine ratings for the oil system.
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Starting and Ignition
Failure indications alert the flight crew to problems and the actions All fault messages will generate a caution message to the ECAM. An
required in response. aural tone will be heard and the amber master caution light will be
illuminated on the glare shield panel.
The following messages are displayed on the upper ECAM screen if a
start fault occurs.
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Each message that is generated, both in auto and in manual starts, Below is an example of how the message would be shown during a
will also be accompanied by further messages, in blue color, advising manual start.
the flight crew on the actions required as a result of the failure.
ENG 2 START FAULT
Below is a start fault message that can be generated on the upper -ENG 2 IGNITION FAULT
ECAM screen. The message is for an auto start problem. -MAN START------------------------OFF
-ENG MASTER 2-------------------OFF
ENG 2 START FAULT
-ENG 2 IGNITION FAULT During a manual start, the EEC does not abort the start. You must
-AUTO CRANK IN PROGRESS perform the necessary action in blue to shut down the engine.
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Starting and Ignition
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Starting and Ignition
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Starting and Ignition
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Thrust Reverser
CHAPTER 15
THRUST REVERSER
ATA 78
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Thrust Reverser
OBJECTIVES
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V2500 LINE AND BASE MAINTENANCE
Thrust Reverser
OVERVIEW
The Thrust Reverser System is a translating sleeve system. When The Thrust Reverser System has the following capabilities.
deployed, it directs the fan air forward for reverse thrust, assisting
the aircraft with quick and safe deceleration upon landing, as well • Electronic control
as during an aborted takeoff.
• Hydraulic actuation system
The Thrust Reverser Assembly is an integral part of the C-duct
assembly. The C-duct assembly is mounted to the aircraft strut with • Positional information feedback
four hinged brackets located at the top of the C ducts.
• Actuator lock position sensors and feedback
Reverse thrust is selected from the flight deck by gated reverse
thrust levers. The EEC has control over operation of the Thrust • Electronic safety locks
Reverser System.
• Automatic restow system
When the thrust reverser is deployed, four linear motion actuators
cause translating sleeves to move rearward. This moves blocker • Manual deployment and stow capability for maintenance
doors from an axial to a radial position in the C-duct fan exhaust
area. The blocker doors force the fan bypass air through the • Manual lockout that allows aircraft to be dispatched with an
cascades in a forward direction. The cascades are exposed inoperative thrust reverser
whenever the thrust reverser is deployed.
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V2500 LINE AND BASE MAINTENANCE
Thrust Reverser
OVERVIEW (Cont.)
Safety Conditions Safety Conditions
DO NOT GET HYDRAULIC FLUID ON YOUR SKIN, IN YOUR EYES, OR IN HOLD THE HYDRAULIC CONTROL UNIT CONNECTOR WITH A WRENCH
YOUR MOUTH. HYDRAULIC FLUID IS POISONOUS AND CAN GO THROUGH WHILE YOU LOOSEN THE HYDRAULIC CONNECTIONS TO PREVENT
YOUR SKIN AND INTO YOUR BODY. FLUSH HYDRAULIC FLUID FROM DAMAGE TO THE HCU.
YOUR EYES, MOUTH, OR SKIN WITH WATER. GET MEDICAL AID IF YOU
GET HYDRAULIC FLUID IN YOUR EYES OR MOUTH. DO NOT LET HYDRAULIC FLUID FALL ON THE ENGINE. UNWANTED
HYDRAULIC FLUID MUST BE REMOVED IMMEDIATELY WITH A CLEAN LINT-
THE THRUST REVERSER HYDRAULIC CONTROL UNIT (HCU) MUST BE FREE CLOTH. THE FLUID CAN CAUSE DAMAGE TO THE SURFACE
DEACTIVATED BEFORE WORKING ON OR AROUND THE THRUST PROTECTION AND TO SOME PARTS.
REVERSER. FAILURE TO DEACTIVATE THE HCU CAN RESULT IN
INADERVTENT THRUST REVERSER OPERATION AND INJURY TO MAKE SURE THAT ALL CAUGHT AIR IS BLED FROM THE SYSTEM. IF YOU DO
PERSONNEL AND/OR DAMAGE TO EQUIPMENT. NOT DO THIS, CAUGHT AIR CAN CAUSE UNSATISFACTORY OPERATION OF
THE TRANSLATING SLEEVES. TEN CYCLES OF TRANSLATING SLEEVE
YOU MUST MAKE SURE THAT THE HYDRAULIC PORT IS NOT BLOCKED. IF POWER EXTENSTION AND RETRACTION WILL REMOVE ALL CAUGHT AIR
THE RETURN PORT IS BLOCKED, THE THRUST REVERSER CAN OPERATE FROM THE SYSTEM.
