FUSION SPLICER 66S Rev1

Instruction manual
Core Alignment Fusion Splicer 66S

Please read this instruction manual carefully

before operating the equipment.
Adhere to all safety instructions and
warnings contained in this manual.

Keep this manual in a safe place.

There is a change without a previous notice.

We are not responsible for the products

that are not purchased from our authorized
distributors.
 FUSION SPLICER 66S Rev1

Please consent beforehand.

The software equipped in splicer and its related documents are
protected by copyright laws and international treaty provisions as
well as other intellectual property laws.

Copying some or all of instruction manual without notice is forbidden

without explicit permission from our company.
It cannot use on the Copyright Act except that it uses as an
individual.

---Caution for Air Transport---

This product contains Lithium Ion Battery.
Before shipping this product, inform the transport company that this
product contains the lithium Ion battery, and follow their instructions.

Do not remove the protector from the splicer, without first consulting an
authorized distributor for instruction. Tightening the original screw without the
protector present may damage mechanism inside.

LCD monitor
This splicer is equipped with an LCD monitor. LCD monitors are manufactured
at a high quality factory, but the pixels of the LCD monitor may appear black or
may keep glowing red / blue / green. Also, the monitor may be difficult to see
depending on the angle. These are not defects but are characteristic of LCD
monitors.

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 FUSION SPLICER 66S Rev1

Table of Contents
Safety Information ............................................................................ 4 Splice Mode ............................................................................................. 46
General information ......................................................................... 7 Heater Mode Menu.........................................................................57
Introduction .................................................................................................7 Composition of the Heater Mode Menu ................................................... 57
Newly designed sheath clamp....................................................................8 Referring to or Editing Heater Mode ........................................................ 58
Other features ............................................................................................9 Detail of the parameter in Heater Mode Menu ......................................... 60
Tube heating drop cable .......................................................................... 61
Description of product .................................................................... 11 Tube heating Splice-on-Connector .......................................................... 61
Components of splicer ..............................................................................11
Other necessary items for splicing operation ...........................................12 Memory Menu ................................................................................62
Description of Splicer ...............................................................................13 Composition of the Memory Menu ........................................................... 62
Memory Menu Settings ............................................................................ 62
Basic Operation ............................................................................. 16
Splicing work preparation .........................................................................16 Maintenance Menu .........................................................................64
Power supply ............................................................................................17 Composition of the Maintenance Menu ................................................... 64
Battery Operation .....................................................................................18 Detail of the Maintenance Menu .............................................................. 64
Turning Splicer ON/OFF ...........................................................................21 Arc Calibration.......................................................................................... 64
Splicer settings check / READY screen ...................................................22 Diagnostic Test ........................................................................................ 65
LCD Brightness Adjustment .....................................................................22 Dust Check ............................................................................................... 66
Wind-protector automatic opening-and-closing function ..........................23 Motor Calibration ...................................................................................... 66
Operation mode ........................................................................................23 Stabilize Electrodes.................................................................................. 66
Select of the Splice mode.........................................................................25 Replace Electrodes .................................................................................. 67
Select of the Heater mode........................................................................26 Clear Arc Count........................................................................................ 67
Preparation of fiber ...................................................................................28 Clear Cleaver Counter ............................................................................. 67
Fiber coating stripping and cleaning of bare fiber ....................................28 Battery Discharge..................................................................................... 68
Fiber Cleaving when using a sheath clamp .............................................28 Motor Drive ............................................................................................... 68
Fiber Cleaving when using a Fiber Holder ...............................................29 Maintenance Info...................................................................................... 68
Loading fiber in splicer .............................................................................32 Splice Settings Menu......................................................................69
Wind-protector motion and sheath clamp motion.....................................32 How to change the settings ...................................................................... 69
Arc Calibration ..........................................................................................33 Other Settings Menu ......................................................................71
Splicing procedure ....................................................................................34 Composition of the Other Settings Menu ................................................. 71
Storing splicing results .............................................................................37 Detail of the Other Settings Menu ............................................................ 71
How to input Mode Title/Comment/Password ..........................................37 Machine Settings...................................................................................... 71
Fiber proof test .........................................................................................37 Supervisor Settings .................................................................................. 73
Heating protection sleeve .........................................................................38 Menu Lock Settings.................................................................................. 74
Maintenance of Splicing Quality ..................................................... 40 Reference Guide ............................................................................76
Cleaning and Checking Before Splicing ...................................................40 How to install the instruction manual and the Utility Software ................. 77
Periodical checking and cleaning .............................................................41 Error Message List .........................................................................78
How to remove and install the Protrusion of the sheath clamp ................43 Questions and Troubleshooting .....................................................83
Main Menu ..................................................................................... 45 Power Supply ........................................................................................... 83
Composition of Main Menu .......................................................................45 Splicing Operation .................................................................................... 83
Splice mode menu ......................................................................... 46 Tube-heating Operation ........................................................................... 84
Composition of Splice Menu.....................................................................46 Supervising .............................................................................................. 84

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 FUSION SPLICER 66S Rev1

Other Functions ........................................................................................85

Warranty and Contact Address ....................................................... 86
Warranty ...................................................................................................86
Contact Address .......................................................................................87

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 FUSION SPLICER 66S Rev1

Safety Information
The splicer is designed for splicing Silica-based optical fibers for WARNINGS!
telecommunications. Do not attempt to use this machine for other
applications Fujikura Ltd. gives much consideration and regard to personal Disconnect the AC power cord from the AC adapter inlet or the wall
injury and any damages. Misuse of the machine may result in electric socket (outlet) immediately if user observes the following or if the
shock, fire and/or serious personal injury and any damages. splicer receives the following faults:
• Fumes, bad smell, noise, or over-heat occurs.
• Liquid or foreign matter falls into cabinet.
• Splicer is damaged or dropped.
Follow all safety instructions The following alert symbols are used in If this occurs, ask our service center for repair. Leaving the splicer in
a damaged state may cause equipment failure, electric shock or fire
this instruction manual and machine to
Read and understand and may result in personal injury, death or fire.
indicate warnings and caution for safe
all safety instructions. AC adapter which be used for a splicer is only an adapter for
use. Understand the meanings of these
exclusive use.
symbols.
Using an improper AC power source may cause fuming, electric
shock or equipment damage and may result in personal injury, death
WARNING! or fire.
Stop using it when it malfunctions Use the supplied AC power cord. Do not place heavy objects on the
There is a possibility of death or serious AC power cord. Use of an improper cord or a damaged cord may
injury resulting from improper use by cause fuming, electric shock or equipment damage and may result in
Ask our service ignoring this indication. personal injury, death or fire.
centers for repair as
Do not disassemble or modify the splicer, AC adapter or battery. In
soon as possible. CAUTION! particular, do not remove or bypass any electrical or mechanical
device (e.g. a fuse or safety switch) incorporated into the design and
There is a possibility of personal injury or manufacturing of this equipment. Modification could cause damage
physical loss resulting from improper use that may result in personal injury, death, electric shock or fire.
Instruction Manual by ignoring this indication. Never operate the splicer in an environment where flammable liquids
or vapors exist. Risk of dangerous fire or explosion could result from
Symbol means “Pay attention” the splicer’s electrical arc in such an environment.
Read this instruction Do not use compressed gas or canned air to clean the splicer. They
manual carefully Pay attention to hot surface! may contain flammable materials that could ignite during the electrical
before operating this discharge.
machine. Do not touch the electrodes when the splicer is on and power is
Store this instruction Symbol means “Must not do” supplied to the unit. The electrodes generate high voltage and high
manual in a safe temperatures that may cause a severe shock or burn.
place. You must not disassemble! Note Arc discharge stops when wind-protector is open. Turn the
splicer off and disconnect the AC power cord before replacing
electrodes.
Symbol means “Must do” Safety glasses should always be worn during fiber preparation and
splicing operation. Fiber fragments can be extremely dangerous if it
You must disconnect a plug! comes into contact with the eye, skin, or is ingested.

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 FUSION SPLICER 66S Rev1

WARNINGS! WARNINGS!
Use only proper power source.
Do not touch the splicer, AC power cord and AC plugs with wet hands.
• Proper AC power source is AC100-240V, 50-60Hz. Check the AC
This may result in electric shock.
power source before use. Proper DC power source is DC10-12V.
Improper AC or DC power source may cause fuming, electric shock or Do not operate splicer near hot objects, in hot temperature
equipment damage and may result in personal injury, death or fire. environments, in dusty / humid atmospheres or when water-
• AC generators commonly produce abnormally high AC output voltage or condensation is present on the splicer. This may result in electric
irregular frequencies. Measure the output AC voltage with a circuit shock, splicer malfunction or poor splicing performance.
tester before connecting the AC power cord. Such abnormally high When using optional battery, follow the instructions below.
voltage or frequency from a generator may cause fuming, electric shock Failure to follow these may result in explosion or personal injury.
or equipment damage and may result in personal injury, death or fire. • Do not charge battery with other methods than instructed.
Make sure the generator is regularly checked and serviced. • Do not discard battery into an incinerator or fire.
• When using an AC generator with AC output voltage of AC220-240V • Do not charge or discharge battery near a flame or under direct
especially, Fujikura Ltd. recommends the following measures to correct sunlight.
the condition. • Do not excessively shake or jar the battery.
1. Connect a step-down transformer between the generator and the AC • If battery leaks of liquid residue, be careful handling the battery so
adapter in order to lower the AC voltage from AC220-240V to AC100- the liquid does not get in skin or eye contact. If it reaches contact,
120V. immediately wash skin or eyes thoroughly and see the doctor.
2. Or, use an AC generator with AC output voltage of AC100V. Dispose of the battery and call the service center for replacement.
3. Or, use an AC generator that has an inverter circuit to stabilize the • Do not stack battery on top of AC adapter while charging.
output. • If charge did not complete in five hours or the "CHARGE" LED
Do not modify, abuse, heat or excessively pull on the supplied AC cord. does not turn ON, immediately stop charging and call the service
The use of a damaged cord may cause fuming, electric shock or center for repair.
equipment damage and may result in personal injury, death or fire. When transporting the carrying case using the shoulder belt, check the
The splicer uses a three-prong (core) AC cord that contains an earthed belt and hooks for damage before use. Carrying the case with a
ground safety mechanism. The splicer MUST be Grounded. Use only damaged shoulder belt may cause the belt to break or come off and
the supplied three-prong (core) AC power cord. NEVER use a two- result in personal injury or equipment damage.
prong (core) power cord, extension cable or plug.
Connect AC power cord properly to the splicer (inlet) and wall socket
(outlet). When inserting the AC plug, make sure there is no dust or dirt on
the terminals. Engage by pressing the female plug into the splicer (inlet)
and the male plug into the wall socket (outlet) until both plugs are fully
seated. Incomplete engagement may cause fuming, electric shock or
equipment damage and may result in personal injury, death or fire.
Do not short-circuit the terminals of AC adapter and optional battery.
Excessive electrical current may cause personal injury due to fumes,
electric shock and equipment damage.

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 FUSION SPLICER 66S Rev1

CAUTIONS! RECYCLING and DISPOSAL

In European Union
Do not store splicer in any area where temperature and humidity are In accordance with the European Parliament Directive 2002/96/EC,
extremely high. Possible equipment failure may result. electrical parts and materials that can be re-used and/or recycled have
been identified in order that the use of new resources and the amount of
Do not touch protection sleeve or tube-heater during heating or waste going for landfill can be minimised.
immediately after completion of heating. Their surfaces are very hot In the European Union, do not discard this product as unsorted
and touching these may result in skin burn. municipal waste. Contact your local authorities.
Do not place the splicer in an unstable or unbalanced position. The
splicer may shift or lose balance, causing the unit to fall. Possible In other countries
personal injury or equipment damage may result. [Recycling]
The splicer is precision adjusted and aligned. Do not allow the unit to To recycle this product, disassemble it first, sort each part separately by
receive a strong shock or impact. Possible equipment failure may material components and follow your local recycling regulations.
result. Use supplied carrying case for transportation and storage. [Disposal]
The carrying case protects the splicer from damage, moisture, This product can be disposed of same as the standard electric poroducts.
vibration and shock during storage and transportation. Follow your local disposal regulations.

CAUTIONS!
Follow the below listed instructions for handling electrodes.
• Use only specified electrodes.
• Set the new electrodes in the correct position.
• Replace the electrodes as a pair.
Failure to follow the above instructions may cause abnormal arc
discharge. It can result in equipment damage or degradation in
splicing performance.
Do not use any chemical other than pure alcohol (99% or greater) to
clean the objective lens, V-groove, LCD monitor, etc., of the splicer.
Otherwise, blurring, discoloration, damage or deterioration may
result.
The splicer requires no lubrication. Oil or grease may degrade the
splicing performance and damage the splicer.
The equipment must be repaired or adjusted by a qualified technician or
engineer. Incorrect repair may cause fire or electric shock. Should any
problems arise, please contact the authorized distributors.

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 FUSION SPLICER 66S Rev1

General information
Introduction
Automatic wind-protector
This fusion splicer can splice a single optical fiber. Moreover, new functions
The wind-protector operation can be customized by choosing the preferred
were implemented so the splicer has improved versatility. In order to master
operating mode for the wind-protector opening and closing
the splicer, please read this instruction manual.

Field Assembly Optical connector splice

The assembly of a field splice-on optical connector can be performed by
heating of a protection sleeve can be performed by this fusion splicer.
Moreover, its versatility is improved by its portability.

Compatible with short length splices

In addition to standard cleave length splices, a splice with 5-mm cleaves is
also possible.
Splice mode
This fusion splicer has not only automatic modes (AUTO mode), but also
 A specialized tool is needed in order to perform the 5-mm cleave
special modes. The AUTO mode consists of [SM AUTO], [MM AUTO], [NZ
length splices
AUTO], [DS AUTO] mode. Select the splice mode according to the fiber type.
If you do not know the fiber type, use the [AUTO SM/NZ/DS/BIF/MM] mode.
The splicer analyzes the core profile for fiber, identifies the fiber such as SMF,
NZDSF, MMF, BIF, etc. and selects the optimal splice mode automatically.
Upgrade of software
When using these AUTO modes, the automatic arc calibration function is
The firmware of the splicer can be upgraded to the latest version using the
enabled.
“Data Connection” app.
Before getting “Data Connection”, refer to the section “Getting the Instruction
The special modes consist of [SM-SM] for SMF (ITU-T G652), [NZ-NZ] for
Manual and the Utility Software” and download the Utility Software first. Then
NZDSF (ITU-T G655), [DS-DS] for DSF (ITU-T G653), MM-MM] for MMF
install the “Data Connection” program from the Utility Software.
(ITU-T G651) and others.
Special modes requires executing [Arc Calibration] before splicing.

Automatic arc calibration function

This function calibrates the arc power in real time. When selecting an
automatic mode, this function is enabled. Performing the [Arc calibration]
function before splicing is not necessary.
It doesn’t work in the special splice modes. When using these modes,
performing [Arc calibration] before splicing is strongly recommended.

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 FUSION SPLICER 66S Rev1

Newly designed sheath clamp

Easy sleeve positioning Fiber Retention Clamp
The sheath clamp is optimized for the 60mm length sleeve. When using a The sheath clamp features a secondary clamp, “Fiber Retention Clamp”, which
60mm sleeve, it is easy to position the center of the protection sleeve over the retains the fiber after the sheath clamp is opened. This mechanism prevents the
splice point. fiber from flying out after the sheath clamps open. When the fiber is lifted by hand,
the Fiber Retention Clamp opens and releases the fiber automatically. There is
e.g. in case setting sleeve on the right a switch to control this retention system on top of the sheath clamp.

(1) Hold both fibers, with your left hand positioned just behind the sheath clamp Sheath clamp (opened) Photomicrograph

(2) Slide the sleeve until it touches your left hand, while holding tension on the
splice.

Fiber Retention Clamp Fiber Retention Clamp

Green label:
retain fiber

*Recommended
(3) Slide left hand away from the sleeve

Yellow label:
release fiber

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 FUSION SPLICER 66S Rev1

Other features
Compatibility with loose tube fiber Touch Panel Display & New designed Menu Screen
The sheath clamp has a retractable protrusion for splicing loose buffer fiber. The The splicer has a touch panel display and newly designed menu. The operator
switch for this feature is on the base of the sheath clamp. You can now easily can select or change settings by touching icons on the monitor.
splice loose buffer fiber without changing the sheath clamp.

Protrusion for loose tube Protrusion for loose tube

Protrusion switch=OFF Protrusion switch=ON

 Do not use the protrusion part when splicing standard fiber.

Only use this with loose buffer fiber, since the protrusion part Sheet key & Classic Menu Screen
may damage the tight buffer fiber. The splicer also has an external sheet key and a classic menu.
 This protrusion part can be removed. Refer to “How to remove and Press the DOWN key in sheet key in [READY] screen. The classic menu
install the protrusion” section in this document. appears. The operator can now use the splicer like previous splicers.

