INSTALLATION AND POSITIONING

Gas Regulator English Any maintenance operation must be performed by qualified personnel.
with Slam Shut Valve integrated This device must be installed in accordance with the laws in force.
The GAS REGULATOR SSV is normally installed before the user. It can be installed
for Over (OPSO) and Under (UPSO) pressure - 500mbar/5bar in a horizontal position and it must be installed with the arrow on the body towards
Mod. RG & RGD the user. (Fig.2).
N.B. Install the GAS REGULATOR SSV away from atmospheric agents.

GAS
REGULATOR

Slam Shut Valve Impulse

socket
Distance:
Impulse socket /
Gas regulator SSV

Copper Tube

Fig.2 Fig.3
GAS REGULATOR with SSV
RGD032-5B-SSV
1 2 3 4 • Before proceeding with the installation, make sure that the gas supply has been
shut-off.
1 Gas Regulator with SSV: 2 DIMENSIONS: 3 MAX PRESSURE:
• Check that the line pressure does NOT EXCEED the maximum pressure stated
RG = Thread connections 032= 1" 1/4 _ = 500mbar
on the LABEL OF REGULATOR SSV.
RGD= Flanged connections 040= 1" 1/2 5B = bar
• Make sure to respect the gas flow indicated by the arrow on the body of the
050= 2”
GAS REGULATOR SSV which must always be directed towards the user.
D32=DN32
• It is necessary to install an impulse socket for the shut-off valve with G 1/8
4 SSV: D40=DN40
“connection and an impulse socket at the output of the GAS REGULATOR SSV
Slam Shut Valve D50=DN50
at a distance of 5 times the nominal diameter of the pipe from the output of the
same (Fig.3).
GENERAL DESCRIPTION The two impulse sockets must be connected to each other with a copper tube
GAS REGULATOR SSV are single-stage gas regulators with pressure blocking with G 1/8 “connection.
device. GAS REGULATOR SSV if installed according all the indications of the following
GAS REGULATOR SSV can be installed in systems with automatic gas burners document it will not constitute a source of danger.
and in industrial gas distribution systems. Only in particular fault conditions it will they be able to release flammable sub-
GAS REGULATOR SSV have three diaphragms fitted inside them: a operating stances into the environment.
diaphragm 9 , a compensation diaphragm 13 and a safety diaphragm 16 If the GAS REGULATOR SSV are installed in critical area (places not protected,
(refer to Fig. 3). lack of servicing, lacking availability of ventilation) and, especially in presence,
A breather pipe and external discharge is not necessary because the safety close to the regulator, of potential sources of primer and/or dangerous devices
membrane avoids more than 30 dm3 / h, point 3.3.2 of the UNI-EN88-1: 2011 during the normal working because susceptible to origine electric arcs or sparks,
Norms. it is necessary to value before the compatibility between the regulator and these
The GAS REGULATOR SSV comply with the ATEX Directive 2014/34 / EU as devices, we recommend removing the protective cap and connecting a tube with
device of group II, category 2G and as device of group II, category 2D; for this M10X1 connection. Place the other end of the tube outside the room. In this case
reason it is suitable for installation in zones 1 and 21 (as well as in zones 2 and the exhaust gas will be expelled into the external environment.
22) as classified in Annex I to Directive 99/92 / EC. Make sure that debris or scraps have been created inside the network piping.
They are NOT suitable for installation in zones 0 and 20 as defined in the Direc- Carefully check the connections made and check the tightness of the system.
tive 99/92 / EC.
We recommend checking the CEI EN 60079-10-1 standard to determine the
qualification and extension of hazardous areas.
GAS REGULATOR SSV are equipped with:
GAS REGULATOR 500mbar/5 bar
• OVER PRESSURE blocking device (SSV) that blocks the pressure flow
RANGE SPRING (mbar)
when the output pressure of the GAS REGULATOR SSV exceeds the set limit
(OPSO). Cod. Cod. Color Range (mbar)
500mbar 5bar

• UNDER PRESSURE blocking device that blocks the pressure flow when SPY2-5 SPY2-15 YELLOW 6 I22
SPN2-5 SPN2-15 NEUTRAL 10 I27
the output pressure of the GAS REGULATOR SSV is lower than the set limit SPR2-5 SPR2-15 RED 28 I70
(UPSO). SPBK2-5 SPBK2-15 BLACK 60 I130
WARNING: The GAS REGULATOR SSV will remain operated only if the pres- SPG2-5 SPG2-15 GREEN 120 I300
SPBR2-5 SPBR2-15 BROWN 220 I480
sure downstream is between the maximum value (OPSO) and the minimum
value (UPSO) set.

