K1200LT Maintenance Instruction
K1200LT Maintenance Instruction
Maintenance Instructions
K 1200 LT
BMW Motorrad
On-board
documentation
consisting of
Rider's Manual
and Maintenance
Instructions
20LTrug7.fm Seite 86 Freitag, 18. Mai 2007 5:05 17
Please note
d Warning:
This symbol indicates pre-
cautions and measures which
are essential in protecting the
rider or other persons from
severe or fatal injury.
e Attention:
Instructions and precautions
specifically intended to prevent
damage to the motorcycle. Dis-
regarding them may render the
warranty invalid.
L Note:
Specific instructions on how to
operate, control, adjust or look
after items of equipment on the
motorcycle.
20LT01g7.fm Seite 1 Freitag, 18. Mai 2007 5:01 17
1
1
Consequently, we advise you to
have service and maintenance
BMW Service
For safety reasons and to main- work carried out by your author-
tain the value of your motorcy- ised BMW motorcycle dealer's
cle, regular maintenance specially trained, expert per-
intervals have been laid down. sonnel, and confirmed by an
Always keep to the specified entry in the Maintenance
maintenance intervals. This is Instructions.
the only way to ensure that war- Authorised BMW motorcycle
ranty claims are not invalidated. dealers are supplied with the
The contents of the mainte- latest technical information and
nance schedules are subject to have the necessary technical
change, for reasons of safety, know-how and specially trained
due to modifications in, among staff.
other things, materials. Please do not hesitate to con-
Your authorised BMW motorcy- tact your authorised BMW
cle dealer can provide informa- motorcycle dealer on all mat-
tion on the currently specified ters concerning your motorcy-
Service, Inspection and Annual cle.
Service work needed. Authorised BMW motorcycle
dealers are fully informed about
Important: all aspects of your motorcycle
BMW refuses to accept liability and will gladly advise and assist
for damage or consequential you.
damage due to repairs or serv-
ice work carried out by other Best wishes,
than BMW-authorised work-
shops. BMW Motorrad
20LT01g7.fm Seite 2 Freitag, 18. Mai 2007 5:01 17
1
2
Maintenance work
1
3
BMW Service
BMW Pre-delivery Check
Your authorised BMW Motorrad
dealer conducts the BMW pre-
delivery check before handing
over the motorcycle to you.
on
1
4
BMW Service
Stamp, Signature
on
Odometer reading
Next service
at the latest
on
or, if logged beforehand,
Odometer reading
Stamp, Signature
20LT01g7.fm Seite 5 Freitag, 18. Mai 2007 5:01 17
BMW Service
Completed
on
Odometer reading 1
Next Service 5
at the latest
BMW Service
on
or, if logged beforehand,
Odometer reading
Stamp, Signature
BMW Service
Completed
on
Odometer reading
Next service
at the latest
on
or, if logged beforehand,
Odometer reading
Stamp, Signature
20LT01g7.fm Seite 6 Freitag, 18. Mai 2007 5:01 17
BMW Service
Completed
on
1 Odometer reading
6 Next Service
at the latest
BMW Service
on
or, if logged beforehand,
Odometer reading
Stamp, Signature
BMW Service
Completed
on
Odometer reading
Next service
at the latest
on
or, if logged beforehand,
Odometer reading
Stamp, Signature
20LT01g7.fm Seite 7 Freitag, 18. Mai 2007 5:01 17
BMW Service
Completed
on
Odometer reading 1
Next Service 7
at the latest
BMW Service
on
or, if logged beforehand,
Odometer reading
Stamp, Signature
BMW Service
Completed
on
Odometer reading
Next service
at the latest
on
or, if logged beforehand,
Odometer reading
Stamp, Signature
20LT01g7.fm Seite 8 Freitag, 18. Mai 2007 5:01 17
BMW Service
Completed
on
1 Odometer reading
8 Next Service
at the latest
BMW Service
on
or, if logged beforehand,
Odometer reading
Stamp, Signature
BMW Service
Completed
on
Odometer reading
Next service
at the latest
on
or, if logged beforehand,
Odometer reading
Stamp, Signature
20LT01g7.fm Seite 9 Freitag, 18. Mai 2007 5:01 17
BMW Service
Completed
on
Odometer reading 1
Next Service 9
at the latest
BMW Service
on
or, if logged beforehand,
Odometer reading
Stamp, Signature
BMW Service
Completed
on
Odometer reading
Next service
at the latest
on
or, if logged beforehand,
Odometer reading
Stamp, Signature
20LT01g7.fm Seite 10 Freitag, 18. Mai 2007 5:01 17
BMW Service
Completed
on
1 Odometer reading
10 Next Service
at the latest
BMW Service
on
or, if logged beforehand,
Odometer reading
Stamp, Signature
BMW Service
Completed
on
Odometer reading
Next service
at the latest
on
or, if logged beforehand,
Odometer reading
Stamp, Signature
20LT01g7.fm Seite 11 Freitag, 18. Mai 2007 5:01 17
BMW Service
Completed
on
Odometer reading 1
Next Service 11
at the latest
BMW Service
on
or, if logged beforehand,
Odometer reading
Stamp, Signature
BMW Service
Completed
on
Odometer reading
Next service
at the latest
on
or, if logged beforehand,
Odometer reading
Stamp, Signature
20LT01g7.fm Seite 12 Freitag, 18. Mai 2007 5:01 17
Confirmation of service
1 Item Odometer
reading
Date
12
BMW Service
20LT01g7.fm Seite 13 Freitag, 18. Mai 2007 5:01 17
Confirmation of service
1
13
BMW Service
20LTbkg7.book Seite 14 Montag, 4. Juli 2005 8:50 08
General instructions
2
14
Maintenance and care
d Warning:
When the engine is running or
If you intend to perform the
maintenance and general care
work described in the following
the ignition is switched on, do section yourself, you must pos-
not touch electrically live sess the necessary knowledge
components, terminals or of technical matters and
wiring. mechanical skills.
