1 19.07.

2025 For Approval Amarnatha Sudarshan Ashish

0 18.06.2025 For Approval Sudarshan Amarnatha Ashish

Rev Date Description Prepared Checked Approved

Client: Radiance Renewables Private Limited

Project: 15.625MWac Solar Ground Mounted Project at Nerlagunte, Chitradurga, KA

Consultant
Neopulse Energy Pvt Ltd.
EPC Contractor Zetwerk Manufacturing Businesses Pvt. Ltd.

Document Title: QAP - 33kV ICOG Panel

Document # RRPL-SG3-P13-ELE-QAP-10

Name Sign Date Total Pages Released for

Prepared Sudarshan SKT 18-06-2025 Scale NTS Preliminary

Checked Amarnatha AMR 18-06-2025 Rev 1 Information

Approved Ashish AS 18-06-2025 Sheet A4 Approval ✔

 MANUFACTURER’S NAME AND
ADDRESS/ MANUFACTURING QUALITY PLAN PROJECT: 15.625MWac Solar Ground Mounted Project at
M/S Popular Switchgears Private QAP NO.: 1225514 Nerlagunte, Chitradurga, KA
Limited. ITEM: 33KV OUTDOOR CUSTOMER:. Zetwerk Manufacturing Businesses Pvt. Ltd.
ICOG PANEL REV. NO.: 00
Gat No. 626 NH3, Village, Gonde -
Dumala, Tal. - Igatpuri, Dist. - Nashik –
DATE: 18.07.2025
422403
PAGE: 01 OF 10

COMPONENT TYPE OF REMARKS

SL. CHARACTERISTICS REFERENCE ACCEPTANCE AGENCY
& CLASS CHECK QUANTUM FORMAT OF
NO DOCUMENT NORMS/
OPERATIONS OF CHECK RECORD

D* M C
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.

1.0 RAW MATERIAL / INCOMING MATERIAL

Smooth & free from Smooth & free from -

a) Surface defects Major Visual 100% ---do--- - P
surface defects surface defects
Measuremen
-
b) Dimensions (Thickness) Major t By vernier Random Approved. Drawings IS-1079 ---do--- - P
HRCA/CRCA Sheet /micro meter
1..1 (as per IS IS-1079 Manufacturer
V
1079/513) c) Chemical Properties Major Chemical Random IS 1079 Test √ P
Certificate
IS-1079 Manufacturer
d) Mechanical Properties Mechanical/ Test
Major Random IS 1079 √ P
Physical Certificate V
(MTC)
MS Angle, Smooth & free from Smooth & free from
a) Surface defects Major Visual 100% ---do--- - P -
1.2 Channel, Beam surface defects surface defects
(Gr. E250) Measuremen
b) Dimensions (Thickness) Major t By vernier Random Approved. Drawings IS-2062 ---do--- - P -
/micrometer
IS-2062 Manufacturer
V
c) Chemical Properties Major Chemical Random IS 1079 Test √ P
Certificate

Prepared By Reviewed by Approved by

ABBREVIATION: F= Functional, D= Documents, V = Verification, M-Manufacturer, P = Perform, W = Witness, C= Customer.
LEGEND: * RECORDS, IDENTIFIED WITH “TICK” ( √ ) SHALL BE ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION.
FORMAT NO.: QS-01-QAI-P-03/F1
 MANUFACTURER’S NAME AND
ADDRESS/ MANUFACTURING QUALITY PLAN PROJECT: 15.625MWac Solar Ground Mounted Project at
M/S Popular Switchgears Private QAP NO.: 1225514 Nerlagunte, Chitradurga, KA
Limited. ITEM: 33KV OUTDOOR CUSTOMER:. Zetwerk Manufacturing Businesses Pvt. Ltd.
ICOG PANEL REV. NO.: 00
Gat No. 626 NH3, Village, Gonde -
Dumala, Tal. - Igatpuri, Dist. - Nashik –
DATE: 18.07.2025
422403
PAGE: 01 OF 10

