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E2 Clamped Metal ATEX Manual

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0% found this document useful (0 votes)
15 views22 pages

E2 Clamped Metal ATEX Manual

Uploaded by

ahmed shamlawi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SERVICE&OPERATINGMANUAL

ORIGINAL INSTRUCTIONS E2

1: PUMP SPECS
2" Elima-Matic Clamped Metal – ATEX
with Metal Center Section

E2 Metal Pumps
• Aluminum
• Cast Iron
• Stainless Steel

2: INSTAL & OP
3: EXP VIEW
4: WARRANTY

VERSAMATIC® 800 North Main Street, Mansfield, OH 44902 USA © Copyright 2022
Warren Rupp, Inc. • A Unit of IDEX Corporation Phone: (419) 526-7296 • www.versamatic.com Warren Rupp, Inc. All rights reserved
Safety Information
IMPORTANT WARNING

Read the safety warnings and instructions in this manual When used for toxic or aggressive fluids, the pump should
before pump installation and start-up. Failure to comply with always be flushed clean prior to disassembly.
the recommendations stated in this manual could damage the
pump and void factory warranty.
Before maintenance or repair, shut off the compressed air line,
When the pump is used for materials that tend to settle out bleed the pressure, and disconnect the air line from the pump.
or solidify, the pump should be flushed after each use to Be certain that approved eye protection and protective clothing
prevent damage. In freezing temperatures the pump should be are worn at all times. Failure to follow these recommendations
completely drained between uses. may result in serious injury or death.

Airborne particles and loud noise hazards. Wear eye and ear
protection.
CAUTION
In the event of diaphragm rupture, pumped material may enter
Before pump operation, inspect all fasteners for loosening
the air end of the pump, and be discharged into the atmosphere.
caused by gasket creep. Retighten loose fasteners to prevent
If pumping a product that is hazardous or toxic, the air exhaust
leakage. Follow recommended torques stated in this manual.
must be piped to an appropriate area for safe containment.

Take action to prevent static sparking. Fire or explosion can


Plastic pumps and plastic components are not UV stabilized. result, especially when handling flammable liquids. The pump,
Ultraviolet radiation can damage these parts and negatively af- piping, valves, containers and other miscellaneous equipment
fect material properties. Do not expose to UV light for extended must be properly grounded.
periods of time.
This pump is pressurized internally with air pressure
WARNING during operation. Make certain that all fasteners and piping
Pump not designed, tested or certified to be powered by connections are in good condition and are reinstalled properly
compressed natural gas. Powering the pump with natural during reassembly.
gas will void the warranty.

WARNING Use safe practices when lifting


The use of non-OEM replacement parts will void (or negate) kg

agency certifications, including CE, ATEX, CSA, 3A and EC1935


compliance (Food Contact Materials). Warren Rupp, Inc. cannot
ensure nor warrant non-OEM parts to meet the stringent
requirements of the certifying agencies.

ATEX Pumps - Conditions For Safe Use


1. Ambient temperature range is as specified in tables 1 & 2 on the next page

2. ATEX compliant pumps are suitable for use in explosive atmospheres when the equipment is properly grounded in
accordance with local electrical codes

3. Conductive Polypropylene, conductive Acetal or conductive PVDF pumps are not to be installed in applications where the
pumps may be subjected to oil, greases and hydraulic liquids.

4. When operating pumps equipped with non-conductive diaphragms that exceed the maximum permissible projected area,
as defined in EN ISO 80079-36 : 2016 section 6.7.5 table 8, the following protection methods must be applied
- Equipment is always used to transfer electrically conductive fluids or
- Explosive environment is prevented from entering the internal portions of the pump, i.e. dry running.

1 • Model E2 Clamped Metal www . versamatic . com


e2mdlCsmATEXC-rev0625
Temperature Tables

Table 1. Category 2 ATEX Rated Pumps

Ambient Temperature Process Temperature Temperature Maximum Surface

Range [°C] Range [°C] Class Temperature [°C]

-40°C to +80°C T5 T100°C

-40°C to +108°C T4 T135°C


-20°C to +60°C
-40°C to + 160°C T3
T200°C
-40°C to +177°C (225°C) T2

Table 2. Category M2 ATEX Rated Pumps for Mining

Ambient Temperature Process Temperature


Range [°C] Range [°C]

-20°C to +60°C -40°C to +150°C

Note: The ambient temperature range and the process temperature range should not exceed the operating
temperature range of the applied plastic parts as listed in the manuals of the pumps.

www . versamatic . com Model E2 Clamped Metal • 2


e2mdlCsmATEXC-rev0625
Table of Contents

SECTION 1: PUMP SPECIFICATIONS...............4


• Nomenclature
• Performance
• Materials
• Dimensional Drawings
1: PUMP SPECS

SECTION 2: INSTALLATION & OPERATION..10


• Principle of Pump Operation
• Typical Installation Guide
• Troubleshooting

SECTION 3: EXPLODED VIEW.........................13


• Composite Drawings
• Parts List
2: INSTAL & OP

• Composite Drawings
• Parts List
• Materials Code

SECTION 4: WARRANTY & CERTIFICATES...18


• Warranty
• EU Declaration of Conformity - Machinery Directive
• EU Declaration of Conformity - ATEX Directive
3: EXP VIEW
4: AIR END

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e2mdlCsmATEXC-rev0625
Explanation of Pump Nomenclature
Your Serial #: (fill in from pump nameplate)______________________________________

Your Model #: __ __ __ __ __ __ __ __ __ __ __ __ __
(fill in from pump
nameplate)

Model #:

1: PUMP SPECS
Options (if applicable)

Design Level

Construction Design

Valve Seat Material/Valve Seat O-Ring Material

Valve Ball Material

Diaphragm Series

Diaphragm Material

Non-Wetted Parts

Wetted Parts

Pump Size

Model

Model
Pump Size Wetted Parts Non-Wetted Parts Diaphragm Material
E Elima-Matic
6 1/4" A Aluminum A Aluminum 1 Neoprene
U Ultra-Matic
8 3/8" C Cast Iron S Stainless Steel 2 Nitrile (Nitrile)
V V-Series
5 1/2" S Stainless Steel P Polypropylene 3 FKM (Fluorocarbon)
7 3/4" H Alloy C G Groundable Acetal 4 EPDM
1 1" P Polypropylene Z PTFE-coated Aluminum 5 PTFE
4 1-1/4" or 1-1/2" K Kynar J Nickel-plated Aluminum 6 Santoprene XL
2 2" G Groundable Acetal C Cast Iron 7 Hytrel
3 3" Q Epoxy-Coated Aluminum Y FDA Santoprene

