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RHM Coriolis Sensor User Manual

The RHM Coriolis Sensor User Manual provides essential information for the installation, operation, and maintenance of Rheonik Coriolis flow meters, specifically models RHM30 to RHM160. It includes safety instructions, intended use, mechanical installation guidelines, and details about the associated RHExx transmitter. The manual emphasizes compliance with manufacturer specifications and safety standards to ensure optimal performance and safety in various applications.

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0% found this document useful (0 votes)
23 views34 pages

RHM Coriolis Sensor User Manual

The RHM Coriolis Sensor User Manual provides essential information for the installation, operation, and maintenance of Rheonik Coriolis flow meters, specifically models RHM30 to RHM160. It includes safety instructions, intended use, mechanical installation guidelines, and details about the associated RHExx transmitter. The manual emphasizes compliance with manufacturer specifications and safety standards to ensure optimal performance and safety in various applications.

Uploaded by

kjonasam
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

RHM Coriolis Sensor

User Manual
RHM30 – RHM160
Rheonik Messtechnik GmbH
Rudolf-Diesel-Straße 5
D-85235 Odelzhausen
Germany

Tel + 49 (0)8134 9341-0


info@[Link]

Document No.: [Link]


Version 1.36
March 2025
RHM 30 – 160
Coriolis Sensor
User Manual
Table of Contents

1 General Information .......................................................................................................... 7


1.1 Intended use ....................................................................................................................... 7
1.2 Important Safety Instructions for operating Coriolis Flow Meters ..................................... 7
1.3 Manufacturer’s Liability ..................................................................................................... 8
1.4 Additional Resources .......................................................................................................... 8
2 Introduction ...................................................................................................................... 9
2.1 RHMxxx Sensor ................................................................................................................... 9
2.2 RHExx Transmitter .............................................................................................................. 9
2.3 Product description RHM Sensor ........................................................................................ 9
2.4 Type Label ......................................................................................................................... 10
3 Mechanical Installation ................................................................................................... 11
3.1 Storage, Handling and Transportation ............................................................................. 11
Lifting ................................................................................................................................ 11
3.2 Filters and Strainers .......................................................................................................... 14
3.3 Temperature ..................................................................................................................... 14
3.4 Zeroing Procedure and Isolation Valves ........................................................................... 15
3.5 Upstream/Downstream Straight Run Requirements ....................................................... 15
3.6 Internal Shipping Supports ............................................................................................... 16
IP Rating RHM60 / RHM80 / RHM100 ............................................................................. 16
3.7 Accessibility....................................................................................................................... 17
3.8 Vibration ........................................................................................................................... 17
3.9 Cross Talk .......................................................................................................................... 17
3.10 Magnetic Interference ...................................................................................................... 17
3.11 Pipe Alignment.................................................................................................................. 17
3.12 Flow Direction ................................................................................................................... 17
3.13 Horizontal Pipe Mounting................................................................................................. 18
3.14 Vertical Pipe Installation................................................................................................... 18
3.15 Critical Installations .......................................................................................................... 19
3.16 Liquids with low Vapor Pressure ....................................................................................... 20
4 Electrical Connection to RHE ............................................................................................ 20
5 Service and Maintenance................................................................................................. 20
5.1 Maintenance and Calibration ........................................................................................... 20

RHM Coriolis Sensor User Manual, RHM30 – RHM160 - Doc. No. [Link] 5
5.2 Troubleshooting ................................................................................................................ 21
5.3 Service ............................................................................................................................... 21
5.4 WEEE and RoHS ................................................................................................................ 21
6 Ordering Code ................................................................................................................. 22
Appendix A Ex-Safety Instructions................................................................................... 23
A.1 Safety instructions for the installation in a hazardous area: ........................................... 23
A.2 System Description: .......................................................................................................... 24
A.3 Electrical Safety Limits ...................................................................................................... 24
A.4 Thermal Safety Limits ....................................................................................................... 25
A.5 Grounding ......................................................................................................................... 29
A.6 Electrical connection to RHE ............................................................................................. 29
A.7 Ordering Code ................................................................................................................... 31
A.8 Technical Data .................................................................................................................. 32
A.9 Service and repair ............................................................................................................. 32
A.10 Contact address ................................................................................................................ 32

RHM Coriolis Sensor User Manual, RHM30 – RHM160 - Doc. No. [Link] 6
1 General Information

Thank you for choosing a Rheonik Coriolis Flow Meter. Each and every meter is designed to give
many years of service in one of a wide variety of applications across many industries.
Prior to delivery, the meter was carefully calibrated, and the entire sensor subjected to an
overpressure test at 1.5 times the maximum operating pressure limit. Manufacturing records are
meticulously maintained for each sensor to assist in any future support request received.
This manual is one of several available packed with valuable information on how to get the best
performance out of your Rheonik flow meter. If you cannot find an answer in the manual set to
any question you might have relating to start up, operation or support of this product, please
contact your local sales/support agent or Rheonik Support for immediate assistance.

1.1 Intended use


Rheonik Coriolis mass flow measuring instruments consisting of a sensor (RHM), a
transmitter (RHE), and in some cases, an interconnecting cable, are intended for
measuring liquids and gases.
The operator must ensure that the instrument is only used in a way that complies with
limitations and certifications listed on the instrument type plates. These
limitations/certifications include, but are not limited to:
• Pressure and temperature ranges
• Approval limits (e.g., explosion protection, pressure equipment directive)
• Suitability of the materials of construction in contact with the process
The instrument must be installed, operated, and maintained in accordance with the
manufacturer's instructions and guidelines.
The instrument must not be modified or altered in any way that has not been approved
by the manufacturer or certification body.
Regular inspections and preventive maintenance should be carried out to ensure ongoing
safety and performance.
Use not in accordance with the intended purpose may impair and/or endanger safety.