– Risk of fatal accident Your motorcycle is built to high
Work on the electrical system technological standards. Special
only when the circuit has tools and purpose-designed
been interrupted (ignition and diagnosis and testing equip-
lights switched off). For great- ment, together with the appropri-
er safety, disconnect and in- ate knowledge, are needed to
sulate the negative battery keep your motorcycle in opti-
lead. mum working order.
20LTbkg7.book Seite 15 Montag, 4. Juli 2005 8:50 08
General instructions
2
15
General instructions
2
16
Maintenance and care
Technical modifications
d Warning:
The data stored in the control
unit of the electronic engine
management system is the
result of extensive experi-
mental and testing work.
Tampering with the control
unit of the engine manage-
ment system represents an
increased safety risk for the
rider.
L Note:
Manipulation of the control unit
of the electronic engine man-
agement system voids the war-
ranty and your motorcycle’s
operating permit.
20LTbkg7.book Seite 17 Montag, 4. Juli 2005 8:50 08
General instructions
2
17
Troubleshooting chart
Troubleshooting chart
L Note:
It is advisable to have other L Note:
faults – not described on pages You can obtain further technical
14...67 – attended to by a spe- information from the following
cialist workshop, preferably an publications:
authorised BMW motorcycle – Repair Manual
dealer. – Electrical Circuit Diagrams
20LTbkg7.book Seite 20 Montag, 4. Juli 2005 8:50 08
3
2
20
Maintenance and care
d Warning:
• Remove one securing screw
1 on each side
Make sure that the motorcy- • Remove two securing
cle is standing firmly and can- screws 2
not topple forward or to either • Carefully remove front
side. mudguard 3
20LTbkg7.book Seite 21 Montag, 4. Juli 2005 8:50 08
2
21
e Attention:
When removing, do not dam-
brake calipers
• Carefully lift off left and right
brake calipers 5
age brake lines, brake discs,
e
brake pads and the wheel rim
(mask off with tape if neces- Attention:
sary). In order to avoid damage to the
Do not scratch the rim when brake caliper and possible diffi-
forcing back the brake pads or culty when assembling: do not
removing the calipers (apply operate the handbrake lever or
masking tape if necessary). footbrake pedal with brake cali-
Do not damage the ABS sensor pers removed.
cable, the ABS sensor ring and
the ABS sensor.
2
22
Maintenance and care
L Note:
Make sure that the auxiliary
d Warning:
stand is set to the correct width
and height.
Make sure that the motorcy-
cle is standing firmly and can- • Slacken axle clamp screws 7
not topple forward or to either on left and right
side. • Remove axle screw 6
20LTbkg7.book Seite 23 Montag, 4. Juli 2005 8:50 08
A 2
8 23
10
L
When setting down the front
Note: wheel, take care not to damage
Mark the installed position on the brake discs and the ABS
the tyre or ABS sensor ring or sensor ring.
note the direction-of-rotation Keep dirt and moisture away
arrow if it is marked on the tyre. from the wheel bearings.
20LTbkg7.book Seite 24 Montag, 4. Juli 2005 8:50 08
A
2 8
24 7
Maintenance and care
9 6
10
d Warning:
Make sure that the motorcy- L
Note:
cle is standing firmly and can- Note arrow on tyre indicating
not topple forward or to either correct direction of rotation.
side.
• Roll the front wheel in
e Attention:
between the fork stanchions
• Clean spacing bushing 10
Do not damage brake lines, and bearing cap 9 and insert
discs and pads when installing. them
Keep dirt and moisture away • Clean quick-release axle 8 ,
from the wheel bearings. grease it and insert it from the
Do not damage the ABS sensor right (raising the wheel slightly
cable, the ABS sensor ring and as necessary)
the ABS sensor. • Hand-tighten axle screw 6
20LTbkg7.book Seite 25 Montag, 4. Juli 2005 8:50 08
2
25
e Attention:
Before tightening axle bolt 6,
axle clamp screws 7 and brake
caliper screws 4 the support
e
must be removed from under
the motorcycle. Attention:
Always have the tightening tor-
• Compress the front forks ques checked by a specialist
firmly several times workshop, preferably an au-
• Tighten axle bolt 6 to the thorised BMW motorcycle
specified tightening torque dealer.
(insert a screwdriver through
hole A in quick-release axle 8
and prevent it from turning) X
Tightening torque:
• Tighten axle clamp screws 7 Axle screw 6.................. 30 Nm
on left and right to their spec- Axle clamp
ified torque screws 7 ....................... 22 Nm
20LTbkg7.book Seite 26 Montag, 4. Juli 2005 8:50 08
2
26
Maintenance and care
4
5
d Warning:
Motorcycle with BMW Inte-
gral ABS: Once assembly
work on the brake calipers
Installing brake calipers has been completed, the
• Carefully slip left and right brake lever has to be operat-
brake calipers 5 over the ed after the ignition has been
brake discs switched on and self-diagno-
• Using two screws 4 per cali- sis completed, in order to en-
per, secure left and right sure full operability.
brake calipers 5 and tighten
the securing screws to the
specified torque e Attention:
Always have the tightening tor-
X
ques checked by a specialist
Tightening torque: workshop, preferably an au-
Brake caliper thorised BMW motorcycle
screws 4 ....................... 30 Nm dealer.
