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Mechanics Data Book

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0% found this document useful (0 votes)
13 views15 pages

Mechanics Data Book

Uploaded by

teccof
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Compressor Recording

Data Book

ARIEL RESPONSE CENTER


SPARE PARTS
ORDER ENTRY

US/Canada...........................................888.397.7766

International..................................+1 740.397.3602

@ Ariel Response Center.........arc@[Link]

@ Spare Parts................spareparts@[Link]
HEADQUARTERS ARIEL RESPONSE CENTER
SPARE PARTS
Business...................................................740.397.0311 ORDER ENTRY
Fax...........................................................740.397.3856 US/Canada...........................................888.397.7766

Web.............................................[Link] International..................................+1 740.397.3602

Gas Gathering, Process Gas, Pipeline, Gas Storage, CNG,


and every other gas compression application
FROM WELLHEAD TO BURNER, ARIEL EQUALS COMPRESSION

CONVERSIONS
AREA.......................... in2 x 0.00064516 = meter2, or m2 POWER...................... HP x 0.745700 = kW
2 2 2 PRESSURE................ psi x 6894.757 = Pa
...................................... in x 6.4516 = centimeter , or cm
...................................... Pa x 0.000145 = psi
FLOW GAS............... MMSCFD x 0.310 = Nm3/sec
...................................... psi x 6.894757 = kPa
...................................... SCFM x 1.608 = Nm3/hr ...................................... kPa x 0.145 = psi
...................................... Nm3/hr x 1116.65 = MMSCFD ...................................... bar x 100,000 = Pa
FLOW LIQUID......... GPM x 0.0630902 = L/s = dm3/s ...................................... Pa x 0.00001 = bar
...................................... bar x 100 = kPa
...................................... GPM x 0.227125 = m3/h ...................................... kPa x 0.01 = bar
FORCE........................ Ibf x 4.44822 = N ...................................... psi x 68.94757 = mbar
HEAT........................... BTU x 1.05506 = kj ...................................... mbar x 0.0145 = psi
...................................... psi x 0.06894757 = bar
LENGTH..................... in x 25.4000 = mm
...................................... bar x 14.5 = psi
...................................... ft x 0.304800 = m SPEED........................ FPM x 0.005080 = m/s
MASS........................... lb x 0.453592 = kg ...................................... RPM /60 =rev/s
TORQUE.................... LB x FT x 1.35583 = Nm TEMPERATURE....... (°F - 32) / 1.8 = °C
...................................... LB x IN x 0.112985 = Nm ...................................... (°C x 9/5) + 32 = °F
PISTON SPEED....... (PS = 2*stroke*RPM) / 12 VOLUME.................... gal x 3.78541 = L
*PS = average piston speed, feet per minute
ARIEL CORPORATION • 740-397-0311
JGM/JGP JGN/JGQ JG/JGA JGR JGJ
Number of Throws 1, 2 1, 2 2, 4/2, 4, 6 2, 4 2, 4, 6
Stroke (inches) 3.5/3.0 3.5/3.0 3.5/3.0 4.25 3.5
RPM 1500/1800 1500/1800 1500/1800 1200 1800
HP/Throw 85 126/140 126/140 215 310
Rod Load (lbs)
Total 12,000 18,000/20,000 32,000 42,000
Tension 6,000 9,000/10,000 16,000 21,000
Compression 7,000 10,000/11,000 20,000 23,000
Main Diameter 3.250 3.250 4.125
Crankshaft Forged Steel Forged Steel
Connecting Rod Ductile Iron Forged Steel
Crosshead Gray Iron Ductile Iron
Crosshead Bushing N/A Bronze
CRod Length 8.250 10.250
Rod Diameter 1.125 1.500
ATP-001 07/2014

Frame Use Same frame Same Same frame

ARIEL CORPORATION • [Link]