Diaphragm Series
Valve Ball Material Valve Seat/Valve Seat O-Ring Material Construction Design Miscellaneous Options
R Rugged
1 Neoprene 1 Neoprene 9 Bolted B BSP Tapered Thread
D Dome
2 Nitrile 2 Nitrile 0 Clamped CP Center Port
X Thermo-Matic
3 (FKM) Fluorocarbon 3 (FKM) Fluorocarbon ATEX ATEX Compliant
T Tef-Matic (2-piece)
4 EPDM 4 EPDM Design Level FP Food Processing
B Versa-Tuff (1-piece)
5 PTFE 5 PTFE A SP Sanitary Pump
F FUSION (one-piece
6 Santoprene XL 6 Santoprene XL C HP High Pressure
7 Hytrel
integrated plate) 7 Hytrel OE Original Elima-Matic
8 Polyurethane 8 Polyurethane F Flap Valve
A Acetal A Aluminum w/ PTFE O-Rings HD Horizontal Discharge
S Stainless Steel S Stainless Steel w/ PTFE O-Rings 3A 3-A Certified
Y FDA Santoprene C Carbon Steel w/ PTFE O-Rings UL UL Listed
H Alloy C w/ PTFE O-Rings OB Oil Bottle
T PTFE Encapsulated Silicone O-Rings
Y FDA Santoprene

*More than one option may be specified for a particular pump model.

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e2mdlCsmATEXC-rev0625
Materials
Material Profile: Operating Polypropylene: A thermoplastic polymer. Moderate tensile
and flex strength. Resists stong acids and alkali. Attacked by
180°F
82°C
32°F
0°C
Temperatures:
CAUTION! Operating temperature limitations are as follows: chlorine, fuming nitric acid and other strong oxidizing agents.
Max. Min.
PVDF: (Polyvinylidene Fluoride) A durable fluoroplastic with 250°F 0°F
Conductive Acetal: Tough, impact resistant, ductile. Good 190°F -20°F excellent chemical resistance. Excellent for UV applications. 121°C -18°C
abrasion resistance and low friction surface. Generally inert, with 88°C -29°C High tensile strength and impact resistance.
good chemical resistance except for strong acids and oxidizing
agents. Santoprene®: Injection molded thermoplastic elastomer with 275°F -40°F
no fabric layer. Long mechanical flex life. Excellent abrasion 135°C -40°C
1: PUMP SPECS

EPDM: Shows very good water and chemical resistance. Has 280°F -40°F resistance.
poor resistance to oils and solvents, but is fair in ketones and 138°C -40°C
alcohols. UHMW PE: A thermoplastic that is highly resistant to a broad 180°F -35°F
range of chemicals. Exhibits outstanding abrasion and impact 82°C -37°C
FKM: (Fluorocarbon) Shows good resistance to a wide range 350°F -40°F resistance, along with environmental stress-cracking resistance.
of oils and sovents; especially all aliphatic, aromatic and 177°C -40°C
halogenated hydrocarbons, acids, animal and vegetable oils. Urethane: Shows good resistance to abrasives. Has poor 150°F 32°F
Hot water or hot aqueous solutions (over 70°F) will attack FKM. resistance to most solvents and oils. 66°C 0°C

Hytrel®: Good on acids, bases, amines and glycols at room 220°F -20°F Virgin PTFE: (PFA/TFE) Chemically inert, virtually impervious. 220°F -35°F
temperatures only. 104°C -29°C Very few chemicals are known to chemically react with PTFE; 104°C -37°C
molten alkali metals, turbulent liquid or gaseous fluorine and
Neoprene: All purpose. Resistance to vegetable oils. Generally 200°F -10°F a few fluoro-chemicals such as chlorine trifluoride or oxygen
not affected by moderate chemicals, fats, greases and many 93°C -23°C difluoride which readily liberate free fluorine at elevated
oils and solvents. Generally attacked by strong oxidizing acids, temperatures.
ketones, esters and nitro hydrocarbons and chlorinated aromatic
hydrocarbons. Maximum and Minimum Temperatures are the limits for which these materials can be operated.
Temperatures coupled with pressure affect the longevity of diaphragm pump components.
Nitrile: General purpose, oil-resistant. Shows good solvent, oil, 190°F -10°F Maximum life should not be expected at the extreme limits of the temperature ranges.
water and hydraulic fluid resistance. Should not be used with 88°C -23°C
highly polar solvents like acetone and MEK, ozone, chlorinated
Metals:
hydrocarbons and nitro hydrocarbons. Alloy C: Equal to ASTM494 CW-12M-1 specification for nickel and nickel alloy.
Nylon: 6/6 High strength and toughness over a wide 180°F 32°F Stainless Steel: Equal to or exceeding ASTM specification A743 CF-8M for corrosion
temperature range. Moderate to good resistance to fuels, oils 82°C 0°C resistant iron chromium, iron chromium nickel and nickel based alloy castings for
and chemicals. general applicaitons. Commonly referred to as 316 Stainless Steel in the pump industry.
For specific applications, always consult the Chemical Resistance Chart.

Note: This document is a high level guide. Please be aware that not all model and or material
combinations are possible for all sizes. Please consult factory or your distributor for specific details.

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e2mdlCsmATEXC-rev0625
Performance
E2 - 2” Clamped Pump – Metal Center
Displacement Per Stroke, 0.60 Gal. (2.3 L)
ELASTOMERIC AND TPE FITTED - RUGGED 10 140
10 20 AIR CONSUMPTION IN SCFM
90 9 40
280 60 AIR PRESSURE IN PSI
Flow Rate 80 8
120
80
Adjustable to . . . . . . . . 0-185 gpm (700 lpm) 240 100 SCFM M3/HR

Discharge Head in PSI


70 7 10 17
Port Size 100 20 34
120
40 51
Suction . . . . . . . . . . . . . . . . . 2" NPT or BSP 60 200 6 60 102
80 80 136
Discharge . . . . . . . . . . . . . . . 2" NPT or BSP 50 160 5
140
100 170
Air Inlet . . . . . . . . . . . . . . . . . . . . . 1/2" NPT 60
120 204

