TRU-PAC 915 Roller Operation Manual
TRU-PAC 915 Roller Operation Manual
PNEUMATIC ROLLER
OPERATION, MAINTENANCE, SERVICE AND
PARTS MANUAL
MANUAL PART NO. 36376-03
EFFECTIVE SERIAL NO. 37340, 38137 and higher
REVISED 08/01/03
INTRODUCTION
This manual has been compiled to assist the owner and/or operator with the correct operation and routine
preventive maintenance procedures for the TRUPAC 915 Articulated Roller as manufactured by ROSCO/
A LeeBoy Company , 688 North Highway 16, Denver, North Carolina, U.S.A. A parts catalog is also
included in this manual to allow for the accurate ordering of repair parts from Authorized ROSCO Dealers/
Distributors.
THIS MANUAL HAS BEEN ORGANIZED INTO SIX (6) MAJOR SECTIONS:
1. Introduction 4. Maintenance
2. Safety 5. TroubleShooting
3. Operation 6. Parts Catalog
A general contents page is located at the beginning of this manual as a quick reference to these sections
and their major sub-sections. In order to receive the performance and efficiency that has been designed
into theTRUPAC 915 Roller, it is very important to:
C. Do Not attempt to make repairs or adjustments you do not understand. If you require additional
information or service, contact your Authorized ROSCO Dealer/Distributor.
SERIAL NUMBER - It is important to know the Serial Number of this equipment. The Serial Number Plate
is located on the right side of the rear frame and a space has been provided below to record it. Use the
Serial Number in all correspondence referring to the TRUPAC 915 and when ordering parts.
Model
Serial Number
Production Year
Design Specifications -ROSCO/ A LeeBoy Company reserves the right to make design or
specification changes without prior notification or to make any other improvements without incurring
obligations to add them to any machine in existence.
1-1 Introduction
TRUPAC 915 ARTICULATED ROLLER
WARRANTY
A. WARRANTY
1. If a defect in material or workmanship is found and the authorized Dealer is notified during the
waranty period, ROSCO will repair or replace any part or component of the unit or part that fails to
conform to the warranty during the warranty period.
2. The warranty will begin upon the completion of the warranty form by the initial customer and
will expire after twelve (12) months have passed. The Warranty Card must be filled out within ten
(10) days of delivery of the unit.
3. Engines and truck chassis are warranted by their manufacturers and may have warranty
coverage that differs from that of ROSCO.
4. Replacement parts furnished by ROSCO are covered for the remainder of the warranty
period applicable to the unit or component in which such parts are installed.
5. ROSCO has the right to repair any component or part before replacing it with a new part.
6. All new replacement parts purchased by a ROSCO dealer will carry a six (6) month war-
ranty. Remanufactured parts purchased by a ROSCO dealer will carry a ninety (90) day warranty.
B. LIMITATIONS
ROSCO has no obligation under this warranty for:
2. Unauthorized alterations.
4. Failure to conduct normal maintenance and operating service, including without limitation,
providing lubricants, coolant, fuel, tune-ups, inspections or adjustments.
6. The warranty responsibility on all engines and/or truck chassis rests with the respective
manufacturer.
7. ROSCO may have support agreements with some engine and/or truck chassis manufactur-
ers for warranty and parts support.
Introduction 1-2
TRUPAC 915 ARTICULATED ROLLER
WARRANTY
C. ITEMS NOT COVERED
ROSCO is not responsible for the following:
2. Charges related to transporting the product to and from the place at which warranty work is
performed.
3. Freight charges related to transporting repair parts to the place at which warranty work is
performed.
5. Repairs made necessary by normal wear and tear or brought about by abuse or lack of
maintenance of the equipment, except for premature failures.
7. Liability for incidental or consequential damages of any type, including, but not limited to lost
profits or expenses of acquiring replacement equipment.
8. Miscellaneous charges.
D. OTHER WARRANTIES
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESSED,
STATUATORY AND IMPLIED WARRANTIES APPLICABLE TO UNITS, ENGINES OR PARTS,
WITHOUT LIMITATION, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS
FOR ANY PARTICULAR USE OR PURPOSE. IN NO EVENT, WHETHER AS A RESULT OF
BREACH OF CONTRACT OR WARRANTY, OR ALLEGED NEGLIGENCE OR LIABILITY WITH-
OUT FAULT, SHALL ROSCO BE LIABLE FOR SPECIAL, INDIDENTAL OR CONSEQUENTIAL
DAMAGES, INCLUDING WITHOUT LIMITATION, LOSS OF PROFIT OR REVENUE, COST OF
CAPITAL, COST OF SUBSTITUTED EQUIPMENT, FACILITIES OR SERVICES, DOWN TIME
COSTS, LABOR COSTS OR CLAIMS OF CUSTOMERS, PURCHASERS OR LESSEES FOR
SUCH DAMAGES.
1-3 Introduction
TRUPAC 915 ARTICULATED ROLLER
SPECIFICATIONS
ROSCO/ A LeeBoy Company reserves the right to make design or specification changes
without prior notification or to make any other improvements without incurring obligations to add
them to any machine in existence.
Dimensions
LENGTH, overall ........................................................................................................ 168 inches (4267 mm)
Weights
EMPTY (shipping weight) .............................................................................................. 11,500 lbs (5216 kg)
BALLASTED with Water & Steel .................................................................................. 15,535 lbs (7,407 kg)
349 lbs. Steel in Front Ballast Compartment
BALLASTED with Wet Sand & Steel ............................................................................ 20,042 lbs (9,091 kg)
517 lbs. Steel in Front Ballast Compartment
BALLASTED with Wet Sand & Steel .......................................................................... 24,000 lbs (10,886 kg)
3,469 lbs. Steel in Front Ballast Compartment
2,362 lbs. Steel in Rear Ballast Compartment
BALLASTED with Wet Sand & Steel .......................................................................... 27,000 lbs (12,247 kg)
5,707 lbs. Steel in Front Ballast Compartment
4,152 lbs. Steel in Rear Ballast Compartment
Introduction 1-4
TRUPAC 915 ARTICULATED ROLLER
SPECIFICATIONS
Weights (Continued)
BALLASTED with Wet Sand & Steel .......................................................................... 30,600 lbs (13,878 kg)
8,393 lbs. Steel in Front Ballast Compartment
6,301 lbs. Steel in Rear Ballast Compartment
Working Pressure
LOAD PLY 6 10 12 14
BALLAST PER TIRE PSI 60 90 110 130 ADD
TYPE TIRE PRESSURE KGS/[Link] 4.22 6.33 7.78 9.14 STEEL
1305 lbs GCP PSI 50.8 60.1 68.1 77.7 625 LBS
6 TON
KGS/SQ. CM 3.57 4.22 4.78 5.46 TO FRONT
(EMPTY)
591kgs CA SQ. IN 24.9 21.7 18.7 16.7 BALLAST
SQ. CM 160 140 120 108 AREA
7.5 TON 1726lbs GCP PSI 53.4 64.3 72.3 82.7 349 LBS
with KGS/SQ. CM 3.75 4.52 5.08 5.82 TO FRONT
WATER & 782 kgs CA SQ. IN 31.6 26.7 23.7 24.9 BALLAST
STEEL SQ. CM 204 172 153 160 AREA
12 TON 2667 lbs GCP PSI 59.0 72.3 79.7 91.3 3,469 LBS
with KGS/SQ. CM 4.15 5.09 5.60 6.42 TO FRONT
WET SAND 1209 kgs CA SQ. IN 45.0 36.7 33.3 29.3 2,362 LBS
& STEEL SQ. CM 290 237 215 189 TO REAR
15 TON 3400 lbs GCP PSI 62.6 79.0 85.4 97.2 8,393 LBS
with KGS/SQ. CM 4.40 5.55 6.00 6.83 TO FRONT
WET SAND 1542 kgs CA SQ. IN 54.6 43.2 40.0 35.2 6,301 LBS
& STEEL SQ. CM 352 279 258 227 TO REAR
Drive Train
ENGINE
Type ........................................................................................................... 4-Cylinder, Water Cooled, Diesel
Make and Model ................................................................................................................... Cummins 4B3.9
Displacement ......................................................................................................... 239.3 [Link]. (3.92 [Link])
Bore ............................................................................................................................ 4.02 inches (102 mm)
Stroke .......................................................................................................................... 4.72 inches (120 mm)
Power @ 2500 RPM ............................................................................................................. 76 BHP (57 kW)
Ignition System .................................................................................................................................. 12 volt
Battery ..................................................................................................................... 12 volt, 950 CCA Rated
Alternator ................................................................................................................................ 62 Amp Rated
Air Cleaner ............................................................................................................... Dry Type, Dual Element
Oil Filter ........................................................................................................................................... Full Flow
Fuel Tank Capacity ................................................................................................. 35 US Gallons (132 litre)
Cooling System Capacity .......................................................................................... 17.7 quarts (16.75 litre)
1-5 Introduction
TRUPAC 915 ARTICULATED ROLLER
SPECIFICATIONS
HYDROSTATIC SYSTEM
Pump, Make and Model ..................................................................................... Sauer/Sundstrand 90 Series
Wheel Motors, Make and Model .............................................................................................. Poclain MD11
Controls, Make and Model ...................................................................................... Sauer/Sundstrand “EDC”
Reservoir Capacity ............................................................................................... 14 US GALLONS (53 litre)
Fluid Type ................................................................................................................. See Chart on Page 4.7
Filter ........................................................................................................................ 10 Micron Spin-On Type
Cooler .................................................................................................................................... Flow-Thru Type
Steering
TYPE ................................................................ Orbitrol Hydraulic, Articulated, w/Auto-Type Steering Wheel
ARTICULATION ......................................................................................................... +/- 40° Each Direction
Miscellaneous Equipment
INSTRUMENTATION ...................................................................................... Oil Pressure, Coolant Temp.,
.................................................................................................................... Voltmeter, Hourmeter, Hydraulic
.......................................................................................................................................... Temp., Fuel Level
SEAT ..................................................................................................... Single, Center Located w/Seat Belt
BRAKES ............... Dynamic Hydrostatic Service Brakes, Spring Applied/Hydraulic Released Parking Brake
FINISH ....................................................................................................... ROSCO Highway Yellow Enamel
HORN ................................................................................................................................................. 12 volt
BACK-UP ALARM ................................................................................................................................ 90 db
ROLL OVER PROTECTION ...................................................................................... ROPS with Sun Shade
TIRE SCRAPERS .................................................................................................................. One per wheel
Optional Equipment
INSTRUMENTATION ................................................................................................................. Tachometer
TIRE WETTING SYSTEM with Coco Mats ............................................................................. One per wheel
LIGHTS .............................................................................................................. Work Light, Tail and/or Turn
HEAT SHIELDS ..................................................................................................................... Front and Rear
ROTATING BEACON ......................................................................................................................... 12 volt
ETHER START .................................................................................................................................. 12 volt
ENGINE ALARM SYSTEM .................................................................. High Engine Temp/Low Oil Pressure
ENGINE SHUTDOWN SYSTEM .......................................................... High Engine Temp/Low Oil Pressure
AIR INTAKE .................................................................................................................... Turbo II Precleaner
ENGINES ........................................................................................................................ 4BTA 3.9 (116 HP)
STROBE LIGHT ..................................................................................................................... Yellow, 12 volt
TIRES ..................................................................................................................................... 6 ply or 14 ply
FALLING OBJECT PROTECTION ......................................................................................... FOPS Canopy
Introduction 1-6
TRUPAC 915 ARTICULATED ROLLER
1-7 Introduction
TRUPAC 915 ARTICULATED ROLLER
SAFETY
SAFETY ALERT SYMBOLS
The Safety Alert symbol identifies
important safety messages on the
This Safety Alert symbol means ROSCO TRU-PAC and in its manual.
ATTENTION! BECOME ALERT! When you see this symbol, be alert to
YOUR SAFETY IS INVOLVED! the possibility of personal injury or
death. Follow the instructions in the
safety message.
Signal Words
DANGER An immediate and specific
hazard which WILL result in
severe personal injury or
Note the use of the signal words DANGER,
death if the proper
WARNING and CAUTION with the safety
precautions are not taken.
message. The appropriate signal word for each
message has been selected using the
WARNING A specific hazard or unsafe
following guidelines:
practice which COULD
result in severe personal
injury or death if proper
precautions are not taken.
SAFETY 2-1
TRUPAC 915 ARTICULATED ROLLER
SAFETY
You are responsible for the safe operation and maintenance of your Rosco TRU-PAC. You must
ensure that you and anyone else who is going to operate, maintain or work around the machine be
familiar with the operating and maintenance procedures. Special attention should be given to learning
and understanding the safety information contained in this manual.
In accordance with OSHA regulations 1928.51 and 1928.52, operating instructions must be provided
initially to operators or employees before allowing them to operate the TRU-PAC, and at least
annually thereafter.
The most important safety device on this equipment is a well trained and safe operator. It is his/her
responsibility to read and understand all safety and operating instructions in this manual. A person
who has not read and understood all operating and safety instructions is not qualified to operate the
TRU-PAC. An untrained operator exposes himself/herself and bystanders to possible serious injury
or death. All accidents can be avoided!
Do not modify the TRU-PAC in any way. Unauthorized modification may impair function and/or
safety and affect the working life of the equipment. Such modifications may also void any warranty
on the equipment.
ROSCO/ A LeeBoy Company assumes NO LIABILITY for accident or injury incurred through
the improper use of this equipment.
SAFETY PRECAUTIONS
GENERAL
1. Always read and fully 4. Be sure to wear safe work clothing. It
understand the should be well fitted and in good repair.
Operator’s manual Do not wear
and the safety rings, wrist
decals on the machine before trying to watches or
operate or service this equipment. loose fitting
clothing when
2. Have a first aid kit working on
available and be familiar machinery.
with its contents. They could
catch on
3. Keep a charged fire moving parts causing serious injury.
extinguisher within reach Confine long hair to prevent entanglement
whenever you work in an area in moving parts. Wear sturdy, rough-soled
where fire may occur. Be sure work shoes, safety glasses and any other
you have the correct type of protective gear that is warranted by the
extinguisher for your situation: work environment.
