RHM Coriolis Sensor User Manual
RHM Coriolis Sensor User Manual
User Manual
RHM30 – RHM160
Rheonik Messtechnik GmbH
Rudolf-Diesel-Straße 5
D-85235 Odelzhausen
Germany
RHM Coriolis Sensor User Manual, RHM30 – RHM160 - Doc. No. [Link] 5
5.2 Troubleshooting ................................................................................................................ 21
5.3 Service ............................................................................................................................... 21
5.4 WEEE and RoHS ................................................................................................................ 21
6 Ordering Code ................................................................................................................. 22
Appendix A Ex-Safety Instructions................................................................................... 23
A.1 Safety instructions for the installation in a hazardous area: ........................................... 23
A.2 System Description: .......................................................................................................... 24
A.3 Electrical Safety Limits ...................................................................................................... 24
A.4 Thermal Safety Limits ....................................................................................................... 25
A.5 Grounding ......................................................................................................................... 29
A.6 Electrical connection to RHE ............................................................................................. 29
A.7 Ordering Code ................................................................................................................... 31
A.8 Technical Data .................................................................................................................. 32
A.9 Service and repair ............................................................................................................. 32
A.10 Contact address ................................................................................................................ 32
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1 General Information
Thank you for choosing a Rheonik Coriolis Flow Meter. Each and every meter is designed to give
many years of service in one of a wide variety of applications across many industries.
Prior to delivery, the meter was carefully calibrated, and the entire sensor subjected to an
overpressure test at 1.5 times the maximum operating pressure limit. Manufacturing records are
meticulously maintained for each sensor to assist in any future support request received.
This manual is one of several available packed with valuable information on how to get the best
performance out of your Rheonik flow meter. If you cannot find an answer in the manual set to
any question you might have relating to start up, operation or support of this product, please
contact your local sales/support agent or Rheonik Support for immediate assistance.
RHM Coriolis Sensor User Manual, RHM30 – RHM160 - Doc. No. [Link] 7
maximum operating pressure of the meter. In applications where internal wear is a
possibility, we recommend instigating an NDT program to monitor the meter condition.
Please contact Rheonik for assistance with determining a procedure for such a program.
The process wetted material(s) within the flow meter are stated on each meters’ serial
number plate. It is the sole responsibility of the end user to ensure that these material(s)
are suitable for use with the process the meter is applied to. In applications where internal
corrosion is a possibility, we recommend instigating an NDT program to monitor the
meter condition. Please contact Rheonik for assistance with determining a procedure for
such a program.
Flow meters installed in processes in the pharmaceutical or food and beverage industries
should, where appropriate, be fully cleaned before being put into service.
Caution, the surface of a meter may be hot.
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2 Introduction
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2.4 Type Label
The type label and its contents depend on the respective version and approval according to
ATEX/IECEx and/or CSA. The example shows a version with dual approval.
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3 Mechanical Installation
Proper meter performance depends upon good installation. This chapter details best practices
for installing a meter in different types of applications.
Lifting
Heavy sensors require additional consideration when lifting them into their installation position:
- Professional equipment for handling heavy sensors should be used.
- Lift sensors as shown in Figures 1 to 4.
- Do not lift a sensor by its junction box or purge fittings.
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Figure 2: Lifting a RHM30/40/60/160 sensor for gas application installations
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Figure 4: Lifting a RHM80 or RHM100 sensor for gas application installations
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After the sensor has been removed from its packaging, check to ensure that all accessories and
documentation have also been removed. The packaging should be kept and stored for possible
future shipment. Flow meters should be stored in the following conditions:
- Store in a dry and dust-free location.
- Avoid direct exposure to solar radiation.
- Store in original packing.
- Store in temperatures between -20°C and +70°C.
3.3 Temperature
Do not install the meter in an application that will exceed its maximum temperature rating (see
serial number plate for temperature limit). The flow meter should be installed such that it is kept
at the same temperature while in operation.
Rapid temperature changes should be avoided whenever possible. Rapid temperature
changes may impact the performance and lifetime of the sensor.
Temperature change to a sensor should be at a rate of no more than 1°C per second.
Temperature changes while in operation should be minimized by the use of insulation
and/or heat tracing where applicable.
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3.4 Zeroing Procedure and Isolation Valves
Like all Coriolis instruments, the meter may require zeroing from time to time to remove any
offset in the measured flow rate.
Zeroing of the meter should be carried out:
- When an RHM flow sensor and/or RHE transmitter has been newly installed.
- Before field or laboratory calibration of the meter.
- During routine maintenance of the meter.
Please refer to the RHE operating manual for zeroing instructions.