1: PUMP SPECS
40 4
Air Exhaust . . . . . . . . . . . . . . . . . . . 1" NPT 120
Suction Lift 30 3 40
80
Dry . . . . . . . . . . . . . . . . . . . . . . . . 17' (5.2 m) 20 2
Wet . . . . . . . . . . . . . . . . . . . . . . . 32' (9.8 m) 10 40 1
20
Max Solid Size (Diameter)
0 0 0 0
. . . . . . . . . . . . . . . . . . . . . . . . 1/4" (6.4 mm) Meters Feet BAR 0 20 40 60 80 100 120 140 160 180 200
Max Noise Level . . . . . . . . . . . . 96 dB(A) Capacity in U.S. Gallons Per Minute
Shipping Weights
Aluminum . . . . . . . . . . . . . . 65 lbs (29.5 kg) 0 75 150 225 300 375 450 525 600 675 750
Capacity in Liters Per Minute
Cast Iron . . . . . . . . . . . . . . 113 lbs (51.3 kg)
Stainless . . . . . . . . . . . . . . 106 lbs (48.1 kg) NOTE: Performance based on the following: elastomeric fitted pump, flooded suction, water at ambient conditions.
The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
** Stainless Center add . . . . . . . . . . 31 lbs. (14.1 kg)

E2 - 2” Clamped Pump – Metal Center Capacity Per Stroke, 0.60 Gal. (2.3 L)
10
ELASTOMERIC AND TPE FITTED - DOMED 140
10 20 AIR CONSUMPTION IN SCFM
90 9 40
280 60 80 AIR PRESSURE IN PSI
120
Flow Rate 80 8 100
SCFM M3/HR
Adjustable to . . . . . . . . 0-167 gpm (632 lpm) 240 120
Discharge Head in PSI

70 7 10 17
100
Port Size 20
40
34
51
60 200 6 140
Suction . . . . . . . . . . . . . . . . . 2" NPT or BSP 80
60
80
102
136
Discharge . . . . . . . . . . . . . . . 2" NPT or BSP 50 160 5 100
120
170
204
Air Inlet . . . . . . . . . . . . . . . . . . . . . 1/2" NPT 40 4 60
120
Air Exhaust . . . . . . . . . . . . . . . . . . . 1" NPT
30 3 40
Suction Lift 80
Dry . . . . . . . . . . . . . . . . . . . . . . . . 18' (5.5 m) 20 2
40 20
Wet . . . . . . . . . . . . . . . . . . . . . . . 31' (9.5 m) 10 1
Max Solid Size (Diameter) 0 0 0 0
. . . . . . . . . . . . . . . . . . . . . . . . 1/4" (6.4 mm) Meters Feet BAR 0 20 40 60 80 100 120 140 160 180
Max Noise Level . . . . . . . . . . . . 97 dB(A) Capacity in U.S. Gallons Per Minute
Shipping Weights 0 75 150 225 300 375 450 525 600 675
Aluminum . . . . . . . . . . . . . . 65 lbs (29.5 kg) Capacity in Liters Per Minute
Cast Iron . . . . . . . . . . . . . . 113 lbs (51.3 kg) NOTE: Performance based on the following: elastomeric fitted pump, flooded suction, water at ambient conditions.
Stainless . . . . . . . . . . . . . . 106 lbs (48.1 kg) The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
** Stainless Center add . . . . . . . . . . 31 lbs. (14.1 kg)
E2 - 2” Clamped Pump – Metal Center Capacity Per Stroke, 0.35 Gal. (1.3 L)
10 140
PTFE FITTED 10 20
90 9 AIR CONSUMPTION IN SCFM
40 60
280 80 AIR PRESSURE IN PSI
120
Flow Rate 80 8 100
SCFM M3/HR
Adjustable to . . . . . . . . 0-153 gpm (579 lpm) 240 120
Discharge Head in PSI

70 7 10 17
100
Port Size 20
40
34
51
60 200 6 140
Suction . . . . . . . . . . . . . . . . . 2" NPT or BSP 80
60
80
102
136
Discharge . . . . . . . . . . . . . . . 2" NPT or BSP 50 160 5 100
120
170
204
Air Inlet . . . . . . . . . . . . . . . . . . . . . 1/2" NPT 40 4 60
120
Air Exhaust . . . . . . . . . . . . . . . . . . . 1" NPT
30 3 40
Suction Lift 80
Dry . . . . . . . . . . . . . . . . . . . . . . . . 12' (3.7 m) 20 2
40 20
Wet . . . . . . . . . . . . . . . . . . . . . . . 31' (9.5 m) 10 1
Max Solid Size (Diameter) 0 0 0 0
. . . . . . . . . . . . . . . . . . . . . . . . 1/4" (6.4 mm) Meters Feet BAR 0 20 40 60 80 100 120 140 160 180
Max Noise Level . . . . . . . . . . . 102 dB(A) Capacity in U.S. Gallons Per Minute
Shipping Weights 0 75 150 225 300 375 450 525 600 675
Aluminum . . . . . . . . . . . . . . 65 lbs (29.5 kg) Capacity in Liters Per Minute
Cast Iron . . . . . . . . . . . . . . 113 lbs (51.3 kg) NOTE: Performance based on the following: PTFE fitted pump, flooded suction, water at ambient conditions.
Stainless . . . . . . . . . . . . . . 106 lbs (48.1 kg) The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%.
** Stainless Center add . . . . . . . . . . 31 lbs. (14.1 kg)

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e2mdlCsmATEXC-rev0625
Dimensional Drawings
E2 Clamped Metal
Dimensions in inches (mm dimensions in brackets)
The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.
13.59
345.19
2" NPT / BSP TAPERED
DISCHARGE PORT 2.47
62.77
1: PUMP SPECS

1/2" NPT
AIR INLET

25.05 26.69 10
19.73 636.34 678.01 25
501.14

9.70 1" NPT


246.27 AIR EXHAUST

2.03 .41
51.56 10.41

2.50
2" NPT / BSP TAPERED 63.50
SUCTION PORT

10.11
256.67
R.25
6.35

10.03 9.00
254.76 228.60

2.33
59.17

12.43
315.84

16.38
415.93

7 • Model E2 Clamped Metal www . versamatic . com


e2mdlCsmATEXC-rev0625
Dimensional Drawings
E2 Clamped Metal - Cast Iron
Dimensions in inches (mm dimensions in brackets)
The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.

16.38 13.59
[345.19]
[416.05]
2" NPT / BSP TAPERED
DISCHARGE PORT 2.50
1/2" NPT
1: PUMP SPECS

[63.5]
AIR INLET

24.55
[623.57]

19.23
[488.44] 26.19
[665.23]

9.20 1" NPT


[233.68] AIR EXHAUST

2.53 .40
[64.26] [10.16]

2" NPT / BSP TAPERED


SUCTION PORT

10.00
[254]

R.28

10.00 9.00
[254] [228.6]

2.60
[66.04]
12.60
[320.04]

BOTTOM VIEW

8 • Model E2 Clamped Metal www . versamatic . com


e2mdlCsmATEXC-rev0625
Dimensional Drawings
E2 Clamped Metal - Stainless
Dimensions in inches (mm dimensions in brackets)
The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed.

