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TRU-PAC 915 Roller Operation Manual

The TRU-PAC 915 Pneumatic Roller manual provides comprehensive information on operation, maintenance, safety, and parts for the machine, effective for serial numbers 37340, 38137 and higher. It includes sections on warranty details, specifications, and troubleshooting, emphasizing the importance of proper training and adherence to safety guidelines. Users are advised to keep the manual accessible for reference and to contact authorized dealers for assistance when needed.

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© © All Rights Reserved
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0% found this document useful (0 votes)
196 views136 pages

TRU-PAC 915 Roller Operation Manual

The TRU-PAC 915 Pneumatic Roller manual provides comprehensive information on operation, maintenance, safety, and parts for the machine, effective for serial numbers 37340, 38137 and higher. It includes sections on warranty details, specifications, and troubleshooting, emphasizing the importance of proper training and adherence to safety guidelines. Users are advised to keep the manual accessible for reference and to contact authorized dealers for assistance when needed.

Uploaded by

benito vega
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

TRU-PAC 915

PNEUMATIC ROLLER
OPERATION, MAINTENANCE, SERVICE AND
PARTS MANUAL
MANUAL PART NO. 36376-03
EFFECTIVE SERIAL NO. 37340, 38137 and higher
REVISED 08/01/03

NOTE: It is the responsibility of the customer or user’s management


to train, educate and supervise the employee in the proper operation
and manintenance of this equipment.

688 North Highway 16


Denver, North Carolina
[Link]
Phone: 704-966-3300
TABLE OF CONTENTS
INTRODUCTION ........................................................................................... SECTION 1
GENERAL ........................................................................................................... 1.1
WARRANTY .................................................................................................1.2 - 1.3
SPECIFICATIONS ........................................................................................1.4 - 1.6
COMPACTION GUIDELINES .............................................................................. 1.7

SAFETY ........................................................................................................ SECTION 2


SAFETY ALERT SYMBOLS ............................................................................... 2.1
SAFETY PRECAUTIONS ............................................................................2.2 - 2.3
STARTING AND STOPPING ............................................................................... 2.3
OPERATING .................................................................................................2.4 - 2.5
BRAKING ............................................................................................................ 2.5
MAINTENANCE ...........................................................................................2.5 - 2.6
HYDRAULICS ..................................................................................................... 2.6
TRANSPORT ...................................................................................................... 2.6
STORAGE ........................................................................................................... 2.6
TIRE SAFETY ..............................................................................................2.7 - 2.8
ROPS STRUCTURE ....................................................................................2.8 - 2.9
ROPS INSPECTION AND MAINTENANCE CHECKLIST ...................... 2.10 - 2.11
REFUELING ...................................................................................................... 2.12
BATTERY .......................................................................................................... 2.12
SAFETY DECALS ............................................................................................. 2.12
SAFETY DECAL INSTALLATION ..................................................................... 2.12
SIGN-OFF FORM .............................................................................................. 2.13
SAFETY DECAL LOCATIONS ................................................................ 2.14 - 2.18

OPERATION .................................................................................................. SECTION 3


FUNCTIONAL DESCRIPTION ............................................................................ 3.1
HYDROSTATIC DRIVE
BRAKING
OPERATOR CONTROLS & INSTRUMENT PANEL ....................................3.1 - 3.2
START-UP & OPERATION ...........................................................................3.3 - 3.5
PRE-START
ROLLING - GENERAL
TIRE WETTING SYSTEM
ROLLING - SPECIFIC
TRAVEL ............................................................................................................... 3.6
SHUTDOWN ....................................................................................................... 3.6
EMERGENCY TOWING ...................................................................................... 3.6
HAULING ............................................................................................................. 3.7
COLD WEATHER STARTING ......................................................................3.7 - 3.8
ENGINE WARNING FEATURES ......................................................................... 3.8
TABLE OF CONTENTS - Continued

MAINTENANCE ............................................................................................ SECTION 4


GENERAL ........................................................................................................... 4.1
ENGINE MAINTENANCE ............................................................................4.1 - 4.5
FUEL
CRANKCASE OIL
COOLING SYSTEM
FAN/DRIVE BELT
AIR CLEANER
BATTERY
DRIVE SYSTEM MAINTENANCE ...............................................................4.6 - 4.7
HYDRAULIC FLUID
HYDRAULIC OIL CHART
CHASSIS MAINTENANCE ..........................................................................4.8 - 4.9
STORAGE ............................................................................................... 4.10 - 4.11
ENGINE
GENERAL MACHINE
REMOVING FROM STORAGE
PREVENTIVE MAINTENANCE CHART .......................................................... 4.12
ROPS INSPECTION AND MAINTENANCE CHECKLIST ...................... 4.13 - 4.14

TROUBLESHOOTING .................................................................................. SECTION 5

PARTS ........................................................................................................... SECTION 6


TRUPAC 915 ARTICULATED ROLLER

INTRODUCTION
This manual has been compiled to assist the owner and/or operator with the correct operation and routine
preventive maintenance procedures for the TRUPAC 915 Articulated Roller as manufactured by ROSCO/
A LeeBoy Company , 688 North Highway 16, Denver, North Carolina, U.S.A. A parts catalog is also
included in this manual to allow for the accurate ordering of repair parts from Authorized ROSCO Dealers/
Distributors.

THIS MANUAL HAS BEEN ORGANIZED INTO SIX (6) MAJOR SECTIONS:

1. Introduction 4. Maintenance
2. Safety 5. TroubleShooting
3. Operation 6. Parts Catalog

A general contents page is located at the beginning of this manual as a quick reference to these sections
and their major sub-sections. In order to receive the performance and efficiency that has been designed
into theTRUPAC 915 Roller, it is very important to:

A. Read this manual thoroughly before operating or servicing the Roller.

B. Keep this manual in a convenient place for ready reference.

C. Do Not attempt to make repairs or adjustments you do not understand. If you require additional
information or service, contact your Authorized ROSCO Dealer/Distributor.

SERIAL NUMBER - It is important to know the Serial Number of this equipment. The Serial Number Plate
is located on the right side of the rear frame and a space has been provided below to record it. Use the
Serial Number in all correspondence referring to the TRUPAC 915 and when ordering parts.

Model

Serial Number

Production Year

Design Specifications -ROSCO/ A LeeBoy Company reserves the right to make design or
specification changes without prior notification or to make any other improvements without incurring
obligations to add them to any machine in existence.

Technical Information - ROSCO/ A LeeBoy Company is continuously improving its products.


The technical information found in this manual was correct at the time it was approved for publication.
However, there may be differences between your Roller and the information contained in this manual.
Please contact your local Authorized ROSCO Dealer/Distributor if you require further assistance.

1-1 Introduction
TRUPAC 915 ARTICULATED ROLLER

WARRANTY
A. WARRANTY
1. If a defect in material or workmanship is found and the authorized Dealer is notified during the
waranty period, ROSCO will repair or replace any part or component of the unit or part that fails to
conform to the warranty during the warranty period.

2. The warranty will begin upon the completion of the warranty form by the initial customer and
will expire after twelve (12) months have passed. The Warranty Card must be filled out within ten
(10) days of delivery of the unit.

3. Engines and truck chassis are warranted by their manufacturers and may have warranty
coverage that differs from that of ROSCO.

4. Replacement parts furnished by ROSCO are covered for the remainder of the warranty
period applicable to the unit or component in which such parts are installed.

5. ROSCO has the right to repair any component or part before replacing it with a new part.

6. All new replacement parts purchased by a ROSCO dealer will carry a six (6) month war-
ranty. Remanufactured parts purchased by a ROSCO dealer will carry a ninety (90) day warranty.

B. LIMITATIONS
ROSCO has no obligation under this warranty for:

1. Any defects caused by misuse, misapplication, negligence, accident or failure to maintain or


use in accordance with the most current operating instructions.

2. Unauthorized alterations.

3. Defects or failures caused by any replacement parts or attachments not manufactured by or


apporved by ROSCO.

4. Failure to conduct normal maintenance and operating service, including without limitation,
providing lubricants, coolant, fuel, tune-ups, inspections or adjustments.

5. Unreasonable delay, as established by ROSCO, in making the applicable units or parts


available upon notification of a service notice ordered by ROSCO.

6. The warranty responsibility on all engines and/or truck chassis rests with the respective
manufacturer.

7. ROSCO may have support agreements with some engine and/or truck chassis manufactur-
ers for warranty and parts support.

Introduction 1-2
TRUPAC 915 ARTICULATED ROLLER

WARRANTY
C. ITEMS NOT COVERED
ROSCO is not responsible for the following:

1. Charges for travel time, mileage or overtime.

2. Charges related to transporting the product to and from the place at which warranty work is
performed.

3. Freight charges related to transporting repair parts to the place at which warranty work is
performed.

4. All used units or used parts of any kind.

5. Repairs made necessary by normal wear and tear or brought about by abuse or lack of
maintenance of the equipment, except for premature failures.

6. Attachments not manufactured or installed by ROSCO.

7. Liability for incidental or consequential damages of any type, including, but not limited to lost
profits or expenses of acquiring replacement equipment.

8. Miscellaneous charges.

D. OTHER WARRANTIES
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESSED,
STATUATORY AND IMPLIED WARRANTIES APPLICABLE TO UNITS, ENGINES OR PARTS,
WITHOUT LIMITATION, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS
FOR ANY PARTICULAR USE OR PURPOSE. IN NO EVENT, WHETHER AS A RESULT OF
BREACH OF CONTRACT OR WARRANTY, OR ALLEGED NEGLIGENCE OR LIABILITY WITH-
OUT FAULT, SHALL ROSCO BE LIABLE FOR SPECIAL, INDIDENTAL OR CONSEQUENTIAL
DAMAGES, INCLUDING WITHOUT LIMITATION, LOSS OF PROFIT OR REVENUE, COST OF
CAPITAL, COST OF SUBSTITUTED EQUIPMENT, FACILITIES OR SERVICES, DOWN TIME
COSTS, LABOR COSTS OR CLAIMS OF CUSTOMERS, PURCHASERS OR LESSEES FOR
SUCH DAMAGES.

1-3 Introduction
TRUPAC 915 ARTICULATED ROLLER

SPECIFICATIONS
ROSCO/ A LeeBoy Company reserves the right to make design or specification changes
without prior notification or to make any other improvements without incurring obligations to add
them to any machine in existence.

Dimensions
LENGTH, overall ........................................................................................................ 168 inches (4267 mm)

WIDTH, body ................................................................................................................ 64 inches (1625 mm)

HEIGHT, with ROPS .................................................................................................. 110 inches (2794 mm)


without ROPS ............................................................................................................... 85 inches (2159 mm)

WHEEL BASE ............................................................................................................ 100 inches (2540 mm)

ROLLING WIDTH ......................................................................................................... 68 inches (1727 mm)

TURNING RADIUS (inside) ......................................................................................... 110 inches (2794 mm)

GROUND CLEARANCE .............................................................................................. 11 inches (279.4 mm)

TIRE OVERLAY ........................................................................................................... 1/2 inches (12.7 mm)

TIRE SIZE ...................................................................................................................................... 7.50 x 15

Weights
EMPTY (shipping weight) .............................................................................................. 11,500 lbs (5216 kg)

BALLAST CAPACITY .......................................................................................... 68.5 [Link]. (1.94 [Link])

BALLASTED with Water & Steel .................................................................................. 15,535 lbs (7,407 kg)
349 lbs. Steel in Front Ballast Compartment

BALLASTED with Wet Sand & Steel ............................................................................ 20,042 lbs (9,091 kg)
517 lbs. Steel in Front Ballast Compartment

BALLASTED with Wet Sand & Steel .......................................................................... 24,000 lbs (10,886 kg)
3,469 lbs. Steel in Front Ballast Compartment
2,362 lbs. Steel in Rear Ballast Compartment

BALLASTED with Wet Sand & Steel .......................................................................... 27,000 lbs (12,247 kg)
5,707 lbs. Steel in Front Ballast Compartment
4,152 lbs. Steel in Rear Ballast Compartment

Introduction 1-4
TRUPAC 915 ARTICULATED ROLLER

SPECIFICATIONS
Weights (Continued)
BALLASTED with Wet Sand & Steel .......................................................................... 30,600 lbs (13,878 kg)
8,393 lbs. Steel in Front Ballast Compartment
6,301 lbs. Steel in Rear Ballast Compartment

Working Pressure

LOAD PLY 6 10 12 14
BALLAST PER TIRE PSI 60 90 110 130 ADD
TYPE TIRE PRESSURE KGS/[Link] 4.22 6.33 7.78 9.14 STEEL

1305 lbs GCP PSI 50.8 60.1 68.1 77.7 625 LBS
6 TON
KGS/SQ. CM 3.57 4.22 4.78 5.46 TO FRONT
(EMPTY)
591kgs CA SQ. IN 24.9 21.7 18.7 16.7 BALLAST
SQ. CM 160 140 120 108 AREA
7.5 TON 1726lbs GCP PSI 53.4 64.3 72.3 82.7 349 LBS
with KGS/SQ. CM 3.75 4.52 5.08 5.82 TO FRONT
WATER & 782 kgs CA SQ. IN 31.6 26.7 23.7 24.9 BALLAST
STEEL SQ. CM 204 172 153 160 AREA
12 TON 2667 lbs GCP PSI 59.0 72.3 79.7 91.3 3,469 LBS
with KGS/SQ. CM 4.15 5.09 5.60 6.42 TO FRONT
WET SAND 1209 kgs CA SQ. IN 45.0 36.7 33.3 29.3 2,362 LBS
& STEEL SQ. CM 290 237 215 189 TO REAR
15 TON 3400 lbs GCP PSI 62.6 79.0 85.4 97.2 8,393 LBS
with KGS/SQ. CM 4.40 5.55 6.00 6.83 TO FRONT
WET SAND 1542 kgs CA SQ. IN 54.6 43.2 40.0 35.2 6,301 LBS
& STEEL SQ. CM 352 279 258 227 TO REAR

GCP = GROUND CONTACT PRESSURE CA = CONTACT AREA

Drive Train
ENGINE
Type ........................................................................................................... 4-Cylinder, Water Cooled, Diesel
Make and Model ................................................................................................................... Cummins 4B3.9
Displacement ......................................................................................................... 239.3 [Link]. (3.92 [Link])
Bore ............................................................................................................................ 4.02 inches (102 mm)
Stroke .......................................................................................................................... 4.72 inches (120 mm)
Power @ 2500 RPM ............................................................................................................. 76 BHP (57 kW)
Ignition System .................................................................................................................................. 12 volt
Battery ..................................................................................................................... 12 volt, 950 CCA Rated
Alternator ................................................................................................................................ 62 Amp Rated
Air Cleaner ............................................................................................................... Dry Type, Dual Element
Oil Filter ........................................................................................................................................... Full Flow
Fuel Tank Capacity ................................................................................................. 35 US Gallons (132 litre)
Cooling System Capacity .......................................................................................... 17.7 quarts (16.75 litre)

1-5 Introduction
TRUPAC 915 ARTICULATED ROLLER

SPECIFICATIONS
HYDROSTATIC SYSTEM
Pump, Make and Model ..................................................................................... Sauer/Sundstrand 90 Series
Wheel Motors, Make and Model .............................................................................................. Poclain MD11
Controls, Make and Model ...................................................................................... Sauer/Sundstrand “EDC”
Reservoir Capacity ............................................................................................... 14 US GALLONS (53 litre)
Fluid Type ................................................................................................................. See Chart on Page 4.7
Filter ........................................................................................................................ 10 Micron Spin-On Type
Cooler .................................................................................................................................... Flow-Thru Type

Steering
TYPE ................................................................ Orbitrol Hydraulic, Articulated, w/Auto-Type Steering Wheel
ARTICULATION ......................................................................................................... +/- 40° Each Direction

Miscellaneous Equipment
INSTRUMENTATION ...................................................................................... Oil Pressure, Coolant Temp.,
.................................................................................................................... Voltmeter, Hourmeter, Hydraulic
.......................................................................................................................................... Temp., Fuel Level
SEAT ..................................................................................................... Single, Center Located w/Seat Belt
BRAKES ............... Dynamic Hydrostatic Service Brakes, Spring Applied/Hydraulic Released Parking Brake
FINISH ....................................................................................................... ROSCO Highway Yellow Enamel
HORN ................................................................................................................................................. 12 volt
BACK-UP ALARM ................................................................................................................................ 90 db
ROLL OVER PROTECTION ...................................................................................... ROPS with Sun Shade
TIRE SCRAPERS .................................................................................................................. One per wheel

Optional Equipment
INSTRUMENTATION ................................................................................................................. Tachometer
TIRE WETTING SYSTEM with Coco Mats ............................................................................. One per wheel
LIGHTS .............................................................................................................. Work Light, Tail and/or Turn
HEAT SHIELDS ..................................................................................................................... Front and Rear
ROTATING BEACON ......................................................................................................................... 12 volt
ETHER START .................................................................................................................................. 12 volt
ENGINE ALARM SYSTEM .................................................................. High Engine Temp/Low Oil Pressure
ENGINE SHUTDOWN SYSTEM .......................................................... High Engine Temp/Low Oil Pressure
AIR INTAKE .................................................................................................................... Turbo II Precleaner
ENGINES ........................................................................................................................ 4BTA 3.9 (116 HP)
STROBE LIGHT ..................................................................................................................... Yellow, 12 volt
TIRES ..................................................................................................................................... 6 ply or 14 ply
FALLING OBJECT PROTECTION ......................................................................................... FOPS Canopy

Introduction 1-6
TRUPAC 915 ARTICULATED ROLLER

COMPACTION AND THE TRUPAC 915


Principles of Compaction the machine with the traction kit is used on
In general there are two reasons for relatively flat terrain, on material with good
compacting an asphalt surface. One reason traction, it can be used to compact base
is to obtain the optimum air void (approx. 2 materials.
- 8 % according to The Asphalt Institute
recommendations) to create a durable Tire types also affect the machine's ability
surface that can withstand the effects of air, to compact. Narrow, high domed tires do
water and temperature changes. The not work well compacting some types of
second reason is to provide a smooth riding base materials. They tend to slip more
surface that will remain smooth under the easily. Use wider tires with a flat profile.
pressures of all kinds of traffic.
The TRUPAC 915
To accomplish the surface quality The TRUPAC 915 is a nine wheel pneumatic
mentioned, two conditions must exist. The tired, articulated roller. The articulation
first condition is having the correct mix provides for true tracking in all conditions.
temperature. The Asphalt Institute Pneumatic rollers are operated in the
recommends using asphalt that is between intermediate roller position, behind a
85°C (185°F) to 150°C (300°F). At this vibratory or static steel wheel breakdown
temperature, asphalt will aid in forcing the roller and in front of a static steel wheel
aggregate into a dense mat. As the mix finish roller. These rollers are sometimes
cools, a dense mat becomes harder to used, however, for initial rolling of the mix
achieve. as well as occasionally for finishing rolling.
Use of this roller for base compaction is not
The second condition is the confinement of recommended due to lack of traction.
the asphalt. Confinement is achieved by
three forces acting on each other. These Tire pressure is a key factor in the proper
three forces are: the roller, the mix, and the use of a pneumatic roller. Proper use
subgrade under the mat. When these three depends in part on the number of plies used
forces act on each other with equal in the tires. In general, a 6-ply tire is limited
resistance, confinement of the asphalt is to a tire pressure of 60 psi, whereas a 14-
reached and compaction is complete. ply tire can carry 130 psi. The higher the
pressure the more compaction (pounds
Compaction of Base Materials per square inch) can be achieved. See the
The TRUPAC 915 can be used to compact chart on the console of the roller or on page
some base materials if special practices 1-4 of this manual for specific results of
and options are used. The TRUPAC 915 various pressures to weight ratios to obtain
has two drive motors on the rear which are the proper pounds per square inch (psi). If
parallel. If one slips, all the hydraulic flow the mix is tender, lower tire pressure will
will go to the wheel that is slipping. This displace the mix less than will a higher
allows the machine to become stuck easily pressure in the tires. For stiff mix, higher tire
when compacting base materials. pressure can be used, because the mix will
be stable enough to support the weight of
The optional Traction Control Kit (part the roller. Tire pressure is normally kept
#27919) will lock the hydraulic drive so that constant for a particular project, but the
power is diverted to the non-slipping tires. level selected should be dependent on the
This greatly improves the ability of the properties of the mix being compacted and
TRUPAC to compact loose materials. If the position of the roller on the mat.

1-7 Introduction
TRUPAC 915 ARTICULATED ROLLER

SAFETY
SAFETY ALERT SYMBOLS
The Safety Alert symbol identifies
important safety messages on the
This Safety Alert symbol means ROSCO TRU-PAC and in its manual.
ATTENTION! BECOME ALERT! When you see this symbol, be alert to
YOUR SAFETY IS INVOLVED! the possibility of personal injury or
death. Follow the instructions in the
safety message.

Why is SAFETY important to you?


3 Big Reasons: *Accidents Disable and Kill
*Accidents Cost
*Accidents Can be Avoided

Signal Words
DANGER An immediate and specific
hazard which WILL result in
severe personal injury or
Note the use of the signal words DANGER,
death if the proper
WARNING and CAUTION with the safety
precautions are not taken.
message. The appropriate signal word for each
message has been selected using the
WARNING A specific hazard or unsafe
following guidelines:
practice which COULD
result in severe personal
injury or death if proper
precautions are not taken.

CAUTION Unsafe practices which


COULD result in personal
injury if proper practices are
not taken, or as a reminder
of good safety practices.
Equipment Safety Symbol
Throughout this manual, whenever you see this “Broken Bolt” symbol, it means:

CAUTION Equipment on the machine could be damaged through


improper performance of an operation, maintenance or
repair procedure.

SAFETY 2-1
TRUPAC 915 ARTICULATED ROLLER

SAFETY
You are responsible for the safe operation and maintenance of your Rosco TRU-PAC. You must
ensure that you and anyone else who is going to operate, maintain or work around the machine be
familiar with the operating and maintenance procedures. Special attention should be given to learning
and understanding the safety information contained in this manual.

In accordance with OSHA regulations 1928.51 and 1928.52, operating instructions must be provided
initially to operators or employees before allowing them to operate the TRU-PAC, and at least
annually thereafter.

The most important safety device on this equipment is a well trained and safe operator. It is his/her
responsibility to read and understand all safety and operating instructions in this manual. A person
who has not read and understood all operating and safety instructions is not qualified to operate the
TRU-PAC. An untrained operator exposes himself/herself and bystanders to possible serious injury
or death. All accidents can be avoided!

Do not modify the TRU-PAC in any way. Unauthorized modification may impair function and/or
safety and affect the working life of the equipment. Such modifications may also void any warranty
on the equipment.

ROSCO/ A LeeBoy Company assumes NO LIABILITY for accident or injury incurred through
the improper use of this equipment.

SAFETY PRECAUTIONS
GENERAL
1. Always read and fully 4. Be sure to wear safe work clothing. It
understand the should be well fitted and in good repair.
Operator’s manual Do not wear
and the safety rings, wrist
decals on the machine before trying to watches or
operate or service this equipment. loose fitting
clothing when
2. Have a first aid kit working on
available and be familiar machinery.
with its contents. They could
catch on
3. Keep a charged fire moving parts causing serious injury.
extinguisher within reach Confine long hair to prevent entanglement
whenever you work in an area in moving parts. Wear sturdy, rough-soled
where fire may occur. Be sure work shoes, safety glasses and any other
you have the correct type of protective gear that is warranted by the
extinguisher for your situation: work environment.
Type A: Wood, paper,
textile and rubbish. 5. DO NOT allow unauthorized persons to
Type B: Flammable liquid operate or assist in the operation of this
Type C: Electrical equipment equipment.

SAFETY 2-2
TRUPAC 915 ARTICULATED ROLLER

SAFETY
STARTING AND STOPPING
6. Keep work area 1. Walk around the TRU-PAC and be
organized and sure to warn all personnel in the area
clean. Wipe up before starting the TRU-PAC. Be sure
oil spills of any the area is clear before starting.
kind. Keep tools
and parts off 2. Check the pinch areas before starting the
floor. Eliminate Roller and remove any objects.
the possibility of
a fall which could 3. Check all controls in a safe area before
result in injury. starting work.
7. Wear appropriate ear protection 4. Always adjust, secure and latch the seat
when exposed to prolonged and fasten the seat belt before starting the
excessive noise. TRU-PAC. Only start or operate the
machine from the operator’s seat.
8. DO NOT hurry! Use recommended hand
holds and steps with at least three points 5. Check to be sure the parking brake is
of support when getting applied and the Forward/Reverse control
on and off the TRU- is in the neutral position before starting the
PAC. Keep steps, floor, TRU-PAC.
hand holds and
controls clean and free 6. DO NOT bypass the neutral-start system.
from grease. Face the The neutral-start system must be repaired
machine when climbing if it malfunctions.
up and down and
never jump off or 7. DO NOT operate the engine in an
dismount while the machine is in motion. enclosed area without adequate ventilation.
Exhaust gases contain carbon monoxide,
9. DO NOT add any additional components an odorless and deadly poison.
to this equipment. Rosco Manufacturing
Company cannot warrant any component 8. Always park the TRU-PAC on level
or system that has been altered from its ground whenever possible. Apply the
original design configuration. parking brake. On grades, park the TRU-
PAC with the wheels securely blocked.
10. DO NOT modify the equipment in any
way. Unauthorized modification may 9. Before dismounting the unit, place the
impair the function and/or safety and Forward/Reverse handle in neutral, turn
could affect the life of the equipment. off all accessories, set the parking brake
and shut off the engine. Remove the
11. DO NOT weld or bring flame near fuel ignition key when leaving the TRU-PAC.
tank, fuel system, oil reservoirs or battery.

SAFETY 2-3
TRUPAC 915 ARTICULATED ROLLER

SAFETY
OPERATING (general)
1. DO NOT allow riders on the TRU-PAC. 12. DO NOT service the engine or the
The Roller is not equipped with handles or hydraulic system with the engine running.
other accessories to secure riders. Shut down the engine and allow rotating
parts to completely stop before servicing
2. Clean reflectors and lights before the equipment.
transporting.
13. DO NOT push the Roller to start engine.
3. Clear the area of people before starting or
operating the unit. 14. DO NOT operate the Roller from the
ground. Mount the machine and become
4. Place all controls in neutral, stop engine, fully seated before starting.
set park brake, remove ignition key and
wait for all moving parts to stop before 15. Operate the Roller in construction areas
servicing, adjusting, repairing or only. Use extreme caution when operating
unplugging. near other vehicles or personnel.

5. Be sure to reinstall safety devices, guards


or shields after adjusting and/or servicing OPERATING (specific)
the machine. 1. Always follow the pre-start instructions
before operation. Be sure all controls and
6. After servicing, be sure that all tools, parts gauges are operating properly before
or servicing equipment are removed from starting a job. DO NOT operate the TRU-
the vehicle or engine. PAC if any of the warning buzzer/lights are
“on”. If any malfunctions are found prior to
7. Keep hands, feet, hair or during operation, shut down the TRU-
and clothing away from PAC and report the problem to a
moving parts. supervisor.

8. Be sure to wear the seat belt when 2. If the operator looses any of the controls
operating the TRU-PAC to maximize such as steering, service brakes or
the protection capability of the ROPS/ engine, stop the TRU-PAC motion as
FOPS. quickly as possible. Apply the parking
brake, turn off engine and block the wheels
9. Inspect all hydraulic lines, linkages, fittings until the unit can be repaired or safely
and couplers each day. Keep them tight towed away.
and free of leaks and foreign material.
3. Drive the TRU-PAC at speeds compatible
10. DO NOT go under the vehicle when the with road and weather conditions. Special
engine is running. care should be taken on slopes, inclines
over rough ground or when turning. Note
11. Know and use the hand signals required and avoid hazards such as ditches,
for each job and know who has the underground lines, trees, cliffs, and
responsibility for signaling. overhead wires. The Roller is for use on
highway grades only.

SAFETY 2-4
TRUPAC 915 ARTICULATED ROLLER

SAFETY
4. DO NOT use the throttle to govern speed 1. Follow all operating, maintenance and
of the Roller. Operate at full throttle and safety information in the manual.
use the Forward/Reverse lever to control
speed, direction and braking. 2. Support the machine with blocks or safety
stands when changing tires or working
5. Know and understand the job site traffic beneath it.
flow patterns and obey flagmen, road
signs and signals. 3. Place all controls in neutral, stop engine,
remove ignition key and wait for all moving
6. Determine if there are any obstacles or parts to stop before servicing, adjusting or
people in the path of the roller before repairing.
reversing direction.
4. Follow good shop practices:
7. Watch for bystanders and never allow Keep service area
anyone to reach into the TRU-PAC while clean and dry.
operating. Be sure electrical
outlets and tools are
8. When transporting the TRU-PAC, know properly grounded.
and use all required signal devices. Use Use adequate light
tail lights, slow moving vehicle signs and for the job at hand.
warning beacons when on public roads.
Provide an escort when required. 5. Make sure all guards are in place and
properly secured when maintenance work
9. DO NOT tow the TRU-PAC, except to is completed.
remove from road or load on a trailer.
6. Before applying pressure to a hydraulic
10. DO NOT operate on soft shoulders of the system, make sure all lines, fittings and
road. Soft shoulders could collapse couplers are tight and in good condition.
causing the machine to roll over.
7. Wear protective glasses and other
required safety equipment when servicing
BRAKING or repairing the TRU-PAC.
Stopping distances must be anticipated
carefully for all conditions. If stopping on a 8. Keep hands, feet, hair
grade, the steeper the grade the greater the and clothing away from
distance required to come to a stop. moving parts.
Familiarize yourself with these variables so
you anticipate when a longer stopping distance 9. Clear the area of bystanders when
is required. performing any maintenance, repairs or
adjustments.

MAINTENANCE 10. DO NOT service the TRU-PAC while it is in


DO NOT attempt repairs unless trained. Refer motion or while the engine is running. If the
to service manuals and experienced repair engine must be running to service a
personnel for help. component, place the Forward/Reverse
control in neutral, apply parking brake,
block wheels and use extreme caution.

SAFETY 2-5
TRUPAC 915 ARTICULATED ROLLER

SAFETY

11. DO NOT make repairs on pressurized isolate and identify


components until the pressure has been leaks. Be sure all
properly relieved. Use extreme caution pressure is relieved
when removing radiator caps, drain plug, before
grease fitting or pressure taps. Park the disconnecting lines,
TRU-PAC and let it cool before opening a hoses and/or valves.
pressurized compartment.
5. If injured by a concentrated high pressure
12. Keep all fluids at proper operating levels. stream of hydraulic fluid, seek medical
Make sure cooling system fins are clean attention immediately. Serious infection or
and proper tension is maintained on all V- toxic reaction can develop from hydraulic
belts. fluid piercing the skin surface.

13. When inflating tires, use a self attaching


inflation chuck with a remote shut-off and TRANSPORT
stand clear of the tire. 1. Make sure you are in compliance with all
local regulations regarding transporting
14. DO NOT operate the unit with loose equipment on public roads and highways.
wheels or rims. Check wheel nuts
periodically for tightness. 2. Make sure the lights and reflectors that
are required by local highway and
15. Keep the hydrostatic drive and steering transport authorities are in place, are
systems in good operating condition. clean, are in good repair and can be seen
clearly by all overtaking and oncoming
traffic.
HYDRAULICS
1. Make sure that all components in the 3. DO NOT drink and drive. Use seat belts.
hydraulic system are kept in good
condition and are clean.
STORAGE
2. Replace any worn, cut, abraded, flattened 1. Store the TRU-PAC in an area away
or crimped hoses and metal lines. from human activity.