1.2 Important Safety Instructions for operating Coriolis Flow Meters


Rheonik flowmeters are made for a wide variety of applications and in compliance with
many international standards. Maximum operating limits (temperature, pressure) for
each RHM flow sensor are stated on the permanently attached serial number plate and
must not be exceeded.
Where flowmeters are operated at elevated temperatures, thermal insulation around the
sensor should be provided to ensure that the entire flowmeter is kept at or very near the
operating temperature of the process.
When using flow meters in or near piston pump outlets, ensure pressure peaks in the
process line do not exceed the flow sensor maximum pressure limit.
Meters installed in any process with an abrasive fluid may be subject to internal wear with
a subsequent reduction of tubing wall thickness. This abrasion may reduce the safe

RHM Coriolis Sensor User Manual, RHM30 – RHM160 - Doc. No. [Link] 7
maximum operating pressure of the meter. In applications where internal wear is a
possibility, we recommend instigating an NDT program to monitor the meter condition.
Please contact Rheonik for assistance with determining a procedure for such a program.
The process wetted material(s) within the flow meter are stated on each meters’ serial
number plate. It is the sole responsibility of the end user to ensure that these material(s)
are suitable for use with the process the meter is applied to. In applications where internal
corrosion is a possibility, we recommend instigating an NDT program to monitor the
meter condition. Please contact Rheonik for assistance with determining a procedure for
such a program.
Flow meters installed in processes in the pharmaceutical or food and beverage industries
should, where appropriate, be fully cleaned before being put into service.
Caution, the surface of a meter may be hot.

1.3 Manufacturer’s Liability


Rheonik assumes no liability for loss and/or consequential damages stemming from the
use of this product in life-preserving systems in the medical, motor vehicle, aircraft,
watercraft, or mining industries.
Rheonik accepts no liability for loss or damage resulting from the improper use of any of
its products.
Rheonik assumes no liability for the loss of production and/or consequential damage from
the use of this product unless such liability has been expressly and contractually agreed.
Rheonik provides a standard one year from shipment warranty on all products for
workmanship and materials. Performance of this warranty will be at the Rheonik
manufacturing facility.
Rheonik assumes no liability for determining the suitability of its products in any specific
application. This is the sole responsibility of the end user.

1.4 Additional Resources


This manual is intended to aid in the installation and start-up of
a Rheonik Coriolis mass flow sensor supplied as part of a mass
flow meter system. For information related to installation and
startup of its associated RHE transmitter (and other resources),
please download the relevant manual from the Rheonik
website:
[Link]

RHM Coriolis Sensor User Manual, RHM30 – RHM160 - Doc. No. [Link] 8
2 Introduction

A complete flowmeter system typically consists of a:


- RHMxxx Sensor
- RHExx Transmitter
- Interconnection cable

2.1 RHMxxx Sensor


Inside an RHM sensor, there are precision tubes energized by an electromagnetic drive system
controlled by the attached RHExx transmitter. These tubes vibrate at their natural frequency.
When a fluid (liquid or gas) flows through these vibrating tubes, they are subjected to non-
symmetrical deflection, the degree of which is determined by the mass of the fluid passing
through. This deflection is detected electronically by two sensors within the flow meter body.
High-precision electronics in the transmitter process the sensor signals and calculate a time delta
between them. This time delta is proportional to the mass flow rate.
RHMxxx sensors are intrinsically safe and can be certified for use in hazardous areas when
connected to a suitably certified transmitter.
Standard flow meter dimensional information can be found in each of the RHMxxx data sheets.
Data sheets or exact drawings for customized products can be obtained through your local
sales/support agent or from Rheonik.

2.2 RHExx Transmitter


The transmitter provides the drive energy for maintaining tube vibration within the sensor,
processes and evaluates of the measured signals and calculates mass flow along with other
parameters.
When used with an RHMxxx sensor in a hazardous area, the RHE is equipped with the necessary
safety barriers as required by local regulations.
A detailed description of transmitter features is available in each of the RHExx data sheets.
2.3 Product description RHM Sensor

RHM Coriolis Sensor User Manual, RHM30 – RHM160 - Doc. No. [Link] 9
2.4 Type Label
The type label and its contents depend on the respective version and approval according to
ATEX/IECEx and/or CSA. The example shows a version with dual approval.

1 Company name and full address of the manufacturer


2 Hazardous area classifications and certification numbers
3 CE for conformity
4 Table with safety limits for intrinsically safe circuits
A Product designation
B Model code
C Serial number
D Customer-specific tag number RHM Coriolis sensor
E Nominal Flow (Qnom)
F Nominal Diameter (Measurement Loops)
G Maximum operating pressure depending on temperature
H Maximum permissible operating temperature
I Protection rating
J Connection
K Material of wetted parts incl. gasket material (if applicable)

RHM Coriolis Sensor User Manual, RHM30 – RHM160 - Doc. No. [Link] 10
3 Mechanical Installation

Proper meter performance depends upon good installation. This chapter details best practices
for installing a meter in different types of applications.

3.1 Storage, Handling and Transportation


Upon receipt of a meter shipment:
- Inspect the package thoroughly for damage. If there is evidence of damage, please notify
the carrier and your local sales/support agent immediately.
- Review the packing list and check that all ordered components have been received.
- Check the serial number plate(s) to ensure that the components delivered are according
to the purchase order.

Lifting
Heavy sensors require additional consideration when lifting them into their installation position:
- Professional equipment for handling heavy sensors should be used.
- Lift sensors as shown in Figures 1 to 4.
- Do not lift a sensor by its junction box or purge fittings.