15.87
[403.1]

1: PUMP SPECS
2" NPT / BSP TAPERED 13.59
DISCHARGE PORT [345.19]
1/2" NPT 2.50
AIR INLET [63.5]

24.72
[627.89]

19.45
[494.03]
26.22
[665.99]

9.42
[239.27] 1" NPT
AIR EXHAUST

.38
1.72 [9.65]
[43.69]

2" NPT / BSP TAPERED


SUCTION PORT

10.00
[254]

R .28

10.00 9.00
[254] [228.6]

2.25
[57.15]
12.25
[311.15]

BOTTOM VIEW

www . versamatic . com Model E2 Clamped Metal • 9


e2mdlCsmATEXC-rev0625
Principle of Pump Operation
Air-Operated Double Diaphragm (AODD) pumps are powered
by compressed air or nitrogen.

The main directional (air) control valve ① distributes


compressed air to an air chamber, exerting uniform pressure
over the inner surface of the diaphragm ­②. At the same time,
the exhausting air ③ from behind the opposite diaphragm
is directed through the air valve assembly(s) to an exhaust
port ④.

Air Line As inner chamber pressure (P1) exceeds liquid chamber


pressure (P2), the rod ⑤ connected diaphragms shift
Discharged together creating discharge on one side and suction on the
Fluid opposite side. The discharged and primed liquid’s directions
are controlled by the check valves (ball or flap)⑥ orientation.

The pump primes as a result of the suction stroke. The


suction stroke lowers the chamber pressure (P3) increasing
the chamber volume. This results in a pressure differential
necessary for atmospheric pressure (P4) to push the fluid
2: INSTAL & OP

through the suction piping and across the suction side check
valve and into the outer fluid chamber ⑦.

Discharge PUMP INSTALLATION AREA


Suction Suction (side) stroking also initiates the reciprocating
SAFE AIR
Stroke Stroke EXHAUST
(shifting, stroking or cycling) action of the pump.DISPOSAL
The suction
diaphragm’s movement is mechanically pulled throughAREA its
stroke.
1" DIAMETER AIR The diaphragm’s inner plate makes contact with an
actuator plunger aligned to shift the pilot signaling valve.
EXHAUST PIPING
Once actuated, the pilot valve sends a pressureMUFFLER
signal to the
opposite end of the main directional air valve, redirecting the
compressed air to the opposite inner chamber.

Primed SUBMERGED ILLUSTRATION


Fluid MUFFLER

1" DIAMETER AIR


LIQUID EXHAUST PIPING
LEVEL

SUCTION
LINE

Pump can be submerged if the pump materials of construction


are compatible with the liquid being pumped. The air exhaust
must be piped above the liquid level. When the MUFFLER
pumped product
source is at a higher level than the pump (flooded suction
condition), pipe the exhaust higher than the product source to
prevent siphoning spills.
1" DIAMETER AIR
LIQUID EXHAUST PIPING
LEVEL

SUCTION
LINE

10 • Model E2 Clamped Metal www . versamatic . com


e2mdlCsmATEXC-rev0625
Recommended Installation Guide

Available Accessories:
1. Surge Suppressor Unregulated Air
Supply to Surge
2. Filter/Regulator Suppressor 1 Surge Suppressor
3. Air Dryer
4. Lubricator Pressure Gauge

Note: Surge Suppressor and


Piping, including air line, Shut-Off Valve
must be supported after
the flexible connections. Pipe Connection
(Style Optional)

Flexible Connector Discharge

Check
Valve

Shut Off
Muffler Drain Port Valve
(Optional Piped Exhaust)

2: INSTAL & OP
Air Inlet
Flexible Connector
Compound
Gauge 2 Filter Regulator

Flexible
Connection 3 Dryer
Suction 4 Lubricator

CAUTION
Shut-Off Valve The air exhaust should
Pipe Connection be p iped to an area
Drain Port (Style Optional) for safe d isposition
of the product b eing
pumped, in the event of
a diaphragm failure.

Installation And Start-Up


Locate the pump as close to the product being pumped as possible. Keep the suction line length and number of fittings to a minimum. Do not reduce the suction line
diameter.

Air Supply
Connect the pump air inlet to an air supply with sufficient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed to
insure air supply pressure does not exceed recommended limits.

Air Valve Lubrication


The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricator
set to deliver one drop of SAE 10 non-detergent oil for every 20 SCFM (9.4 liters/sec.) of air the pump consumes. Consult the Performance Curve to determine air
consumption.

Air Line Moisture


Water in the compressed air supply may cause icing or freezing of the exhaust air, causing the pump to cycle erratically or stop operating. Water in the air supply can
be reduced by using a point-of-use air dryer.

Air Inlet And Priming


To start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air flow as desired. If opening the valve
increases cycling rate, but does not increase the rate of flow, cavitation has occurred. The valve should be closed slightly to obtain the most efficient air flow to pump
flow ratio.

www . versamatic . com Model E2 Clamped Metal • 11


e2mdlCsmATEXC-rev0625
Troubleshooting Guide
Symptom: Potential Cause(s): Recommendation(s):
Pump Cycles Once Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
supply pressure). (Does not apply to high pressure 2:1 units).
Air valve or intermediate gaskets installed incorrectly. Install gaskets with holes properly aligned.
Bent or missing actuator plunger. Remove pilot valve and inspect actuator plungers.
Pump Will Not Operate Pump is over lubricated. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
/ Cycle Lack of air (line size, PSI, CFM). Check the air line size and length, compressor capacity (HP vs. cfm required).
Check air distribution system. Disassemble and inspect main air distribution valve, pilot valve and pilot valve actuators.
Discharge line is blocked or clogged manifolds. Check for inadvertently closed discharge line valves. Clean discharge manifolds/piping.
Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
supply pressure). (Does not apply to high pressure 2:1 units).
Blocked air exhaust muffler. Remove muffler screen, clean or de-ice, and re-install.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Pump chamber is blocked. Disassemble and inspect wetted chambers. Remove or flush any obstructions.
Pump Cycles and Will Cavitation on suction side. Check suction condition (move pump closer to product).
Not Prime or No Flow Check valve obstructed. Valve ball(s) not seating
properly or sticking.
Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Clean out around valve ball cage and valve seat area. Replace valve ball or valve seat if damaged.
Use heavier valve ball material.
Valve ball(s) missing (pushed into chamber or Worn valve ball or valve seat. Worn fingers in valve ball cage (replace part). Check Chemical
manifold). Resistance Guide for compatibility.
Valve ball(s)/seat(s) damaged or attacked by product. Check Chemical Resistance Guide for compatibility.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
2: INSTAL & OP

