GB 5226.2-2002 (English Version) Safety of Machinery - Electrical Equipment of Machines - Part 32: Requirements For Hoisting Machines
GB 5226.2-2002 (English Version) Safety of Machinery - Electrical Equipment of Machines - Part 32: Requirements For Hoisting Machines
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1 Scope
This standard applies to the application of electrical and electronic equipment and
systems to hoisting machines and related equipment.
Note 1: In this standard, the term electrical includes both electrical and electronic matters (i.e. electrical equipment means
both the electrical and the electronic equipment).
Note 2: In this standard, the term person refers to any individual and includes those persons who are assigned and
instructed by the user or his agent(s) in the use and care of the hoisting machine in question.
The equipment covered by this standard commences at the point of connection of the
supply to the electrical equipment of the hoisting machine (crane-supply-switch) including
systems for power supply and control feeders situated outside of the hoisting machine, e.g.
flexible cables or collector wires or collector bars (see Figure 3).
Note 3: For the requirements for the electrical supply installation in buildings, see IEC 60364.
This standard is applicable to equipment or parts of equipment not exceeding 1000V a.c.
or 1500V d.c. between lines, and with nominal frequencies not exceeding 200 Hz.
Note 4: Requirements for high voltage equipment are under consideration by IEC/TC 44 and IEC/TC 99.
Additional and special requirements can apply to the electrical equipment of hoisting
machines that are used in potentially explosive and/or flammable atmospheres.
For the purposes of this standard, hoisting machines include cranes of all types, winches
of all types, and storage and retrieval machines. The following product groups are included:
- Overhead travelling cranes;
- Mobile cranes;
- Tower cranes;
- Slewing luffing cranes;
- Gantry cranes;
- Offshore cranes;
- Floating cranes;
- Winches of all types;
- Hoists and accessories;
- Loader cranes;
- Cable cranes;
- Load holding devices;
- Storage and retrieval machines;
- Monorail hoists;
- Straddle carriers;
- Rubber tyred gantry cranes (RTGs).
This standard does not cover individual items of electrical equipment other than their
selection for use and their erection.
1
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2 Normative references
The following standards contain provisions which, through reference in this text,
constitute provisions of this standard. At time of publication, the editions indicated are valid.
As all the standards will be revised, each party using this standard shall discuss the feasibility
of using the latest edition of the following standards.
GB 755-2000 Rotating electrical machines - Part 1: Rating and performance (idt
IEC 60034-1:1996)
GB/T 2900.18-1992 Electrotechnical Terminology – Low voltage apparatus (eqv IEC
60050-441:1984)
GB/T 3859.1-1993 Semiconductor convertors - Specification of basic requirements (eqv
IEC 60146-1-1:1991)
GB/T 4026-1992 Identification of equipment terminals and of terminations of certain
designated conductors including general rules of an alphanumeric
system (idt IEC 60445:1988)
GB 4208-1993 Degrees of protection provided by enclosures (IP Code) (eqv IEC
60529:1989)
GB/T 4728 Graphical symbols for electrical diagrams (idt IEC 617)
GB/T 4772.1-1999 Dimensions and output series for rotating electrical machines - Part 1:
Frame numbers 56 to 400 and flange numbers 55 to 1080 (idt IEC
60072-1:1991)
GB/T 4772 2-1999 Dimensions and output series for rotating electrical machines - Part 2:
Frame numbers 355 to 1000 and flange numbers 1180 to 2360 (idt
IEC 60072-2:1990)
GB/T 4942.1-2001 Classification of degrees of protection provided by enclosures of
rotating electrical machines (IP code) (idt IEC 60034-5:1991)
GB 5094.1-2002 Industrial systems, installations and equipment and industrial products
- Structuring principles and reference designations - Part 1: Basic
rules (idt IEC 61346-1:1996)
GB/T 6988.1-1997 Preparation of documents used in electrotechnology - Part 1: General
requirements (idt IEC 61082-1:1991)
GB/T 6988.2-1997 Preparation of documents used in electrotechnology - Part 2: Function
-oriented diagrams (idt IEC 61082-2:1993)
GB/T 6988 3-1997 Preparation of documents used in electrotechnology - Part 3:
Connection diagrams, Tables and lists (idt IEC 61082-3:1993)
GB/T 6988.4-2002 Preparation of documents used in electrotechnology - Part 4: Location
and installation documents (idt IEC 61082-4:1996)
GB 7251.1-1997 Low-voltage switchgear and controlgear assemblies-Part 1:
Type-tested and partially type-tested assemblies (idt IEC
60439-1:1992)
GB 7947-1997 Identification of conductors by colors or numerals (idt IEC
2
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60446:1989)
GB 13028-1991 Isolating transformers and safety isolating transformers -
Requirements (eqv IEC 60742:1983)
GB/T 13534-1992 Code for designation of colors for electricity (eqv IEC 60757:1983)
GB 14048.3-1993 Low-voltage switchgear and controlgear - Part 3: Switches,
disconnectors, switch-disconnectors, and fuse combination units (eqv
IEC 60947-3:1990)