Figure 1: Lifting a RHM30/40/60/160 sensor for liquid application installations

RHM Coriolis Sensor User Manual, RHM30 – RHM160 - Doc. No. [Link] 11
Figure 2: Lifting a RHM30/40/60/160 sensor for gas application installations

Figure 3: Lifting a RHM80 or RHM100 sensor for liquid application installations

RHM Coriolis Sensor User Manual, RHM30 – RHM160 - Doc. No. [Link] 12
Figure 4: Lifting a RHM80 or RHM100 sensor for gas application installations

RHM Coriolis Sensor User Manual, RHM30 – RHM160 - Doc. No. [Link] 13
After the sensor has been removed from its packaging, check to ensure that all accessories and
documentation have also been removed. The packaging should be kept and stored for possible
future shipment. Flow meters should be stored in the following conditions:
- Store in a dry and dust-free location.
- Avoid direct exposure to solar radiation.
- Store in original packing.
- Store in temperatures between -20°C and +70°C.

3.2 Filters and Strainers


For liquid measurement applications that have solid particles with a diameter of 0.25 times the
inside diameter for the measuring, a filter/strainer must be installed upstream from the flow
meter to reduce the risk of blockage.
A filter must be installed for gas measurement applications with abrasive particles in the stream
(e.g. rust particles) in order to avoid damage (abrasion) to internal measurement tubes.

3.3 Temperature
Do not install the meter in an application that will exceed its maximum temperature rating (see
serial number plate for temperature limit). The flow meter should be installed such that it is kept
at the same temperature while in operation.
Rapid temperature changes should be avoided whenever possible. Rapid temperature
changes may impact the performance and lifetime of the sensor.
Temperature change to a sensor should be at a rate of no more than 1°C per second.
Temperature changes while in operation should be minimized by the use of insulation
and/or heat tracing where applicable.

RHM Coriolis Sensor User Manual, RHM30 – RHM160 - Doc. No. [Link] 14
3.4 Zeroing Procedure and Isolation Valves
Like all Coriolis instruments, the meter may require zeroing from time to time to remove any
offset in the measured flow rate.
Zeroing of the meter should be carried out:
- When an RHM flow sensor and/or RHE transmitter has been newly installed.
- Before field or laboratory calibration of the meter.
- During routine maintenance of the meter.
Please refer to the RHE operating manual for zeroing instructions.
For the best measurement performance, the meter should be zeroed under full operating
pressure and temperature. A shut off valve should be installed downstream of the meter to
facilitate zeroing. It is highly recommended to install a valve upstream of the meter as well to
prevent convection flow that might affect the zeroing procedure. Only tight-closing, high-quality
valves should be used. In the majority of cases, relying upon simply switching off a pump will not
be sufficient.
Figure 5 shows the recommended installation of an RHM sensor with valves to facilitate meter
zeroing.

Closed Valves

Pipe Support
Pipe Support

Figure 5: Zeroing with closed valves

3.5 Upstream/Downstream Straight Run Requirements


For sensor models RHM 30 to 160 manufactured with a parallel tube, seal-less construction type,
straight pipe sections of 5-10 pipe diameters upstream and 3-4 pipe diameters downstream
should be provided where flow is connected to the meter out of plane with the sensor meter
tubes. This is required to avoid different flow velocities being established within the two
measuring tubes.
No valves or reducers should be installed between the pipe mounting supports and the sensor.

RHM Coriolis Sensor User Manual, RHM30 – RHM160 - Doc. No. [Link] 15
3.6 Internal Shipping Supports
When installing large-sized
flow meters, always ensure
that the transportation
fixation screws (installed
through the front and rear
face of the meter case) are
removed before start-up;
the plugs supplied must be
installed in transportation
brackets to seal the case.
Figure 6 shows the position
of the transportation
fixation screws and the
plugs at the RHM sensor.

Figure 6: Transportation fixation screw and plugs

IP Rating RHM60 / RHM80 / RHM100


Sensors supplied with an operating
temperature range of up to +120°C (248°F) are
designed to meet an enviromental protection
(IP) rating of IP66 / Type 4/4X.
Sensors supplied with an operating
temperature range greater than +120°C (248°F)
are designed to meet an environmental
protection (IP) rating of IP56 / Type 3. With
proper insulation of the sensor (figure 7), the IP
rating is uprated to IP65 / Type 4. Proper
insulation is highly recommended for sensors
working at elevated temperatures to ensure
accurate performance.
The ratings described above are only valid
provided the shipping support entry holes in
the sensor case are sealed with the supplied Figure 7: Thermal insulation
plugs (see section 3.6 above).

RHM Coriolis Sensor User Manual, RHM30 – RHM160 - Doc. No. [Link] 16
3.7 Accessibility
For accessibility during mounting and maintenance, clearance of at least 10 cm (4”) from the
RHM sensor is recommended in every direction.

3.8 Vibration
Vibrations can impair the functionality and measurement accuracy of the RHM sensor. Please
take into account following:
- The pipe system must be as free as possible from all vibrations. In principle, standard
building or system vibrations have no significant impact on the accuracy of the
measurement. Nevertheless, heavy vibrations should be avoided at all costs.
- It is recommended that you install the flow meter at a point that vibrates as little as
possible. Use solid pipe clamps onto a rigid, non-vibrating surface to decouple the meter
from pipe and other vibrations.
- Isolation from mechanical vibrations can also be achieved by using flexible tubes between
the sensor and the fixed piping system. Other methods, such as installing the sensor after
a bend can also be employed to minimize vibration issues.
- Any unsecured pipe sections situated near the flow meter that might have a tendency to
vibrate should definitely be avoided.
- Both the mechanical design of the flow meter and the implementation of digital filtering
in the transmitter signal processing electronics will minimize the effects of vibration on
the measurement. However, please note that excessive external vibration can impact
measurement performance and, under certain circumstances, cause damage to the flow
meter.

3.9 Cross Talk


If two or more RHM mass flow sensors are located close to each other, cross talk may occur
between them and measurement precision may be degraded, particularly at low mass flow rates.
Sensors should be installed with sufficient spacing to prevent cross talk between them.

