!

Warning: This water heater is not suitable

for use in manufactured (mobile) homes!
Use & Care Manual
With Installation Instructions for the Installer

Residential Gas - FVIR Certified

PowerDirectVent Water Heaters Residential 40, 50, 65 & 75 Gallon Models
The purpose of this manual is twofold: one, to provide the installer with the basic
directions and recommendations for the proper installation and adjustment of the
water heater; and two, for the owner–operator, to explain the features, operation,
safety precautions, maintenance and troubleshooting of the water heater. This
manual also includes a parts list.
It is very important that all persons who are expected to install, operate or adjust this
water heater read the instructions carefully so they may understand how to perform
these operations. If you do not understand these instructions or any terms within it,
seek professional assistance.
Any questions regarding the operation, maintenance, service or warranty of this
water heater should be directed to the seller from whom it was purchased. If
additional information is required, refer to the section on “If you need service.”
Do not destroy this manual. Please read carefully and keep in a safe place for
future reference.

! Recognize this symbol as an indication of Important Safety Information!
California Proposition 65 Warning: This product contains chemicals known
! to the State of California to cause cancer, birth defects or other reproductive
harm.

!  ARNING: If the information in these instructions is not followed exactly,

W
a fire or explosion may result causing property damage, personal injury or death.

!  FORYOUR SAFETY! l I f you cannot reach your gas supplier, call

— Do not store or use gasoline or other the fire department.
flammable vapors or liquids or other lD
 o not return to your home until authorized
combustible materials in the vicinity of this or by the gas supplier or fire department.
any other appliance. To do so may result in an
explosion or fire. — Improper installation, adjustment, alteration,
service or maintenance can cause property
— WHAT TO DO IF YOU SMELL GAS damage, personal injury, or death. Refer to
l Do not try to light any appliance. this manual. Installation and service must be
performed by a qualified installer, service
l Do not touch any electrical switch; do not
agency or the gas supplier.
use any phone in your building.
l Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
DESIGN

Printed in USA
CER
AP14896-3 (06/11)
TIFIED ®
Safety Information
Safety Precautions. . . . . . . 3–6
FOR YOUR RECORDS
LP Gas Models . . . . . . . . . . . . 5
Write the model and serial numbers here:
Installing the Water Heater #
Location. . . . . . . . . . . . . . . . . . 7 #
Water Supply Connections. . . 8 You can find them on a label on the appliance.
Gas Supply. . . . . . . . . . . . . . 10 Staple sales slip or cancelled check here.
Vent and Combustion Proof of the original purchase date is needed to obtain service under
Air-Inlet. . . . . . . . . . . . . . 11-27 the warranty.
Condensate Management. . . 28
Wiring Diagram. . . . . . . . . . . 29
Pipe Insulation. . . . . . . . . . . . 30
Heat Traps . . . . . . . . . . . . . . . 31 READ THIS MANUAL
Installation Checklist. . . . . . . 32 Inside you will find many helpful hints on how to use and maintain
your water heater properly. A little preventive care on your part can
Potable/Space Heating . . . . 33 save you time and money over the life of your water heater.
Operating Instructions You’ll find many answers to common problems in the
Troubleshooting Guide. If you review the chart of Troubleshooting
Lighting Instructions. . . . . . 34 Tips first, you may not need to call for service.
Water Temperature . . . . . 35-37

Care and Cleaning READ THE SAFETY INFORMATION

Draining. . . . . . . . . . . . . . . . 38 Your safety and the safety of others are very important. There
Maintenance. . . . . . . . . . . . . 38 are many important safety messages in this manual and on your
appliance. Always read and obey all safety messages.
Vent System Inspection. . . . 39
Burner Inspection . . . . . . . . 39 This is the safety alert symbol. Recognize this symbol
Extended Shut-Down. . . . . . 39 ! as an indication of Important Safety Information!
This symbol alerts you to potential hazards that can
kill or hurt you and others.

Troubleshooting Tips All safety messages will follow the safety alert symbol and
Before You Call either the word “DANGER”, “WARNING”, “CAUTION” or
For Service. . . . . . . . . . . . 40-41 “NOTICE”.
These words mean:
LED Codes. . . . . . . . . . . . . . . 42

! DANGER An imminently hazardous situation
that will result in death or serious
injury.
! WARNING A potentially hazardous situation that
could result in death or serious injury
Customer Service and/or damage to property.
Parts List. . . . . . . . . . . . . . . . 43 ! CAUTION A potentially hazardous situation that
may result in minor moderate injury.
If You Need Service . . . . . . . 44
NOTICE: Attention is called to observe a
specified procedure or maintain a
specific condition.

2
IMPORTANT SAFETY INFORMATION
READ ALL INSTRUCTIONS BEFORE USING
Be sure to read and understand the entire Use and Care Manual before attempting to install or operate
this water heater. It may save you time and money. Pay particular attention to the Safety Instructions.
Failure to follow these warnings could result in serious bodily injury or death. Should you have problems
understanding the instructions in this manual, or have any questions, STOP, and get help from a
qualified service technician, or the local gas utility.
NOTICE: This water heater is equipped with a flammable vapor sensor that will automatically shut
down the water heater in the presence of gasoline vapors and some other flammable vapors. If the
flammable vapor sensor shuts down the water heater, contact a qualified service technician. Clear any
hazardous materials and ventilate the area around the water heater. Do not turn off the appliance
or adjust the ON/OFF switch in any way. Do not tamper with the flammable vapor sensor. Do not
submerse the flammable vapor sensor in water. Do not allow the flammable vapor sensor to come into
contact with any substances such as bleach or cleaners. See the “Gas Valve LED Code” Section of this
manual for a list of diagnostic codes.

DANGER!
properly vent the water heater
Failure to properly vent the water heater as outlined in the Vent and Combustion Air-Inlet
Section of the Installation Instructions in this manual can result in unsafe operation of the
water heater. To avoid the risk of fire, explosion, or asphyxiation from carbon monoxide,
never operate this water heater unless both the vent and combustion air-inlet systems are
properly installed. Be sure to inspect both the vent and combustion air-inlet for proper
installation at initial start-up; and at least periodically thereafter. Refer to the Care and
Cleaning section of this manual for more information regarding vent and combustion air-
inlet system inspection.

WARNING!
Gasoline, as well as other flammable materials and liquids (which include but are not
limited to adhesives, solvents, paint thinners etc.), and the vapors they produce are
extremely dangerous. DO NOT handle, use or store gasoline or other flammable or
combustible materials anywhere near or in the vicinity of a water heater or any other
appliance. Be sure to read and follow warning label pictured below and other labels on the
water heater, as well as the warnings printed in this manual. Failure to do so can result in
property damage, bodily injury or death.

! WARNING

FLAMMABLES Flammable Vapors

FIRE AND EXPLOSION HAZARD

Can result in serious injury or death.
! Do not store or use gasoline or other flammable vapors and liquids
in the vicinity of this or any other appliance. Storage of or use of gasoline
or other flammable vapors or liquids in the vicinity of this or any other
appliance can result in serious injury or death.
3
IMPORTANT SAFETY INFORMATION.
READ ALL INSTRUCTIONS BEFORE USING
! DANGER!
water temperature Setting
Safety and energy conservation are factors to be considered when selecting the water
temperature setting of a water heater’s combination gas control. Water temperatures above
125°F (52°C) can cause severe burns or death from scalding. Be sure to read and follow the
warnings outlined on the label pictured below. This label is also located on the water heater.
Time/Temperature Relationship in Scalds

! DANGER Water Temperature

120°F (49°C)
Time To Produce a Serious Burn
More than 5 minutes
125°F (52°C) 11/2 to 2 minutes
130°F (54°C) About 30 seconds
135°F (57°C) About 10 seconds
140°F (60°C) Less than 5 seconds
145°F (63°C) Less than 3 seconds
150°F (66°C) About 11/2 seconds
155°F (68°C) About 1 second
Table courtesy of Shriners Burn Institute

The chart shown above may be used as a guide in

HOT determining the proper water temperature for your home.
! DANGER: Households with small children,
disabled, or elderly persons may require a 120°F
(49°C) or lower combination gas control (thermostat)
setting to prevent contact with "HOT" water.
Maximum water temperatures occur just after the burner
BURN has shut off. To find water temperature being delivered,
turn on a hot water faucet and place a thermometer in the
water stream and read the thermometer. (See pages 35
and 36 for more details.)
Water temperature over 125° F
can cause severe burns The temperature of the water in the heater can be
regulated by pressing the "COOLER" or "HOTTER"
instantly or death from scalds. arrow buttons on the front of the combination
Children, disabled and elderly are gas control. To comply with safety regulations the
at highest risk of being scalded. combination gas control was set at its lowest setting
before the water heater was shipped from the factory.
See instruction manual before The desired water temperature must be set.
setting temperature at water The illustration below details the approximate water
heater. temperature for each LED indicator of the combination
Feel water before bathing or gas control's display.
showering. VACATION A B C
VERY

Temperature limiting valves are

WARM
HOT

 ! DANGER: Hotter water

COOLER HOTTER

available, see manual. WARNING increases the potential for

Hot Water SCALDS.

Notice: Mixing valves are available for reducing point of

use water temperature by mixing hot and cold water in Temperature Setting Display Burns on Adult Skin
▼ABC
branch water lines. Contact a licensed plumber or the local WARM = approx. 70°F (21°C) ●○○○○○ --------------------
plumbing authority for further information. ▼ = approx. 120°F (49°C) ○○●○○○ More than 5 minutes
A = approx. 130°F (54°C) ○○○●○○ About 30 seconds
B = approx. 140°F (60°C) ○○○○●○ Less than 5 seconds

4
C = approx. 150°F (66°C) ○○○○○● About 1-1/2 seconds
C-Flashing = approx. 160°F (71°C) ○○○○○● About 1/2 seconds
 DANGER!
liquefied petroleum (LP Propane or butane)
and Natural gas models
LP and Natural gas have an odorant added to aid in detecting a gas leak. Some people
may not physically be able to smell or recognize this odorant. If you are unsure or
unfamiliar with the smell of LP or natural gas, ask the gas supplier. Other conditions,
such as “odorant fade”, which causes the odorant to diminish in intensity, can also hide or
camouflage a gas leak.
lWater heaters utilizing LP gas are ! DANGER: If a gas leak is present or
different from natural gas models. A suspected:
natural gas water heater will not function
safely on LP gas and vice versa. l Do not attempt to find the cause yourself.
l No attempt should ever be made to l Do not try to light any appliance.
convert the water heater from natural l Do not touch any electrical switch.
gas to LP gas. To avoid possible
equipment damage, personal injury or l Do not use any phone in your building.
fire, do not connect the water heater to a
l Leave the house immediately and make
fuel type not in accordance with the unit
sure your family and pets leave also.
data plate. LP for LP units. Natural gas
for natural gas units. These units are not l Leave the doors open for ventilation
certified for any other fuel type. and contact the gas supplier, a qualified
service agency or the fire department.
lLP appliances should not be installed
below grade (for example, in a basement) l Stay away from the house (or building)
if such installation is prohibited by until the service call has been made, the
federal, state and/or local laws, rules, leak is corrected and a qualified agency
regulations or customs. has determined the area to be safe.
l LP gas must be used with great caution.
It is heavier than air and will collect first
in lower areas making it hard to detect at
nose level.
l Before attempting to light the water
heater, make sure to look and smell for
gas leaks. Use a soapy solution to check
all gas fittings and connections. Bubbling
at a connection indicates a leak that must
be corrected. When smelling to detect a
gas leak, be sure to sniff near the floor
also.
lG
 as detectors are recommended in LP
& natural gas applications and their
installation should be in accordance
with the detector manufacturer’s
recommendations and/or local laws,
rules, regulations or customs.
l It is recommended that more than one
method, such as soapy solution, gas
detectors, etc., be used to detect leaks in
gas applications. 5
IMPORTANT SAFETY INFORMATION.
READ ALL INSTRUCTIONS BEFORE USING
! WARNING!
For your safety, the information in this manual must be followed to minimize the risk of
fire or explosion, electric shock, or to prevent property damage, personal injury, or loss of
life.

FOR INSTALLATIONS IN THE STATE OF CALIFORNIA

California Law requires that residential water heaters must be braced, anchored or
strapped to resist falling or horizontal displacement due to earthquake motions. For
residential water heaters up to 52-gallon capacity, a brochure with generic earthquake
bracing instructions can be obtained from: Office of the State Architect, 1102 Q Street,
Suite 5100, Sacramento, CA 95814 or you may call 916-445-8100 or ask a water heater
dealer.
However, applicable local codes shall govern installation. For residential water heaters
of a capacity greater than 52 gallons, consult the local building jurisdiction for acceptable
bracing procedures.

SAFETY PRECAUTIONS
Have the installer show you the location of the gas shut-off valve and how to shut it off
if necessary. Turn off the manual shut-off valve if the water heater has been subjected to
overheating, fire, flood, physical damage or if the gas supply fails to shut off.
l Read this manual entirely before installing l DO NOT attempt to repair or replace
or operating the water heater. any part of your water heater unless it is
specifically recommended in this manual.
l Use this appliance only for its intended All other servicing should be referred to a
purpose as described in this Use and Care qualified technician.
Manual.
l Be sure your appliance is properly installed
in accordance with local codes and the
provided installation instructions.

Read and follow this Safety Information

carefully.
SAVE THESE INSTRUCTIONS
Important

Carefully inspect the water heater for damage before proceeding with the installation. Of specific
interest should be any dents in the long blue cover panel for the combustion air-inlet, PVC pipe; or
damages to the blower and the combustion air-inlet, PVC pipe assembly. If you find damage, DO
NOT install or attempt any repair to the water heater. Contact the manufacturer as detailed under "IF
YOU NEED SERVICE" on page 44.
6
 Installing the Water Heater
This water heater must be installed in accordance with these instructions, local codes, utility
company requirements, and/or in the absence of local codes, use the latest edition of the American
National Standard/National Fuel Gas Code. A copy can be purchased from either the American Gas
Association, 400 N. Capitol Street NW, Washington, DC 20001 as ANSI standard Z223.1 or National
Fire Protection Association, 1 Batterymarch Park, Quincy, MA 02269 as booklet NFPA 54.

