FREIGHT ELEVATOR

MANUAL OF INSTRUCTIONS

Note: Please read the instructions before using this product.

 index

prologue page
1Guarantee

Attendance
Technical characteristics of elevators.
Safety precautions
Plate on the
elevator
Installation instructions
Actions taken by the wheels
during the displacement
Installation using a bracket
Stabilization by counterweight.

Commissioning 10
Use and maintenance 1 1
Engine brake regulation 12

Is it more electric 14
Spare parts list 19
Stabilization through
anchors
 1

Prologue
We ask you to pay the utmost attention while reading this booklet on "USE AND
MAINTENANCE, which must be considered as an essential and integral part of the apparatus.

The Company declines all responsibility for any accidents that may arise from use.
improper use of the device and failure to comply with the detailed instructions in this manual,
as well as all the occupational risk prevention regulations.
 2

Technical characteristics of elevators

Sound pressure level at the control station LPA<70 dB(A).
self-braking asynchronous motor
-structure and support in aluminum alloy;
two copies of cemented steel cylindrical gears;
shafts mounted on ball bearings;
permanent lubrication

ELEVATOR MODEL
IJ.M s.l. MD 350
Maximum load 350
Average lifting speed m/min 14
Useful lifting height 24
Elevator mass 45
Horseshoe table Kg 147
Weight of the containers Kg 56
counterweight
Counterweight mass to be introduced 480
Elevator dimensions Mm 780x270x500
Anti-torsion steel cable
133
Cable diameter Mm 4
Resistance class N/mm 1960
Car with a minimum of breakdown 16.06
Asynchronous motor single-phase
Power Kw. 0.75
Tension* 220
Frequency* Hz 50
Capacitor 60
Isolation class
Degree of protection IP 44
Intermittent service
 3

The values of the magnitudes marked with an asterisk may vary depending on
the characteristics of the power supply line: these values can be
consult on the plate located on the engine.

Safety precautions
Always strictly follow safety precautions in order to preserve
the integrity of the personnel working with the system.
The elevator has been designed and built for the lifting of objects and materials.
IT IS ABSOLUTELY PROHIBITED TO USE IT FOR THE
ELEVATION AND TRANSPORT OF PERSONS OR OF
STRUCTURES ON WHICH PEOPLE ARE LOCATED OR
ANIMALS.
The construction company disclaims all responsibility for damages to individuals.
or things that arise from non-compliance with safety, use and
maintenance included in this publication, as well as all the regulations of
occupational risk prevention (D.P.R. 27/04/55 n.547 and D.P.R. 07/01/56 n. 164 and
successive modifications). Users are specifically reminded of the obligation to
do it on your own:
all works and tasks necessary to ensure against the risks of
fall into the void;
connection to the power supply line via interlocked plug with connector
omnipolar equipped with a ground pole connected to the protective conductor PE, in turn
connected to an effective grounding; check that the electrical supply is
carried out through a thermal magnetic switch
appropriate high sensitivity differential (ld=0.03 A) for protection against
voltage surges and indirect contacts, all coordinated according to the STANDARD
CEI EN 60204-1;
installation of the machine following the detailed instructions in this booklet,
ensuring that the structure to be connected has stability and the
adequate capacity for the forces exerted by the elevator or its supports (these
forces are described in the following pages) and periodically checking the
efficiency of stabilization systems.
3. DO NOT STOP OR TRANSIT under the lifting radius.
loads,
4. The system must be used solely and exclusively by expert personnel or in all
case capable of operating safely, respecting its own integrity and that of others.
 4
[Link] that the fall of materials or the disengagement of loads can cause
dangerous situations. It is, therefore, extremely important to use means
appropriate and safe as containers for materials and slings for loads.
[Link] performing any intervention on the machine, it is mandatory
disconnect the device from the power supply.
[Link] remind you that the machine has moving mechanical parts. It is
it is completely forbidden to grasp or touch the drum, the cable or the
lifting hook during load raising or lowering operations,
especially near the end of the journey.