SLAM SHUT VALVE

MARKING UPSO SPRING (mbar)
Depending on which model, GAS REGULATOR SSV are marked by laser with Cod. Color Range (mbar)
their technical characteristics. (Fig.1):
SPY2-U YELLOW 5 I14
SPN2-U NEUTRAL 30 I 60
RG032-5B-SSV
OPSO SPRING (mbar)
Pe max: 5bar Body: 1"1/4
Pd: 60 I130bar Upso: 30-60mbar Cod. Color Range (mbar)
T. amb.: -20 +60°C Opso: 150-250mbar
SPB2-O BLACK 150 I250
Group: 2 SPG2-O GREEN 300 I500
Fig.1 S/N 188801 SPBR2-O BROWN 500 I700
 ASSEMBLY OVERVIEW SETTING
1 Seal cap
2 O-Ring 50 52
48
1 3 Spring compressor
2 4 Washer
3
5 Screws
4 6 Vent cap 54
7 Upper cover
5
8 Plastic Washer
9 Safety diaphragm
30 53
10 Calibrated nozzle 47 49
11 Washer 51
6
12 Disc
7 13 Compensation diaphragm 36
14 Upper Bush
8 15 Disc
10
16 Working diaphragm
9 17 Lower bush UPSO adjustment screw
26
11 18 Cap
12 19 O-Ring
13 20 Body
5 21 Sensing Tube Release button
14 15 Remove to adjust
22 Shaft
16 23 Seal washer
17 20 24 Shaft-Insert Assembly
25 Spring
18 26 Nut OPSO adjustment screw
27 Gasket
28 Cover
21
29 O-Ring
19 30 Release button
23 31 Spring
24
22 32 Fitting DIMENSIONS / WEIGHT
25 33 O-Ring
27 RG
28 34 Body
53 35 O-Ring 238mm RGD
5 36 Reset knob
29 48 51 54
30 37 Seeger 197mm
38 O-Ring
39 Release shaft
32 40 Levers assembly
415mm
50 52 41 Spring
47 49
35 45 42 Shaft-membrane Assembly
43 O-Ring
36 37 34
44 Insert
45 Cap
Fig.4
46 Screws M4
47 Washer
48 Spring UPSO Min 223mm 315mm
49 Insert
50 Spring OPSO Max RG 1" 1/4 1" 1/2 2" RGD DN32 DN40 DN50
51 Spring compressor UPSO
WEIGHT (Kgs) 4,57 4,52 4,4 WEIGHT (Kgs) 6,1 6,2 6,4
52 Spring compressor
53 O-Ring
54 Seal Cap
TECHNICAL SPECIFICATIONS
Pmax: inlet max – 500 mbar or 5bar.
GAS REGULATOR SSV Setting outlet: available from 6 to 480mbar - choose the appropriate spring.
PRESSURE SETTING
UPSO available from 5 to 60mbar - choose the appropriate spring.
Unscrew the Seal cap 1 to access to the Spring compressor 3 (Fig.4). OPSO available from 150 to 700mbar - choose the appropriate spring.
The outlet pressure is regulated by rotating the Spring compressor (Fig.4). Others configuration on request
Using a 10mm Allen key, turn the Spring compressor 3 in a clockwise direction Inlet - Outlet Connection:
to increase the pressure and in an anticlockwise direction to reduce the pressure. Thread gas 1"1⁄4 , 1"1⁄2 , 2"- ISO 228 connection
After making the adjustment, replace the Seal cap 1 . DN32 DN40 DN50 - Sliding Aluminium flange PN10
Test point: Inlet / outlet on request – Test point 1/8” NPT
MANUAL RESET Working Temperature: - 20 °C ... + 60 °C
Make sure there is pressure inside the system and proceed as follows: Use: Not aggressive gases of three families – Natural Gas – LPG –Town Gas
- Close the tap downstream of the GAS REGULATOR SSV.
- Unscrew and pull down the Reset knob 36 . MATERIALS:
For pressures over 2 bar, hold the Reset knob down until the pressure balance is Complete Body: Die – Cast Aluminium Gd – AlSi12Cu - EN AB 46100
created inside the system which allows the SSV to be reset (This may also occur Diaphragms: NBR 60Sh – DvGW EN 549
after several seconds). If this is not the case, it means that the outlet pressure of Plastic components: White POM / Pa 66 + 25% Gf
the GAS REGULATOR SSV is lower than the minimum set pressure (UPSO).
RELEASE BUTTON MADE IN ITALY dis.8034095A

To stop the gas flow, firmly press the RELEASE button 30 .

MAINTENANCE
GAS REGULATOR SSV do not require any specific maintenance. Yearly periodi- Tecnocontrol Srl GECA Srl
Via Miglioli, n°47 20090 Segrate (MI) Via E. Fermi, n°98 25064 Gussago (BS)
cal inspection of regular working Italy Tel. +39 02 26922890 Italy Tel. +39 030 3730218
If necessary, before carrying out any operation with the GAS REGULATOR SSV, www.tecnocontrol.it www.gecasrl.it

make sure that gas supply has been shut off.

Any maintenance operation must be performed by qualified personnel. The manufacturer reserves the right make any aesthetic or functional change without notice and at any time.