Location
The water heater should not be located subject to physical damage, for example,
Max. in an area where leakage from the tank by moving vehicles, area flooding, etc.
2.75 in. or connections will result in damage
(7 cm) ● We recommend this water heater be
to the area adjacent to the heater or to installed in locations where the ambient
lower floors of the structure. temperatures do not exceed 100°F
When such areas cannot be avoided it is (38°C).
Flammable recommended that a suitable catch pan, IMPORTANT: Do not install the water
Diameter of water
Vapor
heater plus 2 in. adequately drained, must be installed heater in a location where it may be
Sensor (5.1 cm) min. under the water heater. subjected to ambient temperatures
The water heater must be centered in the exceeding 125°F (52°C).
The auxiliary catch pan catch pan. ● The water heater should be installed so
installation MUST conform
with local codes. Catch pan kits are available from the store as to minimize the length of plastic vent
where the water heater was purchased, or and combustion air-inlet pipe and the
any water heater distributor. number of vent and combustion air-inlet
Make certain the floor underneath the connection fittings required.
Notice: DO NOT allow the water heater is strong enough to sufficient- ● See Vent and Combustion Air-Inlet
catch pan to obstuct the ly support the weight of the water heater Section for vent system requirements.
flammable vapor sensor. once it is filled with water. ● Hot water lines should be insulated to
This gas-fired water heater or any other conserve water and energy.
appliance should not be installed in a ● Protect the water heater and water lines
Notice: DO NOT allow the space where liquids which give off flam- from exposure to freezing temperatures.
flammable vapor sensor to mable vapors are to be used or stored.
become submerged in water. Such liquids include gasoline, LP gas ● DO NOT install this water heater out-
Make sure the catch pan is (butane or propane), paint or adhesives, doors.
properly drained. thinners, solvents and/or combustible ● Minimum clearances from combustible
removers. construction:
! WARNING: Combustible DO NOT obstruct or block the Flammable FrontV Sides Rear TopVV
construction refers to Vapor Sensor.
5 in. 0 in. 0 in. 12 in.
adjacent walls and ceilings Because of natural air movement in a
and should not be confused (12.7 cm) (0 cm) (0 cm) (30.5 cm)
room or other enclosed space, flammable
with combustible or vapors can be carried some distance from V " Front" Clearance dimension is mea-
flammable products and where liquids which give off flammable sured from the water heater jacket to
materials. Combustible the closet door.
vapors are to be used or stored. The open
and/or flammable products
and materials should never flame of the water heater’s main burner VV "Top" clearance dimension is mea-
be stored in the vicinity of can ignite these vapors creating a shut sured from the jacket top of the water
this or any gas appliance. down condition which will not allow the heater to the ceiling.
water heater to ignite.
● If the water heater is to be installed
Rheem Water Heating FVIR certified gas directly on carpeting, the water heater
water heaters can be installed on a residen- shall be installed on a metal or wood
tial garage floor without the use of an 18 panel extending beyond the full width
in. (46 cm.) stand in accordance with the and depth of the water heater by at least
National Fuel Gas Code, ANSI Z223.1/ 3 in. (7.6 cm) in all directions or, if
NFPA 54, unless otherwise directed by the water heater is to be installed in an
State and Local code requirements. The alcove or closet, the entire floor must be
water heater must be located so it is not covered by a wood or metal panel.
7
 Installing the Water Heater
Corrosive Atmospheres
The air in beauty shops, dry cleaning establish- are released that will shorten the life of any gas
NOTICE: The ments, photo processing labs, and storage areas burning appliance.
water heater must for liquid and powdered bleaches or swim- Propellants from common spray cans or gas
not be installed ming pool chemicals often contain halogenated
near an air supply leaks from A/C and refrigeration equipment are
hydrocarbons. highly corrosive after passing through a flame.
containing halogenated
hydrocarbons. An air supply containing halogenated hydro- The water heater warranty is voided when fail-
carbons may be safe to breathe, but when it ure of the heater is due to operation in a corro-
passes through a gas flame corrosive elements sive atmosphere.

Thermal Expansion

Determine if a check valve exists in the inlet piping. This rapid pressure increase can quickly
water line. Check with your local water utility reach the safety setting of the relief valve, caus-
company. It may have been installed in the cold ing it to operate during each heating cycle.
water line as a separate back flow preventer, Thermal expansion, and the resulting rapid, and
or it may be part of a pressure reducing valve, repeated expansion and contraction of compo-
water meter or water softener. A check valve nents in the water heater and piping system can
located in the cold water inlet line can cause cause premature failure of the relief valve, and
what is referred to as a “closed water system”. possibly the heater itself. Replacing the relief
A cold water inlet line with no check valve or valve will not correct the problem!
back flow prevention device is referred to as an The suggested method of controlling thermal
“open” water system. expansion is to install an expansion tank in the
As water is heated, it expands in volume and cold water line between the water heater and
creates an increase in the pressure within the the check valve (see illustration on page 9). The
water system. This action is referred to as “ther- expansion tank is designed with an air cushion
mal expansion”. In an “open” water system, built in that compresses as the system pressure
expanding water which exceeds the capacity of increases, thereby relieving the over pressure
the water heater flows back into the city main condition and eliminating the repeated operation
where the pressure is easily dissipated. of the relief valve. Other methods of controlling
A “closed water system”, however, prevents thermal expansion are also available. Contact
the expanding water from flowing back into the your installing contractor, water supplier or
main supply line, and the result of “thermal plumbing inspector for additional information
expansion” can create a rapid and dangerous regarding this subject.
pressure increase in the water heater and system

Water Supply Connections

IMPORTANT: Do Refer to the following illustration for suggested IMPORTANT
not apply heat to the typical installation. The installation of unions For models equipped with a Top Cap, it is rec-
HOT or COLD water or flexible copper connectors are recommended ommended that the hot and cold water piping
connections. If sweat on the hot and cold water connections so that have a minimum vertical height of 10 inches
connections are used, the water heater may be easily disconnected for
sweat tubing to adapter (25.4 cm) from the top of the water heater
servicing if necessary. The HOT and COLD before transitioning into any elbow. This verti-
before fitting adapter water connections are clearly marked on the
to the cold water cal height is needed in order to provide adequate
connections on heater. water heater. Install a shutoff valve in the cold clearance for Top Cap installation and removal.
Any heat applied to water line near the water heater. Refer to the
the cold water supply following illustration for suggested typical To gain access to the hot and cold water con-
fittings will permanently installation. nections on models equipped with a Top Cap,
damage the dip tube and remove the two (2) screws that secure the top
heat traps. cap to the water heater then pull the Top Cap
upward and off the water heater. See illustra-
8 tion of Top Cap and screws on pages 31 & 43.
 Typical Installation
10" (25.4 cm)
min.

Vent connector
10" Union (Optional)
(25.4 cm) 1/8 in. per foot (10 mm per meter)
min.
Heat trap maximum slope down away from
Top Cap the water heater for horizontal
6 in. (15.2 cm) min.
venting.
Combustion air-inlet connector
Alternate installation Hot water outlet to
detail for models fixtures Blower assembly
equipped with a Top Cap. Water heater jacket
Union (Optional)
Temperature and pressure
relief valve

Manual gas shut-off valve Heat trap

6 in. (15.2 cm) min.
To gas supply Shut-off To cold water
valve supply
Union
Shut-off valve
NOTICE: The National
Fuel Gas Code (NFGC) Sediment trap Thermal expansion
tank (if required)
mandates a manual Cap
gas shut-off valve: See Relief valve discharge
line to suitable open
(NFGC) for complete Combination gas control Drain
drain.
instructions. Local codes valve
Jacket door
or plumbing authority
requirements may vary Flammable vapor sensor
from the instructions or 6 in. (15.2 cm) min. air gap
Optional catch pan Drain pan pipe
diagrams provided and (if required). to suitable drain.
take precedent over these
instructions.

A new combination temperature and pressure relief valve, complying with the Standard for Relief Valves
and Automatic Gas Shut-Off Devices for Hot Water Supply Systems, ANSI Z21.22 /CSA 4.4, is factory
installed and must remain in the opening provided and marked for the purpose on the water heater. No
valve of any type should be installed between the relief valve and the tank. Local codes shall govern the
installation of relief valves.

Relief Valve
The pressure rating of the relief valve must The discharge line must be no smaller
not exceed 150 psi (1,034 kPa), the maxi- than the outlet of the valve and must pitch
mum working pressure of the water heater downward from the valve to allow complete
as marked on the rating plate. drainage (by gravity) of the relief valve and
The Btuh rating of the relief valve must discharge line.
equal or exceed the Btuh input of the water The end of the discharge line should not be
heater as marked on its rating plate. threaded or concealed and should be pro-
Position the outlet of the relief valve above tected from freezing. No valve of any type,
a suitable open drain to eliminate potential restriction, or reducer coupling must be
water damage. Piping used should be of a installed in the discharge line.
type approved for hot water distribution.

9
 Installing the Water Heater
WARNING: The tank
To Fill the Water Heater
must be full of water Make certain that the drain valve is closed, then A steady flow of water from all hot water
before the water heater is open the shut-off valve in the cold water supply faucet(s) indicates a full water heater.
turned on. The water line.
heater warranty does not Do not allow the flammable vapor sensor to
cover damage or failure Open each hot water faucet slowly to allow the become submerged in water.
resulting from operation air to vent from the water
with an empty or partially heater and piping.
empty tank.

Condensation
Condensation can also form on the tank when unusual, and will disappear after the water
it is first filled with water. Condensation becomes heated. However, if condensation
might also occur with a heavy water draw and continues, examine the piping and fittings for
very cold inlet water temperatures. Drops of possible leaks.
water falling on the burner can produce a siz-
zling or pinging sound. This condition is not

Gas Supply
The branch gas supply line to the water heater valve as close to the inlet of the appliance as
should be clean properly sized steel pipe or practical at the time the appliance installation.
WARNING: Do not other approved gas piping material. The sediment trap shall be either a tee fitting
attempt to convert this with a capped nipple in the bottom outlet or
water heater for use with a A union or ANSI design certified semi-rigid other device recognized as an effective sediment
different type of gas other or flexible gas appliance connector should be trap.
than the type shown on the installed in the gas line close to the water heater.
rating plate. Such The National Fuel Gas Code (NFGC) mandates Do not use excessive force over 31.5 ft. lbs.
conversion could result in a manual gas shutoff valve: See (NFGC) for (42.7 N●m) in tightening the pipe joint at the
hazardous operating combination gas control inlet, particularly if
complete instructions.
conditions. teflon pipe compound is used, as the valve body
If flexible connectors are used, the maximum may be damaged.
length shall not exceed 36 in. (91.4 cm) and
must meet the requirements in ANSI Z21.24/ The inlet gas pressure to the water heater must
CSA 6.10- Connectors for Gas Appliances. not exceed 14.0 in. w.c. (3.5 kPa) w.c. for natu-
Compound used on the threaded joints of the ral gas, or 14.0 in. w.c. (3.5 kPa) w.c. for LP
gas piping must be of the type resistant to the gas. For purposes of input adjustment, the mini-
action of LP gas. Use compound sparingly on mum inlet gas pressure (with main burner on) is
male threads only. shown on the water heater rating plate. If high
or low gas pressures are present, contact your gas
Where a sediment trap is not incorporated as
part of the appliance, a sediment trap shall be supplier for correction.
installed downstream of the equipment shutoff

Leak Testing
The water heater and its gas connections must  se a soapy water solution to test for leaks
U
WARNING: Never use
be leak tested at normal operating pressures at all connections and fittings. Bubbles
an open flame to test for
gas leaks, as property before it is placed in operation. indicate a gas leak that must be corrected.
damage, personal injury,  urn on the manual gas shut-off valve near
T The factory connections to the combination gas
or death could result. the water heater. control should also be leak tested after the water
heater is placed in operation.

10
 Pressure Testing the Gas Supply System
The water heater and its individual shut-off The water heater must be isolated from the
valve must be disconnected from the gas gas supply piping system by closing its
supply piping system during any pressure individual manual gas shutoff valve during
testing of that system at test pressures in any pressure testing of the gas supply at
excess 1/2 psi (3.5 kPa). test pressures equal to or less than 1/2 psi
(3.5 kPa).

! WARNING: Failure High Altitude

to install a water heater
suitable for the altitude at Input rating of this water heater is based on configurations above 7,700 ft. (2,347 m),
the location it is intended sea level operation. At higher elevations contact the water heater manufacturer for a
to serve, can result in the actual input rate may be lower than the required High Altitude Kit that will allow
improper operation of value listed on the rating label due to the the specific water heater model to operate
the appliance resulting derating of Natural Gas and LP Gas. For at altitudes between 7,700 ft. (2,347 m) and
in property damage and/ Power Direct Vent models listed in the 10,200 ft. (3,109 m). See page 44.
or producing carbon
monoxide gas, which venting tables that do not show venting
could result in personal
injury, or death.

DANGER: Failure to Vent and Combustion Air-Inlet

properly install the vent
This water heater is a direct vent appli- ABS (Schedule 40, DWV, ASTM-D2661 or
and combustion air-inlet
systems as outlined in the ance and must be installed so that all air CSA B181.1)
Vent and Combustion Air- for combustion is derived directly from the ABS (Schedule 40, DWV, Cellular Core,
Inlet section of this outside atmosphere and all flue gases are ASTM-F628)
manual will result in discharged to the outside atmosphere. For
unsafe operation of the proper installation of the vent and combus- This water heater is approved to use the
water heater causing tion air-inlet systems, follow the instruc- following materials for the fittings of the
bodily injury, explosion, vent and combustion air-intake systems:
tions as detailed in this manual. DO NOT
fire or death.
connect this water heater to an existing vent PVC (Schedule 40 DWV, ASTM D2665)
To avoid the risk of fire, or chimney - it must be vented separately
explosion, or asphyxiation CPVC (Schedule 40, ASTM F438)
from all other appliances.
from carbon monoxide, ABS (Schedule 40 DWV, ASTM D2661)
NEVER operate the NOTICE: This water heater is approved
water heater unless it is to use the following materials for pipe DO NOT mix ABS pipe and fittings with
properly vented and the of the vent and combustion air-inlet sys- PVC or CPVC pipe fittings. Note: It
vent and combustion air- tems: is acceptable to interchange PVC and
inlet systems are properly CPVC pipe and fittings.
installed as detailed in the PVC (Schedule 40, Cellular Core,
"Vent and Combustion ASTM-F891) Vent and combustion air-inlet systems must
Air-Inlet" section of this be adequately supported along both vertical
manual. PVC (DWV, ASTM-D2665 or
and horizontal lengths.
CSA B181.2)
The vent and combustion The vent and combustion air-inlet sys-
air inlet pipes must PVC (Schedule 40, ASTM-D1785 or
tems of this water heater may be installed
overlap a minimum of 1/2 CSA B137.3)
horizontally through a wall or vertically
in. (1.3 cm) at each joint.
PVC (SDR Series, ASTM-D2241 or through the roof.
It is important that the
vent and combustion air- CSA B137.3)
Maximum unsupported length is recom-
inlet pipes engage fully CPVC (CPVC 4120, ASTM-D2846 or mended to be no more than 4 feet (1.22 m).
into any pipe fitting and CSA B137.6)
be kept in that position It is imperative that the first hanger be
until the adhesive has CPVC (Schedule 40, ASTM-F441 or located on the horizontal length immedi-
fully cured. DO NOT CSA B137.3) ately adjacent to the first 90-degree elbow
drill or punch holes in the from the vertical rise of vent pipe connect-
plastic pipe or fittings. CPVC (SDR Series, ASTM-F442)
ed to the water heater.