ACCIDENTLY AND CAUSE INJURY OR DAMAGE.
YOU MUST MOVE THE LOCK LEVERS OF BOTH LOCKING ACTUATORS AFT
PRESSURIZATION OF THE HYDRAULIC SYSTEM CAN RESULT IN TO THE UNLOCKED POSITION BEFORE YOU BLEED THE SYSTEM. IF YOU
INADVERTENT THRUST REVERSER OPERATION. REMOVE ALL DO NOT DO THIS, UNEVEN OPERATION OF THE TRANSLATING SLEEVES
PERSONNEL FROM THE AREA AROUND THE THRUST REVERSER BEFORE CAN CAUSE DAMAGE TO THE SYSTEM.
THE HYDRAULIC SYSTEM IS PRESSURIZED. FAILURE TO COMPLY CAN
RESULT IN INJURY TO PERSONNEL. THE LOCKING ACTUATOR LOCK LEVERS MUST BE IN THE FORWARD
LOCKED POSITION FOR FLIGHT OPERATION.
THE THRUST REVERSER TRANSLATING SLEEVES DEPLOY/STOW IN 4.5
SECONDS OR LESS. REMOVE ALL PERSONNEL FROM THE AREA AROUND
THE THRUST REVERSER BEFORE POWER DEPLOYMENT/STOWAGE OF
THE TRANSLATING SLEEVES. FAILURE TO COMPLY CAN RESULT IN
INJURY TO PERSONNEL.
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Thrust Reverser
Methods of Deployment
• The Spoiler Elevator Computer (SEC) signals to open the shut-
off valve.
The thrust reverser can be deployed using one of two methods:
• An auto-restow feature stows the thrust reverser when an
• the engine/aircraft hydraulic system and moving thrust reverse
uncommanded deployment is detected for more than 10
select levers mounted on the main forward levers
percent of actuator travel. If auto-restow is unsuccessful, the
EEC commands engine thrust to idle.
• manual input with two hand turning points for ground
maintenance purposes.
• An auto-redeploy feature protects against inadvertent stow if
the EEC senses reverser movement of more than 10 percent
Safety Features from the fully deployed position during commanded
deployment.
Thrust Reverser System operation is controlled by the EEC and
incorporates the following safety system features to protect against Indications
inadvertent deployment.
Thrust Reverser System status ECAM fault indications are supplied
• Landing Gear Control Interface Unit (LGCIU) provides the by proximity sensors, relay select status, hydraulic system pressure,
RH/LH landing gear compressed signal to EIU. and Linear Variable Differential Transformer (LVDT) feedback
signals.
• Lock sensors on the lower locking actuators send the
unlock/lock signal to the EEC. The locking actuator sensors detect unlocked conditions, and the
LVDT detects transient and deployed conditions.
• EIU inhibit relays prevent uncommanded in-flight deployment.
Signals are relayed from the EEC to the EIU, and then to the ECAM
screens.
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Thrust Reverser
Indications (Cont.)
Thrust Reverser System indications appear on the ECAM screens. • REV PRESSURIZED
The Engine Pressure Ratio (EPR) indication is used to
communicate the status of the thrust reverser. • REV SWITCH FAULT
Controls
Indication Thrust Reverser Status
Thrust reverse is selected in the flight deck using the reverse
Normal EPR caption Stowed and locked latching levers mounted on the main throttle control levers.
REV in amber color Unlocked Working with the EIU, the EEC controls deployment and stowing of
the Thrust Reverser System. Pulling the levers upward will initiate
the sequence of events to deploy the reverser system and move the
REV in green color Deployed more than 95% levers into the thrust reverser quadrant. In this position, throttle
movement is only possible in the reverse thrust mode.
• REVERSER UNLOCKED Stowing the thrust reverser requires bringing the thrust levers to idle
and pushing down the latching select levers. The main throttles will
• REVERSER FAULT revert to normal forward thrust when the thrust reverser is stowed.
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Thrust Reverser
Thrust reverse is selected from the flight deck by pulling the thrust • Energized EIU inhibit relay is required for thrust reverser
reverse select levers. Select levers are mounted on the front side of deployment. The EIU energizes the relay when it receives the
the main thrust levers and have a gated feature which allows thrust < 3º TLA signal.
operation by the throttles in one direction only.