3. DO NOT attempt makeshift repairs using 2. DO NOT permit children to play on or


tape, clamps or around the stored machine.
cements. The
hydraulic system 3. Make sure the unit is stored in an area
operates under that is firm, level and free of debris.
extremely high
pressures and 4. Store the TRU-PAC inside a building
such repairs could fail, causing serious or cover with a weatherproof tarpaulin
injury. and support securely.

4. Wear proper hand and eye protection


when searching for a high pressure leak.
Use a piece of wood or cardboard as a
back stop. DO NOT use hands to

SAFETY 2-6
TRUPAC 915 ARTICULATED ROLLER

SAFETY
TIRE SAFETY INSTRUCTIONS
C. DO NOT to rework, weld, heat or
CAUTION: Do not mount or demount tires braze any rim components that are cracked,
without proper training. Follow all broken or damaged. Replace with new
safety procedures and instructions. parts that are of the same size and type.
Death or serious injury could result
from improper practices. When in D. Be sure correct parts are being
doubt have a qualified tire dealer used. Check a DOT Chart, your distributor
or repair service person perform or the manufacturer if you have any doubts.
required tire maintenance.
E. If you are not sure about the proper
Note: Wall charts containing mounting and demount- mating of tire and wheel parts, consult a rim
ing instructions for all rims are available through the and wheel expert. This may be the tire man
United States Department of Transportation servicing your roller or the rim and wheel
(DOT), Washington, D.C. distributor in your area. Don't take
chances.
1. DEMOUNTING
A. Always exhaust all air from tire F. Mixing parts of one type with those
prior to removing any rim components or of another is potentially dangerous. Always
any wheel components such as nuts and check a DOT Chart or manufacturer for
rim clamps. approval.

B. Remove valve core so that all air is G. DO NOT reinflate a tire that has
exhausted from the tire. been run flat without first inspecting the tire,
tube, flap, rim and wheel assembly. Double
C. Check the valve stem by running a check the side ring and O-Ring for damage
piece of wire through the stem to make sure and make sure that they are secured in the
it is not plugged. gutter before inflating.

2. INSPECTION 3. INFLATION AND MOUNTING


A. Clean rims and repaint them to A. DO NOT try to seat rings or other
forestall the effects of corrosion and to components by hammering while tire is
facilitate checking and tire mounting. Be inflated or partially inflated.
very careful to clean all dirt and rust from
the lock ring and gutter. This is important to B. Be sure all components are
secure the lock ring in its proper position. A properly seated prior to inflation.
filter on the air inflation equipment to remove
moisture from the air line helps prevent DANGER: Inflate the tire in a safety
corrosion. The filter should be checked cage only. The tire can explode with
periodically to see that it is working properly. great force causing death or serious
injury.
B. Check rim components periodically
for cracks. Replace all cracked, badly C. DO NOT inflate a tire before all
worn, damaged and severely rusted components are properly in place. Place tire
components with new parts of same size in a safety cage and inflate to approximately
and type. When in doubt, replace. 10 psi. Recheck components for proper
assembly. If assembly is not proper, deflate

SAFETY 2-7
TRUPAC 915 ARTICULATED ROLLER

SAFETY

and correct. If assembly is proper at B. DO NOT run a vehicle on one tire


approximately 10 psi, continue to inflate to of a dual assembly. The carrying capacity of
fully seat the tire beads. Then completely the single tire and rim is dangerously
deflate the tire to prevent localized over- exceeded. Operating a vehicle in this
stretching of the tube. Reinflate to manner can result in damage to the rim and
recommended operating pressure. tire.

D. DO NOT sit on or stand in front of a WARNING: Do not mix rim parts.


tire or rim assembly that is being inflated. Mismatched rim parts are
Use a clip-on chuck and make sure inflation dangerous and could cause severe
hose is long enough to permit the person injury
inflating the tire to stand to the side of the
tire, not in front or in back of the tire ROLL OVER PROTECTIVE
assembly. STRUCTURE (ROPS)
Note: ROPS is standard for this roller. A seat belt
E. Follow tire and rim manufacturers' must be used with all rollers equipped with this
recommended mounting, demounting,
feature.
inflating and deflating procedures for tires
and rims.
WARNING: When users fail to
inspect and maintain this
F. DO NOT hammer on rims or
equipment, ROPS equipment may
components with steel hammers. Use
become structurally inadequate
rubber, lead, plastic or brass faced mallets if
and may fail during normal
it is necessary to tap components together.
operation.
4. SERVICING TIRE AND RIM ON VEHICLE
CAUTION: With periodic inspections, cracks,
A. DO NOT drive an assembled or
loose bolts, damage and other normal wear-
partially assembled tire or rim over a cast
and-tear related problems can be corrected
spoke wheel by hammering. Deflate and
before they become serious.
examine to determine the reason for the
Regular periodic inspections
improper fit. Look for distortion or
during maintenance procedures
improperly locked or seated components.
can ensure that the ROPS is
damage free and capable of
B. Block the tire and wheel on the
performing the lifesaving function
opposite side of the vehicle before you place
it is designed for.
the jack in position.
GENERAL
C. Regardless of how hard the ground
1. INTRODUCTION
appears, put hardwood blocks under the
Following are some in-service factors which
jack. Always crib up vehicle with blocks in
may degrade a ROPS/FOPS system's
case the jack slips.
energy-absorbing or load-carrying capability:
5. OPERATION
~ Structural damage from vibrations and/or
A. DO NOT overload or over-inflate
loadings during operations.
tire or rim assemblies. Check your tire
~ A corrosive environment.
manufacturer if special operating conditions
are required.

SAFETY 2-8
TRUPAC 915 ARTICULATED ROLLER

SAFETY
~ Continued use of the machine after a B. Replace missing or damaged
rollover or accident involving structural hardware with the manufacturer's specified
damage. hardware. Re-torque all loose threaded
~ Unauthorized modifications. fasteners to the manufacturers
~ Worn or deteriorated isolation mounts. specifications.
~ Bolt replacement with less than the correct
grade or failure to maintain proper bolt torque. C. Clean and disassemble the
~ Improper installation. machine as necessary and inspect for
cracks in the structure and mounting
Any of these factors can cause an unsafe system. Replace worn or damaged resilient
condition as well as expose all concerned mounts to prevent further damage to the
parties to liability damages, mounting surfaces and to prevent more
severe vibration problems.
2. ATTACHMENTS AND MODIFICATIONS
ROPS/FOPS structures are not intended as D. Cracks are usually associated with
external load carrying members and must not weld details and usually show as a line of
be used to mount attachments such as pull rust before they are clear as a crack. Rust
hooks, winches, side booms etc. without the lines should be taken as indications of
manufacturer's approval. cracks. Determine the repairability of cracks
in ROPS/FOPS structures on the basis of
Non-external load transmitting attachments the crack details and effect on the particular
such as mirrors, fans, heaters, lights etc. design. The manufacturer must be
should be installed following the consulted at this step. Some general rules
manufacturers' guidelines. Typically, these which may be helpful are:
attachments are located in non-critical areas ~ Enclosure sheet metal cracks are
such as roof sheets, enclosure sheet metal or repairable
the middle portion of the ROPS legs. Drilling ~ Small cracks may be repairable.
holes and weldments are not recommended. Consult the ROPS manufacturer.
~ If damaged by rollover, collision or
WARNING: Do not make fire, consult the ROPS manufacturer.
modifications to the basic design, ~ In all cases, when in doubt, consult
such as raising canopy height or the ROPS manufacturer.
relocating ROPS legs.
Recertification is required. E. Verify that water drainage paths will
not trap water. Trapped water can freeze and
3. MAINTENANCE OF ROPS/FOPS crack or deform the structure.

A. A scheduled, frequent visual check F. Extensive paint peeling should be


of mounting hardware by operation or repaired.
service personnel is recommended. Since
most ROPS are unique and function in G. Check for the presence and
different service environments, no specific operability of a seat belt. The belt should be
inspection interval can be recommended. clean, free of dirt and grease and the latch
Inspection in conjunction with regular should function smoothly.
service intervals is suggested.
H. The structure should be inspected
following a rollover, collision or fire.

SAFETY 2-9
TRUPAC 915 ARTICULATED ROLLER

SAFETY
ROPS INSPECTION AND MAINTENANCE CHECKLIST
Date Inspected: Inspected by:

Machine Type and Model Number:

Serial Number: Owner Identification Number:

NOTE: The ROPS may have an identification or certification label, but a satisfactory substitute is a certificate
from the ROPS manufacturer or a registered professional engineer stating that the ROPS meets the performance
standards and is appropriate for the machine upon which it is installed. The following organizations may be referenced
on the label or on the professional engineer’s certificate:

SAE - Society of Automotive Engineers


MSHA - Mine Safety and Health Administration
OSHA - Occupational Safety and Health Administration
COE - U.S. Army Corps of Engineers
BOR - Bureau of Reclamation
ISO - International Standards Organization
State of California

Inspection Item YES NO

1. Identification of ROPS

a. Does the machine have a ROPS ?

b. Is there an identification label on the ROPS


or a certificate on file with the owner ?

2. Visible Damage

a. Is the frame twisted, bent, or cracked in


the area of the ROPS mount ?

b. Is the frame and/or ROPS rusted ?

c. Is there any overall shape damage to the ROPS ?

d. Are there any localized bulges, kinks, dents,


or bent parts in the ROPS ?

e. Are there any hairline or open cracks anywhere


on the ROPS structure ?

f. Are there any signs of corrosion ?

SAFETY 2 - 10
TRUPAC 915 ARTICULATED ROLLER

SAFETY
ROPS INSPECTION AND MAINTENANCE CHECKLIST --Continued

Inspection Item YES NO

3. Rubber pads and bushings (If applicable)

a. Is the rubber damaged or missing ?

b. Does the ROPS rattle when the machine is operated ?

4. Bolts and nuts

a. Are there any missing bolts or nuts ?

b. Are bolts the proper grade ?

c. Are nuts the proper grade ?

d. Are the bolts and nuts loose ?

e. Are the bolt heads and nuts properly seated and in


complete contact with the ROPS assembly ?

f. Are nuts fully threaded onto the bolts ?

g. Are the bolt threads stripped ?

h. Are the bolts or nuts rusted ?

i. Are the bolts or nuts bent or deformed ?

5. Seat belt

a. Is the seat belt missing ?

b. Is the belt too dirty to use ?

c. Is the belt frayed ?

d. Is the belt hard to adjust ?

e. Is the buckle hard to work ?

f. Are the anchors loose or damaged ?

6. Modifications and repairs

a. Are there accessories welded or bolted to the ROPS


that were not provided by the manufacturer ?

b. Are there additional holes drilled in the ROPS ?

c. Have any additional welds changed the ROPS Structure ?

SAFETY 2 - 11
TRUPAC 915 ARTICULATED ROLLER

SAFETY
REFUELING
1. Handle fuel with care. It is 4. To avoid injury from spark or short circuit,
highly flammable. DO disconnect battery ground cable before
NOT over fill fuel tank. servicing any part of the electrical system.
This creates a fire hazard.
5. Use jumper cables in recommended
2. Clean up spilled fuel before restarting manner. Improper use can result in battery
engine. explosion or unexpected TRU-PAC motion.

3. DO NOT refuel the machine SAFETY DECALS


while smoking or near an 1. Keep safety decals and signs clean and
open flame or sparks. DO legible at all times.
NOT refuel with engine
running. DO NOT use fuel 2. Become familiar with the content and
for cleaning purposes. position of each safety decal. Important
information is written on decals. See
4. Fill fuel tank outdoors. Keep the hose safety decal section for position and part
nozzle or the funnel inside the tank while number.
filling to avoid spilling fuel. Spilled fuel can
create a fire hazard. 3. Replace safety decals and signs that are
missing or have become illegible.
5. Prevent fires by keeping machine clear of
accumulated trash, grease and debris. 4. When replacing parts, be sure to replace
safety decals. Obtain safety decals or
6. DO NOT fill tank to capacity. Allow room signs from your authorized ROSCO
for expansion. Dealer/Distributor.

7. Tighten the fuel tank cap securely. If cap is DECAL INSTALLATION


lost, replace it with the original 1. Be sure that the installation area is clean
manufacturer’s approved cap. A non- and dry.
approved cap without proper venting may
result in pressurization of the tank. 2. Decide on the exact position before you
remove the backing paper.
8. Use the correct fuel grade for the
operating season. 3. Remove the smallest portion of the split
backing paper.
BATTERY
1. Keep all sparks and flames away from 4. Align the decal over the specified area
batteries, as gas given off by electrolyte is and carefully press the small portion with
explosive. the exposed adhesive backing into place.

2. Wear safety glasses when working near 5. Slowly peel back the remaining paper and
batteries. If you come in contact with carefully smooth the remaining portion of
battery electrolyte solution wash off the decal in place.
immediately.
6. Small air pockets can be pierced with a
3. DO NOT tip batteries more than 45 pin and smoothed out using the piece of
degrees to avoid electrolyte loss. decal backing paper.

SAFETY 2 - 12
TRUPAC 915 ARTICULATED ROLLER

SIGN - OFF FORM

ROSCO/ A LeeBoy Company follows the general Safety Standard specified by the Society of
Automotive Engineers (SAE) and the Occupational Safety and Health Administration (OSHA).
Anyone who will be operating and/or servicing the TRU-PAC must read and clearly understand all
safety, operating and maintenance information presented in this manual. DO NOT operate or allow
anyone to operate this equipment until such information has been reviewed. Annually review this
information before the season start-up. Make these periodic reviews of Safety and Operation a
standard practice for all your equipment. An untrained employee is unqualified to operate this
machine.

This sign-off form is provided for your record keeping to show that all personnel who will be working
with the TRU-PAC have read and understand the information in the Operator’s manual and have
been instructed in the operation of this equipment.

DATE EMPLOYEES SIGNATURE EMPLOYERS SIGNATURE

SAFETY 2 - 13
TRUPAC 915 ARTICULATED ROLLER

SAFETY DECAL LOCATIONS

The types of safety decals and their location on the TRU-PAC are shown in the illustrations that
follow. Good safety requires that you familiarize yourself with the various safety decals, the type of
warning and the area or the particular function related to that area, which requires your Safety
Awareness.
Think SAFETY! Work SAFELY!

ITEM 1 IS THE
SERIAL NUMBER PLATE
LOCATION.

ITEM 2
PART # 36193
(ONE ON EACH
SIDE OF THE
MACHINE.)

SAFETY 2 - 14
TRUPAC 915 ARTICULATED ROLLER

SAFETY DECAL LOCATIONS

ITEM 4
PART # 35870

LOCATED INSIDE ON
RADIATOR SHROUD

ITEM 3
PART # 36202
(ONE ON EACH SIDE
OF THE MACHINE.)

REFER TO PAGE 2 - 14
FOR DECAL LOCATION.

SAFETY 2 - 15
TRUPAC 915 ARTICULATED ROLLER

SAFETY DECAL LOCATIONS

ITEM 5
PART # 36253

SAFETY 2 - 16
TRUPAC 915 ARTICULATED ROLLER

SAFETY DECAL LOCATION

ITEM 6
PART # 36254

ITEM 7
PART # 37243

REFER TO PAGE 2 - 16
FOR DECAL LOCATION.

SAFETY 2 - 17
TRUPAC 915 ARTICULATED ROLLER

SAFETY DECAL LOCATION

ITEM 8
PART # 36263

REFER TO PAGE 2 - 16
FOR DECAL LOCATION.

SAFETY 2 - 18
TRUPAC 915 ARTICULATED ROLLER

OPERATION
It is very important that Rosco TRUPAC 915 owners and operators fully realize the overall
operating simplicity of the equipment furnished. An understanding of the operating procedures
will ensure safe operation and a high productivity level. Please study this manual before
operating or servicing the TRUPAC 915 Roller.

The TRUPAC 915 Roller may be delivered with various options installed, depending on the
requirements of the job or customer specifications. This manual describes available options,
some of which may not be included on your TRUPAC 915. Disregard those parts of the manual
referring to equipment and features that are not furnished on your Roller.
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○

FUNCTIONAL DESCRIPTION

HYDROSTATIC DRIVE determine the cause of dynamic braking failure


The Hydrostatic Drive System on the TRUPAC (see Section 5 - Troubleshooting).
915 Roller propels the Roller forward and
reverse at varying speeds with dynamic Note: Refer to “Emergency Towing” information in
hydrostatic braking action. This system this section for instructions on manual release of the
consists of a variable displacement pump Parking Brake.
driven off the rear of the diesel engine which
provides power to a pair of Two Speed Wheel
Motors directly connected to the wheels. OPERATOR CONTROLS & INSTRU-
MENT PANEL
BRAKING
As mentioned above, the Hydrostatic Drive
Figure 3-A illustrates the location of operator
System provides dynamic braking action. This
controls and instrumentation on the TRUPAC
braking occurs when the Direction Control
915 Roller. In the following paragraphs, item
Lever is returned to NEUTRAL position from
numbers in ( ) refer to items in Figure 3-A.
FORWARD or REVERSE.
Know the location and function of the
The secondary/Parking Brake is a component
controls before operating the roller.
integrated within the Wheel Motors. A switch
Refer to diagram and descriptions in
on the instrument panel activates the Parking
this section for information on all
Brake. In addition, the Parking Brake is
operating controls and system
automatically activated when the engine is
monitoring.
NOT running and/or when no hydraulic
pressure is available.
PRIMARY OPERATOR CONTROLS
1. Direction Control Lever (5), provides the
During normal operation, dynamic braking is
driver with control over the speed and
sufficient for stopping the Roller. If for any
direction of Roller operation.
reason the Roller doesn’t stop when the
Direction Control Lever is returned to
2. Steering Wheel, operates an orbitrol
NEUTRAL, the operator should activate the
hydraulic motor that in turn activates the
Parking Brake. After the Roller is brought to a
hydraulic steering cylinder.
safe stop, it should be inspected and
troubleshooting procedures followed to

3 - 1 OPERATION
TRUPAC 915 ARTICULATED ROLLER

OPERATION
3. Engine Throttle (6). The throttle knob can 2. Parking Brake Toggle Switch
be pulled out or pushed in to adjust engine
speed (RPM) by depressing the center 3. Two Speed Toggle Switch
button on the knob. Once the center button
is released, the knob is locked in position. 4. Keyed Ignition Switch
If more gradual speed adjustment is
desired, the knob can be turned either in or 5. Direction Control Lever
out.
6. Throttle Control
INSTRUMENT PANEL
1. Monitoring gauges & indicators as follows: 7. Spray System Toggle Switch (optional)
(1a) Voltmeter
(1b) Electric Fuel Gauge 8. Strobe Light Toggle Switch (optional)
(1c) Engine Oil Pressure
(1d) Engine Water Temperature 9. Head Light Toggle Switch (optional)
(1e) Hour Meter
(1f) Hydraulic Fluid Temperature 10. Ether Start Switch (optional)
(1g) Parking Brake “On” Lamp
(1h) High Hydraulic Motor Temperature 11. Shutdown Override Button (optional)
(1j) Engine Shutdown Alert (optional)
(1k) Tachometer (optional)

FIGURE 3-A

OPERATION 3 - 2
TRUPAC 915 ARTICULATED ROLLER

OPERATION
START-UP & OPERATION Allow the starter to cool down for 60
seconds after several attempts to start
In the following procedures, the item numbers the engine. Failure to follow these
listed in ( ) refer to Figure 3-A, which illustrates guidelines may result in burn-out of
the location of operator controls on the the starter motor.
TRUPAC 915.
In the event of a "false start", allow
1. The operator should be seated on the the engine to completely stop before
roller, not standing by its side, when re-starting.
starting the engine.
Note: The engine develops enough speed to disen-
2. Make sure the Direction Control Lever is in
NEUTRAL, which is midway through the
gage the starter but fails to continue running. If
travel of the lever as indicated by a decal starter is engaged while the flywheel is still rotating,
on the operator’s deck near the Control the starter pinion and flywheel ring gear may clash,
Lever. resulting in damage to the starter or ring gear.

Note: A neutral start switch has been installed to If the starter does not turn the engine over, shut
prevent operation of the engine starter when the off ignition key immediately and make no
further attempt to start the engine until the
transmission is not in neutral.
condition is corrected. Refer to
Troubleshooting in Section 5 of this
3. Make sure the Parking Brake Switch (2) is
manual (or the Engine manual) for
turned ON. The electrical system is wired
possible solutions. For further trouble
to prevent starting when the Parking Brake
analysis, contact your Cummins
switch is OFF.
Service Dealer.
4. Pull the Engine Throttle (6) out to 1/4 of its
travel. 7. Warm the engine up at medium engine
RPM for approximately one to five minutes
5. Turn the Ignition Key (4) to the ON which also allows the hydraulic system to
position. warm up before moving.

6. If unit is equipped with the Engine 8. Pull the throttle out to the maximum
Shutdown Package, hold the Override position for all rolling operations.
Button (11) down while starting. Release
the Override Button when engine starts. 9. Turn the Parking Brake Switch (2) to OFF
and begin operating the Roller.
7. Turn the Ignition Key (4) to START
position to turn the engine over. As soon 10. Travel speed and direction of travel are
as the engine starts, release the key. controlled by the Direction Control Lever
(5) on the TRUPAC 915.
Do not crank engine for more than 15
Do not change roller direction with
seconds at a time. Starter failure may
fast movements of the control lever.
result from continuous cranking.
Always move the control lever from
one direction through neutral to the
opposite direction with slow

3 - 3 OPERATION
TRUPAC 915 ARTICULATED ROLLER

OPERATION
movements. Following this procedure utilizes Know the location and function of the
the hydraulic system’s dynamic ability to bring controls before starting the engine.
the machine’s weight to a complete stop, at Refer to diagrams and descriptions in
neutral, before going in the opposite direction, this section for information on all
thereby preventing damage to the system and operating controls and system
enhancing operator safety. monitoring.

11. If you notice the engine is lugging down ROLLING - GENERAL


during a heavy pull when the Direction In general the rolling operation is comprised of
Control Lever is in a FORWARD or three phases and should begin as soon as the
REVERSE position, move the Direction hot mix is laid down. The three phases of
Control Lever towards NEUTRAL to rolling are:
decrease speed and increase torque to the
final drive. Breakdown or Initial - This phase
provides most of the needed compaction
The Engine should be operated at full density.
throttle to avoid over-heating the
hydrostatic drive system. Rolling Intermediate - This phase seals the
speed should be controlled by the surface.
position of the Direction Control Lever
and not with the throttle. Finish - This phase removes blemishes
from the final surface.
PRE-START INSTRUCTIONS
Fluid types and quantities are listed in Section For most paving jobs, two or more rollers are
1 (Specifications) of this manual. Lubrication required. Rolling should be continuous until all
points are shown in Section 4 (Maintenance), of the laid mix is thoroughly compacted. At
Figure 4-A, of this manual. least three coverages should be made. During
the rolling process, observe the following
1. Check all fluid levels as detailed in Section points:
4 (Maintenance) of this manual, including
the following: 1. Keep tires warm to prevent sticking. Use a
small amount of non-foaming detergent or
A. Check engine oil. Add if low. Be water soluble oil on the wetting mats at the
careful not to overfill. beginning of the operation to prevent
B. Check hydraulic oil reservoir. Add if sticking until the tires warm. Do not use
low. fuel oil on roller wheels. Once roller
C. Check engine fuel tank. Fill if low. wheels are warm, moisten roller wheels
D. Grease front axle and yoke bearings. with small amounts of water only to
prevent sticking.
2. Check the engine air intake areas. Make
sure they are clean and unobstructed. 2. Move at a slow, uniform speed, not more
that 5 mph (8 km/hr).
3. Check that all shrouds and covers are in
place. 3. Keep the roller in good condition. The unit
must be able to be reversed without back
4. Check the spraybar water tanks. Fill if low. lash.

OPERATION 3 - 4
TRUPAC 915 ARTICULATED ROLLER

OPERATION
4. Do not make any sudden changes in 1. Start the rolling operation on the low
direction or line of travel. Sudden changes side, (usually the outside), of the spread.
cause displacement of the asphalt. This will help contain the asphalt. Asphalt
will migrate to the low side when rolled.
5. If displacement occurs, the area must be
loosened and the original grade restored 2. Find the best rolling pattern for your
before re-rolling. machine and the width being spread.

6. Do not allow heavy equipment (including The following guides are for thin lifts:
rollers) to stand on asphalt until completely 1. Start on the lowside following the paver as
set. close as possible.

7. Keep tire pressures as high as possible 2. The second pass should be in reverse
but not so high as to cause mix direction, staying in the same path as the
displacement. See chart on roller for tire first pass.
pressure to PSI ratings.
3. Continue in reverse until the machine is on
TIRE WETTING SYSTEM (Optional) previously compacted material.
A spray system to wet the tires is available for
this roller. It consists of a 12v dc pump, filter 4. Then swing over and move forward again
and spray nozzles. The toggle switch located as close to the paver as possible.
on the instrument panel, controls the flow of
water to the tires. In the up position, AUTO, 5. Continue steps 2-4 until a full width of the
the flow will shut off when the Direction Control lane is paved, ending in the reverse
Lever is moved to the NEUTRAL position. In direction.
the center OFF position, all flow is stopped. In
the down ON position, the flow will continue to 6. Swing the roller over to the low side again
wet the tires as long as the toggle is in this to start a new run from the low side.
position. To achieve the most efficient use of
the spray system, the AUTO position is 7. The needed lap with this method is only
recommended. Each nozzle at the tires three to four inches (75 to100 mm).
should be checked to insure the passage is
clear. For thick lifts, the following precautions
should be followed:
ROLLING - SPECIFIC 1. Start rolling 12 to 15 inches (300 to
The following guidelines are general 375mm) in from the low side edge.
recommended practices. However, the type of
work and size of the roller may require 2. Roll the center area to a stable compaction
different patterns of rolling to achieve the condition.
necessary compaction for the job. Therefore,
the best pattern for each roller should be 3. The following passes should slowly
worked out and followed. Remember, the progress to the edges. This allows the
rolling pattern includes the location of the first central portion to support the roller and
pass, the way the next few passes will be makes the edges easier to compact.
preformed, the total number of passes and the
amount of overlap between passes.

3 - 5 OPERATION
TRUPAC 915 ARTICULATED ROLLER

OPERATION
TRAVEL EMERGENCY TOWING INSTRUC-
TIONS
1. Pull the Throttle (6) out for maximum RPM.
All operations should be done using full WARNING: Not for highway towing.
throttle to avoid over-heating the Only to be used if roller must be
hydrostatic system. moved from road or loaded on a
trailer.
2. Before moving the unit, be sure the Parking
Brake Switch (2) is in the OFF position and Be sure you understand the towing procedure
the light is out. completely before proceeding. Once the
brakes have been released the only way to re-
3. Move the Two Speed Switch (3) to the apply is to release the pressure at the
desired speed selection. connection.

4. Move the Direction Control Lever (5) in the WARNING: Block roller wheels
desired direction. Rolling speed should be before attempting any towing
controlled by the use of this lever, not the procedures.
throttle.
1. To tow, you must first by-pass the System
5. To change from normal to high speed or Pump by following the instructions in the
back, the operator should move the Service Manual supplied with the pump.
toggle to the desired position and then Do not attempt to operate or run engine
move the Direction Control Lever (5) to with the pump By-Pass activated.
NEUTRAL. This allows the speed change
to take place. Then move the Control 2. Remove the hose attached to the solenoid
Lever (5) to the desired direction. valve (Figure 3-B) coming from the
Charge Pressure (Port #3) and attach a
hydraulic hand pump (Enerpac Model P-
SHUTDOWN 142 or similar hand pump). The fitting is a
SAE 37° JIC male (06 size) with 9/16-18
When it’s necessary to leave the TRUPAC 915 thread.
for any extended period of time:
1. Move the Direction Control Lever (5) to 3. Turn ignition switch ON and move the
the NEUTRAL position. Brake Toggle Switch to the OFF position.

2. Turn the Parking Brake Switch (2) ON. 4. Applying pressure to this connection
should begin releasing the brake between
3. Idle down the engine. Allow it to run for 1- 140-175 psi. DO NOT EXCEED 250 psi
5 minutes to cool down. to avoid damaging the system.

4. Turn OFF the Ignition Switch (4). 5. Release pressure on the hand pump and/
or flip the Toggle Switch to the ON position
5. Remove the key to prevent unauthorized to re-apply the brake.
operation of the Roller.

OPERATION 3 - 6
TRUPAC 915 ARTICULATED ROLLER

OPERATION
HAULING COLD WEATHER STARTING

CAUTION: Extreme caution should be used The direct-injected Cummins Diesel Engine
when loading and unloading rollers. starts well in cold weather. If it is necessary to
Articulation link must be locked before use ether as a starting aid, do it promptly.
attempting to load roller on trailer. Read and follow the steps below and the ether
Ramps and trailer must be clean, dry manufacturer’s recommendations for safe and
and free of grease, oil, ice and loose effective use.
material. Block trailer to prevent 1. Place unit in NEUTRAL and set Parking
moving when loading or unloading. Brake.
Use ramps of adequate strength and width.
Avoid use of steel ramps. 2. Set throttle to idle.

If loading dock and trailer are not the same 3. Have another person crank the engine
height, use blocks or ramp. Do not bounce while you spray starting fluid into the air
roller or force roller to climb over edge. This cleaner for no more than two (2) seconds
could cause roller to slide off or damage the at a time. Never remove the air filter
bearings. element and spray ether directly into the air
inlet piping or the intake manifold.
Tie roller down at all four corners using holes
or rings provided on the roller. Ballast should 4. Be sure that engine oil pressure is
be removed from roller before transporting. indicated on the gauge within 30 seconds
after starting.

DANGER: Never use ether near


open flames or with pre-heater or
glow-plugs. The combination can
cause an explosion.

CAUTION: Do not breath in ether


starting fluid fumes, as they are
harmful.

Do not use excessive amounts (spray


for more than two (2) seconds per
time) of ether starting fluid when
starting the engine. The use of too
much ether starting fluid will cause
engine damage.

If the unit is equipped with an Automatic Ether


Injection System, follow the described
steps for starting in cold weather.
1. Put the unit in NEUTRAL and set the
parking brake.

2. Set throttle at idle.

3 - 7 OPERATION
TRUPAC 915 ARTICULATED ROLLER

OPERATION
3. While cranking the engine, inject a metered the engine coolant temperature raises
amount of ether starting fluid by pushing above 210O F. (99O C.). When either
the Ether Start Switch (10). problem occurs the engine is automatically
shutdown. The override button can be
4. Be sure the engine oil pressure is indicated used if it is necessary to move the
on the gauge within 30 seconds after machine after an automatic shutdown. The
starting. unit should only be restarted to be
removed from the job and clear the way for
5. Never inject ether for more than 2 seconds traffic. Do not use this feature to restart
at a time. the engine until it has been thoroughly
checked out and all repairs are completed.
This is an optional system.
ENGINE WARNING FEATURES
The TRUPAC 915 is equipped with several
warning features for the safety of the operator
as well as for prolonging the life of the
machine. These features include:
1. A neutral start switch to prevent the unit
from being started when the transmission
is not in neutral.

2. A high hydraulic oil temperature warning


feature. This feature warns the operator
with a light and buzzer that the hydraulic
system is running too hot. The machine
should be removed from the job until the
cause is found and any necessary repairs
are made.

3. An engine warning system. This system


warns the operator with a light and buzzer
if either of two conditions occur. If the
engine oil pressure drops below 4 psi or if
the engine coolant temperature rises
above 210O F (99O C). If the alarm is
activated, the unit should be stopped and
cause of the problem determined. If the
unit is operated with alarm activated,
damage to the engine could occur. This is
an optional system.