11
 Installing the Water Heater
Vent and Combustion Air-Inlet continued -
Ambient Installation Temperatures and Vent System Material Specifications
Up to 100°F (38°C) 100°F (38°C) to 125°F (52°C)
0 to 10 ft. 10 ft. to Max. 0 to 10 ft. 10 ft. to Max.
(0 to 3 m) (3 m to Max.) (0 to 3 m) (3 m to Max.)
Equivalent Vent Equivalent Vent System Equivalent Vent System Equivalent Vent System
Models System Length Length Length Length
40 gallon, 40,000 & 38,000
Btu/hr. Models
50 Gallon, 40,000 Btu/hr.
Models PVC, CPVC, or ABS
65 Gallon, 65,000 & 56,000
CPVC or ABS PVC, CPVC, or ABS
Btu/hr. Models
50 Gallon, 65,000 & 47,000
Btu/hr. Models
CPVC or ABS PVC, CPVC, or ABS
75 Gallon, 75,100 & 70,000
Btu/hr. Models
NOTICE: This water heater may be installed in attics provided ambient temperatures do not exceed 125°F (52°C) and
CPVC or ABS pipe and fittings are used for the entire vent system.

The support method used should isolate the vent locations as detailed in this manual have
and combustion air-inlet pipes from floor joists been met.
or other structural members to help prevent the  arefully inspect the entire vent and com-
C
NOTICE: This unit transmission of noise and vibration. bustion air-inlet systems for any signs of
is equipped with a Do not support, pin or otherwise secure the vent cracks or fractures, particularly at the joints
Flammable Vapor Sensor. and combustion air-inlet systems in a way that between elbows or other fittings and the
Do not supply electrical restricts the normal thermal expansion and con- straight length of vent pipe.
power to the water heater traction of the chosen venting material.
until enough time has  heck the vent and combustion air-inlet for
C
passed to allow the vapors If the water heater is being installed as a signs of sagging or other stresses in the
from the primer and replacement for an existing power direct vent joints as a result of misalignment of any
cement to dissipate. water heater, a thorough inspection of the exist- components in the systems.
ing vent and combustion air-inlet systems must I f any of the conditions above are found,
be performed prior to any installation work. they must be corrected in accordance with
 erify that the correct materials as speci-
V the instructions in this manual before com-
fied in this manual have been used, and pleting the installation and putting the
that the minimum or maximum vent and water heater into service.
Additional installation information for The Common-
combustion air-inlet lengths and terminal wealth of Massachusetts is located on the back page
of this manual.

Maximum and Minimum Vent and Combustion Air-Inlet Lengths for Power
Direct Vent Models:
40 Gallon with Inputs of 40,000 & 38,000 Btu/h
50 Gallon with Input of 40,000 Btu/h
Read these instructions thoroughly and make 2. Connect the combustion air-inlet system
sure you understand all steps and procedures piping to the combustion air-inlet piping tee
before proceeding with the installation. using the 2 in. (5.1 cm) already installed
1. Connect the vent system piping to the rubber coupling and clamps (See Figure 1).
blower assembly using the already installed 3. For vent and combustion air-inlet terminals,
2 in. (5.1 cm) diameter rubber coupling and use the two (2), 2 in. (5.1 cm) diameter,
clamps. Schedule 40, PVC, 90°, 1/4 standard bend
12 elbows supplied with the water heater.
This water heater may also be installed with 3 in. (7.6 cm) IMPORTANT: Ensure that all the coupling clamps are
diameter pipe and fittings for the vent and combustion air- tightened before allowing the water heater to operate.
inlet systems. When using CPVC or ABS pipe and fittings, use 90°
To connect the vent system piping: elbows of the corresponding size and material for the vent
• Install a straight length of 2 in. (5.1 cm) diameter pipe terminal and combustion air-inlet terminals.
to the rubber coupling on the blower assembly, The vent and combustion air-inlet terminals of the
• Followed by a 2 in. (5.1 cm) to 3 in. (7.6 cm) diameter water heater must be installed in the same atmospheric
pipe increaser fitting (See Figure 2). pressure zone.

To connect the combustion air-inlet system piping: The minimum and maximum equivalent lengths for the
vent and combustion air-inlet systems are shown in
• Install a straight length of 2 in. (5.1 cm) diameter pipe Table 1.
to the combustion air-inlet piping tee coupling,
• Maintain a minimum vertical height of 1 ft. (30.5 cm)
• Followed by a 2 in. (5.1 cm) to 3 in. (7.6 cm) diameter of pipe, including pipe increasers (if used), from the
pipe increaser fitting (See Figure 2). blower exhaust coupling before transitioning into any
For vent and combustion air-inlet terminals, elbow.
• Use 3 in. (7.6 cm) diameter, Schedule 40, PVC, 90°, • The vent and combustion air-inlet terminations are not
1/4 standard bend elbows (not supplied). included in the equivalency calculations.
DO NOT use unequal diameters of pipe and fittings NOTICE: A 90°, 1/4 standard bend or long bend elbow
for the vent and combustion air-inlet systems except as is equivalent to 5 ft. (1.52 m) of straight pipe.
defined previously. A 45°, 1/8 standard bend or long bend elbow is
equivalent to 2.5 ft. (0.76 m) of straight pipe.
NOTICE: The difference between the vent and
combustion air-inlet system equivalent lengths must be DO NOT use short bend elbows. Use only standard and/
no greater than 5 ft. (1.5 m). or long bend elbows. See examples below.

Elbow Examples

Short Bend 90° Elbow Standard Bend 90° Elbow Long Bend 90° Elbow
Do Not Use OK to Use OK to Use

Vent Combustion air-inlet

3 in.
(7.6 cm) pipe
Vent Combustion air-inlet diameter

2 in. # 2 in. #
(5.1cm) #  Min. 2 1/2 in. (5.1cm)
pipe (6.4 cm) to pipe # Min. 2 1/2 in.
diameter 6 in. (15.2 cm) diameter (6.4 cm) to
[Link] 6 in. (15.2 cm)
Max. Spacing

Figure 1 Figure 2
13
Installing the Water Heater
Table 1
From Sea Level through 5,999 ft. (1,828 m) Above Sea Level
Vent & Min. Allowed Equivalent Max. Allowed Equivalent
Combustion Vent & Combustion Air- Vent & Combustion Air-
Air-Inlet System Inlet Lengths (Each Pipe Inlet Lengths (Each Pipe Vent and Combustion Air-Inlet System
Model Diameter Run) Run) Termination(s)
Inches Feet Meters Feet Meters
40 Gallon, 40,000 2 7 2 30 9 90° Elbows Concentric*
& 38,000 Btu/hr.
Models 3 7 2 60 18 90° Elbows
3 7 2 50 15 Concentric*

50 Gallon, 40,000 2 7 2 30 9 90° Elbows Concentric*

Btu/hr. Models
3 7 2 60 18 90° Elbows

3 7 2 50 15 Concentric*

From 6,000 ft. (1,828 m) Above Sea Level through 7,700 ft. (2,347 m) Above Sea Level
Vent & Min. Allowed Equivalent Max. Allowed Equivalent
Combustion Vent & Combustion Air- Vent & Combustion Air-
Air-Inlet System Inlet Lengths (Each Pipe Inlet Lengths (Each Pipe Vent and Combustion Air-Inlet System
Model Diameter Run) Run) Termination(s)
Inches Feet Meters Feet Meters
40 Gallon, 40,000 2 7 2 15 4.5 90° Elbows
& 38,000 Btu/hr.
Models 2 7 2 30 9 Concentric*
3 7 2 60 18 90° Elbows
3 7 2 50 15 Concentric*

50 Gallon, 40,000 2 7 2 15 4.5 Concentric*

Btu/hr. Models
3 7 2 60 18 90° Elbows
3 7 2 50 15 Concentric*

From 7,701 ft. (2,347 m) Above Sea Level through 10,200 ft. (3,109 m) Above Sea Level
Vent & Combus- Min. Allowed Equivalent Max. Allowed Equivalent
tion Air-Inlet Vent & Combustion Air- Vent & Combustion Air-
System Diameter Inlet Lengths (Each Pipe Inlet Lengths (Each Pipe Vent and Combustion Air-Inlet System
Model Run) Run) Termination(s)
Inches Feet Meters Feet Meters

40 Gallon, 40,000 2 7 2 15 4.5 Concentric*

& 38,000 Btu/hr.
Models 3 7 2 60 18 90° Elbows

3 7 2 50 15 Concentric*

50 Gallon, 40,000 3 7 2 60 18 90° Elbows

Btu/hr. Models 3 7 2 50 15 Concentric*

*Use only Rheem 3 in. (7.6 cm) concentric termination.

14
Maximum and Minimum Vent and Combustion Air-Inlet Lengths For
Power Direct Vent Models:
50 Gallon With Inputs of 65,000 & 47,000 Btu/h
65 Gallon With Inputs of 65,000 & 56,000 Btu/h
75 Gallon With Inputs of 75,100 & 70,000 Btu/h
Read these instructions thoroughly and make sure DO NOT use unequal diameters of pipe and
you understand all steps and procedures before fittings for the vent and combustion air-inlet
proceeding with the installation. systems except as defined previously.
1. Connect the vent system piping to the blower NOTICE: The difference between the vent and
assembly using the already installed 3 in. combustion air-inlet system equivalent lengths
(7.6 cm) diameter rubber coupling and must be no greater than 5 ft. (1.5 m).
clamps. IMPORTANT: Ensure that all the coupling
2. Connect the combustion air-inlet system clamps are tight before allowing the water heater
piping to the combustion air-inlet piping tee to operate.
using the 3 in. (7.6 cm) already installed When using CPVC or ABS pipe and fittings, use
rubber coupling and clamps (See Figure 3). 90° elbows of the corresponding size and material
3. For vent and combustion air-inlet terminals, for the vent terminal and combustion air-inlet
use the two (2), 3 in. (7.6 cm) diameter, terminals.
Schedule 40, PVC, 90°, 1/4 standard bend The vent and combustion air-inlet terminals of
elbows supplied with the water heater. the water heater must be installed in the same
This water heater may also be installed with 4 in. atmospheric pressure zone.
(10.2 cm) diameter pipe and fittings for the vent The minimum and maximum equivalent lengths
and combustion air-inlet systems for the vent and combustion air-inlet systems are
To connect the vent system piping, shown in Table 2.
• Install a straight length of 3 in. (7.6 cm) •  aintain a minimum vertical height of 1 ft.
M
diameter pipe to the rubber coupling on the (30.5 cm) of pipe, including pipe increasers
blower assembly, (if used), from the blower exhaust coupling
• Followed by a 3 in. (7.6 cm) to 4 in. before transitioning into any elbow.
(10.2 cm) diameter pipe increaser fitting • The vent and combustion air-inlet
(See Figure 4). terminations are not included in the
To connect the combustion air-inlet system piping, equivalency calculations.

• Install a straight length of 3 in. (7.6 cm) NOTICE: A 90°, 1/4 standard bend or long
diameter pipe to the combustion air-inlet bend elbow is equivalent to 5 ft. (1.52 m) of
piping tee coupling, straight pipe. A 45°, 1/8 standard bend or long
bend elbow is equivalent to 2.5 ft. (0.76 m) of
• Followed by a 3 in. (7.6 cm) to 4 in. straight pipe.
(10.2 cm) diameter pipe increaser fitting
(See Figure 4). DO NOT use short bend elbows. Use only
standard and/or long bend elbows. See examples
For vent and combustion air-inlet terminals, below.
• Use 3 in. (7.6 cm) diameter, Schedule 40,
PVC, 90°, 1/4 standard bend elbows (not
supplied).

Elbow Examples

Short Bend 90° Elbow Standard Bend 90° Elbow Long Bend 90° Elbow
Do Not Use OK to Use OK to Use 15
 Installing the Water Heater

Combustion air-inlet Combustion air-inlet

Vent Vent

3 in. 4 in.
(7.6 cm) (10.2 cm)
pipe diameter pipe diameter

# 3 in. #
(7.6 cm)
# Min. 2 1/2 in. pipe diameter # Min. 2 1/2 in.
(6.4 cm) to (6.4 cm) to
6 in. (15.2 6 in. (15.2
cm) Max. cm) Max.
Spacing Spacing

Figure 3

Figure 4

Table 2
From Sea Level through 2,000 ft. (609 m) Above Sea Level
Min. Allowed
Vent & Equivalent Vent & Max. Allowed Equivalent
Combustion Combustion Air-Inlet Vent & Combustion Air-
Air-Inlet System Lengths (Each Pipe Inlet Lengths (Each Pipe
Diameter Run) Run)
Vent and Combustion Air-Inlet
Model System Termination(s)
Inches Feet Meters Feet Meters

3 7 2 50 15 90° Elbows
50 Gallon, 65,000 &
3 7 2 40 12 Concentric*
47,000 Btu/hr. Models
4 7 2 100 30 90° Elbows

3 8 2.5 50 15 90° Elbows

65 Gallon, 65,000 &
3 8 2.5 40 12 Concentric*
56,000 Btu/hr. Models
4 8 2.5 100 30 90° Elbows

3 8 2.5 50 15 90° Elbows

75 Gallon, 75,100
3 8 2.5 40 12 Concentric*
&70,000 Btu/hr. Models
4 8 2.5 100 30 90° Elbows

*Use only Rheem 3 in. (7.6 cm) concentric termination.