Suction line is blocked. Remove or flush obstruction. Check and clear all suction screens or strainers.
Excessive suction lift. For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Pump Cycles Running Over lubrication. Set lubricator on lowest possible setting or remove. Units are designed for lube free operation.
Sluggish/Stalling, Icing. Remove muffler screen, de-ice, and re-install. Install a point of use air drier.
Flow Unsatisfactory Clogged manifolds. Clean manifolds to allow proper air flow
Deadhead (system pressure meets or exceeds air Increase the inlet air pressure to the pump. Pump is designed for 1:1 pressure ratio at zero flow.
supply pressure). (Does not apply to high pressure 2:1 units).
Cavitation on suction side. Check suction (move pump closer to product).
Lack of air (line size, PSI, CFM). Check the air line size, length, compressor capacity.
Excessive suction lift. For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Air supply pressure or volume exceeds system hd. Decrease inlet air (press. and vol.) to the pump. Pump is cavitating the fluid by fast cycling.
Undersized suction line. Meet or exceed pump connections.
Restrictive or undersized air line. Install a larger air line and connection.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Suction line is blocked. Remove or flush obstruction. Check and clear all suction screens or strainers.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs. Purging the chambers of air can be dangerous.
Product Leaking Diaphragm failure, or diaphragm plates loose. Replace diaphragms, check for damage and ensure diaphragm plates are tight.
Through Exhaust Diaphragm stretched around center hole or bolt holes. Check for excessive inlet pressure or air pressure. Consult Chemical Resistance Chart for compatibility
with products, cleaners, temperature limitations and lubrication.
Premature Diaphragm Cavitation. Enlarge pipe diameter on suction side of pump.
Failure Excessive flooded suction pressure. Move pump closer to product. Raise pump/place pump on top of tank to reduce inlet pressure.
Install Back pressure device (Tech bulletin 41r). Add accumulation tank or pulsation dampener.
Misapplication (chemical/physical incompatibility). Consult Chemical Resistance Chart for compatibility with products, cleaners, temperature limitations
and lubrication.
Incorrect diaphragm plates or plates on backwards, Check Operating Manual to check for correct part and installation. Ensure outer plates have not been
installed incorrectly or worn. worn to a sharp edge.
Unbalanced Cycling Excessive suction lift. For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases.
Undersized suction line. Meet or exceed pump connections.
Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly.
Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections.
Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket.
Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary.
Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs.

For additional troubleshooting tips contact After Sales Support at [email protected] or 419-524-8388

12 • Model E2 Clamped Metal www . versamatic . com


e2mdlCsmATEXC-rev0625
Composite Repair Parts Drawing - Elastomeric and TPE Fitted

25
25 39
27 39 35
37
27 37 35
28 Torque Setting:
29 28 60 in-lbs.
Torque Setting:
29 11 (6.78 N-m)
60 in-lbs.
40 11 (6.78 N-m)
40 8
8
5
5 7
7
41 6
41 10
6
10
2
35 2
3
38 4
VERSA-DOME DIAPHRAGM ASSEMBLY SCREEN MOUNT ASSEMBLY 3
38 4
VERSA-DOME DIAPHRAGM ASSEMBLY SCREEN MOUNT ASSEMBLY 11
9
12 9 11
15 8
32 12 11
15
32 16 13 5
16 13 7

31
32
31 19 6
32 10
20 19 41
30 22 2
20
30 27 22
30 25
27 21 3
METALLIC SEAT OPTION 30 25 4
21
METALLIC SEAT OPTION
29
9
29 18 23 11
12
18 15 23
34 17
24 16 13
34 14 17
24
14

32 28
19
26 28
20
26
22
Torque Setting: Torque Setting:
27 480 in-lbs.(54.2
Torque Setting: N-m) 275 in-lbs.
Torque Setting:
25 600
480 in-lbs (67.8 N-m)
in-lbs.(54.2
30 21 (31.1 N-m)
275 in-lbs.
600XLin-lbs
For (67.8 N-m)
Material ONLY
(31.1 N-m) 36
For XL Material ONLY
36
33 23
18
33
34 17
24
14

3: EXP VIEW
Torque Setting:
720 in-lbs.(81.4 N-m)
26
960 in-lbs (108.5 N-m)
FOR XL MATERIAL ONLY

25
36
29

33
OPTIONAL ORIENTATION
TO EASE ASSEMBLY OF TPEXL & TPEXLFG
DIAPHRAGMS, ONE OF THE DIAPHRAGMS
MAY BE REVERSED LEAVING BOTH FACING
THE SAME DIRECTION

www . versamatic . com Model E2 Clamped Metal • 13


e2mdlCsmATEXC-rev0625
Composite Repair Parts List - Elastomeric and TPE Fitted
Air Valve Assembly
Item # Qty. Description Part Number
Aluminum Stainless Steel
Air Side Repair Kit (Includes Items
476.V019.000
3,5,7,9,14,16,18-22)
1 1 Valve Body (includes items 2-11) 031.V002.156 031.V002.114
2 1 Valve Body 095.V001.156 095.V001.114
3 1 Valve Body Gasket P24-202
4 1 Valve Sleeve 755.V006.148
5 6 O-ring 560.206.360
6 1 Valve Spool Assembly (Includes items 7) 775.V001.000
7 6 Glyde Ring Assembly P34-204F
8 1 Air Valve Screen P24-210 P34-210
9 2 End Cap Gasket P24-205
10 2 End Cap P34-300 SP34-300
11 13 Mounting Screws (8 included on item 1) S1001
Center Section Assembly
Item # Qty. Description Part Number
Aluminum Stainless Steel
12 1 Center Block Assembly (Includes item 13 &14) P24-400DC ASY SP24-400
13 2 Bearing Sleeve P31-403
14 2 Main Shaft O-Ring P24-403
15 2 Air Chamber 196.V002.157 196.V002.110
16 2 Air Chamber Gasket 360.V001.360
17 8 Bolt P24-110 SP24-110
Pilot Repair Kit (Includes Items 18-22) 476.V018.000
18 1 Pilot Sleeve Assembly (include item 19) 755.V002.000
19 6 O-ring 560.101.358
20 1 Retaining Ring 675.037.080
21 1 Pilot Spool Assembly (Includes item 22) 775.V002.000
22 8 O-ring 560.023.358
23 1 Muffler 530.058.000
Diaphragm Assembly / Elastomers
Item # Qty. Description Part Number
Versa-Rugged Versa-Dome
24 1 Main Shaft P24-103
25 2 Diaphragm (See Below Material Chart) V224xx V225xx
26 2 O-ring V221D N/A
27 2 Inner Diaphragm Plate (See Note 2 Below) V221B,SV221B, V221BNP, V221BTC V226B, SV226B,V226BNP,V226BTC
28 2 Bumper Washer P24-501
29 2 Outer Diaphragm Plate (See Note 1 Below) VB221, WVB221, SVB221, HVB221 VB226,SVB226, HVB226
30 4 Valve Seat (See Below Material Chart) V240xx
31 4 Valve Seat O-Ring (See Below Material Chart) See Note 4
32 4 Valve Ball (See Below Material Chart) V241xx
Wet End Assembly
3: EXP VIEW