Signs in the elevator

The user must always keep the documents intact and legible.
signs and danger signals located on the elevator:

Identification plate
Of the model and of the number
Of registration

Engine technical data plate

MOTORC TRIFfiSE RUTOFRENfiNTE

TYPE 2322 06/96v
223/380
130.5 50 Hz
ISOL CL B IP 44 protection
INTERM SOCIAL SERV
30 RVV/h

Crushing hazard sticker.

Installation instructions
The elevator can be used in the following ways:
 5
1. with wheels for movement and installed on the stand
corresponding track provided by the Company
builder and equipped, according to the user's needs, with containers
for counterweight or anchor clamps (see the following paragraph
Installation with easel
applied to a supporting structure created by the user. In such a case, this,
As the only responsible party for a correct application, you must keep in mind
the following instructions and prescriptions:
the supporting structures made by the user must have, in
function of the dimensions and the conditions of the link, the stability
and the capacity suitable for the forces exerted by the elevator or its
supports, so that the tensions in these structures are
within the permissible limits established for the respective
materials according to the standards of good practice. To allow the
execution of the necessary calculations, in the illustrations that appear
the following are the forces exerted in the different cases, in
relation to the links; - the purchase or use of the incomplete machine and
therefore devoid of one or more necessary accessories for the
security or for the installation and stabilization turns the user into
solely responsible for the use, and releases the construction company
of all responsibility in this regard.

Actions taken by MODEL OF

the wheels during the ELEVATOR
U.M.S.I, MD350
displacement FI 3803
2025
3069
-1944
 6
F41 Note to obtain the shares
expressed in kgf, it is necessary to divide by
9.8 the previous values expressed
in Ni
Installation with
easel
The elevating trestle consists of
the following main parts:

Quantity DESCRIPTION
2 backstage covered with tilted arms
crossbar of the hoist's unloading
2 lower connecting rods between frames
2 containers for counterweights with cover or
2 anchor clamps
1 accessory and hardware bag for assembly and
installation
For the assembly of the different parts and the installation of the stand, proceed
in the following way:
1. Open the arms of both frames at the same time, then turn them over.
and keep them upright (fig. 1);
2. position the displacement crossbeam inside the frames,
matching the fixing holes (correcting if necessary the
opening of the arms) and ensuring that the closed side of it is
oriented as shown in fig. 1;
3. firmly attach the crossbar to the frames, inserting the eight
screws (which are supplied with the stand) into the mounting holes and
tightening them thoroughly with the corresponding nuts, using wrenches
appropriate dimensions and type (fig. 1
[Link] the rubber buffer pad into the existing hole in the
front closing plate of the displacement crossbeam, so that it is
oriented towards the inside of the crossbeam (fig. 1);
[Link] the stand over, leaving it in working position and insert the
two lower connection rods, securing them with the four screws
with corresponding nut (fig.2);
 7
[Link] the ideal point for the installation of the hoist group
that should be in the vertical of the loading point, AVOIDING USING THE
OBLIQUE ELEVATOR (see fig.3);
7, once the ideal area for the installation has been determined, it is necessary that
a technician verifies that the support surface and the load-bearing structure
they have the appropriate dimensions to withstand the actions exerted by
the easel during the use of the lift (such actions are detailed in the
point 10);
[Link] that the support surface is suitable for the installation. It
it is advised to place a wooden platform over the entire surface of
rest of the easel. Check that the support base of the easel is
flat and horizontal using a bubble level or any other
suitable device
[Link] the easel on the support base, checking that it does not
suffers oscillations due to elevated support points;
[Link] the easel with counterweights or anchors, following the
instructions detailed below:
Fig. I Fig. 2
 8