3.10 Magnetic Interference


RHM flow sensors must not be installed in environments with strong magnetic fields as these can
severely disturb the measurement. Ensure that sensors are installed a sufficient distance from
motors, turbo machines, large transformers, electrically operated valves, power contractors etc.
to prevent any impact on measurement performance.

3.11 Pipe Alignment


Process connections must meet the sensor face to face length and should be properly aligned.
Misaligned pipe connections may exert abnormal forces onto of the flow sensor, potentially
impacting measurement performance and possibly damage.

3.12 Flow Direction


RHM flow sensors are bi-directional.
If, once the flow meter has been mounted, the flow reading is opposite or negative to the flow
reading expected, the flow sense can be corrected by parameter adjustment in the transmitter.
Please refer to the RHE transmitter manual for instructions.

RHM Coriolis Sensor User Manual, RHM30 – RHM160 - Doc. No. [Link] 17
3.13 Horizontal Pipe Mounting
The location and orientation of a sensor in line is application dependent although whenever
possible, installation of an RHM sensor is preferred in a horizontal pipeline.
- Liquid applications: For liquid measurements, the RHM sensor should be installed at a low
point in the pipe system with its measurement tubes pointing downwards as this will
prevent gas bubbles collecting in the sensor. The presence of gas bubbles can reduce the
performance of the sensor for both mass flow and density. See the recommended
orientation in Figure 8 (A).
- Liquid applications with solid particles in the fluid: If there is a risk that the liquid contains
(heavy) solid particles, the RHM sensor should be installed at a high point in the pipe
system with its measuring loops pointing upwards to avoid the collection of the particles
in the sensor. See the recommended orientation in Figure 8 (B).
- Gas applications: For gas measurements, the RHM sensor should be installed at a high
point in the pipe system with its measuring loops pointing upwards to avoid condensation
or other liquids collecting in the sensor. See the recommended orientation in Figure 8 (B).

A B

Figure 8: Installation positions for liquid (A) and liquid applications with solid particles/gas applications (B)

It is recommended to install RHM flow sensors with rigid supports at both the inlet and outlet.
The supports should be placed apart at a distance of no more than three times the width of the
sensor housing.
Robust supports are needed for large, heavy sensors in order to protect the mechanical integrity
of the pipe.
Avoid heavy shocks to the RHM flow meter at any time.

3.14 Vertical Pipe Installation


Installation of an RHM sensor in a vertical pipe (“flag” installation) is only recommended for pure
liquids without gas and solid particles and for dry, non-condensing gases. Due to the internal
arrangement of the tubes within the meter, there is the possibility that for low flow liquid
installations, gas bubbles and/or solids may accumulate in the meter. For low flow gas
installations there is a possibility that some liquids may accumulate in the meter.

RHM Coriolis Sensor User Manual, RHM30 – RHM160 - Doc. No. [Link] 18
For liquid applications with possible gas content, flow should be upwards through the meter to
assist in purging and removing accumulated gas from the meter.
Liquid applications with possible content of solid particles should be avoided.
For gas installations the flow should always be downwards through the meter.
When putting the meter into service, it is important to ensure that it is completely filled. To
achieve this, a relatively high flow should be introduced to the meter to purge unwanted liquid
or gas.
Figure 9 shows the recommended orientation for the flag installation.

Figure 9: Flag installation

3.15 Critical Installations


Figure 10 shows three critical installations.
For an RHM sensor in a liquid application installed in flag position at (A), the pipe should not be
open ended below to avoid the RHM sensor running dry.
If solids are expected in a liquid application, or wet gas is being measured, installation at the
deepest point of the pipework (B) should be avoided.
If gas bubbles are expected in a liquid application, installation at the highest point of the pipework
(C) should be avoided.

B
C
A

Figure 10: Critical installations

RHM Coriolis Sensor User Manual, RHM30 – RHM160 - Doc. No. [Link] 19
3.16 Liquids with low Vapor Pressure
Where a liquid with low vapor pressure is being measured, the system pressure throughout the
flow meter must be maintained above the vapor pressure, otherwise cavitation or flashing may
occur. Flashing/cavitation can severely impair the performance of the meter. Attention should
be paid to other pipeline components (such as valves etc.) upstream of the meter that can also
cause cavitation/flashing and affect meter performance. If necessary, a pressure regulator should
be installed downstream from the sensor to ensure pressure in the line is maintained above the
fluid vapor pressure and therefore, prevent cavitation from occurring. Generally, it is
recommended to have backpressure downstream of the flow sensor.
4 Electrical Connection to RHE

The RHM sensors are designed for simplest connection to and best operation with all RHE
transmitters.
The electrical connection type of the RHM sensor is included in the RHM product and ordering
code, please see section 6 for further information.
For the electrical connection to the RHE transmitter please refer to the respective RHE
Installation & Startup Guide.
Caution, the surface of the connection box may be hot if a hot fluid is running through
the RHM sensor.

5 Service and Maintenance

5.1 Maintenance and Calibration


RHM flow sensors and their associated RHE transmitter do not require any regular maintenance.
Under normal circumstances, RHM flow sensors and their associated RHE transmitter should not
require flow calibration. If flow calibration is required, either as a one-off check or at prescribed
intervals to meet statutory or operational requirements, it can be carried out in one of two ways:
1) In the field against a certified reference meter or prover
2) At a calibration laboratory
Local regulations or contractual/operational requirements will determine the method and
interval of such calibrations. Refer to the RHE transmitter manual for full details on calibrating
flow meters.
Regular checks of the zero-point calibration are recommended to ensure consistent
measurement accuracy and performance.
Density measurement can be calibrated in the field. Please refer to the RHE transmitter manual
for instructions.