4. An engine shutdown and override system.


If your unit is equipped with this system, a
warning light and buzzer will come on if the
engine oil pressure drops below 4 psi or if

OPERATION 3 - 8
TRUPAC 915 ARTICULATED ROLLER

MAINTENANCE
GENERAL
The suggestions and recommendations contained in this manual for maintenance should be
followed as closely as possible to obtain long life and best performance from the TRUPAC 915
Compaction Roller.

Properly Maintained Equipment Is Safe Equipment! It is the operator’s responsibility to make


daily inspections of the Roller for loose bolts, fluid leaks, worn or damaged hoses and debris or
dirt accumulation which could cause a potential service or safety problem.

WARNING: The Direction Control Lever must be in neutral with the parking brake
switch ON and the engine turned OFF before any service or maintenance is
attempted on the roller.

A Preventive Maintenance Chart is included at the end of this section as a guide for
establishing a Preventive Maintenance Schedule.

ENGINE MAINTENANCE

FUEL
1. For best results, use only good quality 4. Use a strainer when filling the fuel tank.
ASTM No. 2-0 or No. 2-D climatized diesel Dirt or sand in the fuel will cause trouble
fuel. In cooler temperatures, a winter in the fuel injection pump.
blend of fuel should be used to prevent
gelling in fuel filters. 5. Be careful not to let the fuel tank become
empty. Air can enter the fuel system which
DANGER: Always stop the engine will then require bleeding before the next
when refueling. Spilled fuel could engine start.
ignite if it comes in contact with hot
parts or sparks from electrical 6. Occasionally it may be necessary to
systems. bleed, or prime, the fuel system. Bleeding
the fuel system is required:
Avoid using contaminated fuel. Fuel
that is contaminated by water or dirt ~ after the fuel filter and/or hoses have
can cause severe damage to the been removed and replaced.
engine fuel system. ~ after the fuel tank has become empty.
~ before the engine is to be used after
2. Proper maintenance of the fuel filter and long storage.
the fuel tank are required. Refer to the
Engine Manufacturer’s manual for Note: Detailed instructions for bleeding (priming) the
instructions. fuel system can be found in the Engine
Manufacturer’s manual.
3. Fuel tanks that are contaminated with
water will promote the growth of 7. Check the fuel hoses every 50 hours of
microbes. These microbes form slime that operation:
will clog fuel filters and lines.

4-1 Maintenance
TRUPAC 915 ARTICULATED ROLLER

MAINTENANCE
A. If a clamp band is loose, apply oil to the 4. Add the proper type of oil if the level is low.
screw of the band, and tighten the band Bring the level up to, but not over, the
securely. upper line on the dipstick.

B. The fuel hoses are made of rubber and Change the crankcase Oil and the Oil Filter in
can become worn out whether the the diesel engine after 100 operating hours as
engine has been used much or not. indicated on the hour meter, or every 3
Replace the hoses and the clamp bands months, whichever occurs first.
every 3 - 5 years, or sooner if they are
found to be damaged. Note: Drain oil while the engine is still warm from
operation. Warm oil will flow freely and carry
C. After replacement of the hoses and away more impurities. A drain pan with a capacity
clamps, bleed the fuel system as per of 5 gallons (20 litres) will be adequate.
instructions found in the Engine
Manufacturer’s manual. Refill the crankcase with Cummins Premium
Blue 15W40 multi-viscosity oil or equivalent,
Plug fuel hoses at both ends while meeting the American Petroleum Institute (API)
removed. Dirt in the fuel hoses can classification of CE/SF. CD/SF oil may be
cause fuel injection pump malfunction. used in areas where CE/SF oil is not available.

To Change The Oil and Filter:


CRANKCASE OIL 1. Operate the engine until the coolant
Before each day’s operation of the roller, make temperature reaches 140o F (60o C). Shut
sure the crankcase oil is filled with the proper off the engine.
type and quantity of oil. Use Cummins
Premium Blue 15W40 multi-viscosity oil or 2. Remove the oil pan drain plug at the
equivalent meeting the American Petroleum bottom of the engine and allow the oil to
Institute (API) classification of CE/SF. CD/SF drain.
oil may be used in areas where CE/SF oil is
not available. 3. Reinstall the oil pan drain plug. Make sure
it is tightened securely.
To Check The Oil:
1. Make sure the engine is stopped and the 4. Clean around the oil filter head, then
Roller is resting on a level surface. Also, remove the filter cartridge.
make sure the engine is cool and the oil
has had time to drain to the sump. 5. Clean the oil filter head gasket surface.

2. Before removing the oil dipstick, clean the 6. Apply a light film of oil to the gasket
area around the fill inlet to keep dirt and surface before installing the filter.
debris out of the engine.
7. Turn the filter clockwise until its rubber
3. Remove the oil dipstick and wipe oil off. gasket contacts the filter head, then tighten
Re-insert the dipstick and push it all the the filter an additional 2/3 to 3/4 turn.
way down into tube. Remove the dipstick
and check the level.

Maintenance 4-2
TRUPAC 915 ARTICULATED ROLLER

MAINTENANCE
8. Fill the engine crankcase with new oil of 2. If necessary, refill the cooling system with
the proper type (mentioned above) to the a mixture of 50% water and 50% ethylene-
upper line on the dipstick. Consult the glycol type antifreeze. This mixture will
Engine Manufacturer’s manual to protect the engine down to a temperature
determine the quantity of oil required. of -34o F for winter storage.
Always check the level on the dipstick
before adding more oil. 3. Also, check the two drain cocks at (A) the
lower part of the radiator and (B) the right
Note: After replacing the oil filter cartridge, it may be side of the engine cylinder block to see if
necessary to start the engine and allow the oil to they are securely closed.
circulate. Stop the engine, wait a few moments,
then re-check the oil level with the dipstick. If it is 4. Replace and tighten the radiator pressure
cap securely after refilling.
low, add more oil to the proper level on the dip-
stick. Changing Coolant:
1. To drain the coolant, always open both
9. Start the engine, run for at least 5 minutes,
coolant cocks. One is located on the lower
and inspect for leaks at the filter and drain
part of the radiator and one is on the right
plug.
side of the engine cylinder block.
10. Shut the engine off and re-check the oil
2. Open the radiator cap. With the cap
level with the dipstick. Wait 5 minutes for
closed, a complete drain of coolant is
the oil to drain down before checking.
difficult.
Always make sure the Roller is on a level
3. When coolant is drained, close both drain
surface when filling and checking oil.
cocks.

4. Refill the cooling system with a mixture of


COOLING SYSTEM 50% water and 50% ethylene-glycol type
Before every day’s operation of the Roller, antifreeze. The coolant level when the
check the coolant level in the radiator. engine is cold should cover the radiator
core.
DANGER: Do not remove the
radiator cap when engine is hot. 5. Replace and tighten the radiator pressure
Escaping hot coolant can cause cap securely after refilling.
serious burns. Add coolant to the
radiator only when the engine is
stopped and fully cooled.
FAN/DRIVE BELT
An improperly adjusted fan/drive belt can
Checking & Refilling the Coolant:
cause engine overheating and insufficient
1. Remove the radiator pressure cap and
battery charging.
check the coolant level in the radiator. The
coolant level when the engine is cold
To Check and/or Adjust Drive Belt:
should cover the radiator core.
1. Check the diesel engine belt for excessive
wear, fraying and cracking every 1000
service hours.

4-3 Maintenance
TRUPAC 915 ARTICULATED ROLLER

MAINTENANCE
2. Adjust engine belt as required to provide on the flat side of the element to dislodge
proper tension. Consult the Cummins dirt. Do not use pressurized air to clean
Diesel Engine Manufacturer’s manual for the element. Replace the element if
correct tensioning instructions and necessary.
specifications.

WARNING: ALWAYS SHUT DOWN BATTERY


ENGINE BEFORE ADJUSTING The battery on the TRUPAC 915 is located
BELTS. Severe injury can result if under the radiator in the engine compartment.
belts are adjusted while an engine is Removing the panel (on right side of the
running. Roller) below the radiator will allow access to
the battery.
3. When installing new belts, always shorten
the distance between pulley centers so the WARNING: Always wear eye
belt can be installed without force. Never protection when servicing batteries.
roll the belt over a pulley and never pry it
with a tool such as a screw driver. This will
damage belts and cause early failure. 1. Starting an engine depends heavily upon
good cranking speed. It is important that
WARNING: KEEP BELT GUARDS the battery always be fully charged and
IN PLACE AT ALL TIMES. Severe that all cables and terminals are cleaned
personal injury may result from and properly connected to the battery.
contact with turning belts and pulleys.
2. Check the level of battery electrolyte
regularly. Add distilled water if necessary,
AIR CLEANER but do not overfill. Overfilling can cause
The engine Air Cleaner is located inside the poor performance or early failure. A
engine compartment. Easiest access to the “maintenance free” type battery should
Air Cleaner can be gained by removing the rarely require additional electrolyte.
left-hand engine compartment panel (on left
side of the Roller). 3. Keep the top of the battery clean. When
necessary, wash with a baking soda
1. Since the element of the air cleaner is a solution (1 part baking soda to 4 parts
dry type, never apply oil to it. water) and rinse with fresh water.

2. Once a week, (more often under


extremely dusty or dirty conditions), Do not allow soda cleaning solution to
remove and clean out the dust cup. This enter the battery cells. Permanent
should be done before it becomes half full damage to the battery may result.
with dust.
4. Inspect the cables, clamps and hold-down
3. Every 100 operating hours, (more often bracket regularly. Clean and apply a light
under extremely dusty or dirty conditions) coating of grease when needed. Replace
clean the paper filter element by tapping corroded or damaged parts if necessary.

Maintenance 4-4
TRUPAC 915 ARTICULATED ROLLER

MAINTENANCE
CAUTION: Always disconnect battery ground
(-) cable first, and always re-connect the
positive (+) battery cable first when servicing
battery cables and when removing or
replacing the battery. It is
recommended to also remove the
ground (-) cable when welding on the
machine.

5. Check the electrical charging system if the


battery becomes discharged repeatedly. If
the engine is difficult to start or the battery
seems weak, clean and check the terminal
connections. If the problem continues, the
battery should be tested using a Battery
Tester for voltage and current draw.

WARNING: Explosive gas may remain in and


around the battery for several hours after it has
been charged. Sparks or flame can ignite this
gas causing an explosion which could
shatter the battery and cause serious
personal injury. Always shut off the
battery charger before disconnecting
cables from the battery terminals.

6. If the roller is to be stored for more than 30


days, remove the battery from the Roller and
store it in a cool, dry place. During storage,
keep the battery fully charged and check the
level of the electrolyte regularly.

4-5 Maintenance
TRUPAC 915 ARTICULATED ROLLER

MAINTENANCE
DRIVE SYSTEM MAINTENANCE

The TRUPAC 915 Hydrostatic Drive System consists of a Sundstrand variable displacement
hydrostatic pump, directly coupled to the Diesel Engine, and connected in a closed circuit to two
Poclain Two-Speed Wheel motors. This is directly attached to the rear wheels.

Control for the Hydrostatic Drive System is provided through the Direction Control Lever which
includes a Neutral Start Switch. A Reservoir, Oil Cooler and a spin-on type Oil Filter complete
the Hydrostatic System.

This manual contains general system maintenance guidelines, however, more detailed Service
and Maintenance information is available directly from the hydraulic component manufacturers if
necessary or desired.

HYDRAULIC FLUID After changing the filter, idle the engine for 3
The ambient temperatures of your geographic minutes with the Direction Control Lever in
area dictate the factory fill in your TRUPAC NEUTRAL and emergency brake engaged.
915 Roller. At the end of this idling period,
disengage the emergency brake and
When adding or changing hydraulic system slowly move the control lever
fluid, refer to the Hydraulic Fluids chart on page FORWARD and REVERSE. This
7 of this section. The use of hydraulic procedure will remove any air
oils or fluids that are not equal to induced into the system by the
those listed could result in removal of the filter. Failure to follow this
substandard performance or even prescribed procedure may cause partial or
possible failure of the Roller’s complete failure of the hydraulic pump.
hydraulic components.
2. Make certain the level of the hydraulic oil
Note: If you are not sure whether a specific hydraulic is in the sight gauge of the reservoir to
oil is suitable for use in your Roller, consult your allow for expansion.
authorized Rosco dealer/distributor or, if necessary,
Rosco’s Factory Service Department. Use caution when removing the
hydraulic reservoir filler cap to prevent
1. Replace the hydraulic oil filter after the any foreign matter from entering the
first 100 hours of service. Change the Hydraulic Reservoir. Contaminated oil
hydraulic oil and filter after every 1500 will cause pump and motor wear and/
hours of service. A filter buggy with a or failure.
minimum 10 micron system should be
used when refilling the hydraulic tank. Use 3. The reservoir cap is located on the top
genuine Rosco replacement parts when panel of the engine housing. Clean
changing the filter element. around the access door, reservoir cap and
neck thoroughly before removing the cap.
The access door should be locked to
eliminate the possibility of tampering.

Maintenance 4-6
TRUPAC 915 ARTICULATED ROLLER

MAINTENANCE

4. Inspect the Roller before each use for the DANGER: Never use your hand
possibility of hydraulic leaks. Also, the to locate hydraulic leaks.
operator should occasionally have Hydraulic fluid under pressure will
someone standing alongside the Roller pierce the skin and is dangerous.
during operation to watch for hydraulic If hydraulic oil has pierced the skin,
leaks which may only be noticeable when get immediate medical attention.
the unit is running. It is very important to
repair any leaks as soon as possible to DANGER: Always wear eye
prevent further damage to the system. protection when inspecting for
leaks in the hydraulic system.

HYDRAULIC OIL REQUIREMENTS AND APPROVED BRANDS FOR FIELD FILL:

DO NOT MIX manufacturers or grade weights when adding hydraulic oil.


Be sure hydraulic oil selection is compatable with your hydraulic system.
Be sure to use mineral base hydraulic oil.
Be sure hydraulic oil selection from a reputable supplier.
Be sure the hydraulic specifications meet or exceed the following specifications.

Hydraulic oil must provide anti-wear properties that meet or exceed those found in the API
(American Petroleum Institute) classification SD, SE or CC crank case oil.

Hydraulic oil viscosity must not fall below 70 SUS (13 cs) in the reservior under the most adverse
conditions. The best viscosity being 80-300 SUS (17 cs to 65 cs). The viscosity rating at the lowest
expected start-up temperature should not exceed 10,000 SUS (2158 cs).

Hydraulic oil must have rust and oxidation inhibitors that will maintain chemical stability. When
changing the hydraulic oil with oil other than the specific factory fill oil listed below, the hydraulic
system must be completely drained. Be sure to purge or drain all hoses, cylinders, valves, motors
and pumps of hydraulic oil. All hydraulic oil filters must also be changed at this time.
AMBIENT TEMP. AMBIENT TEMP. AMBIENT TEMP.
O
-25 F TO 80 OF (-32 Oto 27 OC)
O
-10 F TO 95 F (-23 Oto 35 OC)
O 0 O F TO 105 O F (-18 Oto 41 OC)
Amoco Rykon 32 Amoco Rykon 46 Amoco Rykon 68

Exxon Univis N32 Exxon Univis N46 Exxon Univis N68


Gulf Harmony 32AW Gulf Harmony 46AW Gulf Harmony 68AW
Mobil DTE 13M Mobil DTE 15M Mobil DTE 16M
Phillips 66 Magnus A32 Phillips 66 Magnus A46 Phillips 66 Magnus A68
Shell Tellus 32 Shell Tellus 46 Shell Tellus 68
Texaco 32 Texaco 48 Texaco 68
Chevron MV ISO 32 Mobilfluid No. 424 Conoco 68

4-7 Maintenance
TRUPAC 915 ARTICULATED ROLLER

MAINTENANCE
CHASSIS MAINTENANCE

For long life and trouble free service it is imperative that a good lubrication policy is followed.
Use only good clean lubricants of the specified grade on your roller. DO NOT induce
contaminates into the system by using lubricants from open or dirty containers. Use only the
specified lubricants as shown on the lubrication charts.

Lubrication pointsfor the TRUPAC 915 Roller are shown in Figure 4-A .

CHECK RECOMMENDED FLUIDS


Inspect cooling system daily. Check to see Engine Oil “EO”
that the radiator and oil cooler fins are See Engine Operator’s Manual for
unobstructed and that all belts are tight. instructions on lubrication of the engine.
Check coolant levels and refill as needed.
Hydrostatic System “HO”
Check the hydrostatic oil level daily and keep Refer to the Hydraulic Fluids chart on the
the reservoir filled to the full mark on the sight previous page. The use of hydraulic oils or
gauge. Low oil level will not allow th oil to cool fluids that are not equal to those listed
sufficiently before re-entering the system, and could result in substandard performance
very low oil will STARVE the system. Oil level or even possible failure of the TRUPAC
should remain in the sight gauge at all times. If 915 hydraulic components. If you are not
the oil level is found to be low, check the sure whether a specific hydraulic oil is
system for leaks and repair. suitable for use on the TRUPAC 915,
consult your authorized Rosco dealer/
Change oil after first 100 hours of operation, distributor or if necessary, Rosco's Factory
thereafter change oil and filters every 1500 Service Department. Be sure to filter the
hours of operation. hydraulic oil before installing into the
machine.

Grease “G”
All Purpose Grease Gulflex “A”,
Mobilgrease 77 or equal for all pressure
gun grease fittings.

Maintenance 4-8
TRUPAC 915 ARTICULATED ROLLER

MAINTENANCE

G
(4PLACES)

4-9 Maintenance
TRUPAC 915 ARTICULATED ROLLER

MAINTENANCE
STORAGE
If the TRUPAC 915 Roller will be out of service for two or more months, the following pre-
storage procedures should be followed to insure a good start-up once the Roller is needed
again.

ENGINE GENERAL MACHINE


1. Change oil and filter when the engine is 1. Be sure the water tank and spraybar lines
still warm from operation. See Engine are drained. This is accomplished by
Maintenance paragraphs in this section of removing the plugs from the tanks and
the manual. After changing the oil, allow valves and allowing them to completely
the engine to run for about 5 minutes to let drain. Open the valves and run the water
the oil penetrate to all the parts. pump for 20 seconds to purge any
trapped water.
2. Drain the engine fuel tank. If available,
use a corrosion inhibitor approved for fuel
tanks. Freezing water will ruin the water
tank and the ballast compartments.
3. Always set the throttle control to its idle
position.
2. If water ballast was used, add antifreeze
4. Clean the exterior surfaces of the engine. mix or drain both front drums and the
Touch up any scratched or chipped rear drum..
painted surfaces. Spread a light film of oil
over any non-painted metal surfaces of 3. Grease all moving parts and lubrication
the engine to prevent rust (except for points at this time.
exhaust system parts).
4. Clean the Roller and make a general
5. Remove and inspect the air cleaner inspection of all moving parts and
elements. Clean or replace them as components which may require repair or
required. maintenance. Touch up any scratched or
chipped painted surfaces. Replace or
6. For extended storage periods, it is repair any items at this time to assure that
recommended that the cooling system be theRoller is in top shape for the next
drained of all coolant and refilled with a operating season.
mixture of 50% water and 50% ethylene-
glycol type anti-freeze. Refer to 5. Following this storage procedure will aid in
instructions found earlier in this section. preventing down time when you really
need the Roller. In addition to the
7. Loosen fan and alternator belts to relieve following, be sure to observe the Start-Up
tension. Remove them if desired. instructions found in Section 3 (Operation)
of this manual when you are putting the
8. Remove and clean the battery. Store it in TRUPAC 915 to use again.
a cool, dry place and keep it fully charged.

9. Seal all openings on the engine with


plastic bags and tape.

Maintenance 4 - 10
TRUPAC 915 ARTICULATED ROLLER

MAINTENANCE
ENGINE - REMOVING FROM STORAGE
When it comes time to put the TRUPAC 915
Roller back into service...
1. Remove all protective coverings from the
engine. Unseal all openings in the engine
and remove any covering on electrical
systems.

2. Remove the battery from storage. Install it


on the Roller and connect the battery
cables.

CAUTION: Always disconnect battery ground


(-) cable first and always re-connect the
positive (+) battery cable first when
servicing battery cables and when
removing or replacing the battery. It
is recommended to also remove the
ground (-) cable when welding on the
machine.

3. Install or tighten fan belt(s) and alternator


belt.

4. Fill the fuel tank.

5. Perform all appropriate Pre-Start checks


as per Section 3 of this manual.

6. Disconnect the wire to the fuel shut-off


solenoid and crank engine (do not start)
for 20 seconds with starter. Then, replace
the fuel solenoid wire and start the engine.

7. Operate the engine at a slow idle for


several minutes. During engine warmup,
check all guages before operating the
Roller and placing a load on the engine.

4 - 11 Maintenance
TRUPAC 915 ARTICULATED ROLLER

MAINTENANCE

PREVENTIVE MAINTENANCE CHART


Identifying Codes: I = Inspect L = Lubricate
A = Adjust S = Service
R = Replace C = Check

ITEM 10 250 500 1500 CAPACITY PART NUMBER TYPE


HRS HRS HRS HRS 4B3.9 4BTA3.9

Engine Belt I A R 33962-1 Same

Engine Oil I R 10 Quarts API CC/CD


(8.517 Liters) 15W40

Engine Oil R 34881 Same Spin-on


Filter Cartridge

Engine Air I S Safety> 36643-02 36789-01 Dry


Filter Primary> 36643-01 36475-01 Elements

Engine Fuel S R Secondary 34882 Same Cartridge


Filters Primary 34883 Same Cartridge
In-Line 35399 Same Cartridge

Engine I S R 17.7 Quarts 50/50


Coolant (16.751 Liters) Antifreeze

Hydraulic I R 15 Gallons See Chart


Oil (56.782 Liters) on Page 7

Hydraulic Oil I R Hydrostatic> 36125-01 Same Spin-On


Filters Steering> X260 Same Element

Brakes C C S Rear Spring-


Applied

Yoke I L S Center See Parts Breakdown Chassis


Roller Lube

Front Wheels I L S See Parts Breakdown Wheel Brg.


Grease

Rear Wheels I I S Chassis


Lube

Steering I/L S Chassis


cylinder ends Lube

Maintenance 4 - 12
TRUPAC 915 ARTICULATED ROLLER

MAINTENANCE
ROPS INSPECTION AND MAINTENANCE CHECKLIST
Date Inspected: Inspected by:

Machine Type and Model Number:

Serial Number: Owner Identification Number:

NOTE: The ROPS may have an identification or certification label, but a satisfactory substitute is a certificate
from the ROPS manufacturer or a registered professional engineer stating that the ROPS meets the performance
standards and is appropriate for the machine upon which it is installed. The following organizations may be referenced
on the label or on the professional engineer’s certificate:
SAE - Society of Automotive Engineers
MSHA - Mine Safety and Health Administration
OSHA - Occupational Safety and Health Administration
COE - U.S. Army Corps of Engineers
BOR - Bureau of Reclamation
ISO - International Standards Organization
State of California

If any of the following items are found to be in need of attention, the unit should be
taken out of service until repairs or replacement of defective parts are completed.

Inspection Item YES NO

1. Identification of ROPS

a. Does the machine have a ROPS ?

b. Is there an identification label on the ROPS


or a certificate on file with the owner ?

2. Visible Damage

a. Is the frame twisted, bent, or cracked in


the area of the ROPS mount ?

b. Is the frame and/or ROPS rusted ?

c. Is there any overall shape damage to the ROPS ?

d. Are there any localized bulges, kinks, dents,


or bent parts in the ROPS ?

e. Are there any hairline or open cracks anywhere


on the ROPS structure ?

f. Are there any signs of corrosion ?

4 - 13 Maintenance
TRUPAC 915 ARTICULATED ROLLER

MAINTENANCE
ROPS INSPECTION AND MAINTENANCE CHECKLIST --Continued

Inspection Item YES NO

3. Rubber pads and bushings (If applicable)

a. Is the rubber damaged or missing ?

b. Does the ROPS rattle when the machine is operated ?

4. Bolts and nuts

a. Are there any missing bolts or nuts ?

b. Are bolts the proper grade ?

c. Are nuts the proper grade ?

d. Are the bolts and nuts loose ?

e. Are the bolt heads and nuts properly seated and in


complete contact with the ROPS assembly ?

f. Are nuts fully threaded onto the bolts ?

g. Are the bolt threads stripped ?

h. Are the bolts or nuts rusted ?

i. Are the bolts or nuts bent or deformed ?

5. Seat belt

a. Is the seat belt missing ?

b. Is the belt too dirty to use ?

c. Is the belt frayed ?

d. Is the belt hard to adjust ?

e. Is the buckle hard to work ?

f. Are the anchors loose or damaged ?

6. Modifications and repairs

a. Are there accessories welded or bolted to the ROPS


that were not provided by the manufacturer ?

b. Are there additional holes drilled in the ROPS ?

c. Have any additional welds changed the ROPS Structure ?

Maintenance 4 - 14
TRUPAC 915 ARTICULATED ROLLER

TROUBLESHOOTING
General
The following Troubleshooting Guide includes some problems that an operator may encounter
during the course of operating the TRUPAC 915 Roller. It also includes some acceptable
corrections to these problems. Unless otherwise noted, the problems listed here are those
which an operator can diagnose and repair. See an Authorized ROSCO Dealer/Distributor for
diagnosis and repair of problems not listed. For specific engine problems not covered by this
guide, please refer to the Engine Manufacturer’s manual.

Do not attempt to service or repair major components, such as the Engine, Hydrostatic Pump or Motor
etc., unless authorized to do so by your ROSCO Dealer/Distributor. ANY UNAUTHORIZED REPAIR
WILL VOID THE WARRANTY.

When a problem occurs, don’t overlook the simple causes. For example, a starting problem
could be caused by something as simple as an empty fuel tank. After a mechanical failure has
been corrected, be sure to locate and correct the cause of the problem.

Problem Index (alphabetical order)


Alternator not charging ............................................................................................................ 5-6
Engine coolant temperature above normal ............................................................................... 5-6
Engine cranks, but won’t start (no smoke from exhaust) ......................................................... 5-2
Engine difficult to start -or- won’t start (exhaust smoke present) ............................................. 5-2
Engine doesn’t crank ............................................................................................................... 5-2
Engine oil pressure low ........................................................................................................... 5-5
Engine power output low .......................................................................................................... 5-4
Engine won’t shut off ............................................................................................................... 5-7
Hydraulic system overheats (temp. above 200o F.) ................................................................. 5-5
Instruments and/or tachometer won’t work .............................................................................. 5-7
Park brake won’t hold .............................................................................................................. 5-8
Park brake won’t release -or- only partially releases ................................................................ 5-7
Roller doesn’t move with engine running -or- moves in one direction only ................................ 5-3
Roller jerks when operating in forward or reverse ..................................................................... 5-3
Steering is difficult .................................................................................................................. 5-4
Water spray system won’t operate .......................................................................................... 5-8
Two Speed Won’t Shift into High Range .................................................................................. 5-8

5-1 Troubleshooting
TRUPAC 915 ARTICULATED ROLLER

TROUBLESHOOTING
Problem Cause Solution
Engine Doesn’t Crank Battery weak or dead. Charge or replace Battery.

Parking Brake switch not ON. Turn Parking Brake Switch ON.

Neutral Start Switch Put Direction Control Lever


not activated. in Neutral.

Faulty Ignition Switch Replace.

Faulty Start Solenoid Replace.

Faulty Solenoid on Starter Repair / Replace.


or Starter is faulty.

Engine Cranks, No fuel in Tank. Add fuel to Tank.


But Won’t Start
(no smoke from exhaust) No voltage to Fuel Shutoff Check fuel shutoff voltage
Solenoid. Voltage should be a minimum
of 9 volts with ignition
key ON during cranking and
while Engine is operating.

No fuel to Injector Pump. Check fuel supply system.

Fuel connections loose on Tighten all Fuel Filter


suction side of Injector fittings and connections
Pump. from the Fuel Tank to the
Injector Pump.

Fuel Filter plugged or Replace Fuel Filter.


restricted.

Intake or exhaust system Check for and remove


restricted. restrictions.

Engine Difficult To Start Engine cranking speed too Repair/clean battery


- or - Won't Start low (below 150 RPM) terminal connections.
Charge/Replace battery.

Insufficient supply of fuel Check fuel system. Clean/


to Injector Nozzles. Replace Fuel Filter.

Fuel Solenoid defective. Check/Replace defective


Fuel Solenoid. See
Engine manual.

Fuel Filter plugged. Replace fuel filter.

Troubleshooting 5-2
TRUPAC 915 ARTICULATED ROLLER

TROUBLESHOOTING
Problem Cause Solution
Engine Diffcult to Air in the Fuel System. Check for air leaks in the
Start -or- Won't Start low pressure side of the
(Continued) fuel system. Prime fuel
system (See Engine Manual).

Fuel supply contaminated. Verify by operating Engine


with a known fuel quality.

Intake Air System restricted. Check for and remove


restrictions.

Roller Doesn’t Move Parking Brake is ON. Turn Parking Brake switch OFF.
With Engine Running
-or- Moves In One Hydrostatic Pump Forward/ Relief valves are turned
Direction Only Reverse relief valves not out 2 turns when towing the
seated. Roller. Turn the hex-nut
cartridges IN clockwise to
seat the valves.

Insufficient hydraulic See Problem “Brake Won’t


system charge pressure Release -or- Only Partially
to release Parking Brake. Releases”.

No voltage to Direction Check voltage and wiring.


Control Lever.

Forward/Reverse relief Repair/Replace relief valves


valves are bypassing oil cartridge(s)
at low pressure.

Damaged Hydrostatic Pump Repair/Replace Hydrostatic


Pump.

Damaged Wheel Motor Repair/Replace Wheel Motor.

Faulty Control Handle Repair/Replace.

Roller Jerks When Fast movement of Direction Move Lever slowly when
Operating In Forward Control Lever. changing Roller Speed or
or Reverse direction.

Parking Brake not fully See Problem “Brake Won’t


disengaged. Release -or- Only Partially
Releases”.

Engine speed set too low. Run Roller Engine at Maximum


Engine RPM.

5-3 Troubleshooting
TRUPAC 915 ARTICULATED ROLLER

TROUBLESHOOTING
Problem Cause Solution
Roller Jerks When Low hydraulic oil level. Fill Reservoir with correct
Operating in Forward oil to be visible in sight gauge.
or Reverse
(Continued) Air leaking into hydraulic Tighten (or Replace) hoses,
system. fittings and filters.

Hydrostatic Pump is Repair/Replace Pump.


malfunctioning.

Engine Power Output Low Excessive load for Engine Reduce load on Roller.
horsepower rating.

Operating Engine at high De-rate Engine power output


altitude. for altitudes above 1000 ft.

Air Intake piping restricted Remove restrictions. Clean/


or Air Cleaner element dirty. Replace Air Cleaner element.

Fuel suction line or Check fuel line for


Fuel Filter restricted. restrictions. Replace Fuel
Filter element.

Fuel return system Check/Correct restricted


restricted. fuel return system.

Fuel quality poor. Verify by operating with a


known fuel quality.

Fuel Transfer Pump Check/Replace Fuel


malfunctioning. Transfer Pump. See
Engine manual.

AFC Signal Line defective. Check/Replace AFC Signal


Line. See Engine manual.

Throttle Lever improperly Check/Adjust throttle


adjusted. controls.

Injector malfunctioning. Check/Replace Injector. See


Engine manual.

Steering Is Difficult Low steering pressure. Check / Adjust to 1450


to 1600 psi.

Steering cylinder Replace piston seals.


bypassing oil.

Troubleshooting 5-4
TRUPAC 915 ARTICULATED ROLLER

TROUBLESHOOTING
Problem Cause Solution
Steering Is Difficult Low flow or no flow to Check / Replace steering pump.
(Continued) steering orbitrol.