• A closed pressure switch inside the Hydraulic Control Unit
The EEC has control of the Thrust Reverse System for deploy and (HCU) signals that the hydraulic shutoff valve is opened and
stow. The EIU inhibit relay controls the Directional Control Valve hydraulic pressure is available to the Thrust Reverser System.
(DCV) power signal for the control solenoid from the EEC to the DCV.
The Hydraulic Isolation Valve (HIV) solenoid and the DCV solenoid
Deploy inside the HCU are energized for a deploy condition. This condition
admits high pressure hydraulic fluid to the stow and deploy sides of
Pulling up the thrust reverse levers in the flight deck sends a signal the Thrust Reverser System.
for thrust reverse select to the EEC. This action also puts the main
throttles in the reverse thrust quadrant. The EEC looks for the As the lower locking actuators unlock, the EEC receives the
following conditions before thrust reverse will be allowed. unlocked signal from the proximity sensor. In the flight deck, this
unlocked condition is identified as an amber colored “REV” caption
• Right and left main landing gear compressed information must be on the EPR indicating gauge.
available from the LGCIU via the EIU.
When the translating sleeves have moved above 95 percent of the
• A check to see if the engine is running is provided by a signal full deploy position, the amber REV indication will change to green.
from the N2 sensor. The EEC will also check if TRA is < 4.8º
before deploying the thrust reverser.
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Thrust Reverser
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Thrust Reverser
Stow
To stow the Thrust Reverser System, the flight crew returns the
throttles to the idle detent position and thrust reverse select levers
to the down position. These actions put the throttles back to the
forward thrust quadrant.
The HIV solenoid remains energized and the DCV solenoid is de-
energized for a stow condition, leaving high pressure hydraulic fluid
present on the stow side of the system.
When the thrust reverser has reached the fully stowed position, the
amber REV disappears and the EPR gauge will return to normal
indication. This condition signals that the thrust reverser is fully
stowed and locked. The EEC will then de-energize the HIV and the
DCV solenoids, and the stow and deploy lines vent to the return
line.
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Thrust Reverser
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Thrust Reverser
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Thrust Reverser
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Thrust Reverser
HYDRAULIC SYSTEM
The Hydraulic System provides the force required to move the Flex Shaft
translating sleeves for both deploy and stow conditions. The system
is composed of the following: Movement of the four linear motion actuators is kept in
synchronization by flexible shafts with high torsion resistance.
• corresponding engine’s Hydraulic System
Hydraulic Control Unit (HCU)
o green system for engine 1
The HCU is composed of the HIV and the DCV. The HIV controls
o yellow system for engine 2 the presence of high pressure hydraulic fluid in the Thrust Reverser
System. This valve must be energized for stow and deploy
• linear motion actuator conditions.
• flex shaft The DCV is energized only when deploying the thrust reverser.
Each C-duct set has four linear motion actuators. Two upper
actuators are non-locking and incorporate LVDTs for positional
feedback to the EEC.
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HYDRAULIC SYSTEM
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Thrust Reverser
Purpose:
The HCU controls high pressure hydraulic fluid flow to the Thrust
Reverser System.
Location:
The HCU is located between the top of the engine fan case and the
aircraft strut. Access is available through the left fan cowl door.
Description:
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Thrust Reverser
HYDRAULIC SYSTEM
Description (Cont.):
• The HIV controls the flow of high pressure hydraulic fluid into
the stow supply side of the Thrust Reverser System. A solenoid
valve controls the HIV function.
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Thrust Reverser
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Thrust Reverser
HYDRAULIC SYSTEM
Operation: Pressure is now present in both the stow and deploy sides of the
Thrust Reverser System.
Operation consists of deploy and stow modes.
The restrictors in the deploy supply tube to the DCV delay pressure
Deploy buildup to the deploy side. This allows pressure on the stow side to
push the locking actuator piston toward stow. This action releases
When the thrust reverser select levers are moved to the up position, the locking sleeve acting on the tine lock mechanism.
the EEC detects that the Thrust Reverser System is required.
The EEC has selection control over the HIV, and the EIU has
selection control over the DCV. Both the DCV and HIV control
solenoids become energized. This condition moves a lock-pin away
from the pilot valve chamber orifice. High pressure hydraulic fluid
enters the LH side of the chamber and forces the pilot valve to
move to the right. The pilot valve moves against a spring, exerting
pressure on the RH side of the pilot valve.