Press DOWN key. Classic Menu

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 FUSION SPLICER 66S Rev1

Touchscreen Calibration Power supply connector for the device

Touch detection accuracy of the touchscreen were adjusted in the factory before The USB type A connector of this splicer can supply power to devices like an LED
shipping. However, the accuracy could change due to various reasons. lamp, for splicing in a dark environment, or to charge a cell phone *
If the response of the touchscreen is not good, adjust it according to the following *NOTE: It is not guaranteed to charge all smartphones.
procedure.
Connector type Current capacity
Adjustment procedure
Press DOWN key in [READY] screen and enter the classic menu. USB 2.0 Type A Max 0.5A

1. Select [Touchscreen Calibration] function in the [Maintenance Menu] of the

classic menu.  When the splicer battery is used to power other devices, the
number of splice and heat cycles will be reduced.
 When the remaining battery power is low, the power supplied to
external devices will become unstable.
 Connecting a device outside the above specifications may affect
splicing behavior. When the behavior of the fusion splicer is
unstable, remove the device.

2. Follow the procedures and finish the calibration.

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 FUSION SPLICER 66S Rev1

Description of product
Components of splicer
The standard package of the splicer is the following.
Check the equipment items mentioned in this list.

Standard package list (1 of 2) Standard package list (2 of 2)

Optical Fiber Single Fiber

Cleaver Alcohol Dispenser Stripper
Core Alignment Battery Pack AC Adapter AC Power Cord [SS03 or SS01]
[CT08] [AP-02]
Fusion Splicer [BTR-15] [ADC-20] [ACC-xx]
[66S]

Quick Reference Guide PC/Clamp Setting Guide Warning and Cautions

[QRG-05-E] [SG-06-E] [WAC-02-E]
Fusion splicer Fiber Holder
USB Cable Strap Electrodes (spare) Set Plate
[USB-01] [ST-02] [ELCT2-16B] [SP-03]

Carrying Case
[CC-38]

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 FUSION SPLICER 66S Rev1

Other necessary items for splicing operation

Fiber
UV coating Nylon coating
coating
250µm 900µm
diameter
[FH-70-250] [FH-70-900]

Fiber
holder
(Optional)

* Old model [FH-60-250] can * Old model [FH-60-900] can

also be used. also be used.
Standard sleeve
60mm length [FP-03]
40mm length [FP-03 (L = 40)]
Fiber
protection
sleeves
(optional)
Micro sleeve Micro sleeve
15mm length [FPS01-400-15] 20mm length [FPS01-900-20]

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 FUSION SPLICER 66S Rev1

Description of Splicer

Structure

Top view Front view Side view

Tube heater Wind-Protector

External terminal

LCD monitor

Power unit dock

Wind protector

USB port Mini USB port A Ribbon Stripper

terminal

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 FUSION SPLICER 66S Rev1

Inside of Wind protector

V-groove illumination Sheath Clamp

Fiber Retention Clamp Fiber Retention Clamp

Switch Switch

Fiber Retention Clamp

LED
Electrode

V-groove Clamp V-groove Clamp

V-groove V-groove

LED Electrode

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 FUSION SPLICER 66S Rev1

Operation of sheet key

ON/OFF key ON/OFF LED UP key HEAT key HEAT LED RESET key

OPEN/CLOSE key DOWN key SET key

Key name Key function

OPEN/CLOSE
To open and close the wind-protector.
key

ON/OFF key To turn ON/OFF the power.

LED turns green when pressing ON/OFF key, turns red
ON/OFF LED when pressing the ON/OFF key again.
Starts the tube heater heating process.
HEAT key If the HEAT key is pressed once during heating, LED will
HEAT LED start blinking. Heating operation is stopped if the HEAT key
is pressed again when the LED is blinking.
Regardless the splicer’s status, [RESET] stops any
function except the tube heater heating process. After
RESET key
pressing, the splicer will return to the ready state with a
beep sound.
Starts the splicing operation, or progresses through a
SET key
PAUSE state.
These arrows are used to move the cursor for navigating the
UP/DOWN menu, or to select alphanumeric text. They also allow
arrow keys operation of the motors "Backward" and "Forward" during
manual motor control.

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 FUSION SPLICER 66S Rev1

Basic Operation
Splicing work preparation

Multiple work environment configurations can be created using the carrying case.

In the case of use only with splicer

Use in a location which does not have vibration, a shock, etc. at the time of
performing fusion splice work. In work [at the unstable place where a main part is
shaky], the possibility of damage from a fall becomes high.

Use of carrying case

Splicing work can be performed by using the top of the carrying case.

 Arrange safety belts/devices for equipment and accessories on

the tray before use. Straps for small accessories may be
recommended. If the equipment/accessories were dropped on
a person under splicing work area, this could result in a serious
injury or fatal accident.
 Do not operate the splicer in an unstable or unbalanced
position. The splicer may shift or lose balance, causing the
unit to fall. Possible personal injury or equipment damage
may result.
 Do not operate splicer near hot objects, in hot temperature
environments, in dusty / humid conditions, or when water
condensation is present on the splicer.

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 FUSION SPLICER 66S Rev1

Power supply
The splicer can be operated with AC power supply or battery. AC Operation

Insert or detaching power unit 1. When operating the splicer with AC power, use the AC adapter (ADC-20),
Inserting power supply unit Power Unit, Battery Pack (BTR-15) or DC supply (DCA-03), and AC power
cord (ACC-xx).
Insert power unit into the power unit dock until it clicks into place. *The Battery pack (BTR-15) can use while charging.
2. Insert the Power Unit into the splicer body.
3. Insert the AC power cord into the AC inlet of the AC adapter.
4. Insert the supply terminal of the AC adapter into the DC inlet of the Power
Unit.

Battery pack
or DC Adaptor
[DCA-03]

AC Adaptor [ADC-
20]
Detaching power supply
Turn off the splicer before removing the power unit. AC adaptor
Hook a finger on the bottom of the power supply unit and remove the power [ADC-20] AC power code
supply unit from the splicer body.
[ACC-**]

AC generators commonly produce abnormally high AC output

voltage.
Measure the output AC voltage with a circuit tester before
connecting the AC power cord. Such abnormally high voltage
or frequency from a generator may cause fuming, electric
shock or equipment damage and may result in personal injury,
death or fire.
Take cover off Pull out Hook
(Rear side)

Check the AC voltage

before inserting the power
cord to generator.

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 FUSION SPLICER 66S Rev1

DC operation with external battery Battery Operation

1. When operating the splicer with DC power, use the Power Unit, Battery Please use the supplied battery pack BTR-15.
Pack (BTR-15) or DC supply (DCA-03), and DC cord (DCC-20 or DCC-21).
2. Insert the Power Unit into the splicer body.
Before using the battery
3. Set the terminal of the DC cord with the external battery.
4. Insert the DC cord into the DC inlet of the Power Unit. Check the remaining battery capacity. If it is 20% or less before operation,
you will only be able to use the machine for long.
DC cord
[DCC-20] Adhere to below practices to prevent battery damage.
 The charge of the battery pack after air transport may be
Car Cigar socket to BTR-15 or DCA-03
30% or less in accordance with the aviation law. When it
arrives, please charge the battery pack to full.
 The capacity of the battery gradually decreases even if it is not
DC cord
used. If the battery discharges completely, the battery may no
[DCC-21]
longer be able to be re-charged. Charge the battery before
Car battery to BTR-15 or DCA-03 storing for a long time and after every use.
 If a battery is to be stored for a long time, periodical charge
every six months is recommended regardless of battery charge
level.
 Do not supply DC15V or greater.  Follow below operating conditions
 If the polarity (positive / negative) is wrong, the protection circuit in Operation : -10 degree C ~ 50 degree C
DCA-03 or BTR-15 shuts down the DC output. Charging : 0 degree C ~ 40 degree C
Storage : -20 degree C ~ 30 degree C

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 FUSION SPLICER 66S Rev1

How to check remaining battery capacity from the splicer display How to check remaining battery capacity by the battery pack
If splicer is equipped with the battery, turn splicer ON. Power source of If battery is not inserted in the splicer, simply press the battery check push
"Battery" is automatically identified and the remaining battery capacity is button on the battery pack. The remaining battery capacity is indicated on
displayed on the "READY" screen. the LED indicator.

Remaining battery capacity indicator Remaining battery

Remaining battery capacity
100~75% 75~50% 50~25% Less than 25% 4 LED 95~100%

3 LED 65~95%

2 LED 40~65%
The battery charge indicator on-screen is an approximate estimation of
battery charge, and is affected by environmental conditions and battery
quality. 1 LED 15~40%

If splicing on battery power, we recommend fully charging the battery before

operating. 1 LED Flashing Less than 15%

 To provide the maximum number of fiber splices and heating

cycles, please use the power-saving mode.

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 FUSION SPLICER 66S Rev1

How to charge the battery The battery can be charge while splicer is in use. Installed BTR-15 into power dock,
and then connect to AC adapter, ADC-20 or DC power cord.
Plug the AC power cord (ACC-xx) into the inlet of the AC adapter (ADC-20).
Plug the supply terminal of AC adapter into the inlet of the battery pack (BTR-
15).
While charging, do not place the battery on top of AC adapter or vise-versa.
Battery charge is completed in approximately six hours. However, it takes more
depending on the environmental.
After completion, disconnect the supply terminal of AC adapter and AC power
cord.

Battery pack AC power cord

 The battery pack can be charged with AC and DC.

AC adapter

 Do not place battery on top of AC adapter or vise-versa.

 The battery can be charge while splicer is in use. Installed BTR-
15 into power dock and connect to AC adapter, ADC-20 or DC
cord.
 If battery charge does not complete or LED indicator of BTR-15
does not light up, AC adapter or both need replacement. Ask
your local service center for further instruction.

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 FUSION SPLICER 66S Rev1

Turning Splicer ON/OFF

Turning Splicer ON
Press ON/OFF key and hold it until the green LED turns on. The following  Heater Calibration function
warning screen is displayed.  If the splicer has been powered-off for 1 week or longer, the Heater
Calibration function automatically starts after booting up.
 During this process, “X” mark appears on the heater icon as below.
 Wait until the calibration finishes and the “X” mark disappears.

 The license message is displayed twice a month when the splicer is

turned on.
 There is a possibility that a language is fixed depending on the country
of shipment.

The READY screen is displayed after all the motors are reset to their initial
positions when you select [Agree]. The power source type is then identified.
If the battery is used, the remaining battery capacity is displayed.

Turning Splicer OFF

Press ON/OFF key and hold until the red LED turns off and then detach.

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 FUSION SPLICER 66S Rev1

Splicer settings check / READY screen

Composition of a READY screen
No. Icon name Key Function
1 2 3 4
Current “Splice Mode” is displayed. After touching,
8 Splice Mode
the [Splice Mode] screen appears immediately.
9 Main Menu After touching, the [Main Menu] screen appears.
This is RESET key. The function is as same as
10 Reset
RESET key on the sheet key
This is HELP icon. This function shows information
11 Help
to you.
5
This is SET key. The function is as same as SET
12 Start
key in the sheet key.
6

7 LCD Brightness Adjustment

Monitor visibility changes depending on environmental conditions. To change
monitor brightness, press the light icon at the upper right side on READY
screen. This causes the LCD Brightness window to appear. Press the Up/Down
8 9 10 11 12 Arrow key to change value and press the SET key to set the value.

No. Icon name Key Function

Current “Heater mode” is displayed. After selection
1 Heater Mode
the [Heater Mode] screen appears.
[READY] [Brightness]
This is HEAT key in the touch panel.
screen screen
2 Heat After touching at [READY] screen the heater
operation starts.
After touching, the [LCD Brightness] window
3 LCD Brightness
appears.
4 Battery Indicator This icon shows the battery capacity.
Press this icon, the screen in [READY] state
5 Changing screen
changes between [X/Y] camera and Status screen.
After touching, “Arc Calibration” function in
6 Arc Calibration
[Maintenance] can be selected directly.
The number of arc discharges in [Maintenance] is
7 Arc Count
displayed.

22
 FUSION SPLICER 66S Rev1

Wind-protector automatic opening-and-closing function Operation mode

If the OPEN/CLOSE key is pressed at the READY screen, the wind-protector will Selection of the operation mode
open or close. Each operation mode consists of parameters shown below so that operation of
the equipment can be customized.
You can change the operation of the splicer’s automated features according to
the operator’s speed and preferences.

Parameter Description
Operation mode
Before splicing: Start splicing automatically after setting fibers
on left and right sides.
Auto-LR
After splicing: Proof test, wind-protector opening, and sheath
clamp opening are automatically performed.
Before splicing: Start splicing automatically after setting fibers
on left and right sides.
Auto After splicing: Wind-protector opening and proof test are
simultaneously done. Perform sheath clamp
opening manually.
(Close) (Open)
Before splicing: Start splicing automatically after setting fibers
on left and right sides.
Norm-LR After splicing: If press SET key, proof test, wind-protector
In addition, you can open/close it by manually.
opening and sheath clamp opening are
simultaneously done.
Before splicing: Start splicing automatically after setting fibers
on left and right sides.
Normal After splicing: If press SET key, proof test and wind-protector
opening are simultaneously done. Perform
sheath clamp opening manually.
Before splicing: If press SET key, start splicing.
After splicing: If press SET key, proof test and wind-protector
manual
opening are simultaneously done. Perform
sheath clamp opening manually.

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 FUSION SPLICER 66S Rev1

How to change the operation mode

A continuation of the operation mode parameter Touch the Main Menu icon on [Ready] screen, a [Main menu] screen will be
Parameter Description displayed. Touch the Splice setting icon to enter the [Splice setting] screen
Operation mode and touch the “Operation mode” to select the favorite operation.
Operation mode
Sheath clamp auto release
Setup of "ON" or "OFF" can be chosen for triggering sheath
clamp opening.
Auto start trigger
Options of "Fiber Set", "Cover Close", and "OFF" can be
selected for triggering when the splicer begins the splicing
process.
Cover close reaction time
Time between setting the fibers in the splicer until the wind-
protector closes.
Wind-protector motion (At the time of customized was
Customized selected)
Power on
Setup of wind-protector motion at the time of power on
"open" or "close".
Reset
Setup of wind-protector motion at the time of Reset is
pressed "open" or "close".
Finish
Setup of wind-protector motion after splicing: "open" or
"close".
Error
Setup of wind-protector motion at the time of error "open" or
"close".

24
 FUSION SPLICER 66S Rev1

Select of the Splice mode How to check the splice mode

The current splice mode is displayed in the monitor as shown below
The optimal splice setting for a specific fiber combination consists of the splicing
parameters listed below. In other words, the optimal splicing parameters
depend on the fiber combinations, and are different depending on the fiber used.
 Parameters for controlling arc discharge.
 Parameters for calculating estimated splice loss.
 Parameters for controlling fiber alignment and splicing procedures.
 Threshold for error messages.

A series of optimal splice parameters for major fiber combinations are already
stored in the splicer. These parameters are stored in the database area and
can be copied to the user-programmable area. These splice parameters can be
edited for a specific fiber combination.

How to change the splice mode

Select an appropriate splice mode for type of fiber to be spliced.
How to select the “Splice mode”
1. Select Splice Mode icon at [READY] state. The [Splice Mode] screen
 [AUTO SM/NZ/DS/BIF/MM]
appears.
Use this mode if the fiber type is not identified.
2. Select the suitable splice mode in the list.
 [** AUTO]
3. The color of the selected icon change to blue.
Use this mode if the fiber type is identified.
 [** FAST]
Use this mode if the fiber type is identified and prefer
quick splice with high yield to consistent splice loss.
 [SM-SM] and others
Use this mode for splicing special fibers.
This mode enables to set specific parameters for each
splicing.
Execute [Arc Calibration] before using this mode.

Select “Splice Mode” Touch the mode to be selected

Changed

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 FUSION SPLICER 66S Rev1

Select of the Heater mode

Each tube-heating mode is optimized for a type of Fujikura protection sleeve. Parameter Description
These modes can be found in database area for reference. Copy the appropriate 900 or less um of diameters of coating with Covering
**mmS-L
one and paste it to the user-programmable area. The operator can edit the user- material of Hytrel. In addition, there are 25, and 34 mm
FPS01-900-**
programmable modes. length.
The parameter in Heater mode becomes an addition and change with upgrade of 60mmSS SLIM 60 For slim type 60mm protection sleeve.
software. 40mmSS SLIM 40 For slim type 40mm protection sleeve.

