Metode Fix Order Quantity
Qty UOM
Pemakaian Material (a) 500 Pcs/Hari
Lead time Pemesanan (b 3 Hari
Qty Order (c = a x b) 1,500 Pcs
Metode Economic Order Quantity
Teori:
DIKETAHUI
A 120,000 Pcs/Tahun
S 30 $ / Order
C 5 $ / Unit
i 10%
Praktis:
Average Material MOQ Discount
Material Description UOM
Usage/Bulan (1) (2)
Material A KG 10,000 130,000
Material B KG 3,000 4,000
Material C KG 300 50
Material D KG 300 50
Simulasi Kedatangan Material:
Opening Stock Incoming
Date (A = D (H-1)) (B)
1-Jun 1,500 5,000
2-Jun 5,000 0
3-Jun 3,500 0
4-Jun 2,000 5,000
5-Jun 5,500 0
PERHITUNGAN
2AS 7,200,000
iC 1
EOQ (Q) 3,795 UNIT
TC 1,897 $
Xday MOQ Discount Shelf Life Material
Notes
(3=2/1) (Bulan)
13.00 12 Qty pembelian mengikuti avg usage
1.33 12 Qty pembelian mengikuti MOQ Disc (Xday < Shelf Life)
0.17 12 Memenuhi MOQ Disc
0.17 12 Memenuhi MOQ Disc
Usage End Stock
(C) (D = (A+B)-C) UOM
1,500 5,000 PCS
1,500 3,500 PCS
1,500 2,000 PCS
1,500 5,500 PCS
1,500 4,000 PCS
Perhitungan Buffer Stock
Material Standard Difference (%)
UOM Actual Usage (2)
Description Usage (1) (3 = (2-1) x 100%
Material A KG/Day 100 110 10
Material B KG/Day 30 35 5
Material C KG/Day 10 11 1
Material D KG/Day 10 12 2
PERHITUNGAN SAFETY STOCK
Teori:
Description Qty UOM
Service Level ( 99%
Safety Factor ( 2.33
Standar Devias 5 PCS/Hari
Leadtime peme 30 Hari
Safety Stock (S 64 PCS
Praktis:
Avg. Planning 3 Leadtime
Movemen
Varian / SKU Material UOM Bulan Terakhir Pemesanan (Bulan)
t Category
(1) (2)
Produk 1 Material A Fast Moving PCS 100 1
Produk 2 Material B Medium Moving PCS 30 2
Produk 3 Material C Slow Moving PCS 10 2
INVENTORY CONTROL
Kedatangan Pemakaian/Hari
Material Stock Awal
Date UOM (Incoming) (Usage)
Description (1 = 4 (H-1))
(2) (3)
1-Apr Material A KG 100 1,000 100
2-Apr Material A KG 1,000 0 100
3-Apr Material A KG 900 0 100
4-Apr Material A KG 800 0 100
Faktor
Safety Stock Qty Safety
Penyesuaian (X
(Bulan) Stock (PCS)
LT)
(4 = 2 x 3) (5 = 1 x 4)
(3)
1 1 100
1.5 3 90
2 4 40
Stock Akhir Xday/Hari Shelf Life
Note
(4 = (1+2) - 3) (5 = 4 / 3 ) (Hari)
1,000 10 360 Aman (Xday < Shelf Life)
900 9 360 Aman (Xday < Shelf Life)
800 8 360 Aman (Xday < Shelf Life)
700 7 360 Aman (Xday < Shelf Life)
Stock Akhir Kapasitas Gudang Note
#REF! 7,000 #REF!
#REF! 7,000 #REF!
#REF! 7,000 #REF!
#REF! 7,000 #REF!
#REF! 7,000 #REF!
#REF! 7,000 #REF!
Shelf Life
Note
(Bulan)
Err:509 Err:509
Err:509 Err:509
Err:509 Err:509
Err:509 Err:509
