LAUNCH INSTALLATION MANUAL de0-TLT250AT

Contents

Caution
2. Structure and principles of operation
2.1. Structure and schematic diagram
2.2.Main structure and principle of the team
3. Tools for installing and adjusting the equipment
Unpacking
5. Installation
5.1. Important notice
5.2.Installation procedures
5.2.1. Site Selection for Installation
5.2.2. Motherboard Configuration
5.2.3. Installation of the 'powerside' column

5.2.4. Installation of the upper arm

5.2.5. Installation of the "offside" column

5.2.6. Installation and adjustment of the steel balancing cables

5.2.7.Installation of the power supply unit
5.2.8. Connection of the power supply
5.2.9.Connection of the hydraulic lines
5.2.10. Installation of the oscillating arm and the railing

6. Elevator adjustment
6.1.Preparation prior to adjustment
6.2. Adjustment procedure
7. List of elevator components
Electrical system diagram
Hydraulic system diagram
 1. Caution

Warning
This instruction manual is an integral and essential part of the
product. Please read it carefully.

Keep this manual to use during maintenance.

team.

This elevator will be used exclusively for the purpose for which it was designed.

clearly designed. I never used it for other purposes.

The manufacturer is not responsible for any damage that

results from the improper use of the equipment or its use for other purposes.

Precautions during the installation and adjustment of the equipment:

Read this manual and the user manual carefully before

install and adjust the equipment. Any change in the parts of the
machine or its use that is not authorized by the manufacturer or that
If it does not meet the requirements of the manual, it may damage the machine.

directly or indirectly and even cause injuries to users.

The personnel in charge of the installation and adjustment must have

knowledge of electricity.

Team users must complete a special training.

and being duly qualified.

The installation and repair of the elevator must be done on a

stable concrete floor

The elevator must be installed in an area large enough

spacious enough so that its operation is not restricted
 Do not expose the elevator to temperature or humidity environments.
extremes. Avoid installing the machine near heating equipment,
water taps, air humidifiers or heaters.

Do not install the equipment in front of any window where light comes in.
direct sunlight. If this is inevitable, place a curtain to cover the
light.

The manufacturer reserves the right to make changes to the design or

introduce improvements in its product line without prior notice.

Carefully review the elevator packing list before

start the installation. If you have any questions, please contact the distributor

LAUNCH immediately.

2. Structure and principles of operation

2.1 Structure and schematic diagram

The structure of the two-post lift and clear floor TLT250AT
is represented in figures 1, 2, 3:

Model A B C D E F
Width Wide Wide Wide Length of Length of
of the channel of the remove of the arm arm
min max min max
mm channel machine machine
(inch mm mm mm
s) inch (inch (inch

TLT250A 2500 mm 3560 m 2338 mm 3580 mm 600 100 980 157

T 98.4 in 140.2 in 92 inches 140.9 inches mm 0 mm 0
23. mm 38. mm
6 in 39.4
in in
2.2 Main structure and principles of the team
Lifting mechanism: Each of the two columns has a
hydraulic cylinder. When the power unit is in
operation, the hydraulic oil enters the lower chamber of the cylinder,
forcing the piston rod upwards. At that moment the car
move upwards along the chain.

Support mechanism: Upon entering the vehicle into the work area,
adjust the position of the two telescopic oscillating arms to two
stages to bring the plug closer to the vehicle's lift point and
Next, adjust the height of the screw under the cap to fit.
the team at the height of the vehicle chassis.

Balance mechanism: To maintain balance during the process

for elevation and descent, the elevator uses two steel cables that
they connect the two cars to each other, forcing them to go up and down
synchronously. If the cars and the oscillating arms do not meet
at the same level, adjust the screw at the end of the steel cable until
the swinging arms reach the same level (in the same position with
regarding the ground). The steel cables must be tightened firmly and
with the same tension to ensure leveling.

