MCO_COMP_2014.
2_ENG
MITSUBISHI
Centrifugal
Compressor
MCO Web site:
[Link]
Technical Evolutions of Compressor
Mitsubishi Advanced Compressor (MAC) Application line up
Mitsubishi Heavy Industries Compressor Corporation (MCO) has m anufactured well over a thousand Upstream Gas Gathering, Gas Lift, Gas Production and Processing, Gas Injection (Enhanced Oil/Gas Recovery),
compressor units for application in a wide range of industries since building Japan’s first centrifugal Refinery, LNG, Natural gas liquids (NGL), Gas to liquid (GTL)
compressor in 1917. Our original compressor brand called MAC ( Mitsubishi Advanced Compressor ) Midstream Gas Pipeline, Gas Storage, Fuel gas
developed from 1980’s, now play a vital role in oil & gas production, gas tra n sportation, oil Downstream Ethylene & Derivatives, Ammonia/ Urea, Methanol, Air Separation, Propane dehydrogenation (PDH), Nitric Acid
re f i n i n g , pe t rochemicals and other processes. U t i l i z i n g our R&D In s t i t u t e s we are co n t i n u o u s l y
and other plants including Off-shore services (FPSO, Floating LNG etc.), CCS and so on.
d e v e l o ping innovative technologies.
Advantage of MAC
Stable superior performance
High speed and Compact design Offshore Gas Treatment Plant Pipeline Station Fertilizer Plant
Easy maintenance
Reliable long term operation
Quick and excellent After-sales service
Gas Injection Compressor Main Refrigerant Compressor For Mega Ethylene Plant For PDH Plant
for FPSO for LNG Plant
Type and Characteristic
Horizontally Split (H-type) Compressor Vertically Split (V-type) Compressor
Impeller Diaphragm
Horizontally split type compressors are applied for Vertically split compressors are applied for medium Impeller
large flow and low/ medium pressure services. This and high pressure services. This type of compressor
Labyrinth seal Labyrinth seal
type of c a s i n g is split along the rotor shaft and consists of diaphragm bundle and casing. The Diaphragm
bolted at the split line. The bearing and seal sections Casing diaphragm bundle forms a single unit with the head,
allow easy disassembly and assembly without bearing and seal, and the assembled bundle is fixed
removing the upper casing. Rotor to c a s i n g b y s h e a r r i n g s . T he no z z l e c a n b e
Seal attached to the top, bottom, or side in accordance Casing
with customer’s requirements.
Rotor
Seal
Thrust bearing Journal bearing
Journal bearing
Thrust bearing
1 2
Type of
Mitsubishi Advanced Compressor Design Feature Cutting Edge Technology
Application Range Diaphragm
Super High Pressure Compressor
Casing
The MCO's design concept for the application of super high
Three type of casing can be The diaphragms form the f l o w p a s s a g e ;
1,000 pressure compressor is to realize high performance with minimum
3V (Super High Pressure Service) applied. d i f f u s er, return channel, sidestream.
compact body attaining light weight for easy installation and
(i) Cast steel casing They are designed to minimize fluid losses as
maintenance. MCO's supper high pressure compressor has realized
3V 4V 5V (ii) Fabricated casing less as possible.
the wide operating range maintaining the high efficiency and stable
(iii) Forged steel casing
Vertically Split (V-type) 7V - Movable Inlet Guide Vane operation. It can be applicable for high pressure and high density
Discharge Pressure (barA)
For wide range operation, MCO can apply services such as CO 2 injection of EOR, CCS, Gas processing plant
100
9V 11V
Movable Inlet Guide Vane (MIGV). and offshore equipment (FPSO), etc.
4H 5H 7H
Fabricated Casing for horizontally split type Diaphragm Diaphragm assembly for vertically split type
9H
11H
Available Gas condition
Horizontally Split (H-type) Overhang damper Rotor -Pressure up to 1,000 bar
10
9H-W 11H-W
-Service Heavy to Light molecular weight
Overhang damper can be applied to increase damping The rotor consists of impellers, shaft, sleeves, balance piston and thrust disc. (CO2 100 % ~ Natural Gas)
force for more stable operation.
(W: Double Flow type)
1
MCO Super High Pressure Compressor
100 1,000 10,000 100,000 1,000,000
Suction Flow (Am3/h)
Module Design
Overhang damper
For Gas Injection, FPSO, ASU and
Model Code other plants, Modularized packages
Rotor assembly
can be provided.
MAC models are generally indicated by a four-digit code.
Modularized packages offer:
9 H 6 S Bearing Seal Impeller - Single Lift Transportation
- Streamlined Field Installation
- Shortened Project Schedule
- Oil lubricant bearing Shaft seals prevent/reduce gas leakage from casing. Inter- MCO's full 3D impeller line up provides
high efficiency and satisfies the design - Total Construction Cost reduction
Model size Blank None Straight type stage seals reduce the leakage between stages. Following seal
- Journal bearing needs of wide range application from
types are applicable.
S Sidestream type Direct lubrication type tilting pad bearings are applied to increase the load small to large volume flow. The
Back-to-back type capacity and to reduce mechanical losses.
Horizontally split type [Link] impeller B - Shaft seal performance of each impeller is tested - Ergonomics Design
W Double f low type Dry gas seal / Labyrinth seal / Oil film seal / Mechanical seal and verified by our R&D laboratory.
Vertically split type - Thrust bearing Ergonomics design by using 3D model
C Compound type Direct lubrication type self leveling multi pad bearing with load equalizing Journal bearing - Direct lubrication type 3D simulations can realize the
- Interstage seal/ Balance piston seal 3D impeller
system is applied to increase the load capacity and to reduce mechanical optimum arrangement of overall
Labyrinth seal / Abradable seal/ Swirl canceller labyrinth seal
losses. compressor train system, for
/ Hole pattern seal
- One piece impeller each aspect of assembling,
- Active magnetic bearing (AMB) For improving rotordynamic stability, a swirl canceller For the low-weldability or narrow i n s t a l l a t i o n , operating and
For oil free operation, AMB can be applied in several application such as gas labyrinth seal which generates counter gas flow to cancel path type impellers, MCO has been maintenance.
pipeline compressor. swirl flow or a hole pattern seal can be applied. developed weld less manufacturing. Final production at shop
Nitrogen Injection Compressor Module for ASU Plant
Straight type Sidestream type Back-to-back type Doble flow type Compound type Thrust bearing - Direct lubrication type One piece impeller
3 4 5 6