Type A: Wood, paper,
textile and rubbish. 5. DO NOT allow unauthorized persons to
Type B: Flammable liquid operate or assist in the operation of this
Type C: Electrical equipment equipment.
SAFETY 2-2
TRUPAC 915 ARTICULATED ROLLER
SAFETY
STARTING AND STOPPING
6. Keep work area 1. Walk around the TRU-PAC and be
organized and sure to warn all personnel in the area
clean. Wipe up before starting the TRU-PAC. Be sure
oil spills of any the area is clear before starting.
kind. Keep tools
and parts off 2. Check the pinch areas before starting the
floor. Eliminate Roller and remove any objects.
the possibility of
a fall which could 3. Check all controls in a safe area before
result in injury. starting work.
7. Wear appropriate ear protection 4. Always adjust, secure and latch the seat
when exposed to prolonged and fasten the seat belt before starting the
excessive noise. TRU-PAC. Only start or operate the
machine from the operator’s seat.
8. DO NOT hurry! Use recommended hand
holds and steps with at least three points 5. Check to be sure the parking brake is
of support when getting applied and the Forward/Reverse control
on and off the TRU- is in the neutral position before starting the
PAC. Keep steps, floor, TRU-PAC.
hand holds and
controls clean and free 6. DO NOT bypass the neutral-start system.
from grease. Face the The neutral-start system must be repaired
machine when climbing if it malfunctions.
up and down and
never jump off or 7. DO NOT operate the engine in an
dismount while the machine is in motion. enclosed area without adequate ventilation.
Exhaust gases contain carbon monoxide,
9. DO NOT add any additional components an odorless and deadly poison.
to this equipment. Rosco Manufacturing
Company cannot warrant any component 8. Always park the TRU-PAC on level
or system that has been altered from its ground whenever possible. Apply the
original design configuration. parking brake. On grades, park the TRU-
PAC with the wheels securely blocked.
10. DO NOT modify the equipment in any
way. Unauthorized modification may 9. Before dismounting the unit, place the
impair the function and/or safety and Forward/Reverse handle in neutral, turn
could affect the life of the equipment. off all accessories, set the parking brake
and shut off the engine. Remove the
11. DO NOT weld or bring flame near fuel ignition key when leaving the TRU-PAC.
tank, fuel system, oil reservoirs or battery.
SAFETY 2-3
TRUPAC 915 ARTICULATED ROLLER
SAFETY
OPERATING (general)
1. DO NOT allow riders on the TRU-PAC. 12. DO NOT service the engine or the
The Roller is not equipped with handles or hydraulic system with the engine running.
other accessories to secure riders. Shut down the engine and allow rotating
parts to completely stop before servicing
2. Clean reflectors and lights before the equipment.
transporting.
13. DO NOT push the Roller to start engine.
3. Clear the area of people before starting or
operating the unit. 14. DO NOT operate the Roller from the
ground. Mount the machine and become
4. Place all controls in neutral, stop engine, fully seated before starting.
set park brake, remove ignition key and
wait for all moving parts to stop before 15. Operate the Roller in construction areas
servicing, adjusting, repairing or only. Use extreme caution when operating
unplugging. near other vehicles or personnel.
8. Be sure to wear the seat belt when 2. If the operator looses any of the controls
operating the TRU-PAC to maximize such as steering, service brakes or
the protection capability of the ROPS/ engine, stop the TRU-PAC motion as
FOPS. quickly as possible. Apply the parking
brake, turn off engine and block the wheels
9. Inspect all hydraulic lines, linkages, fittings until the unit can be repaired or safely
and couplers each day. Keep them tight towed away.
and free of leaks and foreign material.
3. Drive the TRU-PAC at speeds compatible
10. DO NOT go under the vehicle when the with road and weather conditions. Special
engine is running. care should be taken on slopes, inclines
over rough ground or when turning. Note
11. Know and use the hand signals required and avoid hazards such as ditches,
for each job and know who has the underground lines, trees, cliffs, and
responsibility for signaling. overhead wires. The Roller is for use on
highway grades only.
SAFETY 2-4
TRUPAC 915 ARTICULATED ROLLER
SAFETY
4. DO NOT use the throttle to govern speed 1. Follow all operating, maintenance and
of the Roller. Operate at full throttle and safety information in the manual.
use the Forward/Reverse lever to control
speed, direction and braking. 2. Support the machine with blocks or safety
stands when changing tires or working
5. Know and understand the job site traffic beneath it.
flow patterns and obey flagmen, road
signs and signals. 3. Place all controls in neutral, stop engine,
remove ignition key and wait for all moving
6. Determine if there are any obstacles or parts to stop before servicing, adjusting or
people in the path of the roller before repairing.
reversing direction.
4. Follow good shop practices:
7. Watch for bystanders and never allow Keep service area
anyone to reach into the TRU-PAC while clean and dry.
operating. Be sure electrical
outlets and tools are
8. When transporting the TRU-PAC, know properly grounded.
and use all required signal devices. Use Use adequate light
tail lights, slow moving vehicle signs and for the job at hand.
warning beacons when on public roads.
Provide an escort when required. 5. Make sure all guards are in place and
properly secured when maintenance work
9. DO NOT tow the TRU-PAC, except to is completed.
remove from road or load on a trailer.
6. Before applying pressure to a hydraulic
10. DO NOT operate on soft shoulders of the system, make sure all lines, fittings and
road. Soft shoulders could collapse couplers are tight and in good condition.
causing the machine to roll over.
7. Wear protective glasses and other
required safety equipment when servicing
BRAKING or repairing the TRU-PAC.
Stopping distances must be anticipated
carefully for all conditions. If stopping on a 8. Keep hands, feet, hair
grade, the steeper the grade the greater the and clothing away from
distance required to come to a stop. moving parts.
Familiarize yourself with these variables so
you anticipate when a longer stopping distance 9. Clear the area of bystanders when
is required. performing any maintenance, repairs or
adjustments.
SAFETY 2-5
TRUPAC 915 ARTICULATED ROLLER
SAFETY
SAFETY 2-6
TRUPAC 915 ARTICULATED ROLLER
SAFETY
TIRE SAFETY INSTRUCTIONS
C. DO NOT to rework, weld, heat or
CAUTION: Do not mount or demount tires braze any rim components that are cracked,
without proper training. Follow all broken or damaged. Replace with new
safety procedures and instructions. parts that are of the same size and type.
Death or serious injury could result
from improper practices. When in D. Be sure correct parts are being
doubt have a qualified tire dealer used. Check a DOT Chart, your distributor
or repair service person perform or the manufacturer if you have any doubts.
required tire maintenance.
E. If you are not sure about the proper
Note: Wall charts containing mounting and demount- mating of tire and wheel parts, consult a rim
ing instructions for all rims are available through the and wheel expert. This may be the tire man
United States Department of Transportation servicing your roller or the rim and wheel
(DOT), Washington, D.C. distributor in your area. Don't take
chances.
1. DEMOUNTING
A. Always exhaust all air from tire F. Mixing parts of one type with those
prior to removing any rim components or of another is potentially dangerous. Always
any wheel components such as nuts and check a DOT Chart or manufacturer for
rim clamps. approval.
B. Remove valve core so that all air is G. DO NOT reinflate a tire that has
exhausted from the tire. been run flat without first inspecting the tire,
tube, flap, rim and wheel assembly. Double
C. Check the valve stem by running a check the side ring and O-Ring for damage
piece of wire through the stem to make sure and make sure that they are secured in the
it is not plugged. gutter before inflating.
SAFETY 2-7
TRUPAC 915 ARTICULATED ROLLER
SAFETY
SAFETY 2-8
TRUPAC 915 ARTICULATED ROLLER
SAFETY
~ Continued use of the machine after a B. Replace missing or damaged
rollover or accident involving structural hardware with the manufacturer's specified
damage. hardware. Re-torque all loose threaded
~ Unauthorized modifications. fasteners to the manufacturers
~ Worn or deteriorated isolation mounts. specifications.
~ Bolt replacement with less than the correct
grade or failure to maintain proper bolt torque. C. Clean and disassemble the
~ Improper installation. machine as necessary and inspect for
cracks in the structure and mounting
Any of these factors can cause an unsafe system. Replace worn or damaged resilient
condition as well as expose all concerned mounts to prevent further damage to the
parties to liability damages, mounting surfaces and to prevent more
severe vibration problems.
2. ATTACHMENTS AND MODIFICATIONS
ROPS/FOPS structures are not intended as D. Cracks are usually associated with
external load carrying members and must not weld details and usually show as a line of
be used to mount attachments such as pull rust before they are clear as a crack. Rust
hooks, winches, side booms etc. without the lines should be taken as indications of
manufacturer's approval. cracks. Determine the repairability of cracks
in ROPS/FOPS structures on the basis of
Non-external load transmitting attachments the crack details and effect on the particular
such as mirrors, fans, heaters, lights etc. design. The manufacturer must be
should be installed following the consulted at this step. Some general rules
manufacturers' guidelines. Typically, these which may be helpful are:
attachments are located in non-critical areas ~ Enclosure sheet metal cracks are
such as roof sheets, enclosure sheet metal or repairable
the middle portion of the ROPS legs. Drilling ~ Small cracks may be repairable.
holes and weldments are not recommended. Consult the ROPS manufacturer.
~ If damaged by rollover, collision or
WARNING: Do not make fire, consult the ROPS manufacturer.
modifications to the basic design, ~ In all cases, when in doubt, consult
such as raising canopy height or the ROPS manufacturer.
relocating ROPS legs.
Recertification is required. E. Verify that water drainage paths will
not trap water. Trapped water can freeze and
3. MAINTENANCE OF ROPS/FOPS crack or deform the structure.
SAFETY 2-9
TRUPAC 915 ARTICULATED ROLLER
SAFETY
ROPS INSPECTION AND MAINTENANCE CHECKLIST
Date Inspected: Inspected by:
NOTE: The ROPS may have an identification or certification label, but a satisfactory substitute is a certificate
from the ROPS manufacturer or a registered professional engineer stating that the ROPS meets the performance
standards and is appropriate for the machine upon which it is installed. The following organizations may be referenced
on the label or on the professional engineer’s certificate:
1. Identification of ROPS
2. Visible Damage
SAFETY 2 - 10
TRUPAC 915 ARTICULATED ROLLER
SAFETY
ROPS INSPECTION AND MAINTENANCE CHECKLIST --Continued
5. Seat belt
SAFETY 2 - 11
TRUPAC 915 ARTICULATED ROLLER
SAFETY
REFUELING
1. Handle fuel with care. It is 4. To avoid injury from spark or short circuit,
highly flammable. DO disconnect battery ground cable before
NOT over fill fuel tank. servicing any part of the electrical system.
This creates a fire hazard.
5. Use jumper cables in recommended
2. Clean up spilled fuel before restarting manner. Improper use can result in battery
engine. explosion or unexpected TRU-PAC motion.
2. Wear safety glasses when working near 5. Slowly peel back the remaining paper and
batteries. If you come in contact with carefully smooth the remaining portion of
battery electrolyte solution wash off the decal in place.
immediately.
6. Small air pockets can be pierced with a
3. DO NOT tip batteries more than 45 pin and smoothed out using the piece of
degrees to avoid electrolyte loss. decal backing paper.
SAFETY 2 - 12
TRUPAC 915 ARTICULATED ROLLER
ROSCO/ A LeeBoy Company follows the general Safety Standard specified by the Society of
Automotive Engineers (SAE) and the Occupational Safety and Health Administration (OSHA).
Anyone who will be operating and/or servicing the TRU-PAC must read and clearly understand all
safety, operating and maintenance information presented in this manual. DO NOT operate or allow
anyone to operate this equipment until such information has been reviewed. Annually review this
information before the season start-up. Make these periodic reviews of Safety and Operation a
standard practice for all your equipment. An untrained employee is unqualified to operate this
machine.
This sign-off form is provided for your record keeping to show that all personnel who will be working
with the TRU-PAC have read and understand the information in the Operator’s manual and have
been instructed in the operation of this equipment.
SAFETY 2 - 13
TRUPAC 915 ARTICULATED ROLLER
The types of safety decals and their location on the TRU-PAC are shown in the illustrations that
follow. Good safety requires that you familiarize yourself with the various safety decals, the type of
warning and the area or the particular function related to that area, which requires your Safety
Awareness.
Think SAFETY! Work SAFELY!
ITEM 1 IS THE
SERIAL NUMBER PLATE
LOCATION.
ITEM 2
PART # 36193
(ONE ON EACH
SIDE OF THE
MACHINE.)
SAFETY 2 - 14
TRUPAC 915 ARTICULATED ROLLER
ITEM 4
PART # 35870
LOCATED INSIDE ON
RADIATOR SHROUD
ITEM 3
PART # 36202
(ONE ON EACH SIDE
OF THE MACHINE.)
REFER TO PAGE 2 - 14
FOR DECAL LOCATION.
SAFETY 2 - 15
TRUPAC 915 ARTICULATED ROLLER
ITEM 5
PART # 36253
SAFETY 2 - 16
TRUPAC 915 ARTICULATED ROLLER
ITEM 6
PART # 36254
ITEM 7
PART # 37243
REFER TO PAGE 2 - 16
FOR DECAL LOCATION.
SAFETY 2 - 17
TRUPAC 915 ARTICULATED ROLLER
ITEM 8
PART # 36263
REFER TO PAGE 2 - 16
FOR DECAL LOCATION.
SAFETY 2 - 18
TRUPAC 915 ARTICULATED ROLLER
OPERATION
It is very important that Rosco TRUPAC 915 owners and operators fully realize the overall
operating simplicity of the equipment furnished. An understanding of the operating procedures
will ensure safe operation and a high productivity level. Please study this manual before
operating or servicing the TRUPAC 915 Roller.
The TRUPAC 915 Roller may be delivered with various options installed, depending on the
requirements of the job or customer specifications. This manual describes available options,
some of which may not be included on your TRUPAC 915. Disregard those parts of the manual
referring to equipment and features that are not furnished on your Roller.
