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Type 3248 Cryogenic Control Valve Guide

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0% found this document useful (0 votes)
23 views12 pages

Type 3248 Cryogenic Control Valve Guide

Uploaded by

moalfo2018
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

T 8093-1 EN

Series 240 · Type 3248-1 and Type 3248-7 Pneumatic Control Valves
Type 3248 Cryogenic Valve
ANSI version

Application
Globe or angle valve for cryogenic applications. Easy to service due to top-entry design

Nominal size NPS 1 to 6


Pressure rating Class 150 to 600
Temperature range –425 to +149 °F · –254 to +65 °C

Special features
Fig. 1: Type 3248-7 Pneumatic
The Type 3248 Cryogenic Valve is specially designed to meet Control Valve, globe valve with
the requirements of cryogenic applications. positioner and supply pressure
regulator
• Standard metal bellows to meet strict emission require-
ments
• Minimized heat leakage thanks to the use of a bellows
seal and a cryogenic extension bonnet
• Globe or angle-style valve body
• Installation in vacuum-insulated pipelines, air separation
plants and peripheral plants made possible by a cover
plate on the cryogenic extension bonnet
• Valve maintenance possible without removing it from the
pipeline
• Top entry through the cryogenic extension bonnet allows
easy access to the seat, plug and bellows after removal of
the actuator
• The CV coefficients can be modified in wide ranges by re-
placing the seat and valve plug
Optional with RFID tags with unique identification according
to DIN SPEC 91406.

Versions
Standard version · Temperature range from –320 to +149 °F
(–196 to +65°C) · Stem sealed by metal bellows and self-ad-
justing V-ring packing made of pure PTFE or PTFE/carbon
– Type 3248-1 · With Type 3271 Pneumatic Actuator,
175v2 to 2800 cm² effective diaphragm area
– Type 3248-7 · With Type 3277 Pneumatic Actuator for in- Fig. 2: Type 3248-7 Pneumatic Control
Valve, angle valve with positioner,
tegral positioner attachment, 175v2 to 750v2 cm² effec-
supply pressure regulator and
tive diaphragm area additional handwheel
Further versions:
– Temperature range from –320 to –425 °F (–196 to –254 °C)
– Temperatures above 149 °F (65 °C) · On request
– Free of oil and grease for oxygen service – Welding-neck ends on request
– Version for ultrapure gas – Pneumatic actuator with additional handwheel
– Pipe jacketing for installation in vacuum-insulated plant – Cryogenic valves according to DIN EN standard in DN 25
components to 150, PN 16 to 100, see Data Sheet u T 8093

SAMSON AKTIENGESELLSCHAFT · Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany Edition May 2024
Phone: +49 69 4009-0 · Fax: +49 69 4009-1507 · samson@[Link] · [Link]
Principle of operation
The medium flows through the cryogenic valve in the direction
indicated by the arrow. The position of the valve plug (5) in
relation to the seat (4) determines the flow rate.
The metal bellows seal (37) guarantees that the medium has
no direct contact with the V-ring packing (15). The packing to
seal the stem to the atmosphere is self-adjusting.
The stem seal can be checked at any time for leakage by re-
moving the screw plug at the test connection (42).

Installation
We recommend mounting the valve at an angle between 15 2
and 25° to the horizontal plane. Contact SAMSON for small-
15
er mounting angles as additional measures are required in
this case. Avoid attaching the bracket or support in the area 42
around bellows nut (41) (refer to the Mounting and Operating
Instructions u EB 8093-1).
The medium must flow through the valve in the direction indi-
cated by the arrow on the valve body (1).

Fail-safe position
Depending on how the springs are arranged in the pneumatic
actuator (see Data Sheet u T8310-1), the valve has two dif-
ferent fail-safe positions that become effective when the supply
air fails:
41
– Actuator stem extends (FA): when the air supply fails, the
spring force moves the stem downward causing the valve
to close. 37

– Actuator stem retracts (FE): when the air supply fails, the 22
spring force moves the stem upwards causing the valve to
open.

