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Power Supply Installation Guide

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0% found this document useful (0 votes)
104 views12 pages

Power Supply Installation Guide

Uploaded by

frefi
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Power Supply Assembly and Installation Instructions

1 Overview
The PRO32E1PS and PW6K2E2PS power supply and battery charger is compatible with the PW3000,
PW5000, PW6000, PRO2200, and PRO3200 systems. For ordering purposes please use the PW6K2E2PS
for the PW3000, PW5000, and PW6000 systems and PRO32E1PS for PRO2200, and PRO3200 systems.
This power supply will convert AC input voltage into a 13.8VDC output with 4.0 amps maximum of
continuous current. The power supply accepts an input voltage of 85VAC to 265VAC at 50Hz/60Hz. The
power supply provides AC fail and low battery supervision when connected to PW3000, PW5000,
PW6000, PRO2200, and PRO3200 I/O PFL (Power Fail) and auxiliary inputs.

2 Specifications
• 4.0 amp maximum continuous output current at 13.8VDC with overload protection.
• Filtered and electronically regulated outputs.
• Built-in charger for sealed lead acid batteries with a maximum charge current of 250mA.
• Automatic switch over to stand-by battery, if present, upon AC power failure.
• Reverse battery polarity with a non-replaceable fuse.
• Low battery supervision when connected to a low battery input on the panel.
• AC fail supervision when connected to PWR fail on panel.
• Short circuit/overload/overvoltage protection.
• 0° C to 49° C operating temperature range.
• UL 60950 listed.
• CE compliant.

Warning
• Power Supply shall be installed in accordance with the National Electric Code, as
well as all applicable local regulations.
• Before installation, turn off the extra circuit breaker that supplies power to the
system. Do not re-apply power until installation is complete.
• To reduce the risk of electric shock, do not expose the unit to rain, liquids, or
excessive moisture.

1 of 12
List of Contents

• No user-serviceable parts. Installation and servicing should only be performed by


qualified personnel.
• Route all power-limited (low voltage) wiring at least 1/4” (6.35 mm) away from any
non-power limited wiring. NOTE: The wires going from the battery to the power supply are
non-power-limited. All the wires that go from the power supply to the other components in the
enclosure (except the battery) are power-limited.
• Backup battery 12V, 7 AH sealed lead-acid maintenance-free battery, 712BNP or
equivalent.

3 List of Contents
• Power Supply Assembly (1)
• Cable Assembly 12VDC Power and Battery connections (1)
• Cable Assembly AC and Battery Fail connections (1)
• Cable Assembly AC Power Inlet and LED Power Indicator (1)
• Cable Assembly Ground Plate to Chassis (1)
• Power Supply Mounting Plate (4 keyholes) (1)
• Machine Screw 8-32x5/16” Ground Wire to Plate (1)
• Kep Nut 8-32 Ground Wire to Plate (1)
• Machine Screw M3x0.5, 6mm Power Supply to Mounting Plate (4)
• Installation Instructions (1)
• IEC Power Cord (1)

4 Cable Assembly Connections


The power supply has three pin connectors (CN1, CN2, and CN3) to which you need to connect three
cable assemblies, as shown below:

CN1 CN2

CN3
3 Pin Connectors

Figure 1: Power Supply Pin Connectors

Document 800-08279, Revision A 2 of 12 © Honeywell International. All rights reserved.


February 2011
Cable Assembly Connections

Here are the three cable assemblies that connect to these pin connectors:

LED Connects to
AC Power Inlet CN1

Figure 2: AC Power Inlet and LED Indicator Cable Assembly

Connects to
CN2

Figure 3: 12VDC Power and Battery Cable Assembly

Document 800-08279, Revision A 3 of 12 © Honeywell International. All rights reserved.


February 2011
Cable Assembly Connections

Connects to
CN3

Figure 4: AC and Battery Fail Cable Assembly

After connecting the three cable assemblies to the pin connectors CN1, CN2, and CN3, the fully
connected power supply should look like the below photo (Figure 5 on page 5) when viewed from the
front, inside the metal cabinet:

Document 800-08279, Revision A 4 of 12 © Honeywell International. All rights reserved.


February 2011
Installation Instructions

Figure 5: Fully Connected Power Supply, Front View

5 Installation Instructions
1. Use this power supply only with Honeywell PW3000, PW5000, PW6000, PRO2200, and
PRO3200 series access control and proprietary alarm units.
2. Secure enclosure in the desired location, using appropriately sized fasteners.
3. Unpack the power supply and metal plate. Do not discard the packing materials until installation
and checkout are successfully completed.
4. Remove metal plate from packaging.

Document 800-08279, Revision A 5 of 12 © Honeywell International. All rights reserved.


February 2011
Installation Instructions

5. Turn the power supply over on its backside and install the four mounting screws (that come with
the kit) only a few turns in.

