Industrial Maintenance Protocols Guide
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ScribdTranslationsIndustrial Maintenance Protocols Guide
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ScribdTranslationsMaintenance Chief
Level 1
Lesson 1
Inverter in industrial maintenance prevents the
operations and the productivity of companies are affected
affected by an unexpected incident with their equipment or
installations. This is done according to the plan
designed by the maintenance chief, the dates are
scheduled and described in a work order that
It must be respected to ensure the useful life of the equipment.
The general process
the industrial maintenance is the following:
Identify the ways in which the equipment can fail or
the facility you are going to maintain
Select the technologies or methods of
maintenance according to the type of equipment or installation
Request the warehouse manager to provide you with the necessary resources and ask them to
purchase the parts that are not in stock
Design a group of specialist workers to provide maintenance.
Record the results obtained in the log and note your observations.
You must repeat this process as many times as indicated in the maintenance plan.
Another objective of industrial maintenance is to prevent
accidents in the work areas and safeguard the
physical integrity of all employees of the company.
Follow these steps before starting your work
maintenance
Verify that you and the personnel in your charge are wearing the appropriate personal protective equipment.
Wear short or tied hair; also avoid wearing necklaces, rings, bracelets or any
an object that is a risk
Check that the extntors have the insurances in good condition and that the labels
they are legible, weigh it, check its pressure with the manometer and compare these data with the
indicated by the manufacturer, if the weight is less than 10% of the recommended or the pressure is
finds outside the allowed limits, the extinguisher must be recharged
Perform a visual inspection of the guards on the machinery and check that they
safety devices are in good condition
Turn off the power source of the electrical equipment
Clean any type of liquid that is found on the floors or walls in the area of
work
Notify all areas that you will carry out activities from maintenance and evacuate to the.
personal when necessary
Notify when you have finished and restore the power sources that you turned off.
Lesson 2
A care protocol establishes the way to act
what you must present to your coworkers
in order to collaborate with them properly, to
execute it:
Introduce yourself with a greeting to all the bosses.
from informal work areas in which
You can help them, if they don’t know you, provide your contact details: phone.
email and office address
Visit each area daily, ask if repairs are needed and inspect.
visually the area to look for faults. In case everything is fine
Stay back but remain alert to assist them at any moment.
Make a list of the teams and facilities located in each area and assign them a
code to identify them, review the master maintenance plan and make sure that
everyone receives technical service
Listen carefully to the needs of each department head and develop a plan.
maintenance that covers it
Inform each boss that you will publicly share the activity program.
to carry out
Verify that the maintenance plan is carried out according to the plan
Take into account that you should update your care protocol according to the
needs of other work areas so that the attention is efficient and of quality
For the maintenance plan to be carried out
you must correctly form teams with the
workers are known as crews,
the crews must maintain members and loads
similar jobs so that they can develop
subcontracting in good conditions.
To form a team, do the following:
Make a list of available workers for industrial maintenance.
Organize the workers according to their
competencies, identify those that have
more experience and those who are new or have
little experience
Divide the workers into groups with the same
number of members, make sure that each team
have an employee with extensive experience to train the others.
colleagues
Assign each team equitable workloads, if there are work activities with high
execution difficulty, consider that two or more teams collaborate together
Analyze the productivity of each crew
agreement with the quality of subcontracting work and the pace that
they took a long time to carry them out, if they took little time and the
maintenance was efficient indicates that the work crew
in team correctly
Exchange the members of the teams for
Encourage them to get to know each other and achieve better work combinations.
Convince your colleagues to work as a team by showing them that the
the results of your work translate into an increase in productivity in the industry
During maintenance work, you must analyze the
different options you have to solve failures in
teams or facilities to achieve it do the
next process
Analysis of the problem
To analyze a problem, you need to identify and define its characteristics, if possible.
Segment it to analyze each of its elements separately. Gather all the information.
This helped me better understand the problem as affected elements or people, context,
data or facts, causes, available resources to solve it, priority
Una parte de analizar el problema es establecer el resultado esperado, al determinar las
existing alternatives to solve the problem
Definition of alternatives
Listen to your coworkers' opinions through a brainstorming session.
Look for examples of similar problems that have been solved.
The number of alternatives must be sufficient so that the choice is not limited.
Analysis of alternatives
Choose a method to compare the alternatives
Present value analysis: It involves determining the current values of income and expenses.
futures through interest rates in each alternative, is used for investment problems
of money
Optimization: It is used to analyze the timing in each stage of a process, you must
analyze how each alternative affects the overall process
Matrix of advantages and disadvantages: It is a table that contains the pros and cons of each one.
The alternatives are useful for problems that cannot be measured with numbers, assigning values for
each alternative with reliable information
Selection
Selecciona la alternatva quetenga los mejores resultados e impleméntala
Evaluation
Evaluate the final results as a group and encourage reflection on the process followed and its
application
Lesson 3
The efficiency of an industrial team is a
indicator of your productivity and is represented
regularly through a percentage %
To determine the productive efficiency of a team:
Count the number of pieces that are actually produced in a
timed period uses a stopwatch
Check the manufacturer's manual for the number that the equipment
should produce in the same amount of time
Divide the number of pieces that are actually produced by the
number that should be produced according to the manufacturer then
multiply it by 100 and the result is the productive efficiency in
percentage terms
Another way to calculate productivity is through the quality rate to calculate it.
The digital multimeter is a useful device for
detect possible faults in the operation of
the components of an industrial machine yes
what is used to measure
Voltage
Current
Resistance
Electrical continuity
The
the parts that compose it are:
Cables with tip
Screen
Selection knob
Connection terminals
When taking any measurement, make sure that the black cable is connected to the com terminal.
The multimeter has 2 terminals, one of which is
milliamps and the amp
For electronic components
you will use milliamps
And ampersand for large elements
size
To cut off the current in a battery
Place the red tip on the red terminal of
current marked with A
Disconnect the negative terminal of the
battery
Place the negative tip of the multimeter on the pole.
from the battery
Connect the other end of the multimeter to
the terminal you disconnected
Turn on the equipment to generate electricity.
Before measuring the resistance or checking the
continuity
De-energize the circuit, otherwise the
Multimeter can break down and give incorrect readings.
Connect the red tip to the terminal with
the ohm symbol
Turn the knob to the resistance symbol
Place the tips on the component or
circuit you are going to measure, the measure of the
resistance will appear in ohms, kilo
ohms or mega ohms
In case you want to check continuity, do the following.
Place the knob on the symbol that you have.
a stamp
Place the ends at each end of the component.
If the multimeter shows 1 and emits a beep, it means
what is continuity
If it marks 0L and makes no noise, it indicates that there is none.