GB 14048.4-1933 Low-voltage switchgear and controlgear - Low-voltage
electromechanical contactors and motor starters (eqv IEC
60947-4-1:1990)
GB 14048.7-1998 Low-voltage switchgear and controlgear Ancillary equipment Section
1: Terminal blocks for copper conductors (eqv IEC 60947-7-1:1989)
GB/T 14733.3-1993 Terminology for telecommunications - Dependability and quality of
service (eqv IEC 60050 (191): 1990)
GB 14821.1-1993 Electrical installations of buildings - Protection against electric shock
(eqv IEC 60364-4-41:1992)
GB/T 15706 1-1995 Safety of machinery - Basic concept, general principles for design -
Part 1: Basic terminology, methodology (eqv ISO/TR 12100-1: 1992)
GB 16895.3-1997 Electrical installations of buildings - Part 5: Selection and erection of
electrical equipment - Chapter 54: Earthing arrangements and
protective conductors (idt IEC 60364-5-54:1980)
GB/T 16935.1-1997 Insulation coordination for equipment within low-voltage systems -
Part 1: Principles, requirements and tests (idt IEC 60664-1: 1992)
GB/T 18380.1-2001 Tests on electric cables under fire conditions - Part 1: Test on a single
vertical insulated wire or cable (idt IEC 60932-1:1993)
ISO 3864:1984 Safety colors and safety signs
ISO 7000:1989 Graphical symbols for use on equipment - Index and synopsis
ISO 13852:1996 Safety of machinery - Safety distances to prevent danger zones being
reached by the upper limbs
IEC 60034-11:1978 Rotating electrical machines - Part 11: Built-in thermal protection
IEC 60050(826): 1982 International Electrotechnical Vocabulary - Chapter 826: Electrical
installations of buildings
IEC 60073:1996 Basic and safety principles for man-machine interface, marking and
identification - Coding principles for indication devices and actuators
IEC 60076-5:1976 Power transformers - Part 5: Ability to withstand short-circuit
IEC 60309-1:1988 Plugs, socket-outlets and couplers for industrial purposes - Part 1:
General requirements
IEC 60364-3:1993 Electrical installations of buildings - Part 3: Assessment of general
characteristics
IEC 60364-4-46:1981 Electrical installations of buildings - Part 4: Protection for safety
-Chapter 46: Isolation and switching
IEC 60364-4-47:1981 Electrical installations of buildings - Part 4: Protection for safety
-Chapter 47: Application of protective measures for safety - Section
470: General -Section 471: Measures of protection against electric
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shock
IEC 60364-4-473:1977 Electrical installations of buildings - Part 4: Protection for safety
-Chapter 47: Application of protective measures for safety - Section
473: Measures of protection against overcurrent
IEC 60364-4-481:1993 Electrical installations of buildings - Part 4: Protection for safety -
Chapter 48: Choice of protective measures as a function of external
influences - Section 481: Selection of measures for protection against
electric shock in relation to external influences
IEC 60364-5-523:1983 Electrical installations of buildings - Part 5: Selection and erection of
electrical equipment - Chapter 52: Wiring systems - Section 523:
Current-carrying capacities
IEC 60364-6-61:1986 Electrical installations of buildings - Part 6: Verification - Chapter 61:
Initial verification
IEC 60417-2:1998 Graphical symbols for use on equipment - Part 2: Symbol originals
IEC 60447:1993 Man-machine interface (MMI) - Actuating principles
IEC 60536:1976 Classification of electrical and electronic equipment with regard to
protection against electric shock
IEC 60621-3:1979 Electrical installations for outdoor sites under heavy conditions
(including open-cast mines and quarries) - Part 3: General
requirements for equipment and ancillaries
IEC 60947-2:1995 Low-voltage switchgear and controlgear- Part 2: Circuit breakers
IEC 60947-5-1:1997 Low-voltage switchgear and controlgear - Part 5-1: Control circuit
devices and switching elements - Electromechanical circuit devices
IEC 61131-1:1992 Programmable controllers - Part 1: General information
IEC 61131-2:1992 Programmable controllers - Part 2: Equipment requirements and tests
3 Definitions
Note: The index lists, in alphabetical order, the terms and acronyms defined in this chapter and indicates where they are
used in the text of this standard.
For the purpose of this standard, the following definitions apply; for general definitions,
see IEC 60050(826).
3.1
Actuator
The part of the actuating system to which an external actuating force is applied. [Article
3.3.48 in GB/T 2900.18-1992]
Note 1: The actuator may take the form of a handle, knob, push-button, roller, plunger, etc.
Note 2: There are some actuating means that do not require an external actuating force but only an action.
Note 3: See also 3.38.
3.2
Ambient temperature
The temperature of the air or other medium where the equipment is to be used. [IEV
4
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826-01-043]
3.3
Barrier
A part providing protection against direct contact from any usual direction of access.
[IEV 826-03-13]
3.4
Cabin controlled hoisting machine
A hoisting machine operated from a cabin permanently attached to the hoisting machine.
3.5
Cable tray
A cable support consisting of a continuous base and raised edges and no covering.