The pilot valve recess moves in line with the hydraulic fluid supply
tube. The DCV admits high pressure fluid into the Thrust Reverse
System and to the deploy side of the system. The HIV admits high
pressure fluid into the Thrust Reverse System and to the stow side
of the system.
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Thrust Reverser
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Thrust Reverser
HYDRAULIC SYSTEM
Operation (Cont.):
Stow
When the Thrust Reverser System has fully stowed, the EEC
receives a feedback signal from the proximity sensors located on
the locking actuators. The EEC then de-energizes the HIV control
solenoid.
The HIV valve moves to the left due to spring pressure only, and the
high pressure hydraulic is cut off from the Thrust Reverser System.
The stow and deploy lines are now vented to the return line.
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Thrust Reverser
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Thrust Reverser
HYDRAULIC SYSTEM
Operation (Cont.):
The deactivating lever prevents the HIV pilot valve from moving.
This prevents high pressure hydraulic fluid from entering the HCU.
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Thrust Reverser
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Thrust Reverser
Safety Conditions
Location:
The lower locking actuators are located at the bottom of each thrust
reverser C-duct unit.
Description:
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Thrust Reverser
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Thrust Reverser
Safety Conditions
Lower Locking Actuators YOU CANNOT CORRECTLY RIG THE THRUST REVERSER IF YOU DO NOT
KEEP THE ROD END FROM TURNING WHILE YOU EXTEND THE ACTUATOR.
Description (Cont.): BEFORE INSTALLING THE FLEXSHAFT/TUBE (2), MAKE SURE THE
TRIANGULAR-FLANGED ADAPTER IS ATTACHED TO THE ACTUATOR WITH
The lower locking actuators incorporate the following: THREE BOLTS AND LOCKWIRE. IF THERE ARE ANY SIGNS THAT THE
TRIANGULAR-FLANGED ADAPTER OR LOCKWIRE HAVE BEEN REMOVED
OR TAMPERED WITH, THE ACTUATOR SHOULD BE REPLACED BECAUSE
• hydraulically operated linear motion actuators DAMAGE COULD OCCUR TO THE ACTUATOR.
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Thrust Reverser
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Thrust Reverser
HYDRAULIC SYSTEM
Operation: The lever has a target attached to it. When the actuator is at stow,
the target is in line with the proximity sensor (locked condition).
Operation consists of deploy and stow modes.
When the actuator is at deploy, the target is away from the proximity
Deploy sensor (unlocked condition). The EEC detects both these
conditions.
The EEC energizes the HIV and DCV control solenoids, allowing
high pressure hydraulic fluid to be present in the Thrust Reverser High pressure fluid present in both sides of the system forces the
System. Fluid is present in both the stow and deploy sides. actuator piston to move toward the deploy direction. This movement
exists because the surface area of the deploy side of the pressure
The restrictor in the pressure feed tube to the deploy side delays plate is greater than the surface area of the stow side.
deploy pressure build up. This allows the stow pressure to initially
push the actuator piston toward the stow direction, releasing the
lock pressure on the tine locking mechanism.
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Thrust Reverser
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Thrust Reverser
HYDRAULIC SYSTEM
Operation (Cont.)
Stow
The actuator now moves in the stow direction. The piston assembly
engages into the tine lock. The locking sleeve moves into position
to immobilize the tine lock through spring pressure. As the locking
sleeve moves to the lock position, the target on the unlock indicator
moves in line with the proximity sensor. The EEC detects this and
senses the Thrust Reverser System is stowed and locked.
The EEC will de-energize the HIV solenoid five seconds after the
translating sleeves reach the full stowed position to ensure full lock
engagement.
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Thrust Reverser
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Thrust Reverser
The upper actuators function in the same way as the lower locking
actuators. For deployment, the high pressure hydraulic fluid is
present on both stow and deploy sides of the system. For stowing,
the high pressure hydraulic fluid is only present on the stow side.
The left and right upper actuators are identical and may be
interchanged.
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Thrust Reverser
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Thrust Reverser
Shut-Off Valve
Purpose: The SEC is signaled to open the shut-off valve by pulling up the
thrust reverse select levers if the following conditions are met.
The shut-off valve provides additional safety for uncommanded
deployment of the thrust reverser. This is known as the third lock of • Spoilers and elevators are extended.
safety.
• TLA is less than -3°.
Location:
• Ratio altimeter confirms altitude is less than 10 feet.
The shut-off valve is located in the aircraft strut behind the HCU.
• TLA of the opposite engine is less than 30°.