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
FUNCTIONAL DESCRIPTION
3 - 1 OPERATION
TRUPAC 915 ARTICULATED ROLLER
OPERATION
3. Engine Throttle (6). The throttle knob can 2. Parking Brake Toggle Switch
be pulled out or pushed in to adjust engine
speed (RPM) by depressing the center 3. Two Speed Toggle Switch
button on the knob. Once the center button
is released, the knob is locked in position. 4. Keyed Ignition Switch
If more gradual speed adjustment is
desired, the knob can be turned either in or 5. Direction Control Lever
out.
6. Throttle Control
INSTRUMENT PANEL
1. Monitoring gauges & indicators as follows: 7. Spray System Toggle Switch (optional)
(1a) Voltmeter
(1b) Electric Fuel Gauge 8. Strobe Light Toggle Switch (optional)
(1c) Engine Oil Pressure
(1d) Engine Water Temperature 9. Head Light Toggle Switch (optional)
(1e) Hour Meter
(1f) Hydraulic Fluid Temperature 10. Ether Start Switch (optional)
(1g) Parking Brake “On” Lamp
(1h) High Hydraulic Motor Temperature 11. Shutdown Override Button (optional)
(1j) Engine Shutdown Alert (optional)
(1k) Tachometer (optional)
FIGURE 3-A
OPERATION 3 - 2
TRUPAC 915 ARTICULATED ROLLER
OPERATION
START-UP & OPERATION Allow the starter to cool down for 60
seconds after several attempts to start
In the following procedures, the item numbers the engine. Failure to follow these
listed in ( ) refer to Figure 3-A, which illustrates guidelines may result in burn-out of
the location of operator controls on the the starter motor.
TRUPAC 915.
In the event of a "false start", allow
1. The operator should be seated on the the engine to completely stop before
roller, not standing by its side, when re-starting.
starting the engine.
Note: The engine develops enough speed to disen-
2. Make sure the Direction Control Lever is in
NEUTRAL, which is midway through the
gage the starter but fails to continue running. If
travel of the lever as indicated by a decal starter is engaged while the flywheel is still rotating,
on the operator’s deck near the Control the starter pinion and flywheel ring gear may clash,
Lever. resulting in damage to the starter or ring gear.
Note: A neutral start switch has been installed to If the starter does not turn the engine over, shut
prevent operation of the engine starter when the off ignition key immediately and make no
further attempt to start the engine until the
transmission is not in neutral.
condition is corrected. Refer to
Troubleshooting in Section 5 of this
3. Make sure the Parking Brake Switch (2) is
manual (or the Engine manual) for
turned ON. The electrical system is wired
possible solutions. For further trouble
to prevent starting when the Parking Brake
analysis, contact your Cummins
switch is OFF.
Service Dealer.
4. Pull the Engine Throttle (6) out to 1/4 of its
travel. 7. Warm the engine up at medium engine
RPM for approximately one to five minutes
5. Turn the Ignition Key (4) to the ON which also allows the hydraulic system to
position. warm up before moving.
6. If unit is equipped with the Engine 8. Pull the throttle out to the maximum
Shutdown Package, hold the Override position for all rolling operations.
Button (11) down while starting. Release
the Override Button when engine starts. 9. Turn the Parking Brake Switch (2) to OFF
and begin operating the Roller.
7. Turn the Ignition Key (4) to START
position to turn the engine over. As soon 10. Travel speed and direction of travel are
as the engine starts, release the key. controlled by the Direction Control Lever
(5) on the TRUPAC 915.
Do not crank engine for more than 15
Do not change roller direction with
seconds at a time. Starter failure may
fast movements of the control lever.
result from continuous cranking.
Always move the control lever from
one direction through neutral to the
opposite direction with slow
3 - 3 OPERATION
TRUPAC 915 ARTICULATED ROLLER
OPERATION
movements. Following this procedure utilizes Know the location and function of the
the hydraulic system’s dynamic ability to bring controls before starting the engine.
the machine’s weight to a complete stop, at Refer to diagrams and descriptions in
neutral, before going in the opposite direction, this section for information on all
thereby preventing damage to the system and operating controls and system
enhancing operator safety. monitoring.
OPERATION 3 - 4
TRUPAC 915 ARTICULATED ROLLER
OPERATION
4. Do not make any sudden changes in 1. Start the rolling operation on the low
direction or line of travel. Sudden changes side, (usually the outside), of the spread.
cause displacement of the asphalt. This will help contain the asphalt. Asphalt
will migrate to the low side when rolled.
5. If displacement occurs, the area must be
loosened and the original grade restored 2. Find the best rolling pattern for your
before re-rolling. machine and the width being spread.
6. Do not allow heavy equipment (including The following guides are for thin lifts:
rollers) to stand on asphalt until completely 1. Start on the lowside following the paver as
set. close as possible.
7. Keep tire pressures as high as possible 2. The second pass should be in reverse
but not so high as to cause mix direction, staying in the same path as the
displacement. See chart on roller for tire first pass.
pressure to PSI ratings.
3. Continue in reverse until the machine is on
TIRE WETTING SYSTEM (Optional) previously compacted material.
A spray system to wet the tires is available for
this roller. It consists of a 12v dc pump, filter 4. Then swing over and move forward again
and spray nozzles. The toggle switch located as close to the paver as possible.
on the instrument panel, controls the flow of
water to the tires. In the up position, AUTO, 5. Continue steps 2-4 until a full width of the
the flow will shut off when the Direction Control lane is paved, ending in the reverse
Lever is moved to the NEUTRAL position. In direction.
the center OFF position, all flow is stopped. In
the down ON position, the flow will continue to 6. Swing the roller over to the low side again
wet the tires as long as the toggle is in this to start a new run from the low side.
position. To achieve the most efficient use of
the spray system, the AUTO position is 7. The needed lap with this method is only
recommended. Each nozzle at the tires three to four inches (75 to100 mm).
should be checked to insure the passage is
clear. For thick lifts, the following precautions
should be followed:
ROLLING - SPECIFIC 1. Start rolling 12 to 15 inches (300 to
The following guidelines are general 375mm) in from the low side edge.
recommended practices. However, the type of
work and size of the roller may require 2. Roll the center area to a stable compaction
different patterns of rolling to achieve the condition.
necessary compaction for the job. Therefore,
the best pattern for each roller should be 3. The following passes should slowly
worked out and followed. Remember, the progress to the edges. This allows the
rolling pattern includes the location of the first central portion to support the roller and
pass, the way the next few passes will be makes the edges easier to compact.
preformed, the total number of passes and the
amount of overlap between passes.
3 - 5 OPERATION
TRUPAC 915 ARTICULATED ROLLER
OPERATION
TRAVEL EMERGENCY TOWING INSTRUC-
TIONS
1. Pull the Throttle (6) out for maximum RPM.
All operations should be done using full WARNING: Not for highway towing.
throttle to avoid over-heating the Only to be used if roller must be
hydrostatic system. moved from road or loaded on a
trailer.
2. Before moving the unit, be sure the Parking
Brake Switch (2) is in the OFF position and Be sure you understand the towing procedure
the light is out. completely before proceeding. Once the
brakes have been released the only way to re-
3. Move the Two Speed Switch (3) to the apply is to release the pressure at the
desired speed selection. connection.
4. Move the Direction Control Lever (5) in the WARNING: Block roller wheels
desired direction. Rolling speed should be before attempting any towing
controlled by the use of this lever, not the procedures.
throttle.
1. To tow, you must first by-pass the System
5. To change from normal to high speed or Pump by following the instructions in the
back, the operator should move the Service Manual supplied with the pump.
toggle to the desired position and then Do not attempt to operate or run engine
move the Direction Control Lever (5) to with the pump By-Pass activated.
NEUTRAL. This allows the speed change
to take place. Then move the Control 2. Remove the hose attached to the solenoid
Lever (5) to the desired direction. valve (Figure 3-B) coming from the
Charge Pressure (Port #3) and attach a
hydraulic hand pump (Enerpac Model P-
SHUTDOWN 142 or similar hand pump). The fitting is a
SAE 37° JIC male (06 size) with 9/16-18
When it’s necessary to leave the TRUPAC 915 thread.
for any extended period of time:
1. Move the Direction Control Lever (5) to 3. Turn ignition switch ON and move the
the NEUTRAL position. Brake Toggle Switch to the OFF position.
2. Turn the Parking Brake Switch (2) ON. 4. Applying pressure to this connection
should begin releasing the brake between
3. Idle down the engine. Allow it to run for 1- 140-175 psi. DO NOT EXCEED 250 psi
5 minutes to cool down. to avoid damaging the system.
4. Turn OFF the Ignition Switch (4). 5. Release pressure on the hand pump and/
or flip the Toggle Switch to the ON position
5. Remove the key to prevent unauthorized to re-apply the brake.
operation of the Roller.
OPERATION 3 - 6
TRUPAC 915 ARTICULATED ROLLER
OPERATION
HAULING COLD WEATHER STARTING
CAUTION: Extreme caution should be used The direct-injected Cummins Diesel Engine
when loading and unloading rollers. starts well in cold weather. If it is necessary to
Articulation link must be locked before use ether as a starting aid, do it promptly.
attempting to load roller on trailer. Read and follow the steps below and the ether
Ramps and trailer must be clean, dry manufacturer’s recommendations for safe and
and free of grease, oil, ice and loose effective use.
material. Block trailer to prevent 1. Place unit in NEUTRAL and set Parking
moving when loading or unloading. Brake.
Use ramps of adequate strength and width.
Avoid use of steel ramps. 2. Set throttle to idle.
If loading dock and trailer are not the same 3. Have another person crank the engine
height, use blocks or ramp. Do not bounce while you spray starting fluid into the air
roller or force roller to climb over edge. This cleaner for no more than two (2) seconds
could cause roller to slide off or damage the at a time. Never remove the air filter
bearings. element and spray ether directly into the air
inlet piping or the intake manifold.
Tie roller down at all four corners using holes
or rings provided on the roller. Ballast should 4. Be sure that engine oil pressure is
be removed from roller before transporting. indicated on the gauge within 30 seconds
after starting.
3 - 7 OPERATION
TRUPAC 915 ARTICULATED ROLLER
OPERATION
3. While cranking the engine, inject a metered the engine coolant temperature raises
amount of ether starting fluid by pushing above 210O F. (99O C.). When either
the Ether Start Switch (10). problem occurs the engine is automatically
shutdown. The override button can be
4. Be sure the engine oil pressure is indicated used if it is necessary to move the
on the gauge within 30 seconds after machine after an automatic shutdown. The
starting. unit should only be restarted to be
removed from the job and clear the way for
5. Never inject ether for more than 2 seconds traffic. Do not use this feature to restart
at a time. the engine until it has been thoroughly
checked out and all repairs are completed.
This is an optional system.
ENGINE WARNING FEATURES
The TRUPAC 915 is equipped with several
warning features for the safety of the operator
as well as for prolonging the life of the
machine. These features include:
1. A neutral start switch to prevent the unit
from being started when the transmission
is not in neutral.
OPERATION 3 - 8
TRUPAC 915 ARTICULATED ROLLER
MAINTENANCE
GENERAL
The suggestions and recommendations contained in this manual for maintenance should be
followed as closely as possible to obtain long life and best performance from the TRUPAC 915
Compaction Roller.
WARNING: The Direction Control Lever must be in neutral with the parking brake
switch ON and the engine turned OFF before any service or maintenance is
attempted on the roller.
A Preventive Maintenance Chart is included at the end of this section as a guide for
establishing a Preventive Maintenance Schedule.
ENGINE MAINTENANCE
FUEL
1. For best results, use only good quality 4. Use a strainer when filling the fuel tank.
ASTM No. 2-0 or No. 2-D climatized diesel Dirt or sand in the fuel will cause trouble
fuel. In cooler temperatures, a winter in the fuel injection pump.
blend of fuel should be used to prevent
gelling in fuel filters. 5. Be careful not to let the fuel tank become
empty. Air can enter the fuel system which
DANGER: Always stop the engine will then require bleeding before the next
when refueling. Spilled fuel could engine start.
ignite if it comes in contact with hot
parts or sparks from electrical 6. Occasionally it may be necessary to
systems. bleed, or prime, the fuel system. Bleeding
the fuel system is required:
Avoid using contaminated fuel. Fuel
that is contaminated by water or dirt ~ after the fuel filter and/or hoses have
can cause severe damage to the been removed and replaced.
engine fuel system. ~ after the fuel tank has become empty.
~ before the engine is to be used after
2. Proper maintenance of the fuel filter and long storage.
the fuel tank are required. Refer to the
Engine Manufacturer’s manual for Note: Detailed instructions for bleeding (priming) the
instructions. fuel system can be found in the Engine
Manufacturer’s manual.
3. Fuel tanks that are contaminated with
water will promote the growth of 7. Check the fuel hoses every 50 hours of
microbes. These microbes form slime that operation:
will clog fuel filters and lines.
4-1 Maintenance
TRUPAC 915 ARTICULATED ROLLER
MAINTENANCE
A. If a clamp band is loose, apply oil to the 4. Add the proper type of oil if the level is low.
screw of the band, and tighten the band Bring the level up to, but not over, the
securely. upper line on the dipstick.
B. The fuel hoses are made of rubber and Change the crankcase Oil and the Oil Filter in
can become worn out whether the the diesel engine after 100 operating hours as
engine has been used much or not. indicated on the hour meter, or every 3
Replace the hoses and the clamp bands months, whichever occurs first.
every 3 - 5 years, or sooner if they are
found to be damaged. Note: Drain oil while the engine is still warm from
operation. Warm oil will flow freely and carry
C. After replacement of the hoses and away more impurities. A drain pan with a capacity
clamps, bleed the fuel system as per of 5 gallons (20 litres) will be adequate.
instructions found in the Engine
Manufacturer’s manual. Refill the crankcase with Cummins Premium
Blue 15W40 multi-viscosity oil or equivalent,
Plug fuel hoses at both ends while meeting the American Petroleum Institute (API)
removed. Dirt in the fuel hoses can classification of CE/SF. CD/SF oil may be
cause fuel injection pump malfunction. used in areas where CE/SF oil is not available.
2. Before removing the oil dipstick, clean the 6. Apply a light film of oil to the gasket
area around the fill inlet to keep dirt and surface before installing the filter.
debris out of the engine.