IS-2062 Manufacturer
d) Mechanical Properties Mechanical/ Test V
Major Random IS 1079 √ P
Physical Certificate
(MTC)
a) Chemical composition IS – 613 (Copper) / V
Major Chemical Random IS - 613 / IS 5082 MTC/TR √ P
(Copper Purity) IS 5082(Al)
b) Check for mechanical
property (Bend test, IS – 613 (Copper) / V
Major Mechanical Random IS - 613 / IS 5082 MTC/TR √ P
Tensile strength, % IS 5082(Al)
1.3
Elongation)
Copper
Sampling 1
/Aluminium IS – 613(Copper) / V
c) Electrical conductivity Major Electrical No. per lot IS - 613 / IS 5082 MTC/TR √ P
(Busbar): IS 5082(Al)
per size
hard
d) Dimension check (Width Measuremen IS - 613 / IS 5082 / V
Major 100% Approved. Drawings ---do--- - P
& Thickness) t Approved Drg.
Free from blisters,
e) Visual check (Surface slivers, scale, fins, V
Major Visual 100% IS - 613 / IS 5082 ---do--- - P
defects) spills, cracks
and other defects.
a) Routine tests
1.4 Control Wires Manufacturer V
(Conductor resistance test Major Electrical 100% IS: 694 - 2010 IS: 694 - 2010 √ P
Type: PVC FRLS TC/BOM
& HV Test)
As per IS: 694 Manufacturer V
b) Acceptance Tests Major Electrical IS: 694 - 2010 IS: 694 - 2010 - P
- 2010 TC/BOM
a) Make, Rating, and Visual Approved Manufacturer V
1.5 Fuse & Fuse Base Major Visual 100% Approved Document - P
Checks. Document TC/BOM/COC
MCB / RCCB/
a) Mechanical operation V
1.6 MPCB (As Major Mechanical 100% IEC 60898 IEC 62271-100 ---do--- - P During Final Inspection
(ON / OFF)
applicable)
b) Dielectric withstand V
Major Electrical 100% IEC 60898 IEC 62271-100 ---do--- - P During final inspection
(2kV for 1 min)

Prepared By Reviewed by Approved by

ABBREVIATION: F= Functional, D= Documents, V = Verification, M-Manufacturer, P = Perform, W = Witness, C= Customer.
LEGEND: * RECORDS, IDENTIFIED WITH “TICK” ( √ ) SHALL BE ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION.
FORMAT NO.: QS-01-QAI-P-03/F1
 MANUFACTURER’S NAME AND
ADDRESS/ MANUFACTURING QUALITY PLAN PROJECT: 15.625MWac Solar Ground Mounted Project at
M/S Popular Switchgears Private QAP NO.: 1225514 Nerlagunte, Chitradurga, KA
Limited. ITEM: 33KV OUTDOOR CUSTOMER:. Zetwerk Manufacturing Businesses Pvt. Ltd.
ICOG PANEL REV. NO.: 00
Gat No. 626 NH3, Village, Gonde -
Dumala, Tal. - Igatpuri, Dist. - Nashik –
DATE: 18.07.2025
422403
PAGE: 01 OF 10

c) Visual, Make, Model, Approved V

Major Visual 100% Approved Document As per BOM - P
Rating Document

a) Visual, Make, Model, Approved Manufacturer V

1.7 Contactors Major Visual 100% Approved Documents - P
Rating Documents TC/BOM/COC
V
b) Operational Checks Major Electrical 100% IS13947/IEC: 60947 - 4 IS/IEC: 60947 - 4 BOM/RTC - P

c) Dielectric Test (High Approved V

Major Electrical 100% IS13947/IEC: 60947 - 4 RTC - P During final inspection
Voltage Test) Document
Smooth & free from Manufacturer -
1.8 Busbar Sleeve a) Post Shrinkage Checks Major Visual 100% Approved Document TC/COC √ P
surface defects
Visual/ By Random Manufacturer Manufacturer Manufacturer -
b) Thickness Major √ P
Vernier Sample Specifications Specifications TC / COC
Incoming QC
Indicating lamps a) Voltage Rating, type, Approved V
1.9 Major Visual 100% Approved Document record / - P
assembly colour, Glow Document
BOM/COC
b) Operational test Approved V
Major Electrical 100% Approved Document --do-- - P During Final Inspection
(ON/OFF) Document