Description:
The thrust reverse levers must be in the forward thrust position to
The shut-off valve has a control solenoid and a two-position valve close the shut-off valve.
assembly.
Operation:
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Thrust Reverser
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Thrust Reverser
Location:
The manual bypass valve is located in the aircraft strut just behind
the shut-off valve.
Description:
In the non-return position, the valve only allows return fluid to flow in
one direction back to the hydraulic reservoir.
When the valve lever is placed in the bypass position, the fluid is
allowed to flow to and from the hydraulic reservoir.
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Thrust Reverser
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Thrust Reverser
Safety Conditions
DO NOT TURN THE FLEX SHAFT MORE THAN ONE-EIGHTH TURN WHILE
HYDRAULIC SYSTEM (Cont.) ONE END IS STILL ENGAGED.
Purpose:
Location:
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Thrust Reverser
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Safety Conditions
Description: The synchronization also keeps the two translating sleeves moving
together so reverse pressure in the bypass air flow is equal on both
The flex shaft system is comprised of the following: sides of the engine.
• two rigid tubes found between the upper and lower actuators
and which carry hydraulic fluid to the deploy side of the system
Operation:
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Thrust Reverser
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544 APRIL 2016
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Thrust Reverser
Safety Conditions
Cascades are located between the inner and outer translating PRIMER BASE, CONVERTER, AND THINNER ARE HAZARDOUS MATERIALS
sleeves. They are mounted on the fixed section of the C-ducts. THAT CAN CAUSE INJURY OR ILLNESS IF NOT USED CORRECTLY. BEFORE
YOU USED THIS PRODUCT, READ THE APPLICABLE MANUFACTURER’S
MATERIAL SAFETY DATA SHEET AND OBEY THE SAFETY AND HEALTH
Description: PRECAUTIONS.
Sixteen cascades are fitted to the Thrust Reverser System. The CONVERSION COATING IS A HAZARDOUS MATERIAL THAT CAN CAUSE
INJURY OR ILLNESS IF NOT CORRECTLY USED. BEFORE YOU USE THIS
cascades divert fan air away from the ground, reducing the risk of PRODUCT, READ THE APPLICABLE MANUFACTURER’S MATERIAL SAFETY
debris blowing up and becoming ingested into the engine. They are DATA SHEET AND OBEY THE SAFETY AND HEALTH PRECATUTIONS.
also designed to divert fan air away from the airframe to avoid
unnecessary stress on the airframe itself.
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Thrust Reverser
CASCADES
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Thrust Reverser
Safety Conditions
HCU Deactivation for Maintenance ENGINE COMPONENTS CAN STAY HOT UP TO ONE HOUR AFTER SHUT
DOWN. BE AWARE OF THIS WHEN WORKING ON THE ENGINE
IMMEDIATELY AFTER SHUT DOWN.
1. Carry out the flight deck checks per aircraft preparation.
2. Open the fan cowl doors. In addition to the deactivation for maintenance procedure, the
Thrust Reverser System may be locked into the forward thrust
3. Position the lock lever to the lockout position on the HCU and position for flight.
install the deactivation pin.
Thrust Reverser Deactivation for Flight
4. Ensure the red “Remove Before Flight” streamer is visible to
others during the lockout period. The translating sleeve can be secured in the stow position by
inserting a lockout pin through each translating sleeve and the fixed
HCU Reactivation section of the C-duct assembly. The following three pins must be
inserted.
1. Remove the lockout pin and return the lockout lever to the
usual position. • HCU deactivating pin
2. Close the fan cowl doors. • Lockout pin for left hand translating sleeve
3. Return the aircraft back to the usual position. • Lockout pin for right hand translating sleeve
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Thrust Reverser
Safety Conditions
1. Carry out the flight deck check per aircraft preparation. Close the Thrust Reverser
2. Ensure the area around the engine is clear of obstacles. 1. Carry out the flight deck check per aircraft preparation.
3. Open the fan cowl doors. 2. Engage the hand pump and open the thrust reverser C-ducts.
4. Deactivate the HCU.
3. Disengage the support struts, and stow.
5. Open the latch access panel, engage the auxiliary latch and
take up the two thrust reverser halves’ tension.
8. Attach the hand pump and extend the thrust reverser C-ducts
to the open position.
9. Engage the rear and front support struts into position and then
decrease hydraulic pressure to the rest the units on the support
struts.
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Thrust Reverser
Safety Conditions
NOTE
3. Disengage the hand pump, engage all latches and lock them
in the following sequence: 1, 4, 5, 2, 3.