Database
Parameter Description
60mmS For standard 60mm protection sleeve, The dimensions of the protection sleeve after heat shrink
FP-03 Such as Fujikura FP-03 or FP-03M protection sleeves.
Diameter of
For standard 60mm protection sleeve, Tension Sleeve Prepare fiber Diameter of
40mmS Form an adaptation
Such as Fujikura FP-03 or FP-03M protection sleeves. member length length a result
FP-03(L=40) optical fiber
Note : Cleave length 8mm.
15mmS 400 or less um of diameters of coating. Splice of the FP-03 SUS 60mm 16mm or less 250~900µm 3.1mm
FPS01-400-15 interference length of 5 mm or less. FP-03(40mm) SUS 40mm 10mm or less 250~900µm 3.1mm
**mmS 400 or less um of diameters of coating. In addition, there are Glass
FP-04T 40mm 10mm or less 250~900µm 4.0mm
FPS01-400-** 20, 25, and 34 or 40 mm length. Ceramic
20mmS 900 or less um of diameters of coating. Splice of the FPS01-400-15 SUS 15mm 5mm or less ~400µm 1.5mm
FPS01-900-20 interference length of 6 mm or less FPS01-900-20 SUS 20mm 6mm or less ~900µm 2.3mm
**mmS 900 or less um of diameters of coating. In addition, there are
FPS01-900-** 25, and 34 or 40 mm length. * The dimensions of the protection sleeve after shrink vary depending on
60mmS the diameter of the fiber.
For Splice of a drops cable.
FPS01-DC-60
FUSE2/3 ST-FC Outer tube
FUSE900 SC-LC-
For Fuse connect splice.
ST-FC
Inner tube
FUSE2/3 SC-LC
40mmR For standard 40mm protection sleeve,
FP-05 Such as Fujikura FP-05 protection sleeves.
40mmR For standard 40mm protection sleeve,
FP-04T Such as Fujikura FP-04T protection sleeves. Tension member
28mmR For standard 28mm protection sleeve, Sleeve length
FPS-08-28 Such as Fujikura FPS08-28 protection sleeves.
30mmR For standard 30mm protection sleeve,
FPS-04-30 Such as Fujikura FPS04-30 protection sleeves.

26
 FUSION SPLICER 66S Rev1

How to check the current heater mode

The current heater mode is displayed on the [READY] screen.

If you press these Heater Mode icons, enter to [Heater Mode] screen directly.

 When using a protection sleeve that is not made by Fujikura, please

set parameters based on the specific sleeve.
 When the sleeve of another company is used, the durability of a
protection point cannot be warrantied.

27
 FUSION SPLICER 66S Rev1

Preparation of fiber Fiber Cleaving when using a sheath clamp

Cleaning optical fiber
Clean optical fiber with alcohol-moistened gauze or lint-free tissue approximately 1. Lift the lever until it stops. The blade is automatically set at the start position
500mm from the tip. Dust and particulates from the fiber coating can enter inside and is now ready to cleave the fiber.
the protection sleeve and might result in a future fiber break or transmission
attenuation. Lever

Placing protection sleeve over fiber

Place the protection sleeve over the Right side fiber.

 Following the convention of the operator holding the left fiber in

their left hand, place the protection sleeve on the right side of the
fiber.

Fiber protection sleeve
Pass fiber
2. Set the cleaned fiber onto the fiber plate. Check and adjust the fiber length
using the scale on the fiber plate.

Fiber Adjust the cleaving length

by using the scale

Fiber coating stripping and cleaning of bare fiber

Strip the outer coating 30 to 40 mm from fiber tip with a stripping tool. Clean the
Fiber Plate Scale
fiber with alcohol moistened gauze or lint-free tissue thoroughly. Frequently
replace cleaning gauze to insure splice quality.

Stripping Cleaning

 Use a high quality alcohol, greater than 99% purity.

28
 FUSION SPLICER 66S Rev1

Fiber Cleaving when using a Fiber Holder

3. Close and gently push down on the Lever until it stops. The blade Install the Fiber holder set Plate (SP-03)
automatically moves and cleaves the fiber.
Lift the Lever until it stops and remove the fiber from the cleaver. The
cleaved fiber scrap is automatically deposited into the Fiber Scrap Box. 1. Loosen the 3 screws and remove each sheath clamp from the splicer.
Properly dispose of the scrap by emptying the Fiber Scrap Box at an
appropriate time.
Be careful not to allow the fiber to contact anything, as this can contaminate
the end-face of the fiber.

Loosen 3 screws Sheath clamp

Push the center of the lever
to cleave.
2. Attach the Fiber holder set plate on the base and tighten 3 screws.
3. Set the fiber onto the fiber holder and close the lid of the fiber holder.
Methods of setting the fiber are as follows.

 Do not put fingers in the cleaving area as personal injury may

result.

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 FUSION SPLICER 66S Rev1

Set the fiber onto fiber holder In case of Fiber holder “FH-60 series”
1. Open the lid of a fiber holder and then set the fiber in the fiber holder.
Set the fiber in the fiber holder with the fiber coating 3.0mm from the edge of
the fiber holder.
2. Adjust the fiber position and then close the lid of the fiber holder. The position
of the fiber is dependent on the fiber holder as shown below.
Pressing down with a finger
 Select a suitable fiber holder based on the fiber coating diameter.
 If fiber coating has some memory curl, place fiber so that the curve of
memory is turned downwards.
 Close the lid of a fiber holder while pressing down with a finger on the
coating (refer to figure below).
3.0mm
Adjusting coating edge
In case of Fiber holder “FH-70 series”

Use either the edge or the extruded nose of the fiber holder as the reference
point. Adjust the position of the sheath edge as follows:  Select a suitable fiber holder based on the fiber coating diameter.
 If the reference point used is the edge of the fiber holder, set the fiber in  If fiber coating has some memory curl, place fiber so that the curl
the fiber holder with the fiber coating 3.0mm from the edge of the fiber is pointed downwards.
holder.  Close the lid of a fiber holder while pressing down with a finger
 If the reference point used is the extruded nose of the fiber holder, set the on the coating (refer to figure above).
fiber in the fiber holder with the fiber coating 1.5mm from the extruded nose
of the fiber holder.

3.0mm
Pressing down with a finger Fiber Cleaving
1. Lift the Lever until it stops. The blade is automatically set at the start position
and is now ready to cleave the fiber.

Lever

Adjusting coating edge 1.5mm

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 FUSION SPLICER 66S Rev1

2. Push the fiber holder forward. Check the position of the fiber coating. If it sits
on the rubber pad, adjust the fiber position in the Fiber Holder until it does
not sit on the pad.

Not Good Good

 Confirm coating of fiber is not on pad when fiber holder is used.

3. Close and gently push down on the Lever until it stops. The blade
automatically moves and the fiber is cleaved.

Push the center of the lever

to cleave.

4. Lift the Lever until it stops and remove the fiber from the cleaver. The
cleaved fiber scrap is automatically deposited into the Fiber Scrap Box.
Properly dispose of the scrap by emptying the Fiber Scrap Box at an
appropriate time.
Be careful not to contaminate the end-face of the fiber by touching anything
with it.

 Do not open the lid pf the fiber holder before splicing. If it is opened,
cleave length can be changed.

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 FUSION SPLICER 66S Rev1

Loading fiber in splicer Wind-protector motion and sheath clamp motion

Using sheath clamp This unit has automated Wind-Protector opening-and-closing mechanism
1. Open the wind-protector and sheath clamps. and movement changes with the chosen operation mode.
2. Place prepared fiber onto v-groove so that the fiber tip is located between
the v-groove edge and tip of electrode. Wind-protector motion
When error When When error
Operation occurred such as Error not When the When
occurred except
Mode Fat,Thin,Loss etc. occurred power RESET
for having
supply key is
end of Pause end of enumerated to the
starts pressed
splicing 1 splicing following
Auto
closed open
Auto-LR
Normal
closed closed open open
Norm-LR
Manual closed
Electrode Customized closed open/closed
* When the power supply is off, "Wind-Protector" state is closed.
V-groove So please be sure to press a power button and to turn off a power supply.

Time after setting a fiber until "Wind-Protector" closes is short with "Auto"
and "fast" mode, and is little longer with "Normal" mode.
Time after setting a fiber until "Wind-Protector" closes can be changed in
"customized" mode

Moreover, sheath clamp motion differs by ON/OFF of the "proof test" setup
in splice mode.
Be careful of fiber tip with Set so that fiber tip
v-groove and electrode. comes to red frame area. sheath clamp motion
electrode. Operation Mode proof test
 Be careful not to contact the prepared fiber tips into anything to ON OFF
maintain fiber end-face quality. Auto ― ―
Auto-LR open ―
3. Hold fiber with fingers and close sheath clamp so that the fiber does Normal ― ―
not move. Make sure the fiber is placed in the bottom of the v- Norm-LR open ―
grooves. If fiber is not placed properly, reload fiber. Manual ― ―
Customized open / ― ―
The prolonged storage back and when splicing for the first time, we recommend
you execute for an Arc Calibration. As it is shown in the above-mentioned table, the sheath clamp motion after the
Refer to [Arc Calibration]. end of connection changes with ON/OFF of a "proof test" setup in splice mode.

32
 FUSION SPLICER 66S Rev1

Arc Calibration  Use standard SMF ITU-T G652 fiber for Arc Calibration.
Atmospheric conditions such as temperature, humidity, and pressure are  Use well prepared fibers for arc calibration. Dust on the fiber
constantly changing, which creates variability in the arc temperature. This surface affects arc calibration.
splicer is equipped with temperature sensor that is used in a constant feedback  Cleave angle threshold does not link to the parameter
monitoring control system to regulate the arc power at a constant level. "Cleave Limit" in splicing modes. Cleave angle threshold is
Changes in arc power due to electrode wear and glass adhesion cannot be independently set for arc calibration. See section
corrected automatically. Also, the center position of arc discharge sometimes [Maintenance Settings] to change cleave angle threshold.
shifts to the left or right. In this case, the fiber splicing position has to be shifted
in relation to the arc discharge center. It is necessary to perform an arc power
calibration to eliminate both of these issues.
“Good” message
 Arc calibration is performed automatically using [AUTO] mode Arc power and splicing position calibration have successfully completed.
only. Therefore, arc calibration does not have to be performed Press RESET key to exit.
when splicing in this mode.
 Execute [Arc calibration] before using non-auto mode.
 When performing the [Arc Calibration] function change the arc
power “factor” value. The factor value is used in the algorithm
program for all splicing. The arc power value will not change in the
splice modes Result: Good

Operation procedure
1. Select the Arc Calibration icon in the [READY] screen.
2. Load prepared fibers into the splicer.
“Not adequate” message
Arc power and splicing position calibration are completed but further
calibration is strongly recommended, as the change from the previous arc
calibration is too large.
Press SET key to perform arc calibration, or RESET key to exit (arc
calibration is not completed).

3. Press SET key to initiate the ARC Calibration.

4. A message appears after Arc Calibration. Please check it and take the Result: Not Adequate
appropriate action displayed with the message.

33
 FUSION SPLICER 66S Rev1

3. If no error message is displayed, the end-face conditions are used for

 In some cases, multiple iterations of arc calibration are needed until visual inspection as shown below. If observed, remove the fiber from the
the calibration process is successfully completed and the "Good" splicer and repeat fiber preparation. These visual defects may cause a
message is displayed. faulty splice.
 A number threshold can be set so that a "Test Finish" message is
displayed after specific number of arc calibrations is performed.
See section [Maintenance Settings] for detail Cleave shape NG Large cleave angle

Splicing procedure
To make a good splice, the optical fiber is observed with the image processing Chip Lip Angle
system equipped in the splicer. However, there are some cases when the image
processing system cannot detect a faulty splice. Visual inspection with the
monitor is often necessary for better splicing yield. The instruction below
describes standard operating procedure.  The pause after cleave angle check and fiber alignment can be
“disabled”. See section [Splice Settings] for detail.
1. Fibers loaded in the splicer move forward toward each other. The fiber  The cleave angle threshold can be changed. See section [Splice
forward motion stops at a certain position shortly after the cleaning arc is Menu].
performed.  The cleave angle error message can be ignored by pressing SET
2. Next, the cleave angle and fiber angle are checked. If the measured key to go on to the next step. To disable the cleave angle error.
cleave angle is greater than its set threshold or fiber chipping is detected, See section [Splice Settings] for detail.
the buzzer will sound and an error message warns the operator.  Cleave angle, during the splicing operation can be hidden. See
section [Splice Settings] for detail.
 The splicer will rotate the cleaver blade when the splicer detects
cleaving defects at a particular frequency and then determines
that position unusable.

Fiber angle
4. Core and cladding axis offset measurements can be displayed before and
after completion of splicing.

Left and Right cleave angle

34
 FUSION SPLICER 66S Rev1

5. Estimated splice loss is displayed upon completion of splicing. Splice loss

is affected by certain factors stated. These factors are taken into account
to calculate, or estimate, splice loss. The calculation is based on certain
dimensional parameters, such as MFD.
If either the cleave angle measured or the estimated splice loss exceeds its
set threshold, an error message is displayed. If the spliced fiber is
detected as abnormal, the "Fat", "Thin" or "Bubble" error message is
displayed.
If no error message is displayed but the splice looks poor by visual
inspection through the monitor, it is strongly recommended to repeat the
splice from the beginning.

Splice loss may be improved in some cases by additional arc discharges.

Press SET key for an additional arc discharge (re-arc). Splice loss estimate
and splice check are performed again.

 Restriction of the number of times of additional arc discharge can

be set up.
Since excessive additional arc discharge becomes the cause of
worsening splice intensity and a splice loss, it can forbid the arc
discharge more than the suitable number of times.
Refer to [Setting Menu] for details.

 Splice point sometimes looks a bit fatter than other parts. This is
considered a normal splice, and does not affect splice loss.
 To change threshold for estimated splice loss or fiber angle, see
section [Splice Mode].
 Error messages, such as "Estimated splice loss", "Splice angle",
"Fat", "Thin" and "Bubble" can be ignored. This function can be
set to "disabled". See section [Splice Settings] for detail.

35
 FUSION SPLICER 66S Rev1

Splice loss increase: Cause and remedy (1 of 2) Splice loss increase: Cause and remedy (2 of 2)
Symptom Cause Remedy Symptom Cause Remedy
Axis offset Separation Fiber stuffing too
Perform [Motor Calibration]
small
Dust on v-groove Clean V-groove and fiber clamp
or fiber clamp chip chip. Prefuse power too
Decrease [Prefuse Power] and/or
high or prefuse
[Prefuse Time].
time too long.
Fiber angle Dust on v-groove Clean v-groove and fiber clamp
or fiber clamp chip Fat
chip.
Fiber stuffing too Decrease [Overlap] and perform
Bad fiber end- Check if fiber cleaver is well much [Motor Calibration].
face quality conditioned.
Core step Thin Arc power not
Perform [Arc Calibration].
Dust on v-groove Clean v-groove and fiber clamp adequate
or fiber clamp chip chip. Some arc
Adjust [Prefuse Power], [Prefuse
parameters not
Time] or [Overlap].
adequate
Core curve Bad fiber end- Check if fiber cleaver is well Line
face quality. conditioned. Some arc
Adjust [Prefuse Power], [Prefuse
Prefuse power too parameters not
Increase [Prefuse Power] and/or Time] or [Overlap].
low or prefuse adequate
[Prefuse Time].
time too short.
MFD mismatch
Arc power too Increase [Arc Power] and/or  A vertical line sometimes appears at the splice point when MM fibers
low [Arc Time]. or dissimilar fibers (different diameters) are spliced. This does not
affect splice quality, such as splice loss or tensile strength.

Combustion
Bad fiber end-face A loss becomes high when the following errors occur.
Check the cleaver
quality
 Electric discharge may become unstable when usage environment
Dust still present changes significantly. In such a case, please use it after performing
Clean fiber thoroughly or Increase
after cleaning fiber “Stabilize Electrodes”.
[Cleaning Arc Time]
or cleaning arc.  When SET key has been
Bubbles Bad fiber end-face Check if fiber cleaver is well pushed, "Stabilize Electrodes"
quality conditioned. is performed. Please
Prefuse power too perform an "Arc Calibration"
Increase [Prefuse Power] and/or after the end of "Stabilize
low or prefuse
[Prefuse Time]. Electrodes" according to the
time too short.
directions on a screen.

36
 FUSION SPLICER 66S Rev1

Storing splicing results Fiber proof test

Splicing results is stored in memory. The strength of the splice point can be checked. After splicing, a proof-test is
performed by pressing the SET key or opening wind-protector. If the operation
 After the 20000th result is stored, 20001st splice result is written mode is set to “Auto” or ”Auto-LR”, a proof-test will be performed automatically.
over first result.
Motion changes by the
selected operation mode.
Storing results automatically
When a [Proof test] setup is
The splice result is automatically stored in memory when RESET key is pressed OFF, sheath clamp will not
upon completion of the splice at the [Finish] screen or when the wind-protector is open after splicing.
opened upon completion of the splice at the [Finish] screen.
If a comment is entered, the same comment is recorded into subsequent splice
results. To change comments, see the next paragraph.
Using the fiber retention clamp
How to input Mode Title/Comment/Password When using the “fiber retention clamp” function, the fiber is held even though
Character list below is displayed by selecting Mode Title / Comments / sheath clamps open.
Password. Picking up the fiber automatically releases the “fiber retention clamps.”

1. Input the selected character by using the keypad in the monitor.

2. Select icon on completion of inputting characters.

3. In the case of Password input, the next screen image is displayed if

the correct password is input. If the input password is incorrect, the
previous screen image is displayed.