Manual safety locking system: There are two safety locks.

in each column and two mounting plates welded at the back
of the cars. When the cars go up, the safety plates go up and
they push the fastening plates. When the cars stop, the
Security locks are introduced into the holes of the plates.
fixation, preventing the carts from descending. To lower the carts,
raise the cars a little, pull the release handle to
Unhook the latches and pull the descent handle on the unit.
of food to lower the cars.

To prevent the vehicle from sliding, the control arm includes a

positioning mechanism, which allows to lock the arm
while the elevator is in motion.

Safety scope: The safety locking mechanism is

effective from a height of the stopper of 450mm to 1900mm.

Diagram translation

Lock / Unlock
 Mounting plate
Column
Safety block: Security lock
Car

3. Tools to install and adjust the equipment

To ensure that the installation and adjustment of the equipment are correct,
it is necessary to prepare the following tools:

Tool Model
Leveling instrument Of the type used in carpentry
Guidelines Min 4.5m
Hammer 1.5 kg
Medium adjustable wrench 40mm
Set of fixed wrenches 11mm - 23mm
Socket wrench set with ratchet
Flat screwdriver 150mm
Rotary cutter 20mm
Concrete drill ¢19mm

4. Unpacking
Open the packaging box, remove the packing materials and
inspect the elevator to rule out any signs of damage
caused during shipping. Check with the packing list that the
the main parts and accessories are complete.

Keep packaging materials out of reach of children.

avoid dangers. Dispose of materials properly not to
to contaminate.

5. Installation
5.1 Important notice

A poorly installed team can damage the elevator or injure the people.
users. The manufacturer will not be responsible for any damage
 direct or indirect caused by the incorrect installation or use of the
team.

The correct position to install the equipment is 'horizontal' with

regarding the floor, since this ensures that the elevation will be
horizontal. Slightly sloped floors can be corrected with
Leggings. A slightly greater inclination will affect the height of the stopper.
when it is down and during horizontal elevation. If
the floor has a questionable slope, consider the option of
to make a visual inspection or, to the extent possible, pour a
new concrete cover. In summary, a horizontal elevation
optimal depends on the level of the floor. Too steep slopes
pronounced ones have no way to be compensated.

Do not install this elevator on any asphalt surface or one that is not
concrete sea. The elevator must be installed on concrete and
according to the minimum requirements established in this manual.
Do not install the elevator on a concrete surface with grooves.
cracks or other defects. Please check the installation along with a
architect.

Do not install this elevator on a second floor above a basement

less than with the written approval of an architect.

Obstructions at the top: The top of the area of

the installation of the elevator must be free of obstructions such as
heaters, construction pillars, electrical conduits, etc.

Concrete drilling test: The installation personnel will be able to

check the thickness of the concrete at the installation site using a
drilling test. If there are several elevators installed in a single
place, it is recommended to do a drilling test at each one
of the sites.

Power supply: Prepare the power supply before

install the equipment. The wiring and electrical connections must
be in charge of a certified electrician.

5.2 Installation Procedure

5.2.1 Site Selection for Installation
The choice of installation site must be based on the following
conditions:

If the thickness of the concrete floor is greater than 250mm, the elevator
it can be installed directly.

If the thickness of the concrete floor is less than 250mm, it will be necessary
make a concrete slab with a minimum thickness of 250mm and with a
minimum drying time of 20 days.
 The concrete slab must be reinforced with steel bars and
it must be leveled.

Check for obstructions, such as low ceilings, pipes, areas

work, outings, etc.

The front and rear parts of the elevator must have sufficient
space to accommodate all vehicles. (Fig.4)

Translation of figure 4
Entrance Entry
recommended recommended

5.2.2 Motherboard Configuration

As shown in Figure 5 (symmetric installation)

Taking the total width (A) as a base, draw two parallel lines (#1 and
on the concrete slab, with an error area of 3mm.

Set the location of the 'powerside' column and mark the width.
total (B) of the motherboard. Mark points 3 and 4.