7. Turn the filter clockwise until its rubber
3. Remove the oil dipstick and wipe oil off. gasket contacts the filter head, then tighten
Re-insert the dipstick and push it all the the filter an additional 2/3 to 3/4 turn.
way down into tube. Remove the dipstick
and check the level.
Maintenance 4-2
TRUPAC 915 ARTICULATED ROLLER
MAINTENANCE
8. Fill the engine crankcase with new oil of 2. If necessary, refill the cooling system with
the proper type (mentioned above) to the a mixture of 50% water and 50% ethylene-
upper line on the dipstick. Consult the glycol type antifreeze. This mixture will
Engine Manufacturer’s manual to protect the engine down to a temperature
determine the quantity of oil required. of -34o F for winter storage.
Always check the level on the dipstick
before adding more oil. 3. Also, check the two drain cocks at (A) the
lower part of the radiator and (B) the right
Note: After replacing the oil filter cartridge, it may be side of the engine cylinder block to see if
necessary to start the engine and allow the oil to they are securely closed.
circulate. Stop the engine, wait a few moments,
then re-check the oil level with the dipstick. If it is 4. Replace and tighten the radiator pressure
cap securely after refilling.
low, add more oil to the proper level on the dip-
stick. Changing Coolant:
1. To drain the coolant, always open both
9. Start the engine, run for at least 5 minutes,
coolant cocks. One is located on the lower
and inspect for leaks at the filter and drain
part of the radiator and one is on the right
plug.
side of the engine cylinder block.
10. Shut the engine off and re-check the oil
2. Open the radiator cap. With the cap
level with the dipstick. Wait 5 minutes for
closed, a complete drain of coolant is
the oil to drain down before checking.
difficult.
Always make sure the Roller is on a level
3. When coolant is drained, close both drain
surface when filling and checking oil.
cocks.
4-3 Maintenance
TRUPAC 915 ARTICULATED ROLLER
MAINTENANCE
2. Adjust engine belt as required to provide on the flat side of the element to dislodge
proper tension. Consult the Cummins dirt. Do not use pressurized air to clean
Diesel Engine Manufacturer’s manual for the element. Replace the element if
correct tensioning instructions and necessary.
specifications.
Maintenance 4-4
TRUPAC 915 ARTICULATED ROLLER
MAINTENANCE
CAUTION: Always disconnect battery ground
(-) cable first, and always re-connect the
positive (+) battery cable first when servicing
battery cables and when removing or
replacing the battery. It is
recommended to also remove the
ground (-) cable when welding on the
machine.
4-5 Maintenance
TRUPAC 915 ARTICULATED ROLLER
MAINTENANCE
DRIVE SYSTEM MAINTENANCE
The TRUPAC 915 Hydrostatic Drive System consists of a Sundstrand variable displacement
hydrostatic pump, directly coupled to the Diesel Engine, and connected in a closed circuit to two
Poclain Two-Speed Wheel motors. This is directly attached to the rear wheels.
Control for the Hydrostatic Drive System is provided through the Direction Control Lever which
includes a Neutral Start Switch. A Reservoir, Oil Cooler and a spin-on type Oil Filter complete
the Hydrostatic System.
This manual contains general system maintenance guidelines, however, more detailed Service
and Maintenance information is available directly from the hydraulic component manufacturers if
necessary or desired.
HYDRAULIC FLUID After changing the filter, idle the engine for 3
The ambient temperatures of your geographic minutes with the Direction Control Lever in
area dictate the factory fill in your TRUPAC NEUTRAL and emergency brake engaged.
915 Roller. At the end of this idling period,
disengage the emergency brake and
When adding or changing hydraulic system slowly move the control lever
fluid, refer to the Hydraulic Fluids chart on page FORWARD and REVERSE. This
7 of this section. The use of hydraulic procedure will remove any air
oils or fluids that are not equal to induced into the system by the
those listed could result in removal of the filter. Failure to follow this
substandard performance or even prescribed procedure may cause partial or
possible failure of the Roller’s complete failure of the hydraulic pump.
hydraulic components.
2. Make certain the level of the hydraulic oil
Note: If you are not sure whether a specific hydraulic is in the sight gauge of the reservoir to
oil is suitable for use in your Roller, consult your allow for expansion.
authorized Rosco dealer/distributor or, if necessary,
Rosco’s Factory Service Department. Use caution when removing the
hydraulic reservoir filler cap to prevent
1. Replace the hydraulic oil filter after the any foreign matter from entering the
first 100 hours of service. Change the Hydraulic Reservoir. Contaminated oil
hydraulic oil and filter after every 1500 will cause pump and motor wear and/
hours of service. A filter buggy with a or failure.
minimum 10 micron system should be
used when refilling the hydraulic tank. Use 3. The reservoir cap is located on the top
genuine Rosco replacement parts when panel of the engine housing. Clean
changing the filter element. around the access door, reservoir cap and
neck thoroughly before removing the cap.
The access door should be locked to
eliminate the possibility of tampering.
Maintenance 4-6
TRUPAC 915 ARTICULATED ROLLER
MAINTENANCE
4. Inspect the Roller before each use for the DANGER: Never use your hand
possibility of hydraulic leaks. Also, the to locate hydraulic leaks.
operator should occasionally have Hydraulic fluid under pressure will
someone standing alongside the Roller pierce the skin and is dangerous.
during operation to watch for hydraulic If hydraulic oil has pierced the skin,
leaks which may only be noticeable when get immediate medical attention.
the unit is running. It is very important to
repair any leaks as soon as possible to DANGER: Always wear eye
prevent further damage to the system. protection when inspecting for
leaks in the hydraulic system.
Hydraulic oil must provide anti-wear properties that meet or exceed those found in the API
(American Petroleum Institute) classification SD, SE or CC crank case oil.
Hydraulic oil viscosity must not fall below 70 SUS (13 cs) in the reservior under the most adverse
conditions. The best viscosity being 80-300 SUS (17 cs to 65 cs). The viscosity rating at the lowest
expected start-up temperature should not exceed 10,000 SUS (2158 cs).
Hydraulic oil must have rust and oxidation inhibitors that will maintain chemical stability. When
changing the hydraulic oil with oil other than the specific factory fill oil listed below, the hydraulic
system must be completely drained. Be sure to purge or drain all hoses, cylinders, valves, motors
and pumps of hydraulic oil. All hydraulic oil filters must also be changed at this time.
AMBIENT TEMP. AMBIENT TEMP. AMBIENT TEMP.
O
-25 F TO 80 OF (-32 Oto 27 OC)
O
-10 F TO 95 F (-23 Oto 35 OC)
O 0 O F TO 105 O F (-18 Oto 41 OC)
Amoco Rykon 32 Amoco Rykon 46 Amoco Rykon 68
4-7 Maintenance
TRUPAC 915 ARTICULATED ROLLER
MAINTENANCE
CHASSIS MAINTENANCE
For long life and trouble free service it is imperative that a good lubrication policy is followed.
Use only good clean lubricants of the specified grade on your roller. DO NOT induce
contaminates into the system by using lubricants from open or dirty containers. Use only the
specified lubricants as shown on the lubrication charts.
Lubrication pointsfor the TRUPAC 915 Roller are shown in Figure 4-A .
Grease “G”
All Purpose Grease Gulflex “A”,
Mobilgrease 77 or equal for all pressure
gun grease fittings.
Maintenance 4-8
TRUPAC 915 ARTICULATED ROLLER
MAINTENANCE
G
(4PLACES)
4-9 Maintenance
TRUPAC 915 ARTICULATED ROLLER
MAINTENANCE
STORAGE
If the TRUPAC 915 Roller will be out of service for two or more months, the following pre-
storage procedures should be followed to insure a good start-up once the Roller is needed
again.
Maintenance 4 - 10
TRUPAC 915 ARTICULATED ROLLER
MAINTENANCE
ENGINE - REMOVING FROM STORAGE
When it comes time to put the TRUPAC 915
Roller back into service...
1. Remove all protective coverings from the
engine. Unseal all openings in the engine
and remove any covering on electrical
systems.
4 - 11 Maintenance
TRUPAC 915 ARTICULATED ROLLER
MAINTENANCE
Maintenance 4 - 12
TRUPAC 915 ARTICULATED ROLLER
MAINTENANCE
ROPS INSPECTION AND MAINTENANCE CHECKLIST
Date Inspected: Inspected by:
NOTE: The ROPS may have an identification or certification label, but a satisfactory substitute is a certificate
from the ROPS manufacturer or a registered professional engineer stating that the ROPS meets the performance
standards and is appropriate for the machine upon which it is installed. The following organizations may be referenced
on the label or on the professional engineer’s certificate:
SAE - Society of Automotive Engineers
MSHA - Mine Safety and Health Administration
OSHA - Occupational Safety and Health Administration
COE - U.S. Army Corps of Engineers
BOR - Bureau of Reclamation
ISO - International Standards Organization
State of California
If any of the following items are found to be in need of attention, the unit should be
taken out of service until repairs or replacement of defective parts are completed.
1. Identification of ROPS
2. Visible Damage
4 - 13 Maintenance
TRUPAC 915 ARTICULATED ROLLER
MAINTENANCE
ROPS INSPECTION AND MAINTENANCE CHECKLIST --Continued
5. Seat belt
Maintenance 4 - 14
TRUPAC 915 ARTICULATED ROLLER
TROUBLESHOOTING
General
The following Troubleshooting Guide includes some problems that an operator may encounter
during the course of operating the TRUPAC 915 Roller. It also includes some acceptable
corrections to these problems. Unless otherwise noted, the problems listed here are those
which an operator can diagnose and repair. See an Authorized ROSCO Dealer/Distributor for
diagnosis and repair of problems not listed. For specific engine problems not covered by this
guide, please refer to the Engine Manufacturer’s manual.
Do not attempt to service or repair major components, such as the Engine, Hydrostatic Pump or Motor
etc., unless authorized to do so by your ROSCO Dealer/Distributor. ANY UNAUTHORIZED REPAIR
WILL VOID THE WARRANTY.
When a problem occurs, don’t overlook the simple causes. For example, a starting problem
could be caused by something as simple as an empty fuel tank. After a mechanical failure has
been corrected, be sure to locate and correct the cause of the problem.
5-1 Troubleshooting
TRUPAC 915 ARTICULATED ROLLER
TROUBLESHOOTING
Problem Cause Solution
Engine Doesn’t Crank Battery weak or dead. Charge or replace Battery.
Parking Brake switch not ON. Turn Parking Brake Switch ON.
Troubleshooting 5-2
TRUPAC 915 ARTICULATED ROLLER
TROUBLESHOOTING
Problem Cause Solution
Engine Diffcult to Air in the Fuel System. Check for air leaks in the
Start -or- Won't Start low pressure side of the
(Continued) fuel system. Prime fuel
system (See Engine Manual).
Roller Doesn’t Move Parking Brake is ON. Turn Parking Brake switch OFF.
With Engine Running
-or- Moves In One Hydrostatic Pump Forward/ Relief valves are turned
Direction Only Reverse relief valves not out 2 turns when towing the
seated. Roller. Turn the hex-nut
cartridges IN clockwise to
seat the valves.
Roller Jerks When Fast movement of Direction Move Lever slowly when
Operating In Forward Control Lever. changing Roller Speed or
or Reverse direction.
5-3 Troubleshooting
TRUPAC 915 ARTICULATED ROLLER
TROUBLESHOOTING
Problem Cause Solution
Roller Jerks When Low hydraulic oil level. Fill Reservoir with correct
Operating in Forward oil to be visible in sight gauge.
or Reverse
(Continued) Air leaking into hydraulic Tighten (or Replace) hoses,
system. fittings and filters.
Engine Power Output Low Excessive load for Engine Reduce load on Roller.
horsepower rating.
Troubleshooting 5-4
TRUPAC 915 ARTICULATED ROLLER
TROUBLESHOOTING
Problem Cause Solution
Steering Is Difficult Low flow or no flow to Check / Replace steering pump.
(Continued) steering orbitrol.
Hydraulic System Low hydraulic fluid level. Fill with correct oil to be
Overheats visible in sight gauge.
(temp. above 200° F)
Hydraulic fluid too thick. Use an SAE 30 fluid. This will
reduce fluid temperature 20° F.
.
Defective gauge or sender Replace gauge or sender.
giving wrong temperature
reading.
Engine Oil Pressure Low Electrical power not being Check circuit breaker on engine.
supplied to gauge. If still no power replace/repair
circuit breaker/wiring.
5-5 Troubleshooting
TRUPAC 915 ARTICULATED ROLLER
TROUBLESHOOTING
Problem Cause Solution
Engine Oil Pressure Low Incorrect oil specification. Change oil and check specifications.
(Continued) Refer to Section 1, Specifications
and/or Engine manual.
Troubleshooting 5-6
TRUPAC 915 ARTICULATED ROLLER
TROUBLESHOOTING
Problem Cause Solution
Alternator Not Charging Loose wiring, Faulty Repair loose wiring.
circuit breaker. Replace circuit breaker.
Engine Won’t Shut Off Electrical wiring fault supplying Check/Repair wiring.
power to fuel solenoid when
key is in OFF position.
Park Brake Won’t Release Engine not running. Engine must be running
to release brake.
5-7 Troubleshooting
TRUPAC 915 ARTICULATED ROLLER
TROUBLESHOOTING
Problem Cause Solution
Park Brake Won't Release Low charge pressure to Check/Adjust charge relief valves
(Continued) wheel motors, 300 psi or on hydrostatic pump to 350 psi
or less. in neutral. Engine must be at
maximum RPM when adjusting
charge pressure.
Parking Brake Won’t Hold Park brake switch not Red indicator light should
turned ON. come on when brake is ON.