Gaskets Smooth & free from Smooth & free from Manufacturer V
1.10 a) Surface finish Major Visual 100% - P
surface defects surface defects TC/COC

Measuremen As per Manufacturer As per Approved Manufacturer -

b) Dimension Major Random - P
t Drawing Drawing TC/COC

IS: 3400-2012 / Manufacturer

IS: 3400-2012 / ASTM D TC/COC
ASTM D 2240-15 /As -
c) Hardness Major Physical Random 2240-15 /As per - P
per Manufacturer
Manufacturer Drawing
Drawing

Prepared By Reviewed by Approved by

ABBREVIATION: F= Functional, D= Documents, V = Verification, M-Manufacturer, P = Perform, W = Witness, C= Customer.
LEGEND: * RECORDS, IDENTIFIED WITH “TICK” ( √ ) SHALL BE ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION.
FORMAT NO.: QS-01-QAI-P-03/F1
 MANUFACTURER’S NAME AND
ADDRESS/ MANUFACTURING QUALITY PLAN PROJECT: 15.625MWac Solar Ground Mounted Project at
M/S Popular Switchgears Private QAP NO.: 1225514 Nerlagunte, Chitradurga, KA
Limited. ITEM: 33KV OUTDOOR CUSTOMER:. Zetwerk Manufacturing Businesses Pvt. Ltd.
ICOG PANEL REV. NO.: 00
Gat No. 626 NH3, Village, Gonde -
Dumala, Tal. - Igatpuri, Dist. - Nashik –
DATE: 18.07.2025
422403
PAGE: 01 OF 10

IS: 3400-2012 / Manufacturer

Verification / IS: 3400-2012 / ASTM D
ASTM D 2240-15 /As TC/COC -
d) Compression test Major Measuremen 2240-15 /As per - P
Random per Manufacturer
t Manufacturer Drawing
Drawing

Lugs & Terminal Manufacturer Catalogue Free from cracks & Incoming QC -
1.11 a) Appearance Major Visual 100% - P
blocks / PS harmful damages record /COC

Shall be suitable to
Random Manufacturer's connect the size of
b) Dimensions, Type & Incoming QC -
Major Visual sample of Specification/ the wires - P
Model no. record /COC
each type Catalogue/ AD mentioned in
Approved document
Manufacturer The switches shall
V
1.12 Selector Switches a) Physical Checks Major Electrical 100% specifications /Approved be free from any --do-- - P
Document Physical Damages
b) Functional/Operational Approved Manufacturer V
Major Physical 100% Approved Documents TC/RTC/BOM - P During Final Inspection
Checks Documents

a) Visual (Make, Model, V

1.13 Auxiliary Relays Major Visual 100% Approved Documents Approved Scheme --do-- - P
and Rating)
As per Protection Manufacturer
Requirements in Approved TC/RTC/COC V
b) Operational Checks Major Electrical 100% - P During final Inspection
Approved Scheme Documents
drawing
Manufacturer Free from damage/ Manufacturer
a) Appearance, Type & V
1.14 Thermostat Major Visual 100% specifications/ As per As per approved TC/BOM/COC - P
Rating
approved Document Document
c) Functional test (Part of Manufacturer
V
Space heater Functional critical Electrical 100% Approved Scheme Approved Scheme TC/RTC/COC - P
Test)

Prepared By Reviewed by Approved by

ABBREVIATION: F= Functional, D= Documents, V = Verification, M-Manufacturer, P = Perform, W = Witness, C= Customer.
LEGEND: * RECORDS, IDENTIFIED WITH “TICK” ( √ ) SHALL BE ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION.
FORMAT NO.: QS-01-QAI-P-03/F1
 MANUFACTURER’S NAME AND
ADDRESS/ MANUFACTURING QUALITY PLAN PROJECT: 15.625MWac Solar Ground Mounted Project at
M/S Popular Switchgears Private QAP NO.: 1225514 Nerlagunte, Chitradurga, KA
Limited. ITEM: 33KV OUTDOOR CUSTOMER:. Zetwerk Manufacturing Businesses Pvt. Ltd.
ICOG PANEL REV. NO.: 00
Gat No. 626 NH3, Village, Gonde -
Dumala, Tal. - Igatpuri, Dist. - Nashik –
DATE: 18.07.2025
422403
PAGE: 01 OF 10