Starting from point 3, draw a diagonal line (C) towards point 5,

forming a triangle. Thus, lines #1 and #2 will determine the location
of the two columns.
For asymmetric installations, see Figure 6.

Observaciones
All dimensions are based on the outer edge of the
motherboard
Ensure that general errors are within a margin of
6mm, which eliminates the possibilities of problems.
during the final assembly, wear or misalignment of the
chains.
Both the brands and the diagram are very important.
Any error in them could cause problems in the final phase.
of the assembly and in the operation of the machine.

5.2.3 Install the 'Powerside' column

 First connect and assemble the extended column with the column
"powerside" and then raise the "powerside" column above the
upper right corner of the place. Align the motherboard of the
column with the chalk line layout. Guiding by the hole in
the base plate of the column, drill the holes in the concrete slab
I use five anchor bolts to secure the plate to the floor.
Make sure there is no movement of the column with
regarding the gypsum line during the drilling process (Fig.7).

Translation of Figure 7
Column Column
Anchor bolts Anchor bolts
Foundation concrete intensity Concrete base intensity
above 3000 PSI about 3000PSI
Drilled hole Hollow hole
Clean Cleaning
Expand Expand
Fasten Adjust

Observations
Use a 19mm concrete drill bit to drill the holes. No
Don't scare the hole or allow the drill to oscillate. Use the
appropriate tool to remove the dust from the hole. The
the depth of the hole is the same as that of the anchor bolt.
Insert the anchor bolt and place the washers against the base of
the column. Leave a sufficient amount of thread in case of
slippers are required.
To adjust the anchor bolt, use only wrenches (torque wrenches);
do not use impact tools to adjust.
If necessary, insert shims under the base of the column to
straighten it vertically.

Attention: The thickness of the pads must not exceed 5mm

Follow the following installation steps to achieve an installation.

adequate and safe.

Use safety glasses

Use a hard alloy drill

Do not use a drill bit that is worn beyond the tolerance limit.
 The drill and the concrete surface must be perpendicular.

Let the drill do its job. Do not apply additional force and do not
drill the hole or allow the drill to oscillate.

The drilling depth of the hole is based on the length of the

anchor bolt. The distance from the head of the bolt to the concrete floor
it must be more than double the diameter of the bolt.

Remove the dust from the hole

Gently press the pin into the hole until the washer
I leaned against the base plate of the column.

Tighten the bolt.

5.2.4 Install the upper arm

Place the 'offside' column in the location designated by the chalk line.
Raise the upper arm to its highest position and use four M12 bolts.
washers and locknuts to secure the arm to the columns (as shown
in Fig 8). When installing the upper arm, secure the adjacent microswitch to
the column "powerside".

Attention: Since the 'offside' column is not fixed to the ground by

bolts, handle the equipment carefully to avoid the column from
fall.

Translation of figure 8
Top pulley Upper pulley
Extension column Extension column
Flat washer Flat washer
Spring washer Spring washer
Nut Nut
Connecting bracket Connection clamp
Top beam Upper arm

Fig. 8
Drill the holes and install the "offside" column following the same.
procedures outlined in 5.2.3

5.2.6 Installation and adjustment of the balancing steel cables

 Raise both cars to the safety lock position
(make sure that the security locks on each column
be fully hooked before trying to install the
cables and that the cars are at the same distance (height)
regarding the ground). Install the two steel cables as
appears in Fig. 9.

Adjust the tension of the cables with the adjustment nuts located.
at each end of the steel cables. The steel cables
they must be adjusted with the same tension. To prevent them from
damage, each steel cable must be secured inside the
pulley.
Key points for assembly: The two steel cables must be
adjusted to the same tension in order to ensure that the two cars
they move simultaneously.

Attention: Before starting the elevator, double-check the

steel cables and make sure they are not intersected or misplaced
installed. Make sure the steel cables are on the pulley.