Differential pressures
Permissible differential pressures are listed in Information 1
Sheet u T 8000-4:
5
– Valves in Class 150 to 300 according to Tables 4.1 to 4.3
4
– Class 600 according to Tables 5.1 to 5.3

Legend for Fig. 3 and Fig. 4


1 Body
3 2 Bonnet
3 Yoke
4 Seat
5 Plug
15 V-ring packing
22 Bellows seal
2 37 Plug stem with metal bellows
41 Bellows nut
42 Test connection

Fig. 4: Type 3248-7 Globe Valve, Class 150/300

Fig. 3: Bonnet and yoke for Class 600

2 T 8093-1 EN
Table 1: Technical data for Type 3248 Cryogenic Valve
Version ANSI
Body style Globe valve Angle valve
Nominal size NPS 1 to 6 NPS 1 to 6 NPS 1 to 6
Pressure rating Class 150 to 300 Class 600 Class 150 to 600
Welding ends:
Socket weld ends NPS 1 to 2 Welding ends:
Type of connection
Welding ends: Butt weld ends ASME B16.25
Butt weld ends ASME B16.25 for NPS 3 to 6
Seat-plug seal Metal seal · Soft seal · High-performance metal seal
Characteristic Equal percentage or linear
Rangeability 50:1 up to NPS 2 · 30:1 for NPS 3 to 6
–321 to +149 °F (–196 to +65 °C) · Up to –425 °F (–254 °C) on request
Temperature range
Permissible temperature range at the (optional) RFID tag: –40 to +185 °F (–40 to +85 °C)
Leakage class according to ANSI/
Metal seal: IV · Soft seal: VI · High-performance metal seal: V
FCI 70‑2
Application range according to the technical specifications and the explosion protection certificates.
RFID tag (optional)
Documents u [Link] > Products > Electronic nameplate

Conformity

Table 2: Materials

Table 2.1: Temperature range down to –321 °F (–196 °C)


Valve Globe valve Angle valve
Valve body A351 CF8
Seat 1) CrNiMo steel
Metal seal CrNiMo steel
Plug 1)
Soft seal Seal ring made of PTFE with glass fiber
V-ring packing PTFE with carbon or pure PTFE
Cryogenic extension bonnet, metal
CrNiMo steel
bellows, bushings, plug stem
1) Seats and plugs without soft seal also with Stellite® facing · Plug up to seat bore 48 made of solid Stellite® available.

Table 2.2: Temperature range from –321 to –425 °F (–196 to –254 °C)
Valve Globe valve Angle valve
Valve body 316L
Seat 1) CrNiMo steel
Metal seal CrNiMo steel
Plug
Soft seal PCTFE seal
V-ring packing PTFE with carbon or pure PTFE
Cryogenic extension bonnet, metal
CrNiMo steel
bellows, bushings, plug stem
1) Integrated seat on request

T 8093-1 EN 3
Table 3: CV and KVS coefficients

Table 3.1: Overview


CV 0.12 to 0.5 to 7.5 to
2 to 5 20 30 47 70 95 75 120 190 300
0.3 1.2 12
KVS 0.1 to 6.3 to
1.4 to 1 1.6 to 4 16 25 40 60 80 63 100 160 260
0.25 10

Seat in 0.12 0.24 0.47 0.945 1.22 1.5 1.9 2.48 3.15 2.48 3.15 3.94 5.12
Ø mm 3 6 12 24 31 38 48 63 80 63 80 100 130
Travel in/mm 0.59/15 1.18/30

Table 3.2: Nominal sizes and associated CV coefficients · Applicable to globe valves made of cast materials and angle valves
made of cast or forged materials
0.12 0.5 2
7.5
CV 0.2 0.75 3 20 30 47 70 95 75 120 190 300
12
0.3 1.2 5
NPS DN
1 25 • • • •
1½ 40 • • • • •
2 50 • • • • • •
3 80 • • • •
4 100 • • •
6 150 • • • •