RHM Coriolis Sensor User Manual, RHM30 – RHM160 - Doc. No. [Link] 20
5.2 Troubleshooting
If an RHE transmitter, correctly connected to an RHM flow sensor, displays an error message
related to the sensor, the sensor can be checked as follows:
1. With the sensor connected to the RHE flow transmitter, check voltages at the RHM flow
sensor terminals using a good quality voltmeter/multimeter. Voltages should be within
the ranges given in Table 1. The difference in the measured voltage between sensor
terminals 6-7 and 8-9 should not exceed ±20%.
Table 1: Sensor voltages

Sensor Terminals Voltage


1–2 0.25 – 5 VAC
6–7 10 – 150 mVAC
8–9 10 – 150 mVAC

2. With the sensor disconnected from the RHE flow transmitter, check internal sensor
resistances at the RHM flow sensor terminals using a good quality ohmmeter/multimeter.
Resistances should be within the ranges given in Table 2. The difference in the measured
resistances between sensor terminals 6-7 and 8-9 should not exceed ±20%.

Table 2: Sensor resistances

Sensor Terminals Resistance


1–2 5 – 70 Ω
3–4 approx. 108 Ω1 / 1078 Ω2
4–5 approx. 108 Ω1 / 1078 Ω2
6–7 10 – 160 Ω
8–9 10 – 160 Ω
1…9 – Housing > 10 MΩ – ∞
1 valid for Pt100 temperature sensor at about 20°C
2 valid for Pt1000 temperature sensor at about 20°C Figure 11: Sensor terminals

If both measured voltage and resistance values do not fall within stated ranges, the RHM flow
sensor is defective. If a voltage value only is out of range, the fault may be in the RHE transmitter.
In either event, please contact your local sales/support agent or Rheonik Support for assistance.

5.3 Service
RHM flow sensors do not contain any user serviceable parts. Please contact your local
sales/support agent or Rheonik Support for assistance.

5.4 WEEE and RoHS


RHM flow sensors are not subject to the WEEE directive.
RHM flow sensors are fully compliant to the RoHS directive.

RHM Coriolis Sensor User Manual, RHM30 – RHM160 - Doc. No. [Link] 21
6 Ordering Code
Temperature Range
N1 -20 to +120°C (-4 to +248°F) (std.)
NA -50 to +120°C (-58 to +248°F)
E2 -50 to +210°C (-58 to +410°F)
E3 -196 to +50°C (-320 to +122°F)
H4 -20 to +350°C (-4 to +662°F)
H5 -20 to +400°C (-4 to +752°F)
Pressure Code for pmax of Measuring Loops (Examples)
P1 Loops pmax = 189 bar (depends upon material and meter size)
P2 Loops pmax = 516 bar (depends upon material and meter size)
… See measurement tube pressure rating pages in individual sensor data sheets for available pressure ratings
Construction Type - pmax indications refer to 120°C / 248°F (Examples)
PM0 Parallel block/manifold
PH0 High pressure parallel block/manifold
SM0 Serial block/manifold
PF0 Parallel tube, sealless for flange and hub connections
… See individual sensor data sheets for all available construction types
Material of Measuring Loops (Examples)
35 SS316L / EN 1.4435 / UNS S31603
10 SuperDuplex / EN 1.4410 / UNS S32750
M3 Alloy C22 / EN 2.4602 / UNS N06022
… See individual sensor data sheets for all available wetted materials
Process Connection (Examples)
A1 Flange ANSI 150# RF/SF
D1 Flange DIN PN40 Form B1 accoording to EN 1092-1
G1 Female Thread G
N1 Female Thread NPT
… See individual sensor data sheets for all available process connections
Electrical Connection to Transmitter
J5 Coated Alu. JB, 2 x PT1000 inside sensor, ready for integrated RHE45
JM Coated Alu. JB, 2 x PT1000 inside sensor, 11 terminal
SM 1.4571 (316Ti) SS JB, 2 x PT1000 inside sensor, 11 terminal
TM 2m Fixed / Integral Teflon Cable, 2 x PT1000 inside sensor
JO Coated Alu. JB, 2 x PT100 inside sensor, 12 terminal
… See individual sensor data sheets for all available electrical connections to transmitter
Options Codes
See individual sensor data sheets for available options
Classifications for Hazardous Areas
NN Without Ex Approval
A0 ATEX / IECEx approval Zone 0: Ex II 1G Ex ia IIC T1...T6 Ga
A1 ATEX / IECEx approval Zone 1: Ex II 2G Ex ib IIC T1...T6 Gb
A2 ATEX / IECEx rating Zone 2: Ex II 3G Ex ec IIC T1-T6 Gc
C0 CSA Approvals USA-Canada Class I, Div. 1, Groups A, B, C and D, T6…T1
C2 CSA Approvals USA-Canada Class I, Zone 2, AEx nA IIC T6…T1 Gc
… See individual sensor data sheets for additional certifications
Pressure Design Compliance (Examples)
NN No specific design compliance required
SE PED (SEP) [Europe]
CR CRN compliance [Canada]
… See individual sensor data sheets for additional options
Performance Certification
NN No Performance Certification
DV DNV approval according type approval certivicate
9R OIML-CS R139 approval for hydrogen dispenser (Custody Transfer according to OIML)
… See individual sensor data sheets for additional performance certifications
Mass Flow Calibration Selection
A Standard - better 0.20% uncertainty / 3 points
B Premium - better 0.15% uncertainty / 3 points
G Premium Plus, Goldline Sensor - better 0.10% uncertainty / 4 points
U Ultimate, Goldline Sensor - better 0.05% uncertainty / 4 points
1 Low Flow Focused Calibration, Goldline Sensor - 0.1% / 4 points
X Customized
Density Calibration
N None (FixDens function only)
S Standard calibration +/- 0.001 kg/liter uncertainty
D Enhanced calibration, Goldline Sensor +/- 0.0005 kg/liter
Additional Manufacturing Instructions
See individual sensor data sheets for available selections