For the best measurement performance, the meter should be zeroed under full operating
pressure and temperature. A shut off valve should be installed downstream of the meter to
facilitate zeroing. It is highly recommended to install a valve upstream of the meter as well to
prevent convection flow that might affect the zeroing procedure. Only tight-closing, high-quality
valves should be used. In the majority of cases, relying upon simply switching off a pump will not
be sufficient.
Figure 5 shows the recommended installation of an RHM sensor with valves to facilitate meter
zeroing.
Closed Valves
Pipe Support
Pipe Support
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3.6 Internal Shipping Supports
When installing large-sized
flow meters, always ensure
that the transportation
fixation screws (installed
through the front and rear
face of the meter case) are
removed before start-up;
the plugs supplied must be
installed in transportation
brackets to seal the case.
Figure 6 shows the position
of the transportation
fixation screws and the
plugs at the RHM sensor.
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3.7 Accessibility
For accessibility during mounting and maintenance, clearance of at least 10 cm (4”) from the
RHM sensor is recommended in every direction.
3.8 Vibration
Vibrations can impair the functionality and measurement accuracy of the RHM sensor. Please
take into account following:
- The pipe system must be as free as possible from all vibrations. In principle, standard
building or system vibrations have no significant impact on the accuracy of the
measurement. Nevertheless, heavy vibrations should be avoided at all costs.
- It is recommended that you install the flow meter at a point that vibrates as little as
possible. Use solid pipe clamps onto a rigid, non-vibrating surface to decouple the meter
from pipe and other vibrations.
- Isolation from mechanical vibrations can also be achieved by using flexible tubes between
the sensor and the fixed piping system. Other methods, such as installing the sensor after
a bend can also be employed to minimize vibration issues.
- Any unsecured pipe sections situated near the flow meter that might have a tendency to
vibrate should definitely be avoided.
- Both the mechanical design of the flow meter and the implementation of digital filtering
in the transmitter signal processing electronics will minimize the effects of vibration on
the measurement. However, please note that excessive external vibration can impact
measurement performance and, under certain circumstances, cause damage to the flow
meter.
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3.13 Horizontal Pipe Mounting
The location and orientation of a sensor in line is application dependent although whenever
possible, installation of an RHM sensor is preferred in a horizontal pipeline.
- Liquid applications: For liquid measurements, the RHM sensor should be installed at a low
point in the pipe system with its measurement tubes pointing downwards as this will
prevent gas bubbles collecting in the sensor. The presence of gas bubbles can reduce the
performance of the sensor for both mass flow and density. See the recommended
orientation in Figure 8 (A).
- Liquid applications with solid particles in the fluid: If there is a risk that the liquid contains
(heavy) solid particles, the RHM sensor should be installed at a high point in the pipe
system with its measuring loops pointing upwards to avoid the collection of the particles
in the sensor. See the recommended orientation in Figure 8 (B).
- Gas applications: For gas measurements, the RHM sensor should be installed at a high
point in the pipe system with its measuring loops pointing upwards to avoid condensation
or other liquids collecting in the sensor. See the recommended orientation in Figure 8 (B).
A B
Figure 8: Installation positions for liquid (A) and liquid applications with solid particles/gas applications (B)
It is recommended to install RHM flow sensors with rigid supports at both the inlet and outlet.
The supports should be placed apart at a distance of no more than three times the width of the
sensor housing.
Robust supports are needed for large, heavy sensors in order to protect the mechanical integrity
of the pipe.
Avoid heavy shocks to the RHM flow meter at any time.
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For liquid applications with possible gas content, flow should be upwards through the meter to
assist in purging and removing accumulated gas from the meter.
Liquid applications with possible content of solid particles should be avoided.
For gas installations the flow should always be downwards through the meter.
When putting the meter into service, it is important to ensure that it is completely filled. To
achieve this, a relatively high flow should be introduced to the meter to purge unwanted liquid
or gas.
Figure 9 shows the recommended orientation for the flag installation.
B
C
A
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3.16 Liquids with low Vapor Pressure
Where a liquid with low vapor pressure is being measured, the system pressure throughout the
flow meter must be maintained above the vapor pressure, otherwise cavitation or flashing may
occur. Flashing/cavitation can severely impair the performance of the meter. Attention should
be paid to other pipeline components (such as valves etc.) upstream of the meter that can also
cause cavitation/flashing and affect meter performance. If necessary, a pressure regulator should
be installed downstream from the sensor to ensure pressure in the line is maintained above the
fluid vapor pressure and therefore, prevent cavitation from occurring. Generally, it is
recommended to have backpressure downstream of the flow sensor.
4 Electrical Connection to RHE
The RHM sensors are designed for simplest connection to and best operation with all RHE
transmitters.
The electrical connection type of the RHM sensor is included in the RHM product and ordering
code, please see section 6 for further information.