20LTbkg7.book Seite 27 Montag, 4. Juli 2005 8:50 08
3
2
27
L
the fork bridge
• Install one securing screw 1 Note:
to secure the mudguard to Carefully tighten securing
each fork leg screws 1 and 2
20LTbkg7.book Seite 28 Montag, 4. Juli 2005 8:50 08
2
28 2
Maintenance and care
1
2
d Warning:
Before removing the rear
wheel, take out the contents
of the topcase and the left
and right cases. Allow the ex-
haust system to cool down.
Do not sit on the motorcycle.
Removing number-plate
carrier
• Remove two securing screws
• Place the motorcycle on its 1 from number-plate carrier 2
main stand on a firm, flat • Lift number-plate carrier 2 out
surface of the bottom mounts on left
• Select 1st gear and right (arrow)
20LTbkg7.book Seite 29 Montag, 4. Juli 2005 8:50 08
2
29
3 4 5
2
30
Maintenance and care
e Attention:
• Roll the rear wheel into the
wheel arch from the rear
Use only wheel studs marked • Push spacing washer 5 onto
with length code “55”. the wheel centring spigot
Do not oil or grease. • Raise the rear wheel and
Do not damage the brake disc, locate it on the swinging arm
wheel rim and ABS sensor ring • Insert rear wheel into centring
when installing. hole
20LTbkg7.book Seite 31 Montag, 4. Juli 2005 8:50 08
2
31
3 4 5
e Attention:
Always have the tightening tor-
• Hand-tighten central screw 7 ques checked by a specialist
with taper ring 6 workshop, preferably an au-
• Hand-tighten four wheel thorised BMW motorcycle
studs 3 with taper rings 4 and dealer.
tighten to preload torque in
•
diagonally opposite sequence
Tighten central screw 6 to its X Tightening torque:
specified torque Preload torque
• Tighten the four wheel studs 4 Wheel studs 3 ............... 50 Nm
in diagonally opposite Final tightening torque
sequence to the specified Wheel studs 3 ............. 105 Nm
torque Central screw 7 ........... 105 Nm
20LTbkg7.book Seite 32 Montag, 4. Juli 2005 8:50 08
1
2
32
2
Maintenance and care
e Attention:
Removing brake caliper
• Place the motorcycle on its
Do not damage brake lines, centre stand, making sure
brake disc, brake pads and that the surface is level and
wheel when removing. firm
Do not damage the ABS sensor • Remove fitted screw 1 and
cable, the ABS sensor ring and brake-caliper screw 2 for
the ABS sensor. brake caliper 3
Do not scratch the wheel when • Force the brake pads in by
forcing back the brake pads or rocking caliper 3 back and
removing the caliper (apply forth
masking tape if necessary). • Carefully remove brake
In order to avoid damage to the caliper 3
brake caliper and possible diffi-
L
culty when assembling: do not
operate the handbrake lever or Note:
footbrake pedal with the brake Check the brake pads (b 36) and
caliper removed. have them replaced if necessary.
20LTbkg7.book Seite 33 Montag, 4. Juli 2005 8:50 08
2
33
e
• Carefully slip brake caliper 3
Attention: over the brake disc
Do not damage brake lines,
e
brake disc, brake pads or the
wheel when installing. Attention:
Do not damage the ABS sensor Make sure that bracket A for
cable, the ABS sensor ring and the brake line is correctly posi-
the ABS sensor. tioned.
20LTbkg7.book Seite 34 Montag, 4. Juli 2005 8:50 08
A
2
34
2
1
Maintenance and care
X Tightening torque:
Fitted screw 1 ............... 40 Nm
Brake-caliper
screw 2 ......................... 40 Nm
• Tighten fitted screw 1 with
washer and brake-caliper
screw 2 with bracket A to d
Warning:
specified tightening torque Motorcycle with BMW Inte-
gral ABS: Once assembly
e
work on the brake calipers
Attention: has been completed, the
Always have the tightening tor- brake lever has to be operat-
ques checked by a specialist ed after the ignition has been
workshop, preferably an au- switched on and self-diagno-
thorised BMW motorcycle sis completed, in order to en-
dealer. sure full operability.
20LTbkg7.book Seite 35 Montag, 4. Juli 2005 8:50 08
1
2
2 35
e Attention:
Have the brake pads replaced
before the minimum permitted • Visually inspect both brake
thickness is reached. pads and the brake caliper
and make sure that they all
L Note:
For your safety, we recommend
bear the same colour mark 2
• Visually check brake pad
thickness
having work on the brake sys-
Minimum pad thickness:
tem performed by a specialist
Wear indicating mark 1 must
workshop, preferably an au-
thorised BMW motorcycle be clearly visible on the pads.
dealer. – If the wear indicating mark is
no longer clearly visible:
• Place the motorcycle on its have the brake pads replaced
centre stand, making sure by a specialist workshop,
that the surface is level and preferably an authorised
firm BMW motorcycle dealer.