16
 Table 2 - Continued
From 2,000 ft. (609 m) Above Sea Level through 5,999 ft. (1,828 m) Above Sea Level
Min. Allowed
Vent & Max. Allowed Equivalent
Equivalent Vent &
Combustion Vent & Combustion Air-
Combustion Air-Inlet Vent and Combustion Air-Inlet
Air-Inlet System Inlet Lengths (Each Pipe
Diameter Lengths (Each Pipe System Termination(s)
Run)
Run)
Model
Inches Feet Meters Feet Meters
3 7 2 50 15 90° Elbows
50 Gallon, 65,000 &
3 7 2 40 12 Concentric*
47,000 Btu/hr. Models
4 7 2 100 30 90° Elbows

3 8 2.5 30 9 90° Elbows

65 Gallon, 65,000 &
3 8 2.5 20 6 Concentric*
56,000 Btu/hr. Models
4 8 2.5 100 30 90° Elbows

3 8 2.5 25 8 90° Elbows

75 Gallon, 75,100 &
3 8 2.5 20 6 Concentric*
70,000 Btu/hr. Models
4 8 2.5 100 30 90° Elbows

From 6,000 ft. (1,829 m) Above Sea Level through 7,700 ft. (2,347 m) Above Sea Level
Min. Allowed
Vent & Max. Allowed Equivalent
Equivalent Vent &
Combustion Vent & Combustion Air-
Combustion Air-Inlet
Air-Inlet System Inlet Lengths (Each Pipe Vent and Combustion Air-Inlet
Lengths (Each Pipe
Diameter Run) System Termination(s)
Run)
Model Inches Feet Meters Feet Meters

3 7 2 50 15 90° Elbows
50 Gallon, 65,000 &
3 7 2 40 12 Concentric
47,000 Btu/hr. Models
4 7 2 100 30 90° Elbows

65 Gallon, 65,000 &

4 8 2.5 40 12 90° Elbows
56,000 Btu/hr. Models

75 Gallon, 75,100 &

4 8 2.5 50 15 90° Elbows
70,000 Btu/hr. Models

From 7,701 ft. (2,347 m) Above Sea Level through 10,200 ft. (3,109 m) Above Sea Level
Min. Allowed
Vent & Max. Allowed Equivalent
Equivalent Vent &
Combustion Vent & Combustion Air-
Combustion Air-Inlet
Air-Inlet System Inlet Lengths (Each Pipe Vent and Combustion Air-Inlet
Lengths (Each Pipe
Diameter Run) System Termination(s)
Run)
Model Inches Feet Meters Feet Meters

3 7 2 25 8 90° Elbow
50 Gallon, 65,000 &
3 7 2 20 6 Concentric*
47,000 Btu/hr. Models
4 7 2 100 30 90° Elbow

*Use only Rheem 3 in. (7.6 cm) concentric termination. 17

 Installing the Water Heater
Direct Vent Terminal Clearances
G

v
H

D
E
X
B v
V
B B ED
FIX ED
v K
S
RAB
LE CLO M
OPE I
V C v
ED
L FIX ED
v S v X
CLO B
LE
RAB B J
OPE
A
v
F

V Vent Terminal X Air Supply Inlet Area Where Terminal Is Not Permitted
US Installations1

A = Clearance above grade, veranda, porch, 1 ft. (30 cm)

deck or balcony
B = Clearance to window or door that may be 6 in. (15 cm) for appliances ≤ 10,000 Btuh (3 kW),
opened 9 in. (23 cm) for appliances > 10,000 Btuh (3kW) and ≤
50,000 Btuh (15 KW),
12 in. (30 cm) for appliances> 50,000 Btuh (15 kW)
C = Clearance to permanately closed window *
D = Vertical clearance to ventilated soffit lo- *
cated above the terminal within a horizontal
distance of 2 feet (61 cm) from the center
line of the terminal
E - Clearance to unventilated soffit *
F - Clearance to outside corner *
G - Clearance to inside corner *
H - Clearance to each side of centerline extend- *
ed above meter/regulator assembly
I - Clearance to service regulator vent outlet *
J - Clearance to nonmechanical air supply inlet 6 in. (15 cm) for appliances ≤ 10,000 Btuh (3 kW),
to building or the combustion air inlet to any 9 in. (23 cm) for appliances > 10,000 Btuh (3kW) and ≤
other appliance 50,000 Btuh (15 KW),
12 in. (30 cm) for appliances> 50,000 Btuh (15 kW)
K - Clearance to a mechanical air supply inlet 3 ft. (91 cm) above if within 10 ft. (3 m) horizontally
L - Clearance above paved sidewalk or paved *
driveway located on public property
M - Clearance under veranda, porch, deck, or *
balcony
1 In accordance with the current ANSI Z223.1/ NFPA 54 National Fuel Gas Code
* For clearances not specified in ANSI Z223.1/ NFPA 54 the following statement shall be included:
"Clearance in accordance with local installation codes and the requirements of the gas supplier and the manufacturer's installation
instructions".
18
 Vent Terminal Location Considerations
Caulk
D
 o Not install the vent terminal under any patio or deck.
Rising moisture will
collect under eves  o help prevent moisture from freezing on walls and under
T
If soffit vent is too close, eaves, do not locate the vent terminal on the side of a
block off and install new vent
at another location
building with prevailing winter winds.
Inside
corner
Caulk
When terminating the vent and combustion air-inlet pipes
12 in. (30.5 cm)
through brick or masonry surfaces, the installation of a rust
min. above grade or 6 ft. (1.8 m) Caulk zone resistant sheet metal backing plates behind the vent and
anticipated snow level or to edge of window etc.,
starting within 6 ft. (1.8 m) combustion air-inlet terminals are recommended.
 O Not locate the vent terminal too close to shrubbery, as
D
flue gasses may damage them.
4 ft.'
(1.22 m) Vent Combustion
Air-Inlet  aulk all cracks, seams and joints within 6 ft. (1.83 m) of
C
the vent and combustion air-inlet terminals.
WARNING : Moisture in the flue gas will condense as it I nsulate vent pipe exposed to cold conditions (attics, crawl
leaves the vent terminal. In cold weather this condensate can spaces, etc.) with inflammable material to help prevent
freeze on the exterior wall, under the eaves and on moisture from accumulating in the vent pipe.
surrounding objects. Some discoloration to the exterior of  upport horizontal sections of the vent and combustion
S
the building is to be expected. However, improper location or air-inlet pipe every 4 ft. (1.22 m). DO NOT rigidly secure
installation can result in severe damage to the structure or the vent system. Provisions must be made to allow for
exterior finish of the building expansion and contraction of the vent system.
 O NOT install the vent and combustion air-inlet terminals
D
less than 1 ft. (30 cm) above grade or average snowfall
whichever is greater.
 ermanently seal annular openings around the vent and
P
combustion air-inlet system penetrations using approved
materials to prevent entry of combustion products into the
building.

Horizontal Vent and Combustion Air-Inlet Terminal

Installation
Read these instructions thoroughly and make Place the supplied 1/2 in. (1.3 cm) mesh metal
sure you understand all steps and procedures screens inside each terminal fitting.
before proceeding with the installation. NOTICE: For cold climates the screens may
Determine the locations for the vent and com- be removed.
bustion air-inlet terminals then make two (2) Connect the terminals to the vent and combus-
holes through the exterior wall to accommodate tion air-inlet pipes which are extending out of
the vent and combustion air-inlet pipes. the building.
• Maintain a minimum horizontal distance of • Ensure that the back of the supplied termi-
12 in.
(30.5cm) Min.
12 in. (30.5 cm) between the vent and com- nals are flush with the outside wall surface.
bustion air- inlet terminal centerlines.
Complete the installation of the remainder of
Insert lengths of vent and combustion air-inlet the vent system and attach it to the vent connec-
Wind Vane
pipes through the wall as shown. tor fitting on the water heater’s blower assem-
Exhaust Vent
Combustion Air-
Terminal
Inlet Terminal • Allow sufficient length of pipe to extend bly.
beyond the exterior wall of the building for • Horizontal lengths of the vent system
attachment of the vent and combustion air- must slope downward a minimum of
inlet terminals. 1/8 in. per foot (10 mm per m);

IMPORTANT: When the vent system cannot

be sloped away from the water heater or, if the
vent system has vertical section(s), then all hori-
19
Installing the Water Heater
Horizontal Vent and Combustion Air-Inlet Terminal Installation
continued -
zontal sections must slope upwards a minimum of For 75 Gallon Power Direct Vent Models
1/8 in. per foot (10 mm per m); ONLY:
DO NOT use unequal diameters of pipe and fit- These water heater models are supplied with
tings for the vent and combustion air-inlet systems two (2) vent and combustion air-inlet termination
except as defined previously restrictors. These restrictors help the water heater
NOTICE: The difference between the vent and achieve peak efficiency when the water heater is
combustion air-inlet system equivalent lengths installed using 3 in. (7.6 cm) diameter pipe at the
must be no greater than 5 ft. (1.5 m). minimum equivalent vent and combustion air-inlet
Complete the installation of the remainder of the lengths of 8 ft. (2 m).
combustion air-inlet system and attach it to the IMPORTANT: Do not install the termination
combustion air-inlet connector fitting on the water restrictors in equivalent vent and/or combustion
heater’s combustion air-inlet tube assembly. air-inlet lengths longer than 8 ft. (2 m) or on any
Support vertical and horizontal lengths of the vent other Power Direct Vent model.
and combustion air-inlet systems as previously NOTICE: Termination Restrictors supplied for
mentioned. use with 75 Gallon models ONLY.

2 ft. x 2 ft. (60 cm x 60 cm)

Slope horizontal pipe downward 1/8 Sheet Metal Shield on Brick or
in. per foot (10 mm per m) min. Masonry Walls

Terminals with 1/2 in. (1.3 cm)

Mesh Protective Screens Inside
and Termination Restrictors
Inside.
Optional -
Min 1 ft. Condensate Note: T ermination Restrictors
(30.5 cm) Management Drain used on 75 Gallon
Port* models ONLY.
Rear of Termination
Flush with Outside
of Wall

Inside of Outside of
d .008
-A-

-B-

Building Building
-B-
d .010

Horizontal Vent and Combustion Air-Inlet

Terminal Installation
*See Condensate Management Section for
additional information about optional piping.

20
 2 ft. x 2 ft. (60 cm x 60 cm)
Sheet Metal Shield on Brick or
Masonry Walls

Raise horizontal pipe Raise horizontal

upwards 1/8 in. per foot pipe upwards 1/8 in.
(10 mm per m) min. Rear of Termination
per foot (10 mm per Flush with Outside
m) min. of Wall

Inside of Outside of
Building Building
Min 1 ft.
(30.5 cm)
Raise horizontal pipe upwards 1/8 in. per
foot (10 mm per m) min.

Optional - Condensate Management

Drain Port*

*See Condensate Management Section for

additional information about optional piping.

Alternate Horizontal Vent and Combustion Air-Inlet Terminal Installation

Horizontal Vent and Combustion Air-Inlet Alternate Vent Riser Terminal

Installation
(40, 50, & 65 Gallon Models ONLY)
Read these instructions thoroughly and make Place the supplied 1/2 in. (1.3 cm) mesh metal
sure you understand all steps and procedures screens inside each terminal fitting.
before proceeding with the installation.
NOTICE: For cold climates the screens may
Determine the locations for the vent and be removed.
combustion air-inlet terminals then make
two (2) holes through the exterior wall to Connect the vent riser assemblies to the vent
accommodate the vent and combustion air-inlet and combustion air-inlet pipes which are
pipes. extending out of the building.

• Maintain a minimum horizational distance • Ensure that the back of the 90° elbows
of 1 ft. (30.5 cm) between the vent and are flush with the outside wall surface
combustion air- inlet terminal centerlines. and that the vent and combustion air-inlet
terminations of the vent risers are parallel
• Maintain a minimum distance from the with the outside wall.
vent and combustion air-inlet terminals of
not less than 1 ft. (30.5 cm) above grade or IMPORTANT: Remember to include the
average snowfall whichever is greater. additional 90° elbows and vertical height of
vent and combustion air-inlet pipes of the vent
Insert lengths of vent and combustion air-inlet riser when calculating the maximum equivalent
pipes through the wall as shown. vent and combustion air-inlet system lengths.
• Allow sufficient length of pipe to extend The maximum equivalent vent and combustion
beyond the exterior wall of the building for air-inlet system lengths must be as specified by
attachment of the vent riser assemblies as Table 1 or 2.
shown. • The vent and combustion air-inlet
terminations are not included in the
equivalency calculations.

21
 Installing the Water Heater
Complete the installation of the remainder of the NOTICE: The difference between the vent
vent system and attach it to the vent connector and combustion air-inlet system equivalent
fitting on the water heater's blower assembly. lengths must be no greater than 5 ft. (1.5 m).
• Horizontal sections of the vent system Complete the installation of the remainder of
must slope downward toward the water the combustion air-inlet system and attach it
heater a minimum of 1/8 in. per foot to the combustion air-inlet connector fitting
(10 mm per m). on the water heater's combustion air-inlet tube
assembly.
DO NOT use unequal diameters of pipe and
fittings for the vent and combustion air-inlet Support vertical and horizontal lengths of
systems except as defined previously the vent and combustion air-inlet systems as
previously mentioned.

Front View Front View Side View

Option 1 Option 2
Terminal assemblies to be parallel to wall.
Terminal assemblies to be parallel to wall.
Short piece of pipe Short piece of pipe *

Termination Openings -
12 in. (30.5 cm) min. above grade
or anticipated snow level
*
Exhaust 12 in. Combustion Exhaust Combustion * Clearance is equal
12 in. Air-Inlet
Vent (30.5 cm) min. Air-Inlet Vent (30.5 cm) min. and parallel to wall
Terminal Terminal Terminal Terminal

Horizontal Vent- Alternate Concentric Terminal Installation: Contact

Manufacturer's National Service Department for Kit information, see "If You Need
Service" section.
Read these instructions thoroughly and make If 2 in. (5.1 cm) diameter pipe is used:
sure you understand all steps and procedures • Then either 2 in. x 3 in. (5.1 cm x 7.6 cm)
before proceeding with the installation. pipe increasers,
Determine the location for the concentric termi- • Or flush bushings must be installed to the
nal then make a 5 in. (12.7 cm) hole through the vent and combustion air-inlet connections
exterior wall. of the terminal assembly.
Disassemble the concentric terminal assembly. • DO NOT use the concentric terminal
• Note: The concentric terminal assembly assembly with 4 in. (10.2 cm) vent and
consists of an inner, straight vent pipe, an combustion air-inlet systems.
outer, straight combustion air-inlet pipe, a From inside the building, insert the outer,
Wye fitting and rain cap. straight combustion air-inlet pipe through the
The concentric terminal assembly is designed to wall so that the rear of the rain cap when in-
accept 3 in. (7.6 cm) diameter pipe. stalled sits flush with the outside wall.
NOTICE: The concentric terminal assembly
may be reduced in length as follows:
• Measure for desired installation length then
cut the outer, straight combustion air-inlet
pipe accordingly but not less than 12 in.
(30 cm).
22
 • Measure and cut the straight inner vent Complete the installation of the remainder
pipe of the concentric terminal assembly of the vent system and attach it to the vent
so it is 13 in. (5.1 cm) longer in length connector fitting on the water heater’s blower
than the outer, straight combustion air-inlet assembly.
pipe. IMPORTANT: Raise all horizontal sections
• Ensure that there is no insulation or debris upwards a minimum of 1/8 in. per foot
in the pipe. (10 mm per m). See below.
Assemble the vent pipe assembly. DO NOT use unequal diameters of pipe and
• Clean and cement the rain cap to the inner, fittings for the vent and combustion air-inlet
straight vent pipe. systems except as defined previously

• From the outside, slide the vent pipe with NOTICE: The difference between the vent
rain cap assembly through the combustion and combustion air-inlet system equivalent
air-inlet pipe until the rear of the rain cap lengths must be no greater than 5 ft.
is flush with the outside wall. (1.5 m).

• Clean and cement the rain cap to the com- Complete the installation of the remainder of
bustion air-inlet pipe. the combustion air-inlet system and attach it
to the combustion air-inlet connector fitting
• Clean and cement a 3 in. (7.6 cm) diam- on the water heater’s combustion air-inlet tube
eter, SDR 35, PVC, 90°, 1/4 standard bend assembly.
elbow to the rain cap. See below.
Support vertical and horizontal lengths of the
From the inside, clean and cement the Wye fit- vent and combustion air-inlet systems as previ-
ting to the vent and combustion air-inlet pipes ously mentioned.
of the termination assembly.
IMPORTANT: Ensure that all the coupling
clamps are tight before allowing the water
heater to operate.

2 ft. x 2 ft. (60 cm x 60 cm)

Outside of
Inside of
Building
Sheet Metal Shield on Brick
Building or Masonry Walls
Vent
System Rear of Rain Cap Flush
3 in. (7.6 cm) with Outside of Wall

Combustion Air-Inlet Raise horizontal pipe upwards 1/8 in. per

System foot (10 mm per m) min.
3 in. (7.6 cm)

-A-
Optional - Condensate
*See Condensate Management Section for
-B-

Management Drain
d .008

-B-
d .010

Port* additional information about optional piping.