Picking up the fiber. Clamp automatically releases

37
 FUSION SPLICER 66S Rev1

Heating protection sleeve 4. The sleeve slides and reaches your left hand.
When using 60mm length sleeve
The sheath clamp is optimized for the 60mm length sleeve. In case of using
60mm length sleeve, it is easy to position the center of the protection sleeve over
the splice point.

1. Splice finishes and wind protector opens. “Fiber retention clamp” holds
fiber.

5. Slide your left hand left. Keep your right hand in the same position.

2. Hold the left fiber at the end of sheath clamp as shown below.

3. Tilt the fiber to slide the sleeve toward the left while maintaining tension.
6. Place fiber with protection sleeve in tuber heater simultaneously the clamp
pin with the fiber to close the lid, and keep tension on the fiber until then.

38
 FUSION SPLICER 66S Rev1

When using short length sleeve less than 60mm Removing the protection sleeve after heating
When using the short length sleeve less than 60mm or micro sleeve, Open the lid and remove fiber from the heater after finishing heating process.
visually check and set the splice point at the center of the tube heater. Visually inspect the finished sleeve to verify no bubbles or debris/dust is present
in the sleeve.
1. Hold the left fiber at the edge of the wind protector.
2. Hold the right fiber with right hand, and lift the fiber up while maintaining tension.
3. Move the protection sleeve so that the splice point is located in the center of a
protection sleeve.

 Protection sleeve may stick to heater plate surface. Use a cotton

swab to help remove sleeve from heater.
 Since it gets very hot in the heater and the sleeve will get hot, you
should not touch the sleeve immediately after heating.
 Check that the splice point is located in the center of a protection
sleeve.
 Check whether the twist has occurred on the right-and-left fiber.
If a protection sleeve is not centered enough, the protection sleeve may not
 Be careful there should be no slack at the splice point.
shrink completely as below.
However, excessive tension may also cause fracture of the fiber.

4. Transfer fiber with protection sleeve to the tube heater.

5. Place fiber with protection sleeve in tuber heater simultaneously the clamp pin
with the fiber to close the lid, and keep tension on the fiber until then.

 If HEAT key is pressed during tube heating, the HEAT LED blinks.
 If HEAT key is pressed again, the tube heating process is aborted.

 Make sure the splice point is located at the center of the protection
sleeve.
 Keep holding fiber tension until fiber is completely transferred to tube
heater.

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 FUSION SPLICER 66S Rev1

Maintenance of Splicing Quality Cleaning V-groove Clamp Chips

Cleaning and Checking Before Splicing If contaminants are present on the clamp
It is possible to maintain the performance of the splicer for a long time with chips, proper clamping may not occur,
proper cleaning and maintenance. resulting in poor quality splices. The fiber
Critical cleaning points and maintenance checks are described below. clamp chips should be frequently inspected
and periodically cleaned during normal
Cleaning V-grooves operation. To clean the clamp chips do the
following:
If contaminants are present in the V-grooves, proper clamping may not occur, V-groove clamp chips
resulting in higher splice loss. The V-grooves should be frequently inspected
and periodically cleaned during normal operation. To clean the V-grooves do
the following: 1. Open the wind-protector.
2. Clean the surface of the chip clamp with an alcohol-moistened thin lint-free
1. Open the wind-protector. cotton swab. Remove excess alcohol from the chip clamp with a clean dry
2. Clean the bottom of the V-groove with lint-free swab.
an alcohol-moistened thin line-fee
cotton swab. Remove excess alcohol Cleaning Fiber Cleaver
from the V-groove with a clean dry lint- If the circular blade or clamp pads of the fiber cleaver become contaminated,
free swab.
the cleaving quality could degrade. This may lead to fiber surface or end-face
contamination, resulting in higher splice loss. Clean the circular blade or
clamp pads with lint-free cotton swab moistened with alcohol.
V-grooves

3. If the contaminants in the V-groove cannot be removed with an alcohol- Clamp Pad Clamp Pad
moistened thin cotton swab, use a cleaved fiber end-face to dislodge
contaminants from the bottom of the V-groove. Repeat step section 2 after
this procedure.

Anvil

Cleaver blade
CT50

Arc Calibration
Cotton swab Prepared fiber
See Section [Arc Calibration].

 Be careful not to touch the electrode tips.

 Execute [Arc Calibration] after cleaning.

40
 FUSION SPLICER 66S Rev1

Periodical checking and cleaning Change Blade Position

In order to maintain the splicing quality of the splicer, periodic inspection and Check the bottom of the CT08. There is a Blade Rotating Dial that changes the
cleaning are recommended. blade position. The CT08 uses a circular blade that has 16 positions. Each
position can cleave 1,000 fibers. Rotate to the next number for a new blade
Cleaning of Objective Lens position.
If the surface of the objective lens becomes dirty, inaccurate observation of Arrow
the fiber position may occur, resulting in higher splice loss or poor splicer
operation. Therefore, it is necessary to clean the objective lens. If not done
periodically, dirt may accumulate and become impossible to remove.
To clean the objective lens, do the following:

1. Before cleaning the objective lens, always turn off the splicer.
2. Gently clean the lens with an alcohol-moistened thin lint-free cotton swab.
Remove excess alcohol from the lens surface with a clean dry lint-free swab.
Blade Position Number Blade Rotating Dial

Cotton swab
Procedure:

1. Check the Blade Positon Number printed to the side of the blade.
Lens 2. Close the Lever and then rotate the Blade Rotating Dial in the direction of
the arrow until it clicks.
3. Check that the Blade Position has advanced to next number.

3. Verify the lens surface is clean and free of streaks or smudges.

4. Turn on the power and verify no smudges or streaks are visible on the monitor
screen. Perform the Dust Check procedure.

 Remove electrodes before cleaning objective lens.

 Do not hit or touch the tip of the electrode when cleaning.

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 FUSION SPLICER 66S Rev1

Change the cleaver CT08 blade height Blade Replacement of CT08

The Blade height can be changed by rotating the Adjuster located on the top of After the circular blade has been raised twice and rotated through all 16
the cleaver. It can be raised a total of 2 times. positions, it needs to be replaced. The user can replace the cleaver blade.
Contact your Fujikura authorized distributor for details.
Procedure:
Clamp Arm Replacement of CT08
1. Verify the position of the Blade Height Adjuster.
2. It is locked by the Adjuster Set Screw to prevent turning. When the clamp pad is worn, it needs to be replaced.
3. Loosen the set screw with the HEX-01 and then rotate the Adjuster one If the user needs assistance in replacing the pad or with obtaining parts,
mark. Do not rotate more than one mark at one time. they should contact the nearest Fujikura authorized distributor.
4. Tighten the Adjuster Set Screw. Overtightening may cause breakage.

Rotate clockwise
to raise blade Cleaver Clamp arm
height Blade

Adjuster Set Screw

Adjuster

 Rotate the scale one by one.

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 FUSION SPLICER 66S Rev1

How to remove and install the Protrusion of the sheath clamp 5. Attach the metal plate to the sheath clamp. Then tighten two screws
The sheath clamp is equipped with a protrusion for loose tube fiber. with 20 cNm.
The protrusion pinches the loose tube fiber against the tight buffer fiber within.
However, it may damage other types of fiber coating.
If you do not splice loose tube fiber, you can remove it with following procedure.

Protrusion Protrusion

 Do not overtighten the screws.

Protrusion switch=OFF Protrusion switch=ON

How to itstall:
How to remove: 1. Remove two screws located underneath of the sheath clamp.
2. Remove metal parts as below
1. Remove two screws located underneath of the sheath clamp. 3. Install the protrusion to the sheath clamp by using the tweezer.
2. Remove metal parts as below

3. Remove below parts from inside, two plastic parts and spring. 4. Tilt the white plastic part to make a space for the spring as below photo while
keeping to not fall. After placed the spring, adjust the position with tweezers
as below so each spring edge fit the convex of clamp and concave of white
part.

Space

Space
4. Store removed parts for future use.

 Take care not to lose the removed parts.

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 FUSION SPLICER 66S Rev1

5. Put the big plastic part in the pot of the clamp while keeping pressing down
the small plastic part with tweezers.

6. Place the metal plate and fix by two self-tapping screws with torque 20 cNm.

 Do not overtighten the screws.

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 FUSION SPLICER 66S Rev1

Main Menu
Composition of Main Menu A continuation of icon list
Icon Name Description
[Other Setting] screen appears.
Other
This allows review/edit the wireless communication and the
Setting
supervisor settings.
[Guide/Promotion] screen appears.
Guide It shows the procedure how to use this splicer with Built in
instruction guide.

Refer to each section for details of each parameter.

Method:
1. Press [Main Menu] icon on the [READY] screen to enter to the [Main Menu].
2. Selecting various icons of the main menu screen do the following.

Setting parameters
Icon Name Description
Splice
Returns to [READY] screen.
Operation
[Splice Mode] screen appears.
Splice Mode
This allows access to the splicing parameters.
[Heater Mode] screen appears.
Heater Mode
This allows access to the heating parameters.
[Memory] screen appears.
Memory
This allows review of the splice result or to change comments.
[Maintenance Menu] screen appears.
Maintenance
This allows review of the splicer condition.
[Splice Setting] screen appears.
Splice
This allows review/edit of splice parameters and motion of the
Settings
splicer during the operation.

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 FUSION SPLICER 66S Rev1

Splice mode menu

Composition of Splice Menu Splice Mode
Common parameters for all modes for splicing can be set. The optimal splice setting for a specific fiber combination consists of the splicing
[Splice Mode] screen appears when selecting the Splice Mode icon at parameters listed below. In other words, the optimal splicing parameters
[READY] screen. depend on the fiber combinations, and are different from fiber to fiber.
 Parameters for controlling arc discharge.
 Parameters for calculating estimated splice loss.
 Parameters for controlling fiber alignment and splicing procedures.
 Threshold for error messages.

A series of optimal splice parameters for major fiber combinations are already
stored in the splicer. These parameters are stored in the database area and
can be copied to the user-programmable area. These splice parameters can be
edited for a specific fiber combination.

How to select the “Splice mode”

 [AUTO SM/NZ/DS/BIF/MM]
How to change the splice mode. Use this mode if the fiber type is not identified.
1. When selecting the listed icon at [Splice Mode] screen, the color of the  [SM AUTO] and others
icon changes to blue and the splice mode is changed. Use this mode if the fiber type is identified.
 [SM FAST] and others
2. Press RESET icon to return to the [READY] screen. Use this mode if the fiber type is identified and prefer quick splice
with high yield to consistent splice loss.
 [SM-SM] and others
Use this mode for splicing special fibers. This mode enables to
set specific parameters for each splicing. Execute [Arc
Calibration] before using this mode.

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 FUSION SPLICER 66S Rev1

Below is a figure showing the Arc discharge conditions (relationship between Select Splice Mode
"Arc power" and "Motor motion"). The conditions can be edited by changing
the splicing parameters listed below. Depending on splice mode, certain AUTO splice mode
parameters cannot be changed.
In AUTO mode, the amount of heat applied to the fiber is calibrated in real time by
analyzing the cladding illumination during arc discharge and adjusting the arc
F J
current accordingly. This splice mode does not require the operator to perform an
C D
arc calibration.
Arc This mode identifies the type of fiber and selects optimized splice condition
discharge A B automatically and splice.
G H If the fiber type is identified, you can work splicing with stability by selecting AUTO
mode for each fiber type.
E
Motor
move Database of splice mode (AUTO)
I Splice mode Description
This splice mode can splice standard telecommunications grade
fiber, including SMF (ITU-T G652), NZDSF (ITU-T G655), DSF
A: Prefuse power B: Arc power C: Cleaning arc time AUTO (ITU-T G653), BIF (ITU-T G657) and MMF (ITU-T G651).
D: Prefuse time E: Overlap F： Arc time SM/NZ/DS/BIF/
G: Taper wait time H: Taper time related to taper length I: Taper speed MM This mode uses the standard parameters. Therefore, the splice
J: Rearc time loss may be higher than another Auto mode. If the fiber type is
identified, uses the specific Auto mode.
This splice mode can splice standard SM fiber.
SM AUTO
MFD: 9 to 10µm, Wavelength: 1310nm, ITU-T G.652
This splice mode can splice the standard MM fiber.
MM AUTO
Core diameter: 50.0µm, 62.5 µm, ITU-T G.651
This splice mode can splice the standard NZDS fiber.
NZ AUTO
MFD: 8 to 10 µm, Wavelength: 1550nm, ITU-T G.655
This splice mode can splice the standard DS fiber
DS AUTO
MFD: 7 to 9 µm, Wavelength: 1550nm, ITU-T G.653

Points to note: of AUTO SM/NZ/DS/BIF/MM mode

 NZDS is specified using the splicing mode for standard NZDS fiber.
However, for best results, it is recommended that the optimum splice
mode be selected for a specific type of NZDS fiber. This is due to the
variation in the NZDS fiber properties and optimum splicing parameters
are different from one type of NZDS fiber to the next.

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 FUSION SPLICER 66S Rev1

Special splice mode Fast splice mode

In this mode, the parameters are set in detail and can be changed. Use this mode if the fiber type is identified and prefer quick splices with high yield
Use this splice mode when need to change the parameter setting, for example, to consistent splice loss.
splice loss is high. Automatic arc calibration doesn’t work in this splice mode. With this mode
Automatic arc calibration doesn’t work in this splice mode. With this mode selected, perform the “Arc Calibration” manually before splicing.
selected, perform the “Arc Calibration” manually before splicing.

Database of splice mode (Special) Database of splice mode (Fast)

Splice mode Description Splice mode Description

For splicing standard SM fiber. For splicing standard Single-mode fiber (ITU-T G652).
SM-SM The MFD is 9 to 10 um at wavelength of 1310 nm.
MFD: 9 to 10 µm, Wavelength: 1310nm, ITU-T G.652 SM FAST
Automatic arc calibration doesn’t work in this splice mode.
For splicing standard NZDS fiber
NZ-NZ Execute [Arc Calibration] before splicing.
MFD: 8 to 10 µm, Wavelength: 1550nm, ITU-T G.655
For splicing Non-zero dispersion-shifted fiber (ITU-T G655).
For splicing standard DS fiber
DS-DS The MFD is 8 to 10 um at wavelength of 1550 nm.
MFD: 7 to 9 µm, Wavelength: 1550nm, ITU-T G.653 NZ FAST
Automatic arc calibration doesn’t work in this splice mode.
For splicing standard MM fiber. Execute [Arc Calibration] before splicing.
MM-MM
Core diameter: 50.0µm, 62.5 µm, ITU-T G.651
For splicing Dispersion-shifted fiber (ITU-T G653).
The MFD is 7 to 9 um at wavelength near 1550 nm.
DS FAST
Automatic arc calibration doesn’t work in this splice mode.
Execute [Arc Calibration] before splicing.
For splicing Multi-mode fiber (ITU-T G651).
Core diameter : 50.0 to 62.5 um
MM FAST
Automatic arc calibration does not work in this mode.
Execute [Arc Calibration] before splicing.

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 FUSION SPLICER 66S Rev1

Attenuation splice mode Editing Splice Mode

Splicing parameters in each splice mode can be modified. Arc power and Arc
Use this splice mode when you need intentionally splice loss by making axial offset.
time are considered the two most vital parameters.
Select AT1 or AT2 from Fiber type.
To edit parameters follow the steps below:
Splice mode Description 1. Select the icon in the [Splice Mode] screen, to show the splice mode.
[AT1] creates an intentional core axial offset and splices 2. The category is displayed to the left. The parameters included in the
fibers. [AT1] mode provides an estimated splice loss, but category are displayed on the right.
AT1 this should be regarded as a reference as the estimated 3. Select and change the category icon and find the target parameter.
(SM)(DS) splice loss may not be correct in some cases, depending on 4. Select the parameter displayed on the right side to show the parameter edit
fiber properties. A power meter is recommended for correct screen.
splice loss measurements. 5. Select and change the target parameter.
This mode allows the users to set a starting core offset value
and a finishing core offset value. Set [Start Offset] manually
AT2
and then splicing starts. Re-arcing is performed continuously /
(SM)(DS)(MM)
automatically until the axial offset reaches [Stop Offset] value.
A splice loss estimate is not performed.

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 FUSION SPLICER 66S Rev1

Initializing edited parameters Creating or deleting splice modes

Edited parameters can easily be initialized to their preset parameters by How to create a splice mode
performing the following procedure:
There are a standard set of splice modes listed when the splicer is first
shipped, and all the other modes are displayed [BLANK]. Follow the steps
1. Press icon.
below to add a splice mode:
2. Enter the [Fundamental Settings] screen.
3. Select Fiber Type icon and select the same Fiber Type.
1. Select a “BLANK” splice mode that is gray in [Splice Mode] screen.
4. All parameters are overwritten by the factory value in the database.
2. Change “Fiber Type” to the splice mode in the database.
3. The parameters of the selected “Fiber Type” are now installed in the splice
mode.

BLANK

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 FUSION SPLICER 66S Rev1

How to erase splice mode

Splice mode can be erased. Follow the below steps to erase a splice mode.