20LTbkg7.book Seite 36 Montag, 4. Juli 2005 8:50 08
2
36
A
Maintenance and care
Rear brake
e Attention:
Have the brake pads replaced
before the minimum permitted
thickness is reached. • Remove the brake caliper
(b 32)
• Check/measure brake pad
L Note:
For your safety, we recommend
thickness A without the pad
backplate
having work on the brake sys- Minimum pad thickness:
tem performed by a specialist 1.5 mm
workshop, preferably an au- • Before the linings wear to the
thorised BMW motorcycle minimum permissible thick-
dealer. ness:
have the brake pads replaced
• Place the motorcycle on its by a specialist workshop, pref-
centre stand, making sure erably an authorised BMW
that the surface is level and motorcycle dealer.
firm • Install the brake caliper (b 33)
20LTbkg7.book Seite 37 Montag, 4. Juli 2005 8:50 08
2
37
d Warning:
Work on the electrical system
only when the circuit has
been interrupted (ignition and
lights switched off). For
greater safety, disconnect
and insulate the negative bat-
tery lead.
When the engine is running or
the ignition is switched on, do
Your motorcycle is equipped not touch electrically live
with a digital electronic engine components, terminals or
management system and a wiring.
high-power ignition system. – Risk of fatal accident
20LTbkg7.book Seite 38 Montag, 4. Juli 2005 8:50 08
2
38
Maintenance and care
d Warning:
The xenon light available as
e Attention:
If any of these bulbs should fail,
an optional extra operates at you may have problems in see-
high voltage; failure to comply ing and being seen.
with correct repair proce- You should therefore always
dures could result in fatal carry spare bulbs on the motor-
injury. cycle.
Have all work on the xenon Make sure that the wiring har-
light system, including bulb ness is not damaged when the
changes, carried out by a rear lamp glass is fitted.
specialist workshop, prefera-
bly an authorised
BMW Motorrad dealer. L
Note:
If necessary, use the torch
e Attention:
when removing and installing
bulbs.
Your motorcycle has one bulb Do not touch new bulbs with
each for low-beam and high- your fingers.
beam headlights, flashing turn Use a clean, dry cloth to hold
indicators and parking light, the bulbs when inserting them.
and also 2 bulbs for the brake Dirt deposits, in particular oil
light and 3 rear light bulbs. The and grease, interfere with heat
outer rear lights also act as radiation from the bulb. This
brake lights and the centre rear leads to overheating and short-
light as a number plate light. ens the bulb’s operating life.
20LTbkg7.book Seite 39 Montag, 4. Juli 2005 8:50 08
Changing bulbs
2
39
d Warning:
However, if a xenon bulb fails:
• Lower the high-beam head-
The xenon light available as light by turning screw 1 coun-
an optional extra operates at ter-clockwise
high voltage; failure to comply • You can ride with the high-
with correct repair proce- beam headlight temporarily
dures could result in fatal lowered
injury. • Have the bulb replaced as
Have all work on the xenon soon as possible by a special-
light system, including bulb ist workshop, preferably an
changes, carried out by a authorised BMW Motorrad
specialist workshop, prefera- dealer.
bly an authorised • Have the high-beam headlight
BMW Motorrad dealer. set by a specialist workshop,
preferably an authorised BMW
OE Optional extra Motorrad dealer.
20LTbkg7.book Seite 40 Montag, 4. Juli 2005 8:50 08
Changing bulbs
2
40
1
Maintenance and care
L Note:
Do not touch the glass of new
bulbs with your fingers. Use a
clean, dry cloth to hold the
bulbs when inserting them.
Low-beam headlight
• Place the motorcycle on its
e Attention:
main stand on a firm, flat sur-
face
Switch off the ignition before • Push clip 1 down (arrow)
changing a bulb. • Remove cover 2
20LTbkg7.book Seite 41 Montag, 4. Juli 2005 8:50 08
Changing bulbs
B
3
2
41
L
and swing the clip back
• Take out the H7 bulb Note:
• Insert a new H7 bulb Make sure that cover 2 is cor-
– Tab B must point upward rectly seated and that it forms a
• Engage spring clips 4 at top good seal.
and bottom in retainers A
• Seat plug housing 3 on bulb – Low-beam headlight:
connections H7 12 V 55 W
20LTbkg7.book Seite 42 Montag, 4. Juli 2005 8:50 08
Changing bulbs
1
2
42
2
Maintenance and care
High-beam headlight
L
clockwise and remove it
Note: • Disconnect bulb 1 from plug 2
Do not touch the glass of new • Installation is the reverse of
bulbs with your fingers. Use a the removal procedure
clean, dry cloth to hold the – High-beam headlight:
bulbs when inserting them. H9 12 V 65 W
20LTbkg7.book Seite 43 Montag, 4. Juli 2005 8:50 08
Changing bulbs
2
43
3 1
Illumination OE
e Attention:
Switch off the ignition before
• Pull protective cap 3 off bulb
housing
• Push bulb 4 into its socket,
changing a bulb. turn it counter-clockwise and
remove
L Note:
• Installation is the reverse of
the removal procedure
Do not touch the glass of new
L
bulbs with your fingers. Use a
clean, dry cloth to hold the Note:
bulbs when inserting them. Check that the protective cap is
correctly seated
• Remove two screws 1 The procedure is the same for
• Pull bulb holder 2 down out of removing and installing the right
guard and left bulbs.