Troubleshooting 5-8
TRU-PAC 915
PNEUMATIC ROLLER
PARTS MANUAL
Parts Catalog 6 - 10
ROSCO TRU-PAC 915 COVER & PANEL GROUP
REF: 28699
REV: 0
Parts Catalog 6 - 11
ENGINE GROUP 3.3 ROSCO TRU-PAC 915
REF: 28488
REV: A
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 12
ROSCO TRU-PAC 915 ENGINE GROUP 3.3
REF: 28488
REV: A
Parts Catalog 6 - 13
EXHAUST ASSEMBLY ROSCO TRU-PAC 915
REF: 27890
REV: 0
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 14
ROSCO TRU-PAC 915 EXHAUST ASSEMBLY
REF: 27890
REV: 0
Parts Catalog 6 - 15
AIR INTAKE SYSTEM ROSCO TRU-PAC 915
REF: 28252
REV: A
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 16
ROSCO TRU-PAC 915 AIR INTAKE SYSTEM
REF: 28252
REV: A
Parts Catalog 6 - 17
ENGINE SUB-ASSEMBLY ROSCO TRU-PAC 915
REF:
REV:
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 18
ROSCO TRU-PAC 915 ENGINE SUB-ASSEMBLY
REF:
REV:
Parts Catalog 6 - 19
FUEL SYSTEM ROSCO TRU-PAC 915
REF: 28254
REV: 0
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 20
ROSCO TRU-PAC 915 FUEL SYSTEM
REF: 28254
REV: 0
Parts Catalog 6 - 21
RADIATOR & OIL COOLER GROUP ROSCO TRU-PAC 915
REF: 28454
REV: A
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 22
ROSCO TRU-PAC 915 RADIATOR & OIL COOLER GROUP
REF: 28454
REV: A
Parts Catalog 6 - 23
THROTTLE CONTROL ROSCO TRU-PAC 915
REF: 28792
REV: 0
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 24
ROSCO TRU-PAC 915 THROTTLE CONTROL
REF: 28792
REV: 0
Parts Catalog 6 - 25
FRONT AXLE ASSEMBLY ROSCO TRU-PAC 915
REF: 19268
REV: B
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 26
ROSCO TRU-PAC 915 FRONT AXLE ASSEMBLY
REF: 19268
REV: B
Parts Catalog 6 - 27
TIRES AND RIMS ROSCO TRU-PAC 915
REF: SEE INDI-
REV: VIDUAL LISTS
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 28
SPRAY SYSTEM & COCO MAT GROUP ROSCO TRU-PAC 915
REF: 19276
REV: G
ITEM PART NO. QTY. DESCRIPTION
1 ........... 6352 ................. 16.50 ................ HOSE,08,PUSH-ON,250
5 ........... 19675................ 2.00 .................. BAR,CLAMPING
6 ........... 27208................ 1.00 .................. COCO MAT GRP,FLAT TIRE
7 ........... 36883................ 1.00 .................. VLV,CHECK 08HB,POLY (5PSI)
8 ........... 33164................ 10.00 ................ CLAMP,HOSE,.56-1.06,WORM,#10
9 ........... 33620................ 1.00 .................. TERM,RING,12-10 GA,#10 STUD
10 ......... 34203................ 2.00 .................. WIRE,14 GA,ORANGE
11 ......... 34342................ 1.00 .................. WEDGE,IN-LINE,INSUL,4 WAY,FEM
12 ......... 34343................ 1.00 .................. INSUL,IN-LINE,4 WAY,FEM
13 ......... 34344................ 1.00 .................. INSUL,IN-LINE,4 WAY,MALE
14 ......... 34345................ 1.00 .................. WEDGE,IN-LINE INSUL,4 WAY,MALE
15 ......... 34347................ 4.00 .................. TERM,MINI BLADE,16-14 GA
16 ......... 34348................ 4.00 .................. TERM,MINI BLADE,FEM,16-14 GA
17 ......... 35163................ 1.50 .................. WIRE,14 GA,PINK
18 ......... 35771................ 1.00 .................. FITT,TEE 08HB,POLY
19 ......... 36046................ 1.00 .................. TANK,PLASTIC WATER,100 GA
20 ......... 36085................ 1.00 .................. RELAY,SPDT,40AMP,12VDC
21 ......... 36086................ 1.00 .................. BRACKET,RELAY MOUNT
22 ......... 36118-2 ............ 5.00 .................. TERM,CRIMP,16-14 GA
23 ......... 38715................ 9.00 .................. NOZZLE,SPRAY 90 DEFLECT,.5
Parts Catalog 6 - 30
ROSCO TRU-PAC 915 SPRAY SYSTEM & COCO MAT GROUP
REF: 19276
REV: G
Parts Catalog 6 - 31
WIRE HARNESS, WATER SPRAY PUMP ROSCO TRU-PAC 915
REF: 28044
REV: 0
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 32
ROSCO TRU-PAC 915 WIRE HARNESS, WATER SPRAY PUMP
REF: 28044
REV: 0
Parts Catalog 6 - 33
COCO MAT GROUP, FLAT TIRE ROSCO TRU-PAC 915
REF: 27208
REV: B
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 34
ROSCO TRU-PAC 915 COCO MAT GROUP, FLAT TIRE
REF: 27208
REV: B
Parts Catalog 6 - 35
SCRAPER BLADE GROUP, FLAT TIRE ROSCO TRU-PAC 915
REF: 27206
REV: 0
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 36
ROSCO TRU-PAC 915 SCRAPER BLADE GROUP, FLAT TIRE
REF: 27206
REV: 0
Parts Catalog 6 - 37
INSTRUMENT & ELECTRICAL ROSCO TRU-PAC 915
REF: 28687
REV: 0
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 38
ROSCO TRU-PAC 915 INSTRUMENT & ELECTRICAL
REF: 28687
REV: 0
Parts Catalog 6 - 39
HARNESS, HYDRAULIC CONNECTIONS ROSCO TRU-PAC 915
REF: 23473
REV: 0
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 40
ROSCO TRU-PAC 915 HARNESS, HYDRAULIC CONNECTIONS
REF: 23473
REV: 0
Parts Catalog 6 - 41
INSTRUMENT PANEL ASSEMBLY ROSCO TRU-PAC 915
REF: 23469
REV: A
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 42
ROSCO TRU-PAC 915 INSTRUMENT PANEL ASSEMBLY
REF: 23469
REV: A
Parts Catalog 6 - 43
INSTRUMENT PANEL ASSEMBLY ROSCO TRU-PAC 915
REF: 23469
REV: A
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 44
ROSCO TRU-PAC 915 INSTRUMENT PANEL ASSEMBLY
REF: 23469
REV: A
Parts Catalog 6 - 45
TERMINAL BOARD ASSEMBLY ROSCO TRU-PAC 915
REF: 23470
REV: A
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 46
ROSCO TRU-PAC 915 TERMINAL BOARD ASSEMBLY
REF: 23470
REV: A
Parts Catalog 6 - 47
TERMINAL BOARD ASSEMBLY ROSCO TRU-PAC 915
REF: 23470
REV: A
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 48
ROSCO TRU-PAC 915 TERMINAL BOARD ASSEMBLY
REF: 23470
REV: A
Parts Catalog 6 - 49
CONNECTING HARNESS ROSCO TRU-PAC 915
REF: 28688
REV: 0
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 50
ROSCO TRU-PAC 915 CONNECTING HARNESS
REF: 28688
REV: 0
Parts Catalog 6 - 51
CONTROL HANDLE HARNESS ROSCO TRU-PAC 915
REF: 23472, 23474
REV: 0
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 52
ROSCO TRU-PAC 915 CONTROL HANDLE HARNESS
REF: 23472, 23474
REV: 0
Parts Catalog 6 - 53
YOKE ASSEMBLY ROSCO TRU-PAC 915
REF: 27719
REV: A
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 54
ROSCO TRU-PAC 915 YOKE ASSEMBLY
REF: 27719
REV: A
Parts Catalog 6 - 55
HYDRAULIC GROUP ROSCO TRU-PAC 915
REF: 28689
REV: 0
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 56
ROSCO TRU-PAC 915 HYDRAULIC GROUP
REF: 28689
REV: 0
Parts Catalog 6 - 57
HYDRAULIC GROUP ROSCO TRU-PAC 915
REF: 28689
REV: 0
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 58
ROSCO TRU-PAC 915 HYDRAULIC GROUP
REF: 28689
REV: 0
Parts Catalog 6 - 59
HYDRAULIC GROUP ROSCO TRU-PAC 915
REF: 28689
REV: 0
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 60
ROSCO TRU-PAC 915 HYDRAULIC GROUP
REF: 28689
REV: 0
Parts Catalog 6 - 61
NON-ILLUSTRATED - STANDARD ROSCO TRU-PAC 915
REF: SEE LIST
REV:
ITEM PART NO. QTY. DESCRIPTION
37587 PRECLEANER,SY-KLONE
90599 ANTIFREEZE
91500 OIL,HYDRAULIC,ISO68
Parts Catalog 6 - 62
ROSCO TRU-PAC 915 NON-ILLUSTRATED - OPTIONAL
REF: SEE LIST
REV:
ITEM PART NO. QTY. DESCRIPTION
17588 BLOCK HEATER INSTALLATION
19539 TACHOMETER
Parts Catalog 6 - 63
NON-ILLUSTRATED - OPTIONAL ROSCO TRU-PAC 915
REF: SEE LIST
REV:
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 64
ROSCO TRU-PAC 915 NON-ILLUSTRATED - OPTIONAL
REF: SEE LIST
REV:
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 65
NON-ILLUSTRATED - OPTIONAL ROSCO TRU-PAC 915
REF: SEE LIST
REV:
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 66
ROSCO TRU-PAC 915 NON-ILLUSTRATED - OPTIONAL
REF: SEE LIST
REV:
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 67
NON-ILLUSTRATED - OPTIONAL ROSCO TRU-PAC 915
REF: SEE LIST
REV:
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 68
ROSCO TRU-PAC 915 NON-ILLUSTRATED - OPTIONAL
REF: SEE LIST
REV:
ITEM PART NO. QTY. DESCRIPTION
Parts Catalog 6 - 69
NON-ILLUSTRATED - OPTIONAL ROSCO TRU-PAC 915
REF: SEE LIST
REV:
ITEM PART NO. QTY. DESCRIPTION
71528 LAMP,LICENSE
Parts Catalog 6 - 70
Alphabetical Index
Symbols CABLE,BATTERY,NEG,14,4GA,.406 --------------------- 38
11-WHEEL TRUPAC OPTION ------------------------------ 68 CABLE,BATTERY,POS,X0GAX42 ------------------------ 38
14 PLY TUBE TYPE ------------------------------------------ 28 CABLE,THROTTLE,VERNIER,3"TX126 ----------------- 24
6 PLY TUBE TYPE -------------------------------------------- 28 CANOPY, SUNROO ------------------------------------------- 9
6 PLY TUBELESS -------------------------------------------- 28 CAP,FUEL,W/LOCK LUG ----------------------------------- 20
CAP,NOZZLE,BLACK,NYLON ----------------------------- 31
A CAP,NOZZLE,BLACK,NYLON,RND ---------------------- 69
CHAIN,.187(5.5MM),PROOF COIL ----------------------- 69
ADPTR,RUBBER RED,3.00-2.50 ID ---------------------- 16 CIRCUIT BREAKER,30AMP W/MOUNT ---------------- 18
ADPTR,RUBBER RED,3.50-3.00 ID ---------------------- 16 CLAMP, SUNROOF ------------------------------------------- 9
AIR CLEANER,3.75IN,3.50 OUT -------------------------- 16 CLAMP,AIRMOUNT,W/M ------------------------------------ 68
AIR INTAKE SYSTEM,3.3 TRUPAC ---------------------- 12 CLAMP,CABLE,#11 SHELL -------------------------------- 67
AIR INTAKE SYSTEM,4BTA ------------------------------- 65 CLAMP,CABLE,30 SERIES -------------------------------- 24
AIR RIDE SEAT GROUP ------------------------------------ 67 CLAMP,HOSE,.44-.78,WORM,#06 ------------------ 20, 70
AIRMOUNT BASE,W/M ------------------------------------- 68 CLAMP,HOSE,.50-.91,WORM,#08 ------------------------ 67
AIRMOUNT,1T14C-1 SERIES ----------------------------- 68 CLAMP,HOSE,.56-1.06,WORM,#10 ---------- 30, 68, 69
ALARM,BACKUP --------------------------------------------- 38 CLAMP,HOSE,1.06-2.00,WORM,#24 --------------------- 22
ALARM,BUZZ/LIGHT,RED ---------------------- 44, 64, 65 CLAMP,HOSE,1.38-2.38,WORM,#30 --------------------- 22
ANTIFREEZE -------------------------------------------------- 62 CLAMP,HOSE,1.56-2.50,WORM,#32 --------------------- 65
CLAMP,HOSE,2.06-3.00,WORM,#40 --------------------- 65
B CLAMPING BAR,F SIDE CURTAIN ---------------------- 63
BACK-UP ALARM HARNESS ----------------------------- 52 CLAMPING BAR,FRONT CURTAIN ---------------------- 63
BALL,.31 DIA,LEXAN PLASTIC --------------------------- 67 CLAMPING BAR,REAR CURTAIN ------------------------ 63
BAR,CLAMPING ---------------------------------------------- 30 CLAMPING BAR,REAR SIDE CURTAIN ---------------- 63
BAR,SMV BRACKET,T/P 915 ------------------------------ 8 CLAMP,LOOP,.50 OD PLSTC COVER ------------- 63, 66
BASE, RADAR HORN (TRUPAC) ------------------------- 67 CLAMP,MUFFLER,2.5 --------------------------------------- 14
BASE,11WHEEL W/M --------------------------------------- 68 CLAMP,T-BOLT,2.78-3.09 ------------------------------------ 16
BASE,LH ATTACHMENT,11WHEEL W/M --------------- 68 CLAMP,T-BOLT,3.50 OD ------------------------------------- 16
BASE,RH ATTACHMENT,11WHEEL W/M --------------- 68 CLAMP,T-BOLT,3.78-4.09 ------------------------------------ 16
BATTERY BOOT,POS(RED) -------------------------------- 38 CLAMP,V BAND,2.75 ---------------------------------------- 14
BATTERY DISCONNECT GROUP ------------------------ 70 CLEVIS,10-32X1.25,W/.250 PIN -------------------------- 24
BATTERY GROUP -------------------------------------------- 38 CLIP,HAIR PIN,#9,.148 DIA -------------------------------- 63
BATTERY,12V,1000 CRK AMPS --------------------------- 38 COCO MAT GRP,FLAT TIRE ------------------------------- 30
