PROCEDURE Code: SST-PD-19

Versión: 1
SAFE HANDLING PROCEDURE Fecha: 08/10/2016
EXTRUDER MACHINE
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1. OBJECTIVE

Operate the extruder machine under the best safety conditions and
taking into account the instructions and recommendations for its management.
2. SCOPE

Applies to the personnel in charge of operating the extrusion machine.

3. DEFINITIONS

[Link]: supply electric current to the motors.

[Link] Machine: It is the machinery with which the cutting of different
types of construction materials, generally used for the correct cutting of
bricks and blocks.
3.3. Emergency stop: an emergency stop button is a button that is
used only when a machine's functions need to be stopped immediately.
[Link]: panel where the buttons are indicated for the
starting and operating the machine.
[Link] pump: A machine used to extract, elevate, or propel liquids and
gases from one place to another.
[Link]: a fluid machine that is built to increase pressure and
to displace a certain type of fluids called compressible, such as gases and vapors
what the clay mixture contains for the production of the product.
3.7. Extrusion: corresponds to the transformation of the raw material through a
extruder machine that is responsible for processing and compacting the raw material,
shaping and sizing it through a nozzle.
3.8. Mixing: water is added to the ground clay and mixed until a texture is achieved.
suitable.
[Link]: a piece that has the desired measurements and shape for molding.
products.
3.10. Cutter: machine where the block tape passes to cut the product.
3.11. Guaya: It is commonly referred to as guaya to the steel cable used for cutting the.
product with the required measurements.
3.12. Work accident: (Law 1562 of 2012 Art. 3): A work accident is any
sudden event that occurs due to or in connection with work, and that
produce an organic injury in the worker, a functional disturbance or
psychiatric, a disability or death. It is also a work accident that
produced during the execution of orders from the employer or contractor during the
execution of a task under his authority, even outside the place and hours of work.
Work-related accidents also include those that occur during transportation.
of workers or contractors from their residence to the workplaces or
vice versa, when the transportation is provided by the employer.
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3.13. Document: Compilation of data that yields a meaning, whether printed

on paper, magnetic medium or organized.
3.14. Equipment: General term for any device that may be needed
maintenance. It is up to the organization to decide what constitutes a team.
3.15. Format: Document that follows a specific pattern and is useful for
register data and information in general.
3.16. Work incident: Event occurring in the course of work or in relation to
this, which had the potential to be an accident, in which there were people involved
without suffering injuries or property damage and/or losses to the
processes.
3.17. Procedure: It is the specified way to carry out an activity or a
process.
3.18. Record: A document that provides objective evidence of activities
carried out or the results achieved.

4. RESPONSIBILITIES
The cutting supervisor and/or the person in charge of operating the machine must
to be aware of its management as well as its maintenance, to guarantee
the proper cut of the product.
Personally inspect the workplace, machines, equipment, tools and
necessary protective elements and adopt security measures according to
the conditions of the area.
The company must provide the necessary instructions and equipment to the operator.
so that it fully assumes the security guarantees during the execution of
the task.

5. NORMAS DE SEGURIDAD

The management of Emalco Ltd. expresses its decision to prevent accidents.

taking into account the responsibility of each and every level of the
organization for which establishes the following five (5) safety standards.

1. Security measures: Do not infringe or alter any security measures, and

do not allow anyone to do it. (Handrails, guards/protectors, push buttons of
emergency, cables, extinguishers, etc.
2. Protective equipment: the rules on the use of protective elements
personal (EPP), corresponding to a specific task must be fulfilled in all
moment.
3. Isolation and lockout procedures: the isolation procedures
and blocking must be followed at all times. (Used in every maintenance that
 PROCEDURE Code: SST-PD-19
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SAFE HANDLING PROCEDURE Fecha: 08/10/2016
EXTRUDER MACHINE
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It is done with machinery and with electricity, no matter how small it is, cards will be used.
of blocking and communication to all personnel in the area
4. No consuming Alcohol and Drugs: it is prohibited to work under the influence of
alcohol and drugs.
5. Information culture: all injuries and incidents must be reported
occurring in the development of any work, activity and/or task. (Report to the boss
immediate, supervisor, occupational health.

6. PROCEDURE

[Link] CONSIDERATIONS:
Before turning on the machine, make sure that the work area is in the
suitable conditions for working.
Check that the emergency stop works correctly.
Check the air of the compressor, that the pressure is at 115 or at most up to
125.
Fill out the pre-use inspection form for the extruder machine.
At the end of the workday, wet bags should be placed on top of the clay.
the mixer and at the outlet of the machine.
When the machine has to be stopped for several days, remove the mold and empty it.
mix (hard clay) that is not in optimal conditions.
When it is necessary to cut block number 3, 4, 5, 6, only the change of
respectively nozzle; but when it is necessary to cut structural block, block
structural number 5, grid, structural load-bearing brick and/or load-bearing brick is
must change the nozzle and cutter.
By using the tools for each of the changes, repairs or maintenance
take into account the selection process and use of equipment and tools
according to security criteria.
De-energize all machines at the end of the workday.