Item # Qty. Description Part Number


Aluminum Cast Iron Stainless Steel
33 1 Water Chamber V235 WV235 SV235
34 2 Large Clamp Assembly V230 SV230
35 1 Discharge Manifold V236 WV236 SV236
1 Discharge Manifold (BSP Option) V236BSP WV236BSP SV236BSP
36 1 Suction Manifold (Footed Option) V237F WV237F SV237F
1 Suction Manifold (BSP Footed Option) V237FBSP WV237FBSP SV237FBSP
41 4 Small Clamp Assembly V239 SV239
Elastomer Material Specifications
Versa-Dome "Ball
Material Versa-Rugged Diaphragm P/N Diaphragm P/N P/N" Seat P/N Seat O-Ring
Neoprene V224N V225N V241N V240N N/A
Nitrile V224BN V225BN V241BN V240BN N/A
FKM V224VT V225VT V241VT V240VT N/A
EPDM V224ND V225ND V241ND V240ND N/A
PTFE N/A N/A V241TF V240TF V240T
Santoprene V224TPEXL V225TPEXL V241TPEXL V240TPEXL N/A
Hytrel V224TPEFG V225TPEFG V241TPEFG V240TPEFG N/A
Aluminum N/A N/A N/A V240A (See Note 3) N/A
Carbon Steel N/A N/A N/A V240CS (See Note 3) N/A
Stainless Steel N/A N/A V241SS SV240 (See Note 3) N/A

Notes:
1.) The outer diaphragm plate material is to match the water chamber material (Cast Iron dome fitted pumps are to use SVB226 outer diaphragm plate)
2.) The inner diaphragm plate material is to match the air chamber material
3.) This Metal seat material is to match the water chamber material. In addition to this seat, (4) o-rings are needed. (Ref Note 4)
4.) These (4) o-rings are only used with Metal fitted seats.
5.) (4) V240T seat o-rings are used with Metal seats only.
6.) V=Aluminum, SV=Stainless Steel, WV=Cast Iron, TC=PTFE Coated, NP=Nickel Plated

14 • Model E2 Clamped Metal www . versamatic . com


e2mdlCsmATEXC-rev0625
Composite Repair Parts Drawing - PTFE Fitted

36

11

5 7

42 6
10

3
4

9
12 11
15

16 13

19
33
20
27
22

26
28 21
31

23
18

30 25 24
17
WARREN RUPP INC.
35
WARREN RUPP INC.

3: EXP VIEW
Torque Setting: THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE
WITHOUT THE EXPRESS WRITTEN PERMISSION OF WARREN RUPP INC.

29 14 300 in-lbs. DESCRIPTION E2 CLAMPED


THIS IS A PROPRIETARY DOCUMENT. DO NOT REPRODUCE OR DISCLOSE
WITHOUTRUBBER
THE EXPRESS FITTED
WRITTEN PERMISSION OF WARREN RUPP INC.
PUMP
(31.1 N-m) DRAWING NUMBER
DESCRIPTION E2 CLAMPED REV
RUBBER FITTED
PUMP
E2xx5xxx9C-ATEX 01 DRAWING NUMBER REV

E2xx5xxx9C-ATEX 01

37

Torque Setting:
34
720 in-lbs.(81 N-m)
960 in-lbs (108 N-m)
FOR XL MATERIAL ONLY

www . versamatic . com Model E2 Clamped Metal • 15


e2mdlCsmATEXC-rev0625
Composite Repair Parts List - PTFE Fitted
Air Valve Assembly
Item # Qty. Description Part Number
Aluminum Stainless Steel Nickel Plated
Air Side Repair Kit (Includes Items 476.V019.000
3,5,7,9,14,16,18-22)
1 1 Valve Body (includes items 2-11) 031.V002.156 031.V002.114 031.V002.332
2 1 Valve Body 095.V001.156 095.V001.114 095.V001.332
3 1 Valve Body Gasket P24-202
4 1 Valve Sleeve 755.V006.148
5 6 O-ring 560.206.360
6 1 Valve Spool Assembly (Includes items 7) 775.V001.000
7 6 Glyde Ring Assembly P34-204F
8 1 Air Valve Screen P24-210 P34-210 P24-210
9 2 End Cap Gasket P24-205
10 2 End Cap P34-300 SP34-300
11 13 Mounting Screws (8 included on item 1) S1001
Center Section Assembly
Item # Qty. Description Part Number
Aluminum Stainless Steel Nickel Plated
12 1 Center Block Assembly (Includes item 13 & 14) P24-400DC ASY SP24-400 P24-401NP
13 2 Bearing Sleeve P31-403
14 2 Main Shaft O-Ring P24-403
15 2 Air Chamber 196.V002.157 196.V002.110 196.V002.332
16 2 Air Chamber Gasket 360.V001.360
17 8 Bolt P24-110 SP24-110
Pilot Repair Kit (Includes Items 18-22) 476.V018.000
18 1 Pilot Sleeve Assembly (include item 19) 755.V002.000
19 6 O-ring 560.101.358
20 1 Retaining Ring 675.037.080
21 1 Pilot Spool Assembly (Includes item 22) 775.V002.000
22 8 O-ring 560.023.358
23 1 Muffler 530.033.000
Diaphragm Assembly / Elastomers
Item # Qty. Description Part Number
PTFE Two-Piece Fusion
24 1 Main Shaft P24-102 P24-103F
25 2 Main Shaft Stud V221F N/A
26 2 Diaphragm V224TF V224F
27 2 Back-Up Diaphragm (See Note 4 Below) V224TFB N/A
28 2 Inner Diaphragm Plate V221TI, SV221TI* (See note 5), V221TINP, V221TITC N/A
29 2* Bumper Washer P24-501* (See note 6)
30 2 Outer Diaphragm Plate (See Note 1 & 1A Below) V221TO,SV221TO N/A
31 4 Valve Seat (See Below Material Chart) V240xx
3: EXP VIEW