1. Press icon of the mode to be erased.

2. Select [Fiber Type] and change it into [BLANK]

 💤

 💤

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 FUSION SPLICER 66S Rev1

Detail of the parameters in splice mode

AUTO mode and FAST mode: [** AUTO], [** FAST]

Below is a list of Splicing parameters for AUTO modes and FAST mode.
Only a limited number of parameters listed below are displayed for those
modes to simplify the operation. Additional hidden parameters are all fixed
values set at the factory.

Parameter Description
Parameter Description
Error Limit
Fundamental Settings
Cleave Angle Error message is displayed if the cleave angle of either
Fiber Type List of splice modes stored in database is displayed. A
Limit the left or right fiber ends exceeds the selected threshold
selected splice mode stored in the database area is copied to
(cleave limit).
a selected splice mode in the user-programmable area.
Cleave Shape Error message is displayed if the cleaved end face of
Mode Title1 Title for a splice mode expressed in up to 11 characters. Error either left or right fiber exceeds the selected threshold
Mode Title2 Detailed explanation for a splice mode expressed in up to 15 (cleave shape).
characters. Title2 is displayed at the [Splice Mode Select] Loss Limit Error message is displayed if the estimated splice loss
menu. exceeds selected threshold (loss limit).
Rearc Time Splice loss may be improved by an additional “rearc” discharge Fiber Angle An error message is displayed if the fiber offset exceeds
in some cases. The duration of this additional arc can be Limit the selected threshold (Fiber Angle).
changed by this parameter. Bubble An error message is displayed if the bubble of fiber
Sensitivity exceeds the selected threshold (bubble).
Proof Test If [Proof Test] is set to "ON", a proof-test is performed upon
opening the wind protector after splicing or by pressing the
RESET key.
Arc
Cleaning A cleaning arc burns off microscopic dust particles on the
Arc surface of the fiber with an arc discharge for a short period.
The duration of the cleaning arc can be changed by this
parameter.
Arc Power Arc Power is fixed at STANDARD. Arc Power is changed
automatically.
Arc Time Arc Time is fixed at 6000ms. This is automatically changed
depending on the cladding illumination during Arc Discharge.

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 FUSION SPLICER 66S Rev1

Special mode: [SM], [NZ], [DS], [MM]

Splicing parameters: standard modes
In other splice modes in the user-selectable database, the user can select
from a series of factory-set splicing modes for various splicing
combinations. Below are the descriptions of the various parameters used
in these modes.
Parameter list (2 of 5)
Parameter list (1 of 5) Parameter Description
Parameter Description XY Aignment
Fundamental Settings Focus-L/R Sets the focal point for fiber observation. The focal point
moves closer to the core when [Focus] value is increased.
Fiber Type A list of splice modes stored in the splicer database is
"Auto" focus is strongly recommended, as [Focus] optimization
displayed. Upon inputting the appropriate mode, the
is very difficult. Left and right fibers are focused independently
selected splice mode stored in database area is copied to a
even if they are a different fiber type (dissimilar fiber splicing).
selected splice mode in user-programmable area.
If the fiber core cannot be observed (e.g. MM fiber), use the
Mode Title1 Title for a splice mode expressed in up to 11 characters.
“Edge” parameter. [Align] and [Est. Mode] are automatically
Mode Title2 Detail explanation for a splice mode expressed in up to 15
fixed to the “Clad” setting. [ECF] and [Auto Power] are
characters. Title2 is displayed at the [Splice Mode Select]
automatically fixed to the "OFF" setting.
menu.
Sets the aligning method for the fibers.
Rearc Time Splice loss may be improved by an additional “rearc”
“Core” :Aligns fibers by core position.
discharge in some cases. The duration of this additional arc
Align “Clad” :Aligns fibers by center position of the cladding
can be changed by this parameter.
of the fiber.
Proof test An ON/OFF setup of the proof test done after splice is
“Manual” :Aligns fibers manually.
performed.
Sets the axial offset ratio for ECF. See [ECF Splice] for
Gap Settings detail. For a splice mode in which arc time is 5 sec. or longer,
Cleaning Arc A cleaning arc removes dust on the surface of the fiber with setting [ECF] "OFF" is recommended. If [Align] is set to
an arc discharge for a short period. The duration of the ECF
"Edge", “Clad” or "Manual", [ECF] is automatically fixed to
cleaning arc can be changed by this parameter. "OFF". If [ECF] is set "OFF", [Auto Power] is automatically
Gap Sets the end-face gap between the left and right fibers at the fixed to "OFF".
time of aligning and pre-fusion discharge. Optimizes Arc power according to core concentricity-error.
Gapset Sets the relative position of the splicing location to the center Auto Power This function is used in combination with ECF. If [ECF] is set
Position of electrodes. Splice loss may be improved in the case of to "OFF", [Auto Power] is automatically fixed to "OFF"
dissimilar fiber splicing by shifting [Gapset Pos] towards a
fiber whose MFD is bigger than the other fiber MFD.

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 FUSION SPLICER 66S Rev1

Parameter list (3 of 5) Parameter list (4 of 5)

Parameter Description Parameter Description
Prefuse and Stuff Tapering
Prefuse Sets the power of the prefuse arc, which is an arc discharge Splice loss is sometimes improved when the fiber is tapered
Power occurring from the beginning until the fibers begin stuffing. (pulled) during arc discharge to make the splice thinner.
Taper Splice
If [Prefuse Power] is set too low, axial offset may occur if This sets taper function "ON". The following three
cleaved angles are relatively poor. If [Prefuse Power] is set parameters determine the taper shape.
too high, fiber end faces are fused excessively and splice Sets the taper wait time from the end of fiber stuffing until the
Taper Wait
loss gets worse. start of pulling fiber.
Prefuse Sets the duration of the prefuse arc, which is arc discharge Taper Speed Sets the fiber pulling speed.
Time occurring from the beginning until the fibers begin stuffing.
Taper Length Sets the fiber pulling length.
Longer [Prefuse Time] is synonymous with higher [Prefuse
Power]. Estimation
Overlap Sets the overlap amount of fibers at the fiber stuffing stage. Estimating Selects splice loss estimation to "OFF" ”Clad” ”Core” ”Core-
Relatively small [Overlap] is recommended if the [Prefuse Mode Fine”
Power] is low, while relatively large [Overlap] is MFD-Left Sets MFD of the fibers. This MFD value is taken into
recommended if the [Prefuse Power] is high. MFD-Right account for estimating splice loss.
Arc This amount is added to the estimated splice loss originally
Arc discharge can be separated into two stages. Arc1 calculated. When splicing specialty or dissimilar fibers, a
Arc1 Power high actual splice loss may occur even with optimized arc
Power is the first stage. This sets Arc1 Power. Minimum Loss
Sets Arc1 time. conditions. To make the actual splice loss concur with the
Caution If Arc1Time is set 1 sec. or less and Arc2 Power estimated splice loss, set the minimum value of estimate to
Arc1 Time the minimum optimized actual splice loss.
is set to "OFF", the splice may break during proof-
test stage. Sets the wave length. This value is taken into account for
Wave Length
Arc2 is the second arc discharge stage. This sets Arc2 estimating splice loss.
Arc2 Power
Power.
Determines how Core bending ( core step / core curve )
Sets the total Arc2 time. Usually set this value to “0sec”. Core Bending
influences splice loss estimation. If “Estimating Mode” is set
It is possible to set a very long arc time. However, when Coef.
“OFF” or “CLAD,” Core bending is automatically set “OFF.”
the total of the Arc 1 time and Arc2 time exceeds 30
Arc2 Time seconds, always adjust the function [Arc2 ON Time] and
[Arc2 OFF Time] to weaken the arc power. A continuous
arc over 30 seconds, without weakening the arc power, may
damage the arc discharge unit.
During Arc2 discharge, arc power can be pulsed by turning
Arc2 On-
the arc on and off. This sets the amount of time that Arc2
Time
is ON.
Sets Arc2 OFF Time during Arc2. When the Arc2
Arc2 Off- discharge is intermittent, re-arc discharge is also
Time intermittent. When continuous re-arc discharge is
necessary, set this parameter to “OFF”.

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 FUSION SPLICER 66S Rev1

Parameter list (5 of 5) Manual Splice Mode

Parameter Description This mode is to manually align and splice fibers. The following procedure is
required, and is different from standard automatic splicing.
Error Limit
An error message is displayed if the cleave angle of either 1. Select a splice mode that allows the
Cleave Angle the left or right fiber ends exceeds the selected threshold splice parameter [Align] in page two of
Limit (cleave limit). “OFF”: Does not make judgment on cleave splice mode edit menu to be changed to
angle. “manual” (i.e. SM-SM mode).
Error message is displayed if the cleaved end face of either
Cleave Shape
left or right fiber exceeds the selected threshold (cleave 2. Press the SET key to drive the fibers
Error
shape). “OFF”: Does not make judgment on cleave shape. forward. The fibers stop moving forward
An error message is displayed if the bend angle of the two at the Gapset position.
Fiber Angle
fibers spliced exceeds the selected threshold (Fiber Angle
Limit
Limit). “OFF”: Does not make judgment on fiber angle. 3. Select a motor by pressing the arrow
An error message is displayed if the estimated splice loss icon on the “PAUSE 2” screen.
Loss Limit
exceeds selected threshold (loss limit).
Bubble An error message is displayed if the bubble of fiber exceeds 4. Press this icon to switch the Select
motor speed Fast or Slow. a motor
Sensitivity the selected threshold (bubble).
Stripper
Heat 5. Press the Up/Down key to move the
These are stripper parameters. They are automatically sent to selected motor and change the image or
Temperature
the stripper if [Heater Parameter Control] in “Stripper Setting” position of the fiber. Switch the speed
Level
menu is set to “Splice Mode”. See the detail in “Bluetooth”
Heat Finish section.
Time Motor Up Arrow key Down Arrow key
ZL/ZR Forward Backward
X/Y Upward Downward
 Menu changes when [Splice Mode] is set to [** AUTO] or [** Focus X Lens moves Lens moves away from
FAST] Focus Y nearer fiber. fiber.

 The splicer beeps if motor reaches its limit and stops. Press the
opposite arrow key to move the motor again.

6. After manual alignment is completed, press SET key to arc and splice
the fibers.

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 FUSION SPLICER 66S Rev1

ECF Splice Attenuation splice mode (AT1,AT2）

When fibers having some core concentricity-error are aligned using the core-to- Attenuation splice mode makes an intentional core axial offset to create
core method, their outer claddings are not aligned with each other as shown attenuation at the splice point. Two types of attenuation splice modes are
below. However, surface tension created during arc discharge aligns the fibers included in the splicer as stated below. Select either "AT1(SM)", "AT1 (DS)",
cladding-to-cladding due to the viscous self-centering effect. This results in a "AT2(SM)", "AT2 (DS) or AT2 (MM) in data base area at [Fiber Type].
high splice loss due to the fact that the cores of the fibers are offset during the [AT1]
process. [AT1] creates an intentional core axial offset and splices fibers. [AT1] mode provides
an estimated splice loss, but this should be regarded as a reference as the estimated
The ECF (Eccentricity Correct Function) function in the splicer prevents this from splice loss may not be correct in some cases, depending on fiber properties. A power
happening. The amount of offset expected due to this surface tension meter is recommended for correct splice loss measurements.
phenomenon is calculated in advance, and this is taken into account to determine
Parameter Description
an intentional core axis offset amount that is added after the fiber cores are
aligned. With this function, the fibers are core-to-core spliced even with the Target Loss Sets target splice loss.
effect mentioned above. Some “Core step” may remain at splice point but this If actual splice loss measured does not match [Target Loss],
Coefficient the “coefficient” can be used to adjust this. This is often more
gives much lower splice loss than core axial offset. A long arc discharge
practical than "Target loss" or "MFD" in terms of accuracy.
counteracts ECF, because surface tension eventually aligns the spliced fibers
MFD-Left
cladding-to-cladding. Canceling [ECF] by setting this "OFF" reduces core step Sets MFD of fibers to be spliced.
MFD-Right
amount and increases core axial offset. Other Parameters Refer to other splice modes for complete description.
ECF OFF ECF ON [AT2]
This mode allows the users to set a starting core offset value and a finishing core
offset value. Set [Start Offset] manually and then splicing starts. Re-arcing is
performed continuously / automatically until the axial offset reaches [Stop Offset]
value. A splice loss estimate is not performed.

Parameter Description
Start Offset Sets axial offset amount before splicing.
Re-arc is continuously performed until axial offset reaches
specific offset amount [Stop Offset]. Axial offset amount
decreases as splicing occurs, so [Stop Offset] must always
Stop Offset
be smaller than [Start Offset].
The maximum amount of [Stop Offset] is 80% of [Start
Offset].
Other Parameters Refer to other splice modes for complete description.

 [AT2] mode provides more stable performance than [AT1] mode,

Surface tension but some variation may inevitably occur. To decrease variation,
set the [Cleave Limit] as low as possible.
Attenuation splices made with [AT1] / [AT2] modes are not as
accurate as power meter attenuation feedback splicing.
[AT2 (MM)] mode is for attenuation splicing with MM fiber.
Cladding alignment is performed with [AT2 (MM)] mode.

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 FUSION SPLICER 66S Rev1

Heater Mode Menu

Select Heater Mode
Composition of the Heater Mode Menu
Each tube-heating mode is optimized for a type of Fujikura protection sleeve.
These modes can be found in the database area for reference. Copy the
Common parameters for all heating modes can be set in this menu
appropriate one and paste it to the user-programmable area. The operator can
[Heater Mode] screen appears when selecting the Heater Mode icon at
edit the user-programmable modes.
[READY] screen.
Parameter Description
60mmS For standard 60mm protection sleeve,
FP-03 Such as Fujikura FP-03 or FP-03M protection sleeves.
For standard 40mm protection sleeve,
40mmS
Such as Fujikura FP-03(L=40) protection sleeves.
FP-03(L=40) Note: Cleave length 8mm with Nylon coated fiber.
15mmS 400 or less um of diameters of coating. Splice of the
FPS01-400-15 interference length of 5 mm or less.
**mmS 400 or less um of diameters of coating. In addition, there
FPS01-400-** are 20, 25, and 34 or 40 mm length.
20mmS 900 or less um of diameters of coating. Splice of the
FPS01-900-20 interference length of 6 mm or less
How to change the heater mode.
**mmS 900 or less um of diameters of coating. In addition, there
1. When selecting the listed icon at [Heater Mode] screen, the color of the FPS01-900-** are 25, and 34 or 40 mm length.
icon changes to blue and the splice mode is changed. 60mmS For Splice of a drops cable.
2. Select the RESET icon to return to the [READY] screen. FPS01-DC-60
3. FUSE2/3 ST-FC
FUSE900 SC-LC-
For Fuse connect splice.
ST-FC
FUSE2/3 SC-LC
40mmR For standard 40mm protection sleeve,
FP-05 Such as Fujikura FP-05 protection sleeves.
40mmR For standard 40mm protection sleeve,
FP-04T Such as Fujikura FP-04T protection sleeves.
28mmR For standard 28mm protection sleeve,
FPS-08-28 Such as Fujikura FPS08-28 protection sleeves.
30mmR For standard 30mm protection sleeve,
 When using a non-Fujikura protection sleeve, please set up Such as Fujikura FPS04-30 protection sleeves.
parameters in separate heater modes. FPS-04-30
 When using a non-Fujikura protection sleeve, the splice protection 900 or less um of diameters of coating with Covering
**mmS-L
quality cannot be guaranteed. material of Hytrel. In addition, there are 25, and 34 mm
FPS01-900-**
 length.
60mmSS SLIM 60 For slim type 60mm protection sleeve.
40mmSS SLIM 40 For slim type 40mm protection sleeve.

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 FUSION SPLICER 66S Rev1

Referring to or Editing Heater Mode

The dimensions of the Protection Sleeve after heat shrink
Tube-heating conditions stored in heater mode can be edited or changed
Diameter of
Tension Sleeve Prepare Diameter
Form an adaptation
member length fiber length of a result 1. Select the icon in the [Heater Mode] menu, to show the heater mode.
optical fiber
The settings category is displayed on the left side. The parameters
16mm or included in the category are displayed on the right side.
FP-03 SUS 60mm 250~900um 3.1mm
less 2. Select and change the category icon and find the target parameter.
10mm or 3. Select the parameter displayed on the right side to show the parameter edit
FP-03(40mm) SUS 40mm 250~900um 3.1mm
less screen.
10mm or 4. Select and change the target parameter.
FP-04T Glass Ceramic 40mm 250~900um 4.0mm
less
5mm or
FPS01-400-15 SUS 15mm ~400um 1.5mm
less
6mm or
FPS01-900-20 SUS 20mm ~900um 2.3mm
less

The dimensions of the protection sleeve after shrink vary depending on

the diameter of the fiber.