Free from damage/

Rating/Make/Type/ Manufacturer V
1.15 Space Heater Major Electrical 100% Approved Documents As per approved - P
Operation Check /BOM/COC
Document
Insulators shall be
Manufacturer Manufacturer V
Busbar Support a) Appearance Major Visual Random free from harmful √ P
Component Drawing TC
Insulator damages
1.16
Manufacturer
b) Dimensional CHECK, Measuremen Manufacturer Incoming QC -
Major Random Component - P
Creepage distance t Component Drawing record/MTC
Drawing
Manufacturer Smooth & free from Manufacturer V * TC will be submitted for SS
a) Appearance Major Visual 100% √* P
Specifications surface defects TC/COC hardware & galvanized hardware
For MS -IS 1367-Part
Measuremen 5 Samples -
1.17 Fasteners (MS b) Dimensions Major 3/For SS304/316- ASTM IS 1367 MTC/IR - P
t /Size
Galvanized/ grade A2/70 or A4/70
/SS304/ SS316) as For MS -IS 1367-Part
per Approved 1 Sample / 3/For SS304/316- ASTM -
c) Chemical properties Major Mechanical IS 1367 MTC/TR - P
drawing type / size grade A2/70 or A4/70 as
per ISO 3506
Manufacturer
1 Sample / specification’s/ As Incoming QC -
e) Coating (if Applicable) Major Visual IS 4759 - P
type / size per approved record / IR
Document
For MS -IS 1367-Part Manufacturer
1 Sample / 3/For SS304/316- ASTM specifications/ As Incoming QC
f) Mechanical properties Major Visual - P -
type / size grade A2/70 or A4/70 as per approved record / IR
per ISO 3506 Document
Random IEC99-4/ Approved Approved Drawing
Routine Check Major Electrical Supplier TC P V
drawing
Current 1. Name Plate Details & Major Random As Per IS 2705-1992 Approved Drawing Supplier TC
1.18 Visual √ P V
Transformer Finish Approved drawing
Major Random As Per IS 2705-1992 Approved Drawing Supplier TC
2. Specifications Visual P V
Approved drawing

Prepared By Reviewed by Approved by

ABBREVIATION: F= Functional, D= Documents, V = Verification, M-Manufacturer, P = Perform, W = Witness, C= Customer.
LEGEND: * RECORDS, IDENTIFIED WITH “TICK” ( √ ) SHALL BE ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION.
FORMAT NO.: QS-01-QAI-P-03/F1
 MANUFACTURER’S NAME AND
ADDRESS/ MANUFACTURING QUALITY PLAN PROJECT: 15.625MWac Solar Ground Mounted Project at
M/S Popular Switchgears Private QAP NO.: 1225514 Nerlagunte, Chitradurga, KA
Limited. ITEM: 33KV OUTDOOR CUSTOMER:. Zetwerk Manufacturing Businesses Pvt. Ltd.
ICOG PANEL REV. NO.: 00
Gat No. 626 NH3, Village, Gonde -
Dumala, Tal. - Igatpuri, Dist. - Nashik –
DATE: 18.07.2025
422403
PAGE: 01 OF 10