32 4 Valve Seat O-Ring (See Below Material Chart) V240T (See Note 3)
33 4 Valve Ball (See Below Material Chart) V241xx
Wet End Assembly
Item # Qty. Description Part Number
Aluminum Cast Iron Stainless Steel
34 1 Water Chamber V235 WV235 SV235
35 2 Large Clamp Assembly V230 SV230
36 1 Discharge Manifold V236 WV236 SV236
1 Discharge Manifold (BSP Option) V236BSP WV236BSP SV236BSP
37 1 Suction Manifold (Footed Option) V237F WV237F SV237F
1 Suction Manifold (BSP Footed Option) V237FBSP WV237FBSP SV237FBSP
42 4 Small Clamp Assembly V239 SV239
Elastomer Material Specifications
Material "Ball P/N" Seat P/N
PTFE V241TF V240TF
Aluminum N/A V240A (See Note 2 Below)
Carbon Steel N/A V240CS (See Note 2 Below)
Stainless Steel V241SS SV240 (See Note 2 Below)

Notes:
1.) The outer diaphragm plate material is to match the water chamber material (Cast Iron Uses SV221TO)
1A.) Outer diaphragm plates V221TO and SV221TO includes V221F stud (item #25)
2.) This Metal seat material is to match the water chamber material. In addition to this seat, (4) o-rings are needed. (Ref Note 3)
3.) These (4) o-rings are only used with Metal fitted seats.
4.) Only Cast Iron uses back-up diaphragm p/n V224TFB-1
5.) V=Aluminum, SV=Stainless Steel, WV=Cast Iron, TC=PTFE Coated, NP=Nickel Plated
6.) On pumps fitted with stainless steel center sections - increase quantity to 4

16 • Model E2 Clamped Metal www . versamatic . com


e2mdlCsmATEXC-rev0625
Material Codes - The Last 3 Digits of Part Number
000 ����Assembly, sub-assembly; 364 ����EPDM Rubber • Delrin and Hytrel are registered
and some purchased items Color coded: BLUE tradenames of E.I. DuPont.
010 ����Cast Iron 365 ����Neoprene Rubber
• Nylatron is a registered tradename
015 ����Ductile Iron Color coded: GREEN of Polymer Corp.
020 ����Ferritic Malleable Iron 366 ����Food Grade Nitrile
080 ����Carbon Steel, AISI B-1112 368 ����Food Grade EPDM • Gylon is a registered tradename
110 �����Alloy Type 316 Stainless Steel 371 ����Philthane (Tuftane) of Garlock, Inc.
111 �����Alloy Type 316 Stainless Steel 374 ����Carboxylated Nitrile • Santoprene is a registered tradename
(Electro Polished) 375 ����Fluorinated Nitrile of Exxon Mobil Corp.
112 �����Alloy C 378 ����High Density Polypropylene
113 �����Alloy Type 316 Stainless Steel 379 ����Conductive Nitrile • Rulon II is a registered tradename
of Dixion Industries Corp.
(Hand Polished) 408 ����Cork and Neoprene
114 �����303 Stainless Steel 425 ����Compressed Fibre • Ryton is a registered tradename
115 �����302/304 Stainless Steel 426 ����Blue Gard of Phillips Chemical Co.
117 �����440-C Stainless Steel (Martensitic) 440 ����Vegetable Fibre
• Valox is a registered tradename
120 ����416 Stainless Steel 500 ����Delrin® 500 of General Electric Co.
(Wrought Martensitic) 502 ����Conductive Acetal, ESD-800
148 ����Hardcoat Anodized Aluminum 503 ����Conductive Acetal, Glass-Filled
150 ����6061-T6 Aluminum 506 ����Delrin® 150
152 ����2024-T4 Aluminum (2023-T351) 520 ����Injection Molded PVDF
155 ����356-T6 Aluminum Natural color
156 ����356-T6 Aluminum 540 ����Nylon
157 ����Die Cast Aluminum Alloy #380 542 ����Nylon
158 ����Aluminum Alloy SR-319 544 ����Nylon Injection Molded
162 ����Brass, Yellow, Screw Machine Stock 550 ����Polyethylene
165 ����Cast Bronze, 85-5-5-5 551 ����Glass Filled Polypropylene
166 ����Bronze, SAE 660 552 ����Unfilled Polypropylene
170 ����Bronze, Bearing Type, 555 ����Polyvinyl Chloride
Oil Impregnated 556 ����Black Vinyl
180 ����Copper Alloy 558 ����Conductive HDPE
305 ����Carbon Steel, Black Epoxy Coated 570 ����Rulon II®
306 ����Carbon Steel, Black PTFE Coated 580 ����Ryton®
307 ����Aluminum, Black Epoxy Coated 600 ����PTFE (virgin material)
308 ����Stainless Steel, Black PTFE Coated Tetrafluorocarbon (TFE)
309 ����Aluminum, Black PTFE Coated 603 ����Blue Gylon®
313 ����Aluminum, White Epoxy Coated 604 ����PTFE
330 ����Zinc Plated Steel 606 ����PTFE
332 ����Aluminum, Electroless Nickel Plated 607 ����Envelon
333 ����Carbon Steel, Electroless 608 ����Conductive PTFE
Nickel Plated 610 ����PTFE Encapsulated Silicon
335 ����Galvanized Steel 611 �����PTFE Encapsulated FKM
337 ����Silver Plated Steel 632 ����Neoprene/Hytrel®

RECYCLING
351 ����Food Grade Santoprene® 633 ����FKM/PTFE
353 ����Geolast; Color: Black 634 ����EPDM/PTFE
354 ����Injection Molded #203-40 635 ����Neoprene/PTFE Warren Rupp, manufacturer of Versamatic, is
Santoprene® Duro 40D +/-5; 637 ����PTFE, FKM/PTFE an ISO14001 registered company and is committed
Color: RED 638 ����PTFE, Hytrel®/PTFE to minimizing the impact our products have on the
356 ����Hytrel® 639 ����Nitrile/TFE environment. Many components of Versamatic® AODD
357 ����Injection Molded Polyurethane 643 ����Santoprene®/EPDM pumps are made of recyclable materials. We encourage
358 ����Urethane Rubber 644 ����Santoprene®/PTFE pump users to recycle worn out parts and pumps
(Some Applications) 656 �����Santoprene® Diaphragm and whenever possible, after any hazardous pumped fluids
(Compression Mold) Check Balls/EPDM Seats are thoroughly flushed. Pump users that recycle will
359 ����Urethane Rubber 661 ����EPDM/Santoprene® gain the satisfaction to know that their discarded part(s)
360 ����Nitrile Rubber Color coded: RED 666 ����FDA Nitrile Diaphragm, or pump will not end up in a landfill. The recyclability of
363 ����FKM (Fluorocarbon) PTFE Overlay, Balls, and Seals Versamatic products is a vital part of Warren Rupp’s
Color coded: YELLOW 668 ����PTFE, FDA Santoprene®/PTFE commitment to environmental stewardship.

www . versamatic . com Model E2 Clamped Metal • 17


e2mdlCsmATEXC-rev0625
5 - YEAR Limited Product Warranty
Quality System ISO9001 Certified • Environmental Management Systems ISO14001 Certified
Versamatic warrants to the original end-use purchaser that no product sold by Versamatic that bears a Versamatic brand shall fail under
normal use and service due to a defect in material or workmanship within five years from the date of shipment from Versamatic’s factory.

