Drug Excipient CompatibilityTesting Study Protocols & Characterisation
Drug Excipient CompatibilityTesting Study Protocols & Characterisation
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3 authors:
Milind J Umekar
SMT. KISHORITAI BHOYAR COLLEGE OF PHARMACY, KAMPTEE, NAGPUR, MAHARASHT…
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All content following this page was uploaded by Krishna R Gupta on 13 March 2020.
Authors’ contributions
This work was carried out in collaboration among all authors. Author KRG wrote the final draft of the
manuscript. Author ARP wrote the first draft of the paper. Author MJU managed the literature
searches. All authors read and approved the final manuscript.
Article Information
DOI: 10.9734/AJOCS/2019/v6i319000
Editor(s):
(1) Dr. Fahmida Khan, National Institute of Technology, Raipur, Chhattisgarh, India.
Reviewers:
(1) Debarshi Kar Mahapatra, Dadasaheb Balpande College of Pharmacy, India.
(2) Buchi N. Nalluri, KVSR Siddhartha College of Pharmaceutical Sciences, India.
Complete Peer review History: [Link]
ABSTRACT
Drug molecule contains various reactive functional groups which are susceptible to react with
another reactive functional groups which might be excipients, excipient or drugs impurities formed
during manufacturing or storage. The objective of the current review article is to provide a
comprehensive review of excipients-drug compatibility study, their degradation product
characterization with different analytical methods and further impact of methodologies in
pharmaceutical industry for potential stability assessment. The incompatibility of drug excipient was
very common due to the reactive functional groups in drugs and excipients. These leads to
formation of drug related impurities as well as excipient impurities reaction with active
Pharmaceutical Ingredients. Sometimes these impurities found to be mutagenic and genotaxic to
human beings. Identification of drug degradation in presence of excipient impurities requires
extensive knowledge and adequate analytical characterization data. Systematic literature review
and understanding about the drug-excipient chemistry in formulation process is important criteria to
select compatible excipient and formulate ideal formulation. The analytical characterization data
gives idea about degradation pathway. This paper discusses drug-excipient interactions,
compatibility and characterization by different analytical methods with case studies and provides an
overview of different excipients compatibility in formulation.
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as diluents and in ternary mixtures of drug, ingredients such as colours and flavors,
a diluent and excipients used in lower from solutions and suspensions are
proportions such as disintegrants and prepared with the exclusion of non-critical,
lubricants, that are incubated at quantitatively minor and/or easily
accelerated conditions like pH, interchangeable ingredients. Minimum
Temperature, Humidity, Oxidative number of experimental runs, which can be
conditions or Radiations etc. The variance easily capable of finding the excipients that
is calculated by F-ratio analysis and it cause major incompatibilities.
applied to test whether the normally 3. n-1 design:- n - excipients analyzed by
distributed populations are equal and by n+1 experimental runs design. In this
the calculation of p-value. study, eight experiments included over the
2. The n-1 Design and Mini-formulations: - minimum required to study the effect of
The Plackett–Burman design may applied “pseudo-variables,” to account for random
to Mini-formulations which involved experimental variation.
Background information
and literature review
Physical mixtures
Compaction
Sample preparation Effect of water
• Incubation in RH chambers
• Addition in sealed container
Incubation at Temperature
stressed conditions Humidity
UV for photostability
Oxidizing agents
Fig. 2. Typical modalities of compatibility study execution. Various stages of the compatibility
testing
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Table 2. The common pharmaceutical excipients and their potentially reactive impurities
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Table 3. Interaction and incompatabilities of the excipients with functional groups and
different types of reaction
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Starch, Titanium dioxide, Oleic acid and Polyvinyl groups. The sequence of such reaction is
pyrolidone were explained. referred to as the Maillard reaction. The literature
survey reveals the incompatibility of lactose with
2. SACCHARIDES amine-containing APIs. Micheal addition reaction
with primary amine result in formation of 1-4
2.1 Lactose addition products between the drug and the
maleic acid propogated by the free moisture
Lactose disaccharide reducing sugar is the most associated with the starch. Pregelatinized starch
commonly used excipients in various showed Such type of formation of the 1,4-
pharmaceutical oral unit dosage forms but addition reaction which finally leads to the
potentially react with drugs containing amino formation of maillard reaction product [6].