Table 3.3: Nominal sizes and associated CV coefficients · Applicable to globe valves made of forged materials
Seat bore 3 6 12 24 31 38 48 63 80 100 110 1) 130
NPS DN CV coefficients
0.12 2
7.5
1 25 0.2 3
10.5
0.3 5
0.5 2
7.5
1½ 40 0.75 3 20 26 35
12
1.2 5
2
7.5
2 50 3 20 30 47
12
5
3 80 30 47 70 95
4 100 75 105 145
6 150 75 120 190 235 255
1) No standard

4 T 8093-1 EN
Table 4: Dimensions and weights for Type 3248 Valve (globe-style body)

Note
Height H7 is the minimum clearance for service work. The actuator dimensions and the height H3 in Table 6.1 must also be ob-
served. The largest value applies.
Height H1 and the specified weights are reference values. The exact dimensions and weights depend on various factors, e.g. actu-
ator size and overall height.

Table 4.1: Type 3248 Globe Valve in stainless steel, short pattern, Class 150 to 300, without cover plate (Fig. 5)
Valve NPS 1 1½ 2 3 4 6
Socket weld ends Butt weld ends (Schedule 10s)
in 7.75 9.25 10.50 12.50 14.50 17.75
L
mm 197 235 267 318 368 451
in 29.75 29.90 29.90 33.0 38.74 44.76
H1
mm 756 760 760 838 984 1137
in 1.73 2.80 2.80 3.66 4.37 6.85
H2
mm 44 71 71 93 111 174
in 24.0 24.0 24.0 24.0 30.31 36.34
H5
mm 610 610 610 610 770 923
in 9.45 9.45 9.45 – – –
H6
mm 200 200 200 – – –
in 41.34 35.43 35.43 35.43 43.31 43.31
H7
mm 1050 900 900 900 1100 1100
in 1.35 1.95 2.45 – – –
ØC
mm 34.5 49.5 62 – – –
in 0.5 0.62 0.70 – – –
D
mm 12.7 15.8 17.5 – – –

Weight 2) without lbs 38 62 62 122 210 289


actuator kg 17 30 30 55 95 131

T 8093-1 EN 5
Table 4.2: Type 3248 Globe Valve in stainless steel, long pattern, Class 150 to 300, with cover plate (Fig. 6)
Valve NPS 1 1½ 2 3 4 6
Socket weld ends Butt weld ends (Schedule 10s)
in 8.25 9.88 11.25 13.25 15.50 20.0
L
mm 210 251 286 337 394 508
in 26.77 26.93 26.93 30.0 30.43 35.43
H
mm 680 684 684 762 773 900
in 1.73 2.80 2.80 3.66 4.37 6.85
H2
mm 44 71 71 93 111 174
in 17.36 17.36 17.36 17.36 17.36 21.69
H4
mm 441 441 441 441 441 551
in 21.0 21.0 21.0 21.0 22.0 27.0
H5
mm 534 534 534 534 559 686
in 3.15 3.94 3.94 – – –
H6
mm 80 100 100 – – –
in 41.34 35.43 35.43 35.43 43.31 43.31
H7
mm 1050 900 900 900 1100 1100
in 9.84 10.63 10.63 14.57 16.93 16.93
Ød 1)
mm 250 270 270 370 430 430
in 1.33 1.91 2.41 – – –
ØC
mm 33.8 48.6 61.1 – – –
in 0.50 0.50 0.50 – – –
D
mm 12.7 12.7 12.7 – – –