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Thrust Reverser
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Thrust Reverser
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Thrust Reverser
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Thrust Reverser
Note also that the complete cycle of the thrust reverser must be
accomplished in 60 seconds.
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Thrust Reverser
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Thrust Reverser
Order of Rigging
3.Actuator locks
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Thrust Reverser
Components
Engine
C-duct
Translating sleeve
Actuator
Flex shaft and tube
Track liner
CAN
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Thrust Reverser
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Thrust Reverser
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Thrust Reverser
The lock proximity sensor indicates to the EEC whether the thrust Incorrect adjustment of the proximity switch could give a false
reverser is locked or unlocked. To maintain correct sensor amber REV indication in the EPR gauge while taxiing on a bumpy
functionality, the distance between the target and proximity sensor runway.
must be within AMM recommendations.
Stow the translating sleeve and measure the gap between the
target and proximity sensor per the AMM recommendations.
3. Select the correct spacer for the target. If necessary, grind the
spacer to achieve the required accuracy to set the target and
proximity sensor.
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Thrust Reverser
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Thrust Reverser
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Thrust Reverser
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Thrust Reverser
Safety Conditions
The EEC has main control of the thrust reverse operation for deploy • EIU looks for a signal from the throttle control unit for
and stow. energizing to energize the inhibit relay
The EIU has an inhibit relay to control power supply signal from the • SEC receives signals to command open the shut-off valve.
EEC to the DCV.
Deploy
Pulling up the thrust reverse select lever in the flight deck will send
a command for thrust reverse to the EEC and EIU. This puts the
main throttle in the reverse thrust quadrant.
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Thrust Reverser
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Thrust Reverser
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Troubleshooting
CHAPTER 16
TROUBLESHOOTING
ATA 31
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PROPRIETARY INFORMATION
INFORMATION
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Troubleshooting
OBJECTIVES
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Troubleshooting
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Troubleshooting
OVERVIEW
Troubleshooting, or fault isolation, is the method of identifying and Sources for Identifying Faults
isolating sources of engine problems, or faults. Faults are detected
Faults are identified using information gathered from the four data
by the EEC and are communicated to the aircraft through fault
sources below.
messages that describe the engine problem in general terms.
Additional sources must be referenced to identify the specific nature • Electronic Centralized Aircraft Monitor (ECAM), the flight deck
of the fault and proceed to isolate its cause. display system where Class 1 and 2 faults appear.
Fault messages are grouped in three types, based on how and • Post Flight Report (PFR), a printout displaying Class 1 and 2
when they are communicated and the length of time allowed for faults for the most recent flight, plus additional information that
resolution. identifies the line replaceable component experiencing the fault
• Class 1 faults display in the flight deck before or during flight, • Centralized Fault Display System (CFDS), an aircraft computer
and may have consequences for departure. that is interrogated for data on Class 3 and SMR faults
• Class 2 faults display in the flight deck before or after flight, and • Multipurpose Control and Display Unit (MCDU), an aircraft
have no immediate consequence for departure. computer that accesses the CFDS to provide fault acronyms, or
codes that point to the correct troubleshooting process.
• Class 3 faults do not display in the flight deck, and must be
determined by the maintenance crew through interrogation of Sources for Isolating Faults
aircraft computer systems. These faults can be addressed in
an unlimited time frame. (Note that Scheduled Maintenance Fault isolation requires accessing AirN@v, a collection of
Report (SMR) faults are similar to Class 3 faults but must be maintenance manuals. Within AirN@v is the Troubleshooting
resolved within a limited period of time.) Maintenance Manual (TSM), a crucial resource which details all
probable aircraft faults and offers guidance about fault isolation and
resolution.
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ECAM warnings provide only general information that announces Level 1 corresponds to general cautions on the upper ECAM and is
the presence of a fault. Class1 and 2 fault messages are ECAM mainly used for failures leading to a loss of redundancy, or to
messages that display in the flight deck. system degradation. These messages are associated with an
amber caution light.
Class 1 Fault Messages
Sample message: ENG 1 OIL FILTER CLOG
Class 1 fault messages are split into three levels.
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Faults that do not have flight deck events are classified under two
categories:
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Message
Message Display
Availability Departure
Type
Consequences
ECAM PFR CFDU Ground Flight
1
2
SMR
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ECAM and PFR data are used to begin interrogation of the CFDS.