BEACON LIGHT GROUP ----------------------------------- 64 COCO MAT/WATER, 11-WHEEL TRUPAC -------------- 69
BEACON,STROBE,AMBER,12VDC --------------------- 64 COCO MAT,6X9 ----------------------------------------- 34, 69
BEARING,SPHERICAL 1.00 ID --------------------------- 54 COLLAR,SET,.88IDX1.38ODX.56 ------------------------- 34
BEARING,SPHERICAL 2.50 ID --------------------------- 54 COLLAR,SET,1.00IDX1.625ODX.625 -------------------- 68
BEARING,SPHERICAL 2.75 ID --------------------------- 54 COLLAR,SET,1.125X1.75X.562 --------------------------- 36
BLOCK HEATER INSTALLATION ------------------------- 63 COLUMN,STEERING,6.00 W/WIRE ---------------------- 56
BODY,FUSE BLOCK,4 GANG,ATO&ATC31, 46, 63, 66 CONDUIT HANGER,.50 ------------------------------------- 63
BRACKET, CONVEX MIRROR 8" ------------------------- 67 CONN HOUSING,CAP,12 CIRCUIT ----------------------- 42
BRACKET, LICENSE PLATE, WITH LIGHT ------------ 67 CONN HOUSING,CAP,15 CIRCUIT ----------------------- 48
BRACKET,HEADLIGHT,TURN SIGNAL ----------- 63, 66 CONN HOUSING,PLUG,12 CIRCUIT -------------------- 50
BRACKET,LICENSE PLATE ------------------------------- 70 CONN HOUSING,PLUG,15 CIRCUIT -------------------- 44
BRACKET,MIRROR ------------------------------------------ 67 CONN,BUTT,16-14 GA --------------------------- 42, 64, 69
BRACKET,RELAY MOUNT --------------------- 30, 46, 65 CONNECTOR,SEALED,SHROUD,1-PIN ---------------- 32
BRACKET,SOLENOID,CUMMINS 4B3.9 ---------------- 65 CONNECTOR,SEALED,SHROUD,2-PIN ---------------- 52
BUSHING,COMPOSITE 2.24 ID #GM3640-32 --------- 26 CONNECTOR,SEALED,SHROUD,4-PIN ---------------- 50
BUSHING,COMPOSITE,1.50 ID,.75 --------------------- 68 CONNECTOR,SEALED,SHROUD,6-PIN ---------- 40, 50
CONNECTOR,SEALED,TOWER,1-PIN ------------------ 50
C CONNECTOR,SEALED,TOWER,2-PIN ------------------ 42
CONNECTOR,SEALED,TOWER,3-PIN ------------------ 40
CABLE,14 GA,2 WIRE,BRN & WHT ---------------------- 52
CONNECTOR,SEALED,TOWER,4-PIN ------------------ 52
CABLE,BATTERY,2 LUG,0 GAX17 ----------------------- 38
Parts Catalog 6 - 72
Alphabetical Index
CONNECTOR,SEALED,TOWER,6-PIN ------------ 46, 50 D
CONTACT,PIN,20-14 GA ------------------------ 42, 46, 50
CONTACT,SOCKET,18-14 GA ----------------------------- 67 DECAL & FINAL DETAIL ------------------------- 4, 5, 6, 7
CONTACT,SOCKET,20-14 GA ----------------------------- 42 DECAL SET,CONTROL --------------------------------------- 2
CONTROL HANDLE HARNESS --------------------- 52, 53 DECAL SET,OPTIONAL EQUIPMENT ------------------ 44
COOLANT FILTER GROUP, 3.9 TRUPAC --------------- 70 DECAL SET,PANEL SWITCH ------------------------------ 44
COOLER,OIL --------------------------------------------------- 22 DECAL,BACKUP ALARM ------------------------------------ 6
COTTER PIN,.125X1.25 ------------------------------------- 34 DECAL,CIMA,MAX LOAD 3400 ---------------------------- 4
COTTER PIN,.188X1.50 ------------------------------------- 56 DECAL,DANGER,FAN BLADES ---------------------------- 4
COVER W/M,FRONT BALLAST --------------------------- 10 DECAL,DANGER,PINCH ZONE ---------------------------- 2
COVER,BATTERY COMPARTMENT --------------------- 10 DECAL,DIESEL FUEL ---------------------------------------- 4
COVER,CONSOLE BOTTOM ------------------------------ 10 DECAL,DIESEL POWER,CUMMINS ---------------------- 4
COVER,HYD TANK T/P -------------------------------------- 56 DECAL,ETHER ------------------------------------------------ 64
COVER,INSTRUMENT PANEL ---------------------------- 10 DECAL,HYD OIL,FILL TO SCREEN ----------------------- 4
COVER,REAR BALLAST ----------------------------------- 10 DECAL,HYDROSTATIC,SMALL,CLEAR ------------------ 4
CRG BOLT,.312-18X10.00,GR5 ---------------------------- 38 DECAL,ROSCO LOGO,LARGE,BLACK ------------------ 2
CRG BOLT,.375-16X1.00,GR5 ----------------------------- 10 DECAL,ROSCO LOGO,MEDIUM,BLACK ---------------- 4
CROSSMEMBER,VERTICAL ------------------------------ 10 DECALS & FINAL DETAIL ------------------------------- 2, 3
CSHH, .375-16 X 1.00 ---------------------------------------- 9 DECAL,SAFETY INSTRUCTIONS ------------------------- 2
CSHH,.250-20X.75,GR5 ---------- 8, 10, 18, 56, 64, 66 DECAL,SMV SIGN COVER --------------------------------- 8
CSHH,.250-20X1.00,GR5 ------------------------------- 8, 48 DECAL,STRIPING,3 BAND BLACK ----------------------- 2
CSHH,.250-20X1.50,GR5 ----------------------------------- 31 DECAL,TRACTION VALVE --------------------------------- 69
CSHH,.250-20X2.25,GR5 ----------------------------------- 56 DECAL,TRUPAC 915 ------------------------------------------ 2
CSHH,.250-20X4.00,GR5 ----------------------------------- 67 DECAL,WARNING,ENGINE EXHAUST ------------------ 4
CSHH,.312-18X.75,GR5 ------------------------------- 16, 22 DECAL,WARNING,KEEP CLEAN -------------------------- 2
CSHH,.312-18X1.00,GR5 ------------------ 10, 63, 66, 67 DECAL,WARNING,OPERATOR ---------------------------- 2
CSHH,.312-18X1.25,GR5 ----------------------------- 36, 68 DECAL,WATER ONLY ----------------------------------------- 4
CSHH,.312-18X1.75,GR5 ----------------------------------- 36 DIODE ----------------------------------------------------------- 44
CSHH,.312-18X2.00,GR5 ----------------------------------- 68 DRIVE PLATE ASSY,SAE 3 X C MT --------------------- 66
CSHH,.375-16X.75,GR5 -------------------- 10, 54, 66, 68 DRIVE PLATE ASSY,SAE#4,C MT ----------------------- 18
CSHH,.375-16X.88,GR5 ------------------------------------- 63 DUAL MIRROR GROUP ------------------------------------- 67
CSHH,.375-16X1.00,GR5 ------------------ 18, 22, 68, 70
CSHH,.375-16X1.25,GR5 ----------------------- 10, 22, 56
E
CSHH,.375-16X2.00,GR5 ----------------------------------- 63 ELEMENT,COOLANT FILTER ----------------------------- 70
CSHH,.375-16X2.75,GR5 ----------------------------------- 14 ENGINE ALARM GROUP ----------------------------------- 64
CSHH,.375-16X5.00,GR5 ----------------------------------- 69 ENGINE COVER GRP,3.3 ENGINE ---------------------- 10
CSHH,.438-14X3.00,GR5 ----------------------------------- 12 ENGINE GROUP, CUMMINS 4BTA3.9 ------------------ 65
CSHH,.500-13X1.25,GR5 ----------------------------- 18, 66 ENGINE SHUTDOWN GROUP ---------------------------- 65
CSHH,.500-13X1.75,GR5 ----------------------------- 12, 66 ENGINE SUB-ASSY,TRUPAC 3.3 ------------------------- 12
CSHH,.500-13X2.00,GR8 ----------------------------------- 68 ENGINE,CUMMINS,4B3.3T,DIESEL --------------------- 18
CSHH,.500-13X2.50,GR8 ----------------------------------- 68 ENGINE,DIESEL,B3.9C-116 ------------------------------- 66
CSHH,.500-13X3.50,GR5 ----------------------------------- 31 ETHER INJECTION KIT,3.0 CC --------------------------- 64
CSHH,.500-13X4.00,GR5 ----------------------------------- 68 ETHER START GROUP ------------------------------------- 64
CSHH,.750-10X3.50,GR5 ----------------------------------- 66 EXHAUST ASSEMBLY,3.3 TRUPAC ---------------------- 12
CSHH,1.000-8X3.75,GR8 ------------------------------------ 9 EXHAUST SYSTEM,4BTA --------------------------------- 65
CSHH,M10X1.5X20,CL8.8 ---------------------------------- 16 EXHAUST,CUM 3.3 ELBOW W/M ------------------------- 14
CSHH,M10X1.5X25,CL8.8 ---------------------------------- 18 EXT,AIR INLET,3.75,MODIFIED --------------------------- 16
CSHH,M10X1.5X30,CL8.8 ---------------------- 18, 24, 66
CSHH,M12X1.75X25,CL8.8 -------------------------------- 66 F
CSHH,M12X1.75X35,CL8.8 -------------------------- 18, 66
CSHH,M6X1.0X35MM --------------------------------------- 18 FAN,CUMMINS 3.3,20.00 OD X 30° ---------------------- 22
CSSH,M10X1.5X35 ------------------------------------------ 66 FENDER CURTAIN W/M,LEFT HAND ------------------- 63
CYL,HYD,3.00X10.00 ---------------------------------------- 56 FENDER CURTAIN,W/M,RH ------------------------------- 63
CYLINDER,STARTING FLUID ----------------------------- 64 FILLER 4.00 WITH LOCK TABS --------------------------- 67
Parts Catalog 6 - 73
Alphabetical Index
FILLER,HYD FLUID,10 PSI --------------------------------- 56 FITT,TEST 06MB-02PD ------------------------------- 18, 66
FILLER,TANK,4 IN -------------------------------------------- 31 FLASHER,SIGNAL ------------------------------------------- 63
FILTER ASSY ------------------------------------------------- 56 FOPS GROUP -------------------------------------------------- 9
FILTER KIT, CUMMINS 4B3.9 ----------------------------- 67 FOPS, W/HARDWARE ---------------------------------------- 9
FILTER KIT, CUMMINS 4BTA3.9 -------------------------- 67 FRAME W/M,FRONT ---------------------------------------- 54
FILTER,FUEL,DIESEL,INLINE ---------------------------- 20 FRONT CURTAIN --------------------------------------------- 63
[Link] 12MJ-16MB --------------------------------------- 58 FRONT SIDE CURTAIN ------------------------------------- 63
FITT,90 06MJ-06FJX ----------------------------------------- 60 FUEL SYSTEM ------------------------------------ 20, 21, 65
FITT,90 06MJ-O6MB ----------------------------------------- 58 FUEL SYSTEM,3.3 TRUPAC ------------------------------- 12
FITT,90 06MP-06HB,POLY --------------------------------- 67 FUEL TANK W/M, 35 GAL ---------------------------------- 20
FITT,90 08MJ-06MB ------------------------------------------ 69 FUSE HOLDER,IN-LINE,BLADE,SEAL ----------- 52, 69
FITT,90 08MJ-08FJX ----------------------------------------- 58 FUSE,BLADE,10AMP,ATC-10 ------------ 31, 46, 52, 69
FITT,90 08MJ-08MP ------------------------------------------ 58 FUSE,BLADE,20AMP,ATC-20 ----------------- 46, 63, 66
FITT,90 08MJ-12MP ------------------------------------------ 58
FITT,90 08MP-08HB,POLY --------------------------- 31, 69 G
FITT,90 08MRS-08FRS -------------------------------------- 58
GAUGE,FUEL -------------------------------------------------- 44
FITT,90 08MRS-M18 ----------------------------------------- 56
GAUGE,HOUR METER -------------------------------------- 44
FITT,90 12MJ-12MB ------------------------------------------ 58
GAUGE,OIL LEVEL,LS -------------------------------------- 18
FITT,90 12MRS-12FRS -------------------------------- 58, 69
GAUGE,PRESS,OIL ----------------------------------------- 42
FITT,90 16MB-16MRS --------------------------------------- 69
GAUGE,SIGHT,12NPT --------------------------------------- 56
FITT,90 16MJ-16MB ------------------------------------------ 58
GAUGE,TEMP,OIL -------------------------------------------- 42
FITT,90 16MJ-16MP ------------------------------------------ 58
GAUGE,TEMP,WATER -------------------------------------- 42
FITT,BLOCK 16SF-16OF ------------------------------------ 58
GAUGE,VOLTMETER,8-18 V DC ------------------------- 44
FITT,BUSH -12 ------------------------------------------------ 67
GREASE,WHEEL BEARING ------------------------------- 26
FITT,CAP 10FJ ------------------------------------------------ 60
GROMMET,.50IDX.75HOLE -------------------------------- 63
FITT,LUBE,90,02MP ----------------------------------------- 54
FITT,STR 04MP-04HB,PUSH-ON ------------------------- 68 H
FITT,STR 04MP-06HB,PUSH-ON ------------------------- 20
FITT,STR 06MJ-06MB --------------------------------------- 58 HAIR PIN COTTER,#9,.148 DIA --------------------------- 10