Weight 2) without ac- lbs 38 62 62 122 210 289


tuator kg 17 30 30 55 95 131

Table 4.3: Deviating dimensions for the forged version of Type 3248 Globe Valve for temperatures down to –425 °F (–254 °C),
Class 150 to 300
Valve NPS 1 1½ 2 3 4 6
in 8.25 9.88 11.25 13.25 15.50 20.0
L
mm 210 251 286 337 394 508
in 33.62 42.72 42.72 46.65 45.20 46.81
H1
mm 854 1085 1085 1185 1148 1189
in 27.87 36.81 36.81 37.68 36.77 38.39
H5
mm 708 935 935 957 934 975

6 T 8093-1 EN
Table 4.4: Type 3248 Globe Valve in stainless steel, long pattern, Class 600, without cover plate (Fig. 5)
Valve NPS 1 1½ 2 3 4 6
Socket weld ends Butt weld ends (Schedule 10s)
in 8.25 9.88 11.25 13.25 15.50 20.0
L
mm 210 251 286 337 394 508
in 35.31 35.2 35.2 35.71 42.03 58.43
H1
mm 897 894 894 907 1067.5 1484
in 1.73 2.80 2.80 3.66 4.37 6.85
H2
mm 44 71 71 93 111 174
in 35.43 23.62 23.62 27.56 31.50 39.37
H3
mm 900 600 600 700 800 1000
in 24.0 24.0 24.0 24.0 30.31 36.34
H5
mm 610 610 610 610 770 923
in 41.34 35.43 35.43 35.43 43.31 43.31
H7
mm 1050 900 900 900 1100 1100
in 1.35 1.95 2.45 – – –
ØC
mm 34.5 49.5 62 – – –
in 0.5 0.62 0.70 – – –
D
mm 12.7 15.8 17.5 – – –

Weight without
2) lbs 42 78 78 177 239 419
actuator kg 19 35 35 80 108 190

Table 4.5: Type 3248 Globe Valve in stainless steel, long pattern, Class 600, with cover plate (Fig. 6)
Valve NPS 1 1½ 2 3 4 6
Socket weld ends Butt weld ends (Schedule 10s)
in 8.25 9.88 11.25 13.25 15.50 20.0
L
mm 210 251 286 337 394 508
in 32.36 32.17 32.17 32.76 38.74 51.10
H1
mm 822 817 817 832 984 1298
in 1.73 2.80 2.80 3.66 4.37 6.85
H2
mm 44 71 71 93 111 174
in 35.43 23.62 23.62 27.56 31.50 39.37
H3
mm 900 600 600 700 800 1000
in 17.36 17.36 17.36 17.36 21.69 23.62
H4
mm 441 441 441 441 551 600
in 21.0 21.0 21.0 21.0 27.0 29.0
H5
mm 534 534 534 534 686 737
in 41.34 35.43 35.43 35.43 43.31 43.31
H7
mm 1050 900 900 900 1100 1100
in 9.84 10.63 10.63 14.57 16.93 16.93
Ød 1)
mm 250 270 270 370 430 430
in 1.33 1.91 2.41 – – –
ØC
mm 33.8 48.6 61.1 – – –
in 0.50 0.50 0.50 – – –
D
mm 12.7 12.7 12.7 – – –

Weight without
2) lbs 42 78 78 177 239 419
actuator kg 19 35 35 80 108 190
1) The cover plate is prepared for mounting at an angle of 25°, mounted unattached and not welded to the insulating section. Other angles for
mounting the cover plate on request.
2) The weights specified apply to a specific standard device configuration. Weights of other valve configurations may differ depending on the
version (material, trim etc.).

T 8093-1 EN 7
Table 5: Dimensions in mm and weights in kg for Type 3248 Angle Valve

Note
Height H7 is the minimum clearance for service work. The actuator dimensions and the height H3 in Table 6.1 must also be ob-
served. The largest value applies.
Height H1 and the specified weights are reference values. The exact dimensions and weights depend on various factors, e.g. actu-
ator size and overall height.