RHMxxx - - -

RHM Coriolis Sensor User Manual, RHM30 – RHM160 - Doc. No. [Link] 22
Appendix A Ex-Safety Instructions

A.1 Safety instructions for the installation in a hazardous area:


• The measurement system shall be installed & maintained according to the applicable
standards regarding electrical installations in a hazardous areas.
• Before installation, read carefully the operating manual of the RHEONIK Coriolis
Flowmeter.
• The mounting, electrical installation, commissioning and maintenance are to be carried
out by qualified personal only who are trained in explosion protection.
• All national regulations concerning the installation, maintenance and repair of
instruments in explosion hazardous areas must be observed.
• The required temperature class, based on the ambient temperature and the fluid
temperature must correspond to the values indicated on the meter type label.
• For the maximum allowed fluid temperatures refer to chapter "A.4 Thermal Safety Limits"
in this safety instruction manual.
• For the connection between RHM and RHE only the cable delivered by Rheonik may be
used. The use of any other cable shall be clarified with Rheonik beforehand. For
intrinsically safe RHM the cable between RHM and RHE (or barrier EZB) is intrinsically safe.
• For safety reasons the total cable length between a RHM sensor and transmitter RHE or
a barrier EZB must not exceed 100 meters.
• The connection cables ARHE-C4 and ARHE-C6 are specified for -50°C to +105°C.
Temperatures above must be avoided. Temporary temperatures below -50°C are
allowed, if the cable is fed in a protecting tube.
• The cable must be fixed close to the RHM in that way that no mechanical stress is applied
to the cable gland of the RHM.
• Always close unused cable glands and openings with dummy plugs.
• All cable glands and dummy plugs not provided by Rheonik must comply with all national
requirements.
• In accordance with details indicated on the type label, the equipment may be used under
conditions where ignitable atmospheres composed of a mixture of air and other gases,
steam or dust are present. The equipment is not suitable for mines.
• The sensors RHM are available for zone 0 and 1 (Ex ia or Ex ib) and for zone 2 (Ex ec) as
well as for div 1 and 2. Refer to the type label of the RHM for the individual classification.
• Regarding the installation of the transmitter RHE or the barrier EZB refer to the
corresponding manual.
• Field wiring of different intrinsically safe circuits shall be separated from each other by at
least 0.25 mm thick insulation used on each conductor.
• RHM with hazardous area approvals “C0”, “CB”, “C2” or “CN” must be grounded.
Units with connection type “S*” provide a grounding terminal on the stainless steel
connection box, all other provide an M6 screw with lock washer on the RHM.

Appendix A: Safety Instructions – Ver. 2.10 23


A.2 System Description:
Intrinsically safe RHM:
The system consists of an intrinsically safe mass flow sensor RHM and a certified transmitter RHE
(or equivalent) with built in or external barrier.
The intrinsically safe mass flow sensor RHM can – depending on the individual certification – be
mounted in zone 0, zone 1 or zone 2. For the American market versions for div 1 and for div 2 are
available.
Transmitters RHE with barrier as well as dedicated barriers EZB are available for mounting in zone
1 and zone 2 as well as in div 1 and div 2.
RHM with protection type ec or nA:
The system consists of a flow sensor RHM and any transmitter RHE by Rheonik.
The mass flow sensor “Ex ec” or “Ex nA” can be mounted in zone 2.

A.3 Electrical Safety Limits


Intrinsically safe RHM:
Circuit name Terminals Ui [V] Ii [mA] Pi [mW] Li [mH] Ci [nF]
Drive circuit 1-2 9.3 144 335 1.5 *) <10
Temp. sense 3-4, 5-4 7,4 58 107 <0.1 <10
Pickup circuit 6-7, 9-8 7,4 29 54 4.5 <10

*) With hazardous areas approval code “AA”, “AB”, “CA” or “CB”: Li = 6.5mH
Notes:
If the type label of the RHM specify different values, the values on the type label are to be
observed!
The values for Li and Ci include the influence of the cable for connection types “T*” (fixed
cable).

Only transmitters with linear barriers with negligible Li and Ci values may be used. All approved
Rheonik transmitters RHE** comply with this requirement.

The terminal numbers are the numbers in the connection boxes (connection type J*, S*).
For the cable colors for connection type “T*” (fixed cable) refer to the drawings in chapter A.6.

RHM with temperature ranges above 210°C (temperature code H*) and below -50°C (e.g.
temperature code E3) must only be operated with certified transmitters by Rheonik with
grounded circuits.

Between RHM and transmitter potential equalization must exist.

RHM with protection type ec or nA:


The RHM must only be connected to any transmitter RHE by Rheonik.

Appendix A: Safety Instructions – Ver. 2.10 24


RHM with connection type “J9” or “S9” are connected to a RHE49 ex work. The interconnection
points are not accessible from outside.

A.4 Thermal Safety Limits


Note:
Some temperature ranges specify narrower temperature ranges than the maximum ranges
indicated below. The range E3 for example is specified for -196°C to +50°C. In that case the limits
on the type label must be observed.
For all temperature ranges the body of the RHM may be completely isolated for reducing the
heat transfer between ambient and fluid, as long as the connection box remains outside the
insulation.
The temperature of the connection box must not be less than -50°C or more than +105°C.
The connection cables ARHE-C4 and ARHE-C6 are specified for -50°C to +105°C. They can be used
at temperatures below -50°C, if they are fed in a rigid tube.
With RHM*** type TM (fixed Teflon cable) the cable withstands -196°C to +205°C.
Warning:
Compact versions with RHE42 or RHE49 have limited temperature ranges. Refer to the individual
description below.
Temperature Ranges N*
The mass flow sensors with temperature ranges N* cover different temperature ranges in the
total range from -50°C to +120°C.
Temperature class T6 T5 T4 T3 T2 T1
Min. temperature -50°C -50°C -50°C -50°C -50°C -50°C
Max. ambient temperature 65°C 80°C 80°C 80°C 80°C 80°C
Max. fluid/gas temperature 65°C 80°C 115°C 120°C 120°C 120°C