Horizontal Vent - Concentric Terminal Installation

23
Installing the Water Heater
Vertical Vent and Combustion Air-Inlet Installation
The location of the vent and combustion air-inlet terminals depends on the following minimum clear-
ances and considerations.
Minimum 12 in. (30.5 cm) above roof.
Minimum 12 in. (30.5 cm) above anticipated snow level.
Maximum 24 in. (61cm) above roof level without additional support for vent.
 our (4) ft. (1.22 m) from any gable, dormer or other roof structure with building interior
F
access (i.e., vent, window, etc.).
 en (10) ft. (3.05m) from any forced air inlet to the building. Any fresh or make-up air inlet
T
such as a dryer or furnace area is considered to be a forced air inlet.
 aintain a minimum horizontal distance of 12 in. (30.5 cm) between the vent and combus-
M
tion air-inlet terminal centerlines.

 aintain a minimum distance from the vent and the combustion air-inlet terminals of not less
M
than 12 in. (30.5 cm) above grade or average snowfall, whichever is greater.

Read these instructions thoroughly and make • Insert lengths of vent and combustion
sure you understand all steps and procedures air-inlet pipes through the ceiling wall as
before proceeding with the installation. shown.
Determine the locations for the vent and com- • Install adequate flashing where the vent and
bustion air-inlet terminals then make two (2) combustion air-inlet pipes pass through the
holes through the roof and interior ceiling(s) to roof.
accommodate the vent and combustion air-inlet • Connect a short piece of pipe approxi-
pipes. mately 3 in. (7.6 cm) to the terminals and
• Maintain a minimum horizontal distance elbows.
of 12 in. (3.5 cm) between the vent and Place the supplied 1/2 in. (1.3 cm) mesh metal
combustion air-inlet terminals. screens inside each terminal fitting then connect
Assemble the vent pipe assembly. a short piece of pipe approximately 3 in.
Install the vent system and attach it to the vent (7.6 cm) between the terminals and elbows.
connector fitting on the water heater’s blower NOTICE: For cold climates the screens may
assembly. be removed.
Horizontal lengths of the vent system must For 75 Gallon Power Direct Vent Models
slope towards the water heater a minimum of ONLY:
1/8 in. per foot (10 mm per m). These water heater models are supplied with
Install the combustion air-inlet system and two (2) vent and combustion air-inlet termina-
attach it to the combustion air-inlet connector tion restrictors. These restrictors help the water
fitting on the water heater’s combustion air-inlet heater achieve peak efficiency when the water
tube assembly. heater is installed using 3 in. (7.6 cm) diameter
• Support vertical and horizontal lengths of pipe at the minimum equivalent vent and com-
the vent and combustion air-inlet systems bustion air-inlet lengths specified in Table 2.
as previously mentioned. IMPORTANT: Do not install the termination
restrictors in equivalent vent and/or combustion
Determine the vent and combustion air-inlet
air-inlet lengths longer than 8 ft. (2 m) or on any
terminal heights and cut the pipe accordingly.
other Power Direct Vent model.
NOTICE: Termination Restrictors supplied
for use with 75 Gallon models ONLY.

24
 Terminals with 1/2 in. (1.3 cm) Mesh
Protective Screens and Termination
Restrictors Inside.
Note: Termination Restrictors used on
75 Gallon models ONLY
Exhaust Vent
Short Piece of Pipe
Elbow

Combustion Air-Inlet

#
#

*See Condensate Management Section for

# Min. 12 in. additional information about optional piping.
(30.5 cm) Above Roof
or Anticipated Snow
Level; which
ever is highest
and
 ax. 24 in. (61 cm)
M
Above Roof Optional - Condensate Management
(Without Additional Drain Port*
Support)
Terminals with 1/2 in. (1.3 cm) Mesh
Protective Screens Inside.
Exhaust Vent
Short Piece of Pipe

d .008
-A-

-B-
Combustion Air-Inlet
-B-
d .010

#
#

Exhaust Vent and /or Combustion Air-Inlet Pipe Through Roof # M

 in. 12 in.
(30.5 cm) Above Roof
or Anticipated Snow
Level; which
ever is highest
and
 ax. 24 in. (61 cm)
M
Above Roof
(Without Additional
Support)
IMPORTANT: The vent terminal must not
terminate below the combustion air-inlet terminal. Slope 1/8 in. per foot
(10 mm per m) towards
*See Condensate Management Section for addi- the water heater
tional information about optional piping. d .010
d .008
-A-

-B-

-B-

Optional - Condensate Man-

agement Drain Port*

Alternate Vent and /or Combustion Air-Inlet Pipe Through Roof

25
 Installing the Water Heater
Vertical Vent - Alternate Concentric Terminal Installation: Contact
Manufacturer's National Service Department for Kit information, see "If You Need Service"
section.
NOTICE: All pipe, fittings, solvent cement, primers and procedures must conform to American National
Standards Institute and American Society for Testing and Materials (ANSI/ASTM)standards.

The location of the vent and combustion air-inlet terminal depends on the following minimum clearances and consid-
erations.
Minimum 12 in. (30.5 cm) above roof.
Minimum 12 in. (30.5 cm) above anticipated snow level.
Maximum 24 in. (61 cm) above roof level without additional support for vent.
 our (4) ft. (1.22 m) from any gable, dormer or other roof structure with building interior access (i.e., vent,
F
window, etc.).
 en (10) ft. (3.05 m) from any forced air inlet to the building. Any fresh or make-up air inlet such as a
T
dryer or furnace area is considered to be a forced air inlet.

Read these instructions thoroughly and make sure you From inside the building, insert the outer, straight
understand all steps and procedures before proceeding combustion air-inlet pipe through the weather-seal
with the installation. boot flashing so that the height from the roof to the
Determine the location for the concentric terminal rear of the rain cap when installed is as specified in the
then make a 5 in. (12.7 cm) hole through the roof and diagram.
interior ceiling(s) to accommodate the terminal, vent NOTICE: The concentric terminal assembly may
and combustion air-inlet system pipes and install a be reduced in length as follows:
weather-seal boot/flashing (not supplied) for 4 -1/2 in. • Measure for desired installation length then
(12.4 cm) PVC pipe. cut the outer, straight combustion air-inlet pipe
The concentric terminal assembly is designed to accordingly but not less than 12 in. (30 cm).
accept 3 in. (7.6 cm) diameter pipe. If 2 in. (5.1 cm) • Measure and cut the straight inner vent pipe of
diameter pipe is used the concentric terminal assembly so it is 13 in.
• Then either 2 in. x 3 in. (5.1 cm x 7.6 cm) pipe (5.1 cm) longer in length than the outer, straight
increasers combustion air-inlet pipe.
• Or flush bushings must be installed to the vent • Ensure that there is no insulation or debris in the
and combustion air-inlet connections of the pipe.
terminal assembly. Assemble the vent pipe assembly.
• DO NOT use the concentric terminal assembly • Clean and cement the rain cap to the inner,
with 4 in. (10.2 cm) vent and combustion air-inlet straight vent pipe.
systems.
From the outside, slide the vent pipe with rain cap
Disassemble the concentric terminal assembly. assembly through the combustion air-inlet pipe until
• Note: The concentric terminal assembly consists the rain cap if fully seated on the pipe.
of an inner, straight vent pipe, an outer, straight • Clean and cement the rain cap to the combustion
combustion air-inlet pipe, a Wye fitting and rain air-inlet pipe.
cap.
•  lean and cement a 3 in. (7.6 cm) diameter, SDR
C
45, PVC, 90°, 1/4 standard bend elbow to the rain
cap.
• Clean and cement a short, straight section of 3 in.
(7.6 cm) diameter, straight pipe to the 90° street
elbow.

26
 • Clean and cement a 3 in. (7.6 cm) diameter, Complete the installation of the remainder of the
Schedule 40, PVC, 90°, 1/4 standard bend elbow combustion air-inlet system and attach it to the
to the short, straight section of pipe. combustion air-inlet connector fitting on the water
From the inside, clean and cement the Wye fitting heater’s combustion air-inlet tube assembly.
to the vent and combustion air-inlet pipes of the Support vertical and horizontal lengths of the vent and
termination assembly. combustion air-inlet systems as previously mentioned.
Complete the installation of the remainder of the vent IMPORTANT: Ensure that all the coupling clamps
system and attach it to the vent connector fitting on the are tight before allowing the water heater to
water heater’s blower assembly. operate.
• Horizontal lengths of the vent system must slope ! WARNING: Do not operate the water
towards the water heater a minimum of 1/8 in. per heater with the rain cap and elbows removed or
foot (10 mm per m). recirculation of combustion products may occur
• DO NOT use unequal diameters of pipe and and/or the vent and combustion air-inlet systems
fittings for the vent and combustion air-inlet could take in water, causing damage to the water
systems except as defined previously. heater. Failure to follow this warning could result
in damage to the unit, improper operation, personal
NOTICE: The difference between the vent and injury, or death.
combustion air-inlet system equivalent lengths must
be no greater than 5 ft. (1.5 m).

Elbow Short Piece of Pipe

Vent
Vent
# Combustion Air-Inlet #
Combustion Air-Inlet
# Min. 12 in.
# Min. 12 in. (30.5 cm) Above Roof
(30.5 cm) Above Roof or Anticipated Snow
or Anticipated Snow Level; which
Level; which ever is highest
ever is highest and
and  ax. 24 in. (61 cm)
M
Max. 24 in. (61 cm) Above Roof
Above Roof (Without Additional
(Without Additional Support)
Support)
Slope 1/8 in. per foot
(10 mm per m) towards
the water heater
Optional - Condensate
Management Drain Port*

Optional -Condensate
Management Drain
-A-

-B-

d .008

-B-
d .010

Port*
-A-

-B-

d .008

-B-
d .010

Concentric Vent and /or Combustion Air-Inlet Pipe

Through Roof Alternate Concentric Vent and /or Combustion Air-Inlet Pipe
*See Condensate Management Section for
Through Roof
additional information about optional piping. 27
 Installing the Water Heater
Condensate Management - Optional Piping
There is no condensate collection and disposal required for • Connect 1/2 in. I.D, flexible, PVC (or equivalent
Rheem water heaters under most conditions. Installations material), clear tubing to the drain port.
where the vent system length is short or where it runs Notice: The tubing must be of sufficient length to
through conditioned space in the home, such as basements reach a floor drain, outside the building or other
or interior walls, do not typically cause condensation required condensate disposal termination requirements
and will not require any condensation disposal methods (Refer to local codes).
regardless of vent pipe slope. The image on page 20 • Loop the drain tube so that it has a circular trap and
shows the recommended vent pipe slope of no less than secure the top and
1/8 in. per foot (10 mm per m) away from the water heater. bottom of the loop with
Any condensation in the venting system will drain toward wire ties or plastic zip From Drain Port
the vent termination. The blower pipe coupling features a ties as shown. DO NOT
capped drain port which is not needed in this case. restrict any portion of
CAUTION: Make sure the drain port cap is the drain tube. The Wire or Zip Ties Water Filled
securely in place. loop and all sections
There are vent piping configurations, when combined with of the tube must not be
certain environmental conditions that can produce enough restricted or collasped.
condensate to require collection and disposal. When a • Fill the drain tube To Floor Drain
slope away from the water heater cannot be achieved with water so that no
and condensate handling is required in a horizontal vent combustion gases might
system, slope the vent pipe toward the water heater vent into the room.
1/8 in. per foot (10 mm per m) minimum and condensate • Route the drain tube to a floor drain or outside the
management means as follows: building or refer to local codes for any condensation
• Remove the cap from vent pipe coupling, drain port requirements..
on the blower assembly.

Cap Cap

Cementing Joints
WARNING: DANGER OF All joints in the vent piping must be properly Apply a thin coat of cement evenly in the
FIRE OR BODILY INJURY - sealed and the following materials are recom- socket. Quickly apply a heavy coat of
Solvent cements and primers mended: cement to the pipe end and insert pipe into
are highly flammable. Provide fitting with a slight twisting motion until it
adequate ventilation and do PVC materials should use ASTM D2564 grade
not assemble near heat source bottoms out.
cement.
or open flame. Do not smoke. NOTICE: Cement must be fluid; if not,
Avoid skin or eye contact. CPVC materials should use ASTM F493 grade
cement. recoat.
Observe all cautions and
warnings on material ABS materials should use ASTM D2235 grade Hold the pipe fitting for 30 seconds to pre-
containers. cement. vent the tapered socket from pushing the
CAUTION: Cleaner-Primer and Medium Body Solvent pipe out of the fitting.
For proper installation: Cement:
Wipe all excess cement from the joint with a
DO NOT use solvent cement
that has become curdled,  ut pipe end square, remove jagged edges
C rag. Allow 15 minutes before handling. Cure
lumpy or thickened. and burrs. Chamfer end of pipe, then clean time will vary according to fit, temperature
DO NOT thin solvent cement. fitting socket and pipe joint area of all dirt, and humidity.
Observe shelf precautions
printed on the containers. grease or moisture. NOTICE: Stir the solvent cement frequently
For applications below 32°F After checking pipe and socket for proper while using. Use a natural bristle brush or
(0°C) use only low temperature the dauber supplied with the can.
fit, wipe socket and pipe with cleaner-prim-
type solvent cement.
Appropriate solvent and er. Apply a liberal coat of primer to inside NOTICE: This unit is equipped with a
cleaner must be used for the surface of socket and outside of pipe. Do not Flammable Vapor Sensor. Do not apply
type of pipe used (PVC, CPVC allow primer to dry before applying cement. power until enough time has passed to allow
or ABS). the vapors from the primer and cement to
28 dissipate.
 Wiring
If local codes permit, the water heater may be The water heater must be electrically grounded
connected to electric service with the power in accordance with local codes, or, in the
cord provided (DO NOT use an extension absence of local codes, in accordance with
cord). A grounding receptacle is required. latest edition of the National Electric Code
If local codes do not permit the use of cord ANSI/NFPA No. 70. Refer to the figures below
connections, a 120 V, 50/60 Hz power supply, for water heater internal wiring.
with suitable disconnecting means, must be
connected to the black and white leads in the
blower assembly.