FITT,STR 06MP-08HB --------------------------------------- 70 HANDLE,MOBIL CONTROL -------------------------------- 52
FITT,STR 06MP-08HB,BLK POLY ------------------------ 31 HANGER ROD,FR SIDE CURTAIN ----------------------- 63
FITT,STR 06MRS-06BSPP --------------------------------- 56 HANGER,COCO MAT,FLAT TIRE ------------------- 34, 69
FITT,STR 06MRS-M16 --------------------------------------- 56 HANGER,FRONT CURTAIN -------------------------------- 63
FITT,STR 08MJ-08MB --------------------------------------- 58 HANGER,REAR CURTAIN ---------------------------------- 63
FITT,STR 08MP-08HB,BLK POLY ------------------ 31, 69 HANGER,REAR SIDE CURTAIN -------------------------- 63
FITT,STR 08MP-08HB,CRIMPED ------------------------- 70 HARNESS,BACK-UP ALARM ----------------------------- 38
FITT,STR 08MRS-M18 --------------------------------------- 56 HARNESS,CONNECTING,3.3 ENG ---------------------- 38
FITT,STR 10MJ-M22,METRIC ----------------------------- 60 HARNESS,CONTROL HANDLE, T/P --------------------- 38
FITT,STR 12MRS-M27 --------------------------------------- 56 HARNESS,ENGINE,TRUPAC 3.3 ------------------------- 18
FITT,STR 16MB-12FB --------------------------------------- 58 HARNESS,HYD CONNECTIONS ------------------------- 38
FITT,STR 16MB-12MRS ------------------------------------- 69 HARNESS,ONLY CONTROL HANDLE ------------------ 52
FITT,STR 16MJ-16MB --------------------------------------- 58 HARNESS,STARTER,TRUPAC 3.3 ----------------------- 18
FITT,STR 16MJ-16MP --------------------------------------- 60 HARNESS,WIRING,ALTERNATOR ----------------------- 65
FITT,STR,08FP-10HB,SPECIAL -------------------------- 67 HARN,WIRE,WORK LIGHT & TURN --------------- 63, 66
FITT,TEE 02MP-02FP-02FP,STL -------------------- 18, 66 HEAD,COOLANT FILTER ----------------------------------- 70
FITT,TEE 06MJ-06MB-06MJ ------------------------------- 58 HEADLIGHT GROUP ---------------------------------------- 63
FITT,TEE 08HB,POLY --------------------------------------- 30 HEAT SHIELD GROUP -------------------------------------- 63
FITT,TEE 08MJ-08FJX-08MJ ------------------------------ 69 HEAT SHIELDS GROUP ------------------------------ 56, 57
FITT,TEE 08MJ-08MP-08MJ ------------------------------- 58 HOLD DOWN,BATTERY ------------------------------------- 38
FITT,TEE 12MB-12MRS-12MRS -------------------------- 58 HOOD,AIR INLET,3.75 PLASTIC -------------------------- 16
FITT,TEE 12MJ-12FJX-12MJ ------------------------------ 58 HOSE ASSY 2500PSI,-08X23.50 ------------------------- 58
FITT,TEE 12MJ-12MB --------------------------------------- 58 HOSE ASSY 2500PSI,-08X94.00 ------------------------- 58
FITT,TEE 12MJ-12MJ-12MB ------------------------------- 60 HOSE ASSY 2500PSI,-08X97.50 ------------------------- 58
HOSE ASSY 250PSI,-16X26.00 -------------------------- 58
Parts Catalog 6 - 74
Alphabetical Index
HOSE ASSY 3000PSI,-06X30.00 ------------------------- 58 LIGHT,STROBE,AMBER,HIGH DOME ------------------ 70
HOSE,04,PUSH-ON,250 ------------------------------------ 68 LIGHT,TURN SIGNAL,AMBER ---------------------------- 63
HOSE,06 06FJ-06OF9,3000 -------------------------------- 58 LIGHT,TURN/BRAKE,RED --------------------------------- 63
HOSE,06 06FJ9-06OF9,3000 ------------------------------ 58 LINK,ARTICULATION LOCK ------------------------------- 10
HOSE,06 06FJX-06FJX,3000 ------------------------------ 58 LIQUID LEVEL GROUP ------------------------------------- 67
HOSE,06,PUSH-ON,250,BLUE ---------------------------- 20 LOOM,SPLIT,CONVOLUTED,.250 - 32, 40, 52, 64, 65
HOSE,08 06FJX-08FJ90,2500 ----------------------------- 58 LOOM,SPLIT,CONVOLUTED,.375 ------------------ 40, 50
HOSE,08 08FJ-08OF4 --------------------------------------- 58 LOOM,SPLIT,CONVOLUTED,.500 ------------------------ 46
HOSE,08 08FJ-08OF4,3000 -------------------------------- 58 LOOM,SPLIT,CONVOLUTED,.625 ------------------------ 50
HOSE,08 12FJ-08OF9,3000 -------------------------------- 58 LOOM,SPLIT,CONVOLUTED,.750 ------------------------ 46
HOSE,08,08FJX-08FJX,2500 ------------------------------ 69
HOSE,08,PUSH-ON,250 ------------------------ 30, 69, 70 M
HOSE,10 10MJ-10FJX45,150 PSI ------------------------ 60 MACH SCR,PH,#10-24X.75 -------------------- 24, 38, 46
HOSE,12 12FJX-12FJ45,1250 ----------------------------- 58 METER,RATE/COUNTER,PROGRAMABLE ----------- 67
HOSE,12 12FJX-12FJ90,1250 ----------------------------- 58 MIRROR,CONVEX 8" DIA ---------------------------------- 67
HOSE,12 12FJX-12FJX,1250 ------------------------------ 58 MOUNT,BLADE,SMV SIGN --------------------------------- 8
HOSE,12 12OF4-12OF9,6000 ----------------------------- 58 MOUNT,COOLANT FILTER,3.3 T/P ---------------------- 70
HOSE,12 12OF9-12OF9,6000 ----------------------------- 58 MOUNT,ENGINE,FRONT,LEFT SIDE -------------------- 65
HOSE,12 12OFS-12OF9,6000 ----------------------------- 69 MOUNT,ENGINE,FRONT,RIGHT SIDE ------------------ 65
HOSE,16 16FJ-16FJ,250 ------------------------------------ 58 MOUNT,ENGINE,REAR ------------------------------------- 65
HOSE,16 16OFS-160FS,6000 ----------------------------- 69 MOUNT,FRONT AXLE --------------------------------------- 26
HOSE,LOWER RADIATOR (MODIFY) ------------------- 65 MOUNTING BAND,6.50 ID --------------------------------- 14
HOSE,RADIATOR,LOWER,3.3 ENG --------------------- 22 MOUNTING BAND,8.13 ID --------------------------------- 16
HOSE,RADIATOR,UPPER (MOD) ------------------------ 66 MOUNTING TIRE,7.50 X 15NHS -------------------------- 28
HOSE,RADIATOR,UPPER,1.25 ID ----------------------- 22 MOUNT,ISOLATION,325# ----------------------------------- 18
HUB,WHEEL COMPLETE #W45-8 ----------------------- 26 MOUNT,RELAYS & FUSES -------------------------------- 46
HYD WHEEL MOTOR ASSY ------------------------------- 56 MOUNT,RUBBER,TUBE FORM --------------------------- 66
HYDRAULIC GROUP ----------------------- 42, 43, 44, 45 MOUNT,SOCKET,SMV SIGN ------------------------------- 8
HYDRAULIC SPECIFICATIONS --------------------------- 56 MOUNT,SOLENOID/THROTTLE,3.3 TR ----------- 18, 24
I MUFFLER,EXH 6.50 OD,2.5 IN/OUT --------------------- 14
6 - 75 Parts Catalog
Alphabetical Index
NUT,HEX,M10X1.50 ------------------------------------------ 66 PIPE,TEE 08MP-08FP-08FP,STL ------------------------- 58
NUT,HEX,M5X.80 --------------------------------------------- 66 PIPE,TEE,04FP,300# ---------------------------------------- 68
NUT,J-TYPE,.375-16 ----------------------------------------- 10 PIPE,TEE,08FP,GALV --------------------------------------- 34
NUT,SPL,2.36-18 ---------------------------------------------- 54 PLATE, SPACER, TIRE BEAM BASE ------------------- 68
NUT,STOVERS 1.00-8, GR C ------------------------------- 9 PLATE,SERIAL NUMBER ROSCO ------------------------ 2
NUT,WING,.312-18 -------------------------------------------- 38 PL,RADIATOR SUPPORT,LS,3.3 ------------------------- 22
PL,RADIATOR SUPPORT,RS,3.3 ------------------------- 22
O
PLUG,CAVITY,SEALED CONN ---------------- 46, 50, 52
O-RING,M16 FITTING --------------------------------------- 56 PLUG,HOLE,2.12,FLUSH MT,PLSTC -------------------- 42
O-RING,M18 FITTING --------------------------------------- 56 PRECLEANER,SY-KLONE --------------------------------- 62
O-RING,M27 FITTING --------------------------------------- 56 PRECLEANER,TURBO,3.75 INLET ---------------------- 70
OIL,HYDRAULIC,ISO68 ------------------------------------- 62 PUMP,GEAR 1.22CIR,11TOOTH,PRIO ------------ 18, 66
OIL,SAI 15W-40,CH-4 ---------------------------------------- 62 PUMP,HYD 4.57 CIR,EDC,W/ 11 TO --------------------- 18
ORBITROL,STEERING,17.9 CIR ------------------------- 56 PUMP,HYD 4.57 CIR,EDC,W/O PAD --------------------- 66
ORING,3.237 ID X .103,SAE 152 ------------------------- 18 PUMP,WATER ------------------------------------------------- 31
P R
PAINT,ROSCO YELLOW,TOUCH-UP ---------------------- 6 RADAR HORN ------------------------------------------------- 67
PANEL,ENGINE REMOVABLE,LH ------------------------ 10 RADIATOR & OIL COLLER,4BTA ------------------------- 65
PANEL,HYD PUMP ------------------------------------------- 10 RADIATOR & OIL COOLER GRP, 3.3 -------------------- 12
PANEL,INSTRUMENT --------------------------------------- 42 RADIATOR BASE W/M,4BTA ------------------------------ 22
PANEL,REMOVABLE,ENG COMPT ---------------------- 10 RADIATOR GRILL, W/M (TRUPAC) ----------------------- 10
PIN RETAINER ------------------------------------------------ 54 RADIATOR,CUMMINS 3.3 ENGINE ---------------------- 22
PIN,ARTICULATION LOCK --------------------------------- 10 RCPT,FREE HNG,4 CONT,#11 SHELL ------------------ 67
PIN,CLEVIS,1.00 DIA,W/ZERK --------------------------- 56 REAR CURTAIN ----------------------------------------------- 63
PIN,COTTER 1/8X1-1/2 LG --------------------------------- 26 REAR ENGINE MOUNT W/M ------------------------------ 18
PIN,FRONT AXLE -------------------------------------------- 26 REAR SIDE CURTAIN --------------------------------------- 63
PIN,YOKE,DEAD END,TIMKEN NUT -------------------- 54 RELAY,SPDT,40AMP,12VDC ------------------- 30, 46, 65
PIN,YOKE,LIVE END,TIMKEN NUT --------------------- 54 RELAY,STARTER --------------------------------------------- 18
PIPE,45,08FP,GALV ----------------------------------------- 70 RIGHT FRONT ENGINE MOUNT W/M ------------------ 18
PIPE,90,04FP-04MP,300# ---------------------------------- 68 RING,HOG ------------------------------------------------ 34, 69
PIPE,90,04MP-04FP,MI ------------------------------------- 20 RING,RETAINING M16 -------------------------------------- 56
PIPE,90,06MP-06FP,MI ------------------------------------- 70 RING,RETAINING M18 -------------------------------------- 56
PIPE,90,08FP,GALV ----------------------------------------- 69 RING,RETAINING M27 -------------------------------------- 56
PIPE,90,08MP-08FP,GALV --------------------------------- 70 RND,SCRAPER BLADE SUPPORT ---------------------- 68
PIPE,BUSH,04MP-02FP,STL ------------------------------ 68 ROD,LIFT,.50ODX26.38 ------------------------------------- 34
PIPE,BUSH,08MP-06FP,STL ------------------------------ 67 ROD,LIFT,.50ODX40.25 ------------------------------------- 34
PIPE,CAP,08FP,GALV --------------------------------------- 34 ROD,LIFT,.50ODX55.25 ------------------------------------- 34
PIPE,COCO MATE,11-WHEEL ---------------------------- 69 ROPS ------------------------------------------------------------- 9
PIPE,CPLG,02FP,300# -------------------------------------- 65 ROPS GROUP ------------------------------------------------- 9
PIPE,NIPPLE,02XCLOSE ---------------------------- 16, 65 ROPS,TRUPAC ROLLER------------------------------------- 9
PIPE,NIPPLE,08MP-06MP,PVC -------------------------- 31
PIPE,NIPPLE,08XCLOSE,GALV ------------------------- 70 S
PIPE,NIPPLE,12XCLOSE ---------------------------------- 56 SCHEM,ENGINE,CUMMINS 4B3.9 ---------------------- 65
PIPE,PLUG,06MP,HEX POLY ----------------------------- 31 SCHEM,SOLENOID VALVE -------------------------------- 56
PIPE,PLUG,08MP,SQ HD,MI ------------------------------ 34 SCRAPER BLADE HOLDER W/M ------------------ 36, 68
PIPE,PLUG,1.50MP,SQ HD,MI ---------------------------- 56 SCRAPER BLADE ROD,LEFT,FRONT ------------------ 36
PIPE,PLUG,12MP,SQ HD,MI ------------------------------ 20 SCRAPER BLADE ROD,RIGHT,FRONT ---------------- 36