Steering orbitrol not Repair / Replace steering


functioning properly. orbitrol.

Hydraulic System Low hydraulic fluid level. Fill with correct oil to be
Overheats visible in sight gauge.
(temp. above 200° F)
Hydraulic fluid too thick. Use an SAE 30 fluid. This will
reduce fluid temperature 20° F.
.
Defective gauge or sender Replace gauge or sender.
giving wrong temperature
reading.

Primary relief valve on Adjust setting to 5000 to


pump set too low or left 5500 psi in both Forward/
out when towed. Reverser. See Service
manual for the pump.

Excessive air temperature Operate Roller at slower ground


and high duty cycle. speed and maximum engine
RPM during hot weather.

Plugged fins on oil cooler. Clean fins and correct any


other problems with cooling
air flow.

Worn out hydrostatic pump. Repair or Replace.

Engine Oil Pressure Low Electrical power not being Check circuit breaker on engine.
supplied to gauge. If still no power replace/repair
circuit breaker/wiring.

Incorrect oil level. Check for oil leaks. Add


or drain engine oil. Check
dipstick calibration.

Oil filter plugged. Change full flow oil filter.

Oil diluted with fuel. Check/Replace injector, fuel


transfer pump and injection pump.

Oil diluted with coolant. See authorized repair


facility.

5-5 Troubleshooting
TRUPAC 915 ARTICULATED ROLLER

TROUBLESHOOTING
Problem Cause Solution
Engine Oil Pressure Low Incorrect oil specification. Change oil and check specifications.
(Continued) Refer to Section 1, Specifications
and/or Engine manual.

Oil pressure sender or Replace oil pressure sender


gauge malfunctioning. or gauge.

Engine Coolant Temperature Coolant level too low. Add coolant.


Above Normal
Thin engine coolant. Use water plus Detroit Diesel Rust
Inhibitor. This will allow operation on
a 6 degree hotter day.

Vehicle operating with Reduce vehicle loading.


excessive loads.

Hot air off the engine Check radiator seal/sheetmetal


being recirculatred. and repair/replace as needed.

Fan operating too close to radiator. Fan must be 1 1/2 times


the pitch width away from radiator.

Radiator fins damaged or Inspect radiator fins,


obstructed with debris. clean/repair or replace.

Collapsed or restricted radiator hose. Inspect hoses, replace if necessary.

Loose fan drive belt. Check belt tension and


tighten if necessary.

Fan incorrectly located Be sure fan is 2/3 in and 1/3


within shroud. out for a sucker fan.

Cooling fan shroud damaged Inspect shroud, repair,


or missing. replace or install as needed.

Incorrect or malfunctioning Check the radiator cap,


radiator cap. replace if necessary.

Temperature gauge Repair/Replace sender or


or sender malfunctioning. gauge.

Thermostat stuck in Test thermostat, replace


closed position. if necessary.

Dirt, Scale or Rust Clean cooling system.


in the cooling system.

Hydraulic system overheating. See Hydraulic System Overheats.

Troubleshooting 5-6
TRUPAC 915 ARTICULATED ROLLER

TROUBLESHOOTING
Problem Cause Solution
Alternator Not Charging Loose wiring, Faulty Repair loose wiring.
circuit breaker. Replace circuit breaker.

Diode at alternator loose Tighten connection or


or faulty. replace diode.

Alternator belt loose Adjust or replace belt.


or broken.

Alternator malfunctioning. Replace alternator.

Instrument Won’t Work Circuit breaker on Engine Check circuit breaker


faulty. and replace if necessary.

Faulty gauge or sender. Replace gauge or sender.

Alternator not charging Repair wiring or replace


alternator.

Faulty wiring. Check/Replace wiring.

Engine Won’t Shut Off Electrical wiring fault supplying Check/Repair wiring.
power to fuel solenoid when
key is in OFF position.

Injection pump fuel solenoid Check solenoid for defects


inoperative. or foreign material
inhibiting proper operations.

Engine operating on fumes Locate and isolate the


drawn into air intake. source of fumes.

Low idle set too high Set idle to specifications.

Park Brake Won’t Release Engine not running. Engine must be running
to release brake.

Park brake switch ON. Switch must be in OFF position.

Faulty brake switch. Replace.

Loose wiring to brake solenoid. Repair wiring.

Faulty solenoid on brake valve. Replace solenoid.

5-7 Troubleshooting
TRUPAC 915 ARTICULATED ROLLER

TROUBLESHOOTING
Problem Cause Solution
Park Brake Won't Release Low charge pressure to Check/Adjust charge relief valves
(Continued) wheel motors, 300 psi or on hydrostatic pump to 350 psi
or less. in neutral. Engine must be at
maximum RPM when adjusting
charge pressure.

Faulty Hydrostatic Pump Repair/Replace Hydrostatic Pump.

Faulty brake. Repair/Replace brake on


Wheel motor.

Parking Brake Won’t Hold Park brake switch not Red indicator light should
turned ON. come on when brake is ON.

Faulty switch/wiring allowing Repair/Replace switch or


electrical power to brake solenoid wiring.
valve when switch is OFF.

Faulty brake. Repair/Replace brake on


Wheel motor.

Two Speed Won’t Shift Faulty switch. Check/Replace if necessary.


To High Range
(default is Low Range) Faulty relay. Check/Replace if necessary.

Incorrect operation. Shifting ONLY allowed when


in neutral position.

Loose wiring to two Repair wiring.


speed solenoid valve.

Faulty solenoid on two Replace/Repair solenoid


speed solenoid. and/or cartridge.

Water Spray System No water or low Fill with water to bottom


Doesn’t Operate water level in tanks. of strainer.

Blown fuse. Replace fuse.

Faulty switch or wiring. Repair/Replace.

Plugged water inlet to pump. Disassemble and clean plumbing.

Plugged Nozzles. Disassemble and clean.

Pump diaphragm, valves, Repair/Replace.


or motor faulty.

Troubleshooting 5-8
TRU-PAC 915
PNEUMATIC ROLLER
PARTS MANUAL

MANUAL PART NO. 36376-03


EFFECTIVE SERIAL NO. 37340, 38137 and higher
REVISED 05/01/02

NOTE: It is the responsibility of the customer or user’s management


to train, educate and supervise the employee in the proper operation
and manintenance of this equipment.

688 North Highway 16


Denver, North Carolina
[Link]
Phone: 704-966-3300
TABLE OF CONTENTS
DECALS & FINAL DETAIL ................................................................................ 6-2 - 6-7
SLOW MOVING VEHICLE GROUP ............................................................................. 6-8
ROLL OVER PROTECTION (ROPS) .......................................................................... 6-9
SUNROOF GROUP ..................................................................................................... 6-9
COVERS & PANEL GROUP ........................................................................... 6-10 - 6-11
ENGINE ........................................................................................................... 6-12 - 6-25
EXHAUST ASSEMBLY ........................................................................................ 6-14 - 6-15
AIR INTAKE SYSTEM.......................................................................................... 6-16 - 6-17
ENGINE SUB-ASSEMBLY .................................................................................. 6-18 - 6-19
FUEL SYSTEM .................................................................................................... 6-20 - 6-21
RADIATOR AND OIL COOLER........................................................................... 6-22 - 6-23
THROTTLE CONTROL ...................................................................................... 6-24 - 6-25
FRONT AXLE ASSEMBLY ............................................................................. 6-26 - 6-27
TIRES & RIMS ........................................................................................................... 6-28
SPRAY SYSTEM/COCO MAT GROUP .......................................................... 6-30 - 6-31
WIRE HARNESS/WATER SPRAY PUMP ...................................................... 6-32 - 6-33
COCO MAT GROUP, FLAT TIRE .................................................................... 6-34 - 6-35
SCRAPER BLADE GROUP, FLAT TIRE ........................................................ 6-36 - 6-37
BATTERY GROUP .................................................................................................... 6-38
INSTRUMENT & ELECTRICAL ..................................................................... 6-38 - 6-53
HARNESS, HYDRAULIC CONNECTIONS ........................................................ 6-40 - 6-41
INSTRUMENT PANEL ASSEMBLY ..................................................................... 6-42 - 6-45
TERMINAL BOARD ASSEMBLY ......................................................................... 6-46 - 6-49
CONNECTING HARNESS ................................................................................. 6-50 - 6-51
CONTROL HANDLE HARNESS ........................................................................ 6-52 - 6-53
YOKE ASSEMBLY .......................................................................................... 6-54 - 6-55
HYDRAULIC GROUP ..................................................................................... 6-56 - 6-61
MISCELLANEOUS NON-ILLUSTRATED ................................................................ 6-62

OPTIONAL EQUIPMENT ................................................................................ 6-63 - 6-70

ALPHABETICAL PARTS INDEX ................................................................... 6-72 - 6-79

SCHEMATICS ......................................................................................... End of Section


TABLE OF CONTENTS

OPTIONAL EQUIPMENT SECTION


BLOCK HEATER INSTALLATION ................................................................... 6-63
TACHOMETER GROUP ................................................................................... 6-63
HEAT SHEILDS ................................................................................................ 6-63
HEAD LIGHT GROUP ...................................................................................... 6-63
TURN SIGNAL GROUP .................................................................................... 6-63
BEACON LIGHT GROUP ................................................................................. 6-64
STROBE LIGHT GROUP .................................................................................. 6-64
ETHER START GROUP ................................................................................... 6-64
ENGINE ALARM GROUP ....................................................................... 6-64 - 6-65
ENGINE SHUTDOWN GROUP ......................................................................... 6-65
ENGINE, CUMMINS 4BTA3.9 ................................................................. 6-65 - 6-66
TURN SIGNAL / TAIL GROUP .......................................................................... 6-66
DUAL MIRROR GROUP ......................................................................... 6-66 - 6-67
SPEEDOMETER GROUP ................................................................................. 6-67
LIQUID LEVEL GROUP .................................................................................... 6-67
WHEEL CHOCK GROUP ................................................................................. 6-67
AIR RIDE SEAT GROUP .................................................................................. 6-67
FILTER KITS ..................................................................................................... 6-67
11-WHEEL OPTION ................................................................................ 6-67 - 6-68
COCO MAT/WATER (11-WHEEL) .................................................................... 6-68
TRACTION CONTROL KIT ............................................................................... 6-69
COOLANT FILTER GROUP (3.9 ENGINE) ...................................................... 6-69
MISCELLANEOUS ................................................................................. 6-69 - 6-70
DECALS & FINAL DETAIL ROSCO TRU-PAC 915
REF: 19690
REV: D
ITEM PART NO. QTY. DESCRIPTION

1 ......... 004684102 ......16.46 .............. STRIP,ABRASIVE,4"X60’ROLL,BLK


2 ......... 33908 ..............2.00 ................ DECAL,ROSCO LOGO,LARGE,BLACK
3 ......... 35355 .............. 1.00 ................ PLATE,SERIAL NUMBER ROSCO
4 ......... 35745 ..............21.80 .............. DECAL,STRIPING,3 BAND BLACK
5 ......... 36193 ..............2.00 ................ DECAL,DANGER,PINCH ZONE
7 ......... 36195 .............. 1.00 ................ DECAL SET,CONTROL
9 ......... 36202 ..............2.00 ................ DECAL,WARNING,KEEP CLEAN
10 ........ 36253 .............. 1.00 ................ DECAL,SAFETY INSTRUCTIONS
11 ........ 36254 ..............1.00 ................ DECAL,WARNING,OPERATOR
12 ........ 36262 ..............2.00 ................ DECAL,TRUPAC 915

Parts Catalog 6-2


ROSCO TRU-PAC 915 DECALS & FINAL DETAIL
REF: 19690
REV: D

Parts Catalog 6-3


DECAL & FINAL DETAIL ROSCO TRU-PAC 915
REF: 19690
REV: D
ITEM PART NO. QTY. DESCRIPTION

13 ........ 36263 ..............1.00 ................ DECAL,CIMA,MAX LOAD 3400


14 ........ 36336 ..............2.00 ................ PIPE,PLUG,2.00MP,BLK ABS PVC
15 ........ 36337 ..............2.00 ................ PIPE,PLUG,4.00MP,BLK ABS PVC
16 ........ 72062 .............. 1.00 ................ DECAL,DIESEL POWER,CUMMINS
17 ........ 37684 ..............1.00 ................ DECAL,HYD OIL,FILL TO SCREEN
18 ........ D36 .................1.00 ................ DECAL,DIESEL FUEL
19 ........ D37 .................2.00 ................ DECAL,WATER ONLY
20 ........ D49 .................2.00 ................ DECAL,HYDROSTATIC,SMALL,CLEAR
21 ........ D50 .................1.00 ................ DECAL,ROSCO LOGO,MEDIUM,BLACK
22 ........ 35870 .............. 1.00 ................ DECAL,DANGER,FAN BLADES
23 ........ 37243 ..............1.00 ................ DECAL,WARNING,ENGINE EXHAUST

Parts Catalog 6-4


ROSCO TRU-PAC 915 DECAL & FINAL DETAIL
REF: 19690
REV: D

Parts Catalog 6-5


DECAL & FINAL DETAIL ROSCO TRU-PAC 915
REF: 19690
REV: D
ITEM PART NO. QTY. DESCRIPTION

24 ........ 81159 ..............4.00 ................ TACK,DIA.146/.104X.04 GRIP LG


25 ........ 37763 .............. 1.00 ................ DECAL,BACKUP ALARM
26 ........ 90533-01 ........1.00 ................ PAINT,ROSCO YELLOW,TOUCH-UP

Parts Catalog 6-6


ROSCO TRU-PAC 915 DECAL & FINAL DETAIL
REF: 19690
REV: D

Parts Catalog 6-7


SLOW MOVING VEHICLE GROUP ROSCO TRU-PAC 915
REF: 21506
REV:
ITEM PART NO. QTY. DESCRIPTION

0 ........... 28644................ 1.00 .................. BAR,SMV BRACKET,T/P 915


0 ........... 35906................ 1.00 .................. MOUNT,BLADE,SMV SIGN
0 ........... 35906-01 .......... 1.00 .................. MOUNT,SOCKET,SMV SIGN
0 ........... 35952................ 1.00 .................. DECAL,SMV SIGN COVER
0 ........... 80140................ 4.00 .................. WASHER,TYPE A PLAIN,.250
0 ........... 80185................ 2.00 .................. CSHH,.250-20X1.00,GR5
0 ........... 80192................ 2.00 .................. CSHH,.250-20X.75,GR5
0 ........... 80350................ 4.00 .................. NUT,FLEXLOC,.250-20,FULL,LT
0 ........... 956011180 ........ 1.00 .................. SIGN,SMV,METAL

Parts Catalog 6-8


ROSCO TRU-PAC 915 ROPS (Roll Over Protection Structure)
REF: 19678, 19679
REV:
ITEM PART NO. QTY. DESCRIPTION
19678 ROPS GROUP
1 ........... 36255................ 1.00 .................. ROPS,TRUPAC ROLLER
2 ........... 81074................ 8.00 .................. CSHH,1.000-8X3.75,GR8
3 ........... 81075................ 8.00 .................. NUT,STOVERS 1.00-8, GR C
4 ........... 81076................ 16.00 ................ WASHER,SAE,HARDENED,1.000
5 ........... 36898................ 1.00 .................. SEAT BELT, 3.00 W/HARDWARE (NOT SHOWN)
19678-01 SUNROOF GROUP
6 ........... 19914................ 1.00 .................. CANOPY, SUNROOF (REV. B)
6a ......... 19928................ 2.00 .................. CLAMP, SUNROOF (NOT SHOWN)
8 ........... 80223................ 6.00 .................. CSHH, .375-16 X 1.00
9 ........... 80142................ 6.00 .................. WASHER, TYPE A PLAIN, .375
10 ......... 80352................ 6.00 .................. NUT, FLEXLOC, .375 -16, FULL, LT

OPTIONAL FOPS (FALLING OBJECTIVE PROTECTIVE STRUCTURE)


19679 FOPS GROUP (NOT SHOWN)
............. 36256................ 1.00 .................. FOPS, W/HARDWARE

Parts Catalog 6-9


COVER & PANEL GROUP ROSCO TRU-PAC 915
REF: 28699
REV: 0
ITEM PART NO. QTY. DESCRIPTION

0 ........... 72527-03 .......... 4.00 .................. SPACER,SEAT SLIDE,PLASTIC


1 ........... 22126................ 1.00 .................. RADIATOR GRILL, W/M (TRUPAC)
2 ........... 19178................ 1.00 .................. COVER,BATTERY COMPARTMENT
3 ........... 19199................ 1.00 .................. W/M,HORIZ CROSSMEMBER,R FRAME
4 ........... 19202................ 1.00 .................. CROSSMEMBER,VERTICAL
5 ........... 19219................ 1.00 .................. PANEL,HYD PUMP
6 ........... 19226................ 1.00 .................. COVER,REAR BALLAST
7 ........... 28695................ 1.00 .................. ENGINE COVER GRP,3.3 ENGINE
8 ........... 19236................ 1.00 .................. COVER,CONSOLE BOTTOM
9 ........... 19262................ 1.00 .................. PANEL,REMOVABLE,ENG COMPT
10 ......... 19975................ 1.00 .................. SPACER,SEAT SWIVEL
11 ......... 19281................ 1.00 .................. COVER,INSTRUMENT PANEL
12 ......... 19282................ 1.00 .................. COVER W/M,FRONT BALLAST
13 ......... 36063................ 24.00 ................ NUT,J-TYPE,.375-16
14 ......... 80036................ 4.00 .................. NUT,HEX,.250-20
15 ......... 80074................ 2.00 .................. NUT,HEX,JAM,.375-16
16 ......... 80140................ 4.00 .................. WASHER,TYPE A PLAIN,.250
17 ......... 80160................ 4.00 .................. WASHER,SPLIT LOCK,.250
18 ......... 80192................ 4.00 .................. CSHH,.250-20X.75,GR5
19 ......... 80325................ 74.00 ................ SCR,SLFTPG,HH,.312-18X.75
20 ......... 80219................ 24.00 ................ CSHH,.375-16X.75,GR5
21 ......... 80224................ 8.00 .................. CSHH,.375-16X1.25,GR5
22 ......... 80352................ 8.00 .................. NUT,FLEXLOC,.375-16,FULL,LT
23 ......... 80141................ 74.00 ................ WASHER,TYPE A PLAIN,.312
24 ......... 80996................ 32.00 ................ WASHER,SAE PLAIN,.375
25 ......... 871020103 ........ 2.00 .................. CRG BOLT,.375-16X1.00,GR5
26 ......... 72527................ 1.00 .................. SEAT,MICHIGAN,SERIES V-818
27 ......... 72048-01 .......... 1.00 .................. SUSPENSION,LOW PROFILE
28 ......... 80208................ 8.00 .................. CSHH,.312-18X1.00,GR5
29 ......... 80351................ 8.00 .................. NUT,FLEXLOC,.312-18,FULL,LT
30 ......... 19503................ 1.00 .................. LINK,ARTICULATION LOCK
31 ......... 19504................ 2.00 .................. PIN,ARTICULATION LOCK
32 ......... 5928 ................. 4.00 .................. HAIR PIN COTTER,#9,.148 DIA
33 ......... 36371................ 1.00 .................. SWIVEL ASSEMBLY
34 ......... 72527-01 .......... 1.00 .................. SLIDER SET,SEAT BASE
35 ......... 20616................ 1.00 .................. PANEL,ENGINE REMOVABLE,LH
36 ......... 21575................ 1.00 .................. SLIDING SEAT ASSY

Parts Catalog 6 - 10
ROSCO TRU-PAC 915 COVER & PANEL GROUP
REF: 28699
REV: 0

Parts Catalog 6 - 11
ENGINE GROUP 3.3 ROSCO TRU-PAC 915
REF: 28488
REV: A
ITEM PART NO. QTY. DESCRIPTION

1 ........... 27890................ 1.00 .................. EXHAUST ASSEMBLY,3.3 TRUPAC


2 ........... 28252................ 1.00 .................. AIR INTAKE SYSTEM,3.3 TRUPAC
3 ........... 28253................ 1.00 .................. ENGINE SUB-ASSY,TRUPAC 3.3
4 ........... 28254................ 1.00 .................. FUEL SYSTEM,3.3 TRUPAC
5 ........... 28454................ 1.00 .................. RADIATOR & OIL COOLER GRP, 3.3
6 ........... 28792................ 1.00 .................. THROTTLE GROUP, 3.3 TRUPAC
7 ........... 80186................ 2.00 .................. CSHH,.500-13X1.75,GR5
8 ........... 80354................ 2.00 .................. NUT,FLEXLOC,.500-13,FULL,LT
9 ........... 80695................ 4.00 .................. WASHER,SAE PLAIN,.500
10 ......... 38827-01 .......... 4.00 .................. WASHER,SNUBBING,2.00ODX.450OD
11 ......... 80353................ 4.00 .................. NUT,FLEXLOC,.438-14,FULL,LT
12 ......... 80696................ 4.00 .................. WASHER,SAE PLAIN,.438
13 ......... 80776................ 4.00 .................. CSHH,.438-14X3.00,GR5

Parts Catalog 6 - 12
ROSCO TRU-PAC 915 ENGINE GROUP 3.3
REF: 28488
REV: A

Parts Catalog 6 - 13
EXHAUST ASSEMBLY ROSCO TRU-PAC 915
REF: 27890
REV: 0
ITEM PART NO. QTY. DESCRIPTION

1 ........... 19287-02 .......... 1.00 .................. TUBING,2.50 OD x 16 GA x 4


2 ........... 21243................ 2.00 .................. SPACER,MUFFLER 4B3.9
3 ........... 27890-01 .......... 1.00 .................. TUBE,FLEX,2.50IDX33.00
4 ........... 28178................ 1.00 .................. EXHAUST,CUM 3.3 ELBOW W/M
5 ........... 33312................ 4.00 .................. CLAMP,MUFFLER,2.5
6 ........... 34033................ 2.00 .................. MOUNTING BAND,6.50 ID
7 ........... 34074................ 1.00 .................. MUFFLER,EXH 6.50 OD,2.5 IN/OUT
8 ........... 38737................ 1.00 .................. CLAMP,V BAND,2.75
9 ........... 71621................ 4.00 .................. CSHH,.375-16X2.75,GR5
10 ......... 80038................ 4.00 .................. NUT,HEX,.375-16
11 ......... 80142................ 4.00 .................. WASHER,TYPE A PLAIN,.375
12 ......... 80162................ 4.00 .................. WASHER,SPLIT LOCK,.375
13 ......... 90607-01 .......... 1.00 .................. TUBE,RND,2.5O0X16GAX17.13

Parts Catalog 6 - 14
ROSCO TRU-PAC 915 EXHAUST ASSEMBLY
REF: 27890
REV: 0

Parts Catalog 6 - 15
AIR INTAKE SYSTEM ROSCO TRU-PAC 915
REF: 28252
REV: A
ITEM PART NO. QTY. DESCRIPTION

1 ........... 28690................ 1.00 .................. EXT,AIR INLET,3.75,MODIFIED


2 ........... 28249................ 1.00 .................. SUPPORT,AIR CLEANER,TRU 3.3 WM
3 ........... 34030................ 1.00 .................. ADPTR,RUBBER RED,3.00-2.50 ID
4 ........... 36019................ 2.00 .................. CLAMP,T-BOLT,3.50 OD
5 ........... 36045................ 1.00 .................. CLAMP,T-BOLT,2.78-3.09
6 ........... 36644................ 2.00 .................. CLAMP,T-BOLT,3.78-4.09
7 ........... 37080................ 1.00 .................. HOOD,AIR INLET,3.75 PLASTIC
8 ........... 38385................ 1.00 .................. AIR CLEANER,3.75IN,3.50 OUT
9 ........... 38386................ 1.00 .................. MOUNTING BAND,8.13 ID
10 ......... 38802................ 1.00 .................. TUBE,AIR INTAKE,3.3 TRUPAC
11 ......... 38803................ 1.00 .................. ADPTR,RUBBER RED,3.50-3.00 ID
12 ......... 80037................ 2.00 .................. NUT,HEX,.312-18
13 ......... 80141................ 2.00 .................. WASHER,TYPE A PLAIN,.312
14 ......... 80161................ 2.00 .................. WASHER,SPLIT LOCK,.312
15 ......... 80207................ 2.00 .................. CSHH,.312-18X.75,GR5
16 ......... 80478................ 2.00 .................. WASHER,SPLIT LOCK,M10
17 ......... 81216................ 2.00 .................. CSHH,M10X1.5X20,CL8.8
18 ......... 99610................ 1.00 .................. PIPE,NIPPLE,02XCLOSE
19 ......... 853521158 ........ 1.00 .................. INDICATOR,AIR CLEANER

Parts Catalog 6 - 16
ROSCO TRU-PAC 915 AIR INTAKE SYSTEM
REF: 28252
REV: A

Parts Catalog 6 - 17
ENGINE SUB-ASSEMBLY ROSCO TRU-PAC 915
REF:
REV:
ITEM PART NO. QTY. DESCRIPTION

1 ........... 38734................ 1.00 .................. ENGINE,CUMMINS,4B3.3T,DIESEL


2 ........... 38733................ 1.00 .................. DRIVE PLATE ASSY,SAE#4,C MT
3 ........... 27894................ 1.00 .................. RIGHT FRONT ENGINE MOUNT W/M
4 ........... 27893................ 1.00 .................. LEFT FRONT ENGINE MOUNT W/M
5 ........... 28384................ 2.00 .................. REAR ENGINE MOUNT W/M
6 ........... 38827................ 4.00 .................. MOUNT,ISOLATION,325#
7 ........... 28256................ 1.00 .................. MOUNT,SOLENOID/THROTTLE,3.3 TR
8 ........... 28487................ 1.00 .................. HARNESS,ENGINE,TRUPAC 3.3
9 ........... 28489................ 1.00 .................. HARNESS,STARTER,TRUPAC 3.3
10 ......... 35363................ 1.00 .................. SENDER,PRESS,OIL,02 MP
11 ......... 35367................ 1.00 .................. SENDER,TEMP GAUGE,08 MP
12 ......... 81141................ 8.00 .................. WASHER,SAE,HARDENED,.500
13 ......... 80484................ 8.00 .................. WASHER,SPLIT LOCK,M12
14 ......... 80877................ 8.00 .................. CSHH,M12X1.75X35,CL8.8
15 ......... 81155................ 12.00 ................ WASHER,SAE,HARDENED,.375
16 ......... 80478................ 16.00 ................ WASHER,SPLIT LOCK,M10
17 ......... 80516................ 12.00 ................ CSHH,M10X1.5X30,CL8.8
18 ......... 36289................ 1.00 .................. CIRCUIT BREAKER,30AMP W/MOUNT
19 ......... 38954................ 1.00 .................. RELAY,STARTER
20 ......... 80515................ 4.00 .................. CSHH,M10X1.5X25,CL8.8
21 ......... 80970................ 2.00 .................. WASHER,SAE PLAIN,.250
22 ......... 80350................ 2.00 .................. NUT,FLEXLOC,.250-20,FULL,LT
23 ......... 80192................ 2.00 .................. CSHH,.250-20X.75,GR5
24 ......... 36125-04 .......... 1.00 .................. PUMP,HYD 4.57 CIR,EDC,W/ 11 TO
25 ......... 72689................ 2.00 .................. FITT,TEST 06MB-02PD
26 ......... 80695................ 4.00 .................. WASHER,SAE PLAIN,.500
27 ......... 80164................ 4.00 .................. WASHER,SPLIT LOCK,.500
28 ......... 80250................ 4.00 .................. CSHH,.500-13X1.25,GR5
29 ......... 36808................ 1.00 .................. ORING,3.237 ID X .103,SAE 152
30 ......... 80142................ 2.00 .................. WASHER,TYPE A PLAIN,.375
31 ......... 80162................ 10.00 ................ WASHER,SPLIT LOCK,.375
32 ......... 80221................ 10.00 ................ CSHH,.375-16X1.00,GR5
33 ......... 37091................ 1.00 .................. PUMP,GEAR 1.22CIR,11TOOTH,PRIO
35 ......... 35571................ 1.00 .................. SWITCH,PRESSURE,02 MP,NO & NC
36 ......... 36066................ 1.00 .................. FITT,TEE 02MP-02FP-02FP,STL
38 ......... 80038................ 8.00 .................. NUT,HEX,.375-16
39 ......... 38953................ 1.00 .................. GAUGE,OIL LEVEL,LS
40 ......... 28700................ 1.00 .................. STOP,THROTTLE,3.3 ENGINE
41 ......... 81285................ 1.00 .................. CSHH,M6X1.0X35MM
42 ......... 28701................ 1.00 .................. WIRE,JUMPER,GROUND

Parts Catalog 6 - 18
ROSCO TRU-PAC 915 ENGINE SUB-ASSEMBLY
REF:
REV:

Parts Catalog 6 - 19
FUEL SYSTEM ROSCO TRU-PAC 915
REF: 28254
REV: 0
ITEM PART NO. QTY. DESCRIPTION

1 ........... 24852................ 1.00 .................. FUEL TANK W/M, 35 GAL


2 ........... 33162................ 6.00 .................. CLAMP,HOSE,.44-.78,WORM,#06
3 ........... 33291................ 1.00 .................. FILTER,FUEL,DIESEL,INLINE
4 ........... X300 ................. 2.00 .................. FITT,STR 04MP-06HB,PUSH-ON
5 ........... 35370-2 ............ 1.00 .................. SENDER,FUEL LEVEL,24.00 TANK
6 ........... 36105................ 1.00 .................. CAP,FUEL,W/LOCK LUG
7 ........... X341 ................. 13.00 ................ HOSE,06,PUSH-ON,250,BLUE
8 ........... 80142................ 8.00 .................. WASHER,TYPE A PLAIN,.375
9 ........... 80352................ 8.00 .................. NUT,FLEXLOC,.375-16,FULL,LT
10 ......... 99524................ 2.00 .................. PIPE,90,04MP-04FP,MI
11 ......... 99538................ 1.00 .................. PIPE,PLUG,12MP,SQ HD,MI

Parts Catalog 6 - 20
ROSCO TRU-PAC 915 FUEL SYSTEM
REF: 28254
REV: 0

Parts Catalog 6 - 21
RADIATOR & OIL COOLER GROUP ROSCO TRU-PAC 915
REF: 28454
REV: A
ITEM PART NO. QTY. DESCRIPTION

1 ........... 21233................ 1.00 .................. RADIATOR BASE W/M,4BTA


2 ........... 28455................ 1.00 .................. PL,RADIATOR SUPPORT,LS,3.3
3 ........... 28456................ 1.00 .................. PL,RADIATOR SUPPORT,RS,3.3
4 ........... 33168................ 2.00 .................. CLAMP,HOSE,1.06-2.00,WORM,#24
5 ........... 35423................ 1.00 .................. COOLER,OIL
6 ........... 35520................ 2.00 .................. CLAMP,HOSE,1.38-2.38,WORM,#30
7 ........... 38784................ 1.00 .................. RADIATOR,CUMMINS 3.3 ENGINE
8 ........... 38785................ 1.00 .................. FAN,CUMMINS 3.3,20.00 OD X 30°
9 ........... 38955................ 1.00 .................. HOSE,RADIATOR,LOWER,3.3 ENG
10 ......... 38798................ 1.00 .................. HOSE,RADIATOR,UPPER,1.25 ID
11 ......... 5822 ................. 1.00 .................. VLV,DRAIN COCK,.25
12 ......... 80038................ 10.00 ................ NUT,HEX,.375-16
13 ......... 80161................ 6.00 .................. WASHER,SPLIT LOCK,.312
14 ......... 80162................ 10.00 ................ WASHER,SPLIT LOCK,.375
15 ......... 80207................ 6.00 .................. CSHH,.312-18X.75,GR5
16 ......... 80221................ 4.00 .................. CSHH,.375-16X1.00,GR5
17 ......... 80224................ 6.00 .................. CSHH,.375-16X1.25,GR5
19 ......... 80996................ 10.00 ................ WASHER,SAE PLAIN,.375