Table 5.1: Type 3248 Angle Valve in stainless steel version, Class 300 (Fig. 7)
Valve NPS 1 1½ 2 3 4 6
in 3.86 5.25 5.25 6.25 7.25 9.31
L
mm 98 133 133 159 184 236
in 32.68 33.27 33.27 40.04 43.62 43.35
H1
mm 830 845 845 1017 1108 1101
in 23.62 23.62 23.62 25.59 29.53 29.53
H4
mm 600 600 600 650 750 750
in 26.93 27.36 27.36 31.02 35.16 34.92
H5
mm 684 695 695 788 893 887
in 41.34 35.43 35.43 35.43 43.31 43.31
H7
mm 1050 900 900 900 1100 1100
in 11.10 11.10 11.10 11.10 11.10 11.10
Ød
mm 282 282 282 282 282 282
Butt weld ends/pipe connection SCH 10S SCH 10S SCH 10S SCH 10S SCH 10S SCH 10S

Weight without
1) lbs 38 62 62 115 203 283
actuator kg 17 30 30 52 92 128

Table 5.2: Deviating dimensions for the forged version of Type 3248 Angle Valve for temperatures down to –425 °F (–254 °C),
Class 300
Valve NPS 1 1½ 2 3 4 6
in 3.86 5.25 5.25 6.25 7.25 9.31
L
mm 98 133 133 159 184 236
in 32.68 41.38 41.38 44.70 42.99 43.35
H1
mm 830 1051 1051 1135.5 1092 1101
in 26.93 35.47 35.47 35.69 34.53 34.92
H5
mm 684 901 901 906.5 877 887

8 T 8093-1 EN
Table 5.3: Type 3248 Angle Valve in stainless steel version, Class 600 (Fig. 7)
Valve NPS 1 1½ 2 3 4 6
in 3.86 5.25 5.25 6.25 7.25 9.31
L
mm 98 133 133 159 184 236
in 31.42 31.42 31.42 31.32 37.13 47.64
H1
mm 798 798 798 795.5 943 1210
in 15.75 15.75 15.75 15.75 16.69 21.65
H4
mm 400 400 400 400 500 550
in 20.08 20.28 20.28 19.61 25.39 25.55
H5
mm 510 515 515 498 645 649
in 41.34 35.43 35.43 35.43 43.31 43.31
H7
mm 1050 900 900 900 1100 1100
in 11.10 11.10 11.10 11.10 11.10 11.10
Ød
mm 282 282 282 282 282 282
Butt weld ends/pipe connection SCH 40S SCH 40S SCH 40S SCH 40S SCH 40S SCH 40S

Weight 1) without lbs 42 78 78 170 232 389


actuator kg 19 35 35 77 105 176
1) The weights specified apply to a specific standard device configuration. Weights of other valve configurations may differ depending on the
version (material, trim etc.).

Dimensional drawings

ØD ØD
H3

H3

ØD

H3
a D a D a
H7

H7
H
H7
H

a2
101

(X 1:2) (X 1:2)
ØC

h=30
ØC
H6*

H1

t=3
H6*
H1

H5
Ød t=3
H1

H4
H5

t=3

H5
H4

X X
L

L
L L Ød
H2

H2

Fig. 5: Type 3248-1 Globe Valve Fig. 6: Type 3248-7 Globe Valve Fig. 7: Type 3248-1 Angle Valve

* H6 only in Class 150 to 300 and NPS 1 to 2

T 8093-1 EN 9
Table 6: Dimensions and weights for Type 3271 and Type 3277 Pneumatic Actuators