Fig. 3 Fig. 4

Stabilization through counterweight

Install the two counterweight containers (provided upon request to
the construction company) on the amounts of the rear frame, as it
shown in figures 2 and 3, carefully tightening the fastening screws.
Introduce half of the indicated counterweight into each container.
next, using solid dry material with a specific mass no less than
1.300 kg/m, 3Remember that IT IS ABSOLUTELY PROHIBITED TO USE
LIQUID MATERIALS. Once the filling is done, close the cover of each.
container with lock.
MD350
Weighing for the two containers Kg 56
Mass against that total Kg 480
Mass of the set of containers + against that Kg 536
 9
So that I can check the resistance of the support plane of the trestle, to
Below, we detail the actions exerted by the lower extremities of the
braces, under the following two loading conditions:

1 elevator with maximum load in maximum output position;

2.- elevator with maximum load in the maximum return position.

LEADED EASEL
Maximum actions exerted on the plane
give or corresponding to the frames
Position of Anterior A Posterior B
forklift
1 10.704 N 1.092 k f 2.507 N 256 k f
MD350 2 1.631 N 166 k f 1 1.580 1.182 k f
N
Stabilization using anchors
Install at the base of the rear frame struts, as shown in
Fig. 4, the ring staples (provided on request from the Company
construction) tightening the fastening screws thoroughly. Then proceed with the
anchoring by connecting the clamps to a stable structure using chains or
stirrups, following the calculations and instructions provided by a technician
enabled by the law, who will have to issue the corresponding certificate,

The following table details the actions taken on the support plane of the
lower extremities of the easel's frames, as well as those that must
compensate to achieve stabilization, for the two loading conditions:

1. Elevator with maximum load in maximum output position;

2.-elevator with maximum load in maximum return position.
 10
Note - In case the elevator is in position 1 of maximum external output, for
have the same safety margin provided by the counterweight with
It is necessary to consider the reaction of the increased posterior anchoring.
up to the value indicated under "to consider".

ANCHORED EASEL
Maximum actions applied to the plane
of a or o of the backstage
Forklift position Anterior A Posterior B
effective to -2.746 N -280 kgf
1 10.704 N 1.092 kgf consider - 5.253 -536 kgf
MD350 N
2 2.631 N 166 kgf 6.327 N 646 kgf
I, insert the elevator into the sliding crossbeam only when it has finished the
stabilization operations of the ridge. Place, at the posterior end of the
transverse beam, the corresponding cross screw for attachment, on which it must
place a piece of rubber tubing as a shock absorber during the return journey
of the elevator;
12, prepare a grounding system for the device and carry out all necessary provisions.
foreseen in the occupational risk prevention regulations, especially the
related to the risks of falls into voids of the D.P.R. 164/56;
13. in the event that the device is installed in a windy area (zone 4 of the
CNR-UNI 10012 instructions, where the wind can exceed a speed of 140 km
It is necessary to perform an additional anchoring of the brackets at the base of the frame.
anterior.

Commissioning
To operate the machine, it is essential to follow certain rules.
fundamentals:
1. Check again the stability and correct positioning of the structure's anchors.
important;
2. ensure that the line voltage is in accordance with that of the motor. Machines with
three-phase motor provided with a pre-wired connection for 380V. If necessary
to use them with a three-phase voltage of 220V, it would be necessary to modify the connection in the
interior of the junction box;
3. connect the elevator to the power supply with the appropriate plug, making sure
that the outlet is powered by an electrical cable with conductors of
appropriate section, specifically such that it prevents a voltage drop greater than 4%.
Also check the efficiency of the connection, as mentioned before.
to the ground connection;
4. If the elevator has a three-phase electric motor, ensure that the direction of
the engine rotation is correct and in accordance with the order given on the control panel. In
otherwise reverse two of the three phases of the three-phase electrical supply.
 11
interior of the network connection socket or inside the junction box of the
motor, The non-compliance with said prescription will cause a lack of operation
at the end of the ascent, with the corresponding danger for the personnel and the
damages to the elevator and the material transported in it;
5. check that by unwinding the cable to the point of maximum planned travel,
at least three turns of wire should remain wound on the drum that should not be removed
never cancel. The violation of this rule and the consequent
complete unwinding of the cable will cause an abnormal tension at the joint
from the cable to the drum and the possibility of winding in the opposite direction, with
functional exchange between the up and down buttons and the disconnection
of the service at the end of the ascent journey,