-
OH OH O OH OH NH Pr
+ Pr-NH2
OH OH OH OH OH OH
H2O
Glucose Schiff base
-
- OH OH NH Pr
- OH OH NH Pr
OH OH NH Pr
OH OH OH
OH OH O
OH OH OH 2,3 - enaminol
Amadori product
1,2 - enaminol
Several steps
H2O OH O
- HO CH2
OH N Pr AGE PRODUCTS
OH OH
-
OH OH OH NH 2 Pr 1
R
OH O
O
O CH3
2
R
-
OH OH O NH2
a-dicarbonyl + NH 2 Pr OH OH OH
1- deoxyosone
COOH
H3C
OH OH O H2O
Several steps
3- deoxyosone Amino acid
1 AGE PRODUCTS
R
H2N N
Further downstream processes
O
2
COOH R
3
Several steps R
CO2
1
1
R
R H2O
R3 O N
NH OH
Strecker aldehyde 2
1 OH
R 2
R3 R
R3 OH R
H2N
OH
2
R
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HO HO HO
O OH NH2 OH OH OH
HO HO HO
OH O OH OH N
NH
OO + OO OH OO O
OH OH OH O
OH OH OH OH
OH OH
OH OH
OH OH OH
Cl
Molecular Formula : Molecular Formula : Cl
Molecular Formula : Molecular Formula : Cl
C22H34ClNO13 C22H32ClNO12
C12H22O11 C10H12ClNO2
Nominal Mass value : Nominal Mass value :
Nominal Mass value : 342.3 555.96 537.94
Nominal Mass value
Lactose : 213.66
Condensation product Proposed Unknown - 1
Baclofen
Fig. 4. Formation of 1st unknown impurity from baclofen and lactose Maillard reaction
(Baclofen - lactose adduct)
HO HO
NH2 OH OH OH OH
HO
O
OH NH OH N
OH O OH + OH O O
OH OH OH
OH OH
OH
Cl
Cl Cl
Molecular Formula : Molecular Formula : Molecular Formula : Molecular Formula :
C6H11O6 C10H12ClNO2 C16H24ClNO8 C16H22ClNO7
Nominal Mass value : Nominal Mass value :
Nominal Mass value : Nominal Mass value : 375.8
180.15 393.82
213.66
Proposed Unknown-2
Galactose Condensation Product
Baclofen
nd
Fig. 5. Formation of 2 unknown impurity from galactose and baclofen Maillard reaction
(Galactose- baclofen adduct)
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to the formation of an imine known as a Schiff’s product B and Amadori rearrangement product
base. In the baclofen FTIR spectrum,Adduct labeled as condensation product-A [10].
mixtures showed C=N stretching indicating
convertion of imine into its isomeric enamine 2.4 Fluoxetine
form during the Maillard reaction [9].
Drugs which contains secondary amines also
can undergo the Maillard reaction with lactose
2.3 Doxepin under pharmaceutically relevant conditions.
Fluoxetine was characterized by NMR, GC-
Physicochemical incompatibility of doxepin with MS,HPLC. The fluoxetine undergo Maillard
dextrose was evaluated in solid-state mixtures reaction and formed N-Formylfluoxetine as a
and the compatibility was characterized by using major product. Also GC/MS characterization
different physicochemical methods such as DSC, study reported various characteristic volatile
Fourier transform infrared spectroscopy and products of the Maillard reaction, including
mass spectrometry. The melting endothermic furaldehyde,maltol, and 2,3-dihydro-3,5-
peak of doxepin hydrochloride was disappeared dihydroxy-6-methyl 4H-pyran-4-one [11].
in the doxepin hydrochloride–dextrose binary
mixture and the dissolution of the drug particles 2.5 Memantine
inside the melted excipients and a new peak
appeared due to [Link] spectra of Maillard reaction of Memantine identified
Dextrose–doxepin hydrochloride showd a new by gradient high performance liquid
peak at 1647 cm-1,due to C=N covalent band chromatographic (HPLC) method using charged
indicating incompatibilitydue to Maillard-type aerosol detection (CAD). Reported impurities are
[Link] full-scan positive-ion electrospray memantine-lactose adduct (ML), a memantine-
product ion mass spectra showed that the dimethylamino glycine adduct (DMAG), a
molecular ion of doxepin hydrochloride was a memantine-galactose adduct (MGAL) and a
protonated molecules, formed condensation memantine-glucose adduct (MGLU) [12].