PIPE,PLUG,2.00MP,BLK ABS PVC ----------------------- 4 SCRAPER BLADE,BACK-UP ------------------------ 36, 68
PIPE,PLUG,4.00MP,BLK ABS PVC ----------------------- 4 SCRAPER BLADER ROD,REAR -------------------------- 36
PIPE,SPRAY,08NPTX27.25 -------------------------------- 34 SCRAPER,TIRE,FLAT CURVE ---------------------- 36, 68
PIPE,SPRAY,08NPTX42.25 -------------------------------- 34 SCREW,HEX GR.5 3/8-16NCX1"LG ---------------------- 26
SCREW,SQ HD SET 1/2-13NCX1-1/2"LG -------------- 26
Parts Catalog 6 - 76
Alphabetical Index
SCR,SLFTPG,HH,.312-18X.75 ---------------------------- 10 TACK,DIA.146/.104X.04 GRIP LG ------------------------- 6
SEALANT,SILICONE,CLEAR ------------------------------ 56 TANK,HYD,16 GAL ------------------------------------------- 56
SEAL,CABLE,14 GA ----------------------------------- 32, 50 TANK,PLASTIC WATER,100 GA -------------------------- 30
SEAL,CABLE,18-16 GA -------------- 40, 42, 46, 50, 52 TERM,BULLET,.156 STD,16-14 GA ---------------- 42, 48
SEAL,FELT,.38T,2.40ID x 4.00OD ------------------------ 54 TERM,CRIMP,16-14 GA ------------------------- 30, 46, 65
SEAL,FELT,.38T,3.60ID x 6.00OD ------------------------ 54 TERM,FUSE BLOCK,12 GA -------------- 31, 46, 63, 66
SEAL,FELT,.50T,3.60ID x 6.00OD ------------------------ 54 TERMINAL BOARD ASS’Y --------------------------------- 38
SEAL,FELT,.50T,4.00ID x 6.00OD ------------------------ 54 TERM,MINI BLADE,16-14 GA ----------------- 30, 64, 65
SEAL,FELT,.63T,3.60ID x 6.00OD ------------------------ 54 TERM,MINI BLADE,FEM,16-14 GA ---------------- 30, 65
SEAL,FELT,.63T,4.00ID x 6.00OD ------------------------ 54 TERM,PUSH-ON,.18,FEM,16-14 GA --------------------- 52
SEAT BELT, 3.00 W/HARDWARE -------------------------- 9 TERM,PUSH-ON,.25,FEM,12-10,SLV ------------- 44, 50
SEAT,MICHIGAN,SERIES V-818 -------------------------- 10 TERM,PUSH-ON,.25,FEM,16-14 GA --------------------- 64
SENDER,FUEL LEVEL,24.00 TANK ---------------------- 20 TERM,PUSH-ON,.25,FEM,18-14,SLV
SENDER,PRESS,OIL,02 MP ------------------------ 18, 65 44, 48, 52, 64, 65, 69
SENDER,TEMP GAUGE,08 MP -------------- 18, 56, 65 TERM,PUSH-ON,.25,M,12-10,SLV ----------------------- 44
SET S,SQ,.375-16X.75 -------------------------------------- 68 TERM,PUSH-ON,.25,M,18-14,SLV 32, 52, 64, 65, 69
SHIM,CABLE CLAMP, 30 SERIES ----------------------- 24 TERM,RING,12-10 GA,#10 STUD ------------------ 30, 42
SIGN,SMV,METAL --------------------------------------------- 8 TERM,RING,16-14 GA,#10 STUD
SLIDER SET,SEAT BASE ---------------------------------- 10 31, 40, 44, 52, 63, 64
SLIDING SEAT ASSY --------------------------------------- 10 TERM,RING,16-14 GA,#6 STUD -------------------- 52, 69
SOLENOID ----------------------------------------------------- 66 TERM,RING,16-14 GA,.250 STUD ----------- 40, 52, 64
SPACER,MUFFLER 4B3.9 --------------------------------- 14 TERM,RING,16-14 GA,.312 STUD ----------------- 42, 46
SPACER,SEAT SLIDE,PLASTIC -------------------------- 10 TERM,RING,16-14 GA,.375 STUD ----------------------- 69
SPACER,SEAT SWIVEL ------------------------------------ 10 TERM,RING,22-16 GA,#8 STUD -------------------- 44, 65
SPEEDOMETER GROUP ---------------------------------- 67 TERM,SEALED CONN,16-14 GA,FEM
SPINDLE,DUAL ----------------------------------------------- 26 40, 44, 46, 50, 52
SPINDLE,SINGLE -------------------------------------------- 26 TERM,SEALED CONN,16-14 GA,MALE 32, 40, 50, 52
SPRING,TORSION,LEFT HAND -------------------- 36, 68 THROTTLE CONTROL -------------------------------- 24, 25
SPRING,TORSION,RIGHT HAND ------------------ 36, 68 THROTTLE CONTROL ASSY,TRUPAC ------------------ 12
STANDARD 12 PLY TIRE GROUP ------------------------ 28 THROTTLE CONTROL,CUMMINS 4B ------------------- 65
STEERING WHEEL ------------------------------------------ 56 TIE WRAP,.094X4.00 ----------------- 32, 44, 48, 52, 64
STOP,THROTTLE,3.3 ENGINE ---------------------------- 18 TIE WRAP,.188X7.5 ------------------------- 40, 42, 46, 50
STRAINER,LQD,100MESH,NYL,08FP ------------------ 31 TIRE & RIM MOUNTED,6 PLY ----------------------------- 28
STRAINER,SUCTION 15GPM 100MESH --------------- 56 TIRE, 12 PLY, 7.50 X 15 W/TUBE AND FLAP --------- 28
STRIP,ABRASIVE,4"X60’ROLL,BLK ---------------------- 2 TIRE, 14PLY, 75 X 15 W/TUBE AND FLAP ------------- 28
STROBE LIGHT GROUP ----------------------------------- 64 TIRE, 7.50 X 15 NHS ---------------------------------------- 28
SUNROOF GROUP ------------------------------------------- 9 TIRE AND RIM, MOUNTED, 6PLY ------------------------ 28
SUPPORT,AIR CLEANER,TRU 3.3 WM ----------------- 16 TIRE BEAM RH,ASSY -------------------------------------- 68
SUSPENSION,LOW PROFILE ---------------------------- 10 TIRE BEAM,LH,ASSY --------------------------------------- 68
SWITCH,IGNITION,3 POS,10 AMP ---------------------- 44 TIRE MOUNTED,7.50-15NHS,12 PLY -------------------- 28
SWITCH,PRESSURE,02 MP,NO & NC ------------ 18, 66 TIRE MOUNTED,7.50-15NHS,14 PLY -------------------- 28
SWITCH,PRESSURE,4 PSI,SPDT ----------------- 64, 65 TIRE MOUNTED,7.50-15NHS,14PLY --------------------- 68
SWITCH,PUSH BTN,OFF-MOM ON --------------------- 65 TIRE, TUBELESS 6PLY, 7.50 X 15 ----------------------- 28
SWITCH,TEMP,210 DEG F,-08MP ------------------ 64, 65 TIRE VALVE, WHEEL, RUBBER LARGE VALVE STEM
SWITCH,TEMP,210 DEG F,08 MP ------------------------ 56 28
SWITCH,TOGGLE,DPDT,2-POS -------------------- 44, 63 TIRES AND RIMS -------------------------------------- 28, 29
SWITCH,TOGGLE,DPST,2-POS -------------------------- 69 TRACTION CONTROL KIT --------------------------------- 69
SWITCH,TOGGLE,SPDT,2-POS -------------------- 44, 66 TUBE,AIR INTAKE,3.3 TRUPAC --------------------------- 16
SWITCH,TOGGLE,SPDT,3-POS -------------------------- 31 TUBE,FLEX VINYL,.500X.375 ----------------------------- 67
SWITCH,TOGGLE,SPST,LIGHTED ---------------------- 64 TUBE,FLEX,2.50IDX33.00 --------------------------------- 14
SWIVEL ASSEMBLY ---------------------------------------- 10 TUBE,RND,2.5O0X16GAX17.13 -------------------------- 14
TUBING,2.50 OD x 16 GA x 4 ----------------------------- 14
T TUBING,HEAT SHRINK,.50 -------------------------- 46, 52
TACHOMETER ------------------------------------------------ 63
6 - 77 Parts Catalog
Alphabetical Index
TUBING,HEAT SHRINK,.750 ------------------------------- 46 WHEEL, 10-14 PLY, 6BC X 15 ----------------------------- 28
TURN SIGNAL GROUP ------------------------------- 63, 66 WHEEL, 10-14 PLY, 7.50 X 15 ----------------------------- 28
TURN SIGNAL W/HAZARD --------------------------------- 63 WHEEL, 7.50 X 15 6PLY, 8 HOLE ------------------------ 28
TURN SIGNAL/TAIL GROUP ONLY ---------------------- 66 WHEEL CHOCK (2) GROUP, WITH HOLDER ---------- 67
WIRE,10 GA,RED -------------------------------------------- 44
V WIRE,12 GA,PINK -------------------------------------------- 50
VLV,AIR,FILLER,02NPT ------------------------------------- 68 WIRE,12 GA,RED -------------------------------------------- 50
VLV,CHECK 08HB,POLY (5PSI) --------------------------- 30 WIRE,14 GA,BLUE ------------------------------------- 31, 46
VLV,DRAIN COCK,.25 --------------------------------------- 22 WIRE,14 GA,ORANGE -------------------------- 30, 42, 46
VLV,HYD,TRACTION CONTROL,48GPM --------------- 69 WIRE,14 GA,PINK -------------------------------------- 30, 48
WIRE,14 GA,RED -------------------------------------------- 48
W WIRE,14 GA,WHITE ----------------------------------- 32, 48
WIRE,16 GA,BLACK ----------------------------------- 42, 69
W/M,HORIZ CROSSMEMBER,R FRAME -------------- 10 WIRE,16 GA,BLACK/YELLOW STRIPE 40, 42, 46, 50
WASHER, TYPE A PLAIN, .375 ---------------------------- 9 WIRE,16 GA,BLUE ------------------------------------- 42, 50
WASHER,3.25ODx.80IDx.188T --------------------------- 66 WIRE,16 GA,BLUE/RED STRIPE - 40, 42, 46, 50, 69
WASHER,FLAT 3/4" ID -------------------------------------- 26 WIRE,16 GA,BROWN ---------------------------- 42, 46, 50
WASHER,FLAT SAE 3/8" ID ------------------------------- 26 WIRE,16 GA,BROWN/YELLOW STRIPE --- 40, 46, 50
WASHER,NYLON,2.125OD,.562ID.06 -------------------- 34 WIRE,16 GA,DK GREEN/YEL STRIPE ----------- 64, 65
WASHER,SAE PLAIN,.250 ---------------- 18, 31, 66, 67 WIRE,16 GA,GRAY ------------------------------------ 46, 52
WASHER,SAE PLAIN,.312 --------------------- 36, 66, 68 WIRE,16 GA,GRAY/BLACK STRIPE -------------- 42, 46
WASHER,SAE PLAIN,.375 ---------- 10, 22, 54, 66, 69 WIRE,16 GA,GREEN ---------------------------------- 42, 50
WASHER,SAE PLAIN,.438 --------------------------------- 12 WIRE,16 GA,GREEN/WHITE STRIPE - 40, 42, 46, 50
WASHER,SAE PLAIN,.500 ---------------- 12, 18, 31, 66 WIRE,16 GA,GREEN/YEL STRIPE ---------------- 46, 50
WASHER,SAE PLAIN,.750 --------------------------------- 66 WIRE,16 GA,ORANGE -------------------------- 42, 48, 52
WASHER,SAE,HARDENED,.375 ------------------------- 18 WIRE,16 GA,ORANGE/YEL STRIPE -------------- 46, 50
WASHER,SAE,HARDENED,.500 ------------------- 18, 68 WIRE,16 GA,PINK -------------------------------------- 42, 46
WASHER,SAE,HARDENED,1.000 ------------------------- 9 WIRE,16 GA,PURPLE --------------------------------------- 42
WASHER,SNUBBING,2.00ODX.450OD ----------------- 12 WIRE,16 GA,PURPLE/WHITE STRIPE ----------- 46, 65
WASHER,SPL LOCK,2.248 ID ----------------------------- 54 WIRE,16 GA,RED --------------------------- 42, 46, 50, 52
WASHER,SPLIT LOCK,#10 -------------------------- 38, 48 WIRE,16 GA,RED/BLACK STRIPE
WASHER,SPLIT LOCK,.250 -------- 10, 38, 48, 64, 67 40, 42, 46, 50, 63, 69
WASHER,SPLIT LOCK,.312 ------------------- 16, 22, 67 WIRE,16 GA,WHITE ------------- 40, 42, 46, 50, 52, 64
WASHER,SPLIT LOCK,.375 --- 14, 18, 22, 63, 66, 70 WIRE,16 GA,WHITE/BLACK STRIPE ------------- 42, 46
WASHER,SPLIT LOCK,.500 ------------------------- 18, 31 WIRE,16 GA,YELLOW --------------- 42, 46, 50, 64, 65
WASHER,SPLIT LOCK,M10 -------------- 16, 18, 24, 66 WIRE,16 GA,YELLOW/RED STRIPE --- 40, 42, 46, 50
WASHER,SPLIT LOCK,M12 ------------------------- 18, 66 WIRE,JUMPER,GROUND ---------------------------------- 18
WASHER,SPLIT LOCK,M5 --------------------------------- 66 WRAP,SPIRAL,PLASTIC,.875 ID ------------------------- 70
WASHER,THRUST 2.25 ID #TRB-3648 ------------------ 26
WASHER,THRUST,1.50IDX.032 --------------------------- 68 Y
WASHER,THRUST,1.50IDX.062 --------------------------- 68
WASHER,TYPE A PLAIN,#10 ----------------------------- 24 YOKE,DEAD END -------------------------------------------- 54
WASHER,TYPE A PLAIN,.250 ------------------ 8, 10, 38 YOKE,LIVE END ---------------------------------------------- 54
WASHER,TYPE A PLAIN,.312 ---------------- 10, 16, 67
WASHER,TYPE A PLAIN,.375 ----------- 14, 18, 20, 56
WASHER,TYPE A PLAIN,.500 ---------------------------- 34
WASHER,TYPE A PLAIN,.750 ---------------------------- 66
WASHER,WEATHER SEAL,#10 --------------------------- 56
WEDGE,IN-LINE INSUL,3 WAY,MALE ------------------- 64
WEDGE,IN-LINE INSUL,4 WAY,MALE ------------------- 30
WEDGE,IN-LINE INSUL,6 WAY,FEM --------------------- 65
WEDGE,IN-LINE INSUL,6 WAY,MALE ------------------- 65
WEDGE,IN-LINE,INSUL,4 WAY,FEM --------------------- 30
WHEEL, 10 - 14 PLY, 6BC X 15 --------------------------- 28
Parts Catalog 6 - 78