Note: the primary cutter is directly connected.

6.2. TOOLS TO USE

A rat,
A 13/16 wrench
A cup 13/16
A screwdriver
A bar
Forklift.
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Note: when using the tools for each of the changes, fixes or
maintenance should consider the procedure for selecting and using equipment and
tools according to security criteria.

6.3. PROTECTION ELEMENTS

TYPE OF PROTECTION EPP

Respiratory protection Mask
Body protection Overall or work clothes
Hearing protection In-ear hearing protector
Head protection Safety helmet
Upper extremity protection Gloves
Lower extremities protection Safety boots
 PROCEDURE Code: SST-PD-19
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EXTRUSION MACHINE
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[Link]
Excavator machine operator

Start

Energize

NO
Inspect Apply measures of
machine security y of
solution and report the
novelty.

YES

Ignite bomb
of emptiness

Turn on the machine

Verify the Apply measures of

stop of NO security y of
emergency and solution and report the
compressor. novelty

YES

Add water and

clay

Change nozzle
for block 3, 4, 5,
6 and block
structural

Remove table from

rollers and cutter.

1
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Change nozzle for

grid and the different
types of brick

Install cutter and

roller table

Change wires

Turn on the cutter

Wait for it to come out

the block tape

Supervise the process

of product cut

Selection of
product

Clean nozzle

Turn off the machine

End
 PROCEDURE Code: SST-PD-19
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6.5. EXPLANATORY TABLE OF ACTIVITIES

No. WHO ACTIVITY HOW REGISTER

1. Supervisor of The tacos must be turned on,

cut and/or person Energize that are found in the
responsible electric room. Not applicable

2. Supervisor to Inspect machine Inspect the status of the Inspection

cut and/or person machine, check that it is pre-use of
responsible. in appropriate conditions extruder.
to be used in the activity,
this activity takes place in SST-PR01-
the site where RG12 is located
the machine.
3. Supervisor to light pump Press the green button that
cut and/or empty person is on the board
responsible Pump control does not apply
empty, notice that the
water tank is in a
level of approximately
900 liters.
4. Supervisor To turn on the machine Press the Not Applicable button
cut and/or person start that is found
responsible on the dashboard, like this
same turn on the
buttons of bands 5, 6,
and 7. (Green buttons). Like this
same garment the cutter
when the block tape
I had run to the table
from the cutter, raise the
lever that is found in
the cutter's box.
5. Supervisor to Verify It should be verified that the Inspection
emergency stop cut and/or emergency person and compressor pre-use stop of
responsible functioning correctly, extruder.
so turn on the
machine, use the SST-PR01 stop
emergency and return and RG12
turn on the machine. Like this
same check that the
compressor has the pressure
in 115 max. 125. If the
stop system of
emergency or the compressor
they do not work properly
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o they present failings

apply them measures
necessary security and
of solution to the
inconvenience.
6. Supervisor to add water and clay To the clay that is
cut and/or person transported by the bands Not applicable
responsible the amount is added
necessary water for
obtain the right mix
for the preparation of the
product.
7. Supervisor Change nozzles for misalignment with a wrench the Program of
cut and/or person block number 3, 4, 5, screws of the plate holder, maintenance
responsible -Y 6. remove the funnel, release the to -
Workers nozzle, remove it with the correction of
support from a bar and failures y
perform cleaning, address repairs
the framework again, mechanics–
put the desired nozzle report of
and adjust the screws. maintenance
to
8. Coordinator to remove roller table with the help of the forklift program
production and cutter I pushed the table and the maintenance
Supervisor of cutting to a stable place -
cut and/or person this procedure corrects
responsible – only when it is going to be cut faults y
Workers structural block number breakdowns
5, grid, structural brick mechanics–
important and/or report brick of
important y maintenance block
structural. to
9. Coordinator of Changing Nozzles to De-Energize the Machine, Program of
production block structural with the help of the forklift maintenance
Supervisor of number 5 grill, remove the rollers table and all -
cut and/or person brick structure the cutter; to change the correction of
responsible -important and/or brick nozzle remove screws from faults y
Workers important. plate holders and funnels, breakdowns
with the help of mechanical forklifts–
turn the funnel media report of
turns and readjusts maintenance
this in order to be you.
can cut correctly
the product.
Reinsert and install the nozzle
tightening the screws.
10. Installation Coordinator cutter With the help of the forklift Program of
production primary and secondary. translate the cutter and maintenance
Supervisor of place them in front of the to -
cut and/or person nozzle, return and connect correction of
responsible – the electrical installations. faults y
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Workers Note: the primary cutter breakdowns