5.2.7 Installation of the power unit

Use two M10 pins and washers (same as in Fig. 11) to secure the
power unit. Once the power unit is secured, fill the
oil tank with hydraulic oil (oil capacity of 10L).
Activate the elevator carefully to avoid dust or others
contaminating elements mix with the hydraulic oil.

5.2.8 Connection of the power supply (Fig. 10)

Remove the sealing cover from the electrical box in the unit.
power supply and connect the cables according to the circuit diagram; the
The power supply switch must be installed near the
elevator in case it is necessary to disconnect the supply of
energy quickly due to an emergency or during tasks
maintenance. The warranty does not cover engine failures caused by
due to incorrect wiring. Make sure the oil tank is
full; do not use the elevator if there is no oil. If you press the button of
start the engine it does not run or emits an abnormal sound or heat, stop it
machine immediately and check that the electrical connections are
well done.

Translation of the diagram

Please refer to the circuit diagram attached to the motor for information on the
correct wiring instructions.
Please remove the plastic plug from here and install a hydraulic coupling.
Start button (when pressed, it activates the lift)
Descent handle (pressing it activates the descent)

Attention:
If the elevator is used outdoors, it is recommended to place a cover.
about the power unit. The warranty does not cover damages to the motor
caused by contact with water or other liquids like detergent,
acid, etc.

5.2.9 Connection of the hydraulic lines

Figure 11 shows the hydraulic lines of the TLT240(245)AT elevator.
Please make the connection according to the diagram and tighten all the screws.
joints to prevent an oil leak.

Attention:
If you are going to install the hose through the column, make sure to
that the passage of the hose does not interfere with any moving parts.

Translation of Figure 11

Hose Hose
Flat washer Flat washer
bolt pin
2 sets 2 sets
Turn around fitting Turn junction
T fitting T-junction
Power unit Power supply
Flow control fitting Regulator junction for expenditure

5.2.10 Installation of the oscillating arm and the railing

Install the oscillating arm, the railing, and the rubber padding of the door.
as indicated in Fig. 12.

Attention:
During installation and, if necessary, lubricate the parts
mobile of the oscillating arm or the car to ensure that the arm
the oscillating moves without resistance.

6. Elevator Adjustment
6.1 Preparation before the adjustment

Lubricate the contact surface of the car and the corners of the
column with lithium grease for all uses. All surfaces
sliders must be evenly coated from top to bottom.

Fill the oil tank of the power unit with oil

hydraulic N32 or N46.
6.2 Adjustment procedure

Check that the power supply is proper.

installed.

Check that the connection bolts are tightened properly.

Press the engine start button to make the car

Release the start button to stop the elevation.
To lower the car, pull the steel cable of the locks.
security in both cars, once each. In case of
do not let the cable fall, lift the car a little more and come back
to pull the cable. Press the descent handle on the unit
to lower the car. Release the handle to
stop the descent. If you are repairing the vehicle and it
find at the required height, press the handle of
release of oil to activate the security lock
mechanic and ensure their safety.

It is possible that the hydraulic system contains air due to handling.

from a new installation; to remove the air, repeat the
actions of lifting and lowering several times.

The adjustment is complete

7. List of elevator components

This list will be used only as a reference during the
repair and maintenance tasks. Our company does not
responsible for other uses. In case there are damaged components,
It is possible to acquire the parts through Launch and its distributors.
using the respective code number that appears in the list.
No. Code Name
1 (see original list) TLT250AT column
powerside
2 TLT250AT offside column
3 TLT250AT column of
extension
4 Lower cover of the
column
5 M5 x12 screw
6 Flat washer 5
7 Casing 2520
8 Pulley
9 Return ring 25
10 Connection clamp I
11 Bolt M12x35
12 Spring washer 12
13 Flat washer 12
14 M12 Nut
15 Flat washer 10
16 Spring washer 10
17 Bolt M10x20
18 Connection Clamp II
19 Reinforced clamp
TLT250AT
20 Mounting plate of the
power supply
21 Flat washer 8
22 Spring washer 8
23 Bolt M8x25
24 Bolt M6x12
25 Anchor bolt M18x160
26 3x26 connector
27 Steel cable TLT250AT
28 Through block
that crosses
29 Bolt M6x25
30 Upper inner arm
31 External upper arm
32 Casquillo II
33 Long rod fastener
34 Pulley
35 Return ring (diameter
internal ¢23
36 Asymmetrical axis
37 Cap I
38 Symmetrical axis
39 Pin M12x25
40 Final upper assembly
41 M5 nut
42 Internal blanket of the
column
101 Power supply
102 Oil hose
L=880
103 Turn junction
104 Oil hose
L=5370
105 Joint T
106 Oil hose
L=930
107 Splice assembly
of flow control
108 Joint seal 18
109 Hydraulic cylinder
110 Seal of joint 14
111 Junction
112 Oil hose of
sub-cylinder L=4250