For the electrical connection to the RHE transmitter please refer to the respective RHE
Installation & Startup Guide.
Caution, the surface of the connection box may be hot if a hot fluid is running through
the RHM sensor.
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5.2 Troubleshooting
If an RHE transmitter, correctly connected to an RHM flow sensor, displays an error message
related to the sensor, the sensor can be checked as follows:
1. With the sensor connected to the RHE flow transmitter, check voltages at the RHM flow
sensor terminals using a good quality voltmeter/multimeter. Voltages should be within
the ranges given in Table 1. The difference in the measured voltage between sensor
terminals 6-7 and 8-9 should not exceed ±20%.
Table 1: Sensor voltages
2. With the sensor disconnected from the RHE flow transmitter, check internal sensor
resistances at the RHM flow sensor terminals using a good quality ohmmeter/multimeter.
Resistances should be within the ranges given in Table 2. The difference in the measured
resistances between sensor terminals 6-7 and 8-9 should not exceed ±20%.
If both measured voltage and resistance values do not fall within stated ranges, the RHM flow
sensor is defective. If a voltage value only is out of range, the fault may be in the RHE transmitter.
In either event, please contact your local sales/support agent or Rheonik Support for assistance.
5.3 Service
RHM flow sensors do not contain any user serviceable parts. Please contact your local
sales/support agent or Rheonik Support for assistance.
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6 Ordering Code
Temperature Range
N1 -20 to +120°C (-4 to +248°F) (std.)
NA -50 to +120°C (-58 to +248°F)
E2 -50 to +210°C (-58 to +410°F)
E3 -196 to +50°C (-320 to +122°F)
H4 -20 to +350°C (-4 to +662°F)
H5 -20 to +400°C (-4 to +752°F)
Pressure Code for pmax of Measuring Loops (Examples)
P1 Loops pmax = 189 bar (depends upon material and meter size)
P2 Loops pmax = 516 bar (depends upon material and meter size)
… See measurement tube pressure rating pages in individual sensor data sheets for available pressure ratings
Construction Type - pmax indications refer to 120°C / 248°F (Examples)
PM0 Parallel block/manifold
PH0 High pressure parallel block/manifold
SM0 Serial block/manifold
PF0 Parallel tube, sealless for flange and hub connections
… See individual sensor data sheets for all available construction types
Material of Measuring Loops (Examples)
35 SS316L / EN 1.4435 / UNS S31603
10 SuperDuplex / EN 1.4410 / UNS S32750
M3 Alloy C22 / EN 2.4602 / UNS N06022
… See individual sensor data sheets for all available wetted materials
Process Connection (Examples)
A1 Flange ANSI 150# RF/SF
D1 Flange DIN PN40 Form B1 accoording to EN 1092-1
G1 Female Thread G
N1 Female Thread NPT
… See individual sensor data sheets for all available process connections
Electrical Connection to Transmitter
J5 Coated Alu. JB, 2 x PT1000 inside sensor, ready for integrated RHE45
JM Coated Alu. JB, 2 x PT1000 inside sensor, 11 terminal
SM 1.4571 (316Ti) SS JB, 2 x PT1000 inside sensor, 11 terminal
TM 2m Fixed / Integral Teflon Cable, 2 x PT1000 inside sensor
JO Coated Alu. JB, 2 x PT100 inside sensor, 12 terminal
… See individual sensor data sheets for all available electrical connections to transmitter
Options Codes
See individual sensor data sheets for available options
Classifications for Hazardous Areas
NN Without Ex Approval
A0 ATEX / IECEx approval Zone 0: Ex II 1G Ex ia IIC T1...T6 Ga
A1 ATEX / IECEx approval Zone 1: Ex II 2G Ex ib IIC T1...T6 Gb
A2 ATEX / IECEx rating Zone 2: Ex II 3G Ex ec IIC T1-T6 Gc
C0 CSA Approvals USA-Canada Class I, Div. 1, Groups A, B, C and D, T6…T1
C2 CSA Approvals USA-Canada Class I, Zone 2, AEx nA IIC T6…T1 Gc
… See individual sensor data sheets for additional certifications
Pressure Design Compliance (Examples)
NN No specific design compliance required
SE PED (SEP) [Europe]
CR CRN compliance [Canada]
… See individual sensor data sheets for additional options
Performance Certification
NN No Performance Certification
DV DNV approval according type approval certivicate
9R OIML-CS R139 approval for hydrogen dispenser (Custody Transfer according to OIML)
… See individual sensor data sheets for additional performance certifications
Mass Flow Calibration Selection
A Standard - better 0.20% uncertainty / 3 points
B Premium - better 0.15% uncertainty / 3 points
G Premium Plus, Goldline Sensor - better 0.10% uncertainty / 4 points
U Ultimate, Goldline Sensor - better 0.05% uncertainty / 4 points
1 Low Flow Focused Calibration, Goldline Sensor - 0.1% / 4 points
X Customized
Density Calibration
N None (FixDens function only)
S Standard calibration +/- 0.001 kg/liter uncertainty
D Enhanced calibration, Goldline Sensor +/- 0.0005 kg/liter
Additional Manufacturing Instructions
See individual sensor data sheets for available selections
RHMxxx - - -
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Appendix A Ex-Safety Instructions
*) With hazardous areas approval code “AA”, “AB”, “CA” or “CB”: Li = 6.5mH
Notes:
If the type label of the RHM specify different values, the values on the type label are to be
observed!