Note: A cable tray may be perforated or non-perforated. [IEV 826-06-07]
3.6
Cable trunking system
A system of closed enclosures comprising a base with a removable cover intended for the
accommodation of complete surrounding of insulated conductors, cables, cords and for other
electrical equipment. [IEV 826-06-04, modified]
3.7
Concurrent
Acting in conjunction; used to describe a situation wherein two or more control devices
exist in an actuated condition at the same time (but not necessarily synchronously).
3.8
Conduit
A part of a closed wiring system of circular or non-circular cross-section for insulated
conductors and/or cables in electrical installations, allowing them to be drawn in and/or
replaced.
Note: Conduits should be sufficiently close-jointed so that the insulated conductors and/or cables can only be drawn in and
not inserted laterally. [IEV 826-06-03]
3.9
Control circuit (of a hoisting machine)
A circuit used for the operational control of the hoisting machine and for protection of
the power circuits.
3.10
Control device
A device connected into the control circuit and used for controlling the operation of the
hoisting machine (e.g. position sensor, manual control switch, relay, magnetically operated
valve).
3.11
Controlgear
A general term covering switching devices and their combination with associated control,
measuring, protective, and regulating equipment, also assemblies of such devices and
equipment with associated interconnections, accessories, enclosures, and supporting
structures, intended in principle for the control of electrical energy consuming equipment.
[Article 3.1.6 in GB/T 2900.18-1992]
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3.12
Controlled stop
The stopping of a hoisting machine motion by, for example, reducing the electrical
command signal to zero once the stop signal has been recognized by the control but retaining
electrical power to the hoisting machine actuators during the stopping process.
3.13
Crane
A machine for hoisting/lowering and horizontally relocating suspended loads.
3.14
Crane-disconnector
A hand-operated disconnecting device installed on a hoisting machine for disconnecting
(isolating) a supply circuit (e.g. for repair or maintenance work).
3.15
Crane-switch
A switching device designed to break the electrical power supply to the connected drives
(e.g. for use in cases of emergency stop).
3.16
Crane-supply-switch
A disconnecting (isolating) and switching device used to disconnect the hoisting machine
from the incoming supply.
3.17
Digital
Operated by the use of discrete signals to represent data in the form of numbers or other
characters.
3.18
Direct contact
Contact of persons or livestock with live parts. [IEV 826-03-05]
3.19
Duct
An enclosed channel designed expressly for holding and protecting electrical conductors,
cables, and busbars.
Note: Conduits (see 3.8), cable trunking systems (see 3.6) and underfloor channels are types of duct.
3.20
Electrical operating area
A room or location for electrical equipment to which access is intended to be restricted to
skilled or instructed persons, by the opening of a door or the removal of a barrier without the
use of a key or tool, and which is clearly marked by appropriate warning signs.
3.21
Electronic equipment
That part of the electrical equipment containing circuitry mainly based on electronic
devices and components.
3.22
Enclosed electrical operating area
A room or location for electrical equipment to which access is intended to be restricted to
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skilled or instructed persons by the opening of a door or the removal of a barrier by the use of
a key or tool and which is clearly marked by appropriate warning signs.
3.23
Enclosure
A part providing protection of equipment against certain external influences and, in any
direction, protection against direct contact. [IEV 826-03-12]
Note: The definition taken from the existing IEV needs the following explanations under the scope of this standard (see 3.1
in GB 4208-1993):
a) Enclosures provide protection of persons or livestock against access to hazardous parts;
b) Barriers, shaped openings, or any other means suitable to prevent or limit the penetration of the specified test probes,
whether attached to the enclosure or formed by the enclosed equipment, are considered as part of the enclosure, except where
they can be removed without the use of a key or tool.
An enclosure may be:
- A cabinet or box, either mounted on the hoisting machine or separate from the hoisting machine;
- A compartment consisting of an enclosed space within the hoisting machine structure (e.g. box girder).
3.24
Equipment
A general term including material, fittings, devices, appliances, fixtures, apparatus, and
the like used as part of, or in connection with, an electrical installation.
3.25
Equipotential bonding
Electrical connection putting various exposed conductive parts and extraneous
conductive parts at a substantially equal potential. [IEV 826-04-09]
3.26
Exposed conductive part
A conductive part of electrical equipment, which can be touched and which is not
normally live, but which may become live under fault conditions.
Note: A conductive part of electrical equipment which can only become live under fault conditions through an exposed
conductive part, is not considered to be an exposed conductive part. [IEV 826-03-02]
3.27
Extraneous conductive part
A conductive part not forming part of the electrical installation and liable to introduce a
potential, generally the earth potential. [IEV 826-03-03]
3.28
Failure
The termination of the ability of an item to perform a required function.
Note 1: After failure the item has a fault.
Note 2: "Failure" is an event, as distinguished from "fault", which is a state.
Note 3: This concept as defined does not apply to items consisting of software only.
Note 4: In practice the terms fault and failure are often used synonymously.
3.29
Fault
The state of an item characterized by inability to perform a required function, excluding
the inability during preventive maintenance or other planned actions, or due to lack of
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