O
HO O
O H
HO + HO
OH O H
+
O OH OH
O
NH
OH + HO OH
N
HO OH HO
H
OH H3C N OH
CH3
Molecular Formula : Molecular Formula : Molecular Formula : C23H27NO6
Molecular Formula : C23H27NO7
C6H12O6 C19H21NO Average Mass : 413.4636 Da
Average Mass : 429.463 Da
Average Mass : 180.1559 Average Mass : 279.3761
Da Condensation product -B
Da Condensation product-A
Fig. 6. Proposed structures for Maillard reaction of doxepin hydrochloride with dextrose
HO
CF 3
OH
CF 3 HO CF 3
OH
Lactose O O
O O N Heat
O OH
O H3C N CH3
OH
NH CH3 HCl
H
O
OH
Amadori Rearrangement product N-formylfluoxetine
Fluoxetine Hydrochloride
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Β- Lactose
HO
O OH
NH2
HO
OH
+ O O
OH
CH3 OH OH
H3C
OH
Memantine Galactose Glucose
HO
O + H2O - H2O
HO
OH
HN
OH O O
OH OH
H3C
CH3
OH
Glycosylamine
HO H H
HO OH
HO H H OH
HO
OH HO
OH
H OH O NH
HO HO H NH
O
O NH
OH O O
OH CH3
H3C
H3C CH3
H3C
Memantine-Galactose
OH OH Memantine-Glucose adduct
Adduct (MGAL)
MGLU product
HN
Amadori Rearrangement product
(ARP) O
Memantine-Lactose adduct(ML)
H3C CH3
Memantine-Dimethylamino
Glycine Adduct (DMAG)
Fig. 8. Schematic diagram showing Maillard reaction between lactose and memantine
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CF 3
CF 3 HO
F N
F N O OH N
N N
N HO N
N OH
O O HN O
NH2 O OH
F + OH
F
OH F
F
HO
Sitagliptin OH
O
Lactose OH
HO
O O
OH HO
OH
Unknown impurity
HO
Fig. 9. The Maillard reaction between the NH2 group of sitagliptin and lactose
HO
HN N
HO HN N
HO OH N N
HO O HO OH N N
OH
OH N
N
HO NH
HO O NH
O
O
H3C
H3C
ALm 2
ALm 1
Fig. 10. Abacavir and lactose interaction products ALm1 and ALm2
F
F
HO
HO OH HO
OH O
OH HO OH
OH O
OH O OH
O OH
O OH
OH
O H
OH HO
H HO + OH
HO N
HO + OH
N
H OH
OH H
O
H
O
F
F
Molecular Formula =
Molecular Formula =
C36H50F2NO15+
C36H52FNO16+
Average Mass =774.77 Da
Average Mass =792.79Da
Proposed structure for adduct
Condensation product
Fig. 11. Proposed Maillard reaction condensation products of NEB and lactose
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O OH
O OH
HN
O
H3C
H3C N
O CH3
O
Fig. 12. The proposed scheme for degradation of moexipril hydrochloride in the presence of
magnesium stearate (RH 76.4% and T = 318K)
O OH
CH3
N
NH
O O
HO
O O
CH3 CH3
N
NH O O
CH3
O O
HO O
N
Enalapril
N
M=376;ES+ m/z = 377 ; ES- O
m/z=375
Cylization product-Diketopiperazine
derivative of Enalaprilate
M=358;ES+ m/z = 359; ES- m/z=357
Fig. 13. The proposed scheme for degradation of enalapril maleate in the presence of
magnesium stearate (RH 76.4% and T = 318K)
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O
OH O
O OH
O
NH
N NH
H Hydrolysis N
H H
H3C H
N H3C
O O O N
HO O O
CH3
HCl CH3
H3C
Imidapril Hydrochloride Hydrolysis product of Imidapril
Fig. 14. The proposed scheme for degradation of imidapril hydrochloride in the presence of
magnesium stearate (RH 76.4% and T = 318K)
NH2
NH2
O OH
O OH
Cyclization
O
N N
NH H2 O
N
O O
O
HO
Lisinopril
Cyclization product -
M=405;ES+ m/z = 406; ; ES-
Diketopiperazine derivative of
m/z=404 Lisinopril
M=387;ES+ m/z = 388; ES- m/z=386
Fig. 15. The proposed scheme for degradation of lisinopril in the presence of magnesium
stearate (RH 76.4% and T = 318K)
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H –
HO O HO
OH OH
H
OH
O
O O O –
O O
+ O O
N N N N
+
N N
+ H2O
Cl Cl
Cl
Fig. 16. Proposed mechanism for the oxidation of cetirizine to form N-oxide
O
OH
Cl O OH
Cl O N O
N O
N n
N
H3C OH
+ H2O
+ O
n
PEG
O
N
O
Cl O
N
N O
O Cl
N
O