201 Car
202 Sliding lock
203 Top blanket
204 Bolt M10x30
205 Rubber pad of
the door
206 Screw M8x16
207 Assembly of the rod
superior
208 5x40 bolt
209 3x26 fastener
210 Resort
211 Gear locking
212 Pin axis
213 Screw M10x25
214 Washer
215 Semi-gear
216 Return ring 40
217 Long rear arm
218 Rubber pad in
the arm
219 Screw M5x8
220 Long front arm
221 Rear arm
222 Intermediate arm
223 Front arm
224 Rubber pad
225 Screw assembly
226 Screw cover
227 Support seat
 228 Self-locking nut
229 Return ring 25
230 Return ring 45
231 Return ring 60

401 Blanket for the

mechanism of
security
402 Security lock
403 Gear lever
404 Resort I
405 Resort II
406 Lock pass holder of
security
407 Small pulley
408 Release handle of
security
409 Handle ball
bm10x40 (black)
410 M8x12 screw
411 M8 washer
412 Adjustment washer I
413 Rubber pad
414 Return ring
415 6x40 screw
416 Mobile clamp
417 Steel cable ¢1.6
418 Screw of the movable clamp
419 Return ring 20
420 Sub-cover of the
mechanism of
security

Diagram of the electric system for single-phase motors

Translation of the diagram

AC500V,20A switch 20 A switch prepared by the
prepared by user user
KM-AC Contactor Contact KM-AC
M-Motor: Motor
SB1-Start button Start button
SQ-Limited Switch Limited switch

Diagram of the electrical system for three-phase motors

Diagram translation
KM-AC Contactor Contact KM-AC
M-Motor: Motor
SB1-Start button Start button
Provided by user Supply protection switch of
AC500V20A power supply
AC500V20A energy, provided by
protecting switch
the user
Limit switch Limit switch

The principle of electrical operation is as follows:

By pressing the start button (SB), the contact (KM) closes. The motor is
activate and the gear pump supplies the oil needed to push the
car moves up. When releasing the start button, the contact (KM) opens, the
the engine loses power and the car's lift stops. As for the elevator
of clear floor, if the vehicle rises to the top and comes into contact with
the limited switch (SQ) on the upper arm, the contact (KM) is released, the
the motor (M) loses power and the car stops.

Hydraulic system diagram

Gear pump
Safety valve
Start buffering valve
de explosión, 10- Cilindro hidráulico, 11- Indicador de nivel

The operating principle of the hydraulic system is as follows:

When the start button is pressed to activate the motor in the unit
nutrition, the motor 2 activates the oil pump 1 and the oil in the tank of
Oil is aspirated and directed to cylinder 10, forcing the piston upward. In this
At the moment, the safety valve 5 is in the "Closed" position.
The pressure is well adjusted from the factory to ensure nominal capacity.
However, if the system pressure exceeds the limit, the oil will overflow.
automatically). When the start button is released, the oil supply
it stops to brake the lifting action. To lower the cart, first activate the
motor to lift the car a little, then pull the steel cables on both.
cars to disengage the safety lock and press the manual valve of the
descent handle 6 to lower the cart.