JGH JGE JGK/JGT JGC/JGD/JGF KBZ/KBU KBV/KBB
Number of Throws 2, 4 2, 4, 6 2, 4, 6 2, 4, 6 2, 4, 6 4, 6
Stroke (inches) 4.5 4.5 5.5/4.5 6.5/5.5/5.0 6.75/5.75 8.5/7.25
RPM 1200 1500 1200/1500 1000/1200/1400 1000/1200 750/900
HP/Throw 340 535 635/650 1035 1300 1667
Rod Load (lbs)
Total 48,000 60,000 74,000 114,000 150,000 190,000
Tension 24,000 30,000 37,000 57,000 75,000 95,000
Compression 30,000 32,000 40,000 60,000 80,000 100,000
Main Diameter 5.625 5.625 5.625 7.125 8.0 9.125
Crankshaft Forged Steel
Connecting Rod DI Forged Steel
Crosshead Gray Iron Ductile Iron
Crosshead Bushing N/A Bronze
CRod Length 13.750 17.000 18.500 23.000
Rod Diameter 2.000 2.500 2.875 3.125
Frame Use Same frame Same Same Same
General Information STAGE INFORMATION Gas Information
Location_ _____________________ Type_________________________
Inlet Temp...................................................
Elevation______________________ % CO2_ _______________________
Inlet Pressure.............................................
Field Operator_ ________________
Dis. Temp..................................................... %H2S_ ________________________
Phone_ _______________________ Dis Pressure................................................ Specific Gravity________________
Compressor Information Flow_________________________
Inlet Temp...................................................
Model ___________F#___________ Inlet Pressure............................................. Summary
Commision Date________________ Dis. Temp.....................................................
Dis Pressure................................................
Cycle Time_ ___________________
Frame Oil_ ____________________ Inlet Temp...................................................
Cylinder Oil____________________ Inlet Pressure.............................................
Dis. Temp..................................................... Total Rod Load
Driver Information Dis Pressure................................................
Serial No.______________________
Inlet Temp...................................................
Type_________________________
Inlet Pressure............................................. F# = Frame Serial Number
Rated RPM_ ___________________ Dis. Temp..................................................... C = Cylinder Serial Number
U = Unloader/Pocket Serial Number
KEY

Actual RPM____________________ Dis Pressure................................................


Rotation_ _____________________

Class_ _______ MAWP Class_ _______ MAWP


C...................... ................................ C...................... ................................
Pkg_ ________ Pkg_ ________
Bore................ Bore................
Wiper_ ______ Wiper_ ______
Suc.................. U............................. Suc.................. U.............................
DRIVE END

Rings________ Rings________
Dis................... Dis...................
W/B_________ % Clear................. W/B_________ % Clear.................

Class_ _______ MAWP Class_ _______ MAWP


C...................... ................................ C...................... ................................
Pkg_ ________ Pkg_ ________
Bore................ Bore................
Wiper_ ______ Wiper_ ______
Suc.................. U............................. Suc.................. U.............................
Rings________ Rings________
Dis................... Dis...................
W/B_________ % Clear................. W/B_________ % Clear.................

Class_ _______ MAWP Class_ _______ MAWP


C...................... ................................ C...................... ................................
Pkg_ ________ Pkg_ ________
Bore................ Bore................
Wiper_ ______ Wiper_ ______
Suc.................. U............................. Suc.................. U.............................
Rings________ Rings________
Dis................... Dis...................
AUX END

W/B_________ % Clear................. W/B_________ % Clear.................


COMPRESSOR INFORMATION
Parts Book Location Summary

Key Parts Information

NOTES:

MODEL F#
General Information STAGE INFORMATION Gas Information
Location_ _____________________ Type_________________________
Inlet Temp...................................................
Elevation______________________ % CO2_ _______________________
Inlet Pressure.............................................
Field Operator_ ________________
Dis. Temp..................................................... %H2S_ ________________________
Phone_ _______________________ Dis Pressure................................................ Specific Gravity________________
Compressor Information Flow_________________________
Inlet Temp...................................................
Model ___________F#___________ Inlet Pressure............................................. Summary
Commision Date________________ Dis. Temp.....................................................
Dis Pressure................................................
Cycle Time_ ___________________
Frame Oil_ ____________________ Inlet Temp...................................................
Cylinder Oil____________________ Inlet Pressure.............................................
Dis. Temp..................................................... Total Rod Load
Driver Information Dis Pressure................................................
Serial No.______________________
Inlet Temp...................................................
Type_________________________
Inlet Pressure............................................. F# = Frame Serial Number
Rated RPM_ ___________________ Dis. Temp..................................................... C = Cylinder Serial Number
U = Unloader/Pocket Serial Number
KEY

Actual RPM____________________ Dis Pressure................................................


Rotation_ _____________________

Class_ _______ MAWP Class_ _______ MAWP


C...................... ................................ C...................... ................................
Pkg_ ________ Pkg_ ________
Bore................ Bore................
Wiper_ ______ Wiper_ ______
Suc.................. U............................. Suc.................. U.............................
DRIVE END

Rings________ Rings________
Dis................... Dis...................
W/B_________ % Clear................. W/B_________ % Clear.................