3. Routine Test/ Major Random As Per IS 2705-1992 Approved Drawing Supplier TC

Electrical P V
Ratio/Phase error, etc. Approved drawing
Voltage 1. Name Plate Details & Major Random As Per IS 3156-1992 Approved Drawing Supplier TC
1.19 Visual √ P V
Transformer Finish Approved drawing
2. Specifications Major Visual Random Approved drawing Approved Drawing Supplier TC P V
3. Routine Test/ Major Random As Per IS 3156-1992 Approved Drawing Supplier TC
Electrical P V
Ratio/Phase error, etc. Approved drawing
Meters –
Analog/Digital Rating, Type &
Visual/
1.20 (Ammeter/Voltme Functionality as Per Major 100% Approved drawing Approved Drawing Supplier √ P V
Electrical
ter/ Timer/Energy Approved Scheme TC/COC
Test
Meter/ MFM Etc.)
Rating, Make, Type, Visual Major 100% IEC 62271-100 Approved Drawing ABB TC
Visual √ P V
check
Routine test (Timing, Major Electrical 100% IEC 62271-100 Approved Drawing ABB TC
√ P V
Operation check) Test
Operation check (5 - Major Electrical 100% IEC 62271-100 Approved Drawing ABB TC
Open/Close at Rated Test V
√ P
Vacuum Circuit control voltage & 110% of
1.21
Breaker rated control voltage
Operation check (5 -Open Major Electrical 100% IEC 62271-100 Approved Drawing ABB TC
V
at 70% Rated control Test √ P
voltage
Operation check (5 - Close Major Electrical 100% IEC 62271-100 Approved Drawing ABB TC
V
at 85% Rated control Test √ P
voltage
Rating, Type & Major Electrical 100% Approved drawing Approved Drawing Supplier TC
V
1.22 Power Pack Functionality as Per Test √ P
Approved Scheme

Prepared By Reviewed by Approved by

ABBREVIATION: F= Functional, D= Documents, V = Verification, M-Manufacturer, P = Perform, W = Witness, C= Customer.
LEGEND: * RECORDS, IDENTIFIED WITH “TICK” ( √ ) SHALL BE ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION.
FORMAT NO.: QS-01-QAI-P-03/F1
 MANUFACTURER’S NAME AND
ADDRESS/ MANUFACTURING QUALITY PLAN PROJECT: 15.625MWac Solar Ground Mounted Project at
M/S Popular Switchgears Private QAP NO.: 1225514 Nerlagunte, Chitradurga, KA
Limited. ITEM: 33KV OUTDOOR CUSTOMER:. Zetwerk Manufacturing Businesses Pvt. Ltd.
ICOG PANEL REV. NO.: 00
Gat No. 626 NH3, Village, Gonde -
Dumala, Tal. - Igatpuri, Dist. - Nashik –
DATE: 18.07.2025
422403
PAGE: 01 OF 10

Rating, Type & Major Electrical 100% Approved drawing Approved Drawing Supplier TC
Functionality as Per Test
V
1.23 Roof Bushing Approved Scheme √ P

2.0 In-process Inspection

Free from harmful
One Sample In process
a) Punching Major Visual Manufacturer standards defects like sharp - P V
per batch report
edges, burr etc.
2.1 Panel Fabrication visual measuring
Visual/simula One Sample Tape/right In process
c) Bending Major Drawing/ Bending BOM - P V
tion per batch angle/vernier/Temp report
lets
Panel Visual / In process
Phosphating 7
pretreatment a) Seven Tank Process Critical Process 100% Manufacturer standards report √ P V In process report
Tank Process.
monitoring
b) Visual Checks and Visual / In process
One Sample Free from poor
Checks for Poor Coating Critical Process Manufacturer standards report P V
2.2 per batch patches
Patches monitoring
One Sample
Measuremen per batch Class C Type In process
c) Phosphate Surface Major Manufacturer standards P V
t Phosphating report

One Sample manufacturer Shade

a) Surface Finish Major Visual IS: 5/Mfg. Drawing P V In process report
per batch Card/IS :5
One Sample As Per Approved As Per Approved
b) Paint Shade Verification Major Visual P V
Panel Powder per batch drawing drawing In process
2.3 Measuremen One Sample As Per Approved As Per Approved √
Coating c) Paint Thickness Major report P V
t per batch Drawing drawing
Measuremen One Sample ASTM D 3359/IS 2629- ASTM D 3359/IS
d) Adhesion Major P V
ts per Lot 1985/ IS 101 2629-1985/ IS 101