Parts Catalog 6 - 22
ROSCO TRU-PAC 915 RADIATOR & OIL COOLER GROUP
REF: 28454
REV: A

Parts Catalog 6 - 23
THROTTLE CONTROL ROSCO TRU-PAC 915
REF: 28792
REV: 0
ITEM PART NO. QTY. DESCRIPTION

1 .......... 28256 .............. .00 .................. MOUNT,SOLENOID/THROTTLE,3.3 TR


2 .......... 37845 ..............1.00 ................ CABLE,THROTTLE,VERNIER,3"TX126
3 .......... 37846 ..............1.00 ................ CLEVIS,10-32X1.25,W/.250 PIN
4 .......... 37847 .............. 1.00 ................ CLAMP,CABLE,30 SERIES
5 .......... 37865 ..............1.00 ................ SHIM,CABLE CLAMP, 30 SERIES
6 .......... 71716 ..............2.00 ................ MACH SCR,PH,#10-24X.75
7 .......... 80478 .............. .00 .................. WASHER,SPLIT LOCK,M10
8 .......... 80516 ...............00 .................. CSHH,M10X1.5X30,CL8.8
9 .......... 80995 .............. 2.00 ................ WASHER,TYPE A PLAIN,#10
10 ........ 81005 ..............2.00 ................ NUT,FLEXLOC,#10-24,FULL,LT

Parts Catalog 6 - 24
ROSCO TRU-PAC 915 THROTTLE CONTROL
REF: 28792
REV: 0

Parts Catalog 6 - 25
FRONT AXLE ASSEMBLY ROSCO TRU-PAC 915
REF: 19268
REV: B
ITEM PART NO. QTY. DESCRIPTION

1 ........... 19183................ 2.00 .................. MOUNT,FRONT AXLE


2 ........... 19184................ 2.00 .................. PIN,FRONT AXLE
3 ........... 19211................ 2.00 .................. SPINDLE,DUAL
4 ........... 19212................ 1.00 .................. SPINDLE,SINGLE
5 ........... 36136................ 5.00 .................. HUB,WHEEL COMPLETE #W45-8
6 ........... 36137................ 4.00 .................. BUSHING,COMPOSITE 2.24 ID #GM3640-32
7 ........... 36265................ 8.00 .................. WASHER,THRUST 2.25 ID #TRB-3648
8 ........... 80076................ 6.00 .................. NUT,HEX JAM 1/2-13NC
9 ........... 80221................ 2.00 .................. SCREW,HEX GR.5 3/8-16NCX1"LG
10 ......... 80715................ 6.00 .................. SCREW,SQ HD SET 1/2-13NCX1-1/2"LG
11 ......... 80996................ 2.00 .................. WASHER,FLAT SAE 3/8" ID
12 ......... 81071................ 5.00 .................. NUT,CASTLE HEX 3/4-16NF
13 ......... 80332................ 5.00 .................. PIN,COTTER 1/8X1-1/2 LG
14 ......... 81070................ 5.00 .................. WASHER,FLAT 3/4" ID
15 ......... 91210................ 1.25 .................. GREASE,WHEEL BEARING

Parts Catalog 6 - 26
ROSCO TRU-PAC 915 FRONT AXLE ASSEMBLY
REF: 19268
REV: B

Parts Catalog 6 - 27
TIRES AND RIMS ROSCO TRU-PAC 915
REF: SEE INDI-
REV: VIDUAL LISTS
ITEM PART NO. QTY. DESCRIPTION

19674 REV. B 14 PLY TUBE TYPE


1 ........... 81064................ 32.00 ................ NUT, WHEEL, M16 X 1.5 (REAR ONLY)
2 ........... 38597................ 9.00 .................. TIRE MOUNTED,7.50-15NHS,14 PLY
1 ........ 20013................ 1.00 .................. WHEEL, 10 - 14 PLY, 6BC X 15
2 ........ 38597-01 .......... 1.00 .................. TIRE, 14PLY, 75 X 15 NHS,NYLON

OPTIONAL TIRE GROUPS:

19672 REV. A 6 PLY TUBELESS


1 ........... 81064................ 32.00 ................ NUT, WHEEL, M16 X 1.5 (REAR ONLY)
2 ........... 20031................ 9.00 .................. TIRE & RIM MOUNTED,6 PLY
1 ........ 34792................ 1.00 .................. TIRE VALVE,TUBELESS,.625,1.25
2 ........ 36133................ 1.00 .................. WHEEL, 7.50 X 15,6PLY, 8 HOLE
3 ........ 36134................ 1.00 .................. TIRE, TUBELESS , 7.50 X 15,6 PLY

19673 REV. B STANDARD 12 PLY TIRE GROUP


1 ........... 81064................ 32.00 ................ NUT, WHEEL, M16 X 1.5 (REAR ONLY)
2 ........... 38596................ 9.00 .................. TIRE MOUNTED,7.50-15NHS,12 PLY
1 ........ 20013................ 1.00 .................. WHEEL, 10-14 PLY, 6BC X 15
2 ........ 38596-01 .......... 1.00 .................. TIRE, 7.50 X 15NHS,12 PLY,NYLON

23237 6 PLY TUBE TYPE


1 ........... 81064................ 32.00 ................ NUT, WHEEL, M16 X 1.5 (REAR ONLY)
2 ........... 37363................ 9.00 .................. TIRE AND RIM, MOUNTED, 6PLY
1 ........ 36251................ 1.00 .................. WHEEL, 10-14 PLY, 7.50 X 15
2 ........ 37363-01 .......... 1.00 .................. TIRE, 7.50 X 15 NHS
3 ........ 37363-02 .......... 1.00 .................. MOUNTING TIRE,7.50 X 15NHS

Parts Catalog 6 - 28
SPRAY SYSTEM & COCO MAT GROUP ROSCO TRU-PAC 915
REF: 19276
REV: G
ITEM PART NO. QTY. DESCRIPTION
1 ........... 6352 ................. 16.50 ................ HOSE,08,PUSH-ON,250
5 ........... 19675................ 2.00 .................. BAR,CLAMPING
6 ........... 27208................ 1.00 .................. COCO MAT GRP,FLAT TIRE
7 ........... 36883................ 1.00 .................. VLV,CHECK 08HB,POLY (5PSI)
8 ........... 33164................ 10.00 ................ CLAMP,HOSE,.56-1.06,WORM,#10
9 ........... 33620................ 1.00 .................. TERM,RING,12-10 GA,#10 STUD
10 ......... 34203................ 2.00 .................. WIRE,14 GA,ORANGE
11 ......... 34342................ 1.00 .................. WEDGE,IN-LINE,INSUL,4 WAY,FEM
12 ......... 34343................ 1.00 .................. INSUL,IN-LINE,4 WAY,FEM
13 ......... 34344................ 1.00 .................. INSUL,IN-LINE,4 WAY,MALE
14 ......... 34345................ 1.00 .................. WEDGE,IN-LINE INSUL,4 WAY,MALE
15 ......... 34347................ 4.00 .................. TERM,MINI BLADE,16-14 GA
16 ......... 34348................ 4.00 .................. TERM,MINI BLADE,FEM,16-14 GA
17 ......... 35163................ 1.50 .................. WIRE,14 GA,PINK
18 ......... 35771................ 1.00 .................. FITT,TEE 08HB,POLY
19 ......... 36046................ 1.00 .................. TANK,PLASTIC WATER,100 GA
20 ......... 36085................ 1.00 .................. RELAY,SPDT,40AMP,12VDC
21 ......... 36086................ 1.00 .................. BRACKET,RELAY MOUNT
22 ......... 36118-2 ............ 5.00 .................. TERM,CRIMP,16-14 GA
23 ......... 38715................ 9.00 .................. NOZZLE,SPRAY 90 DEFLECT,.5

Parts Catalog 6 - 30
ROSCO TRU-PAC 915 SPRAY SYSTEM & COCO MAT GROUP
REF: 19276
REV: G

24 ......... 36151................ 1.00 .................. FILLER,TANK,4 IN


25 ......... 36152................ 1.00 .................. PUMP,WATER
26 ......... 36926................ 1.00 .................. STRAINER,LQD,100MESH,NYL,08FP
27 ......... 38655................ 9.00 .................. NOZZLE,EYELET,08 PIPE,NYLON
28 ......... 36157................ 1.00 .................. BODY,FUSE BLOCK,4 GANG,ATO&ATC
29 ......... 36168................ 8.00 .................. TERM,FUSE BLOCK,12 GA
30 ......... 36174................ 1.00 .................. FITT,STR 06MP-08HB,BLK POLY
31 ......... 36176................ 1.00 .................. PIPE,NIPPLE,08MP-06MP,PVC
32 ......... 70319................ 2.00 .................. FITT,90 08MP-08HB,POLY
34 ......... 851090613 ........ 1.00 .................. SWITCH,TOGGLE,SPDT,3-POS
35 ......... 38714................ 9.00 .................. CAP,NOZZLE,BLACK,NYLON
36 ......... 36340................ 1.00 .................. FUSE,BLADE,10AMP,ATC-10
37 ......... 70318................ 2.00 .................. FITT,STR 08MP-08HB,BLK POLY
38 ......... 71062................ 4.00 .................. WIRE,14 GA,BLUE
39 ......... 80164................ 6.00 .................. WASHER,SPLIT LOCK,.500
40 ......... 80194................ 4.00 .................. CSHH,.250-20X1.50,GR5
41 ......... 80266................ 6.00 .................. CSHH,.500-13X3.50,GR5
42 ......... 80350................ 4.00 .................. NUT,FLEXLOC,.250-20,FULL,LT
43 ......... 80695................ 6.00 .................. WASHER,SAE PLAIN,.500
44 ......... 80970................ 4.00 .................. WASHER,SAE PLAIN,.250
45 ......... 851390204 ........ 2.00 .................. TERM,RING,16-14 GA,#10 STUD
46 ......... 36884................ 4.00 .................. PIPE,PLUG,06MP,HEX POLY

Parts Catalog 6 - 31
WIRE HARNESS, WATER SPRAY PUMP ROSCO TRU-PAC 915
REF: 28044
REV: 0
ITEM PART NO. QTY. DESCRIPTION

1 ........... 71060................ 5.83 .................. LOOM,SPLIT,CONVOLUTED,.250


2 ........... 71862................ 5.91 .................. WIRE,14 GA,WHITE
3 ........... 36348................ 1.00 .................. TERM,PUSH-ON,.25,M,18-14,SLV
4 ........... 851201417 ........ 2.00 .................. TIE WRAP,.094X4.00
5 ........... 37089................ 1.00 .................. CONNECTOR,SEALED,SHROUD,1-PIN
6 ........... 36164................ 1.00 .................. TERM,SEALED CONN,16-14 GA,MALE
7 ........... 36623................ 1.00 .................. SEAL,CABLE,14 GA

Parts Catalog 6 - 32
ROSCO TRU-PAC 915 WIRE HARNESS, WATER SPRAY PUMP
REF: 28044
REV: 0

Parts Catalog 6 - 33
COCO MAT GROUP, FLAT TIRE ROSCO TRU-PAC 915
REF: 27208
REV: B
ITEM PART NO. QTY. DESCRIPTION

1 ........... 27211................ 9.00 .................. HANGER,COCO MAT,FLAT TIRE


2 ........... 19292................ 3.00 .................. PIPE,SPRAY,08NPTX27.25
3 ........... 19293................ 1.00 .................. PIPE,SPRAY,08NPTX42.25
4 ........... 19294................ 1.00 .................. ROD,LIFT,.50ODX55.25
5 ........... 19295................ 1.00 .................. ROD,LIFT,.50ODX40.25
6 ........... 19296................ 1.00 .................. ROD,LIFT,.50ODX26.38
7 ........... 19533................ 9.00 .................. COCO MAT,6X9
8 ........... 36173................ 2.00 .................. COLLAR,SET,.88IDX1.38ODX.56
9 ........... 70414................ 72.00 ................ RING,HOG
10 ......... 80144................ 18.00 ................ WASHER,TYPE A PLAIN,.500
11 ......... 80331................ 18.00 ................ COTTER PIN,.125X1.25
12 ......... 91152................ 4.00 .................. PIPE,CAP,08FP,GALV
13 ......... 99537................ 2.00 .................. PIPE,PLUG,08MP,SQ HD,MI
14 ......... 99845................ 2.00 .................. PIPE,TEE,08FP,GALV
15 ......... 53175................ 18.00 ................ WASHER,NYLON,2.125OD,.562ID.06

Parts Catalog 6 - 34
ROSCO TRU-PAC 915 COCO MAT GROUP, FLAT TIRE
REF: 27208
REV: B

Parts Catalog 6 - 35
SCRAPER BLADE GROUP, FLAT TIRE ROSCO TRU-PAC 915
REF: 27206
REV: 0
ITEM PART NO. QTY. DESCRIPTION

0 ........... 38183................ 9.00 .................. COLLAR,SET,1.125X1.75X.562


1 ........... 19517................ 9.00 .................. SCRAPER BLADE HOLDER W/M
2 ........... 19524................ 9.00 .................. SCRAPER BLADE,BACK-UP
3 ........... 19530................ 1.00 .................. SCRAPER BLADER ROD,REAR
4 ........... 19531................ 1.00 .................. SCRAPER BLADE ROD,RIGHT,FRONT
5 ........... 19532................ 1.00 .................. SCRAPER BLADE ROD,LEFT,FRONT
6 ........... 36191-1 ............ 5.00 .................. SPRING,TORSION,RIGHT HAND
7 ........... 36191-2 ............ 4.00 .................. SPRING,TORSION,LEFT HAND
8 ........... 38595................ 9.00 .................. SCRAPER,TIRE,FLAT CURVE
9 ........... 80206................ 18.00 ................ CSHH,.312-18X1.25,GR5
10 ......... 80211................ 9.00 .................. CSHH,.312-18X1.75,GR5
11 ......... 80351................ 27.00 ................ NUT,FLEXLOC,.312-18,FULL,LT
12 ......... 80963................ 36.00 ................ WASHER,SAE PLAIN,.312

Parts Catalog 6 - 36
ROSCO TRU-PAC 915 SCRAPER BLADE GROUP, FLAT TIRE
REF: 27206
REV: 0

Parts Catalog 6 - 37
INSTRUMENT & ELECTRICAL ROSCO TRU-PAC 915
REF: 28687
REV: 0
ITEM PART NO. QTY. DESCRIPTION

1 ........... 19667................ 1.00 .................. BATTERY GROUP (See Below)


2 ........... 23473................ 1.00 .................. HARNESS,HYD CONNECTIONS
3 ........... 23469................ 1.00 .................. INSTRUMENT PANEL ASS’Y T/P
4 ........... 23470................ 1.00 .................. TERMINAL BOARD ASS’Y
5 ........... 28688................ 1.00 .................. HARNESS,CONNECTING,3.3 ENG
6 ........... 23472................ 1.00 .................. HARNESS,CONTROL HANDLE, T/P
7 ........... 23474................ 1.00 .................. HARNESS,BACK-UP ALARM
8 ........... 33963................ 1.00 .................. ALARM,BACKUP
9 ........... 71716................ 8.00 .................. MACH SCR,PH,#10-24X.75
11 ......... 80824................ 4.00 .................. NUT,HEX,#10-24
12 ......... 871071601 ........ 8.00 .................. WASHER,SPLIT LOCK,#10
13 ......... 951250115 ........ 1.00 .................. KIT,HORN

19667 BATTERY GROUP (Non Illustrated)


0 ........... 31935................ 2.00 .................. NUT,WING,.312-18
0 ........... 33146-6 ............ 1.00 .................. BATTERY,12V,1000 CRK AMPS
0 ........... 36338................ 1.00 .................. CABLE,BATTERY,POS,X0GAX42
0 ........... 36339................ 1.00 .................. CABLE,BATTERY,2 LUG,0 GAX17
0 ........... 70437................ 1.00 .................. BATTERY BOOT,POS(RED)
0 ........... 72313................ 1.00 .................. HOLD DOWN,BATTERY
0 ........... 80036................ 2.00 .................. NUT,HEX,.250-20
0 ........... 80140................ 2.00 .................. WASHER,TYPE A PLAIN,.250
0 ........... 80160................ 2.00 .................. WASHER,SPLIT LOCK,.250
0 ........... 80955................ 2.00 .................. CRG BOLT,.312-18X10.00,GR5
0 ........... R442 ................. 1.00 .................. CABLE,BATTERY,NEG,14,4GA,.406

Parts Catalog 6 - 38
ROSCO TRU-PAC 915 INSTRUMENT & ELECTRICAL
REF: 28687
REV: 0

Parts Catalog 6 - 39
HARNESS, HYDRAULIC CONNECTIONS ROSCO TRU-PAC 915
REF: 23473
REV: 0
ITEM PART NO. QTY. DESCRIPTION

1 .......... 33271-10 .......... 5.18 .................. WIRE,16 GA,GREEN/WHITE STRIPE


2 ........... 33271-12 .......... 1.67 .................. WIRE,16 GA,RED/BLACK STRIPE
3 ........... 33271-13 .......... 4.63 .................. WIRE,16 GA,BLACK/YELLOW STRIPE
4 ........... 33271-14 .......... 1.67 .................. WIRE,16 GA,YELLOW/RED STRIPE
5 ........... 33271-15 .......... 1.67 .................. WIRE,16 GA,BROWN/YELLOW STRIPE
6 ........... 33271-18 .......... 7.08 .................. WIRE,16 GA,BLUE/RED STRIPE
7 ........... 33271-5 ............ 4.50 .................. WIRE,16 GA,WHITE
8 ........... 33596................ 6.00 .................. TIE WRAP,.188X7.5
9 ........... 33607................ 1.00 .................. TERM,RING,16-14 GA,.250 STUD
11 ......... 36162................ 1.00 .................. CONNECTOR,SEALED,SHROUD,6-PIN
12 ......... 36164................ 6.00 .................. TERM,SEALED CONN,16-14 GA,MALE
13 ......... 36165................ 3.00 .................. TERM,SEALED CONN,16-14 GA,FEM
14 ......... 36166................ 9.00 .................. SEAL,CABLE,18-16 GA
15 ......... 36300................ 1.00 .................. CONNECTOR,SEALED,TOWER,3-PIN
16 ......... 71060................ 10.50 ................ LOOM,SPLIT,CONVOLUTED,.250
17 ......... 71864................ 1.66 .................. LOOM,SPLIT,CONVOLUTED,.375
18 ......... 851390204 ........ 4.00 .................. TERM,RING,16-14 GA,#10 STUD

Parts Catalog 6 - 40
ROSCO TRU-PAC 915 HARNESS, HYDRAULIC CONNECTIONS
REF: 23473
REV: 0

Parts Catalog 6 - 41
INSTRUMENT PANEL ASSEMBLY ROSCO TRU-PAC 915
REF: 23469
REV: A
ITEM PART NO. QTY. DESCRIPTION

1 ........... 19278................ 1.00 .................. PANEL,INSTRUMENT


2 ........... 34203................ 2.08 .................. WIRE,14 GA,ORANGE
3 ........... 33271-1 ............ 1.47 .................. WIRE,16 GA,BLACK
4 ........... 33271-10 .......... 1.75 .................. WIRE,16 GA,GREEN/WHITE STRIPE
5 ........... 33271-11 .......... 1.50 .................. WIRE,16 GA,BLUE
6 ........... 33271-12 .......... 1.25 .................. WIRE,16 GA,RED/BLACK STRIPE
7 ........... 33271-13 .......... 1.75 .................. WIRE,16 GA,BLACK/YELLOW STRIPE
8 ........... 33271-14 .......... 2.33 .................. WIRE,16 GA,YELLOW/RED STRIPE
10 ......... 36166................ 2.00 .................. SEAL,CABLE,18-16 GA
11 ......... 33271-17 .......... 2.08 .................. WIRE,16 GA,WHITE/BLACK STRIPE
12 ......... 33271-18 .......... 2.00 .................. WIRE,16 GA,BLUE/RED STRIPE
13 ......... 33271-2 ............ 2.08 .................. WIRE,16 GA,YELLOW
14 ......... 33271-20 .......... 2.50 .................. WIRE,16 GA,GRAY/BLACK STRIPE
15 ......... 33271-3 ............ 1.58 .................. WIRE,16 GA,BROWN
16 ......... 33271-4 ............ 1.75 .................. WIRE,16 GA,GREEN
17 ......... 33271-5 ............ 2.00 .................. WIRE,16 GA,WHITE
18 ......... 33271-6 ............ 2.42 .................. WIRE,16 GA,ORANGE
19 ......... 33271-7 ............ 8.75 .................. WIRE,16 GA,RED
20 ......... 33271-8 ............ 2.08 .................. WIRE,16 GA,PINK
21 ......... 33271-9 ............ 2.08 .................. WIRE,16 GA,PURPLE
22 ......... 33596................ 6.00 .................. TIE WRAP,.188X7.5
23 ......... 33601................ 1.00 .................. TERM,BULLET,.156 STD,16-14 GA
24 ......... 33602................ 1.00 .................. CONN,BUTT,16-14 GA
25 ......... 33620................ 6.00 .................. TERM,RING,12-10 GA,#10 STUD
26 ......... 33608................ 1.00 .................. TERM,RING,16-14 GA,.312 STUD
27 ......... 34468................ 1.00 .................. CONN HOUSING,CAP,12 CIRCUIT
28 ......... 34469................ 15.00 ................ CONTACT,PIN,20-14 GA
29 ......... 34471................ 12.00 ................ CONTACT,SOCKET,20-14 GA
30 ......... 35136-14 .......... 1.00 .................. PLUG,HOLE,2.12,FLUSH MT,PLSTC
31 ......... 35139................ 1.00 .................. CONNECTOR,SEALED,TOWER,2-PIN
33 ......... 35362................ 1.00 .................. GAUGE,PRESS,OIL
34 ......... 35364................ 1.00 .................. GAUGE,TEMP,WATER
35 ......... 35365................ 1.00 .................. GAUGE,TEMP,OIL

Parts Catalog 6 - 42
ROSCO TRU-PAC 915 INSTRUMENT PANEL ASSEMBLY
REF: 23469
REV: A

Parts Catalog 6 - 43
INSTRUMENT PANEL ASSEMBLY ROSCO TRU-PAC 915
REF: 23469
REV: A
ITEM PART NO. QTY. DESCRIPTION

36 ......... 35366................ 1.00 .................. GAUGE,FUEL


37 ......... 35385................ 1.00 .................. GAUGE,HOUR METER
38 ......... 35668................ 1.00 .................. GAUGE,VOLTMETER,8-18 V DC
39 ......... 36145................ 1.00 .................. SWITCH,IGNITION,3 POS,10 AMP
40 ......... 36150................ 2.00 .................. ALARM,BUZZ/LIGHT,RED
41 ......... 36165................ 2.00 .................. TERM,SEALED CONN,16-14 GA,FEM
42 ......... 36194................ 1.00 .................. DECAL SET,PANEL SWITCH
43 ......... 36201................ 1.00 .................. DECAL SET,OPTIONAL EQUIPMENT
44 ......... 36297................ 3.00 .................. TERM,PUSH-ON,.25,FEM,12-10,SLV
45 ......... 36298................ 1.00 .................. TERM,PUSH-ON,.25,M,12-10,SLV
46 ......... 36349................ 3.00 .................. TERM,PUSH-ON,.25,FEM,18-14,SLV
47 ......... 71861-2 ............ 2.42 .................. WIRE,10 GA,RED
48 ......... 72086................ 1.00 .................. SWITCH,TOGGLE,DPDT,2-POS
49 ......... 72143................ 17.00 ................ TERM,RING,22-16 GA,#8 STUD
50 ......... 72593................ 1.00 .................. CONN HOUSING,PLUG,15 CIRCUIT
51 ......... 851090624 ........ 1.00 .................. SWITCH,TOGGLE,SPDT,2-POS
52 ......... 851201417 ........ 2.00 .................. TIE WRAP,.094X4.00
53 ......... 851390204 ........ 2.00 .................. TERM,RING,16-14 GA,#10 STUD
54 ......... 35044................ 1.00 .................. DIODE

Parts Catalog 6 - 44
ROSCO TRU-PAC 915 INSTRUMENT PANEL ASSEMBLY
REF: 23469
REV: A

Parts Catalog 6 - 45
TERMINAL BOARD ASSEMBLY ROSCO TRU-PAC 915
REF: 23470
REV: A
ITEM PART NO. QTY. DESCRIPTION

1 ........... 23475................ 1.00 .................. MOUNT,RELAYS & FUSES


2 ........... 33271-0 ............ 2.33 .................. WIRE,16 GA,GRAY
3 ........... 33271-10 .......... 1.25 .................. WIRE,16 GA,GREEN/WHITE STRIPE
4 ........... 33271-12 .......... 2.00 .................. WIRE,16 GA,RED/BLACK STRIPE
5 ........... 33271-13 .......... 2.00 .................. WIRE,16 GA,BLACK/YELLOW STRIPE
6 ........... 33271-14 .......... 1.25 .................. WIRE,16 GA,YELLOW/RED STRIPE
7 ........... 33271-15 .......... 1.25 .................. WIRE,16 GA,BROWN/YELLOW STRIPE
8 ........... 33271-16 .......... 1.04 .................. WIRE,16 GA,PURPLE/WHITE STRIPE
9 ........... 33271-17 .......... 1.33 .................. WIRE,16 GA,WHITE/BLACK STRIPE
10 ......... 33271-18 .......... 2.00 .................. WIRE,16 GA,BLUE/RED STRIPE
11 ......... 33271-19 .......... 1.25 .................. WIRE,16 GA,GREEN/YEL STRIPE
12 ......... 33271-2 ............ 1.25 .................. WIRE,16 GA,YELLOW
13 ......... 33271-20 .......... 2.42 .................. WIRE,16 GA,GRAY/BLACK STRIPE
14 ......... 33271-21 .......... 1.25 .................. WIRE,16 GA,ORANGE/YEL STRIPE
15 ......... 33271-3 ............ 1.25 .................. WIRE,16 GA,BROWN
16 ......... 33271-5 ............ 3.17 .................. WIRE,16 GA,WHITE
17 ......... 33271-7 ............ 2.17 .................. WIRE,16 GA,RED
18 ......... 33271-8 ............ 1.08 .................. WIRE,16 GA,PINK
19 ......... 33589................ 1.00 .................. LOOM,SPLIT,CONVOLUTED,.500
20 ......... 33596................ 2.00 .................. TIE WRAP,.188X7.5
21 ......... 33608................ 1.00 .................. TERM,RING,16-14 GA,.312 STUD
22 ......... 34203................ 2.00 .................. WIRE,14 GA,ORANGE
23 ......... 34471................ 15.00 ................ CONTACT,PIN,20-14 GA
24 ......... 35514................ .16 .................... TUBING,HEAT SHRINK,.50
25 ......... 35568................ .16 .................... TUBING,HEAT SHRINK,.750
26 ......... 36085................ 6.00 .................. RELAY,SPDT,40AMP,12VDC
27 ......... 36086................ 6.00 .................. BRACKET,RELAY MOUNT
28 ......... 36118-2 ............ 20.00 ................ TERM,CRIMP,16-14 GA
29 ......... 36157................ 2.00 .................. BODY,FUSE BLOCK,4 GANG,ATO&ATC
30 ......... 36163................ 1.00 .................. CONNECTOR,SEALED,TOWER,6-PIN
31 ......... 36165................ 5.00 .................. TERM,SEALED CONN,16-14 GA,FEM
32 ......... 36166................ 5.00 .................. SEAL,CABLE,18-16 GA
33 ......... 36168................ 14.00 ................ TERM,FUSE BLOCK,12 GA
34 ......... 36340................ 4.00 .................. FUSE,BLADE,10AMP,ATC-10
35 ......... 36342................ 2.00 .................. FUSE,BLADE,20AMP,ATC-20
36 ......... 36461................ 1.00 .................. PLUG,CAVITY,SEALED CONN
37 ......... 71062................ 2.00 .................. WIRE,14 GA,BLUE
38 ......... 71716................ 6.00 .................. MACH SCR,PH,#10-24X.75
39 ......... 71870................ 1.00 .................. LOOM,SPLIT,CONVOLUTED,.750

Parts Catalog 6 - 46
ROSCO TRU-PAC 915 TERMINAL BOARD ASSEMBLY
REF: 23470
REV: A

Parts Catalog 6 - 47
TERMINAL BOARD ASSEMBLY ROSCO TRU-PAC 915
REF: 23470
REV: A
ITEM PART NO. QTY. DESCRIPTION

40 ......... 72594................ 1.00 .................. CONN HOUSING,CAP,15 CIRCUIT


41 ......... 80036................ 2.00 .................. NUT,HEX,.250-20
42 ......... 80160................ 2.00 .................. WASHER,SPLIT LOCK,.250
43 ......... 80185................ 2.00 .................. CSHH,.250-20X1.00,GR5
44 ......... 80824................ 6.00 .................. NUT,HEX,#10-24
45 ......... 851201417 ........ 6.00 .................. TIE WRAP,.094X4.00
46 ......... 871071601 ........ 6.00 .................. WASHER,SPLIT LOCK,#10
47 ......... 71065................ 2.00 .................. WIRE,14 GA,RED
48 ......... 35163................ 2.00 .................. WIRE,14 GA,PINK
49 ......... 33601................ 1.00 .................. TERM,BULLET,.156 STD,16-14 GA
50 ......... 36349................ 2.00 .................. TERM,PUSH-ON,.25,FEM,18-14,SLV
51 ......... 33271-6 ............ 2.00 .................. WIRE,16 GA,ORANGE
52 ......... 71862................ 2.00 .................. WIRE,14 GA,WHITE

Parts Catalog 6 - 48
ROSCO TRU-PAC 915 TERMINAL BOARD ASSEMBLY
REF: 23470
REV: A

Parts Catalog 6 - 49
CONNECTING HARNESS ROSCO TRU-PAC 915
REF: 28688
REV: 0
ITEM PART NO. QTY. DESCRIPTION

1 ........... 36351................ 1.00 .................. CONNECTOR,SEALED,SHROUD,4-PIN


2 ........... 33271-10 .......... 7.00 .................. WIRE,16 GA,GREEN/WHITE STRIPE
3 ........... 33271-11 .......... 7.00 .................. WIRE,16 GA,BLUE
4 ........... 33271-12 .......... 7.00 .................. WIRE,16 GA,RED/BLACK STRIPE
5 ........... 33271-13 .......... 7.00 .................. WIRE,16 GA,BLACK/YELLOW STRIPE
6 ........... 33271-14 .......... 7.00 .................. WIRE,16 GA,YELLOW/RED STRIPE
7 ........... 33271-15 .......... 7.00 .................. WIRE,16 GA,BROWN/YELLOW STRIPE
8 ........... 33271-18 .......... 7.00 .................. WIRE,16 GA,BLUE/RED STRIPE
9 ........... 33271-19 .......... 7.00 .................. WIRE,16 GA,GREEN/YEL STRIPE
10 ......... 33271-2 ............ 7.00 .................. WIRE,16 GA,YELLOW
11 ......... 33271-21 .......... 7.00 .................. WIRE,16 GA,ORANGE/YEL STRIPE
12 ......... 33271-3 ............ 7.00 .................. WIRE,16 GA,BROWN
13 ......... 33271-4 ............ 7.00 .................. WIRE,16 GA,GREEN
14 ......... 33271-5 ............ 7.00 .................. WIRE,16 GA,WHITE
15 ......... 33271-7 ............ 7.00 .................. WIRE,16 GA,RED
16 ......... 33596................ 4.00 .................. TIE WRAP,.188X7.5
17 ......... 36461................ 1.00 .................. PLUG,CAVITY,SEALED CONN
18 ......... 34467................ 1.00 .................. CONN HOUSING,PLUG,12 CIRCUIT
19 ......... 34469................ 8.00 .................. CONTACT,PIN,20-14 GA
20 ......... 33882-8 ............ 8.00 .................. WIRE,12 GA,PINK
21 ......... 36623................ 2.00 .................. SEAL,CABLE,14 GA
22 ......... 36162................ 2.00 .................. CONNECTOR,SEALED,SHROUD,6-PIN
23 ......... 36163................ 1.00 .................. CONNECTOR,SEALED,TOWER,6-PIN
24 ......... 36164................ 15.00 ................ TERM,SEALED CONN,16-14 GA,MALE
25 ......... 36165................ 6.00 .................. TERM,SEALED CONN,16-14 GA,FEM
26 ......... 36166................ 21.00 ................ SEAL,CABLE,18-16 GA
27 ......... 36297................ 1.00 .................. TERM,PUSH-ON,.25,FEM,12-10,SLV
28 ......... 36461................ 1.00 .................. PLUG,CAVITY,SEALED CONN
29 ......... 33882-1 ............ 8.33 .................. WIRE,12 GA,RED
30 ......... 71864................ 2.00 .................. LOOM,SPLIT,CONVOLUTED,.375
31 ......... 37271................ 6.50 .................. LOOM,SPLIT,CONVOLUTED,.625
33 ......... 37090................ 1.00 .................. CONNECTOR,SEALED,TOWER,1-PIN