Class_ _______ MAWP Class_ _______ MAWP


C...................... ................................ C...................... ................................
Pkg_ ________ Pkg_ ________
Bore................ Bore................
Wiper_ ______ Wiper_ ______
Suc.................. U............................. Suc.................. U.............................
Rings________ Rings________
Dis................... Dis...................
W/B_________ % Clear................. W/B_________ % Clear.................

Class_ _______ MAWP Class_ _______ MAWP


C...................... ................................ C...................... ................................
Pkg_ ________ Pkg_ ________
Bore................ Bore................
Wiper_ ______ Wiper_ ______
Suc.................. U............................. Suc.................. U.............................
Rings________ Rings________
Dis................... Dis...................
AUX END

W/B_________ % Clear................. W/B_________ % Clear.................


COMPRESSOR INFORMATION
Parts Book Location Summary

Key Parts Information

NOTES:

MODEL F#
General Information STAGE INFORMATION Gas Information
Location_ _____________________ Type_________________________
Inlet Temp...................................................
Elevation______________________ % CO2_ _______________________
Inlet Pressure.............................................
Field Operator_ ________________
Dis. Temp..................................................... %H2S_ ________________________
Phone_ _______________________ Dis Pressure................................................ Specific Gravity________________
Compressor Information Flow_________________________
Inlet Temp...................................................
Model ___________F#___________ Inlet Pressure............................................. Summary
Commision Date________________ Dis. Temp.....................................................
Dis Pressure................................................
Cycle Time_ ___________________
Frame Oil_ ____________________ Inlet Temp...................................................
Cylinder Oil____________________ Inlet Pressure.............................................
Dis. Temp..................................................... Total Rod Load
Driver Information Dis Pressure................................................
Serial No.______________________
Inlet Temp...................................................
Type_________________________
Inlet Pressure............................................. F# = Frame Serial Number
Rated RPM_ ___________________ Dis. Temp..................................................... C = Cylinder Serial Number
U = Unloader/Pocket Serial Number
KEY

Actual RPM____________________ Dis Pressure................................................


Rotation_ _____________________

Class_ _______ MAWP Class_ _______ MAWP


C...................... ................................ C...................... ................................
Pkg_ ________ Pkg_ ________
Bore................ Bore................
Wiper_ ______ Wiper_ ______
Suc.................. U............................. Suc.................. U.............................
DRIVE END

Rings________ Rings________
Dis................... Dis...................
W/B_________ % Clear................. W/B_________ % Clear.................

Class_ _______ MAWP Class_ _______ MAWP


C...................... ................................ C...................... ................................
Pkg_ ________ Pkg_ ________
Bore................ Bore................
Wiper_ ______ Wiper_ ______
Suc.................. U............................. Suc.................. U.............................
Rings________ Rings________
Dis................... Dis...................
W/B_________ % Clear................. W/B_________ % Clear.................

Class_ _______ MAWP Class_ _______ MAWP


C...................... ................................ C...................... ................................
Pkg_ ________ Pkg_ ________
Bore................ Bore................
Wiper_ ______ Wiper_ ______
Suc.................. U............................. Suc.................. U.............................
Rings________ Rings________
Dis................... Dis...................
AUX END

W/B_________ % Clear................. W/B_________ % Clear.................


COMPRESSOR INFORMATION
Parts Book Location Summary

Key Parts Information

NOTES:

MODEL F#
General Information STAGE INFORMATION Gas Information
Location_ _____________________ Type_________________________
Inlet Temp...................................................
Elevation______________________ % CO2_ _______________________
Inlet Pressure.............................................
Field Operator_ ________________
Dis. Temp..................................................... %H2S_ ________________________
Phone_ _______________________ Dis Pressure................................................ Specific Gravity________________
Compressor Information Flow_________________________
Inlet Temp...................................................
Model ___________F#___________ Inlet Pressure............................................. Summary
Commision Date________________ Dis. Temp.....................................................
Dis Pressure................................................
Cycle Time_ ___________________
Frame Oil_ ____________________ Inlet Temp...................................................
Cylinder Oil____________________ Inlet Pressure.............................................
Dis. Temp..................................................... Total Rod Load
Driver Information Dis Pressure................................................
Serial No.______________________
Inlet Temp...................................................
Type_________________________
Inlet Pressure............................................. F# = Frame Serial Number
Rated RPM_ ___________________ Dis. Temp..................................................... C = Cylinder Serial Number
U = Unloader/Pocket Serial Number
KEY

Actual RPM____________________ Dis Pressure................................................