The values for Li and Ci include the influence of the cable for connection types “T*” (fixed
cable).
Only transmitters with linear barriers with negligible Li and Ci values may be used. All approved
Rheonik transmitters RHE** comply with this requirement.
The terminal numbers are the numbers in the connection boxes (connection type J*, S*).
For the cable colors for connection type “T*” (fixed cable) refer to the drawings in chapter A.6.
RHM with temperature ranges above 210°C (temperature code H*) and below -50°C (e.g.
temperature code E3) must only be operated with certified transmitters by Rheonik with
grounded circuits.
140
max. fluid/ gas temperature
120
100
80
60
40
20
0
-40 -20 0 20 40 60
ambient temperature
100
90
max. fluid/ gas temperature
80
70
60
50
40
30
20
10
0
-40 -30 -20 -10 0 10 20 30 40 50 60 70
ambient temperature
Temperature Ranges E*
The mass flow sensors with temperature ranges E* cover different temperature ranges in the
total range from -196°C to +210°C.
Temperature class T6 T5 T4 T3 T2 T1
Min. ambient temperature -50°C* -50°C* -50°C* -50°C* -50°C* -50°C*
Min. flow temperature -196°C* -196°C* -196°C* -196°C* -196°C* -196°C*
Max. ambient temperature 65°C 80°C 80°C 80°C 80°C 80°C
Max. fluid/gas temperature 65°C 80°C 115°C 180°C 210°C 210°C
-50
-100
-150
-200
-250
ambient temperature
140
120
100
80
60
40
20
0
-40 -20 0 20 40 60
ambient temperature
Note: The picture just shows the aluminum housing (J9) but the curve is valid for the stainless
steel housing (S9) as well.
150
100
50
0
-40 -30 -20 -10 0 10 20 30 40 50 60 70
ambient temperature
180
160
temperature range E*
max. fluid/ gas temperature
140
120
100
temperature range N*
80
60
40
20
0
-40 -30 -20 -10 0 10 20 30 40 50 60 70
ambient temperature
Minimum fluid and ambient temperature: -20°C (N1) or -40°C (NA, E2)
Temperature Ranges H*
The mass flow sensors with temperature ranges H* cover different temperature ranges in the
total range from -20°C to +400°C.
The optimum operation temperature is 100°C to 400°C. For permanent operation temperatures
below 100°C we recommend the use of sensors with a temperature range N* or E*.
Appendix A: Safety Instructions – Ver. 2.10 28
Temperature class T6 T5 T4 T3 T2 T1
Min. temperature - - -20°C -20°C -20°C -20°C
Max. ambient temperature - - 80°C 80°C 80°C 80°C
Max. fluid/gas temperature - - 105°C 170°C 270°C 400°C
A.5 Grounding
IEC60079-0 recommends to ground shielded cables just on one end, normally outside the
hazardous area. On the other side the shield may be grounded via a 1nF capacitor.
In small installations (cable length typically less than 10m) the shield can be grounded on both
sides, provided that there is no potential difference between PE at the RHM and PE at the RHE.
This can be assumed if there is a good metallic contact or if a dedicated PE cable of at least 4mm²
connects the two grounding points.
With the connection versions J* and S* terminal 10 (PE) is connected directly to case and terminal
11 (PE_C) is connected to the case via a 1nF / 1000V capacitor. The shield can and should be
connected directly to one of these terminals, depending on the guidelines mentioned above.
With the connection versions T* the shield is connected to the housing of the RHM. As the
standard cable length is 2m, the shield normally can be connected to the PE terminal of the RHE.
If this is not allowed due to local restrictions, use a 1nF /1000V in series.
Units with connection type “S*” provide a grounding terminal on the stainless steel connection
box, all other provide an M6 screw with lock washer on the RHM ground plane.
Electrical connections between RHM*** connection type S*, J* (connection box) and a RHE20.
Not all combinations are possible. For available combinations see instructions.
The temperature class T* depends on the meter type and the specified fluid temperature range
“TT”, refer to the label on the meter.