H N
CONNECTOR DIAGRAM SCHEMATIC DIAGRAM
SCHÉMA DES CONNEXIONS SCHÉMA DE CABLÂGE
ON/OFF SWITCH 120 VAC
CONTACTEUR
120 VAC PLUG FOR POWERVENT MARCHE/ARRÉT ON/OFF
BLOWER ASSEMBLY H BK
G
SWITCH
PRISE DE 120 VCA POUR G CONTACTEUR
W
L’ENSEMBLE DE N MARCHE/ARRÉT
SOUFFLEUR D’ÉVENT MÉCHANIQUE
IGNITER
TEMPERATURE VAC VAC ALLUMEUR
SWITCH NC SW NO SW NC
BLOWER CHANGEMENT DE CONTACTEUR À
SOUFFLEUR TEMPÉRATURE DÉPRESSION W
1
MOT
POWER SCREW BK W
2
VENT BLOWER GND VIS
CONTRÔLE ÉLECTRONIQE INTELLI-VENT

ASSEMBLY DE MISE BK FLAMMABLE VAPOR SENSOR

INTELLI-VENT ELECTRONIC CONTROL

ENSEMBLE DU À LA TERRE 3 DÉTECTEUR DE VAPEUR INFLAMMABLE

W BK R Y BL G
SOUFFLEUR W FLAME SENSOR
D’ÉVENT 1 2 3 4 5 6 4 CAPTEUR DE FLAMME
6 PIN CONNECTOR
SOUPAPE DE GAZ

MÉCANIQUE VAC VAC

CONNECTEUR À 1 2 3 4 5 6
6 BROCHES SW NO SW NC
1 BL
FLAMMABLE W BK R Y BL G
GAS VALVE

IGNITER AND
VAPOR SENSOR FLAME SENSOR
DÉTECTEUR DE ALLUMEUR ET 2 N/C
VAPEUR TEMPERATURE CONTACTEUR
CAPTEUR DE BK SWITCH NC À DÉPRESSION
INFLAMMABLE FLAMME 3
CHANGEMENT DE
FV R TEMPÉRATURE
CONTRÔLE ÉLECTRONIQUE INTELLI-VENT

4
BLOWER
INTELLI-VENT ELECTRONIC CONTROL

W Y SOUFFLEUR
1 5 MOT
BK W
2 W
SOUPAPE DE GAZ

3 BK 6
4 W
GAS VALVE

J2 GND
1 1 BL
2 2 N/C
3 3 BK
R BK = BLACK/NOIR
4 4 Y BL = BLUE/BLEU
5 5 W G = GREEN/VERT
6 6 R = RED/ROUGE
GND WIRE HARNESS THAT RUNS FROM BLOWER ASSEMBLY W = WHITE/BLANC
TO WIPER CONTROL GAS VALVE Y = YELLOW/JAUNE
FAISCEAU DE CÂBLAGE ENTRE L’ENSEMBLE DU
G SOUFFLEUR ET LA INTELLI-VENT DE LA SOUPAPE DE
CONTRÔLE DU GAZ NOTE: IF ANY OF THE ORIGINAL WIRE SUPPLIED WITH THE APPLIANCE
MUST BE REPLACED, IT MUST BE REPLACED WITH A 18 GA, 600 V,
105º C WIRE.
ANY REPLACEMENT IGNITOR CABLE MUST BE RATED AT 250º C
H REMARQUE: SI UNE PARTIE QUELCONQUE DU CÂBLAGE ORIGINAL N
TOUT CÂBLE D’ALLUMAGE DE REMPLACEMENT DOIT ÊTRE FOURNI AVEC L’APPAREIL DOIT ÊTRE REMPLACÉE, ELLE DOIT ÊTRE
ÉTALONNÉ Á 250º C REMPLACÉE AVEC UN FIL DE CALIBRE 18, 600 VCA, 105º C.
120V 50/60 Hz LESS THAN 5 AMPS AX4944-3

CAUTION! Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and
dangerous operation. VERIFY PROPER OPERATION AFTER SERVICING!

29
 Installing the Water Heater
Insulation Blankets
Insulation blankets, available to the general pub-  DO NOT cover the operating or warning
WARNING: If lic, for external use on gas water heaters are not labels attached to the water heater or attempt
local codes require necessary. The purpose of an insulation blanket to relocate them on the exterior of insulation
external is to reduce the standby heat loss encountered blanket.
application of
with storage tank heaters. This water heater
insulation blanket DO NOT apply insulation to the top of the
kits the meets or exceeds the National Appliance Energy
water heater. This will interfere with the safe
manufacturer’s Conservation Act standards with respect to insu-
operation of the blower assembly.
instructions lation and standby loss requirements making an
included with the insulation blanket unnecessary.  DO NOT cover the burner access door, jacket
kit must be door, gas control (thermostat) or pressure and
carefully followed. The manufacturer’s warranty does not cover temperature relief valve.
any damage or defect caused by installation,
attachment or use of any type of energy saving  DO NOT apply insulation to the area where
or other unapproved devices (other than those the Flammable Vapor Sensor is located. This
authorized by the manufacturer) into, onto or in area must be unobstructed so as not to restrict
conjunction with the water heater. The use of air flow to the sensor.
unauthorized energy saving devices may shorten  Inspect the insulation blanket frequently mak-
the life of the water heater and may endanger ing certain it has not sagged and it is not restrict-
life and property. ing the air flow to the Flammable Vapor sensor
The manufacturer disclaims any responsibility located around the lower perimeter of the water
for such loss or injury resulting from the use of heater jacket. This could result in an unsafe
such unauthorized devices. operating condition.
CAUTION: If local codes require the
application of an external insulation blanket
to this water heater, pay careful attention to
the following so as not to restrict the proper
function and operation of the water heater:

Hot and Cold Pipe Insulation Installation

Typical vertical piping arrangement Typical horizontal piping arrangement

(Piping for Top Cap NOT shown)
For increased energy efficiency, some water Please install the insulation, according to
heaters have been supplied with two 24 in. the illustrations above, that best meets your
(61 cm) long sections of pipe insulation. requirements.

T&P Insulation Installation

For increased energy efficiency, this water heater has been supplied with a 2 3/8” section of T&P
insulation. Please install the insulation as shown below.
Slip the insulation cover Slip the insulation cover
over the T&P Valve over the T&P Valve
through the center hole through the center hole
and align the hole in the and align the hole in the
side with the opening of side with the opening of
the T&P Valve. the T&P Valve.

Ensure the T&P Valve Ensure the T&P Valve

opening is not obstructed opening is not obstructed
by the insulation. by the insulation.
Typical Side Connect T & P Arrangement. Typical Top Connect T & P Arrangement.
30
Heat Traps
For increased energy efficiency, some water an additional 90°, 3/4 in. or 1 in. NPT elbow or
heaters have been supplied with factory installed a 3/4 in. or 1 in. coupling depending on your
3/4 in. or 1 in. NPT heat trap fittings in the hot model of water heater and installation needs.
outlet line and cold water inlet line. These heat See illustration of nipples and heat traps on page
trap fittings may require a minimum of one (1) 43.
90°, 3/4 in. or 1 in. NPT elbow and may require

Top Cap Installation (For Certain Models Only)

Read these instructions thoroughly and make rectly and properly positioned on top of the water
sure you understand all the steps and procedures heater. Press firmly to ensure proper attachment
before proceeding with the installation. is made.
Carefully remove the Top Cap from the water Align holes in mounting tabs on the Top Cap with
heater carton. Install the water heater as speci- the holes in the top of the heater then secure the
fied per this Use & Care Manual. Note: Also see Top Cap to the water heater with the two (2) #8
information as detailed in “Water Supply Connec- sheet metal screws (supplied).
tions” section. IMPORTANT: Do not over tighten the screws
Locate the small plactic bag containing the three as this may damage the Top Cap.
(3) Dual Lock® strips and two (2) sheet metal Top Cap View
2 screws
screws to be used to attach the Top Cap in the (mounting
Use & Care Manual bag. Peel off one side of the tabs) Outside
Dual Lock® strips and firmly press near the Top
Cap mounting tabs and the inside center front of
the rim on the Top Cap. See diagram for detail. Inside
Peel off the other side of the Dual Lock® strips
and place the Top Cap on the top front center of 3 Dual Lock®
the water heater ensuring that it is aligned cor- Strips Inside Center
Front

During Installation of this water heater...........

DO DON’T
o DO check inlet gas pressure to ensure that it is o DON’T block or restrict the Flammable Vapor
within the range specified on the rating plate. Sensor located around the lower portion of the
o DO maintain proper clearances to combustibles water heater jacket.
as specified on the rating plate. o DON’T remove the Burner Access Door unless
o DO allow enough time for joint cement vapors to absolutely necessary. This should only be done
dissipate BEFORE applying power to the water by a qualified service technician. A new burner
heater. access door gasket must be installed on any
burner access door that has been removed.
o DO ensure that the venting system complies with
the guidelines found in the Use and Care Manual o DON’T install this water heater where standing
and National Fuel Gas Code. water may occur. The base of the water heater is
meant to be mounted on a dry surface.
o DO contact a qualified service technician if the
main burner will not stay lit. The burner chamber o DON’T allow cleaners, solvents, or other mate-
is designed to be sealed utilizing a gasket and rials to come into contact with the Flammable
tamper resistant screws. Vapor Sensor.
o DON’T operate the water heater if the sight glass
Sight Glass
Burner Access or burner access door grommet is damaged or
broken.
VACATION A B C
WARM VERY

Door Grommet
HOT

COOLER HOTTER

Flammable
Vapor Sensor
31
 Installation Checklist
A. Water Heater Location
o In a location where the vent and combustion air- o P rovisions made to protect area from water dam-
inlet systems will be within the requirements speci- age.
fied in this manual. o S ufficient room to service the water heater.
o Indoors and protected from freezing temperatures. o C ombustible materials, such as clothing, cleaning
o P roper clearance from combustible surfaces materials, rags, etc. clear of the base of the water
observed and water heater not installed on carpeted heater.
floor. o Flammable vapor sensor is not blocked.
o A
 ir supply free of corrosive elements and flam-
mable vapors.

B. Water Supply
o Water heater completely filled with water. o Water connections tight and free of leaks.
o Air purged from water heater and piping.

C. Gas Supply
o G
 as line equipped with shut-off valve, union and o S oap and water solution used to check all connec-
sediment trap. tions and fittings for possible gas leak.
o A
 pproved pipe joint compound used. o G
 as Company inspected installation (if required).

D. Relief Valve
o T emperature and Pressure Relief Valve properly o Discharge line protected from freezing.
installed and discharge line run to open drain.

E. Venting and Combustion Air-Inlet Systems

o W
 ater Heater vented separately from all other o Appropriate minimum clearances observed.
appliances.
o Precautions taken to prevent moisture damage
o Blower assembly properly installed. around vent termination.

o Proper materials and techniques used in the instal- o V

 apors from non-metalic pipe cement and primer
lation of the vent and combustion air-inlet systems. have dissipated prior to applying electrical power.

o Vent pipe properly secured to the exhaust connector o C

 ombustion Air-Inlet pipe properly secured to the
of the blower assembly. combustion air-inlet piping tee.

o Vent and combination air-inlet systems supported at

required intervals.

F. Wiring
o Correct power supply (120 VAC). o W
 ater Heater properly grounded and proper polar-
o Electrical connections tight. ity observed.

32
Supplemental Instructions for Gas Water Heaters
Installed in Potable Water/Space Heating Applications
Local codes or plumbing authority requirements may vary from the instructions or diagrams provided
in this manual and take precedent over these instructions.
Hot water Combination Potable Water and Space Heating Application
supply to
house Tee fitting must be installed as shown. DANGER: If this water heater is
This ensures that any air in the water lines installed in an application intended to
will be purged through the domestic water supply domestic hot water needs and
Hot water faucets and showers. hot water for space heating purposes,
supply to From HOT do not connect the heater to an existing
heating outlet on DANGER: When this system
unit heating unit or components of a heating
water heater requires water for space heating at
system that have previously been used
elevated temperatures (above 125°F
Tee fitting for vertical hot with a non drinking water system. Toxic
[52°C.]), a mixing or tempering valve
water supply lines. chemicals such as those used for boiler
must be installed in the hot water
From HOT treatment may be present and will
Hot water supply line to the house in order to
supply to outlet on contaminate the drinking water supply
reduce the scald hazard potential.
house water heater causing possible health risks. Never
DANGER: Any piping or components introduce toxic chemicals, such as those
used in the installation of this water used for boiler treatment, into this
heater in a combination potable and system.
space heating application must be
suitable for use with drinking water. Notice: 50 ft. (15.2 m) maximum
Hot water supply
to heating unit distance from water heater to fan coil
(developed length) is required for
Tee fitting for horizontal hot Massachusetts State.
water supply lines.
Typical Piping Diagram for Combination Potable/Space Heating Installation
Nominal 3/4" size mixing or tempering valve Pressure Gauge 3/4" Check Valve with 1/8" Hole
(refer to warning above). Follow mixing or Minimum of 2 ft. (61 cm) developed 3/4" Tempered
length of 3/4" pipe. 3/4" Shut-Off Valve (Typ.)
tempering valve manufacturer’s instructions for domestic hot water 3/4" cold water supply
installation of the valve. Air vent supply to house.
Spring loaded check valve in heating unit
hot water supply line and cold water return
line (not supplied with water heater)
3/4" Shut-Off Valve (Typ.)
NOTE: This check valve is incorporated
in some heating units. Refer to the Heat Trap
installation instructions supplied with 6 in. (15.2
specific heating unit to determine if it is cm) Min.
required. 2 Gallon Thermal
3/4" Shut-
Off Valve Expansion Tank (if
(Typ.) required-not supplied
Isolation valve in hot water supply line with water heater) Hot water
to heating unit (not supplied with water to space heater
heater)
Hot water coil
See diagrams above for proper
C) All bronze pump.
pipe application for vertical
( 60°
or horizontal supply lines. °F F
140 30° Check valve
to 154° C
internal in pump.
Temperature and Pressure Relief F
° o
120° C t
Valve, tie to location approved by Air bleed valve.
local code 49 Water Sample Tap.

Gas line to water heater

3/4" HWS & HWR
to Heating Coil.
Drain valve To HVAC Unit.
Temperature and pressure relief
valve discharge line (not supplied with T FAN
ON
water heater) OFF
HEAT
Gas Fired Isolation valve in COOL
Combination gas control Water Heater cold water return line
from heating unit (not
supplied with water
heater) Air Handler

Water heater drain pan installed in

accordance with the Local and State
Code

Water heater to be in accordance with Vacuum Relief Valve

the Local and State Energy Code (Not Supplied)
Electronically controlled pump timer.
Activates every 6 hours for 60 seconds.
Wire to bronze pump.
All water piping shall be insulated in
accordance with Local and State Energy
Code.

33
If required, install per local codes

22 Flammable Vapor Sensor 6 in. (15.2 cm)

Air Gap
and valve manufacturer’s
instructions.
 Lighting the Water Heater
Before operating this water heater, be sure to read and follow the instructions on the label pictured below and
all other labels on the water heater, as well as the warnings printed in this manual. Failure to do so can result in
unsafe operation of the water heater resulting in property damage, personal injury, or death. Should you have
any problems reading or following the instructions in this manual, STOP, and get help from a qualified person.

FOR YOUR SAFETY READ BEFORE OPERATING

WARNING: If you do not follow these instructions and the Use & Care
Manual instructions exactly, a fire or explosion may result causing property
damage, personal injury or loss of life.

A. This appliance does not have a pilot. It is gas supplier’s instructions.

equipped with an ignition device which auto- If you cannot reach your gas
matically lights the burner. Do NOT try to light supplier, call the fire department.
the burner by hand.
C. Use only your hand to push in the gas
B. BEFORE PUTTING THIS APPLIANCE INTO control buttons. Never use tools. If the
SERVICE - Smell all around the appliance control buttons will not push in, don’t try
area for gas. Be sure to smell next to the to repair them, call a qualified service
floor because some gas is heavier than air technician. Force or attempted repair
and will settle on the floor. may result in fire or explosion.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance. D. Do not use this appliance if any part has
Do not touch any electric switch; do been under water. Immediately call a
not use any phone in your building. qualified installer or service agency to
Immediately call your gas supplier replace a flooded water heater. Do not
from a neighbor’s phone. Follow the attempt to repair the unit! It must be
replaced!

