STATE UNIVERSITY OF

MIRACLE

Faculty of Engineering Sciences

Title:

Manufacturing process of a grill oven for barbecues

Career:
Industrial Engineering

Academic Area:

Research

Academic Cycle and Parallel:

Second Semester–2C1.

Participating students:
Ariel Almeida
Bravo Luis
García Samanta
Guamán Josué
Holes Michael
Medranda Josselyne
Sánchez Daniela
Saquisilí Eleodoro

Module and Teacher:

Manufacturing Processes - Carlos Vaca
Introduction

The grill or barbecue is an iron utensil shaped like a grid that is placed above the
fire and on top of it what is to be cooked or roasted. It is placed at a safe distance
from the fire or embers. Foods absorb heat slowly, and once that
the meats are almost ready, the grill is brought a little closer to the heat and this way it is achieved that the
the outer part of the meats turns a more golden color, giving it a better
presentation, in addition to becoming crispy and removing possible residual fats from the meat.

It is said that the grill was developed when placing a fence that surrounded a lavish
cactus, made a mistake in the calculation. The baron who owns the property would have refused to pay the
the manufacturer the leftover iron and, in revenge, the blacksmith would have used the leftover plow as
support for cooking meat in front of the castle. The aroma would have driven the baron crazy to the point
who agreed to disburse the two ducats that he owed, for which he obtained the plow-grill.
in dispute.
Towards the end of the 19th century in the surroundings of the Río de la Plata, iron grilles were used.
forged to tension the leathers while they were drying. It is attributed to the gauchos of that time
the use of this tool to roast the meats that were left over from the slaughtered animals.
After an amnesty law enacted in 1832 in Uruguay, thousands of common prisoners and
political prisoners saw the light again. In the Colonia del Sacramento prison, the
the celebration turned into a scandal when the prison began to be destroyed. In a few hours,
a gang of amnestied cattle rustlers acquired some livestock from neighbors in the area. A
the convict tore down the door of his own cell and improvised the first modern grill, whose
results shared released, police and pedestrians.

Objectives

General Objective

. Process of manufacturing a grill oven for barbecue

Specific Objectives

. To disclose the production process of a grill oven for barbecues

. Analyze the cost of each production process of a grill oven.
for barbecues
. Know the protective use of tools for the
productive process of a grill oven for barbecues
. Briefly analyze the use of tools for the process.
productive of a grill oven for barbecues
Methodology

Product description
Our product to manufacture is a special black charcoal grill for high temperatures.
which has a stainless steel grill on its sides and contains two supports
and a lower support

Protection
As in any job, skilled welding workers must follow
specific safety regulations. Likewise, the people who organize this
personal, have the duty to inform and provide the worker with all the means that
they are precise.

The risks we take in welding are:

Explosions
Fire due to hyperventilation with oxygen
Electrocution by electrical contact
Risks derived from radiation
Inhalation of toxic fumes
Incandescent particles
High temperatures

In this regard, the personal protective equipment of a worker who proceeds to

soldering will include:

Hat
Respiratory mask for metal fumes

Welding Mask

Leather gloves

The Leather Apron

 Safety Shoes

Materials and Tools

For the construction of our grill oven for barbecues, we will need the
the following materials and tools shown below
6.4 meters or 640 cm of angle iron for the grill structure and legs
6 meters or 600 cm of stainless steel rod No. 6, for the grill rods
160 cm of smooth #4 iron rod, for the base of the utensils
Metal sheet of 100 x 160 cm
Metal sheet of 40 x 140 cm
Metal sheet of 40 x 100 cm
100 x 100 cm metal plate
Iron cutting machine
Square (called corner)
Welder (with their corresponding protections)
Welding machine
Electrodes for welding iron rods
Electrodes for welding stainless steel
Polisher
Press
Hammer

Processes for manufacturing

It will consist of 4 processes that will be divided as follows:
. First Process: Measure and Cut
. Second Process: Welding and Sanding
. Third Process: Painting
. Fourth Process: Assemble and Install the material

First Process: Measure and Cut

 2 sheets of metal measuring 50 x 80 cm will be cut (bottom part and for utensils below)
the drawer
2. Two metal plates measuring 20x70 cm will be cut (Side part 1)
2 metal sheets of 20x50 cm will be cut (Side part 2)
2 metal sheets of 50x50 cm will be cut (side sheets to place
utensils)
4 metal rods of 40cm will be cut (Support for the side plates of
utensils
12 stainless steel rods 50x6mm will be cut.
2 stainless steel rods measuring 70x6mm will be cut.
8. Four strips of right angle measuring 100 cm in length and 30 x 30 x 3.0 mm will be cut (Legs
from the oven)

9. Two right angle strips measuring 70 cm long and 30 x 30 x 3.0 mm will be cut (Base
from the oven)

10. Two right-angle strips of 50 cm long and 30 x 30 x 3.0 mm will be cut (Base
from the oven

Second Process: Welding, Grinding

Weld the 2 right angle strips 70 cm long and 30 x 30 x 3.0 mm (Base
from the oven) with the 2 right angle strips measuring 50 cm long and 30 x 30 x 3.0 mm
(Oven base) on each edge
2. Weld the 4 right-angle strips of 100 cm long and 30 x 30 x 3.0 mm (Legs
from the oven) to the 2 strips of right angle of 70 cm and to the 2 strips of right angle
of 50 cm
Weld 2 of the 4 rods of 40cm to one of the plates of 50x50
4. Weld the 2 remaining rods of the 4 rods of 40cm to the other plate of
50x50cm in the 40 cm of the sheet
 5. Weld the two rods to two of the right angle strips and in turn weld the
iron the two strips so that the 50x50cm plate and the rods are straight
forming an angle with the iron
Weld 2 of the 12 stainless steel rods 50x6mm to each edge with the 2
stainless steel rods 70x6mm
7. Weld the metal plate of 50 x 80 (Bottom part) to the edge of the 2 plates.
of 20x70 (Side part 1) and also at the edges of the 2 sheets of
20x50 (Side part 2) until a symmetrical rectangular box is formed all the
soldier must use a tool called a corner tool
8. Grind the welded parts, with the intention of removing black residue.
that remain at the time of welding in all welded parts
9. Weld the box with all the plates already welded and finished to the surface
from the legs that will serve as the base for the oven

10. Grind the last welds made when joining the box with the base.

Third Process: Painting

1. Paint the entire grill assembly with black spray paint

Fourth Process: Assemble and Install the material

Place the stainless steel mesh in the welded and painted drawer.
Production over a period of time

Results and Conclusions

Results
As a result, we got our grill ready to use, completely new.
result of a work dedicated exclusively to understanding how to manufacture
grills, addressing any type of improvement that could be made at the time
to achieve, is none other than the constant quality in everything we manufacture
In the future, we will be talking about grills or any metal element.
that we dedicate ourselves to manufacturing. This is the way we believe is the most
suitable for keeping customers satisfied with the work performed
daily form
Conclusions
. It was concluded that by knowing the process to manufacture a grill oven for
Barbecues have their cost and the use of various necessary materials.
. While inquiring about the cost of each production process of a grill oven for
barbecues by a professional dedicated to the production of this type of
It could be concluded that each weld, each labor in itself has its cost.
whether because of its complexity or knowing what needs to be done
. We also conclude that the use of tools for the production process of a
Grilling ovens for barbecues are machines that have a possibly low flow in
danger if proper protection for the eyes and extremities is not provided
like the hands and feet
. It was concluded that the use of tools such as a polishing welder
They have an average cost depending on the material to be welded or polished as they are products.
at a high cost to be able to acquire

ANNEXES