Parts Catalog 6 - 50
ROSCO TRU-PAC 915 CONNECTING HARNESS
REF: 28688
REV: 0

Parts Catalog 6 - 51
CONTROL HANDLE HARNESS ROSCO TRU-PAC 915
REF: 23472, 23474
REV: 0
ITEM PART NO. QTY. DESCRIPTION

1 ........... 33271-0 ............ 3.08 .................. WIRE,16 GA,GRAY


2 ........... 33271-5 ............ 3.00 .................. WIRE,16 GA,WHITE
3 ........... 33271-6 ............ 3.08 .................. WIRE,16 GA,ORANGE
4 ........... 33271-7 ............ 2.92 .................. WIRE,16 GA,RED
5 ........... 33607................ 1.00 .................. TERM,RING,16-14 GA,.250 STUD
6 ........... 34841................ 9.83 .................. CABLE,14 GA,2 WIRE,BRN & WHT
7 ........... 35123................ 5.00 .................. TERM,RING,16-14 GA,#6 STUD
8 ........... 35138................ 1.00 .................. CONNECTOR,SEALED,SHROUD,2-PIN
9 ........... 35514................ 0.17 .................. TUBING,HEAT SHRINK,.50
10 ......... 36164................ 2.00 .................. TERM,SEALED CONN,16-14 GA,MALE
11 ......... 36165................ 2.00 .................. TERM,SEALED CONN,16-14 GA,FEM
12 ......... 36166................ 4.00 .................. SEAL,CABLE,18-16 GA
13 ......... 36340................ 1.00 .................. FUSE,BLADE,10AMP,ATC-10
14 ......... 36349................ 1.00 .................. TERM,PUSH-ON,.25,FEM,18-14,SLV
15 ......... 36352................ 1.00 .................. CONNECTOR,SEALED,TOWER,4-PIN
16 ......... 36461................ 2.00 .................. PLUG,CAVITY,SEALED CONN
17 ......... 37118................ 1.00 .................. FUSE HOLDER,IN-LINE,BLADE,SEAL
18 ......... 72203................ 3.00 .................. TERM,PUSH-ON,.18,FEM,16-14 GA
19 ......... 72026................ 1.00 .................. HANDLE,MOBIL CONTROL
20 ......... 23472-01 .......... 1.00 .................. HARNESS,ONLY CONTROL HANDLE

23474 BACK-UP ALARM HARNESS


1 ........... 33271-0 ............ 8.50 .................. WIRE,16 GA,GRAY
2 ........... 36348................ 1.00 .................. TERM,PUSH-ON,.25,M,18-14,SLV
3 ........... 71060................ 8.50 .................. LOOM,SPLIT,CONVOLUTED,.250
4 ........... 851201417 ........ 2.00 .................. TIE WRAP,.094X4.00
5 ........... 851390204 ........ 1.00 .................. TERM,RING,16-14 GA,#10 STUD

Parts Catalog 6 - 52
ROSCO TRU-PAC 915 CONTROL HANDLE HARNESS
REF: 23472, 23474
REV: 0

Parts Catalog 6 - 53
YOKE ASSEMBLY ROSCO TRU-PAC 915
REF: 27719
REV: A
ITEM PART NO. QTY. DESCRIPTION

1 ........... 19215................ .00 .................... YOKE,DEAD END


2 ........... 19220................ 1.00 .................. YOKE,LIVE END
3 ........... 27718................ 2.00 .................. PIN,YOKE,DEAD END,TIMKEN NUT
4 ........... 27717................ 1.00 .................. PIN,YOKE,LIVE END,TIMKEN NUT
5 ........... 19239................ 3.00 .................. PIN RETAINER
6 ........... 19242................ .00 .................... FRAME W/M,FRONT
7 ........... 36138................ 2.00 .................. BEARING,SPHERICAL 1.00 ID
8 ........... 36140................ 2.00 .................. BEARING,SPHERICAL 2.50 ID
9 ........... 36141................ 1.00 .................. BEARING,SPHERICAL 2.75 ID
10 ......... 38671................ 4.00 .................. NUT,SPL,2.36-18
11 ......... 38672................ 4.00 .................. WASHER,SPL LOCK,2.248 ID
12 ......... 36404................ 2.00 .................. SEAL,FELT,.63T,3.60ID x 6.00OD
13 ......... 36405................ 2.00 .................. SEAL,FELT,.38T,2.40ID x 4.00OD
14 ......... 36406................ 1.00 .................. SEAL,FELT,.63T,4.00ID x 6.00OD
15 ......... 36407................ 1.00 .................. SEAL,FELT,.38T,3.60ID x 6.00OD
16 ......... 36408................ 1.00 .................. SEAL,FELT,.50T,4.00ID x 6.00OD
17 ......... 36409................ 1.00 .................. SEAL,FELT,.50T,3.60ID x 6.00OD
18 ......... 5039 ................. 3.00 .................. FITT,LUBE,90,02MP
19 ......... 80219................ 6.00 .................. CSHH,.375-16X.75,GR5
20 ......... 80996................ 6.00 .................. WASHER,SAE PLAIN,.375

Parts Catalog 6 - 54
ROSCO TRU-PAC 915 YOKE ASSEMBLY
REF: 27719
REV: A

Parts Catalog 6 - 55
HYDRAULIC GROUP ROSCO TRU-PAC 915
REF: 28689
REV: 0
ITEM PART NO. QTY. DESCRIPTION

1 ........... 19161................ 1.00 .................. TANK,HYD,16 GAL


2 ........... 19275................ 2.00 .................. HYD WHEEL MOTOR ASSY
3 ........... 19780................ 1.00 .................. SCHEM,SOLENOID VALVE
4 ........... 31886................ 1.00 .................. GAUGE,SIGHT,12NPT
5 ........... 33118................ 1.00 .................. NUT,HEX,.813-20
6 ........... 35367................ 1.00 .................. SENDER,TEMP GAUGE,08 MP
7 ........... 36123................ 2.00 .................. STRAINER,SUCTION 15GPM 100MESH
8 ........... 36124................ 1.00 .................. INDUCER,BACK PRESSURE,15PSI
9 ........... 36127................ 1.00 .................. ORBITROL,STEERING,17.9 CIR
10 ......... 36128................ 1.00 .................. COLUMN,STEERING,6.00 W/WIRE
11 ......... 36129................ 2.00 .................. CYL,HYD,3.00X10.00
12 ......... 36130................ 1.00 .................. KIT,HORN,STEERING WHEEL CENTER
13 ......... 23523................ 1.00 .................. COVER,HYD TANK T/P
14 ......... 38946................ 1.00 .................. KIT,T/P915,FITTINGS & HOSES
15 ......... 36343................ 1.00 .................. SWITCH,TEMP,210 DEG F,08 MP
16 ......... 37680................ 1.00 .................. FILLER,HYD FLUID,10 PSI
17 ......... 6436 ................. 1.00 .................. STEERING WHEEL
18 ......... 80142................ 8.00 .................. WASHER,TYPE A PLAIN,.375
19 ......... 80197................ 2.00 .................. CSHH,.250-20X2.25,GR5
20 ......... 80224................ 8.00 .................. CSHH,.375-16X1.25,GR5
21 ......... 80350................ 2.00 .................. NUT,FLEXLOC,.250-20,FULL,LT
22 ......... 80352................ 8.00 .................. NUT,FLEXLOC,.375-16,FULL,LT
23 ......... 81161................ 12.00 ................ WASHER,WEATHER SEAL,#10
24 ......... 99600................ 1.00 .................. PIPE,NIPPLE,12XCLOSE
25 ......... X259 ................. 1.00 .................. FILTER ASSY
26 ......... 21306................ 4.00 .................. PIN,CLEVIS,1.00 DIA,W/ZERK
27 ......... 80336................ 4.00 .................. COTTER PIN,.188X1.50
28 ......... 80192................ 12.00 ................ CSHH,.250-20X.75,GR5
30 ......... 99293................ 1.00 .................. PIPE,PLUG,1.50MP,SQ HD,MI
31 ......... 33707................ .36 .................... SEALANT,SILICONE,CLEAR
32 ......... 37943................ 2.00 .................. FITT,STR 06MRS-M16
33 ......... 37944................ 4.00 .................. FITT,STR 12MRS-M27
34 ......... 37945................ 2.00 .................. FITT,STR 08MRS-M18
35 ......... 37946................ 2.00 .................. FITT,STR 06MRS-06BSPP
36 ......... 37947................ 2.00 .................. FITT,90 08MRS-M18
37 ......... RES1001 .......... .00 .................... HYDRAULIC SPECIFICATIONS
38 ......... 38227................ 2.00 .................. RING,RETAINING M16
39 ......... 38228................ 4.00 .................. RING,RETAINING M18
40 ......... 38229................ 4.00 .................. RING,RETAINING M27
41 ......... 38230................ 2.00 .................. O-RING,M16 FITTING
42 ......... 38231................ 4.00 .................. O-RING,M18 FITTING
43 ......... 38232................ 4.00 .................. O-RING,M27 FITTING

Parts Catalog 6 - 56
ROSCO TRU-PAC 915 HYDRAULIC GROUP
REF: 28689
REV: 0

Parts Catalog 6 - 57
HYDRAULIC GROUP ROSCO TRU-PAC 915
REF: 28689
REV: 0
ITEM PART NO. QTY. DESCRIPTION

801 ....... 31149................ 2.00 .................. [Link] 12MJ-16MB


802 ....... 37952................ 2.00 .................. FITT,BLOCK 16SF-16OF
803 ....... 33160................ 1.00 .................. FITT,TEE 12MJ-12FJX-12MJ
804 ....... 33887................ 1.00 .................. FITT,STR 16MJ-16MB
805 ....... 33892................ 2.00 .................. FITT,90 06MJ-O6MB
806 ....... 33900................ 1.00 .................. FITT,90 08MJ-08FJX
807 ....... 35494................ 2.00 .................. FITT,TEE 06MJ-06MB-06MJ
808 ....... 37953................ 2.00 .................. FITT,STR 16MB-12FB
809 ....... 37954................ 2.00 .................. FITT,TEE 12MB-12MRS-12MRS
810 ....... 37955................ 2.00 .................. FITT,90 12MRS-12FRS
811 ....... 36304................ 3.00 .................. FITT,TEE 08MJ-08MP-08MJ
812 ....... 36305................ 1.00 .................. PIPE,TEE 08MP-08FP-08FP,STL
813 ....... 37956................ 2.00 .................. FITT,90 08MRS-08FRS
815 ....... X319 ................. 1.00 .................. FITT,90 16MJ-16MB
816 ....... 37959-054 ........ 1.00 .................. HOSE,12 12OF4-12OF9,6000
817 ....... 37957-024 ........ 1.00 .................. HOSE,12 12OF9-12OF9,6000
818 ....... 37958-033 ........ 1.00 .................. HOSE,12 12OF4-12OF9,6000
819 ....... 37960-062 ........ 1.00 .................. HOSE,12 12OF4-12OF9,6000
820 ....... 36314................ 1.00 .................. HOSE ASSY 250PSI,-16X26.00
821 ....... 73180-066 ........ 1.00 .................. HOSE,12 12FJX-12FJ45,1250
822 ....... 72560-076 ........ 1.00 .................. HOSE,12 12FJX-12FJX,1250
823 ....... 37965-055 ........ 1.00 .................. HOSE,08 12FJ-08OF9,3000
824 ....... 37965-088 ........ 1.00 .................. HOSE,08 12FJ-08OF9,3000
825 ....... 37962-068 ........ 1.00 .................. HOSE,08 08FJ-08OF4
826 ....... 37962-089 ........ 1.00 .................. HOSE,08 08FJ-08OF4,3000
827 ....... 37963-037 ........ 1.00 .................. HOSE,06 06FJ-06OF9,3000
828 ....... 37964-083 ........ 1.00 .................. HOSE,06 06FJ9-06OF9,3000
829 ....... 37963-042 ........ 1.00 .................. HOSE,06 06FJ-06OF9,3000
830 ....... 37964-087 ........ 1.00 .................. HOSE,06 06FJ9-06OF9,3000
831 ....... 36325................ 1.00 .................. HOSE ASSY 3000PSI,-06X30.00
832 ....... 72550-018 ........ 1.00 .................. HOSE,06 06FJX-06FJX,3000
833 ....... 36327................ 1.00 .................. HOSE ASSY 2500PSI,-08X94.00
834 ....... 36328................ 1.00 .................. HOSE ASSY 2500PSI,-08X97.50
834 ....... 38950-105 ........ 1.00 .................. HOSE,08 06FJX-08FJ90,2500
836 ....... 36330................ 1.00 .................. HOSE ASSY 2500PSI,-08X94.00
837 ....... 36331................ 2.00 .................. HOSE ASSY 2500PSI,-08X23.50
838 ....... 38873-027 ........ 1.00 .................. HOSE,16 16FJ-16FJ,250
839 ....... 72558-013 ........ 1.00 .................. HOSE,12 12FJX-12FJ90,1250
840 ....... 6466 ................. 1.00 .................. FITT,90 16MJ-16MP
841 ....... 70062................ 4.00 .................. FITT,STR 08MJ-08MB
842 ....... 71775................ 1.00 .................. FITT,90 12MJ-12MB
843 ....... 72314................ 1.00 .................. FITT,TEE 12MJ-12MB
844 ....... X161 ................. 3.00 .................. FITT,90 08MJ-08MP
845 ....... X180 ................. 1.00 .................. FITT,90 08MJ-12MP
846 ....... X217 ................. 2.00 .................. FITT,STR 06MJ-06MB

Parts Catalog 6 - 58
ROSCO TRU-PAC 915 HYDRAULIC GROUP
REF: 28689
REV: 0

Parts Catalog 6 - 59
HYDRAULIC GROUP ROSCO TRU-PAC 915
REF: 28689
REV: 0
ITEM PART NO. QTY. DESCRIPTION

848 ....... 72566................ 1.00 .................. FITT,TEE 12MJ-12MJ-12MB


850 ....... 38949................ 1.00 .................. FITT,CAP 10FJ
851 ....... 38948-048 ........ 1.00 .................. HOSE,10 10MJ-10FJX45,150 PSI
853 ....... 38947................ 1.00 .................. FITT,STR 10MJ-M22,METRIC
854 ....... X387 ................. 1.00 .................. FITT,90 06MJ-06FJX
854 ....... 6345 ................. 1.00 .................. FITT,STR 16MJ-16MP

Parts Catalog 6 - 60
ROSCO TRU-PAC 915 HYDRAULIC GROUP
REF: 28689
REV: 0

Parts Catalog 6 - 61
NON-ILLUSTRATED - STANDARD ROSCO TRU-PAC 915
REF: SEE LIST
REV:
ITEM PART NO. QTY. DESCRIPTION

37587 PRECLEANER,SY-KLONE

37587-2 INSERT,RUBBER,4.00 TO 3.75

90384 OIL,SAI 15W-40,CH-4

90599 ANTIFREEZE

91500 OIL,HYDRAULIC,ISO68

Parts Catalog 6 - 62
ROSCO TRU-PAC 915 NON-ILLUSTRATED - OPTIONAL
REF: SEE LIST
REV:
ITEM PART NO. QTY. DESCRIPTION
17588 BLOCK HEATER INSTALLATION

19539 TACHOMETER

19591 HEAT SHIELD GROUP


2 ........... 19114................ 6.00 .................. HANGER ROD,FR SIDE CURTAIN
3 ........... 19572................ 1.00 .................. FENDER CURTAIN,W/M,RH
4 ........... 19589................ 1.00 .................. FENDER CURTAIN W/M,LEFT HAND
5 ........... 19590................ 2.00 .................. FRONT SIDE CURTAIN
6 ........... 19592................ 2.00 .................. CLAMPING BAR,F SIDE CURTAIN
8 ........... 19594................ 1.00 .................. HANGER,FRONT CURTAIN
9 ........... 19595................ 1.00 .................. CLAMPING BAR,FRONT CURTAIN
10 ......... 19596................ 1.00 .................. FRONT CURTAIN
12 ......... 19598................ 2.00 .................. HANGER,REAR SIDE CURTAIN
13 ......... 19599................ 2.00 .................. CLAMPING BAR,REAR SIDE CURTAIN
14 ......... 19607................ 2.00 .................. REAR SIDE CURTAIN
16 ......... 19609................ 1.00 .................. HANGER,REAR CURTAIN
17 ......... 19610................ 1.00 .................. CLAMPING BAR,REAR CURTAIN
18 ......... 19611................ 1.00 .................. REAR CURTAIN
20 ......... 5928 ................. 6.00 .................. CLIP,HAIR PIN,#9,.148 DIA
21 ......... 71622................ 16.00 ................ CSHH,.375-16X.88,GR5
22 ......... 80162................ 16.00 ................ WASHER,SPLIT LOCK,.375
23 ......... 80208................ 38.00 ................ CSHH,.312-18X1.00,GR5
24 ......... 80230................ 6.00 .................. CSHH,.375-16X2.00,GR5
25 ......... 80351................ 38.00 ................ NUT,FLEXLOC,.312-18,FULL,LT
26 ......... 80352................ 6.00 .................. NUT,FLEXLOC,.375-16,FULL,LT

19676 HEADLIGHT GROUP


0 ........... 19900................ 4.00 .................. BRACKET,HEADLIGHT,TURN SIGNAL
0 ........... 19947................ 1.00 .................. HARN,WIRE,WORK LIGHT & TURN
0 ........... 33271-12 .......... 1.50 .................. WIRE,16 GA,RED/BLACK STRIPE
0 ........... 33435................ 6.00 .................. LIGHT & SOCKET,12V,2.00 GAUGE
0 ........... 36157................ 1.00 .................. BODY,FUSE BLOCK,4 GANG,ATO&ATC
0 ........... 36168................ 8.00 .................. TERM,FUSE BLOCK,12 GA
0 ........... 36342................ 1.00 .................. FUSE,BLADE,20AMP,ATC-20
0 ........... 72086................ 2.00 .................. SWITCH,TOGGLE,DPDT,2-POS
0 ........... 72318................ 4.00 .................. LAMP,HALOGEN,FLOOD,80X30 DEG
0 ........... 851390204 ........ 1.00 .................. TERM,RING,16-14 GA,#10 STUD
0 ........... 871111605 ........ 26.00 ................ CLAMP,LOOP,.50 OD PLSTC COVER

19677 TURN SIGNAL GROUP


0 ........... 33687................ 1.00 .................. TURN SIGNAL W/HAZARD
0 ........... 35901................ 1.00 .................. GROMMET,.50IDX.75HOLE
0 ........... 6161 ................. 2.00 .................. LIGHT,TURN SIGNAL,AMBER
0 ........... 71900................ 1.00 .................. CONDUIT HANGER,.50
0 ........... 851091608 ........ 1.00 .................. FLASHER,SIGNAL
0 ........... 851342007 ........ 2.00 .................. LIGHT,TURN/BRAKE,RED

Parts Catalog 6 - 63
NON-ILLUSTRATED - OPTIONAL ROSCO TRU-PAC 915
REF: SEE LIST
REV:
ITEM PART NO. QTY. DESCRIPTION

19680 BEACON LIGHT GROUP


0 ........... 33022................ 1.00 .................. LIGHT,ROTATING
0 ........... 33271-5 ............ 15.00 ................ WIRE,16 GA,WHITE
0 ........... 33600................ 2.00 .................. TERM,PUSH-ON,.25,FEM,16-14 GA
0 ........... 33602................ 2.00 .................. CONN,BUTT,16-14 GA
0 ........... 33607................ 1.00 .................. TERM,RING,16-14 GA,.250 STUD
0 ........... 35447................ 1.00 .................. SWITCH,TOGGLE,SPST,LIGHTED
0 ........... 36348................ 1.00 .................. TERM,PUSH-ON,.25,M,18-14,SLV
0 ........... 36349................ 1.00 .................. TERM,PUSH-ON,.25,FEM,18-14,SLV
0 ........... 71060................ 15.00 ................ LOOM,SPLIT,CONVOLUTED,.250

19680-1 STROBE LIGHT GROUP


0 ........... 33271-5 ............ 15.00 ................ WIRE,16 GA,WHITE
0 ........... 33600................ 2.00 .................. TERM,PUSH-ON,.25,FEM,16-14 GA
0 ........... 33602................ 2.00 .................. CONN,BUTT,16-14 GA
0 ........... 33607................ 1.00 .................. TERM,RING,16-14 GA,.250 STUD
0 ........... 35447................ 1.00 .................. SWITCH,TOGGLE,SPST,LIGHTED
0 ........... 36348................ 1.00 .................. TERM,PUSH-ON,.25,M,18-14,SLV
0 ........... 36349................ 1.00 .................. TERM,PUSH-ON,.25,FEM,18-14,SLV
0 ........... 37209................ 1.00 .................. BEACON,STROBE,AMBER,12VDC
0 ........... 71060................ 15.00 ................ LOOM,SPLIT,CONVOLUTED,.250

19681 ETHER START GROUP


1 ........... 33271-5 ............ 2.00 .................. WIRE,16 GA,WHITE
2 ........... 33607................ 1.00 .................. TERM,RING,16-14 GA,.250 STUD
3 ........... 34340................ 1.00 .................. INSUL,IN-LINE,3 WAY,MALE
4 ........... 34341................ 1.00 .................. WEDGE,IN-LINE INSUL,3 WAY,MALE
5 ........... 34347................ 1.00 .................. TERM,MINI BLADE,16-14 GA
6 ........... 34895................ 1.00 .................. ETHER INJECTION KIT,3.0 CC
7 ........... 35397................ 1.00 .................. DECAL,ETHER
8 ........... 71060................ 2.00 .................. LOOM,SPLIT,CONVOLUTED,.250
9 ........... 80036................ 4.00 .................. NUT,HEX,.250-20
10 ......... 80160................ 4.00 .................. WASHER,SPLIT LOCK,.250
11 ......... 80192................ 4.00 .................. CSHH,.250-20X.75,GR5
12 ......... 851201417 ........ 3.00 .................. TIE WRAP,.094X4.00
13 ......... 851390204 ........ 3.00 .................. TERM,RING,16-14 GA,#10 STUD
14 ......... 946096028 ........ 1.00 .................. CYLINDER,STARTING FLUID

19683 ENGINE ALARM GROUP


0 ........... 33271-19 .......... 12.00 ................ WIRE,16 GA,DK GREEN/YEL STRIPE
0 ........... 33271-2 ............ 2.00 .................. WIRE,16 GA,YELLOW
0 ........... 36150................ 1.00 .................. ALARM,BUZZ/LIGHT,RED
0 ........... 36343................ 1.00 .................. SWITCH,TEMP,210 DEG F,-08MP
0 ........... 36348................ 1.00 .................. TERM,PUSH-ON,.25,M,18-14,SLV
0 ........... 36349................ 1.00 .................. TERM,PUSH-ON,.25,FEM,18-14,SLV
0 ........... 36394................ 1.00 .................. SWITCH,PRESSURE,4 PSI,SPDT

Parts Catalog 6 - 64
ROSCO TRU-PAC 915 NON-ILLUSTRATED - OPTIONAL
REF: SEE LIST
REV:
ITEM PART NO. QTY. DESCRIPTION

0 ........... 71060................ 12.00 ................ LOOM,SPLIT,CONVOLUTED,.250


0 ........... 72143................ 6.00 .................. TERM,RING,22-16 GA,#8 STUD
0 ........... 90768................ 1.00 .................. PIPE,CPLG,02FP,300#
0 ........... 99610................ 1.00 .................. PIPE,NIPPLE,02XCLOSE

19684 ENGINE SHUTDOWN GROUP


0 ........... 33271-16 .......... 4.00 .................. WIRE,16 GA,PURPLE/WHITE STRIPE
0 ........... 33271-19 .......... 12.00 ................ WIRE,16 GA,DK GREEN/YEL STRIPE
0 ........... 33271-2 ............ 2.00 .................. WIRE,16 GA,YELLOW
0 ........... 34330................ 1.00 .................. INSUL,IN-LINE,6 WAY,FEM
0 ........... 34331................ 1.00 .................. WEDGE,IN-LINE INSUL,6 WAY,FEM
0 ........... 34332................ 1.00 .................. INSUL,IN-LINE,6 WAY,MALE
0 ........... 34333................ 1.00 .................. WEDGE,IN-LINE INSUL,6 WAY,MALE
0 ........... 34347................ 6.00 .................. TERM,MINI BLADE,16-14 GA
0 ........... 34348................ 6.00 .................. TERM,MINI BLADE,FEM,16-14 GA
0 ........... 36085................ 1.00 .................. RELAY,SPDT,40AMP,12VDC
0 ........... 36086................ 1.00 .................. BRACKET,RELAY MOUNT
0 ........... 36118-2 ............ 5.00 .................. TERM,CRIMP,16-14 GA
0 ........... 36150................ 1.00 .................. ALARM,BUZZ/LIGHT,RED
0 ........... 36343................ 1.00 .................. SWITCH,TEMP,210 DEG F,-08MP
0 ........... 36348................ 1.00 .................. TERM,PUSH-ON,.25,M,18-14,SLV
0 ........... 36349................ 1.00 .................. TERM,PUSH-ON,.25,FEM,18-14,SLV
0 ........... 36393................ 1.00 .................. SWITCH,PUSH BTN,OFF-MOM ON
0 ........... 36394................ 1.00 .................. SWITCH,PRESSURE,4 PSI,SPDT
0 ........... 71060................ 12.00 ................ LOOM,SPLIT,CONVOLUTED,.250
0 ........... 72143................ 8.00 .................. TERM,RING,22-16 GA,#8 STUD
0 ........... 90768................ 1.00 .................. PIPE,CPLG,02FP,300#
0 ........... 99610................ 1.00 .................. PIPE,NIPPLE,02XCLOSE

21223 ENGINE GROUP, CUMMINS 4BTA3.9


1 ........... 19154................ 2.00 .................. MOUNT,ENGINE,REAR
2 ........... 19193................ 1.00 .................. MOUNT,ENGINE,FRONT,RIGHT SIDE
3 ........... 19196................ 1.00 .................. MOUNT,ENGINE,FRONT,LEFT SIDE
4 ........... 24934................ 1.00 .................. THROTTLE CONTROL,CUMMINS 4B
5 ........... 19291................ 1.00 .................. FUEL SYSTEM
6 ........... 21198................ 1.00 .................. BRACKET,SOLENOID,CUMMINS 4B3.9
7 ........... 19759................ 1.00 .................. SCHEM,ENGINE,CUMMINS 4B3.9
8 ........... 19823................ 1.00 .................. HARNESS,WIRING,ALTERNATOR
9 ........... 21232................ 1.00 .................. RADIATOR & OIL COLLER,4BTA
10 ......... 21241................ 1.00 .................. AIR INTAKE SYSTEM,4BTA
11 ......... 21242................ 1.00 .................. EXHAUST SYSTEM,4BTA
12 ......... 33170................ 2.00 .................. CLAMP,HOSE,1.56-2.50,WORM,#32
13 ......... 33437................ 2.00 .................. CLAMP,HOSE,2.06-3.00,WORM,#40
14 ......... 35363................ 1.00 .................. SENDER,PRESS,OIL,02 MP
15 ......... 35367................ 1.00 .................. SENDER,TEMP GAUGE,08 MP
16 ......... 21264................ .00 .................... HOSE,LOWER RADIATOR (MODIFY)

Parts Catalog 6 - 65
NON-ILLUSTRATED - OPTIONAL ROSCO TRU-PAC 915
REF: SEE LIST
REV:
ITEM PART NO. QTY. DESCRIPTION

17 ......... 35571................ 1.00 .................. SWITCH,PRESSURE,02 MP,NO & NC


18 ......... 36066................ 1.00 .................. FITT,TEE 02MP-02FP-02FP,STL
19 ......... 36072................ 4.00 .................. MOUNT,RUBBER,TUBE FORM
20 ......... 36073................ 4.00 .................. WASHER,3.25ODx.80IDx.188T
21 ......... 36122................ 1.00 .................. DRIVE PLATE ASSY,SAE 3 X C MT
22 ......... 36125................ 1.00 .................. PUMP,HYD 4.57 CIR,EDC,W/O PAD
23 ......... 23674................ 1.00 .................. HOSE,RADIATOR,UPPER (MOD)
24 ......... 72689................ 3.00 .................. FITT,TEST 06MB-02PD
25 ......... 37091................ 1.00 .................. PUMP,GEAR 1.22CIR,11TOOTH,PRIO
26 ......... 36782-01 .......... 1.00 .................. ENGINE,DIESEL,B3.9C-116
27 ......... 71645................ 4.00 .................. CSHH,.750-10X3.50,GR5
28 ......... 80147................ 4.00 .................. WASHER,TYPE A PLAIN,.750
29 ......... 80162................ 8.00 .................. WASHER,SPLIT LOCK,.375
30 ......... 80186................ 2.00 .................. CSHH,.500-13X1.75,GR5
31 ......... 80192................ 2.00 .................. CSHH,.250-20X.75,GR5
32 ......... 80208................ 6.00 .................. CSHH,.312-18X1.00,GR5
33 ......... 80219................ 8.00 .................. CSHH,.375-16X.75,GR5
34 ......... 80250................ 4.00 .................. CSHH,.500-13X1.25,GR5
35 ......... 80350................ 2.00 .................. NUT,FLEXLOC,.250-20,FULL,LT
36 ......... 80351................ 6.00 .................. NUT,FLEXLOC,.312-18,FULL,LT
37 ......... 80354................ 2.00 .................. NUT,FLEXLOC,.500-13,FULL,LT
38 ......... 80357................ 4.00 .................. NUT,FLEXLOC,.750-10,FULL,LT
39 ......... 80478................ 3.00 .................. WASHER,SPLIT LOCK,M10
40 ......... 80484................ 16.00 ................ WASHER,SPLIT LOCK,M12
41 ......... 80514................ 14.00 ................ CSHH,M12X1.75X35,CL8.8
42 ......... 80516................ 12.00 ................ CSHH,M10X1.5X30,CL8.8
43 ......... 80695................ 8.00 .................. WASHER,SAE PLAIN,.500
44 ......... 80698................ 4.00 .................. WASHER,SAE PLAIN,.750
45 ......... 80914................ 2.00 .................. CSHH,M12X1.75X25,CL8.8
46 ......... 80963................ 6.00 .................. WASHER,SAE PLAIN,.312
47 ......... 80970................ 2.00 .................. WASHER,SAE PLAIN,.250
48 ......... 80996................ 12.00 ................ WASHER,SAE PLAIN,.375
49 ......... 81007................ 1.00 .................. NUT,HEX,M5X.80
50 ......... 81008................ 1.00 .................. NUT,HEX,M10X1.50
51 ......... 81043................ 1.00 .................. WASHER,SPLIT LOCK,M5
52 ......... 81053................ 2.00 .................. CSSH,M10X1.5X35
53 ......... X108 ................. 1.00 .................. SOLENOID