OPERATING INSTRUCTIONS
1. Stop! Read the safety information above 8. Turn on all electrical power to the appliance.
on this label.
2. Toggle the “ON/OFF” switch located on the 9. Toggle the “ON/OFF” switch located on the
blower assembly to the “ON” position.
blower assembly to the “ON” position.
3. Set the thermostat to the lowest setting
 10. Set thermostat to the desired temperature 
by pressing the COOLER and HOTTER setting by pressing the COOLER and
HOTTER buttons at the same time and
buttons at the same time and holding holding them for (1) second. Depress the
them for (1) second. Depress the COOLER
HOTTER button until the desired

button until only the WARM indicator
light is lit. temperature display setting is lit. The
preferred starting point for temperature
4. Toggle the “ON/OFF” switch located on the setting is indicated by on the thermostat.
blower assembly to the “OFF” position.
5. Turn off all electrical power to the appliance. 11. If the appliance will not operate, follow
the instructions “TO TURN OFF GAS TO
6. This appliance is equipped with a Hot
APPLIANCE” and call your service
Surface Ignition System which auto-
matically lights the burner. Do NOT open technician or gas supplier.
the inner door of this appliance and try to VACATION

WARM
A B C
VERY

light the burner by hand!

HOT

COOLER HOTTER

7. Wait five (5) minutes to clear out any gas. WARNING

If you smell gas, STOP! Follow “B” in the

safety information above on this label. If
you do not smell gas, go ahead to the next step.

TO TURN GAS OFF TO THE APPLIANCE 

[Link] the thermostat to the lowest setting by first depressing the COOLER and HOTTER

 buttons at the same time and holding for (1) second. Depress the COOLER button
until only the WARM indicator light is lit.
2. Toggle the “ON/OFF” switch located on the blower assembly to the “OFF” position.
3. Turn off all electrical power to the appliance.

34
Operating the water heater
CAUTION: Hydrogen gas can be produced in a hot water system served by this water heater that has not been
used for a long period of time (generally two weeks or more). HYDROGEN GAS IS EXTREMELY
FLAMMABLE!! To dissipate such gas and to reduce risk of injury, it is recommended that the hot water faucet
be opened for several minutes at the kitchen sink before using any electrical appliance connected to the hot water
system. If hydrogen is present, there will be an unusual sound such as air escaping through the pipe as the water
begins to flow. Do not smoke or use an open flame near the faucet at the time it is open.

Safety Precautions
 o turn off manual gas shut-off valve if water heater
D  o Not store or use gasoline or other flammable
D
has been subjected to over heating, fire, flood, physi- vapors and liquids, such as adhesives or paint thinner,
cal damage or if the gas supply fails to shut off. in vicinity of this or any other appliance.
 o Not turn on water heater unless it is completely
D If such flammables must be used, open doors
filled with water. and windows for ventilation, and all gas burning
appliances in the vicinity should be shut off including
 o Not turn on water heater if cold water supply
D their pilot burners, to avoid vapors lighting.
shut-off valve is closed.
NOTICE: Flammable vapors can be drawn by air
 o Not allow combustible materials such as newspa-
D currents from surrounding areas to the water heater.
per, rags or mops to accumulate near
water heater. I f there is any difficulty in understanding or following
the Operating Instructions or the Care and Cleaning
section, it is recommended that a qualified person or
serviceman perform the work.

Operating Procedure
This water heater is equipped with a hot up, then the gas valve should open and the
surface ignitor to light the main burner. main burner ignite. After the main burner
There is no pilot light to be lit, but on initial ignites, replace the outer door. If no main
start-up, it is recommended that the outer burner flame is established, the combina-
door be removed (leave inner door in place tion gas control will go through three trials
for safety) to view through the sight glass if for ignition before going into a lock-out.
the hot surface ignitor and main burner are A warning light will alert the user of this
operating properly. lock-out condition. If this happens, refer to
Once filled with water, it is only neces- “Troubleshooting Guide.”
sary to plug the power cord in and make TO SHUT OFF WATER HEATER – Turn
sure the “ON/OFF” switch located on the switch located on the side of the blower
blower assembly is in the “ON” position to assembly to the “OFF” position. See dia-
put the water heater into operation. Within gram on page 43 for location of blower
seconds the hot surface ignitor should heat assembly.

Water Temperature Setting

The temperature of the water in the water Water temperatures above 125°F (52°C)
heater can be regulated by pressing the can cause severe burns or death from
! DANGER: Hotter water buttons on the front of the combination scalding. Be sure to read and follow the
increases the Potential gas control (thermostat). warnings outlined in this manual and on
for Hot Water SCALDS. the label located on the water heater near
Households with small Safety and energy conservation are factors
to be considered when selecting the water the combination gas control (thermostat).
children, disabled, or elderly
persons may require a 120°F temperature setting of the water heater’s Mixing valves are available for reducing
(49°C) or lower combination combination gas control (thermostat). The point of use water temperature by mixing
gas control (thermostat) lower the temperature setting, the greater hot and cold water in branch water lines.
setting to prevent contact the savings in energy and operating costs. Contact a licensed plumber or the local
with unsafe water
temperatures. To comply with safety regulations, the plumbing authority for further informa-
combination gas control (thermostat) was tion.
set at its lowest setting before the water The chart on the next page may be used
heater was shipped from the factory. The as a guide in determining the appropriate
recommended starting point temperature is water temperature for your home.
120°F (49°C). 35
 Operating the Water Heater
Water Temperature Setting…
Maximum water temperatures occur just Stacking can cause this top layer of water to
after the burner has shut off. To determine be hotter than the water toward the bottom
the water temperature, turn on a hot water of the tank near the combination gas control
faucet and place a thermometer in the water (thermostat). Therefore, always remember
stream. to test the water temperature with your hand
To avoid any unintentional changes in water before use and remember that hotter water
temperature settings, the combination gas increases the risk of scald injury.
control (thermostat) has a tamper resistant Also, always supervise young children or
feature for changing the temperature setting. others who are incapacitated.
To change the temperature setting follow The combination gas control (thermostat)
these instructions. is constructed with a built in safety shutoff
1. "Wake Up" the temperature indicators device designed to shut off the gas supply to
by holding down both "COOLER" and the burner if the main burner is extinguished
"HOTTER" temperature adjustment for any reason.
buttons at the same time for one second, The combination gas control (thermostat) is
see Figure below. One or two of the also equipped with a single use gas shut off
temperature indicators will light up. device that will shut off the gas supply to the
These indicators will only remain on burner if the water heater exceeds normal
for 30 seconds if no further buttons are operating temperatures. Refer to the Before
pressed. After 30 seconds the control will You Call For Service section of this manual,
go back to "sleep" mode. or contact your dealer.
2. Release both of the temperature buttons.
a. To decrease the temperature press and ! WARNING: Should overheating occur
release the "COOLER" button until or the gas supply fail to shut off, turn off
the desired setting is reached. the manual gas (shutoff) valve to the
b. To increase the temperature press and appliance.
release the "HOTTER" button until If the water heater has been subjected to fire,
the desired setting is reached. flood or physical damage, turn off the manu-
NOTICE: Holding down the button al gas (shutoff) valve, and do not operate the
will not continue to lower or raise the water heater again until is has been checked
temperature setting. The button must be by a qualified service technician.
pressed and released for each temperature
change desired.
A condition known as “stacking” or
“layering” can occur when a series of short VACATION A B C

and frequent hot water draws are taken. WARM VERY

HOT

The hottest temperature water will be at the COOLER HOTTER

top of the tank, closest to the outlet pipe
delivering hot water to the home. WARNING

Time/Temperature Relationship in Scalds

Water Temperature Time To Produce a Serious Burn

120°F (49°C) More than 5 minutes
125°F (52°C) 11/2 to 2 minutes
130°F (54°C) About 30 seconds Temperature Setting Display Burns on Adult Skin
135°F (57°C) About 10 seconds ▼ABC
140°F (60°C) Less than 5 seconds WARM = approx. 70°F (21°C) ●○○○○○ --------------------
145°F (63°C) Less than 3 seconds ▼ = approx. 120°F (49°C) ○○●○○○ More than 5 minutes
150°F (66°C) About 11/2 seconds A = approx. 130°F (54°C) ○○○●○○ About 30 seconds

155°F (68°C) About 1 second B = approx. 140°F (60°C) ○○○○●○ Less than 5 seconds

Table courtesy of Shriners Burn Institute C = approx. 150°F (66°C) ○○○○○● About 1-1/2 seconds
C-Flashing = approx. 160°F (71°C) ○○○○○● About 1/2 seconds

36
Sequence of Operation
During initial start-up or a call for heat, the con- The following is a list of materials that will cause
trol will verify the vacuum switch is open. the Flammable Vapor Sensor to shut down the
Once the control verifies the vent pressure switch water heater.
is open, the control will energize the blower  Vapors of Gasoline.
motor for the pre-purge sequence (approximately  Vapors of certain flammable paints, stains, and
5 seconds). thinners.
The control will verify that the vent pressure  Vapors of vent pipe Cement & Solvents.
switch has closed, ensuring that the blower is
functioning properly and that the venting system  Bleach (direct contact with flammable vapor
is not blocked. sensor).
The control will then proceed through a sequence  Some other flammable materials and their
of self-diagnostics before initiating a trial for igni- vapors.
tion. If the flammable vapor sensor shuts down the
During the trial for ignition, the hot surface ignit- water heater, then the electronic control will dis-
or will warm up. play the appropriate error code and you should
then promptly contact a qualified service techni-
Once the hot surface ignitor warms up, the main cian.
gas valve will open allowing gas to flow to the
main burner. Refer to the “NOTICE” on page 3 for additional
information.
Once the main burner ignites, the control will
verify that the burner flame is present through the
flame sense circuit. The hot surface ignitor will
then turn off.
The main burner will remain lit throughout the
heat cycle until the water temperature setting is
reached.
Once the water temperature setting is reached, the
control will close the main gas valve which will
extinguish the main burner flames.
The blower motor will stay energized for an
additional 5 seconds after the control verifies that
the burner flame is extinguished in order to clear
combustion gases from the water heater.
After the post-purge sequence, the control will de-
energize the blower motor and go into a stand-by
mode awaiting the next call for heat.
This water heater is equipped with a flammable
vapor sensor that is monitored continuously by
the electronic control in all modes of operation.
In the event that flammable vapors are detected,
the control will automatically shut down the water
heater and prevent the water heater from being
started again.

37
 Care and Cleaning of the Water Heater
Draining the Water Heater
! CAUTION: Shut off gas to the Before turning off the cold water
water heater at the manual gas shut- supply to the water heater, open a hot
off valve before draining water. water faucet allowing sufficient cold
water into the tank to prevent the
! DANGER: Before manually risk of a scald injury while draining
operating the temperature and the water heater. Once the water in
pressure relief valve, make certain no the tank is no longer hot, turn off the
one will be exposed to the hot water cold water supply to the water heater.
released by the valve. The water Open a hot water faucet or lift the
drained from the tank may be hot handle on the relief valve to admit air
enough to present a scald hazard and to the tank.
should be directed to a suitable drain
to prevent injury or damage. Attach a garden hose to the drain valve
on the water heater and direct the stream
of water to a drain. Open the valve.

Routine Preventative Maintenance

DANGER: Before Properly maintained, your water heater deposits to accumulate in the bottom of
manually operating the will provide years of dependable trouble- the tank. If allowed to accumulate, these
relief valve, make certain free service. solids can cover the combination gas
no one will be exposed to It is recommended that a periodic inspec- control (thermostat) sensors, causing the
the danger of the hot tion of the combination gas control sensors to operate erratically. Because
water released by the (thermostat), burner, relief valve, internal accumulated solids can prevent the com-
valve. The water may be flue-way, vent and combustion air-inlet bination gas control (thermostat) sensors
hot enough to create a from accurately reading the water tem-
systems be made by service personnel
scald hazard. The water perature, the water at the fixture can be
should be released into a qualified in gas appliance repair.
hotter than the combination gas control
suitable drain to prevent It is suggested that a routine preventative (thermostat) setting. It is suggested that
injury or property damage. maintenance program be established and a few quarts of water be drained from the
followed by the user. water heater’s tank every month to clean
Inspect the combustion air-inlet and vent the tank of these deposits.
systems. Make certain that all joints are Rapid closing of faucets or solenoid
! DANGER: Hotter secure and that combustion air-inlet and valves in automatic water using appli-
water increases the vent pipe supports are all in place. Check ances can cause a banging noise heard in
potential for Hot Water the outdoor combustion air-inlet and a water pipe. Strategically located risers
Scalds. vent terminals to see that they are free of in the water pipe system or water hammer
obstructions, and that there is no damage arresting devices can be used to minimize
nearby caused by condensate. the problem.
Periodically, lift and release the lever The anode rod should be removed from
DANGER: Failure to handle on the temperature pressure relief the water heater’s tank periodically, for
perform the recommended valve, located near the top of the water inspection and replaced when more than
heater, to make certain the valve oper- 6 in. (15.2 cm) of core wire is exposed at
Routine Preventative
ates freely. Allow several gallons to flush either end of the rod.
Maintenance can harm the through the discharge line to an open
proper operation of this drain. Make sure the cold water supply is turned
water heater, which can off before removing anode rod.
cause carbon monoxide NOTICE: If the temperature and pres-
sure relief valve on the water heater This water heater incorporates a combus-
dangers, excessive hot tion shut off device that shuts the opera-
discharges periodically, this may be
water temperatures and due to thermal expansion in a closed tion of the water heater down if undesir-
other potentially water system. Contact the water sup- able combustion conditions occur, such
hazardous conditions. plier or your plumbing contractor on as the presence of flammable vapors or
how to correct this. blockage of the combustion air-inlet and/
or vent systems. Please contact a quali-
DO NOT plug the relief valve outlet. fied service technician if this occurs.
A water heater’s tank can act as a settling
basin for solids suspended in the water. It
38 is therefore not uncommon for hard water
 Housekeeping
! DANGER: Combustible
Make sure the Flammable Vapor Sensor is
materials, such as clothing,
not blocked or obstructed.
cleaning materials, or
flammable liquids, etc., must DO NOT expose the Flammable Vapor
not be placed against or next Sensor to water, solvents or cleaning
to the water heater. agents.

Combustion Air-Inlet and Vent System Inspection

Inspect the combustion air-inlet and vent obstructions, and that there is no damage
systems. Make certain that all joints are nearby caused by condensate.
secure and that combustion air-inlet and
vent system supports are all in place. Check
the outdoor combustion air-inlet and vent
system terminals to see that they are free of

Burner Inspection
Visually inspect the hot surface ignitor and ! CAUTION: For your safety, cleaning
main burner periodically. of the burner must be performed only
Through the sight glass, inspect the hot by qualified service personnel, as it
surface ignitor with the main burner off involves the disconnection of gas piping
and inspect the main burner while firing. and leak testing. The burner chamber is
a sealed area. If the burner access door
If any unusual burner operation is noted, is removed, the burner access door
the water heater should be shut off gasket must be replaced.
until qualified service assistance can be For cleaning, remove the burner from the
obtained. water heater. A vacuum cleaner can be
Representative burner flame used on the burner and floor shield inside
pattern the water heater. The burner can also be
cleaned by scrubbing with mild detergent.