Table 6.1: Dimensions in inches and mm

Actuator area cm² 175v2 350 350v2 355v2 750v2 1000 1400-60 1400-120 2800
in 8.46 11.02 11.02 11.02 15.51 18.19 20.87 21.02 30.32
Diaphragm ØD
mm 215 280 280 280 394 462 530 534 770
in 3.07 3.23 3.62 5.16 9.29 15.87 13.27 23.54 28.07
Type 3271
mm 78 82 92 131 236 403 337 598 713
H 1)
in 3.07 3.23 3.23 4.76 9.29 – – – –
Type 3277
mm 78 82 82 121 236 – – – –
in 4.33 4.33 4.33 4.33 7.48 24.02 24.02 25.59 25.59
H3 2)
mm 110 110 110 110 190 610 610 650 650
in 3.98 3.98 3.98 3.98 3.98 – – – –
H5 Type 3277
mm 101 101 101 101 101 – – – –
Type 3271 M30x1.5 M60x1.5 M100x2
Thread
Type 3277 M30x1.5 – – – –
G¼ G 3/8 G3/8 G 3/8 G3/8 G¾ G¾ G1 G1
a Type 3271
(¼ NPT) (3/8 NPT) (3/8 NPT) (3/8 NPT) (3/8 NPT) (¾ NPT) (¾ NPT) (1 NPT) (1 NPT)
a2 Type 3277 G 3/8 G 3/8 G 3/8 G 3/8 G 3/8 – – – –

1) Height including lifting eyelet or female thread and eyebolt according to DIN 580. Height of the swivel hoist may differ. Actuators up to
355v2 cm² without lifting eyelet or female thread
2) Minimum clearance required to remove the actuator. Additionally observe H7 in Table 4 and Table 5. The largest value applies.

Table 6.2: Dimensions in lbs and kg (approx.)

Actuator area cm² 175v2 350 350v2 355v2 750v2 1000 1400-60 1400-120 2800

Without lbs 13 18 26 33 79 176 154 386 992


handwheel kg 6 8 11.5 15 36 80 70 175 450
Type 3271
With lbs 22 29 37 44 90 397 386 661 /937
2) 3)
1268 2)/1544 3)
handwheel kg 10 13 16.5 20 41 180 175 300 2)/425 3) 575 2)/700 3)
Weight 1)
Without lbs 22 27 33 42 89 – – – –
handwheel kg 10 12 15 19 40 – – – –
Type 3277
With lbs 31 38 44 53 100 – – – –
handwheel kg 14 17 20 24 45 – – – –

1) The weights specified apply to a specific standard device configuration. Weights of other actuator configurations may differ depending on the
version (material, number of actuator springs etc.).
2) Side-mounted handwheel up to 80 mm travel
3) Side-mounted handwheel above 80 mm travel

10 T 8093-1 EN
Table 7: Valve/actuator assignment

Table 7.1: Class 150/300


Nominal valve size Stem diameter Actuator
NPS 1 to 2 0.39 in (10 mm) 175v2 to 750v2 cm²
NPS 3 0.63 in (16 mm) 350 to 750v2 cm²
NPS 4 to 6 0.63 in (16 mm) 350 to 1400-60 cm²

Table 7.2: Class 600


Nominal valve size Stem diameter Actuator
NPS 1 0.47 in (12 mm) 175v2 to 750v2 cm²
NPS 1½ to 3 0.63 in (16 mm) 350 to 1400-60 cm²
NPS 4 0.63 in (16 mm) 350 to 1400-120 cm²
NPS 6 1.58 in (40 mm) 1000 to 2800 cm²

T 8093-1 EN 11
The following specifications are required on ordering:

Type 3248 Valve Globe or angle valve


Nominal size NPS …
Pressure rating Class …
Flow coefficient CV …
Characteristic Equal percentage or linear
Body material See Table 2
Connection Welding ends according to
Table 1, welding-neck ends
on request
Pipe dimensions
Height
Cover plate
Pneumatic actuator Type 3271 or Type 3277
Actuator area … cm²
Bench range … bar or psi
Fail-safe position Fail-close or fail-open
RFID tag Yes/No

2024-05-29 · English

Specifications subject to change without notice T 8093-1 EN

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