Changing bulbs
2
44
1
Maintenance and care
L Note:
Do not touch the glass of new
bulbs with your fingers. Use a
clean, dry cloth to hold the
bulbs when inserting them.
e Attention:
face
• Remove securing screw 1
Switch off the ignition before • Carefully remove flashing turn
changing a bulb. indicator cover 2
20LTbkg7.book Seite 45 Montag, 4. Juli 2005 8:50 08
Changing bulbs
2
45
Changing bulbs
2 1 1
46
2
Maintenance and care
e Attention:
Switch off the ignition before • Place the motorcycle on its
changing a bulb. main stand on a firm, flat sur-
face
L
• Open the left and right cases
Note: • Take out screw 1 at left and
Do not touch the glass of new right
bulbs with your fingers. Use a • Pull rear light glass 2 out to
clean, dry cloth to hold the the rear and set it down care-
bulbs when inserting them. fully
20LTbkg7.book Seite 47 Montag, 4. Juli 2005 8:50 08
Changing bulbs
2
47
e Attention:
Insert left and right screws 1
parallel to the edge of the fairing
Do not damage the wiring har- and tighten without exerting un-
ness. due force.
20LTbkg7.book Seite 48 Montag, 4. Juli 2005 8:50 08
Changing bulbs
1 2 3 2 1
4
2
48
5
Maintenance and care
e Attention:
and remove
• Turn bulb 5 counter-clock-
Switch off the ignition before wise to release
changing a bulb. • Take out the bulb
• Installation is the reverse of
L
the removal procedure
Note: – Rear light/brake light/ number-
Do not touch the glass of new plate light:
bulbs with your fingers. Use a 12 V 21/5 W
clean, dry cloth to hold the – Rear turn indicator bulbs:
bulbs when inserting them. 12 V 21 W
20LTbkg7.book Seite 49 Montag, 4. Juli 2005 8:50 08
Changing bulbs
2
1 49
Cockpit lighting
e Attention:
Switch off the ignition before • Pry out the bulb housing from
changing a bulb. groove 1
• Press bulb 2 into its socket,
L
turn it counter-clockwise and
Note: remove
Do not touch the glass of new • Installation is the reverse of
bulbs with your fingers. Use a the removal procedure
clean, dry cloth to hold the – Bulb for cockpit lighting:
bulbs when inserting them. 12 V 5 W
20LTbkg7.book Seite 50 Montag, 4. Juli 2005 8:50 08
Changing bulbs
2
50
2
Maintenance and care
Topcase lighting
e Attention:
L
Switch off the ignition before
changing a bulb. Note:
Take care when prying out the
L
bulb housing in order to avoid
Note: scratching the lid of the top-
Do not touch the glass of new case.
bulbs with your fingers. Use a
clean, dry cloth to hold the • Press bulb 2 into its socket,
bulbs when inserting them. turn it counter-clockwise and
remove
• Open the topcase (b Rider's • Installation is the reverse of
Manual, Chapter 2) the removal procedure
• Carefully pry out bulb – Bulb for cockpit lighting:
housing 1 12 V 5 W
20LTbkg7.book Seite 51 Montag, 4. Juli 2005 8:50 08
Changing bulbs
2 2
51
e Attention:
Switch off the ignition before • Place the motorcycle on its
changing a bulb. main stand on a firm, flat sur-
face
L Note:
• Turn bulb holder 1 counter-
clockwise and pull it out of the
Do not touch the glass of new headlight housing
bulbs with your fingers. Use a • Pull bulb 2 out of the bulb
clean, dry cloth to hold the holder
bulbs when inserting them. • Insert the new bulb into the
The procedure for removing holder
and installing the right parking- • Installation is the reverse of
light bulb is analogous to that the removal procedure
for the left bulb. – Parking-light bulbs: 12 V 5 W
20LTbkg7.book Seite 52 Montag, 4. Juli 2005 8:50 08
Fuses
2
1
2
52
Maintenance and care
Fuse box 2
1 Cruise control
Equipment connected to systemOE ........................10 A
fuses 2 Not used
3 Diagnosis plug, injection
Fuse box 1
valves, fuel pump,
1 Relay for windscreen
oxygen sensor................10 A
adjustment, power
4 Horn, brake light,
sockets 1 and 2 ............ 15 A
anti-theft alarm systemOE
2 Engine electronics........ 10 A
with central lockingOE .....15 A
3 Fan ............................... 7.5 A
5 Seat heating..................7.5 A
4 Map-reading light, radio,
6 Terminal 15, instrument
interior light and socket
panel, control unit for
in topcase .................... 7.5 A
EHCS ...............................4 A
5 Low-beam headlight,
7 Terminal 30, instrument
tail light......................... 7.5 A
panel, control unit for
6 High-beam headlight,
EHCS ...............................4 A
multifunction switch left .. 7.5 A
8 Plug for optional-
7 Parking light,
accessory navigation........4 A
tail light with ABS ............ 4 A
8 Heated handlebar grips ... 4 A OE Optional extra
20LTbkg7.book Seite 53 Montag, 4. Juli 2005 8:50 08
Fuses
2
53
e Attention:
• Close the fuse box lid
• Close and lock the front seat,
Before changing a fuse, switch (b Rider's Manual, Chapter 1)
the ignition off.
L
Never attempt to repair a blown
fuse – risk of fire Note:
For this reason, always carry a It is advisable to have the elec-
number of spare fuses in the trical system checked by a spe-
toolkit. cialist workshop, preferably an
Use only fuses of the specified authorised BMW motorcycle
rating and type. dealer, if fuses blow frequently.
20LTbkg7.book Seite 54 Montag, 4. Juli 2005 8:50 08
Jump starting
2
54
L
Maintenance and care
Note:
Do not use proprietary start-
assist sprays or other products
Jump starting to start the engine. If the motor-
cycle’s battery charge level is
e Attention:
Do not attempt to jump-start
low, you can start the engine of
your motorcycle with the aid of
another vehicle’s 12 V battery
the motorcycle using the on- and two jump leads. By the
board socket same token, you can jump start
Risk of fire another motorcycle. Use only
The wires leading to the power jump leads fitted with fully insu-
socket do not have a load-ca- lated crocodile clips at both
pacity rating adequate for jump- ends.
starting the engine.