Outer tube

Inner tube

Tension member
Sleeve length *

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 FUSION SPLICER 66S Rev1

Initialization of edited parameters Creating and Deleting Heater Mode

Tube-heating conditions stored in heater mode can be edited or changed Creating heater modes
There are necessary heater modes stored when the splicer is first delivered,
1. Select the icon in the [Heater Mode] menu, to show the heater mode.
The settings category is displayed on the left side. The parameters and all the other modes are displayed [BLANK]. Follow the steps below to
included in the category are displayed on the right side. add a heater mode:
2. Select and change the category icon and find the target parameter.
3. Select the parameter displayed on the right side to show the parameter edit 1. Select “BLANK” icon which color is a gray in [Heater Mode] screen.
screen. 2. Change “Sleeve Type” to the heater mode in the database.
4. Select and change the target parameter. 3. The parameters selected “Sleeve Type” are installed to the heater mode.

BLANK icon

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 FUSION SPLICER 66S Rev1

Deleting Heater Mode Detail of the parameter in Heater Mode Menu

Heater mode can be erased. Follow the below steps to erase heater mode.
The parameters in the Heater Mode Menu are listed below:
1. Select the icon in the [Heater Mode] menu, to show the heater mode Parameter Description
details. Sets sleeve type. List of all heating modes are
2. Select [Sleeve Type] and change to [BLANK] Sleeve type displayed. Select a mode in the list and this is copied
to a user-programmable mode.
Title of a heater mode that is displayed in the lower
Mode Title1 right part of the monitor during the splicing/heating
process. Max number of characters used is 7.
Description of a heater mode in the [Sleeve Type]
Mode Title2
screen. Max number of characters used is 15.
Sets heating time from the beginning to the end (cool-
down completion). Heating time is automatically
Heat Time adjusted with atmospheric conditions, such as ambient
temperature. Heating time may be longer or shorter
than [Heat time] set.
Heat Temperature Sets heating temperature.
Sets the finish temperature. The buzzer beeps after
completion of the heating.
Caution
Do not touch the shrunken sleeve after removing the
Finish Temperature
fiber from the tube heater. It may be hot. Hot
sleeves easily deform and can cause some residual
stress at the splice point. Use J-plate to cool down
the sleeve.

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 FUSION SPLICER 66S Rev1

Tube heating drop cable

Be careful not to twist fiber when not using a transfer jig for drop cable.
Set the drop cable flat in the left and right clamps so that there is no twist
of the left and right fibers.

Tube heating Splice-on-Connector

The heater of this splicer can be used to process spliced connectors.
It can be used for connectors from other companies by lifting the rubber plate up as
shown below figure which facilitates performance of the heating operation.
When using Fujikura Fuse Connect, removal of the clamp is unnecessary.
Heating heat-shrink tubing can be done in the usual manner although the sleeve
position may need to be shifted prior to heating.

Rubber plate

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 FUSION SPLICER 66S Rev1

Memory Menu
Review, editing, and deletion of splice results
Composition of the Memory Menu
Splicing results stored in the memory can be displayed. Comments can be
This splicer stores up to 20,000 splice results. Contents of splice data stored
vary depending on the splice mode. added or edited.

 Memory Data can be downloaded by USB.

Refer to instruction manual of “Data Connection”

Display and editing splice result data

1. Select the Memory icon at the [Main Menu] screen.
Select the Splice Results icon to display the [Splice Results] Menu. This
enables access to all the splice data stored in memory.
2. Move the cursor using the “UP” or “DOWN” arrow icon to scroll to the desired
memory area, and then touch the screen for a specific memory number. This
displays the detailed data for the selected splice record.
3. To add or edit comments, select the target result icon to display the [Input
Memory Menu Settings Comment] screen.
List of Memory Menu parameters
Parameter Description
Up to 20,000 splice results can be stored and displayed.
Splice Result The stored data varies according to the splice mode. Selecting
“Splice Result” enables display of all stored splice data records.
Selecting “Splice Result of Errors” will display splice data
Splice Result records for only the splices in which some error message
of Error occurred. The error message for each splice is included in the
available data.
Clear All
Splice All splicing results can be deleted at once.
Results
Camera
Up to 100 camera images can be stored and displayed.
Image

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 FUSION SPLICER 66S Rev1

Delete of splice result data How to store the Camera Image Data
1. Please refer to the above to display the splice memory. Select a specific memory number location where there is no image already
2. Select the desired target result and click the icon stored. Press the “O.K.” icon to store the camera image data to that location.
3. Click the icon
4. To confirm and delete the data for the selected record, then press “Yes”.

Splice Result Error

Error messages can only be displayed for splice results that generated an
error.

1. Select the Memory icon in the [Main Menu] screen.

Select the Splice Result of Error icon to display the [Splice Result of Error] How to display the Camera Image Data
Menu. This enables access to all the splice data stored in memory.
2. Move the cursor using the “UP” or “DOWN” arrow icon to scroll to the Select the desired memory number. The fiber image data is displayed.
desired memory area, and then touch the screen for a specific memory
number. This displays the detailed data for the selected splice record.
3. The error message is displayed on the first page of the splice data. It will be
flashing on and off.
4. Please refer to the section above for how to delete data.

Clear All Splice Results

All splicing results can be deleted at once.
1. Select the Clear All Splice Results icon in the [Memory] Menu. How to delete the Camera Image Data
2. Press the “Execute” icon to confirm and delete all splice results data.
Press the icon for the image data to be deleted. The confirmation screen
is displayed. Select the “Yes” icon to confirm deletion. The camera image
data is deleted.
Camera Image
This function is used to store the fiber image after splice or error occurred. A
total of 100images can be stored.
1. Select the Camera Image icon in the [Memory] screen.
2. Select the desired target memory to display or delete.

 Max number of image storage is 100, and the image cannot be over-
written, so delete some images to store new images.

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 FUSION SPLICER 66S Rev1

Maintenance Menu
Composition of the Maintenance Menu Arc Calibration
Common parameters for all the modes for Maintenance Menu can be set. Atmospheric conditions such as temperature, humidity, and pressure are
[Maintenance Menu] screen appears when selecting the Maintenance Menu icon constantly changing, which creates variability in the arc temperature. This
at the [Main Menu] screen. splicer is equipped with a temperature sensor that is used in a constant
feedback monitoring control system to regulate the arc power to a constant
level. Changes in arc power due to electrode wear and glass adhesion
cannot be corrected automatically. Also, the center position of arc
discharge sometimes shifts to the left or right. In this case, the fiber
splicing position has to be shifted in relation to the arc discharge center. It
is necessary to perform an arc power calibration to eliminate both of these
issues.
 Arc calibration is performed automatically using [AUTO] mode
only, so arc calibration does not have to be performed when
splicing in this mode.
Execute [Arc calibration] before using non-auto mode.
 When performing the [Arc Calibration] function, it changes the
arc power “factor” value. The factor value is used in the
Detail of the Maintenance Menu algorithm programs for all splicing. The arc power value
The parameters in the Maintenance Menu are listed below: displayed will not change in the splice modes.

Maintenance parameter list

Operation procedure
Parameter Description
When executing the Arc Calibration, select this icon. 1. Select Arc Calibration icon in [Maintenance Menu] to display.
Arc Calibration
Check the Arc Calibration Section. 2. Load prepared fibers in the splicer
Perform this function in the event of splicer operation 3. Close the wind protector and press SET key to initiate the ARC Calibration.
Diagnostic Test
trouble. Check the Diagnostic Test section. 4. A message appears after Arc Calibration. Please check it and take the
Checks the optical path for dust/dirt and judges if it appropriate action displayed with the message.
Dust Check adversely affects splice quality.
Check the Dust Check section.
 Use standard SMF ITU-T G652 fiber for Arc Calibration.
Motor Calibration Check the Motor Calibration section.
 Use well prepared fibers for arc calibration. Dust on the fiber
Stabilize Electrode Check the Stabilize Electrode section. surface affects arc calibration.
Replace Electrode Check the Replace Electrode section.  Cleave angle threshold does not link to the parameter "Cleave
Clear Arc Count Check the Clear Arc Count section. Limit" in splicing modes. Cleave angle threshold is
Clear Cleave Count Check the Clear Cleave Count section. independently set for arc calibration. See section [Maintenance
Battery Discharge Check the Battery Discharge section. Settings] to change cleave angle threshold.
Motor Drive Check the Clear Cleave Count section.
Maintenance Info. Check the Maintenance Info. section.

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 FUSION SPLICER 66S Rev1

Diagnostic Test
“Good” Message
Arc power and splicing position calibration have successfully completed. The splicer has a built in diagnostic test feature that allows the operator to
Press RESET key to exit. perform a simple one-step evaluation of splicer performance covering several
different critical variables. Perform this function in the event of splicer operation
trouble.

Operation procedure
1. Select the Diagnostic Test icon in the [Maintenance Menu] and execute
Result: Good
2. Upon completion of all checks and adjustments, a list of results is displayed.
If the dust check result fails, clean the objective lenses. In the case that
cleaning doesn’t eliminate contamination, there is a possibility that the
contamination may have entered inside the optical path. Please contact
the authorized distributor for additional instructions.

3. The dust check and motor calibration functions exist as independent

“Not Adequate” Message instructions in [Maintenance Menu]. It is possible to execute them
independently.
Arc power and splicing position calibration are completed but further
calibration is strongly recommended, as the change from the previous arc
Check Item Description
calibration is too large.
Press SET key to perform arc calibration, or RESET key (arc calibration is Measures and adjusts the brightness of the illumination
LED Check
not completed). LED.
Checks the optical path for dust/dirt and judges if it
adversely affects splice quality.
Dust Check
If contamination exists, this function indicates the
location.
Motor Calibration Checks the Motor Limit Sensor.
Automatically calibrates the arc power factor and fiber
Arc Calibration
splicing position.
Result: Not Adequate
Checks for normal operation of the splicer input and
I/O Port Check
output port.
Memory Check Checks the internal splicer memory.

 It may take several times until “Good” depending on using  Before the start of the test, remove fibers from the splicer.
environment.  When the Motor check is completed, prepare and load the fibers
 Number threshold can be set so that a "Test Finish" into the splicer and press SET key
message is displayed after specific number of arc
calibrations is performed. See section [Machine Settings]
for detail.

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 FUSION SPLICER 66S Rev1

Dust Check Motor Calibration

The splicer observes fibers through image processing. Dust or contaminants Motors were adjusted at the factory before shipping. However, motor
on the cameras and lenses may interfere with normal observation of fibers and performance could change due to various reasons. This function automatically
degrade splice quality. This function checks the optical path for the presence calibrates the speed of all motors.
or absence of contaminants and judges whether they will reduce splice quality.
Operation Procedure
1. Select the Dust Check icon in the [Maintenance Menu].
1. Select the Motor Calibration icon in the [Maintenance Menu].
2. Load prepared fibers in the splicer and press SET key.
2. If fibers are set in the splicer, remove them and press SET key again. The
3. Speeds for all motors are automatically calibrated. Upon completion,
splicer begins the dust check.
[Maintenance Menu] is displayed.

 Perform this function when a "Fat" or "Thin" fiber error has occurred.

Stabilize Electrodes
In the event of sudden change in environmental conditions, the arc power may
become unstable, resulting in higher splice loss. This is especially likely to
happen when the splicer is moved from lower elevations to higher elevations.
Over time, the arc power will eventually stabilize, however this process can be
3. After observation, the location of contamination judged as a potential expedited by stabilizing the electrodes. This function can also be used in the
problem blinks on the display. case where many arc calibrations are required to get a “Good” message during
4. If contamination is discovered, clean the objective lenses and redo [Dust the [Arc Calibration] process.
Check] for cleaning instructions.
5. Press to finish dust check. Operation Procedure
1. Select the Stabilize Electrodes icon.
2. Lord the prepared fibers into the splicer.
 In case you have cleaned the objective lenses, and dirt or dust still 3. Press SET key and the splicer begins to stabilize the electrodes by doing
remain, contact your Fujikura authorized distributor. the following:
 Perform 4 short arc discharges to measure the arc position.
 Perform 30-cycle continuous discharges to stabilize the electrodes.
4. After completing stabilization, always perform an additional [Arc Calibration].

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 FUSION SPLICER 66S Rev1

Replace Electrodes Clear Arc Count

When the number of arc discharges reaches the end-of-life value, a message This function enables the stored number of arc discharges to be reset.
prompting to replace the electrodes is displayed immediately after turning on 1. Select the Clear Arc Count icon.
the power. Using the worn electrodes will result in greater splice loss and 2. When the confirmation screen “Is it OK to clear?” appears, press SET key to
reduced splice strength. clear.

Replacement Procedure This function is included in the [Replace Electrodes] function.

The number of arc discharges in the “Total Arc Count” field displayed on
1. Select the Replace Electrodes icon in [Maintenance Menu].
the [Maintenance Info.] screen cannot be reset.
2. Instruction messages will appear on the screen to turn off the power. Press
and hold SET key until the LED color changes from green to red.
3. Loosen the set-screw located on the electrode by hand.
4. Take the old electrode out. Clear Cleaver Counter
5. Install the new electrodes with care; do not touch the electrode tips. This function resets the number of cleaves stored in [Maintenance Info.].
6. Tighten screw by hand. During the wireless communication with the cleaver CT50, this function clears the
memory inside the cleaver CT50.
Loose the screw Remove the old electrode
1. Select the Clear Cleaver Counter icon.
2. When the confirmation screen “Is it OK to clear?” appears select “OK” key
to clear.

Parameter Descriptions

Cleave Count The number of single fiber cleaves.

Blade Position The current position of the blade.

Tighten the screw Install the new electrode
Blade Height The current height of the blade.

 Apply tightening torque by hand when tightening the screw to secure

the electrode.
 Make sure the electrodes are attached firmly after tightening screws.  This function must be performed after the cleaver blade is replaced.

7. Turn on the power, prepare and load fibers into the splicer and press the
SET key. After executing the arc calibration, the splicer will repeat arc
discharge 30 times in succession to stabilize the electrodes.

Upon completion of repeated arc discharge, the splicer executes an arc

calibration again. The operator should repeat arc calibration until the “Good”
message appears. For details of the arc calibration process, see section [Arc
Calibration].

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 FUSION SPLICER 66S Rev1

Battery Discharge Maintenance Info

This function can discharge the battery pack. The maintenance information is displayed in the Maintenance Info screen.
If the battery indicator and the actual capacity differ, perform this function to When pressing Next Page icon, “Software License” page appears.
readjust the battery indicator.
When executing, the splicer uses the heater to discharge the battery pack.

 During this function, the splicer uses the heater to discharge the
battery pack. Therefore, the splicer body around the heater may be
hot. Take care not to injure your figure by the heater.

Motor Drive
Some splicer motors can be manually operated individually. When splicing, the
motors can also be operated by calling this menu in a [PAUSE], or [FINISH]
state.
When selecting [Maintenance Info], the following information is displayed:
1. Select the Motor Drive icon. Parameter Description
2. The name of the selected motor is displayed in the bottom section of the
screen. Select the motor by using icon. Serial Num. Displays the serial number of the splicer.
3. Press the up/down arrows to drive the motor in the desired direction.
Version Displays the software version.
Motor UP arrow key DOWN arrow key Displays the number of arc discharges since electrode
Arc Count replacement. Performing the function [Replace Electrodes]
ZL/ZR Forward Backward or [Clear Arc Count] resets this parameter to zero.

X/Y Upward Downward Total Count Displays the total number of arc discharges.
Last Authorized
Displays the date of last authorized service.
Focus X/Y Close to the fiber Far from the fiber Service
Next Authorized
Wind Protecter Open Wind Protecter Close Wind Protecter Displays the scheduled date of next authorized service.
Service
Cleave Count Displays the total number of Cleaves.
When the motor reaches the limit of the operating range, the buzzer Blade Position Displays the current Blade Position.
sounds and the motor stops. Press the opposite arrow key to reverse and
move the motor again.
Blade Height Displays the current Blade Height.
If the motors are moved too much after splicing, the fiber may break.

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 FUSION SPLICER 66S Rev1

Splice Settings Menu

Common parameters for all splice modes can be set. List of Splicing Settings parameters (1 of 2)

[Splice Settings] screen appears when selecting the Splice Settings icon at Parameter description
[READY] screen. Fundamental settings
Operation Automated wind-protector has several operation modes.
Mode
If "Pause1” is set to “ON”, the splicing operation pauses when
Pause1 fibers are forwarded to gap-set position. Cleave angles are
displayed during the pause.
If “Pause 2” is set to "ON", the splicing operation pauses after
Pause2 fiber alignment is completed. With ECF “ON”, core-to-core
alignment is made after this pause.
Splice Memory A comment can be added to the memory saved at the time of
Comment the end of connection.
How to change the settings Heater Menu
1. The setting category is displayed on the left side. The parameters included
Select the heater cover motion.
in the category are displayed on the right side.
Auto Cover [ON]: The heater cover opens except for heating operation.
2. Select and change the category icon and find the―＠ｐ/９８い target
Open [OFF]: The heater cover closes except for pressing the HEAT
parameter.
key.
3. Select the parameter displayed on the right side, to show the parameter edit
The heater cover automatically closes if it performs no
screen.
4. Select and change the target parameter. operation after “Cover Close Time”.
Cover Close [Max Value]: 1000sec
Time [OFF]: The heater cover does not close automatically. It is
recommends to use this to prevent a dust with inserting
inside.