Temperature Ranges N1, NA with RHE42


Ordering code: MaaaN*PPCCCMMFFC2

140
max. fluid/ gas temperature

120
100
80
60
40
20
0
-40 -20 0 20 40 60
ambient temperature

Minimum fluid and ambient temperature: -20°C (N1) or -40°C (NA)


Appendix A: Safety Instructions – Ver. 2.10 25
Temperature Ranges N1, NA with RHE49, front mount
Ordering code: MaaaN*PPCCCMMFFJ9 or MaaaN*PPCCCMMFFS9

Front mount with stainless-steel housing (left) or aluminum housing (right)

100
90
max. fluid/ gas temperature

80
70
60
50
40
30
20
10
0
-40 -30 -20 -10 0 10 20 30 40 50 60 70
ambient temperature

Minimum fluid and ambient temperature: -20°C (N1) or -40°C (NA)

Temperature Ranges E*
The mass flow sensors with temperature ranges E* cover different temperature ranges in the
total range from -196°C to +210°C.
Temperature class T6 T5 T4 T3 T2 T1
Min. ambient temperature -50°C* -50°C* -50°C* -50°C* -50°C* -50°C*
Min. flow temperature -196°C* -196°C* -196°C* -196°C* -196°C* -196°C*
Max. ambient temperature 65°C 80°C 80°C 80°C 80°C 80°C
Max. fluid/gas temperature 65°C 80°C 115°C 180°C 210°C 210°C

Appendix A: Safety Instructions – Ver. 2.10 26


*) At ambient temperature below -40°C the minimum flow temperature rises linearly from -196°C
at -40°C ambient temperature to -50°C at -50°C ambient temperature, see graph below.
0
-60 -40 -20 0 20 40 60
min. fluid/ gas temperature

-50

-100

-150

-200

-250
ambient temperature

Derating of minimum fluid/gas temperature for low ambient temperatures.

Temperature Range E2 with RHE42


Ordering code: MaaaE2PPCCCMMFFC2
180
160
max. fluid/ gas temperature

140
120
100
80
60
40
20
0
-40 -20 0 20 40 60
ambient temperature

Minimum fluid and ambient temperature: -40°C

Temperature Range E2 with RHE49, distance mount


Ordering code: MaaaE2PPCCCMMFFJ9 or MaaaE2PPCCCMMFFS9

Note: The picture just shows the aluminum housing (J9) but the curve is valid for the stainless
steel housing (S9) as well.

Appendix A: Safety Instructions – Ver. 2.10 27


250

max. fluid/ gas temperature


200

150

100

50

0
-40 -30 -20 -10 0 10 20 30 40 50 60 70
ambient temperature

Minimum fluid and ambient temperature: -40°C

Temperature Range N1, NA and E2 with RHE49, Top mount


Ordering code: MaaaE2(N1, NA)PPCCCMMFFJ9 or MaaaE2(N1, NA)PPCCCMMFFS9
Note: The picture just shows the aluminum housing (J9) but the curve is valid for the stainless
steel housing (S9) as well.

180
160
temperature range E*
max. fluid/ gas temperature

140
120
100
temperature range N*
80
60
40
20
0
-40 -30 -20 -10 0 10 20 30 40 50 60 70
ambient temperature

Minimum fluid and ambient temperature: -20°C (N1) or -40°C (NA, E2)

Temperature Ranges H*
The mass flow sensors with temperature ranges H* cover different temperature ranges in the
total range from -20°C to +400°C.
The optimum operation temperature is 100°C to 400°C. For permanent operation temperatures
below 100°C we recommend the use of sensors with a temperature range N* or E*.
Appendix A: Safety Instructions – Ver. 2.10 28
Temperature class T6 T5 T4 T3 T2 T1
Min. temperature - - -20°C -20°C -20°C -20°C
Max. ambient temperature - - 80°C 80°C 80°C 80°C
Max. fluid/gas temperature - - 105°C 170°C 270°C 400°C

A.5 Grounding
IEC60079-0 recommends to ground shielded cables just on one end, normally outside the
hazardous area. On the other side the shield may be grounded via a 1nF capacitor.
In small installations (cable length typically less than 10m) the shield can be grounded on both
sides, provided that there is no potential difference between PE at the RHM and PE at the RHE.
This can be assumed if there is a good metallic contact or if a dedicated PE cable of at least 4mm²
connects the two grounding points.
With the connection versions J* and S* terminal 10 (PE) is connected directly to case and terminal
11 (PE_C) is connected to the case via a 1nF / 1000V capacitor. The shield can and should be
connected directly to one of these terminals, depending on the guidelines mentioned above.
With the connection versions T* the shield is connected to the housing of the RHM. As the
standard cable length is 2m, the shield normally can be connected to the PE terminal of the RHE.
If this is not allowed due to local restrictions, use a 1nF /1000V in series.
Units with connection type “S*” provide a grounding terminal on the stainless steel connection
box, all other provide an M6 screw with lock washer on the RHM ground plane.

A.6 Electrical connection to RHE

Electrical connections between RHM*** connection type S*, J* (connection box) and a RHE20.

Appendix A: Safety Instructions – Ver. 2.10 29


Electrical connections between RHM*** connection type T* (fixed cable) and a RHE20.

RHM with RHE42 (connection type C2)


With connection type C2 the electronics RHE42 is mounted on top of the RHM and the
interconnection between RHM and RHE is not accessible from outside.

RHM and RHE must not be separated.