• When jump-starting the
e
engine, do not disconnect the
Attention: battery from the on-board
If you switch on the ignition and electrical system
the telltale lights fail to light up,
d
the battery is completely flat. In
this case, do not attempt to Warning:
jump-start the motorcycle: re- Do not touch live compo-
charge the battery instead. nents of the ignition system
Risk of damaging the control while the engine is running
units. – Risk of fatal accident
20LTbkg7.book Seite 55 Montag, 4. Juli 2005 8:50 08
Jump starting
2
56
Maintenance and care
e Attention:
Compliance with the points
below is important in order to
maximise battery life:
– Keep the surface of the bat-
tery clean and dry
– Do not attempt to open the
battery
– Do not attempt to top up the
e
battery with water
– Use only electronically con- Attention:
trolled battery chargers with a Correct upkeep, recharging
limit voltage of 14.4 V to and storage will prolong the life
charge the battery. of the battery and are essential
– Do not turn the battery upside if warranty claims are to be con-
down. sidered.
20LTbkg7.book Seite 57 Montag, 4. Juli 2005 8:50 08
2
57
e Attention:
tems, recharge it every
2 months at the latest
If the battery is not disconnect- – Always fully recharge the bat-
ed, the on-board electronics tery before restoring it to use
(clock, etc.) will discharge the
battery. This can cause the bat- In case of doubt ask a special-
tery to run flat. If this happens, ist, preferably an authorised
warranty claims will not be ac- BMW motorcycle dealer, to pre-
cepted. pare the vehicle for laying up
Disconnect the earth cable and to undertake the necessary
from the battery prior to a lay- battery maintenance and stor-
up. age
20LTbkg7.book Seite 58 Montag, 4. Juli 2005 8:50 08
Battery
2
1
2
58
Maintenance and care
3 4
d Warning:
lead 1 and swing it away from
the negative post of the bat-
Do not damage fuel tank, wir- tery or insulate it
ing and hoses. • Open and remove the protec-
Before disconnecting the bat- tive cap 2 for the battery pos-
tery, switch off the ignition. itive terminal
To avoid short-circuits: • Disconnect battery positive
• Disconnect the negative bat- lead 3 and connection 4 for
tery lead (—) 1 first, the control unit of the reverser
• then the positive battery and swing them up out of the
lead (+) 3. cable guide
20LTbkg7.book Seite 59 Montag, 4. Juli 2005 8:50 08
Battery
2 6
1 2
59
Battery
2 1
2
60
3 4
Maintenance and care
L Note:
d Warning:
Disconnecting the battery de-
letes all entries (e.g. faults, set-
Before connecting the bat- tings) stored in the memory of
tery, switch off the ignition. the electronic engine manage-
To avoid short-circuits: ment system's control unit.
• Begin by connecting the Loss of settings can temporarily
battery positive cable (+) 3 impair the operating character-
and connection 4 for the istics when the engine is re-
control unit of the reverser started.
• Place the protective cap for
positive battery terminal 2 • Switch on the ignition
on the battery and close the • Fully open the throttle once or
cap twice
– Never install the battery – The electronic engine man-
without the protective cap agement system registers the
• Connect negative lead (—) 1 throttle-valve positions
20LTbkg7.book Seite 61 Montag, 4. Juli 2005 8:50 08
Aerial
2
61
L
remove
Note:
• Installation is the reverse of Using the special wrench, care-
the removal procedure. fully tighten the aerial.
20LTbkg7.book Seite 62 Montag, 4. Juli 2005 8:50 08
Cleaning/care
2
62
Maintenance and care
e
Attention:
Do not use aggressive or pene-
trating cleaning agents or sol-
L
vents, as they would cause
Note: damage to rubber and plastic
Regular cleaning, using the cor- parts.
rect methods, is an important Do not use a steam jet or high-
factor in maintaining the value pressure cleaning equipment.
of your motorcycle. High water pressure can dam-
It also ensures that safety-rele- age seals, the hydraulic brake
vant parts remain in full working system or the complete electri-
order. cal system.
20LTbkg7.book Seite 63 Montag, 4. Juli 2005 8:50 08
Cleaning/care
2
63
Cleaning/care
2
64
Maintenance and care
Cleaning/care
2
65
L Note:
The colour is indicated on the
label on the rear frame.
Touching up minor Have more extensive paint
damage damage repaired by your au-
• Minor damage caused by thorised BMW motorcycle
stones striking the painted dealer.
surface can be touched in
with a BMW paint pencil of the Care of exhaust silencer
correct colour • Changes in the appearance of
the silencers during operation
e Attention:
Comply with the manufacturer's
or as a result of environmental
influences can be treated with
a polish available from your
working instructions and safety authorised BMW motorcycle
precautions. dealer.
20LTbkg7.book Seite 66 Montag, 4. Juli 2005 8:50 08
Laying up
2
66
Maintenance and care
L
nance instructions (b 57)
• Spray the brake and clutch Note:
lever pivots and the main and Before laying the motorcycle up
side stand pivots with a suita- out of use, have the engine oil
ble lubricant and the oil filter element
• Coat bright metal/chrome- changed by your authorised
plated parts with an acid-free BMW motorcycle dealer.
grease (e.g. Vaseline) Work needed in conjunction
• Place the motorcycle on its with laying up or restoring to use
main stand in a dry room can often be combined with the
• Support the engine in such a Service or Inspection work per-
way that both wheels are formed when due by the author-
clear of the ground ised BMW motorcycle dealer.