6. Position the power supply over the 4 keyholes on the metal plate making sure that the round hole
(see the below figure) is in the bottom left corner as shown and the power supply is positioned
with the AC input terminals (CN1) facing downward.

AC Input
Connector
CN1

Round Hole

7. Slide the power supply down in the keyholes until they bottom out. Then, tighten the four
mounting screws to secure the power supply to the metal plate.

Document 800-08279, Revision A 6 of 12 © Honeywell International. All rights reserved.


February 2011
Installation Instructions

8. Using the provided #8x32 screw and locknut, secure the provided ground wire (GREEN with
YELLOW stripe) to the back of the metal plate as shown below:

9. Take the input power cord with LED and insert the LED into the panel enclosure as shown below.
Note: LED MUST be installed BEFORE the power inlet.
10. Once the LED is installed and fully seated, install the AC power inlet into the panel. See the photo
below:.

LED

AC
Power
Inlet

Document 800-08279, Revision A 7 of 12 © Honeywell International. All rights reserved.


February 2011
Installation Instructions

11. Connect the AC power inlet and LED indicator cable to the power supply by pushing and inserting
the cable connector to the pin connector CN1:

AC Power Inlet and LED Indicator CN1 Pin


Cable connecting to CN1
Connector

Figure 6: AC Power Inlet and LED Indicator Cable Assembly Connecting to CN1 Pin Connector

Warning: Do not connect power at this time!


12. Connect the 12VDC output and battery output cable to the power supply by pushing and inserting
the cable connector to the pin connector CN2:

CN2 Pin
Connector

12VDC Power and Battery Cable


Connecting to CN2

Figure 7: 12VDC Power and Battery Cable Assembly Connecting to CN2 Pin Connector

Document 800-08279, Revision A 8 of 12 © Honeywell International. All rights reserved.


February 2011
Installation Instructions

13. Connect the AC and battery fail cable to the power supply by pushing and inserting the cable
connector to the pin connector CN3:

CN3
Pin
Connector

AC and Battery Fail Cable


Connecting to CN3

This is how the pin connectors CN2 and CN3 should look like after attaching both cables:

CN2

CN3

CN2 and CN3 connected

Document 800-08279, Revision A 9 of 12 © Honeywell International. All rights reserved.


February 2011
Installation Instructions

14. Slide the power supply and metal plate assembly into the metal enclosure, noting the orientation of
the ground wire towards you:

15. Secure the ground wires (GREEN with YELLOW stripe) from the mounting plate and AC Power
Inlet Cable to one of the grounding lugs inside the mounting enclosure, as shown on the left.

16. Connect the 12VDC power output from the power supply to the controller input, noting proper
polarity.
17. Connect the battery leads to an appropriately-sized battery for the application.
18. Connect the low battery wires to the appropriate panel input.
19. Connect the AC power fail wires to the appropriate panel input.
20. Connect the supplied power cable into the power inlet on the outside of the enclosure.
21. Check all power supply wiring to ensure it is installed properly.
22. Power on the system by plugging the supply AC power cord into the appropriate AC source.
23. Check to make sure that your system is powered up correctly.
24. Check to make sure that the red LED located near the AC power inlet is illuminated.
25. Route all power-limited wiring at least 0.25” (6.35 mm) away from any non-power-limited wiring.

Document 800-08279, Revision A 10 of 12 © Honeywell International. All rights reserved.


February 2011
Connector Layout and Cabling Information

NOTE: The wires going from the battery to the power supply are non-power-limited. All the wires that
go from the power supply to the other components in the enclosure (except the battery) are power-
limited.
26. Secure and lock the cabinet door to prevent access by unauthorized persons.

6 Connector Layout and Cabling Information

12VDC
Power
and
AC Battery
Power
Inlet

AC
and
Battery
Fail

Document 800-08279, Revision A 11 of 12 © Honeywell International. All rights reserved.


February 2011
Connector Layout and Cabling Information

Pin No Pin Assignment Wire Color

1 AC Neutral Black
2 No Connect N/A
3 AC Line/Live White
Table 1: Cable Assembly AC Power Inlet and LED Power Indicator Connections, CN1

Pin No Pin Assignment Wire Color

1 -V Black
2 No Connect -
3 +V Red
4 No Connect -
5 Bat + Red (Fast On Connector)
6 No Connect -
7 Bat - Black (Fast On Connector)
8 No Connect -
Table 2: Cable Assembly 12VDC Power and Battery Connections, CN2

Pin No Pin Assignment Wire Color Contact State

1 AC Fail White Open AC OK


2 AC Fail Black Open AC OK
3 Battery Fail Black Open Batt OK
4 Battery Fail White Open Batt OK
Table 3: Cable Assembly AC and Battery Fail Connections, CN3

Document 800-08279, Revision A 12 of 12 © Honeywell International. All rights reserved.


February 2011

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