Usage and maintenance

To achieve good machine operation and respect for the
Safety conditions require adherence to the following:
1. Check daily the status and correct positioning of the anchors.
from the machine support to the bearing structure;
[Link] lift loads above the maximum capacity printed
on the plate;
3. Never use the elevator in an oblique shot;
4. constantly ensure that the work path is clear
the entire height, and that safety regulations are respected for the
individual protection against falling hazards from above;

5. Do not touch and do not bring clothing or objects close to moving parts.
during the machine operation;
6. Do not use the elevator in areas with explosive atmosphere;
The elevator is equipped with a lever and a safety device that
they stop the machine's journey at the point of maximum ascent, but
it is advisable to avoid their intervention by stopping the lifting of the load beforehand;
8. To stop the elevator's journey, it is generally enough to simply stop
press the button used. If a STOP was necessary
EMERGENCY, disconnect the power supply immediately;
9. during and immediately after using the elevator, it is necessary to avoid the
contact with the engine casing, which can reach temperatures
quite high, which is equipped with blades and external ventilation.
To ensure good performance and a long life for the machine it is
it is necessary to respect the engine's intermittence, avoiding its continuous use at
maximum speed
10. carefully avoid the steel cable from overlapping during
the elevation, If this occurs, unroll it completely and roll it up
new, correctly aligned and well tensioned. If the inconvenience is
 12
produced repeatedly, one must seek the cause in the position not
horizontal of the elevator, In such a case it is necessary to adjust the structure of
Support it so that the elevator achieves horizontal position again;
1 1, periodically check the condition of the steel cable. In case that
will show signs of wear or breakage of some thread, proceed to the
IMMEDIATE REPLACEMENT with another cable with the same characteristics
that the original (see the plate), with the same length and with the ends
opportunely blocked to prevent the opening of the braid. It is
absolutely prohibited to replace the cable with another of greater length
installed by the construction company, in order to prevent that the
mechanical organs and the engine become overloaded,
For the replacement of the cable, operate as follows:
- Remove the two mounting screws from the front bracket and separate it.
flange cover;
- remove the stop plaque, extract the wedge from its base and eliminate the
old cable; starting from the inner hub of the drum and passing through the
corresponding hole, pull one end outwards from the flange
of the new cable and fix it using the wedge and the stop plate,
thinking about it strongly;
The lubricant in the reducer box guarantees a duration of up to
minus 5,000 hours of effective work; therefore, none is needed
additional lubrication operation during that time;
13, constantly check the proper functioning of the braking system.
In case of detecting anomalies, intervene as soon as possible by following the
instructions found in this post, in the section
REGULATION OF ENGINE BRAKE

Regulation of the engine brake

The self-braking motor used in the elevator is made up of a motor.
asynchronous and a brake shoe, connected with the rotor, located at the part
rear of the engine.
When the motor is not powered, the brake shoe rubs against the drum.
corresponding, preventing the useless rotation of the engine.
When the motor receives power, the rotor flow attracts the
fixing the brake shoe, eliminating the braking action until the
moment when the engine feeding stops.
The intensity of the braking action must be adjusted to its precise value to
avoid functional inconveniences
 13

a braking action that is too low would not allow the suspension of
the load, which would tend to decrease once the engine is stopped;
In case of a too strong braking action, the brake would activate.
even with the engine powered, generating overloads and
overheating in this, as well as the wear of the brake itself.
The braking dimension is regulated, with the engine not powered, by acting on
the appropriate adjustment screw (VR):
To increase the braking action, you need to turn the screw clockwise.
counterclockwise (a maximum of one turn);
To reduce the braking action or unlock the engine, it must be turned.
clockwise (a maximum of one turn).
The wear of the shoe lining is due to irregular functioning of the
brake. In that case, it is necessary to adjust the rear nut (4) of the
next way:
remove the fan cover (1) and the fan (2); loosen the three
hexagonal head screws (3);

turn the nut (4) counterclockwise % of a turn; in case of blockage

turn the brake clockwise1/4 back;

tighten all three screws (3) fully; reassemble the fan (2) and
on its cover (1).
14
 Electrical schematics
Direct control with lever inverter