The use of non-OEM replacement parts will void (or negate) agency certifications, including CE, ATEX, CSA, 3A and EC1935 compliance (Food
Contact Materials). Warren Rupp, Inc. cannot ensure nor warrant non-OEM parts to meet the stringent requirements of the certifying agencies.

~ See complete warranty at http://vm.salesmrc.com/pdfs/VM_Product_Warranty.pdf

EC Declaration of Conformity
Manufacturer:
Warren Rupp, Inc.
800 N. Main Street
Mansfield, Ohio, 44902 USA

Certifies that Air-Operated Double Diaphragm Pump Models: E Series, VL Series, VM Series, U2 Series; Submersible Pump
Models: VSMA3 Series, SPA15 Series and Surge Dampener/Suppressor Models: VDA Series, VTA Series comply with the
European Community Directive 2006/42/EC on Machinery, according to Annex VIII. This product has used Harmonized Standard
EN809:2012, Pumps and Pump Units for Liquids - Common Safety Requirements, to verify conformance.

October 3, 2022
DATE/APPROVAL/TITLE: Signature of authorized person
Dennis Hall
Technical File on record with:
DEKRA Certification B.V. Printed name of authorized person
Meander 1051
Engineering Manager
6825 MJ Arnhem
The Netherlands Title

18 • Model E2 Clamped Metal www . versamatic . com


e2mdlCsmATEXC-rev0625
EC Declaration of Conformity
Manufacturer:
Warren Rupp, Inc.
800 N. Main Street
Mansfield, Ohio, 44902 USA

Certifies that Air-Operated Double Diaphragm Pump Models: E Series, VL Series, VM Series, U2 Series; Submersible Pump
Models: VSMA3 Series, SPA15 Series and Surge Dampener/Suppressor Models: VDA Series, VTA Series comply with the
United Kingdom Statutory Instruments 2008 No. 1597, The Supply of Machinery (Safety) Regulations 2008, according to
Annex VIII. This product has used Designated Standard EN809:2012, Pumps and Pump Units for Liquids - Common Safety
Requirements, to verify conformance.

October 17, 2022


DATE/APPROVAL/TITLE: Signature of authorized person
Dennis Hall
Technical File on record with:
DEKRA Certification UK Limited Printed name of authorized person
Stokenchurch House
Engineering Manager
Oxford Road
Stokenchurch Title
HP14 3SX

www . versamatic . com Model E2 Clamped Metal • 19


e2mdlCsmATEXC-rev0625
ATEX
EU Declaration of Conformity
Manufacturer:
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 North Main Street
Mansfield, OH 44902 USA
This declaration of conformity is issued under the sole responsibility of the manufacturer. Warren Rupp, Inc. de-
clares that Air Operated Double Diaphragm Pumps (AODD) and Surge Suppressors listed below comply with the
requirements of Directive 2014/34/EU and applicable harmonized standards.

Harmonized Standards:
• EN ISO 80079-36: 2016 • EN ISO 80079-37: 2016

DEKRA Certification B.V.


1. AODD Pumps and Surge Suppressors - Technical File on record with:
Meander 1051
6825 MJ Arnhem
The Netherlands
Hazardous Location Applied:
II 2 G Ex h IIC T5...225°C (T2) Gb
II 2 D Ex h IIIC T100°C...T200°C Db
• Metal pump models with external aluminum components (E-series, VL Series, VMD Series)
• Versa-Surge® surge suppressors (VTA-Series)

I M2 Ex h Mb
II 2 G Ex h IIC T5...225°C (T2) Gb
II 2 D Ex h IIIC T100°C...T200°C Db
• Metal pump models with no external aluminum (E-Series)
• Conductive plastic pumps (E-Series, VMV Series Plastic)

II 2 G Ex h IIB T5...225°C (T2) Gb


II 2 D Ex h IIIB T100°C...T200°C Db
• E1 HP & E2 HP Series due to the projected area of non-conductive external air hoses

2. AODD Pumps - EU Type Examination Certificate No.: DEKRA 18ATEX0094X - DEKRA Certification B.V. (0344)
Meander 1051
Hazardous Location Applied: 6825 MJ Arnhem
The Netherlands
I M1 Ex h I Ma
II 1 G Ex h IIC T5...225°C (T2) Ga
II 1 D Ex h IIIC T100°C...T200°C Da
• Conductive plastic pumps equipped with conductive muffler (VMV Series)

See “Safety Information” page for conditions of safe use

DATE/APPROVAL/TITLE: Dennis Hall


9 NOV 2023 Engineering Manager

VM_DofC_ATEX_MetallicAndNon-Metallic_V_Rev1123
UKEx
EU Declaration of Conformity
Manufacturer:
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 North Main Street
Mansfield, OH 44902 USA
This declaration of conformity is issued under the sole responsibility of the manufacturer.
Warren Rupp, Inc declares that Air Operated Double Diaphragm Pumps (AODD) and Surge Suppressors listed below
comply with the requirements of United Kingdom Statutory Instruments 2016 No. 1107 and all the applicable standards.

Designated Standards:
• EN ISO 80079-36: 2016 • EN ISO 80079-37: 2016

1. AODD Pumps and Surge Suppressors - Technical File on record with: DEKRA Certification UK Limited
Stokenchurch House
Hazardous Location Applied: Oxford Road
Stokenchurch
II 2 G Ex h IIC T5...225°C (T2) Gb HP14 3SX
II 2 D Ex h IIIC T100°C...T200°C Db
• Metal pump models with external aluminum components (E-series, VL Series, VMD Series)
• Versa-Surge® surge suppressors (VTA-Series)

I M2 Ex h Mb
II 2 G Ex h IIC T5...225°C (T2) Gb
II 2 D Ex h IIIC T100°C...T200°C Db
• Metal pump models with no external aluminum (E-Series)
• Conductive plastic pumps (E-Series, VMV Series Plastic)

II 2 G Ex h IIB T5...225°C (T2) Gb


II 2 D Ex h IIIB T100°C...T200°C Db
• E1 HP & E2 HP Series due to the projected area of non-conductive external air hoses

See “Safety Information” page for conditions of safe use

DATE/APPROVAL/TITLE: Dennis Hall


9 NOV 2023 Engineering Manager

VM_DofC_UKEx_MetallicAndNon-Metallic_V_Rev1123

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