Fig. 17. Structure of cetirizine, PEG, cetirizine PEG esters and di-cetirizine PEG esters
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Cl
H3CO
H3CO
O N
O
O
O
N O
Cl
CH3
Cl
O
H3CO
O N
H OH O
+ O + H2O
HO N HO O CH3
O
CH3 n
O
PEG
Indomethacine ,Mexact = 357.08 Indomethacine PEG esters
Da
+ H2O
CH3
O
CH4
O NH
HO
O CH3
Fig. 18. Structure of indomethacin, PEG and PEG esters of indomethacin and di-indomethacin
PEG esters. In addition, the structures of the two hydrolysis products [5-methoxy-2-methyl-1H
indol-3-yl] acetic acid and 4-chloro-benzoic acid as well as their PEG ester reaction products
are presented
5. CITRIC ACID SWAXS patterns and also by characteristic
peaks in the Raman fingerprint region-Raman
In various formulations Citric acid used for pH spectra [22].
[Link] release rates and absorption were
different at different pH level [14]. But some 6. FUMARIC ACID
times it also react with drug components [21].
In some formulations Fumaric acid used to
5.1 Carvedilol and Codeine Phosphate improve stability and moisture sensitivity
via the dry granulation. It was observed that
Esterification of Carvedilol (CAR) and Codeine slow dissolution kinetics of fumaric acid
Phosphate (COP) with citric acid (CA) alter drug prolongs an acidic microenvironment around
biological action. Due to mechano-activation the API granules and excipients leading
means co-milling of API and Citric acid causes to increased dissolution and increased
faster reaction than in physical powder mixtures absorption [23]. But due to fumaric acid, some
kept at accelerated storage conditions. It is drug excipient incompatibility found in
characterized by thermal behavior in DSC, their formulations.
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NH NH
O
NH
OH
H3C H3C
O O
H3C + H3C CH3 O O
O O O O
NH NH
O
NH O O
O O O
OH HO OH
O
O O OH
HO OH
OH
HO O
Fig. 19. Esterification reactions of carvedilol with citric acid
N CH3
N CH3
H2 H
O
N CH3 H2 H
OH
H
+ H3C CH3
H3C
O
O O O
H3C H
O O O O
O HO HO
H3C
O O OH HO
OH O
O HO
OH
H3C
O
CF 3
CF 3
F N
F N O N
N N
N
N
N
+ HO
OH
NH O
NH2 O O F
F O
F
F HO
OH
Sitagliptin Fumaric acid
O
Fig. 21. Interactions between the NH2 group of sitagliptin and the double bond of fumaric acid
(The Michael addition)
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H3C H3C
H H H
+
O Cl N O O Cl
N O
O O
HN O HN O
CH3 CH3
CH3 O CH3 O
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CF 3
CF 3 O
O
OH Starch H O
H O
+ OH OH
NH
OH
NH2 OH
OH
O
H O
OH
NH
OH
OH
Fig. 24. Interaction between seproxetine and maleic acid in the presence of starch
OH
O NH CH3
H3C O CH3
O (OH) 3
Unknown A
O NH CH3
H3C
OH
O OH CH3
O NH CH3
H3C NH
OH
H3C CH3
O Unknown B
H3C O
Metoprolol
O
OH
OH
O N CH3
H3C CH3
O
Unknown C
Fig. 25. The photocatalytic degradation products of MET. Note that a was only identified with
TiO2 Wackherr, B and C only with Degussa P25
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O C 4 H9
HO C 4H 9 N
N Oleic Acid
Cl C 4H 9
Cl C4 H9
Cl
Cl N
N
Cl
Cl Cl
Cl
2
1
Fig. 26. Reaction pathway for the degradation of WR 30090 in an oleic acid vehicle (1), possibly
due to oleic acid anhydride in the purified oleic acid sample
F
O
NH NH
CH3
NH N
F F F
F F
Oleic Acid
3
CH3
CH3
H3C
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HO
O O +
N N
O O
HCl HCl
+ ROH
OH OH
HO S HO S
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Peer-review history:
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