20LTbkg7.book Seite 67 Montag, 4. Juli 2005 8:50 08
Restoring to use
2
67
Restoring to use
• If necessary, remove protec-
tive wax coating
• Clean the motorcycle (b 62)
• Install a charged battery • Check brakes (b Rider's
(b 59) Manual, Chapter 2)
• Check/correct tyre pressures • Run all safety checks
(b Rider's Manual, Chapter 2) (b Rider's Manual, Chapter 2)
20LTbkg7.book Seite 68 Montag, 4. Juli 2005 8:50 08
Engine
Transmission
Technical Data
vibration damper,
5 forward gears and reverser.
Total spread of gear ratios 1st gear = 3.85
2nd gear = 3.098
3rd gear = 2.393
4th gear = 1.827
5th gear = 1.523
Reverse = 115.7
Secondary drive from By shaft protected within hollow
gearbox to rear wheel swinging arm of Paralever rear sus-
pension, with integral torsional
vibration damper and two universal
joints.
Rear wheel drive Crown wheel and pinion with Pal-
loid teeth, running in anti-friction
bearings; rear wheel directly flange-
mounted to rear of crown wheel.
Final drive ratio 1 : 2.62
20LTbkg7.book Seite 70 Montag, 4. Juli 2005 8:50 08
Wheel location
Front Telelever, leading link with central
spring strut, pivoted centrally on
main frame;
anti-dive fork bridge 3
Rear Cast aluminium single swinging 71
arm with reaction link to compen-
Technical Data
sate for shaft drive effects (Para-
lever); swinging arm with off-
centre spring strut
Front suspension Gas-filled spring strut, no provi-
sion for adjustment
Spring travel (bump) 47 mm
Spring travel (rebound) 55 mm
Total travel 102 mm
Fixed tube diameter 35 mm
Rear suspension Gas-filled spring strut, hydraulic
spring preload steplessly adjusta-
ble by knob;
progressive damping
Spring travel (bump) 100 mm
Spring travel (rebound) 30 mm
Total travel 130 mm
Swinging arm length 552 mm
20LTbkg7.book Seite 72 Montag, 4. Juli 2005 8:50 08
d Warning:
Comply with local legal require-
ments concerning minimum
tread depth.
Tyre pressures (tyres cold)
One-up Front 2.50 bar
Rear 2.90 bar
Two-up Front 2.50 bar
Rear 2.90 bar
Two-up
+ luggage Front 2.50 bar
Rear 3.20 bar
20LTbkg7.book Seite 73 Montag, 4. Juli 2005 8:50 08
3
L Note: 73
You can obtain detailed information
on approved tyre sizes and makes
Technical Data
from your authorised BMW motor-
cycle dealer or by visiting
www.bmw-motorrad.com on the
Internet
Front wheel rim Angled rim shoulder and double
tyre retaining hump
Size and designation 3.50 x 17 MT H2
Tyre size 120/70 – 17
TUBELESS
Rear-wheel rim Angled rim shoulder and double
tyre retaining hump
Size and designation 5.00 x 17 MT H2
Tyre size 160/70 – 17
TUBELESS
20LTbkg7.book Seite 74 Montag, 4. Juli 2005 8:50 08
Engine oil
Proprietary HD oil, API classification SF, SG or SH; suffix letters
CD or CE are permitted; alternatively, proprietary HD oil of CCMC
–20 0 20 40 60 80
°F
SAE 20 W-50
SAE 15 W-50
SAE 15 W-40
SAE 10 W-40
SAE 10 W-30
SAE 10 W-X “Special Oils” (X≥40)
SAE 5 W-X “Special Oils” (X≥40)
Technical Data
Viscosity class Castrol EPX 90 or SAE 90 API
Type of fuel Super (premium) unleaded fuel to
DIN 51 607 standard, minimum
octane number 95 (RON) or 85 (MON)
Fuel tank capacity 24 l
e Attention:
Use only new brake fluid to DOT 4
specification.
Battery 12 V 19 Ah gel battery, mainte-
nance-free
Spark plugs
Approved makes/types Bosch XR7 LDC
Electrode gap no adjustment necessary
Wear limit none – replace the spark plugs at
the specified intervals.
Fuses “Minifuse”
flat-socket fuses
Load ratings 4 A, 7.5 A, 10 A and 15 A
Headlight H7 low-beam headlight
H9 high-beam headlight
20LTbkg7.book Seite 77 Montag, 4. Juli 2005 8:50 08
Electrical system
Bulbs
Low-beam headlight H7 halogen bulb 12 V 55 W
High-beam headlight H9 halogen bulb 12 V 65 W
Parking light DIN 72 601 12 V 5 W 3
Standard designation W 10/5
77
Brake light/rear light/ DIN 72 601 12 V 21/5 W
number-plate light Standard designation P 25-2
Technical Data
Flashing turn indicators DIN 72 601 12 V 21 W
Standard designation P 25-1
Other warning lights, tell-
tale lights and instrument
lighting, ABS warning light LED lights
Generator
Nominal output 840 W
Starter motor
Nominal output 700 W
Power socket 12 V
for rider and passenger Provision for connecting additional
equipment – max. load 5 A, 60 W.