21332 TURN SIGNAL/TAIL GROUP ONLY


0 ........... 19677................ 1.00 .................. TURN SIGNAL GROUP
0 ........... 19900................ 4.00 .................. BRACKET,HEADLIGHT,TURN SIGNAL
0 ........... 851090624 ........ 1.00 .................. SWITCH,TOGGLE,SPDT,2-POS
2 ........... 19947................ 1.00 .................. HARN,WIRE,WORK LIGHT & TURN
3 ........... 36157................ 1.00 .................. BODY,FUSE BLOCK,4 GANG,ATO&ATC
4 ........... 36168................ 8.00 .................. TERM,FUSE BLOCK,12 GA
5 ........... 36342................ 1.00 .................. FUSE,BLADE,20AMP,ATC-20
6 ........... 871111605 ........ 10.00 ................ CLAMP,LOOP,.50 OD PLSTC COVER

Parts Catalog 6 - 66
ROSCO TRU-PAC 915 NON-ILLUSTRATED - OPTIONAL
REF: SEE LIST
REV:
ITEM PART NO. QTY. DESCRIPTION

21333 DUAL MIRROR GROUP


0 ........... 21334................ 2.00 .................. BRACKET,MIRROR
0 ........... 36807-01 .......... 2.00 .................. BRACKET, CONVEX MIRROR 8"
0 ........... 80141................ 2.00 .................. WASHER,TYPE A PLAIN,.312
1 ........... 36807................ 2.00 .................. MIRROR,CONVEX 8" DIA
2 ........... 80208................ 2.00 .................. CSHH,.312-18X1.00,GR5
3 ........... 80037................ 2.00 .................. NUT,HEX,.312-18
4 ........... 80161................ 2.00 .................. WASHER,SPLIT LOCK,.312

22283 SPEEDOMETER GROUP


1 ........... 22278................ 1.00 .................. BASE, RADAR HORN (TRUPAC)
2 ........... 22284................ 1.00 .................. INSTRUMENT PANEL MODIFICATION
3 ........... 35023................ 1.00 .................. RADAR HORN
4 ........... 35649................ 1.00 .................. METER,RATE/COUNTER,PROGRAMABLE
5 ........... 36888................ 1.00 .................. RCPT,FREE HNG,4 CONT,#11 SHELL
6 ........... 36889................ 1.00 .................. CLAMP,CABLE,#11 SHELL
7 ........... 36890................ 4.00 .................. CONTACT,SOCKET,18-14 GA
8 ........... 80036................ 4.00 .................. NUT,HEX,.250-20
9 ........... 80160................ 4.00 .................. WASHER,SPLIT LOCK,.250
10 ......... 80411................ 4.00 .................. CSHH,.250-20X4.00,GR5
11 ......... 80970................ 8.00 .................. WASHER,SAE PLAIN,.250

22701 LIQUID LEVEL GROUP


1 ........... 33163................ 2.00 .................. CLAMP,HOSE,.50-.91,WORM,#08
2 ........... 34623................ 1.00 .................. BALL,.31 DIA,LEXAN PLASTIC
3 ........... 38558................ 2.00 .................. FITT,STR,08FP-10HB,SPECIAL
4 ........... 38558-01 .......... 2.00 .................. FITT,BUSH -12
5 ........... 37208................ 2.00 .................. FITT,90 06MP-06HB,POLY
6 ........... 90619................ 1.00 .................. TUBE,FLEX VINYL,.500X.375
7 ........... 33356................ 2.00 .................. PIPE,BUSH,08MP-06FP,STL

22702 FILLER 4.00 WITH LOCK TABS

22705 WHEEL CHOCK (2) GROUP, WITH HOLDER

25407 AIR RIDE SEAT GROUP

25936 FILTER KIT, CUMMINS 4B3.9

25937 FILTER KIT, CUMMINS 4BTA3.9

27269 BRACKET, LICENSE PLATE, WITH LIGHT

Parts Catalog 6 - 67
NON-ILLUSTRATED - OPTIONAL ROSCO TRU-PAC 915
REF: SEE LIST
REV:
ITEM PART NO. QTY. DESCRIPTION

27759 11-WHEEL TRUPAC OPTION


1 ........... 19517................ 2.00 .................. SCRAPER BLADE HOLDER W/M
2 ........... 19524................ 2.00 .................. SCRAPER BLADE,BACK-UP
3 ........... 871075201 ........ 2.00 .................. COLLAR,SET,1.00IDX1.625ODX.625
4 ........... 36614................ 4.00 .................. WASHER,THRUST,1.50IDX.062
5 ........... 27761................ 2.00 .................. PLATE, SPACER, TIRE BEAM BASE
6 ........... 27769................ 1.00 .................. TIRE BEAM,LH,ASSY
7 ........... 27783................ 1.00 .................. TIRE BEAM RH,ASSY
8 ........... 80074................ 2.00 .................. NUT,HEX,JAM,.375-16
9 ........... 27785................ 2.00 .................. AIRMOUNT BASE,W/M
10 ......... 27793................ 2.00 .................. RND,SCRAPER BLADE SUPPORT
11 ......... 28135................ 2.00 .................. BASE,11WHEEL W/M
12 ......... 31167................ 4.00 .................. FITT,STR 04MP-04HB,PUSH-ON
13 ......... 38783................ 4.00 .................. BUSHING,COMPOSITE,1.50 ID,.75
14 ......... 36191-1 ............ 1.00 .................. SPRING,TORSION,RIGHT HAND
15 ......... 36191-2 ............ 1.00 .................. SPRING,TORSION,LEFT HAND
16 ......... 38595................ 2.00 .................. SCRAPER,TIRE,FLAT CURVE
17 ......... 38597................ 2.00 .................. TIRE MOUNTED,7.50-15NHS,14PLY
18 ......... 38698................ 2.00 .................. AIRMOUNT,1T14C-1 SERIES
19 ......... 38702................ 1.00 .................. VLV,AIR,FILLER,02NPT
20 ......... 90772................ 1.00 .................. PIPE,TEE,04FP,300#
22 ......... 80206................ 4.00 .................. CSHH,.312-18X1.25,GR5
23 ......... 27827................ 2.00 .................. CLAMP,AIRMOUNT,W/M
24 ......... 80315................ 2.00 .................. SET S,SQ,.375-16X.75
25 ......... 80221................ 4.00 .................. CSHH,.375-16X1.00,GR5
26 ......... 80351................ 6.00 .................. NUT,FLEXLOC,.312-18,FULL,LT
27 ......... 80722................ 2.00 .................. CSHH,.500-13X4.00,GR5
28 ......... 80963................ 8.00 .................. WASHER,SAE PLAIN,.312
29 ......... 28133................ 1.00 .................. BASE,RH ATTACHMENT,11WHEEL W/M
30 ......... 81141................ 36.00 ................ WASHER,SAE,HARDENED,.500
31 ......... 28132................ 1.00 .................. BASE,LH ATTACHMENT,11WHEEL W/M
32 ......... 90763................ 2.00 .................. PIPE,90,04FP-04MP,300#
33 ......... 81272................ 8.00 .................. CSHH,.500-13X2.00,GR8
34 ......... 81273................ 8.00 .................. CSHH,.500-13X2.50,GR8
35 ......... 871070828 ........ 4.00 .................. WASHER,THRUST,1.50IDX.032
36 ......... 80040................ 20.00 ................ NUT,HEX,.500-13
37 ......... 80219................ 2.00 .................. CSHH,.375-16X.75,GR5
38 ......... 32638................ 1.00 .................. PIPE,BUSH,04MP-02FP,STL
39 ......... 32882................ 6.00 .................. HOSE,04,PUSH-ON,250
40 ......... 33164................ 4.00 .................. CLAMP,HOSE,.56-1.06,WORM,#10
41 ......... 80212................ 2.00 .................. CSHH,.312-18X2.00,GR5

Parts Catalog 6 - 68
ROSCO TRU-PAC 915 NON-ILLUSTRATED - OPTIONAL
REF: SEE LIST
REV:
ITEM PART NO. QTY. DESCRIPTION

27794 COCO MAT/WATER, 11-WHEEL TRUPAC


1 ........... 19533................ 2.00 .................. COCO MAT,6X9
2 ........... 27211................ 2.00 .................. HANGER,COCO MAT,FLAT TIRE
3 ........... 27788................ 2.00 .................. PIPE,COCO MATE,11-WHEEL
4 ........... 71725................ 4.00 .................. PIPE,90,08FP,GALV
5 ........... 33164................ 4.00 .................. CLAMP,HOSE,.56-1.06,WORM,#10
6 ........... 38715................ 2.00 .................. NOZZLE,SPRAY 90 DEFLECT,.5
7 ........... 38655................ 2.00 .................. NOZZLE,EYELET,08 PIPE,NYLON
8 ........... 38714................ 2.00 .................. CAP,NOZZLE,BLACK,NYLON,RND
9 ........... 6352 ................. 4.00 .................. HOSE,08,PUSH-ON,250
10 ......... 30081................ 36.00 ................ CHAIN,.187(5.5MM),PROOF COIL
11 ......... 70319................ 2.00 .................. FITT,90 08MP-08HB,POLY
12 ......... 70414................ 16.00 ................ RING,HOG
13 ......... 70318................ 2.00 .................. FITT,STR 08MP-08HB,BLK POLY

27919 TRACTION CONTROL KIT


1 ........... 37118................ 1.00 .................. FUSE HOLDER,IN-LINE,BLADE,SEAL
2 ........... 33271-1 ............ 1.00 .................. WIRE,16 GA,BLACK
3 ........... 33271-12 .......... 1.00 .................. WIRE,16 GA,RED/BLACK STRIPE
4 ........... 33271-18 .......... 10.00 ................ WIRE,16 GA,BLUE/RED STRIPE
5 ........... 33602................ 3.00 .................. CONN,BUTT,16-14 GA
6 ........... 33609................ 1.00 .................. TERM,RING,16-14 GA,.375 STUD
7 ........... 33898................ 1.00 .................. FITT,TEE 08MJ-08FJX-08MJ
8 ........... 35123................ 4.00 .................. TERM,RING,16-14 GA,#6 STUD
9 ........... 37953................ 2.00 .................. FITT,STR 16MB-12MRS
10 ......... 37955................ 2.00 .................. FITT,90 12MRS-12FRS
11 ......... 38686................ 2.00 .................. FITT,90 16MB-16MRS
12 ......... 38728................ 1.00 .................. VLV,HYD,TRACTION CONTROL,48GPM
13 ......... 38730-027 ........ 1.00 .................. HOSE,16 16OFS-160FS,6000
14 ......... 38731-048 ........ 1.00 .................. HOSE,12 12OFS-12OF9,6000
15 ......... 38731-071 ........ 1.00 .................. HOSE,12 12OFS-12OF9,6000
16 ......... 70754................ 1.00 .................. FITT,90 08MJ-06MB
17 ......... 71617................ 2.00 .................. CSHH,.375-16X5.00,GR5
18 ......... 72049................ 1.00 .................. SWITCH,TOGGLE,DPST,2-POS
19 ......... 72552-046 ........ 1.00 .................. HOSE,08,08FJX-08FJX,2500
20 ......... 80038................ 4.00 .................. NUT,HEX,.375-16
21 ......... 80996................ 4.00 .................. WASHER,SAE PLAIN,.375
22 ......... 36340................ 1.00 .................. FUSE,BLADE,10AMP,ATC-10
23 ......... 36348................ 1.00 .................. TERM,PUSH-ON,.25,M,18-14,SLV
23 ......... 38760................ 1.00 .................. DECAL,TRACTION VALVE
24 ......... 36349................ 1.00 .................. TERM,PUSH-ON,.25,FEM,18-14,SLV

Parts Catalog 6 - 69
NON-ILLUSTRATED - OPTIONAL ROSCO TRU-PAC 915
REF: SEE LIST
REV:
ITEM PART NO. QTY. DESCRIPTION

28702 COOLANT FILTER GROUP, 3.9 TRUPAC


1 ........... 28703................ 1.00 .................. MOUNT,COOLANT FILTER,3.3 T/P
2 ........... 33162................ 4.00 .................. CLAMP,HOSE,.44-.78,WORM,#06
3 ........... 34248................ .75 .................... WRAP,SPIRAL,PLASTIC,.875 ID
4 ........... 35521................ 1.00 .................. ELEMENT,COOLANT FILTER
5 ........... 35523................ 1.00 .................. HEAD,COOLANT FILTER
6 ........... 38843................ 1.00 .................. PIPE,90,08MP-08FP,GALV
7 ........... 6352 ................. 5.25 .................. HOSE,08,PUSH-ON,250
8 ........... 99525................ 1.00 .................. PIPE,90,06MP-06FP,MI
9 ........... 99834................ 1.00 .................. PIPE,NIPPLE,08XCLOSE,GALV
10 ......... 99835................ 1.00 .................. PIPE,45,08FP,GALV
11 ......... X407 ................. 2.00 .................. FITT,STR 06MP-08HB
12 ......... X427 ................. 2.00 .................. FITT,STR 08MP-08HB,CRIMPED
13 ......... 80162................ 4.00 .................. WASHER,SPLIT LOCK,.375
14 ......... 80221................ 4.00 .................. CSHH,.375-16X1.00,GR5

36752 PRECLEANER,TURBO,3.75 INLET

37094 BRACKET,LICENSE PLATE

37996 LIGHT,STROBE,AMBER,HIGH DOME

40623 BATTERY DISCONNECT GROUP

71528 LAMP,LICENSE

Parts Catalog 6 - 70
Alphabetical Index
Symbols CABLE,BATTERY,NEG,14,4GA,.406 --------------------- 38
11-WHEEL TRUPAC OPTION ------------------------------ 68 CABLE,BATTERY,POS,X0GAX42 ------------------------ 38
14 PLY TUBE TYPE ------------------------------------------ 28 CABLE,THROTTLE,VERNIER,3"TX126 ----------------- 24
6 PLY TUBE TYPE -------------------------------------------- 28 CANOPY, SUNROO ------------------------------------------- 9
6 PLY TUBELESS -------------------------------------------- 28 CAP,FUEL,W/LOCK LUG ----------------------------------- 20
CAP,NOZZLE,BLACK,NYLON ----------------------------- 31
A CAP,NOZZLE,BLACK,NYLON,RND ---------------------- 69
CHAIN,.187(5.5MM),PROOF COIL ----------------------- 69
ADPTR,RUBBER RED,3.00-2.50 ID ---------------------- 16 CIRCUIT BREAKER,30AMP W/MOUNT ---------------- 18
ADPTR,RUBBER RED,3.50-3.00 ID ---------------------- 16 CLAMP, SUNROOF ------------------------------------------- 9
AIR CLEANER,3.75IN,3.50 OUT -------------------------- 16 CLAMP,AIRMOUNT,W/M ------------------------------------ 68
AIR INTAKE SYSTEM,3.3 TRUPAC ---------------------- 12 CLAMP,CABLE,#11 SHELL -------------------------------- 67
AIR INTAKE SYSTEM,4BTA ------------------------------- 65 CLAMP,CABLE,30 SERIES -------------------------------- 24
AIR RIDE SEAT GROUP ------------------------------------ 67 CLAMP,HOSE,.44-.78,WORM,#06 ------------------ 20, 70
AIRMOUNT BASE,W/M ------------------------------------- 68 CLAMP,HOSE,.50-.91,WORM,#08 ------------------------ 67
AIRMOUNT,1T14C-1 SERIES ----------------------------- 68 CLAMP,HOSE,.56-1.06,WORM,#10 ---------- 30, 68, 69
ALARM,BACKUP --------------------------------------------- 38 CLAMP,HOSE,1.06-2.00,WORM,#24 --------------------- 22
ALARM,BUZZ/LIGHT,RED ---------------------- 44, 64, 65 CLAMP,HOSE,1.38-2.38,WORM,#30 --------------------- 22
ANTIFREEZE -------------------------------------------------- 62 CLAMP,HOSE,1.56-2.50,WORM,#32 --------------------- 65
CLAMP,HOSE,2.06-3.00,WORM,#40 --------------------- 65
B CLAMPING BAR,F SIDE CURTAIN ---------------------- 63
BACK-UP ALARM HARNESS ----------------------------- 52 CLAMPING BAR,FRONT CURTAIN ---------------------- 63
BALL,.31 DIA,LEXAN PLASTIC --------------------------- 67 CLAMPING BAR,REAR CURTAIN ------------------------ 63
BAR,CLAMPING ---------------------------------------------- 30 CLAMPING BAR,REAR SIDE CURTAIN ---------------- 63
BAR,SMV BRACKET,T/P 915 ------------------------------ 8 CLAMP,LOOP,.50 OD PLSTC COVER ------------- 63, 66
BASE, RADAR HORN (TRUPAC) ------------------------- 67 CLAMP,MUFFLER,2.5 --------------------------------------- 14
BASE,11WHEEL W/M --------------------------------------- 68 CLAMP,T-BOLT,2.78-3.09 ------------------------------------ 16
BASE,LH ATTACHMENT,11WHEEL W/M --------------- 68 CLAMP,T-BOLT,3.50 OD ------------------------------------- 16
BASE,RH ATTACHMENT,11WHEEL W/M --------------- 68 CLAMP,T-BOLT,3.78-4.09 ------------------------------------ 16
BATTERY BOOT,POS(RED) -------------------------------- 38 CLAMP,V BAND,2.75 ---------------------------------------- 14
BATTERY DISCONNECT GROUP ------------------------ 70 CLEVIS,10-32X1.25,W/.250 PIN -------------------------- 24
BATTERY GROUP -------------------------------------------- 38 CLIP,HAIR PIN,#9,.148 DIA -------------------------------- 63
BATTERY,12V,1000 CRK AMPS --------------------------- 38 COCO MAT GRP,FLAT TIRE ------------------------------- 30
BEACON LIGHT GROUP ----------------------------------- 64 COCO MAT/WATER, 11-WHEEL TRUPAC -------------- 69
BEACON,STROBE,AMBER,12VDC --------------------- 64 COCO MAT,6X9 ----------------------------------------- 34, 69
BEARING,SPHERICAL 1.00 ID --------------------------- 54 COLLAR,SET,.88IDX1.38ODX.56 ------------------------- 34
BEARING,SPHERICAL 2.50 ID --------------------------- 54 COLLAR,SET,1.00IDX1.625ODX.625 -------------------- 68
BEARING,SPHERICAL 2.75 ID --------------------------- 54 COLLAR,SET,1.125X1.75X.562 --------------------------- 36
BLOCK HEATER INSTALLATION ------------------------- 63 COLUMN,STEERING,6.00 W/WIRE ---------------------- 56
BODY,FUSE BLOCK,4 GANG,ATO&ATC31, 46, 63, 66 CONDUIT HANGER,.50 ------------------------------------- 63
BRACKET, CONVEX MIRROR 8" ------------------------- 67 CONN HOUSING,CAP,12 CIRCUIT ----------------------- 42
BRACKET, LICENSE PLATE, WITH LIGHT ------------ 67 CONN HOUSING,CAP,15 CIRCUIT ----------------------- 48
BRACKET,HEADLIGHT,TURN SIGNAL ----------- 63, 66 CONN HOUSING,PLUG,12 CIRCUIT -------------------- 50
BRACKET,LICENSE PLATE ------------------------------- 70 CONN HOUSING,PLUG,15 CIRCUIT -------------------- 44
BRACKET,MIRROR ------------------------------------------ 67 CONN,BUTT,16-14 GA --------------------------- 42, 64, 69
BRACKET,RELAY MOUNT --------------------- 30, 46, 65 CONNECTOR,SEALED,SHROUD,1-PIN ---------------- 32
BRACKET,SOLENOID,CUMMINS 4B3.9 ---------------- 65 CONNECTOR,SEALED,SHROUD,2-PIN ---------------- 52
BUSHING,COMPOSITE 2.24 ID #GM3640-32 --------- 26 CONNECTOR,SEALED,SHROUD,4-PIN ---------------- 50
BUSHING,COMPOSITE,1.50 ID,.75 --------------------- 68 CONNECTOR,SEALED,SHROUD,6-PIN ---------- 40, 50
CONNECTOR,SEALED,TOWER,1-PIN ------------------ 50
C CONNECTOR,SEALED,TOWER,2-PIN ------------------ 42
CONNECTOR,SEALED,TOWER,3-PIN ------------------ 40
CABLE,14 GA,2 WIRE,BRN & WHT ---------------------- 52
CONNECTOR,SEALED,TOWER,4-PIN ------------------ 52
CABLE,BATTERY,2 LUG,0 GAX17 ----------------------- 38

Parts Catalog 6 - 72
Alphabetical Index
CONNECTOR,SEALED,TOWER,6-PIN ------------ 46, 50 D
CONTACT,PIN,20-14 GA ------------------------ 42, 46, 50
CONTACT,SOCKET,18-14 GA ----------------------------- 67 DECAL & FINAL DETAIL ------------------------- 4, 5, 6, 7
CONTACT,SOCKET,20-14 GA ----------------------------- 42 DECAL SET,CONTROL --------------------------------------- 2
CONTROL HANDLE HARNESS --------------------- 52, 53 DECAL SET,OPTIONAL EQUIPMENT ------------------ 44
COOLANT FILTER GROUP, 3.9 TRUPAC --------------- 70 DECAL SET,PANEL SWITCH ------------------------------ 44
COOLER,OIL --------------------------------------------------- 22 DECAL,BACKUP ALARM ------------------------------------ 6
COTTER PIN,.125X1.25 ------------------------------------- 34 DECAL,CIMA,MAX LOAD 3400 ---------------------------- 4
COTTER PIN,.188X1.50 ------------------------------------- 56 DECAL,DANGER,FAN BLADES ---------------------------- 4
COVER W/M,FRONT BALLAST --------------------------- 10 DECAL,DANGER,PINCH ZONE ---------------------------- 2
COVER,BATTERY COMPARTMENT --------------------- 10 DECAL,DIESEL FUEL ---------------------------------------- 4
COVER,CONSOLE BOTTOM ------------------------------ 10 DECAL,DIESEL POWER,CUMMINS ---------------------- 4
COVER,HYD TANK T/P -------------------------------------- 56 DECAL,ETHER ------------------------------------------------ 64
COVER,INSTRUMENT PANEL ---------------------------- 10 DECAL,HYD OIL,FILL TO SCREEN ----------------------- 4
COVER,REAR BALLAST ----------------------------------- 10 DECAL,HYDROSTATIC,SMALL,CLEAR ------------------ 4
CRG BOLT,.312-18X10.00,GR5 ---------------------------- 38 DECAL,ROSCO LOGO,LARGE,BLACK ------------------ 2
CRG BOLT,.375-16X1.00,GR5 ----------------------------- 10 DECAL,ROSCO LOGO,MEDIUM,BLACK ---------------- 4
CROSSMEMBER,VERTICAL ------------------------------ 10 DECALS & FINAL DETAIL ------------------------------- 2, 3
CSHH, .375-16 X 1.00 ---------------------------------------- 9 DECAL,SAFETY INSTRUCTIONS ------------------------- 2
CSHH,.250-20X.75,GR5 ---------- 8, 10, 18, 56, 64, 66 DECAL,SMV SIGN COVER --------------------------------- 8
CSHH,.250-20X1.00,GR5 ------------------------------- 8, 48 DECAL,STRIPING,3 BAND BLACK ----------------------- 2
CSHH,.250-20X1.50,GR5 ----------------------------------- 31 DECAL,TRACTION VALVE --------------------------------- 69
CSHH,.250-20X2.25,GR5 ----------------------------------- 56 DECAL,TRUPAC 915 ------------------------------------------ 2
CSHH,.250-20X4.00,GR5 ----------------------------------- 67 DECAL,WARNING,ENGINE EXHAUST ------------------ 4
CSHH,.312-18X.75,GR5 ------------------------------- 16, 22 DECAL,WARNING,KEEP CLEAN -------------------------- 2
CSHH,.312-18X1.00,GR5 ------------------ 10, 63, 66, 67 DECAL,WARNING,OPERATOR ---------------------------- 2
CSHH,.312-18X1.25,GR5 ----------------------------- 36, 68 DECAL,WATER ONLY ----------------------------------------- 4
CSHH,.312-18X1.75,GR5 ----------------------------------- 36 DIODE ----------------------------------------------------------- 44
CSHH,.312-18X2.00,GR5 ----------------------------------- 68 DRIVE PLATE ASSY,SAE 3 X C MT --------------------- 66
CSHH,.375-16X.75,GR5 -------------------- 10, 54, 66, 68 DRIVE PLATE ASSY,SAE#4,C MT ----------------------- 18
CSHH,.375-16X.88,GR5 ------------------------------------- 63 DUAL MIRROR GROUP ------------------------------------- 67
CSHH,.375-16X1.00,GR5 ------------------ 18, 22, 68, 70
CSHH,.375-16X1.25,GR5 ----------------------- 10, 22, 56
E
CSHH,.375-16X2.00,GR5 ----------------------------------- 63 ELEMENT,COOLANT FILTER ----------------------------- 70
CSHH,.375-16X2.75,GR5 ----------------------------------- 14 ENGINE ALARM GROUP ----------------------------------- 64
CSHH,.375-16X5.00,GR5 ----------------------------------- 69 ENGINE COVER GRP,3.3 ENGINE ---------------------- 10
CSHH,.438-14X3.00,GR5 ----------------------------------- 12 ENGINE GROUP, CUMMINS 4BTA3.9 ------------------ 65
CSHH,.500-13X1.25,GR5 ----------------------------- 18, 66 ENGINE SHUTDOWN GROUP ---------------------------- 65
CSHH,.500-13X1.75,GR5 ----------------------------- 12, 66 ENGINE SUB-ASSY,TRUPAC 3.3 ------------------------- 12
CSHH,.500-13X2.00,GR8 ----------------------------------- 68 ENGINE,CUMMINS,4B3.3T,DIESEL --------------------- 18
CSHH,.500-13X2.50,GR8 ----------------------------------- 68 ENGINE,DIESEL,B3.9C-116 ------------------------------- 66
CSHH,.500-13X3.50,GR5 ----------------------------------- 31 ETHER INJECTION KIT,3.0 CC --------------------------- 64
CSHH,.500-13X4.00,GR5 ----------------------------------- 68 ETHER START GROUP ------------------------------------- 64
CSHH,.750-10X3.50,GR5 ----------------------------------- 66 EXHAUST ASSEMBLY,3.3 TRUPAC ---------------------- 12
CSHH,1.000-8X3.75,GR8 ------------------------------------ 9 EXHAUST SYSTEM,4BTA --------------------------------- 65
CSHH,M10X1.5X20,CL8.8 ---------------------------------- 16 EXHAUST,CUM 3.3 ELBOW W/M ------------------------- 14
CSHH,M10X1.5X25,CL8.8 ---------------------------------- 18 EXT,AIR INLET,3.75,MODIFIED --------------------------- 16
CSHH,M10X1.5X30,CL8.8 ---------------------- 18, 24, 66
CSHH,M12X1.75X25,CL8.8 -------------------------------- 66 F
CSHH,M12X1.75X35,CL8.8 -------------------------- 18, 66
CSHH,M6X1.0X35MM --------------------------------------- 18 FAN,CUMMINS 3.3,20.00 OD X 30° ---------------------- 22
CSSH,M10X1.5X35 ------------------------------------------ 66 FENDER CURTAIN W/M,LEFT HAND ------------------- 63
CYL,HYD,3.00X10.00 ---------------------------------------- 56 FENDER CURTAIN,W/M,RH ------------------------------- 63
CYLINDER,STARTING FLUID ----------------------------- 64 FILLER 4.00 WITH LOCK TABS --------------------------- 67