it falls directly. mechanics
report of
maintenance
to
11. Supervisor to change cables Install the cables according to the Program of
cut and/or person type of product to be cut; maintenance
responsible when these break, you -
stop or turn off the correction of
machine; cut the wire failures y
with some pliers, and placed faults
the pulley and mechanical tensions
using a report from a rach
key and cup 13/16; perform the maintenance
replacement of the 5 wires. to
Note: the measurement of the
guayas are: B.3, 4, 5 31.5
cm; for B.6 42 cm; for
B. struct. N. 5, 34.5 cm;
for grid and the different
types of brick the measure
The rope is 6.5 cm.
12. Supervisor to turn on the cutter When the block tape
cut and/or person had run to the table
responsible from the cutter raise the lever Not applicable
of golden color that is
find in the box of
cutter.
13. Supervisor It should be expected that the tape will come out.
block tape cut and/or person run from the block
responsible nozzle up to the cutter. Not applicable

14. Supervisor To supervise the process, one must be aware of

cut and/or person cut of the product that the amount of clay and
responsible the water is suitable Does not apply
for the mixture, that the
product comes out cut without
imperfections.
15. Supervisor Product Selection If the block or brick comes out
cut and/or person with stone, lame a or an
responsible – flathead screwdriver and
worker remove the imperfection,
also remove the excess
what remains in the product. Does not apply
If it is a stone or a
element big what
obstruct the cut of the
product, stop the
machine and clean it
nozzle, releasing one of
the dice.
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16. Supervisor Nozzle cleaning Misalignment with a key the

cut and/or person plate holder screws, Program of
responsible – release the nozzle, with the maintenance
operator support from a bar to take it out -
mud that is dry, remove correction of
the dice to clean them; failures y
for the change of the defective dice
loosen the screws and mechanics–
take away the dice. report of
maintenance
to
17. Supervisor To turn off the machine After finishing the
cut and/or person process go to the box
responsible turn on and turn off the
bands 5, 6, and 7 and turn it off
machine (red buttons), Not applicable
turn off the vacuum pump and
the cutter, take off the tape from
block, tape the machine or
press the stop of
emergency. De-energize
all the machines.
18. Supervisor To organize and clean the area Collect all waste Not applicable
cut and/or work person of the product and/or any
responsible y element that hinders the
workers. free movement in the area
of cutting.

6.6. RISK IDENTIFICATION TABLE.

Use of acidic waters in process, and waters

BIOLOGICAL
rains

Noise continuing ( Crusher

PHYSICAL
Compressor, Machinery

Particulate material - Metallic fumes

CHEMICAL
work table
AREA OF
CUT PSYCHOSOCIAL Conditions of the task (monotony)
(PRODUCTION)
Bipedal Posture: Spinal Flexion
with demand bimanual.
Shoulder flexion above
comfort ranges.
Biomechanical
Load Dynamic: Movements
repetitive (lifting of loads)
Freight transportation with strength of
trunk and MMSS.
 PROCEDURE Code: SST-PD-19
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Handling of tools, machines and

equipos: band carrier1
grinder, conveyor belt 2,
CONDITIONS OF sieve conveyor belt3
SECURITY extruder, vacuum pump cutter,
MECHANIC Moving parts wagons, Screw
endless, moving parts, Engine of
high revolution, cutting elements or
sharp.
CONDITIONS OF
Exhibition connections electric
SECURITY
exposed wiring, High and Low voltage.
ELECTRIC
Irregular working surfaces and
CONDITIONS OF
storage conditions
SECURITY
Lack of adequate conditions of
LOCATIVE cleaning order

7. CONTROL OF ASSOCIATED RECORDS

IDENTIFICATION STORAGE AND RETRIEVAL CONSERVATION

TIME TIME DISPOSITION

CODE NAME VERSION RECOVERY PROTECTION FILE
ACTIVE INACTIVE FINAL

The document is
find
available in This
Inspection magnetic medium will depend
pre-use of Physical media: it 6 months 20 years.
Chronological order for your impression of the type of
extruder. find in the
SST-PR01- or by machines, y the machine and
1 folder
RG12 teams y diligenced in according to the
pre-inspections
tools the necessity folder
use.
pre-inspections what is it
use, in the present.
computer of
SST.

The document is
Medio físico: losfind
reports he
available in this
Program of they find magnetic medium will depend
maintenance 6 months 20 years.
Chronological order available in the for your print of the type of
correction of folder of
SST-PR2- faults and breakdowns
or by machines, y the machine and
1 maintenance.
RG-3 teams y diligenced according to the
mechanics –
tools Medium the necessity folder
report of
magnetic MAINTAINING that be
maintenance
reports of TO, in the present.
maintenance. computer of
SST.
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