15 A fuse
20LTbkg7.book Seite 78 Montag, 4. Juli 2005 8:50 08
Performance data
Top speed
acc. to type approval test more than 200 km/h (85 kW)
two-up 188 km/h (85 kW)
- for reverser 1.2 km/h 3
Power-weight ratio 79
Technical Data
(85 kg/187 lbs) 5.6 kg/kW
at gross weight limit 7.1 kg/kW
Ride-past noise level
to 97/24-9/EC 79 dB (A)
Coefficient of drag
cd x A,
rider upright,
windscreen lowered 0.513
cd x A,
rider upright,
windscreen raised 0.574
20LTbkg7SIX.fm Seite 80 Freitag, 18. Mai 2007 5:08 17
A-D
A Bulbs
Accessories, genuine BMW Changing
parts, 17 Brake light, 48
Aerial Front turn indicators, 44
i Removing/installing, 61
Annual Inspection, notes, 3
High-beam headlight, 42
Low-beam headlight, 40
80 Parking light, 51
B
Rear light, 46
Battery
Xenon light, 39
Index
Charging, 56
Notes, 37
Installation, 59
Technical data, 77
Maintenance instructions, 57
Removal, 58 C
Safety instructions, 56 Capacity
Technical data, 76 Engine, 74
Warranty, 56 Gearbox, 75
BMW Integral ABS, 70 Castor, 72
Bore/stroke, 68 Cleaning plastic parts, 62
Brake calliper, installing Cleaning/care
Front wheel, 26 Cleaning windscreen and
Rear wheel, 33 fins, 64
Brake calliper, removing General notes, 62, 64
Front wheel, 21 Paintwork damage, 65
Rear wheel, 32 Road salt, 64
Brake pads, checking Silencer, 65
Front brake, 35 Washing, 63
Rear brake, 36 Clutch, 69
Brakes Colour code, 65
Brake fluid, 76 Compression ratio, 68
Minimum brake-pad Confirmation of maintenance
thickness, 35 work, 4
Technical data, 70
Wear indicating mark, 35 D
Dimensions, 78
Displacement, 68
20LTbkg7SIX.fm Seite 81 Freitag, 18. Mai 2007 5:08 17
E-M
E Fuses
Electrical system, 77 Assignment, 52
Engine Ratings, 76
Troubleshooting chart, 18 Replacing, 53
Type, 68
Engine oil G i
Gearbox 81
Capacity, 74
Capacity, 75
Consumption, 68
Oil grades, 75
Technical data, 74
Index
Spread of gear ratios, 69
Viscosity, 74
Technical data, 69
Exhaust system, care
General instructions, 14
products, 65
Generator, 77
F Genuine BMW parts and
Frame, 70 accessories, 17
Frame number, 70 Ground clearance, 78
Front brake
Installation, 26 I
Idle speed, 68
Removal, 21
Inspection
Front mudguard
Notes, 3
Installation, 27
Removal, 20 J
Front wheel Jump starting, 54, 55
Installation, 24
Removal, 20 L
Laying up the motorcycle, 66
Technical data, 73
Front-wheel stand, 22, 25 M
Fuel Maximum, 68
Consumption, 68 Motorcycle
Type, 75 Laying up out of use, 66
Fuels and lubricants, 74 Restoring to use, 67
Motorcycle data, from page, 68
20LTbkg7SIX.fm Seite 82 Freitag, 18. Mai 2007 5:08 17
N-T
N S
Nominal output, 68 Safety information, 2
Safety instructions, 14, 37
O Explanation, 86
Odometer change,
i confirmation, 13
Seat height, 78
Service, notes, 3
82 Oil capacity Spark plugs, 76
Engine, 74
Speed limitations, 68
Gearbox, 75
Starter motor, 77
Index
P Steam-jet/high-pressure cleaning
Paralever, 71 equipment, 62
Performance data, 79 Steering lock angle, 72
Permitted gross weight, 78 Suspension travel, 71
Power socket, 52, 77
Power-weight ratio, 79
T
Technical data, from page, 68
Products, approved, 2
Dimensions and weights, 78
R Electrical system, 77
Rear wheel Engine, 68
Installation, 30 Frame and suspension, 70
Removal, 28 Fuels and lubricants, 74
Technical data, 73 Performance, 79
Rear-wheel brake Transmission, 69
Installation, 33 Technical modifications, 15
Removal, 32 Telelever, 71
Rear-wheel drive Tightening torques
Technical data, 69 Brake calliper, front wheel, 26
Restoring motorcycle to use, 67 Brake calliper, rear wheel, 34
Reverser, 18, 79 Front wheel, 25
Ride-past noise level, 79 Rear wheel, 31
Rims, 73 Top speed, 79
Road salt, effect, 64 Torch, 38
20LTbkg7SIX.fm Seite 83 Freitag, 18. Mai 2007 5:08 17
T-Z
Torque, engine, 68
Touching up paint damage, 65
Tread depth, 72
Troubleshooting chart, 18
Troubleshooting engine, 18
Type plate, 70
i
Tyres, 73 83
Approved tyre sizes, 73
Inflation pressure, 72
Index
Technical data, 73
Tread depth, 72
U
Unladen weight, 78
W
Weights, 78
Wheel loads, 78
Wheel location, 71
Wheel suspension, technical
data, 71
Wheelbase, 78
Wheels, Technical data, 73
20LTbkg7SIX.fm Seite 84 Freitag, 18. Mai 2007 5:08 17
Motorcycle data
Model
i
84
Frame No.
Colour No.
First registered on
Registration No.
Dealer data
Ms./Mr.
Tel. No.
BMW Motorrad
Printed information
Order No.:
01 41 7 706 841
06.2007
4th edition The Ultimate
Driving Machine