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 FUSION SPLICER 66S Rev1

List of Splicing Settings parameters (2 of 2)

Parameter description
Fiber Image on Screen
Gapset Sets the method of displaying the fiber image on the screen
Aligning during Splicing operation.
X: Enlarged display of X-axis image
Arc
Y : Enlarged display of Y-axis image
Estimation X▲▼Y: Composite display vertically of X-axis and Y-axis
images
Pause1 Sets the method of displaying the fiber image on the screen
Pause2 during Pause and Finish.
Finish
Ignore Splicing Error
Loss Set to “Enable” or “Disable”.
Bubble Enable: An operator can accept and bypass an error shown
on the left by pressing the SET key.
Fat
Disable: An operator can’t bypass an error shown on the left.
Thin
Cleave Angle Set to “Enable” or “Disable”.
Cleave Shape Enable : An operator can accept and continue with the
error as shown on the left by pressing the SET
Offset
key.
Gap Difference Disable : An operator can’t override the error as shown on
the left. The unit repeats the alignment when the
operator presses the SET key.
Other Settings
Max Num. of The re-arcing process sometimes improves the splice loss.
Rearcs However, excessive re-arcing may decrease the splice
strength. With this function, it is possible to limit the number
of re-arcs or to disable re-arc discharge.
Cleaver Set to “OFF”, “1” or “2”.
Counter Mode OFF: The splicer does not increment the “Cleave Count”.
1: The splicer increments the “Cleave Count” +1 for each
splicing
2: The splicer increments the “Cleave Count” +2 for each
splicing.

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 FUSION SPLICER 66S Rev1

Other Settings Menu

Composition of the Other Settings Menu Machine Settings
Common parameters for all the modes for Other Settings Menu can be set in Basic operation and maintenance parameters can be changed in this menu.
this menu.

Select the Other Settings icon at [Main Menu] screen to enter this menu.

The list of warning and maintenance parameters in this menu follow:

Parameters List of the Machine setting menu (1 of 3)

Parameter Description
Basic Settings
Detail of the Other Settings Menu Select the language displayed on the screen.
The parameters in the Other Settings Menu are listed below: Language The language that can be displayed is controlled by the
software version and region code.
Parameter Description Buzzer
Sets the Buzzer Volume level.
Machine Settings Check the Machine Settings section. Volume
Supervisor Setting Check the Supervisor Settings section. Sets the lighting condition in the splicer. If “V-Groove
V-Groove
Menu Lock Settings Check the Menu Lock Settings section. Illumination” is set to “ON”, the V-Groove will be illuminated
Illumination
when the Wind Protector is open.
Sets the USB Drive Mode enable or disable. If this mode is
enabled and the splicer and any PC are connected with a USB
USB Drive
cable, the splicer enters the USB Drive Mode.
Mode
See Section [Install the Instruction Manual and the Utility
Software].

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 FUSION SPLICER 66S Rev1

Parameters List of the Machine setting menu (2 of 3) Parameters List of the Machine setting menu (3 of 3)
Parameter Description Parameter Description
Power Saving Timer (with Battery) (with AC Adaptor) Cleaver Blade Alarm
Dimming Setting this function dims the brightness of the LCD Determines if an alarm is set. (*1)
Blade position Change
monitor if the splicer is idle a certain period. In OFF, alarm is not displayed.
Sleep Setting this function turns off the power supply to Determines if an alarm is set. (*1)
Blade Height Change
the LCD monitor if the splicer is idle a certain In OFF, alarm is not displayed.
period. Always set this function to a specific Determines if an alarm is set. (*1)
Blade Replacement
shutdown time when using the battery pack. In OFF, alarm is not displayed.
When the power supply to the LCD monitor turns Arc Calibration
off, the LED near the ON/OFF key blinks. The threshold of cleave angle error in
Cleave Limit
Pressing any key turns on the LCD monitor. the [Arc Calibration].
Automatically turns off the power supply to the The maximum number of tests to finish the
Max Number of Tests
splicer if it is idle a certain period. The function [Arc Calibration] with “Test Finished” message.
Shut Down
serves to prevent the battery running low if the
splicer is left on for an extended period.
Power on Option
Sets the message to be displayed when the power “Power Saving Timer” function is important for energy conservation.
Opening Title1
is turned on. If the power saving function is not set during battery use, the
Opening Title2 Max. number of characters : 15 number of splice cycles will be decreased. The splicer
Quick Boot If set to “ON”, the splicer boots up quickly. automatically identifies if it is running on battery or power
If set to “ON”, the splicer appears the message in supply power. Additionally, an independent power saving
Authorized Service setting can be programmed, enabling automatic utilization of
the LCD monitor after the date of “Next Authorized
Reminder the power saving features after detecting that power is supplied
Service”.
Electrodes by the battery.
The number of times splices can be made with a
Electrode Caution Caution displayed. If the value is exceeded, an
alarm will be displayed.
The number of times splices can be made with a
Electrode Warning Warning displayed. If the value is exceeded, an
alarm will be displayed.

Alarm Display during If set to “ON”, the warning text will be displayed
Reset during RESET operation.

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 FUSION SPLICER 66S Rev1

Supervisor Settings
Used by an Administrator to limit operators from selecting or changing certain The list of Supervisor Settings parameters in this menu follow:
functions. Parameter Description
Calendar

Calendar Sets the date and time in the calendar.

Password Setting
Sets a password to access the [Supervisor Settings]
menus.
Maximum Characters: 9
Supervisor Password At the time of shipment from factory, the password is
set to “0”.
In the event you have forgotten your password, contact
the authorized distributor.
How to enter the Menu Lock Setting Changes the password to access the [Boot password].
Before entering the Supervisor Setting menu, the following windows may be Boot Password The default password is set to "0" when the splicer is
displayed. Enter the password. The initial password is “0”. delivered.
If you need to bypass the password because it was forgotten or lost, it is Password Boot Lock Sets a date after which a password is required at
necessary to send back the splicer to the service center. Take care not to forget From splicer boot up to continue operation.
it after changing the password. Boot Lock Message1 Sets the messages to be displayed on the boot
password entry screen.
Boot Lock Message1 NOTE: The max number of message characters is 15
Boot Password Variation

Boot Password 1~12 This function enables switching between up to 12 "Boot

Passwords" at different dates.
Password Boot Lock For more details, refer to [About "Boot Password
From 1~12 Variation"] on the following page.

If you want to bypass the password, contact to Fujikura authorized distributor.

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 FUSION SPLICER 66S Rev1

About "Boot Password Variation"

"Boot Password Variation" Menu Lock Settings
This parameter determines whether the boot password variation function is Used by Administrator to limit operator from selecting or changing certain
utilized or not. The default setting is "OFF". functions.

"Boot Password 1"..."Boot Password 12"

Initial default password settings are all "0".
"Boot Password Lock From 1"..."Boot Password Lock From 12"
May be selected as "OFF", or dates may be entered to activate the password
lock functions; Initial default date settings for all Boot Passwords are "OFF".
Example
Boot Password AA Boot Password Lock From 2019.05.01
Boot Password 1 BB Boot Password Lock From 1 2019.06.01
Boot Password 2 CC Boot Password Lock From 2 2019.07.01
Boot Password 3 DD Boot Password Lock From 3 2019.08.01
Boot Password 4 EE Boot Password Lock From 4 2019.09.01 How to enter the Menu Lock Setting
Boot Password 5 FF Boot Password Lock From 5 2019.10.01 Before entering the Menu Lock Setting menu, the following windows may
Boot Password 6 GG Boot Password Lock From 6 2019.11.01 be displayed. Enter the password. The initial password is “0”.
Boot Password 7 HH Boot Password Lock From 7 2020.01.01 ※1 If you need to bypass the password because it was forgotten or lost, it is
Boot Password 8 II Boot Password Lock From 8 2019.12.01 necessary to send back the splicer to the service center. Take care not to
Boot Password 9 JJ Boot Password Lock From 9 2020.02.01 forget it after changing the password.
※2
Boot Password 10 KK Boot Password Lock From 10 2020.02.01
Boot Password 11 LL Boot Password Lock From 11 2020.03.01
Boot Password 12 MM Boot Password Lock From 12 2020.04.01

If the present date (date of splicer operation) is between "2019.09.01" and

"2019.9.30", the splicer displays "Enter Boot Password 4" at boot-up. Inputting
"EE" unlocks the splicer in this case.
NOTE1:
It is not necessary to input dates in order. The splicer sorts the passwords by
date. In this example, the splicer uses "Boot Password 8" before "Boot
Password 7".
NOTE2: If you want to unlock the password, contact to Fujikura authorized distributor.
If two or more date settings are the same, the splicer uses the password with
the smallest suffix number. In this example, if the present date (date of splicer
operation) is between "2020.02.01" and "2020.02.29", the splicer applies
"Boot Password 9" for the boot-up password, and the splicer ignores "Boot
Password 10".

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 FUSION SPLICER 66S Rev1

The list of Menu Lock Settings parameters (1 of 2 ) The list of Menu Lock Settings parameters (2 of 2 )

Parameter Descriptions Parameter Descriptions

Password Setting Machine Settings
Sets a password to access the [Menu Lock Password] Basic Settings
menus. Power Saving
Maximum Characters: 9 Timer
Menu Lock
At the time of shipment from factory, the password is set to Power On Option Setting to “Disable” prevents unauthorized editing of
Password
“0”. Electrode the [Machine Settings] menu.
In the event you have forgotten your password, contact the Cleaver Blade
authorized distributor. Alarm
Splice Mode Arc Calibration
Edit Setting to “Disable” prevents unauthorized editing and Maintenance Menu
Select selecting of splice modes. Arc Calibration
Heater Mode Diagnostic Test
Edit Setting to “Disable” prevents unauthorized editing and Dust Check
Select selecting of heater modes. Motor Calibration
Stabilize
Memory Electrodes
Clear All Splice Setting to “Disable” prevents unauthorized erasing of splice Replace Setting to “Disable” prevents unauthorized changing of
Result result data from memory. Electrodes various maintenance parameters.
Splice Settings Clear Arc Count
Clear Cleave
Splice
Count
Operation
Setting to “Disable” prevents unauthorized editing of the Battery Discharge
Ignore Splicing
[Splice Settings] menu. Motor Drive
Error
Maintenance Info.
Others

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 FUSION SPLICER 66S Rev1

List of the reference guide (2 of 2)

Reference Guide Splice with Sheath Clamp
This product has a built-in instruction manual Necessary items
Select the Guide icon at [Main Menu] screen to enter this manual. Describes the tools and procedure of
Preparation
splicing and tube heating with
Splice operation
sheath clamp.
Protecting Splice Point
Splice with Fiber Holder
Necessary items
Describes the tools and procedure of
Preparation
splicing and tube heating with fiber
Splice operation
holder.
Protecting Splice Point
Daily Check
List of the reference guide (1 of 2) Fusion Splicer
Parameter Descriptions Optical Fiber Cleaver
Describes how to check and clean
Features Introduction Blade Height Adjustment
the splicer and tools.
Touch Panel & Classic Meu Ribbon Fiber Stripper
Automated Wind Protector Single Fiber Stripper
Operation Mode: Auto(LR) Maintenance Menu
Operation Mode: Auto Diagnostic Test
Introduces the new features
Operation Mode: Customized Dust Check
equipped to this machine and Describes how to perform tasks on
Automated Tube Heater Replace Electrodes
describes the splicer operation in the Maintenance Menu
Fiber Retention Clamp Arc Calibration
each Operation Mode.
Easy Sleeve Positioning Clamp Stabilize Electrodes
Protrusion for loose tube fiber Setting Menu
Short Cleaved Splicing
Splice Settings
Splice-On-Connector
Motion of Wind Protector Describes the settings of the splicer
Power Supply
Brightness/Monitor Angle and how to reference stored splice
Power Supply Setting
Power-saving results.
AC Power Supply
Data Storage
DC Power Supply Describes how to supply power to
Others
Battery Power Supply the splicer and how to use battery.
Instruction Manual: PDF file Describes the other settings of the
Battery Level
PC communication splicer.
Battery Charge
Splice & Heater Mode
Splice Mode Selection
Describes how to select and set
Splice Condition Setting
parameters of the splice or heater
Heater Mode Selection
modes.
Heater Condition Setting

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 FUSION SPLICER 66S Rev1

Instruction Manual and the Utility Software

How to install the instruction manual and the Utility Software
The splicer has the instruction manual and the utility software on its hard drive.
You can install both onto a Windows PC with the following procedure.

Procedure to install the instruction manual and the utility software

1. Turn on the power of the splicer, and then connect the splicer to the PC with
a USB cable.

2. A confirmation window will open. Tap [Yes] to start the USB Drive Mode. *
*If the window doesn’t open, tap [Main Menu]→ [Other Settings] → [Machine
Settings] icons to open the Machine Settings menu. Then set the [USB Drive
Mode] in the [Basic Settings] group to [Enable]. Then tap [Reset] to go back 6. Disconnect the USB cable to finish the USB drive mode.
to the [READY] screen.

To open the instruction manual, double-click the shortcut icon on the desktop
or click [Instruction Manual (PDF)] button on the menu of the utility software.

Note1: If it fails to install the DataConnection on your PC, confirm whether

the PC can connect to internet.
Note2: During installation, the software allows you to access to Fujikura web
3. Open the Windows Explorer on the PC. You will find an attached drive named site, “[Link]/dev/splicers/ “. Ask your PC administrator
“SPLICER” and a file named “Install” or “[Link]” on the drive. for permission to access if you are unable.

4. Right click on “Install” or “[Link]”, then select “Run as administrator” in the

pop-up window. If a confirmation message appears, click “Yes” to continue
the installation.

5. The utility software opens automatically after the installation. Shortcut icons
for the instruction manual and the utility software will appear on the desktop
at the same time.

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 FUSION SPLICER 66S Rev1

Error Message List

Press ENT when an error is shown on the monitor. The [HELP] screen displays When an error is in the list below, the splicer carries out operation which changes
the following: with preset values of “Ignore Splicing Error”, when the operator presses the SET
key.
When an error is in the list below, the splicer repeats the alignment when the See Section [Splice Settings].
operator presses the SET key. ･Large Cleave Angle
･L-Too Long Fiber ･Cleave Shape NG
･R-Too Long Fiber ･Thin
･LR-Too Long Fiber ･Fat
･L-Too Dusty Fiber ･Bubble
･R-Too Dusty Fiber ･Dust Burned
･ZL Motor Overrun (Forward) ･High Loss Estimated
･ZR Motor Overrun (Forward)
･ZL Motor Overrun (Backward)
Follow the solution precisely as shown in the list below. If it is not possible to
･X Motor Overrun
eliminate the problem, the splicer may require service by a qualified service
･Y Motor Overrun center. Consult the authorized distributor with the following information:
･Focus-X Motor Overrun
･Focus-Y Motor Overrun ･Model name of the splicer
・Cannot detect fiber (in AUTO mode） ･Serial number of the splicer
･L/R-Bad Fiber Position ･Error message
･Situation when the error occurs
･Video or picture if possible

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 FUSION SPLICER 66S Rev1

Error Message List (1 of 8) Error Message List (2 of 8)

Error Error
Reason Solution Reason Solution
Message Message
ZL Motor ･Press RESET key, and set
L-Too Long ･The fiber is not set correctly
･Confirm the setting position of the fiber again to seat it
Fiber Overrun at the bottom of the V-
the stripped fiber end on the fiber (Forward) correctly at the bottom of the
･The cleave length (bare groove. The fiber is not
cleaver. Check the cleave V-groove.
R-Too Long fiber part) is too long. located in the Camera’s
length. ･Confirm the setting position of
Fiber ･Dust or dirt is on the ZR Motor field of view.
･Execute the [Dust Check]. the stripped fiber end on the
objective lens. Overrun ･The cleave length (bare fiber
LR-Too Long Clean the lens when dust or dirt fiber cleaver. Check the
(Forward) part) is too short.
Fiber exists. cleave length.