Rotation_ _____________________

Class_ _______ MAWP Class_ _______ MAWP


C...................... ................................ C...................... ................................
Pkg_ ________ Pkg_ ________
Bore................ Bore................
Wiper_ ______ Wiper_ ______
Suc.................. U............................. Suc.................. U.............................
DRIVE END

Rings________ Rings________
Dis................... Dis...................
W/B_________ % Clear................. W/B_________ % Clear.................

Class_ _______ MAWP Class_ _______ MAWP


C...................... ................................ C...................... ................................
Pkg_ ________ Pkg_ ________
Bore................ Bore................
Wiper_ ______ Wiper_ ______
Suc.................. U............................. Suc.................. U.............................
Rings________ Rings________
Dis................... Dis...................
W/B_________ % Clear................. W/B_________ % Clear.................

Class_ _______ MAWP Class_ _______ MAWP


C...................... ................................ C...................... ................................
Pkg_ ________ Pkg_ ________
Bore................ Bore................
Wiper_ ______ Wiper_ ______
Suc.................. U............................. Suc.................. U.............................
Rings________ Rings________
Dis................... Dis...................
AUX END

W/B_________ % Clear................. W/B_________ % Clear.................


COMPRESSOR INFORMATION
Parts Book Location Summary

Key Parts Information

NOTES:

MODEL F#
General Information STAGE INFORMATION Gas Information
Location_ _____________________ Type_________________________
Inlet Temp...................................................
Elevation______________________ % CO2_ _______________________
Inlet Pressure.............................................
Field Operator_ ________________
Dis. Temp..................................................... %H2S_ ________________________
Phone_ _______________________ Dis Pressure................................................ Specific Gravity________________
Compressor Information Flow_________________________
Inlet Temp...................................................
Model ___________F#___________ Inlet Pressure............................................. Summary
Commision Date________________ Dis. Temp.....................................................
Dis Pressure................................................
Cycle Time_ ___________________
Frame Oil_ ____________________ Inlet Temp...................................................
Cylinder Oil____________________ Inlet Pressure.............................................
Dis. Temp..................................................... Total Rod Load
Driver Information Dis Pressure................................................
Serial No.______________________
Inlet Temp...................................................
Type_________________________
Inlet Pressure............................................. F# = Frame Serial Number
Rated RPM_ ___________________ Dis. Temp..................................................... C = Cylinder Serial Number
U = Unloader/Pocket Serial Number
KEY

Actual RPM____________________ Dis Pressure................................................


Rotation_ _____________________

Class_ _______ MAWP Class_ _______ MAWP


C...................... ................................ C...................... ................................
Pkg_ ________ Pkg_ ________
Bore................ Bore................
Wiper_ ______ Wiper_ ______
Suc.................. U............................. Suc.................. U.............................
DRIVE END

Rings________ Rings________
Dis................... Dis...................
W/B_________ % Clear................. W/B_________ % Clear.................

Class_ _______ MAWP Class_ _______ MAWP


C...................... ................................ C...................... ................................
Pkg_ ________ Pkg_ ________
Bore................ Bore................
Wiper_ ______ Wiper_ ______
Suc.................. U............................. Suc.................. U.............................
Rings________ Rings________
Dis................... Dis...................
W/B_________ % Clear................. W/B_________ % Clear.................

Class_ _______ MAWP Class_ _______ MAWP


C...................... ................................ C...................... ................................
Pkg_ ________ Pkg_ ________
Bore................ Bore................
Wiper_ ______ Wiper_ ______
Suc.................. U............................. Suc.................. U.............................
Rings________ Rings________
Dis................... Dis...................
AUX END

W/B_________ % Clear................. W/B_________ % Clear.................


COMPRESSOR INFORMATION
Parts Book Location Summary

Key Parts Information

NOTES:

MODEL F#
ARIEL RECIPROCATING COMPRESSOR
Heavy-duty Precision
crankshaft bearings
Non-cooled
Cylinders
Easy access
for inspection

Non-metallic
plate valve

Discharge
valve cap

Cylinder lubrication Ion-nitrided


system iron piston

Full-pressure crankcase Durable cast


Crosshead
lubrication iron piston

ARIEL COMPRESSOR CYLINDERS


Valve
retainer Suction nozzle
flange

Head end
head Ion-nitrided
Suction piston rods
valves

Piston

Guide gland
Discharge (wiper rings)
Cylinder valves
bore

Discharge Crank end Piston rod


nozzle flange head packing
HEAD END CRANK END
ARIEL RESPONSE CENTER
US/Canada...................................................888.397.7766

International..........................................+1 740.397.3602

Ariel Response Center.................arc@[Link]

ARIEL CORPORATION
35 Blackjack Road
Mount Vernon, OH 43050
[Link]

03/2017 A-19131

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