Engine single-phase self-restarting

Line

Legend

Capacitor
Lever inverter switch
Mechanical ascent limit switch
Ul - Blu - Blue
In LeBrown - Brov,m
Black Nero
 16

Legend
Self-braking three-phase motor
Lever inverter switch
Mechanical up limit switch

Control with direct control panel

Line
 17

Legend - Lcgend

Self-braking single phase motor

Capacitor
Up button
S2 = Dropdown button - Dom Button
Up limit switch
Blue
V Brown - Broml
W Nero - Black

FIJI FU2

Legend FUSE= Fuse FU2-

Fuse
M= Self-starting three-phase motor Up button
self-braking threephase Down button
motor button
S3 = Limit switch for ascent
Up limit switch

Control with direct control panel and additional stop

 18

LI

Legend

MA = Self-braking single phase motor

Capacitor
Emergency stop button
Up button
Dropdown button - Button
Up limit switch
Blue
V 1= Brown - BrovA1
Nero - Black

Remote control with two buttons

 19

FUi FU2
Line

Engine self-braking
single phase
Self-braking single phase motor
CI= Capacitor -
FU Fuse
Fuse Up button
Blue - Blue Dropdown button
Brown S3= Limit switch for upward movement
Up limit smtch Nero - Black

Legend S3= Limit switch for ascent

-Up lililit sv,itch
M= Self-braking three-phase motor
self-braking three-phase motor
FIJI* Fuse - Fuse
Fuse
Up button
button
Drop button I)ovtll
button
 20

Remote control with two buttons and an additional stop

FUi FU2 43 v
Line

Legend -
Engine single phaseself-braking
i
i

Self-braking single-phase motor

Capacitor
Fuse
Fuse Up button
Blue Down button
V 1= Brown - Bro' n S3= Limit switch for ascent
W Nero - Black Up little nit switch

FUL FU2 V

Legend M= Self-ventilated three-phase motor

braking three-phase motor
 21

Fuse Down
- Fuse S 1 = Button button
salila - Up button
S3 = Limit switch for upward movement
- Up limit switch

List of spare parts

Remote control box
 22

Ref. - Ref. Nomenclature Ref. - Ref. Nomenclature

watertight box cable pass
contactor end of the journey

transformer button panel

cable pass plug
Reducer

12

Ref - Ref. Nomenclature Ref. Nomenclature

BI retaining washer
gear bearing BIO washer
retention gear wheel Bil annular joint pin B12
drum intermediate shaft B13 hermetic plug shell B14
retaining washer
Engine
 23

Ref. Nomenclature Ref. Nomenclature

COI Condenser C16 Self-locking clamp
C02 Cable pass plate C17 posterior cone
C03 Plate C18 Self-locking nut
C04 Spacer C19 MLIelle
C05 Housing C20 Security ring
C06 Oil retention C21 Complete brake pad
C07 Front edge C22 pernO
cog Previous connector C23 Fan
C09 Rotor axis C24 Fan cover
Clo junction box C25 Flat washer
Cover of the connection box C26 Connection screw
CII
C12 Fan cover closure C27 Screw cover Junction box
C13 Tension rod t.e. C28 Cylinder
C14 Regulation clamp C29 Buckle
C15 Rear shield
Elevator
 24

Ref. Nomenclature Ref/Ref Nomenclature

Dl internal counter inverter cable wheel switch lever
end of DIO perno journey pulley support with
DII hook button panel external contraband D12
frame
D13 end of electric route