X-Dark ZL Motor
･The taper speed or taper ･Adjust the taper parameters
Back ･Dust or dirt is on the ・Execute the [Dust Check]. Overrun
time is set too high. in the splice mode.
Ground objective lens. Clean the lens when dust or dirt (Backward)
Y-Dark ･The LED or Camera exists. ZR Motor
Back might be damaged. ･Consult your distributor. Overrun ･Only occurs in manual motor operation.
Ground (Backward)
•Completely prepare the fiber X motor ･The fiber is not set correctly
･Press RESET key and re-
again (strip, clean and cleave). Overrun at the bottom of the V-
•Dust or dirt is on the fiber position the fiber again to
•Execute the [Dust Check]. groove. The fiber is offset
surface. Y Motor seat it correctly at the bottom
L-Too Dusty Clean the lens if dust or dirt too far and it exceeds the X
•Dust or dirt is on the Overrun of the V-groove.
Fiber exists. or Y motor range.
objective lens.
•Set the [Cleaning Arc] time to ･The fiber is not set correctly ･Press RESET key, and re-
•[Cleaning Arc] time is too Focus X
“150ms”. When splicing carbon- position the fiber again to
short or “OFF.” Motor at the bottom of the V-
coated fibers, set to “200ms”. seat it correctly at the bottom
•Splicing indistinct core Overrun groove. The fiber position
•Use the MM mode to splice of the V-groove
fibers with the SM or DS is out of focus range.
indistinct core fibers (i.e. MM ･Completely prepare the fiber
modes. ･Dust or dirt is on the fiber
fiber). again (strip, clean and
•[Align] is set to “Core” to surface resulting in focus
•Set [Align] to “Clad” to splice Focus Y cleave).
splice indistinct core failure.
indistinct core fibers (i.e. MM Motor ･Execute the [Dust Check].
fibers when using other ･Dust or dirt is on the
fiber). Overrun Clean the lens.
R-Too Dusty splice modes. objective lens.
Fiber •Set [Focus] to “Edge” to splice
•[Focus] is incorrectly set
indistinct core fibers (i.e. MM ･The wind-protector is
when using other splice Cover ･Press RESET key after
fiber). To splice distinct core opened during splicing
modes. Opened closing the wind-protector.
fibers, “Auto” or the correct focus operation.
value should be entered.

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 FUSION SPLICER 66S Rev1

Error Message List (3 of 8) Error Message List (4 of 8)

Error
Reason Solution Error Message Reason Solution
Message
･Assure the electrodes are in
ZL/R proper position.
No Arc ･Arc Discharge did not
X/Y ･Consult the authorized ･Replace the electrodes.
･Motor might be damaged. Discharge occur.
Focus X/Y distributor. ･Consult the authorized
Cover F/R distributor.
･Check the condition of the fiber
･Dust or dirt is on the fiber cleaver. If the blade is worn,
surface. Large ･Bad fiber end-face.
Cannot detect ・Completely prepare the fiber rotate the blade to a new
Cleave
fiber ･The left and right fiber again (strip, clean and position.
Angle
in types are different. cleave).Select the suitable ･[Cleave Limit] is set too ･Increase the [Cleave Limit] to
AUTO mode ･Splicing non-standard splice mode. low. an adequate limit.
fibers. ･Clean the V-groove and clamp
･Dust or dirt is on the V-
Strong ･Unable to calibrate due to chip, and set the fibers again.
･Replace the electrodes by groove or the clamp
Arc Power strong arc. If the error occurs again, strip,
using the [Replace Large chip.
Weak ･Unable to calibrate due to clean and cleave the fibers.
Electrodes] function in. If Fiber
Arc Power weak arc. ･Check the condition of fiber
this does not eliminate the Angle
･Unable to calibrate due to cleaver. If the blade is worn,
Too Left problem, consult the ･Bad fiber end-face.
poor arc field position (too rotate the blade to a new
/Right Arc authorized distributor.
far left or Right). position.
･Execute the [Motor ･Check the condition of fiber
Calibration] function. If Cleave Shape cleaver. If the blade is worn,
･The fiber stuff amount is ･Bad fiber end-face.
using other splice modes, NG rotate the blade to a new
insufficient. position.
Fiber check the [Overlap] setting in
Separation the splice mode. ･Assure the electrodes are in
･Check the [Prefuse Power] proper position.
･The pre-fuse power or pre- Arc Discharge ･Arc Discharge is
and [Prefuse Time] settings ･Execute the [Stabilize
fuse time is set too high. Delayed delayed
in the splice mode. Electrode] function.
･Press RESET key, and re- ･Replace the electrodes.
･The fiber is not set
L/R-Bad Fiber position the fiber again to
correctly at the bottom of
Position seat it correctly at the bottom
the V-groove.
of the V-groove.

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 FUSION SPLICER 66S Rev1

Error Message List (5 of 8) Error Message List (6 of 8)

Error Message Reason Solution Error Message Reason Solution

･Calibrate the arc power with ･Check the condition of the fiber
･Inadequate arc power
the [Arc Calibration] function. ･Bad fiber end-face. cleaver. If the blade is worn,
･If using the Special mode, rotate the blade to a new position.
Large Dust
adjust or initialize [Prefuse Burn ･Dust still present after cleaning
･[Cleaning Arc] time
･Prefuse power or time is Power] or [Prefuse Time] fiber or cleaning arc. Clean fiber
Thin Fiber is too short or
set too high settings. For normal splice thoroughly or Increase [Cleaning
“OFF.”
mode, the prefuse is fixed Arc Time]
and cannot be adjusted. ･Dust or dirt on the fiber surface
･If using the Special mode, results in bad splice loss and low
･Insufficient [Overlap]
adjust or initialize [Overlap] tensile strength.
setting
setting. For normal splice ･Clean the fiber surface sufficiently.
･Insufficient fiber
mode, the overlap is fixed ･Do not clean the fiber after
cleaning.
and cannot be adjusted. cleaving to prevent dust on the
･Too much [Overlap] ･Execute [Motor Calibration] fiber end-face.
Fat Fiber
setting function in the maintenance ･Avoid any contact with the fiber
menu to calibrate the stuff end-face.
amount. ･Check the condition of fiber
･If using the taper splice High cleaver. If the blade is worn,
Too Tapering function, the error message Estimated ･Bad fiber end-face. rotate the blade to a new position.
･Too much fiber taper. Loss
Fiber may appear meaning the ･Confirm the [Cleave Limit] setting.
fiber is tapered too much. 2.0° or less is recommended.
･Check the condition of fiber (1/2)
･Dust or dirt on the V-groove or
･Bad fiber end-face. cleaver. When the blade is ･Dust or dirt is on the
clamp chip causes poor fiber
worn, rotate the blade. V-groove or the
movement during fiber stuffing.
･If using the Special mode, clamp chip.
Clean them periodically.
Bubble adjust or initialize [Prefuse
･Prefuse power or time is Power] or [Prefuse Time] ･Dust or dirt is on the ･Execute the [Dust Check]. If dust
set too low settings. For normal splice lens or dirt exists, clean the lenses.
mode, the prefuse is fixed
and cannot be adjusted. ･Replace the electrodes if they
･Bad electrode
appear worn (rounded tip shape),
condition.
dirty or bent.

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 FUSION SPLICER 66S Rev1

Error Message List (7 of 8) Error Message List (8 of 8)

Error Message Reason Solution Error Message Reason Solution

･Calibrate the arc power with ･Clean the objective lenses by
･Inadequate arc power.
the [Arc Calibration] function. referring see section
There is dust
･Using unsuitable splice ･Select a suitable splice mode [Cleaning of Objective Lens].
after executing ･Dirt or dust exists in
mode for the fibers to be spliced. ･When the above processes
Dust Check optical path.
･Increase [Loss Limit] to an cannot remove the dirt or
･[Loss Limit] is set too low. function
adequate limit. dust, consult the authorized
distributor.
High ･Inadequate arc ･Confirm the arc parameters X Camera
Estimated parameters in special are adequate to splice the
･The Camera may be ･Consult the authorized
Y Camera
Loss mode fibers. damaged. distributor.
Trouble

(2/2) ･Confirm the estimating Heater Oven ･Consult the authorized

･Heater does not heat.
parameters are adequate to Trouble distributor.
estimate the loss. The MFD
･Inadequate estimating Communication ･Broken the internal ･Consult the authorized
mismatch function does not
parameters in special error device distributor.
work for certain types of
mode
specialty fibers. In these
cases, set the [MFD Temperature ･Temperature Sensor ･Consult the authorized
Mismatch] to “OFF”. Sensor NG may be damaged. distributor.
･Check sheath clamps are
closed.
･Confirm obstructions and
･Cannot Open and Close
Cover Trouble fibers are not around the
cover
cover.
･Confirm sheath clamps or
fiber holders are set properly.

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Questions and Troubleshooting

Splicing Operation
Power Supply (1) Error message appears on monitor
(1) Power does not turn on when pressing ON/OFF key ･Refer to [Error Message List] function.
･The battery may not be charged. Attempt charging the battery.
(2) Inconsistent splice loss / High splice loss
･Clean the V-grooves, fiber clamps, heater and objective lenses.
(2) Power does not turn off when pressing ON/OFF key
･Press and hold the key until the LED color changes from green to red. ･Replace the electrodes.
･ “High Estimated Loss” error message section in the [Error Message List].
(3) Few splices can be made with a fully charged battery pack ･If the fiber has curl or bend memory, position the fiber so the crown (curve) of
･If the power saving function is not enabled, battery power degrades quicker. the memory is turned downward.
Always enable it to conserve power usage. ･The splice loss varies according to the cleave angle, arc conditions and fiber
･The battery pack has reached the end of its service life. Install a new battery cleanliness.
pack. ･If the splice loss is still too high or inconsistent after performing the above-
･The battery pack uses chemical reaction. The capacity decreases at low mentioned remedies, contact the authorized distributor Regular service (at
temperature, especially at lower than 0 degree C. least once a year) is recommended to maintain high splicing quality.
･At high altitude, the arc discharge current is increased. In this condition,
(3) Confirmation of splicing procedures
battery power degrades quicker due to large power consumption.
･Refer to [Basic Operation] function.
(4) “CHARGE” LED on blinks during battery recharge
･The battery pack has a fault or has reached the end of its service life. Install a (4) Monitor suddenly turned off
new battery pack. If the LED blinks again after install, contact the authorized ･The power saving function is automatically enabled when using a battery pack.
distributor. The splicer switches to the power saving state after an extended period of
･The battery pack has been used outside of its specified environment (especially splicer inactivity. Press any key to return to the normal state. To change the
length of time before the splicer switches to the power saving state, Refer to
above 40 degrees C) where temperature is high.
[Machine Settings] function.
(5) Method to change the power saving function settings
(5) Splicer power suddenly turned off without “Low Battery” message
･Refer to [Machine Settings] function.
・The power saving function is automatically enabled when using a battery pack.
(6) Battery indicator is not displayed. The splicer turns the splicer power off after an extended period of splicer
inactivity. Press ON/OFF key to turn on the splicer again. To change the
･At the time of AC adaptor use or DC supply, a battery indicator is not displayed
length of time before the splicer turns the splicer power off, section [Machine
on a screen.
Settings] function.

(6) Method to initialize arc condition of Splice mode

･Refer to [Initialization in the edited parameter] in [Splice Menu].

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 FUSION SPLICER 66S Rev1

(2) Heater LED on panel keyboard blinks

(7) Error message can be over-ridden ･Pressing the HEAT key during heating causes the LED to blink. The tube
･See Section [Splice Settings] to not allow error message override. heater is turned off if the HEAT key is pressed again. If, after 2 seconds have
gone by without pressing the HEAT key again, the LED stays on continuously
(8) Unable to change Arc Power and Arc Time and the heater returns to its normal state. The LED will turn off when the heat
･The settings cannot be changed in AUTO modes. cycle is completed.
･If using the “Special Mode”, the Arc Power and Arc Time may be locked by ･If the heater does not reach the current mode’s temperature value, the LED
administrator, preventing them from being changed. blinks and the alarm sounds. If this happens, contact the authorized
distributor.
(9) Method to set Pause
･See Section [Splice Menu] in [Splice Mode]. (3) Fiber protection sleeve adhered to heating plate after shrink
･Use a cotton swab or a similar soft tip object to push and remove the sleeve. If
(10) Method to display Cleave Angle, Fiber Angle / Offsets the black coating is removed, contact your authorized distributor.
･See Section [Splice Menu]. The fiber angle is not displayable in the SM, DS,
MM or AUTO mode. (4) Method to initialize heating condition of Heater mode
･See Section [Referring to or editing Heater Mode].
(11) Incorrect splice mode selected and used in AUTO mode
･The AUTO mode can detect only standard SM, DS, MM and NZDS fibers. (5) Method to cancel heating process
When splicing specialty fibers, the AUTO mode may identify them incorrectly. ･ RESET key does not cancel the heater. Press HEAT key twice to cancel the
heating process.

Tube-heating Operation Supervising

(1) Fiber protection sleeve does not shrink completely (1) What functions can be disabled
･Fiber protection sleeve might not be set to the tube heater properly. ･See Section [Menu Lock Settings].
･When setting the fiber to the heater, do not remove hands from the fiber until
the heater cover closes and the buzzer sounds. If releasing hands from the (2) Method to lock “selection” or “editing” of Splice or Heater mode
fiber rapidly, the protection sleeve may not be set to the heatable position. ･See Section [Menu Lock Settings ].
･If the protection sleeve is not centered between yellow lines, the protection
sleeve might not shrink completely. (3) Method to set parameters of Splice or Heater mode from a PC
･Extend the heating time. ･Refer to the communication software “Data Connection” included on splicer
･Refer to [Heater Mode]. hard-drive.

(4) Forgot password

･Contact the authorized distributor.

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 FUSION SPLICER 66S Rev1

Other Functions
(1) Method to hide messages on [READY] screen
･Change the fiber image from X/Y view to X magnified view or Y magnified view
by pressing X/Y key.

(2) Too many repetitions until “Test Finish” indicated in [Arc Calibration]
･The splicer needs to repeat the arc calibration after replacing the electrodes or
when the environmental conditions change drastically. The number of arc
calibrations can be set to a specific amount. When the splicer completes the
set amount of calibrations, it indicates “Test Finish”. However, this does not
mean it is completely calibrated.

(3) “Test Finish” is never indicated after many repetitions in [Arc Calibration]
･Execute [Stabilize Electrodes] function in [Maintenance Menu]. If the splicer
still does not indicate “Test Finish”, replace the electrodes. See section
[Replace Electrodes] function.

(4) No arc power change after [Arc Calibration]

･An internal factor is calibrated and adjusted for the specific arc power selected.
The displayed arc power in each splice mode does not change.
･The calibration results affect all splice modes.

(5) Method to input different comments after each splice in splice results data
･See section [Splice Memory Comment].

(6) Method to download splice results from splicer to PC

･Refer to the instruction manual “Data Connection” included in the CD-ROM.
Press [F1] key after installing the software to display the instruction manual.
Contact the authorized distributor for further inquiries.

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 FUSION SPLICER 66S Rev1

Warranty and Contact Address 4. Information required for repairing

Warranty
If you have any questions for other countries, contact an authorized Fujikura
1. Warranty period distributor listed in the following web site:

Please ask to the Fujikura authorized distributor of your country about the • [Link]
warranty period of this product.
Please include documentation with the splicer information as listed below.
2. Warranty item coverage (1) Your full name, company, address, phone number, and e-mail address.
The warrantee covers the Splicer's and Accessories' standard package except (2) Model name and serial number of the splicer.
for consumables like batteries or electrodes. (3) Problems encountered
• What problems did your splicer encounter and when?
• What is its present operational state?
3. Not covered by the warranty
• Observations, files, images, error messages, etc. relating to the problem.
Warranty is NOT covered in below cases:
(1) Damage or malfunction caused by inappropriate condition or 5. Transporting the splicer
environment, incorrect handling or operation procedure that are
disregarded of instruction manual. Since the splicer is a high-precision machine, always use the original carrying
(2) Damage or malfunction due to modification, disassembly, repairing by not case for transportation and storage in order to protect it against humidity,
authorized Fujikura distributor. vibration and shock. When requesting splicer repair, please send it, along with
(3) Damage or malfunction caused by the usage of consumable, accessory, its accessories, in its original carrying case.
product not approved by Fujikura.
(4) Damage or malfunction caused by fires, earthquakes, floods, lighting or 6. Disclaimer
other natural disasters, or inappropriate voltage. Please note the memory contents, such as splicing results, splice mode,
(5) Consumables such as electrode, battery, blade, rubber, sponge rubber,
etc., may be lost depending on the kind of repair.
etc. (Excluding damage or malfunction before using just after purchased.)
(6) Damage or malfunction caused by drop, dust, dewing, exposure to water.
(7) Crack, discoloration, grime at external appearance after using.
(8) Serial number is incorrect or not recorded serial number at Fujikura.
(9) Travel expense for a trip of repairing requested by customer.
(10) Shipping cost for repairing product.
(11) In case this product was resold, leased or transported outside the country
where the authorized Fujikura distributor sold it.

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 FUSION SPLICER 66S Rev1

Contact Address

Inquiries concerning products should be made to the

authorized distributor or one of the following:

Fujikura Europe Ltd.

C51 Barwell Business Park
Leatherhead Road, Chessington, Surrey KT9 2NY, UK
General inquiries: +44-20-8240-2000
Service & support: +44-20-8240-2020
URL [Link]

AFL
260 Parkway East
Duncan, SOUTH CAROLINA 29334
U.S.A.
General inquiries: +1-800-235-3423
Service & support: +1-800-866-3602
[Link] 3127 Spartanburg, SC 29304-3127
URL [Link]

Fujikura Asia Ltd.

438A Alexandra Road, Block A Alexandra Techno Park #08-03,
SINGAPORE, 119967
General inquiries, service & support: +65-6-278-8955
URL [Link]

Fujikura Ltd.
1-5-1 Kiba, Koto-ku, Tokyo 135-8512
Japan
General inquiries: +81-3-5606-1164
Service & support: +81-43-484-3962
URL [Link]

---------------------------- End of Document ----------------------------------

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