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A Post Flight Report is printed at eighty knots plus thirty seconds • FAILURE MESSAGES shows maintenance messages
after touchdown, or after a ground run. including Clear Language Message (CLM) given for the
associated ECAM Warning, or STS messages with
The PFR is the main source of information used to initiate additional details.
troubleshooting and to decide upon required maintenance actions. It
• ATA shows the ATA chapter for the primary component
lists fault data associated with the ECAM warning and uses Clear
suspected of the fault. This information is the entry point to
Language Message (CLM) form to provide some of its details.
the Troubleshooting Maintenance Manual. It may also be an
A backup of the printed PFR is available through the MCDU. The aid to the corresponding failure message and GMT. Note
backup should only be used if the printed PFR is not available, that CFDIU correlation of fault messages is based on the
because the information is less complete and not as easy to GMT and on the ATA chapter of the received failure
interpret. messages.
• SOURCE shows the system BITE or the computer that
The CFDIU correlates fault messages in order to limit the number generated the maintenance message retained by the CFDIU
printed on the PFR, and to give maintenance staff the root cause of for this event.
the fault.
• IDENTIFIERS are the computers that have reacted in
PFR Display Data relation to the fault by generating external maintenance
messages not retained by the CFDIU.
• ECAM WARNING/MAINTENANCE STATUS MESSAGES
contains the warning messages as displayed on the upper ECAM
display unit, plus maintenance status (STS) messages. These
warning messages are shown with their ATA reference, an aid
for cross referencing with the maintenance message.
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BITEs are provided with Flight and Ground memory zones to store Menu Mode
any reported faults. When a failure is detected, it is stored in the
BITE memory and transmitted to the CFDIU. The CFDIU will In this mode, the CFDIU interfaces with one computer at a time in
memorize these CLMs to generate the CURRENT (LAST) LEG order to read the contents of its BITE memory and to initiate various
REPORT. The BITE for each system memorizes 64 previous system tests. This mode can only be selected on the ground and
reports. interrupts Normal Mode operation.
CFDS Modes
Normal Mode
In this mode, the CFDIU scans all the connected system outputs
and memorizes the failure messages in order to generate the
CURRENT (LAST) LEG REPORT and the CURRENT (LAST) LEG
ECAM REPORT. In flight, the CFDS always operates in Normal
Mode.
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Fault acronyms are crucial fault information found in the CFDS. Fault Acronym
When attached to the end of a system abbreviation, the acronym
indicates the troubleshooting process to use.
Track Check XXXTK
Fault acronyms will always generate a Clear Language Message
(CLM) and should always be used to identify the correct task in the Input Latch XXXL
Troubleshooting Maintenance Manual. A complete listing of all Full
Authority Digital Electronic Information (FADEC) fault acronyms
and descriptions can be found in the TSM 73-00-00 PB 301. Wrap Around Failure XXXWAF
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For example:
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The EEC checks the input signal from a feedback device for range
and rate of change. This test is only carried out on the input signal
to the EEC. If the feedback signal is outside its specified range limit
or changes at a rate faster than physically possible, the EEC will
latch this failure.
For example:
The Stator Vane Actuator has an Input Latch fault in Channel A that
results in the following CLM and fault acronym.
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The devices associated with wrap around faults are solenoids and
torque motor windings.
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The EEC compares the input or positional feedback signal from Look for fault acronyms (XXXL) set against the same feedback
Channel A to the input from Channel B. This is carried out on an device. If found, this fault should undergo troubleshooting first.
EEC input circuit.
When both feedbacks are within specified range and rate limits, the
Example: EEC can not confirm which input is valid and will set the XXXCF
fault in both channels.
A Stator Vane Actuator Crosscheck Fault in Channel A results in
the following message:
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CROSSCHECK FAILURE
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Finding collected fault information in the Centralized Fault Display 3. Select System Report Test on the CFDS page.
System (CFDS) requires use of the Multipurpose Control and
Display Unit (MCDU). Part of the flight deck panel display, the 4. Press the NEXT PAGE key on the Function keypad.
MCDU features Line Entry keys to access information about the
detected fault. 5. Press the Line Entry Key next to the ENG indication to access
logged engine faults.
The MCDU illustration on the following page shows a typical
method of accessing the CFDS for an engine fault. 6. Press the Line Entry Key next to FADEC 1A.
The PFR and observations from the flight crew provide initial 7. Press the Line Entry Key next to LAST LEG REPORT.
indications of the fault, leading to determination of the specific
system area and the fault class, used for further investigation.