Prepared By Reviewed by Approved by

ABBREVIATION: F= Functional, D= Documents, V = Verification, M-Manufacturer, P = Perform, W = Witness, C= Customer.
LEGEND: * RECORDS, IDENTIFIED WITH “TICK” ( √ ) SHALL BE ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION.
FORMAT NO.: QS-01-QAI-P-03/F1
 MANUFACTURER’S NAME AND
ADDRESS/ MANUFACTURING QUALITY PLAN PROJECT: 15.625MWac Solar Ground Mounted Project at
M/S Popular Switchgears Private QAP NO.: 1225514 Nerlagunte, Chitradurga, KA
Limited. ITEM: 33KV OUTDOOR CUSTOMER:. Zetwerk Manufacturing Businesses Pvt. Ltd.
ICOG PANEL REV. NO.: 00
Gat No. 626 NH3, Village, Gonde -
Dumala, Tal. - Igatpuri, Dist. - Nashik –
DATE: 18.07.2025
422403
PAGE: 01 OF 10

Structure/Skid As Per Approved As Per Approved

2.4 assembly 1. Overall Dimensions CRITICAL MEASURE 100% Drawing drawing --do-- P V

As Per Approved As Per Approved --do--

2. Alignment Major Visual 100% Drawing drawing P V

3. Frame & Module As Per Approved As Per Approved --do--

Major VISUAL 100% P V
Assembly drawing drawing
3.0 Assembled Panels
a) Visual
Manufacturer
3.1 Bus bars inspection of Major Visual 100% Manufacturer Standard Checklist/IR P V
Standard
Sleeved bus bar
The Surface finish
Busbar surface finish will and joints shall be
b) Finish and Joint Surface Critical Visual 100% checklist/IR P V
be checked visually smooth and free
from harmful joints
Approved drawing/IS Approved
a) Appearance / Visual Major Visual 100% Checklist/IR √ P V
8623 drawing/IS 8623
Assembled Panel Approved document
b) Tightness of Busbar Approved document /
with all Critical Physical 100% / Manufacturer Checklist/IR P V
Joint Manufacturer Standard
Accessories Standard
3.2
mounted and d) Verticality Major Visual 100% Approved drawing Less than 5 mm Checklist/IR P V
wired
e) Verification of BOM Major Verification 100% Approved document Approved document Checklist / IR P V
Measuremen Approved drawing/ IEC Approved
f) Dimension check Major 100% Checklist / IR P V
t 62271--200 drawing/IS 8623
4.0 Final Acceptance a) Appearance (General
Routine test Internal 100 %, Customer
Test arrangement of Major Visual 100% IEC 62271-200 Approved drawing √ P W
report witness 10%
components)
b) Paint Shade verification Routine test Internal 100% , Customer
As per Approved
& Paint thickness Major Visual 100% IEC 62271-200 report - P W witness 10%
drawing
verification, Adhesion test

Prepared By Reviewed by Approved by

ABBREVIATION: F= Functional, D= Documents, V = Verification, M-Manufacturer, P = Perform, W = Witness, C= Customer.
LEGEND: * RECORDS, IDENTIFIED WITH “TICK” ( √ ) SHALL BE ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION.
FORMAT NO.: QS-01-QAI-P-03/F1
 MANUFACTURER’S NAME AND
ADDRESS/ MANUFACTURING QUALITY PLAN PROJECT: 15.625MWac Solar Ground Mounted Project at
M/S Popular Switchgears Private QAP NO.: 1225514 Nerlagunte, Chitradurga, KA
Limited. ITEM: 33KV OUTDOOR CUSTOMER:. Zetwerk Manufacturing Businesses Pvt. Ltd.
ICOG PANEL REV. NO.: 00
Gat No. 626 NH3, Village, Gonde -
Dumala, Tal. - Igatpuri, Dist. - Nashik –
DATE: 18.07.2025
422403
PAGE: 01 OF 10

