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Larsen & Toubro Limited
NHT, CRU & HG Unit for CPCL Ref. III Expn. Project
Manali, Chennai 600 068
QW- 482 - Welding Procedure Specification (WPS)
Company Name : Larsen & Toubro Limited
Welding Procedure Specification No. : L&T/CPCL/LSTK-2/INCOL- 009 Rev - 0 Dt : 02.01.2003
Supporting PQR No: : L & T / CPCL / LSTK 2 / INCOL / 6G / PQR 109 Dt :
Welding process(es) : GTAW Type : Manual
Joints (QW-402) (as per sketch) 75 ± 50
Joint Design : Butt
0.8 to
1.6mm
6.2mm
Backing (Yes) : Nil
Backing Material (type) : NA 2.5 to 3.15mm
Base Materials (QW - 403)
P No : 45 Group No : 45 TO P No : 45 Group No : 45
or ```
Specification type & Grade TO : ALLOY 800-HT TO
Specification type & Grade ALLOY 800-HT
or
Chemical analysis and Mech properties TO
Chemical analysis and Mech properties
Others : This WPS covers the Piping classes of REFORMER OUTLET PIGTILE WELDING
Thickness range
Base metal : Groove : 1.58mm to 12.40mm Fillet : All
Deposited Weld Metal : Groove : GTAW 8.7 mm Fillet : All
Pipe dia range : Groove All Fillet : All
Other : Specimen is1.25" Dia Pipe Thickness : 6.2mm, thick
Filler Metals (QW - 404)
Root Pass Fill & Cap
Spec. No. 5.14 5.14
AWS No. ER - NICrCoMo-1 ER - NICrCoMo-1
F. No. 43 43
A. No _
Size of filler metals Ø2.4mm Ø 2.4mm
Weld Metal
Thickness range :
Groove : All Fillet : All
Electrode - Flux(Class) NA
Flux trade name :
Positions (QW - 405) Post Weld Heat Treatment (QW - 407)
Positon(s) of Groove : ALL Temperature range : NA
Welding Progression : Uphill Time range : NA
Positon(s) of Fillet : Any
Preheat (QW - 406) Gas (QW - 408) Percent composition
Preheat temp. Min : 13° C Gas(es) (Mixtures) Flow Rate
Interpass [Link] : 150° C Shielding Gas(es) Argon 99.995% 6 to 10 Lit / Min
Preheat Maintenance : NA Trailing NA NA NA
(Continuous or special heating where applicable should
Backing Argon 99.995% 08 to 15 Lit / Min
be recorded )
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QW- 482 - Welding Procedure Specification (WPS)
Welding Procedure Specification No. : L&T/CPCL/LSTK-2/INCOL-009 Rev - 0 Dt : 02.01.2003
Electrical Charecteristics (QW - 409)
Current AC or DC : DC Polarity : Root, Hotpass & Final - DCEN
Amps (Range) : 80 to 140Amps Volts(Range) : 14 to 21 Volts
Tungsten electrode size & type : Ø 2.4 mm 2% Thoriated
Mode of Metal transfer for GMAW : N.A
Electrode Wire feed speed range : N.A
Technique (QW - 410)
String or weave bead : Root string, Fill&Cap-Weave
Orifice or Gas cup size : 6 mm
Initial & interpass cleaning(Brushing Grinding..etc.) : Wire brushing, Grinding (INITIAL & FINAL)
Method of back gouging : N.A
Oscillation : N.A
Contact tube to Work Distance : N.A
Multiple or Single pass (per side) : Multipass
Multiple or single electrode (s) : Single Electrode
Travel Speed : Variable (40 mm/min to 60mm/min)
Peening : NA
Other Details:
Filler metal Current
Weld
Process Amps Volt range Travel Speed Range Others
Layer (s) Class Dia Type Polarity
Range
ROOT GTAW ER -NiCrCoMo1 2.4 mm DCEN 80-140A 12 - 16 V 40-60 mm/min
FILLUP GTAW ER -NiCrCoMo1 2.4 mm DCEN 80-140A 12 - 16 V 40-60 mm/min
FINAL GTAW ER -NiCrCoMo1 2.4 mm DCEN 80-140A 12 - 16 V 40-60 mm/min
* - As Applicable
Legend : DCEN - Direct Current Electrode Negative
DCEP - Direct Current Electrode Positive
PREPARED BY: [Link] BABU
________________ __________________ ______________________
Reviewed & Accepted
(L&T) (TECHNIP) (EIL)