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ACCESSING FAULT DATA USING THE MCDU (Cont.) Troubleshooting data can be accessed in these locations:
• Fault Cells 01-45 = FLIGHT DATA
8. Examine the screen, which shows the FADEC 1A – LAST
LEG REPORT page. It displays the following information: • Fault Cells 46-80 = GROUND DATA
• a Clear Language Message (CHA VSV ACT/HC/EEC1) • Fault Cells 61-69 = Class 3
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FAULT ACRONYM
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Parameter Description
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ALT A/C altitude (fault recording) FLTPH Flight phase (fault recording)
N1/N2 RPM values BACKUP Channel in backup mode when fault recorded
T5 EGT values in degree B25 2.5 bleed valve ram travel in inch
PARAMETER DESCRIPTION
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The same process is used to access the fault code for this aircraft
as for the fault acronym in the A5 powered aircraft.
In the image shown below, the Fault Code is EA, Fuel Diverter
Valve Failure. This code could be also be given as a numerical
value.
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FAULT CODE
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The chart below shows the selection process route map to obtain
the required fault acronym using the MCDU.
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Overview
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LOCATING TROUBLESHOOTING PROCEDURES For further fault isolation, use the source column and/or CFDS fault
message identifiers column. Due to the number of possible
Overview (Cont.) identifiers, the fault message identifier in the Troubleshooting
Manual must be the same as on the PFR.
Use the following procedure to troubleshoot upper ECAM warnings,
ECAM STS maintenance messages or CFDS fault messages. Correct interpretation of PFR information quickly locates the
appropriate troubleshooting task for a particular system problem.
1. Compare the ECAM warning or ECAM STS message with the
CFDS failure message, if applicable, using the time code to In the example below, a problem is detected with the Engine 1
obtain the fault symptom and the ATA chapter reference. Compressor Vane. This message appeared on the upper ECAM as
an ECAM Warning, which is a Class 1 failure and is not
2. Using the troubleshooting function of AirN@v, input the fault dispatchable.
symptom, correlate the CFDS message and retrieve the
associated fault isolation procedure in the TSM. Retrieve the The CFDS Fault Message is text contained under the heading
Fault Acronym (A5 engines) or Fault Code (A1 engines) by FAILURE MESSAGES on the PFR. Again, in this example, the
interrogating the CFDS through the MCDU. This takes you to Failure Message that is linked to the ENG 1 COMPRESSOR VANE
the relevant fault isolation procedure steps in the TSM task. is : CHA VSV ACT/HC EEC1.
NOTE The text along with the ATA reference number i73-32-41 and the
Source, EIU1FAD, are copied into the associated text boxes in the
A time difference of one to three minutes between the fault AirN@v troubleshooting section.
message and the warning message may occur due to the CFDIU
internal behavior. All faults producing a flight deck effect and NOTE
detected by the systems are covered by a Class 1 or 2 message
and transmitted to the Centralized Fault Display Interface Unit Defining the class of failure further refines task identification. In this
(CFDIU). Class 1 ECAM MAINTENANCE STATUS messages are case, an upper ECAM warning message indicates a CLASS 1 fault.
always presented in the PFR at the end of the flight.
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Using AirN@v
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The graphic below shows the PFR with the following information.
ATA – 75-32-41
SOURCE = EIU1FAD
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Using AirN@v
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Using AirN@v
ECAM Warning:
ATA NUMBER:
77-11
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FAILURE Message
ATA MESSAGE
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FAILURE MESSAGES
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Fault Isolation
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FAULT ACRONYM
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Using AirN@v
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1. The Status Page can then be selected by pressing the STS button on the
Systems Page Select Panel. This provides information under the
Maintenance heading regarding failure. For example: ENG 1 FADEC.
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Using AirN@v
• ENG 1(2) FADEC: Use this message to enter AirN@v, using the
Maintenance Status entry point. In the example below, the PFR
shows Eng 1 FADEC with an ATA number of 77-11 in flight
phase 6.
• ENG 1(2) EIU: In the Failure Messages, the associated CLM is
CHA 2.5 BLD ACT/HC/EEC1 with an ATA number 75-31-00
and the source is EIU1FAD.
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Using AirN@v
3. Follow the same process as with the ECAM Warning to reach the
fault isolation page.
ATA Message
.
When the fault isolation task is again revealed, the associated fault
acronym will be needed from the MCDU FADEC Troubleshooting
screen to isolate the fault.
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Using AirN@v
The CLM from the Failure Messages section of the PFR can be
used as a CFDS fault message.
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