IEC 62271-200 Routine test Internal 100% , Customer

c) Verification of BOM Major Physical 100% Approved drawing - P W
report witness 10%
Measuremen IEC 62271-200 Routine test Internal 100% , Customer
d) Dimension check Major 100% Approved drawing - P W
t report witness 10%
e) Wiring checks neatness IEC 62271-200 Routine test Internal 100% , Customer
of wiring and accessibility report witness 10%
Electrical /
& adequacy of space for Major 100% Approved drawing - P W
Visual
external wiring
termination
g) Functional test on all IEC 62271-200 Routine test Internal 100% , Customer
equipment / Operational Major Electrical 100% Approved drawing report - P W witness 10%
test
IEC 62271-200 Withstand the 70kV Routine test
h) HV test (1 Minute Internal 100% , Customer
Major Electrical 100% HV voltage for 1 report - P W
power Frequency Test) witness 10% at 85% voltage
minute
IEC 62271-200 shall be >1GΩ at Routine test Internal 100% , Customer
i) IR test (Before and after 5000V for HV & report witness 10%
Major Electrical 100% - P W
HV test) 1MΩ/ 1000V for
Low voltage
j) Clearance from other IEC 62271-200 Routine test Internal 100% , Customer
Major Electrical 100% Approved drawing report - P W witness 10%
Live parts & earth
K) Contact Resistance IEC 62271-200 Approved Data Routine test Internal 100% , Customer
Major Electrical 100% - P W
Measurement test Sheet report witness 10%
L) VCB -5 Closing /OPEN at Routine test Internal 100% , Customer
100% & 110 % Voltage, report witness 10%
70% Open & 85% close, Major Electrical 100% IEC 62271-100 Approved Drawing P W
Timing test Open/Close
time at rated voltage
m) 2kV HV Test on Control IEC 62271-200 Routine test Internal 100% , Customer
Major Electrical 100% Approved Drawing - P W
circuit report witness 10%

Prepared By Reviewed by Approved by

ABBREVIATION: F= Functional, D= Documents, V = Verification, M-Manufacturer, P = Perform, W = Witness, C= Customer.
LEGEND: * RECORDS, IDENTIFIED WITH “TICK” ( √ ) SHALL BE ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION.
FORMAT NO.: QS-01-QAI-P-03/F1
 MANUFACTURER’S NAME AND
ADDRESS/ MANUFACTURING QUALITY PLAN PROJECT: 15.625MWac Solar Ground Mounted Project at
M/S Popular Switchgears Private QAP NO.: 1225514 Nerlagunte, Chitradurga, KA
Limited. ITEM: 33KV OUTDOOR CUSTOMER:. Zetwerk Manufacturing Businesses Pvt. Ltd.
ICOG PANEL REV. NO.: 00
Gat No. 626 NH3, Village, Gonde -
Dumala, Tal. - Igatpuri, Dist. - Nashik –
DATE: 18.07.2025
422403
PAGE: 01 OF 10

n) Primary Injection Test IEC 62271-200 Approved Drawing Routine test Internal 100% , Customer
with 100A AC for checking report witness 10%
Major Electrical 100% - P W
metering & Protection
circuit
IEC 62271-200 Approved Drawing Routine test Internal 100% , Customer
o) Functional Test
Major Electrical 100% report - P W witness 10%
including logic check

p) CT/PT Terminal IEC 62271-200 Approved Drawing Routine test Internal 100% , Customer
Major Electrical 100% report - P W witness 10%
marking, Ratio check
Approved Drawing Approved Drawing Routine test Customer witness 10%
report

q) Test on Galvanized
structure, Skid appearance Major Mechanical Random - P W
& DFT (if applicable)

Major --- As per packing guideline --- packing

5.0 Visual verification, - P -
guideline
Measuremen
Packing & Quantity Verification, Major --- As per packing guideline --- packing
t & Visual by - P -
Dispatch Spares Packing guideline
PSPL
Major --- As per packing guideline --- packing
As built drawing - P -
guideline
Manufacturer Manufacturer
Transportation Mode of Transport Major Physical 100% LR Copy - P -
Requirements requirements

Prepared By Reviewed by Approved by

ABBREVIATION: F= Functional, D= Documents, V = Verification, M-Manufacturer, P = Perform, W = Witness, C= Customer.
LEGEND: * RECORDS, IDENTIFIED WITH “TICK” ( √ ) SHALL BE ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION.
FORMAT NO.: QS-01-QAI-P-03/F1