Vacation and Extended Shut-Down

NOTICE: Refer to the If the water heater is to remain idle for an After a long shut-down period, the water
Hydrogen Gas Caution in extended period of time, the power and heater’s operation and controls should
the Operating Instructions. water to the appliance should be turned off be checked by qualified service person-
to conserve energy and prevent a build-up nel. Make certain the water heater is
of dangerous hydrogen gas. completely filled again before placing it in
The water heater and piping should be operation.
drained if they might be subjected to freez-
ing temperatures.

NOTICE: Do not remove Anode Rod

the anode rod from the
water heater’s tank, except This water heater is equipped with an Water sometimes contains a high sulfate
for inspection and/or anode rod designed to prolong the life of and/or mineral content and together with
replacement, as operation the glass lined tank. The anode rod is slow- cathodic protection process can produce
with the anode rod removed ly consumed, thereby eliminating or mini- a hydrogen sulfide, or rotten egg odor in
will greatly shorten the mizing corrosion of the glass lined tank. the heated water. Chlorination of the water
life of the glass lined tank supply should minimize the problem.
and will exclude warranty
coverage.

39
 Before You Call for Service
Troubleshooting Tips
Save time and money! Review the charts on the following pages first and you may not need to call
for service.
This water heater incorporates shut off devices that shuts the operation of the water heater down if
undesirable combustion conditions occur, such as the presence of flammable vapors or blockage of the vent
and/or combustion air-inlet systems. Please contact a Qualified Service Technician if this occurs.

Problem Possible Causes What To Do

Condensation This usually happens when a new This is normal, after the water in the tank warms
heater is filled for the first time. up, the condensation will disappear. Refer to
page 10 for more information.

Moisture from the products of com- This is normal and will disappear in time. Refer
bustion condensing on the tank sur- to page 10 for more information.
face.
An undersized water heater will cause Use a water heater size that meets the require-
condensation. ments of your needs.
Yellow flame or Scale on top of the burner. Contact a qualified service technician to remove
soot scale.
Vent and/or combustion air-inlet sys- Remove obstruction or debris from vent and/or
tems are blocked. combustion air-inlet systems.
Unable to light Air in gas line. Contact a qualified service technician to purge
the main burner the air from the gas line.
Blocked vent system. Contact a qualified service technician to evaluate
vent system for blockage.
Blocked combustion air-inlet system. Contact a qualified service technician to evaluate
the combustion air-inlet system for blockage.
Pressure switches. Make sure the pressure switch hoses are not
"kinked".
Wire connection(s) not fully secured. Contact a qualified service technician to confirm
wire connections.
Combustion shutoff device tripped. Combustion Shutoff Device(s) should be inspect-
ed by a qualified service technician.
Gas control problem. Contact a qualified service technician.
Main burner does Energy shutoff device open. The combination gas control (thermostat) should
not stay lit be replaced by a qualified service technician.
Combustion shutoff device The combustion shutoff device should be inspect-
tripped. ed by a qualified service technician.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and
dangerous operation. VERIFY PROPER OPERATION AFTER SERVICING.
CAUTION: For your safety DO NOT attempt repair of gas piping, combination gas control (thermostat), burners, vent and/
or combustion air-inlet systems or other safety devices. Refer repairs to qualified service personnel.

40
Before You Call For Service
Troubleshooting Tips
Save time and money! Review the charts on the following pages first and you may not need to call
for service.
This water heater incorporates shut off devices that shut the operation of the water heater down if
undesirable combustion conditions occur, such as the presence of flammable vapors or blockage of the
vent and /or combustion air-inlet systems. Please contact a Qualified Service Technician if this occurs.

Problem Possible Causes What to Do

Rumbling noise Scale and sediment. Drain the water heater to remove scale and
sediment from the tank. Refer to page 38.
Relief valve pro- Pressure build up caused by thermal This is an unacceptable condition and must
ducing popping expansion in a closed system. be corrected. Contact the water supplier or
noise or draining plumbing contractor on how to correct this.
Do not plug the relief valve outlet.
Not enough or no Water usage may have exceeded the Wait for the water heater to recover after an
hot water capacity of the water heater. abnormal demand.
Low gas pressure. Check gas supply pressure and manifold
pressure.
The combination gas control See the "Water Temperature Setting"of the
(thermostat) may be set too low. water heater section of this manual.
Leaking or open hot water faucets. Make sure all faucets are closed.
Check valve error codes. Refer to gas valve error code table on page 42.
"ON / OFF" switch turned off. Turn "ON".
Blower unplugged. Plug in. verify power supply (120 VAC).
Combustion Shutoff Device tripped. Contact a qualified service technician.
Water is too hot The combination gas control See the "Water Temperature Setting"of the
(thermostat) is set too high. water heater section of this manual.
Combination gas control (thermostat) Contact a qualified service technician
is defective. to replace the combination gas control
(thermostat).
CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and
dangerous operation. VERIFY PROPER OPERATION AFTER SERVICING.
CAUTION: For your safety DO NOT attempt repair of gas piping, combination gas control (thermostat), burners, vent
and or combustion air-inlet systems or other safety devices. Refer repairs to qualified service personnel.

41
 Gas Valve LED Codes
LED Status Problem Solution
○○▼ A B C An open earth ground circuit to the 1. C heck that the earth ground connection is properly
●○○●○○ ignition system. connected.
2. Check that the ground conductor on the water heater
is properly connected.
○○▼ A B C Wiring error or a high resistance to 1. Check proper connection of line neutral and hot
●○●○●○ earth ground. wires.
2. Check that the water heater is securely connected to
earth ground.
○○▼ A B C Pressure switch remained closed lon- 1. Verify that the wiring to the pressure switch(es) is
●○●○○○ ger than 5 seconds after the call for
heat began. correct.
2. Replace the pressure switch(es).
○○▼ A B C Pressure switch remained opened lon- 1. Verify that the wiring to the pressure switch(es) is
●○●○○● ger than 5 seconds after the combus-
tion blower was energized. correct.
2. Verify that the wiring to the pressure switch(es) is
connected correctly.
3. Check the vent and / or combustion air-inlet systems
for obstructions.
○○▼ A B C Error in the hot surface ignitor circuit. 1. Check that all wiring is correct and secure.
●○●○●● 2. Replace hot surface ignitor.
○○▼ A B C System in lockout. 1. Gas supply is off or too low to operate. Turn on the
●○○●●○ gas supply and / or increase the inlet gas supply pres-
sure.
2. Hot surface ignitor not positioned correctly.
3. Low voltage to the water heater. Increase supply volt-
age to rated voltage.
4. Electric polarity to unit is incorrect - test and correct.
5. Check the vent and /or combustion air-inlet systems
for obstructions.
○○▼ A B C Problem in the combination gas valve 1. Turn power to the water heater off for 10 seconds and
●○○○●● driver circuit. then back on.
2. Replace the combination gas control (thermostat).
○○▼ A B C Problem with the internal circuit. 1. Turn power to the water heater off for 10 seconds and
●○●●●○ then back on.
2. Replace the combination gas control (thermostat).
○○▼ A B C Problem with the internal circuit. 1. Turn power to the water heater off for 10 seconds and
●●●●●● then back on.
2. Replace the combination gas control (thermostat).
○○▼ A B C Flame signal sensed out of 1. Replace the combination gas control. (thermostat)
●○○○●○ proper sequence.
○○▼ A B C ECO activated. 1. Replace the combination gas control (thermostat).
●○○●●●
○○▼ A B C One of the temperature adjust 1.  ress and release each of the buttons once.
P
●○●●○○ buttons stuck closed. 2. Replace the combination gas control (thermostat).
○○▼ A B C Water temperature sensor is either 1. Check that all wiring is correct and secure.
●○●●○● open or short circuited. 2. Replace the combination gas control (thermostat).
○○▼ A B C Unit shuts down. 1. Check for correct wiring to FV sensor.
●○○●○● 2. Check for open circuits to FV sensor.
3. Replace FV sensor.
○○▼ A B C Unit shuts down and in lockout. 1. F V sensor detected presence of flammable vapors.
●○○○○● 2. Contact a service agency.

CAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and
dangerous operation. VERIFY PROPER OPERATION AFTER SERVICING.
CAUTION: For your safety DO NOT attempt repair of gas piping, combination gas control thermostat, burners, vent
and/or combustion air-inlet systems or other safety devices. Refer repairs to qualified service personnel.

42
Replacement Parts
For 40, 50, 65, and 75 Gallon Models equipped for use with Natural or Liquified Petroleum/LP gas.
Instructions For Placing a Parts Order
All parts orders should include: CAUTION: For your safety, DO NOT
 he model and serial number of the water
T attempt repair of gas piping, gas control
heater from the rating plate. (thermostat), burners, vent connectors or
other safety devices. Refer repairs to
 pecify type of gas (Natural or Liquified
S qualified service personnel.
Petroleum/LP gas) as marked on the rat-
Use only original equipment replacement
ing plate. parts.
 art description (as noted below) and
P
number of parts desired.
Refer to page 44.
Combustion
Air-Inlet ** Rubber
Coupling Coupling Blower
Assembly
*Burner Assembly Kit

** Heat Trap Nipples

Top Cap
(certain models only)

Anode Rod Dip Tube

Dip Tube Gasket The kit provides extra speed clips and
tamper resistant screws.
Flue Baffle
Combustion
Air-Inlet
Assembly
(not a
replacment ** May differ in actual appearance.
part Temperature and Pressure
Relief Valve

Drain Valve

Combination
Gas Control (Thermostat)

Combustion
Air-Inlet
Coupling
*Burner

*Burner Supply Tube

Flammable Vapor Sensor *Sight Glass

*Burner Access Door Gasket

Jacket Door
*Burner Orifice
*Igniter

*Burner Access Door Grommet 43

*Burner Access Door
 IF YOU NEED SERVICE
1. Should you have any questions about your new water heater, or if it requires adjustment, repair, or rou-
tine maintenance, it is suggested that you first contact your installer, plumbing contractor or previously
agreed upon service agency. In the event the firm has moved, or is unavailable, refer to the telephone
directory, commercial listings or local utility for qualified service assistance.
2. Should your problem not be solved to your complete satisfaction, you should then contact the
Manufacturer’s National Service Department at the following address:
1241 Carwood Court
Montgomery, Alabama 36117
Phone: 1-800-432-8373
When contacting the manufacturer, the following information will be requested:
a. Model and serial number of the water heater as shown on the rating plate attached to the jacket of the
heater.
b. Address where the water heater is located and physical location.
c. Name and address of installer and any service agency who performed service on the water heater.
d. Date of original installation and dates any service work was performed.
e. Details of the problems as you can best describe them.
f. List of people, with dates, who have been contacted regarding your problem.
Important Instructions for the Commonwealth of Massachusetts
The Commonwealth of Massachusetts requires compliance with regula- mounted to the exterior of the building at a minimum height of eight (8) feet
tion 5.08: Modifications to NFPA-54, Chapter 10 : 248 CMR 4.00 above grade directly in line with the exhaust vent terminal for the horizon-
and 5.00 for installation of through – the – wall vented gas appliances as tally vented gas fueled heating appliance or equipment. The sign shall read,
follows: in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY
BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS".
(1) Revise NFPA-54 section [Link] by adding a second exception as fol- 4. INSPECTION. The state or local gas inspector of the side wall horizon-
lows: tally vented gas fueled equipment shall not approve the installation unless,
Existing chimneys shall be permitted to have their use continued when a gas upon inspection, the inspector observes carbon monoxide detectors and
conversion burner is installed, and shall be equipped with a manually reset signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1
device that will automatically shut off the gas to the burner in the event of a through 4.
sustained back-draft. (b) EXEMPTIONS: The following equipment is exempt from 248 CMR
(2) Revise 10.8.3 by adding the following additional requirements: 5.08(2)(a)1 through 4:
(a) For all side wall horizontally vented gas fueled equipment installed in 1. The equipment listed in Chapter 10 entitled "Equipment Not Required To
every dwelling, building or structure used in whole or in part for residential Be Vented" in the most current edition of NFPA 54 as adopted by the Board;
purposes, including those owned or operated by the Commonwealth and and
where the side wall exhaust vent termination is less than seven (7) feet above 2. Product Approved side wall horizontally vented gas fueled equipment in-
finished grade in the area of the venting, including but not limited to decks stalled in a room or structure separate from the dwelling, building or structure
and porches, the following requirements shall be satisfied: used in whole or in part for residential purposes.
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time (c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING
of installation of the side wall horizontal vented gas fueled equipment, the SYSTEM PROVIDED. When the manufacturer of Product Approved side
installing plumber or gasfitter shall observe that a hard wired carbon monox- wall horizontally vented gas equipment provides a venting system design or
ide detector with an alarm and battery back-up is installed on the floor level venting system components with the equipment, the instructions provided
where the gas equipment is to be installed. In addition, the installing plumber by the manufacturer for installation of the equipment and the venting system
or gasfitter shall observe that a battery operated or hard wired carbon mon- shall include:
oxide detector with an alarm is installed on each additional level of the dwell- 1. Detailed instructions for the installation of the venting system design or
ing, building or structure served by the side wall horizontal vented gas fueled the venting system components; and
equipment. It shall be the responsibility of the property owner to secure the 2. A complete parts list for the venting system design or venting system.
services of qualified licensed professionals for the installation of hard wired (d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING
carbon monoxide detectors SYSTEM NOT PROVIDED. When the manufacturer of a Product Approved
a. In the event that the side wall horizontally vented gas fueled equipment is side wall horizontally vented gas fueled equipment does not provide the parts
installed in a crawl space or an attic, the hard wired carbon monoxide detec- for venting the flue gases, but identifies "special venting systems", the fol-
tor with alarm and battery back-up may be installed on the next adjacent floor lowing requirements shall be satisfied by the manufacturer:
level. 1. The referenced "special venting system" instructions shall be included with
b. In the event that the requirements of this subdivision can not be met at the the appliance or equipment installation instructions; and
time of completion of installation, the owner shall have a period of thirty (30) 2. The "special venting systems" shall be Product Approved by the Board,
days to comply with the above requirements; provided, however, that during and the instructions for that system shall include a parts list and detailed
said thirty (30) day period, a battery operated carbon monoxide detector with installation instructions.
an alarm shall be installed. (e) A copy of all installation instructions for all Product Approved side wall
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon horizontally vented gas fueled equipment, all venting instructions, all parts
monoxide detector as required in accordance with the above provisions shall lists for venting instructions, and/or all venting design instructions shall
comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified. remain with the appliance or equipment at the completion of the installation.
3. SIGNAGE. A metal or plastic identification plate shall be permanently
44