RHM with RHE49 (connection type J9 and S9)


With connection type J9 and S9 the electronics RHE49 is included into the connection box and
the interconnection between RHM and RHE is not accessible from outside.

RHM and RHE must not be separated.

Appendix A: Safety Instructions – Ver. 2.10 30


A.7 Ordering Code
The following extract of the ordering code shows the information relevant for hazardous areas.
MaaaTTPPCCCMMFFCC-OO-EE (may be followed by codes for additional options)
Maaa Meter size, see complete order code in the main manual
TT Fluid Temperature range
N1 = -20°C to +120°C
NA = -50°C to +120°C
N* = special temperature ranges between -50°C and +120°C
E2 = -50°C to +210°C
E3 = -196°C to +50°C
E* = special temperature ranges between -196°C and +210°C
H4 = -20°C to +350°C
H5 = -20°C to +400°C
H* = special temperature ranges between -20°C and +400°C
PPCCCMMFF Pressure range, Construction type, Material, Process connection
CC Connection type and electrical properties
C2 = top flange for mounting RHE42 (compact version)
JC = aluminum connection box, Pt100
J9 = aluminum housing for RHE49
JM = aluminum connection box, 2 Pt1000
PM = small aluminum connection box, 2 Pt1000
SC = stainless steel connection box, Pt100
SM = stainless steel connection box, 2 Pt1000
S9 = stainless steel housing for RHE49
TM = fixed cable, 2 Pt1000 (temperature N* and E*)
OO Special options
EE Hazardous areas approvals
A0 = ATEX / IECEx zone 0 II 1G Ex ia IIC T* Ga
A1 = ATEX / IECEx zone 1 II 2G Ex ib IIC T* Gb
AA, AB = ATEX / IECEx zone 0 II 1G Ex ia IIB T* Ga (only connection type S*)
= ATEX / IECEx zone 1 II 2G Ex ib IIB T* Gb (not connection type S*)
A2 = ATEX / IECEx zone 2 II 3G Ex ec IIC T* Gc
AN = ATEX / IECEx zone 2 II 3G Ex ec IIB T* Gc
C0 = CSA zone 0 / div. 1 group IIC / A, B, C, D T*
CA, CB = CSA zone 0 / div. 1 group IIB / C, D T*
C2 = CSA zone 2 / div 2 group IIC / A, B, C, D T*
CN = CSA zone 2 / div. 2 group IIB / C, D T*
U0 = A0 plus C0
U1 = A1 plus C0
UA = AA or AB plus CA or CB
U2 = A2 plus C2
UB = AN plus CN

Not all combinations are possible. For available combinations see instructions.
The temperature class T* depends on the meter type and the specified fluid temperature range
“TT”, refer to the label on the meter.

Appendix A: Safety Instructions – Ver. 2.10 31


Where no versions for the place holders are specified, these parameters are not relevant for the
Ex certification. Where versions are specified (e. g. for “cc connection type”: SM, TM etc.),
versions not listed here are not available with Ex certification.
The asterisk * is a placeholder for special custom specific versions within the specified range.
Regarding the electrical and thermal limits of special versions refer to the type label of the unit.

A.8 Technical Data


The following limits are valid for safe operation in hazardous areas:
Electrical data: Refer to chapter A.3 and to the information on the type label
Operating temperatures: Refer to chapter A.4 and to the information on the type label
Fluid / gas pressure: Refer to the type label
Pollution degree: 3
Installation category: I
Humidity: 0 to 100% relative humidity
Altitude: up to 3000m, higher maximum altitude upon request
IP rating: See type label. IP*8 is specified as 1 hour at 2 m water depth.

Connection cable ARHE-C4 and ARHE-C6:


Operating Temperatures: -50°C to +105°C
Resistance: 39 Ω/km (blue, brown), 56 Ω/km (all other wires)
Inductance: < 0.7µH/m
Capacitance wire-wire: < 90 pF/m
Capacitance wire-shield: < 175 pF/m

A.9 Service and repair


The unit does not contain any user serviceable parts and must not be opened by the user.
If the unit gets opened, the Ex-certification gets void.
In case of malfunction connect your dealer or directly Rheonik Messtechnik GmbH

A.10 Contact address


Rheonik Messtechnik GmbH
Rudolf-Diesel-Str. 5
85235 Odelzhausen
Germany
[Link]
info@[Link]

Appendix A: Safety Instructions – Ver. 2.10 32


About Rheonik

Rheonik has but one single purpose: to design and


manufacture the very best Coriolis meters available.

Our research and engineering resources are dedicated to


finding new and better ways to provide cost effective
accurate mass flow solutions that provide value to our
customers. Our manufacturing group care for each and
every meter we produce from raw materials all the way to
shipping, and our service and support group are available
to help you specify, integrate, start-up and maintain every
Rheonik meter you have in service. Whether you own just
one meter or have hundreds, you will never be just
another customer to us. You are our valued business
partner.

Need a specific configuration for your plant? Don't


compromise with a "standard" product from elsewhere
that will add extra cost to your installation. If we can't
configure it from our extensive and versatile product
range, our exclusive AnyPipeFit Commitment can have
your flow sensor customized with any size/type of
process connection and face to face dimension you need.

No matter what control system you use as the backbone


in your enterprise, with our AnyInterface Commitment,
you can be sure that connection and communication will
not be a problem. Alongside a wide variety of discrete
analog and digital signal connections, we can also provide
just about any network/bus interface available (for
example: HART, ProfibusDP, ProfiNet, EtherCAT,
PowerLink, EtherNet/IP, CAN, ….) with our RHE 40 Series
family of transmitters. Rheonik RHE 40 Series transmitters
can connect to your system – no headache and no
conversion needed.

Rheonik Messtechnik GmbH


Rudolf-Diesel-Straße 5
D-85235 Odelzhausen
Germany

Tel + 49 (0)8134 9341-0


info@[Link]

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