Parts Catalog 6 - 73
Alphabetical Index
FILLER,HYD FLUID,10 PSI --------------------------------- 56 FITT,TEST 06MB-02PD ------------------------------- 18, 66
FILLER,TANK,4 IN -------------------------------------------- 31 FLASHER,SIGNAL ------------------------------------------- 63
FILTER ASSY ------------------------------------------------- 56 FOPS GROUP -------------------------------------------------- 9
FILTER KIT, CUMMINS 4B3.9 ----------------------------- 67 FOPS, W/HARDWARE ---------------------------------------- 9
FILTER KIT, CUMMINS 4BTA3.9 -------------------------- 67 FRAME W/M,FRONT ---------------------------------------- 54
FILTER,FUEL,DIESEL,INLINE ---------------------------- 20 FRONT CURTAIN --------------------------------------------- 63
[Link] 12MJ-16MB --------------------------------------- 58 FRONT SIDE CURTAIN ------------------------------------- 63
FITT,90 06MJ-06FJX ----------------------------------------- 60 FUEL SYSTEM ------------------------------------ 20, 21, 65
FITT,90 06MJ-O6MB ----------------------------------------- 58 FUEL SYSTEM,3.3 TRUPAC ------------------------------- 12
FITT,90 06MP-06HB,POLY --------------------------------- 67 FUEL TANK W/M, 35 GAL ---------------------------------- 20
FITT,90 08MJ-06MB ------------------------------------------ 69 FUSE HOLDER,IN-LINE,BLADE,SEAL ----------- 52, 69
FITT,90 08MJ-08FJX ----------------------------------------- 58 FUSE,BLADE,10AMP,ATC-10 ------------ 31, 46, 52, 69
FITT,90 08MJ-08MP ------------------------------------------ 58 FUSE,BLADE,20AMP,ATC-20 ----------------- 46, 63, 66
FITT,90 08MJ-12MP ------------------------------------------ 58
FITT,90 08MP-08HB,POLY --------------------------- 31, 69 G
FITT,90 08MRS-08FRS -------------------------------------- 58
GAUGE,FUEL -------------------------------------------------- 44
FITT,90 08MRS-M18 ----------------------------------------- 56
GAUGE,HOUR METER -------------------------------------- 44
FITT,90 12MJ-12MB ------------------------------------------ 58
GAUGE,OIL LEVEL,LS -------------------------------------- 18
FITT,90 12MRS-12FRS -------------------------------- 58, 69
GAUGE,PRESS,OIL ----------------------------------------- 42
FITT,90 16MB-16MRS --------------------------------------- 69
GAUGE,SIGHT,12NPT --------------------------------------- 56
FITT,90 16MJ-16MB ------------------------------------------ 58
GAUGE,TEMP,OIL -------------------------------------------- 42
FITT,90 16MJ-16MP ------------------------------------------ 58
GAUGE,TEMP,WATER -------------------------------------- 42
FITT,BLOCK 16SF-16OF ------------------------------------ 58
GAUGE,VOLTMETER,8-18 V DC ------------------------- 44
FITT,BUSH -12 ------------------------------------------------ 67
GREASE,WHEEL BEARING ------------------------------- 26
FITT,CAP 10FJ ------------------------------------------------ 60
GROMMET,.50IDX.75HOLE -------------------------------- 63
FITT,LUBE,90,02MP ----------------------------------------- 54
FITT,STR 04MP-04HB,PUSH-ON ------------------------- 68 H
FITT,STR 04MP-06HB,PUSH-ON ------------------------- 20
FITT,STR 06MJ-06MB --------------------------------------- 58 HAIR PIN COTTER,#9,.148 DIA --------------------------- 10
FITT,STR 06MP-08HB --------------------------------------- 70 HANDLE,MOBIL CONTROL -------------------------------- 52
FITT,STR 06MP-08HB,BLK POLY ------------------------ 31 HANGER ROD,FR SIDE CURTAIN ----------------------- 63
FITT,STR 06MRS-06BSPP --------------------------------- 56 HANGER,COCO MAT,FLAT TIRE ------------------- 34, 69
FITT,STR 06MRS-M16 --------------------------------------- 56 HANGER,FRONT CURTAIN -------------------------------- 63
FITT,STR 08MJ-08MB --------------------------------------- 58 HANGER,REAR CURTAIN ---------------------------------- 63
FITT,STR 08MP-08HB,BLK POLY ------------------ 31, 69 HANGER,REAR SIDE CURTAIN -------------------------- 63
FITT,STR 08MP-08HB,CRIMPED ------------------------- 70 HARNESS,BACK-UP ALARM ----------------------------- 38
FITT,STR 08MRS-M18 --------------------------------------- 56 HARNESS,CONNECTING,3.3 ENG ---------------------- 38
FITT,STR 10MJ-M22,METRIC ----------------------------- 60 HARNESS,CONTROL HANDLE, T/P --------------------- 38
FITT,STR 12MRS-M27 --------------------------------------- 56 HARNESS,ENGINE,TRUPAC 3.3 ------------------------- 18
FITT,STR 16MB-12FB --------------------------------------- 58 HARNESS,HYD CONNECTIONS ------------------------- 38
FITT,STR 16MB-12MRS ------------------------------------- 69 HARNESS,ONLY CONTROL HANDLE ------------------ 52
FITT,STR 16MJ-16MB --------------------------------------- 58 HARNESS,STARTER,TRUPAC 3.3 ----------------------- 18
FITT,STR 16MJ-16MP --------------------------------------- 60 HARNESS,WIRING,ALTERNATOR ----------------------- 65
FITT,STR,08FP-10HB,SPECIAL -------------------------- 67 HARN,WIRE,WORK LIGHT & TURN --------------- 63, 66
FITT,TEE 02MP-02FP-02FP,STL -------------------- 18, 66 HEAD,COOLANT FILTER ----------------------------------- 70
FITT,TEE 06MJ-06MB-06MJ ------------------------------- 58 HEADLIGHT GROUP ---------------------------------------- 63
FITT,TEE 08HB,POLY --------------------------------------- 30 HEAT SHIELD GROUP -------------------------------------- 63
FITT,TEE 08MJ-08FJX-08MJ ------------------------------ 69 HEAT SHIELDS GROUP ------------------------------ 56, 57
FITT,TEE 08MJ-08MP-08MJ ------------------------------- 58 HOLD DOWN,BATTERY ------------------------------------- 38
FITT,TEE 12MB-12MRS-12MRS -------------------------- 58 HOOD,AIR INLET,3.75 PLASTIC -------------------------- 16
FITT,TEE 12MJ-12FJX-12MJ ------------------------------ 58 HOSE ASSY 2500PSI,-08X23.50 ------------------------- 58
FITT,TEE 12MJ-12MB --------------------------------------- 58 HOSE ASSY 2500PSI,-08X94.00 ------------------------- 58
FITT,TEE 12MJ-12MJ-12MB ------------------------------- 60 HOSE ASSY 2500PSI,-08X97.50 ------------------------- 58
HOSE ASSY 250PSI,-16X26.00 -------------------------- 58

Parts Catalog 6 - 74
Alphabetical Index
HOSE ASSY 3000PSI,-06X30.00 ------------------------- 58 LIGHT,STROBE,AMBER,HIGH DOME ------------------ 70
HOSE,04,PUSH-ON,250 ------------------------------------ 68 LIGHT,TURN SIGNAL,AMBER ---------------------------- 63
HOSE,06 06FJ-06OF9,3000 -------------------------------- 58 LIGHT,TURN/BRAKE,RED --------------------------------- 63
HOSE,06 06FJ9-06OF9,3000 ------------------------------ 58 LINK,ARTICULATION LOCK ------------------------------- 10
HOSE,06 06FJX-06FJX,3000 ------------------------------ 58 LIQUID LEVEL GROUP ------------------------------------- 67
HOSE,06,PUSH-ON,250,BLUE ---------------------------- 20 LOOM,SPLIT,CONVOLUTED,.250 - 32, 40, 52, 64, 65
HOSE,08 06FJX-08FJ90,2500 ----------------------------- 58 LOOM,SPLIT,CONVOLUTED,.375 ------------------ 40, 50
HOSE,08 08FJ-08OF4 --------------------------------------- 58 LOOM,SPLIT,CONVOLUTED,.500 ------------------------ 46
HOSE,08 08FJ-08OF4,3000 -------------------------------- 58 LOOM,SPLIT,CONVOLUTED,.625 ------------------------ 50
HOSE,08 12FJ-08OF9,3000 -------------------------------- 58 LOOM,SPLIT,CONVOLUTED,.750 ------------------------ 46
HOSE,08,08FJX-08FJX,2500 ------------------------------ 69
HOSE,08,PUSH-ON,250 ------------------------ 30, 69, 70 M
HOSE,10 10MJ-10FJX45,150 PSI ------------------------ 60 MACH SCR,PH,#10-24X.75 -------------------- 24, 38, 46
HOSE,12 12FJX-12FJ45,1250 ----------------------------- 58 METER,RATE/COUNTER,PROGRAMABLE ----------- 67
HOSE,12 12FJX-12FJ90,1250 ----------------------------- 58 MIRROR,CONVEX 8" DIA ---------------------------------- 67
HOSE,12 12FJX-12FJX,1250 ------------------------------ 58 MOUNT,BLADE,SMV SIGN --------------------------------- 8
HOSE,12 12OF4-12OF9,6000 ----------------------------- 58 MOUNT,COOLANT FILTER,3.3 T/P ---------------------- 70
HOSE,12 12OF9-12OF9,6000 ----------------------------- 58 MOUNT,ENGINE,FRONT,LEFT SIDE -------------------- 65
HOSE,12 12OFS-12OF9,6000 ----------------------------- 69 MOUNT,ENGINE,FRONT,RIGHT SIDE ------------------ 65
HOSE,16 16FJ-16FJ,250 ------------------------------------ 58 MOUNT,ENGINE,REAR ------------------------------------- 65
HOSE,16 16OFS-160FS,6000 ----------------------------- 69 MOUNT,FRONT AXLE --------------------------------------- 26
HOSE,LOWER RADIATOR (MODIFY) ------------------- 65 MOUNTING BAND,6.50 ID --------------------------------- 14
HOSE,RADIATOR,LOWER,3.3 ENG --------------------- 22 MOUNTING BAND,8.13 ID --------------------------------- 16
HOSE,RADIATOR,UPPER (MOD) ------------------------ 66 MOUNTING TIRE,7.50 X 15NHS -------------------------- 28
HOSE,RADIATOR,UPPER,1.25 ID ----------------------- 22 MOUNT,ISOLATION,325# ----------------------------------- 18
HUB,WHEEL COMPLETE #W45-8 ----------------------- 26 MOUNT,RELAYS & FUSES -------------------------------- 46
HYD WHEEL MOTOR ASSY ------------------------------- 56 MOUNT,RUBBER,TUBE FORM --------------------------- 66
HYDRAULIC GROUP ----------------------- 42, 43, 44, 45 MOUNT,SOCKET,SMV SIGN ------------------------------- 8
HYDRAULIC SPECIFICATIONS --------------------------- 56 MOUNT,SOLENOID/THROTTLE,3.3 TR ----------- 18, 24
I MUFFLER,EXH 6.50 OD,2.5 IN/OUT --------------------- 14

INDICATOR,AIR CLEANER --------------------------------- 16 N


INDUCER,BACK PRESSURE,15PSI -------------------- 56 NOZZLE,EYELET,08 PIPE,NYLON ---------------- 31, 69
INSERT,RUBBER,4.00 TO 3.75 ---------------------------- 62 NOZZLE,SPRAY 90 DEFLECT,.5 ------------------- 30, 69
INSTRUMENT PANEL ASS’Y T/P ------------------------ 38 NUT, FLEXLOC, .375 -16, FULL, LT ----------------------- 9
INSTRUMENT PANEL MODIFICATION ------------------ 67 NUT, WHEEL, M16 X 1.5 ------------------------------------ 28
INSUL,IN-LINE,3 WAY,MALE ------------------------------- 64 NUT, WHEEL, M16 X 1.5 ( ---------------------------------- 28
INSUL,IN-LINE,4 WAY,FEM -------------------------------- 30 NUT,CASTLE HEX 3/4-16NF ------------------------------- 26
INSUL,IN-LINE,4 WAY,MALE ------------------------------- 30 NUT,FLEXLOC,#10-24,FULL,LT --------------------------- 24
INSUL,IN-LINE,6 WAY,FEM -------------------------------- 65 NUT,FLEXLOC,.250-20,FULL,LT ----- 8, 18, 31, 56, 66
INSUL,IN-LINE,6 WAY,MALE ------------------------------- 65 NUT,FLEXLOC,.312-18,FULL,LT --- 10, 36, 63, 66, 68
K NUT,FLEXLOC,.375-16,FULL,LT --------- 10, 20, 56, 63
NUT,FLEXLOC,.438-14,FULL,LT -------------------------- 12
KIT,HORN ------------------------------------------------------- 38 NUT,FLEXLOC,.500-13,FULL,LT -------------------- 12, 66
KIT,HORN,STEERING WHEEL CENTER --------------- 56 NUT,FLEXLOC,.750-10,FULL,LT -------------------------- 66
KIT,T/P915,FITTINGS & HOSES ------------------------- 56 NUT,HEX JAM 1/2-13NC ------------------------------------ 26
NUT,HEX,#10-24 ---------------------------------------- 38, 48
L NUT,HEX,.250-20 ---------------------- 10, 38, 48, 64, 67
LAMP,HALOGEN,FLOOD,80X30 DEG ------------------- 63 NUT,HEX,.312-18 --------------------------------------- 16, 67
LAMP,LICENSE ----------------------------------------------- 70 NUT,HEX,.375-16 ---------------------------- 14, 18, 22, 69
LEFT FRONT ENGINE MOUNT W/M -------------------- 18 NUT,HEX,.500-13 --------------------------------------------- 68
LIGHT & SOCKET,12V,2.00 GAUGE --------------------- 63 NUT,HEX,.813-20 --------------------------------------------- 56
LIGHT,ROTATING --------------------------------------------- 64 NUT,HEX,JAM,.375-16 -------------------------------- 10, 68

6 - 75 Parts Catalog
Alphabetical Index
NUT,HEX,M10X1.50 ------------------------------------------ 66 PIPE,TEE 08MP-08FP-08FP,STL ------------------------- 58
NUT,HEX,M5X.80 --------------------------------------------- 66 PIPE,TEE,04FP,300# ---------------------------------------- 68
NUT,J-TYPE,.375-16 ----------------------------------------- 10 PIPE,TEE,08FP,GALV --------------------------------------- 34
NUT,SPL,2.36-18 ---------------------------------------------- 54 PLATE, SPACER, TIRE BEAM BASE ------------------- 68
NUT,STOVERS 1.00-8, GR C ------------------------------- 9 PLATE,SERIAL NUMBER ROSCO ------------------------ 2
NUT,WING,.312-18 -------------------------------------------- 38 PL,RADIATOR SUPPORT,LS,3.3 ------------------------- 22
PL,RADIATOR SUPPORT,RS,3.3 ------------------------- 22
O
PLUG,CAVITY,SEALED CONN ---------------- 46, 50, 52
O-RING,M16 FITTING --------------------------------------- 56 PLUG,HOLE,2.12,FLUSH MT,PLSTC -------------------- 42
O-RING,M18 FITTING --------------------------------------- 56 PRECLEANER,SY-KLONE --------------------------------- 62
O-RING,M27 FITTING --------------------------------------- 56 PRECLEANER,TURBO,3.75 INLET ---------------------- 70
OIL,HYDRAULIC,ISO68 ------------------------------------- 62 PUMP,GEAR 1.22CIR,11TOOTH,PRIO ------------ 18, 66
OIL,SAI 15W-40,CH-4 ---------------------------------------- 62 PUMP,HYD 4.57 CIR,EDC,W/ 11 TO --------------------- 18
ORBITROL,STEERING,17.9 CIR ------------------------- 56 PUMP,HYD 4.57 CIR,EDC,W/O PAD --------------------- 66
ORING,3.237 ID X .103,SAE 152 ------------------------- 18 PUMP,WATER ------------------------------------------------- 31

P R
PAINT,ROSCO YELLOW,TOUCH-UP ---------------------- 6 RADAR HORN ------------------------------------------------- 67
PANEL,ENGINE REMOVABLE,LH ------------------------ 10 RADIATOR & OIL COLLER,4BTA ------------------------- 65
PANEL,HYD PUMP ------------------------------------------- 10 RADIATOR & OIL COOLER GRP, 3.3 -------------------- 12
PANEL,INSTRUMENT --------------------------------------- 42 RADIATOR BASE W/M,4BTA ------------------------------ 22
PANEL,REMOVABLE,ENG COMPT ---------------------- 10 RADIATOR GRILL, W/M (TRUPAC) ----------------------- 10
PIN RETAINER ------------------------------------------------ 54 RADIATOR,CUMMINS 3.3 ENGINE ---------------------- 22
PIN,ARTICULATION LOCK --------------------------------- 10 RCPT,FREE HNG,4 CONT,#11 SHELL ------------------ 67
PIN,CLEVIS,1.00 DIA,W/ZERK --------------------------- 56 REAR CURTAIN ----------------------------------------------- 63
PIN,COTTER 1/8X1-1/2 LG --------------------------------- 26 REAR ENGINE MOUNT W/M ------------------------------ 18
PIN,FRONT AXLE -------------------------------------------- 26 REAR SIDE CURTAIN --------------------------------------- 63
PIN,YOKE,DEAD END,TIMKEN NUT -------------------- 54 RELAY,SPDT,40AMP,12VDC ------------------- 30, 46, 65
PIN,YOKE,LIVE END,TIMKEN NUT --------------------- 54 RELAY,STARTER --------------------------------------------- 18
PIPE,45,08FP,GALV ----------------------------------------- 70 RIGHT FRONT ENGINE MOUNT W/M ------------------ 18
PIPE,90,04FP-04MP,300# ---------------------------------- 68 RING,HOG ------------------------------------------------ 34, 69
PIPE,90,04MP-04FP,MI ------------------------------------- 20 RING,RETAINING M16 -------------------------------------- 56
PIPE,90,06MP-06FP,MI ------------------------------------- 70 RING,RETAINING M18 -------------------------------------- 56
PIPE,90,08FP,GALV ----------------------------------------- 69 RING,RETAINING M27 -------------------------------------- 56
PIPE,90,08MP-08FP,GALV --------------------------------- 70 RND,SCRAPER BLADE SUPPORT ---------------------- 68
PIPE,BUSH,04MP-02FP,STL ------------------------------ 68 ROD,LIFT,.50ODX26.38 ------------------------------------- 34
PIPE,BUSH,08MP-06FP,STL ------------------------------ 67 ROD,LIFT,.50ODX40.25 ------------------------------------- 34
PIPE,CAP,08FP,GALV --------------------------------------- 34 ROD,LIFT,.50ODX55.25 ------------------------------------- 34
PIPE,COCO MATE,11-WHEEL ---------------------------- 69 ROPS ------------------------------------------------------------- 9
PIPE,CPLG,02FP,300# -------------------------------------- 65 ROPS GROUP ------------------------------------------------- 9
PIPE,NIPPLE,02XCLOSE ---------------------------- 16, 65 ROPS,TRUPAC ROLLER------------------------------------- 9
PIPE,NIPPLE,08MP-06MP,PVC -------------------------- 31
PIPE,NIPPLE,08XCLOSE,GALV ------------------------- 70 S
PIPE,NIPPLE,12XCLOSE ---------------------------------- 56 SCHEM,ENGINE,CUMMINS 4B3.9 ---------------------- 65
PIPE,PLUG,06MP,HEX POLY ----------------------------- 31 SCHEM,SOLENOID VALVE -------------------------------- 56
PIPE,PLUG,08MP,SQ HD,MI ------------------------------ 34 SCRAPER BLADE HOLDER W/M ------------------ 36, 68
PIPE,PLUG,1.50MP,SQ HD,MI ---------------------------- 56 SCRAPER BLADE ROD,LEFT,FRONT ------------------ 36
PIPE,PLUG,12MP,SQ HD,MI ------------------------------ 20 SCRAPER BLADE ROD,RIGHT,FRONT ---------------- 36
PIPE,PLUG,2.00MP,BLK ABS PVC ----------------------- 4 SCRAPER BLADE,BACK-UP ------------------------ 36, 68
PIPE,PLUG,4.00MP,BLK ABS PVC ----------------------- 4 SCRAPER BLADER ROD,REAR -------------------------- 36
PIPE,SPRAY,08NPTX27.25 -------------------------------- 34 SCRAPER,TIRE,FLAT CURVE ---------------------- 36, 68
PIPE,SPRAY,08NPTX42.25 -------------------------------- 34 SCREW,HEX GR.5 3/8-16NCX1"LG ---------------------- 26
SCREW,SQ HD SET 1/2-13NCX1-1/2"LG -------------- 26

Parts Catalog 6 - 76
Alphabetical Index
SCR,SLFTPG,HH,.312-18X.75 ---------------------------- 10 TACK,DIA.146/.104X.04 GRIP LG ------------------------- 6
SEALANT,SILICONE,CLEAR ------------------------------ 56 TANK,HYD,16 GAL ------------------------------------------- 56
SEAL,CABLE,14 GA ----------------------------------- 32, 50 TANK,PLASTIC WATER,100 GA -------------------------- 30
SEAL,CABLE,18-16 GA -------------- 40, 42, 46, 50, 52 TERM,BULLET,.156 STD,16-14 GA ---------------- 42, 48
SEAL,FELT,.38T,2.40ID x 4.00OD ------------------------ 54 TERM,CRIMP,16-14 GA ------------------------- 30, 46, 65
SEAL,FELT,.38T,3.60ID x 6.00OD ------------------------ 54 TERM,FUSE BLOCK,12 GA -------------- 31, 46, 63, 66
SEAL,FELT,.50T,3.60ID x 6.00OD ------------------------ 54 TERMINAL BOARD ASS’Y --------------------------------- 38
SEAL,FELT,.50T,4.00ID x 6.00OD ------------------------ 54 TERM,MINI BLADE,16-14 GA ----------------- 30, 64, 65
SEAL,FELT,.63T,3.60ID x 6.00OD ------------------------ 54 TERM,MINI BLADE,FEM,16-14 GA ---------------- 30, 65
SEAL,FELT,.63T,4.00ID x 6.00OD ------------------------ 54 TERM,PUSH-ON,.18,FEM,16-14 GA --------------------- 52
SEAT BELT, 3.00 W/HARDWARE -------------------------- 9 TERM,PUSH-ON,.25,FEM,12-10,SLV ------------- 44, 50
SEAT,MICHIGAN,SERIES V-818 -------------------------- 10 TERM,PUSH-ON,.25,FEM,16-14 GA --------------------- 64
SENDER,FUEL LEVEL,24.00 TANK ---------------------- 20 TERM,PUSH-ON,.25,FEM,18-14,SLV
SENDER,PRESS,OIL,02 MP ------------------------ 18, 65 44, 48, 52, 64, 65, 69
SENDER,TEMP GAUGE,08 MP -------------- 18, 56, 65 TERM,PUSH-ON,.25,M,12-10,SLV ----------------------- 44
SET S,SQ,.375-16X.75 -------------------------------------- 68 TERM,PUSH-ON,.25,M,18-14,SLV 32, 52, 64, 65, 69
SHIM,CABLE CLAMP, 30 SERIES ----------------------- 24 TERM,RING,12-10 GA,#10 STUD ------------------ 30, 42
SIGN,SMV,METAL --------------------------------------------- 8 TERM,RING,16-14 GA,#10 STUD
SLIDER SET,SEAT BASE ---------------------------------- 10 31, 40, 44, 52, 63, 64
SLIDING SEAT ASSY --------------------------------------- 10 TERM,RING,16-14 GA,#6 STUD -------------------- 52, 69
SOLENOID ----------------------------------------------------- 66 TERM,RING,16-14 GA,.250 STUD ----------- 40, 52, 64
SPACER,MUFFLER 4B3.9 --------------------------------- 14 TERM,RING,16-14 GA,.312 STUD ----------------- 42, 46
SPACER,SEAT SLIDE,PLASTIC -------------------------- 10 TERM,RING,16-14 GA,.375 STUD ----------------------- 69
SPACER,SEAT SWIVEL ------------------------------------ 10 TERM,RING,22-16 GA,#8 STUD -------------------- 44, 65
SPEEDOMETER GROUP ---------------------------------- 67 TERM,SEALED CONN,16-14 GA,FEM
SPINDLE,DUAL ----------------------------------------------- 26 40, 44, 46, 50, 52
SPINDLE,SINGLE -------------------------------------------- 26 TERM,SEALED CONN,16-14 GA,MALE 32, 40, 50, 52
SPRING,TORSION,LEFT HAND -------------------- 36, 68 THROTTLE CONTROL -------------------------------- 24, 25
SPRING,TORSION,RIGHT HAND ------------------ 36, 68 THROTTLE CONTROL ASSY,TRUPAC ------------------ 12
STANDARD 12 PLY TIRE GROUP ------------------------ 28 THROTTLE CONTROL,CUMMINS 4B ------------------- 65
STEERING WHEEL ------------------------------------------ 56 TIE WRAP,.094X4.00 ----------------- 32, 44, 48, 52, 64
STOP,THROTTLE,3.3 ENGINE ---------------------------- 18 TIE WRAP,.188X7.5 ------------------------- 40, 42, 46, 50
STRAINER,LQD,100MESH,NYL,08FP ------------------ 31 TIRE & RIM MOUNTED,6 PLY ----------------------------- 28
STRAINER,SUCTION 15GPM 100MESH --------------- 56 TIRE, 12 PLY, 7.50 X 15 W/TUBE AND FLAP --------- 28
STRIP,ABRASIVE,4"X60’ROLL,BLK ---------------------- 2 TIRE, 14PLY, 75 X 15 W/TUBE AND FLAP ------------- 28
STROBE LIGHT GROUP ----------------------------------- 64 TIRE, 7.50 X 15 NHS ---------------------------------------- 28
SUNROOF GROUP ------------------------------------------- 9 TIRE AND RIM, MOUNTED, 6PLY ------------------------ 28
SUPPORT,AIR CLEANER,TRU 3.3 WM ----------------- 16 TIRE BEAM RH,ASSY -------------------------------------- 68
SUSPENSION,LOW PROFILE ---------------------------- 10 TIRE BEAM,LH,ASSY --------------------------------------- 68
SWITCH,IGNITION,3 POS,10 AMP ---------------------- 44 TIRE MOUNTED,7.50-15NHS,12 PLY -------------------- 28
SWITCH,PRESSURE,02 MP,NO & NC ------------ 18, 66 TIRE MOUNTED,7.50-15NHS,14 PLY -------------------- 28
SWITCH,PRESSURE,4 PSI,SPDT ----------------- 64, 65 TIRE MOUNTED,7.50-15NHS,14PLY --------------------- 68
SWITCH,PUSH BTN,OFF-MOM ON --------------------- 65 TIRE, TUBELESS 6PLY, 7.50 X 15 ----------------------- 28
SWITCH,TEMP,210 DEG F,-08MP ------------------ 64, 65 TIRE VALVE, WHEEL, RUBBER LARGE VALVE STEM
SWITCH,TEMP,210 DEG F,08 MP ------------------------ 56 28
SWITCH,TOGGLE,DPDT,2-POS -------------------- 44, 63 TIRES AND RIMS -------------------------------------- 28, 29
SWITCH,TOGGLE,DPST,2-POS -------------------------- 69 TRACTION CONTROL KIT --------------------------------- 69
SWITCH,TOGGLE,SPDT,2-POS -------------------- 44, 66 TUBE,AIR INTAKE,3.3 TRUPAC --------------------------- 16
SWITCH,TOGGLE,SPDT,3-POS -------------------------- 31 TUBE,FLEX VINYL,.500X.375 ----------------------------- 67
SWITCH,TOGGLE,SPST,LIGHTED ---------------------- 64 TUBE,FLEX,2.50IDX33.00 --------------------------------- 14
SWIVEL ASSEMBLY ---------------------------------------- 10 TUBE,RND,2.5O0X16GAX17.13 -------------------------- 14
TUBING,2.50 OD x 16 GA x 4 ----------------------------- 14
T TUBING,HEAT SHRINK,.50 -------------------------- 46, 52
TACHOMETER ------------------------------------------------ 63

6 - 77 Parts Catalog
Alphabetical Index
TUBING,HEAT SHRINK,.750 ------------------------------- 46 WHEEL, 10-14 PLY, 6BC X 15 ----------------------------- 28
TURN SIGNAL GROUP ------------------------------- 63, 66 WHEEL, 10-14 PLY, 7.50 X 15 ----------------------------- 28
TURN SIGNAL W/HAZARD --------------------------------- 63 WHEEL, 7.50 X 15 6PLY, 8 HOLE ------------------------ 28
TURN SIGNAL/TAIL GROUP ONLY ---------------------- 66 WHEEL CHOCK (2) GROUP, WITH HOLDER ---------- 67
WIRE,10 GA,RED -------------------------------------------- 44
V WIRE,12 GA,PINK -------------------------------------------- 50
VLV,AIR,FILLER,02NPT ------------------------------------- 68 WIRE,12 GA,RED -------------------------------------------- 50
VLV,CHECK 08HB,POLY (5PSI) --------------------------- 30 WIRE,14 GA,BLUE ------------------------------------- 31, 46
VLV,DRAIN COCK,.25 --------------------------------------- 22 WIRE,14 GA,ORANGE -------------------------- 30, 42, 46
VLV,HYD,TRACTION CONTROL,48GPM --------------- 69 WIRE,14 GA,PINK -------------------------------------- 30, 48
WIRE,14 GA,RED -------------------------------------------- 48
W WIRE,14 GA,WHITE ----------------------------------- 32, 48
WIRE,16 GA,BLACK ----------------------------------- 42, 69
W/M,HORIZ CROSSMEMBER,R FRAME -------------- 10 WIRE,16 GA,BLACK/YELLOW STRIPE 40, 42, 46, 50
WASHER, TYPE A PLAIN, .375 ---------------------------- 9 WIRE,16 GA,BLUE ------------------------------------- 42, 50
WASHER,3.25ODx.80IDx.188T --------------------------- 66 WIRE,16 GA,BLUE/RED STRIPE - 40, 42, 46, 50, 69
WASHER,FLAT 3/4" ID -------------------------------------- 26 WIRE,16 GA,BROWN ---------------------------- 42, 46, 50
WASHER,FLAT SAE 3/8" ID ------------------------------- 26 WIRE,16 GA,BROWN/YELLOW STRIPE --- 40, 46, 50
WASHER,NYLON,2.125OD,.562ID.06 -------------------- 34 WIRE,16 GA,DK GREEN/YEL STRIPE ----------- 64, 65
WASHER,SAE PLAIN,.250 ---------------- 18, 31, 66, 67 WIRE,16 GA,GRAY ------------------------------------ 46, 52
WASHER,SAE PLAIN,.312 --------------------- 36, 66, 68 WIRE,16 GA,GRAY/BLACK STRIPE -------------- 42, 46
WASHER,SAE PLAIN,.375 ---------- 10, 22, 54, 66, 69 WIRE,16 GA,GREEN ---------------------------------- 42, 50
WASHER,SAE PLAIN,.438 --------------------------------- 12 WIRE,16 GA,GREEN/WHITE STRIPE - 40, 42, 46, 50
WASHER,SAE PLAIN,.500 ---------------- 12, 18, 31, 66 WIRE,16 GA,GREEN/YEL STRIPE ---------------- 46, 50
WASHER,SAE PLAIN,.750 --------------------------------- 66 WIRE,16 GA,ORANGE -------------------------- 42, 48, 52
WASHER,SAE,HARDENED,.375 ------------------------- 18 WIRE,16 GA,ORANGE/YEL STRIPE -------------- 46, 50
WASHER,SAE,HARDENED,.500 ------------------- 18, 68 WIRE,16 GA,PINK -------------------------------------- 42, 46
WASHER,SAE,HARDENED,1.000 ------------------------- 9 WIRE,16 GA,PURPLE --------------------------------------- 42
WASHER,SNUBBING,2.00ODX.450OD ----------------- 12 WIRE,16 GA,PURPLE/WHITE STRIPE ----------- 46, 65
WASHER,SPL LOCK,2.248 ID ----------------------------- 54 WIRE,16 GA,RED --------------------------- 42, 46, 50, 52
WASHER,SPLIT LOCK,#10 -------------------------- 38, 48 WIRE,16 GA,RED/BLACK STRIPE
WASHER,SPLIT LOCK,.250 -------- 10, 38, 48, 64, 67 40, 42, 46, 50, 63, 69
WASHER,SPLIT LOCK,.312 ------------------- 16, 22, 67 WIRE,16 GA,WHITE ------------- 40, 42, 46, 50, 52, 64
WASHER,SPLIT LOCK,.375 --- 14, 18, 22, 63, 66, 70 WIRE,16 GA,WHITE/BLACK STRIPE ------------- 42, 46
WASHER,SPLIT LOCK,.500 ------------------------- 18, 31 WIRE,16 GA,YELLOW --------------- 42, 46, 50, 64, 65
WASHER,SPLIT LOCK,M10 -------------- 16, 18, 24, 66 WIRE,16 GA,YELLOW/RED STRIPE --- 40, 42, 46, 50
WASHER,SPLIT LOCK,M12 ------------------------- 18, 66 WIRE,JUMPER,GROUND ---------------------------------- 18
WASHER,SPLIT LOCK,M5 --------------------------------- 66 WRAP,SPIRAL,PLASTIC,.875 ID ------------------------- 70
WASHER,THRUST 2.25 ID #TRB-3648 ------------------ 26
WASHER,THRUST,1.50IDX.032 --------------------------- 68 Y
WASHER,THRUST,1.50IDX.062 --------------------------- 68
WASHER,TYPE A PLAIN,#10 ----------------------------- 24 YOKE,DEAD END -------------------------------------------- 54
WASHER,TYPE A PLAIN,.250 ------------------ 8, 10, 38 YOKE,LIVE END ---------------------------------------------- 54
WASHER,TYPE A PLAIN,.312 ---------------- 10, 16, 67
WASHER,TYPE A PLAIN,.375 ----------- 14, 18, 20, 56
WASHER,TYPE A PLAIN,.500 ---------------------------- 34
WASHER,TYPE A PLAIN,.750 ---------------------------- 66
WASHER,WEATHER SEAL,#10 --------------------------- 56
WEDGE,IN-LINE INSUL,3 WAY,MALE ------------------- 64
WEDGE,IN-LINE INSUL,4 WAY,MALE ------------------- 30
WEDGE,IN-LINE INSUL,6 WAY,FEM --------------------- 65
WEDGE,IN-LINE INSUL,6 WAY,MALE ------------------- 65
WEDGE,IN-LINE,INSUL,4 WAY,FEM --------------------- 30
WHEEL, 10 - 14 PLY, 6BC X 15 --------------------------- 28

Parts Catalog 6 - 78

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