TECHNICAL MANUAL

Stationary Line
Lithium Moura
MLF Series
 PREFACE
Summary
This manual describes the installation, history logging, and parameter configuration.

among others. Keep the manual safe for more information.

To the
readers This document provides technical details regarding the tools and infrastructure used.
by the following users:

⚫ Commercial engineers
⚫ Technical support engineers
⚫ Installation engineers
⚫ Application engineers
⚫ Maintenance engineers

Symbolism
The following symbols may appear in this article and will be represented as follows:

ii
 DIRECTORY

PREFACE ii
DIRECTORY iv
1SUMMARY .................................................................................................................................6
1.1Product specification ............................................................................................................................................. 6
1.2Product profiles.......................................................................................................................................................... 6
1.3Product structure.................................................................................................................................................... 7

2ILLUSTRATION ..........................8
2.1Panel description
2.2Operating instructions for the menu ............................................................ 13
2.3Operating Principles...................................................................................................................................... 14
2.4Product characteristics ......................................................................................................................................... 15

3INSTALLATION GUIDE. 17
3.1Installation precautions notes.............................................................................................................................. 17
3.2Installation preparation ........................................................................................................................................... 19
3.2.1Unpacking and inspectiono .19
3.2.2Installation tools ...................................................................................................................................... 20
3.3Installation and wiring ...................................................................................................................................................... 21
3.3.1Standard cabinet installation ................................................................................................................................ 21

4MAINTENANCEO ...................................................................................................................... 27
4.1Electrical maintenance
4.2Battery maintenance .............................................................................................................................................. 28
4.3Procedures in case of defects ................................................................. 28
5SpecificationS.................................................................................................................... 33
5.1Technical specifications................................................................................................................................................ 33
5.2Main battery performance index ............................................................................................................... 34

6Environmental ProtectionL......................................................................................................... 36
6.1Environmental Labeling
6.2Recycling.................................................................................................................................................................. 36

7APPENDIX. 37
7.1Connector cable ........................................................................................................................................................ 37

iii
 1 SUMMARY

1.1 Product Specification

The integrated lithium-ion battery model (hereinafter referred to as lithium battery or
PACK) for Telecom is presented in figure 1-1.

Figure 1-1 Explanation of the product specification

1.2 Product Profiles

The lithium battery group is developed by Acumuladores Moura S/A. Belonging to
one of the 48V communication series for backup lithium battery products,
system adopts advanced international technology for phosphate battery application
lithium-iron and BMS control technology. Due to its long lifecycle, size
small, lightweight, stable performance, safety and environmental protection, well
As its strong adaptability, it can be used in outdoor environments.
enemy.

6
 It is integrated by an advanced battery management system (BMS), including
loading and unloading management, thermal management, management of
communication, load balancing management, data management and also performs
remote centralized monitoring, as well as remote management and maintenance of
bateria. Possui vantagens excepcionais em ocasiões específicas, uma vez que uma fonte de
backup power is widely used in remote access network equipment,
exchanges, mobile communication equipment, transmission equipment,
satellite and microwave communication equipment and communication.

1.3 Product Structure

The appearance of the lithium battery pack is shown in figure 1-2. For description
from the interface, consult the description of panel 2.2.

Figure 1-2 Image of the product

7
 2 ILLUSTRATION

2.1 Description of the panel

The lithium battery panel as shown in Figure 2-1 below.

Figure 2-1 Description of the module panel

For detailed descriptions of each region, see figure 2-2 below.

8
 Figure 2-2 Printing Frame of the Panel

1 Handle 2 SOC (capacity of 3 ALM (alarm) 4 RUN

lighting
5 ADD 6 RS232 7 RS485 8 RESET

9 Dry contact 10 Main panel 11 Holes of 12 Exit -

assembly
13 MCB 14 Exit + 15 LCD Monitor

Handle
Made of galvanized steel and suitable for transportation.
SOC

The meaning of the SOC indicator light is presented in table 2-1.

Table 2-1 Relationship between battery capacity and lighting

● ● ● ● Capacity

¤ ¤ ¤ ¤ 75%-100%

¤ ¤ ¤ ○ 50%-75%

¤ ¤ ○ ○ 25%-50%

¤ ○ ○ ○ 0%-25%

¤indica LIGADO ○indica DESLIGADO

9
ALM
When the battery is faulty, the 'ALM' light will turn red.
RUN

During charging, the 'RUN' light will blink.

The "RUN" and "ALM" lights display the battery status, as shown in table 2-2.

Tabela 2-2 Explicação das luzes “RUN” e “ALM”

Function Marking Color Frequency of blinking Indication

In RUN Green Absence of light Out of service

execution
Slowly blinking (about 3 in standby
seconds)
Quickly blinking In operation

Alarm ALM Red Absence of light Normal

Stable light Alarm

ADD

In parallel, the range switch uses four DIP switches to address the
defined cell system. The explanation of its dialing switch is
shown in table 2-3.

Table 2-3 Addressing code of the range switch

Addressing code ADD PACK Explanation
Definition
1 2 3 4 5 6
DESLI DESLI DESLI DESLI
/ / 0 Isolated use
GADO GADO GADO GADO
LIGAD DESLI DESLI DESLI 1 PACK Use in the form
O GADO GADO GADO of MasterPack,
Telecom RS-232
applicable
This is connected, this is, this is 2 PACK1 Use in the form of
Cattle or livestock Gado Gado SlavePack1
LIGAD LIGAD DESLI DESLI 3 PACK2 Use in the form of
O O Gado Gado SlavePack2
DESLI DESLI LIGAD DESLI 4 PACK3 Use in the form of
GADO GADO O GADO SlavePack3
LIGAD DESLI LIGAD DESLI 5 PACK4 Use in the form of
O Cattle O GADO SlavePack4
DESLI LIGAD LIGAD DESLI 6 PACK5 Usage in the form of
Cattle O GADO O SlavePack5

10
Ligad Ligad Ligad Desli 7 PACK6 Use in the form of
O O O Cattle SlavePack6
LIGHT LIGHT LIGHT CONNECTED 8 PACK7 Usage in the form of
GADO GADO GADO O SlavePack7

11
 Addressing code ADD PACK Explanation
Definition
1 2 3 4 5 6
LEAGUE DESLI DESLI LEAGUE 9 PACK8 Use in the form of
O GADO GADO O SlavePack8
DESLI LIGAD DESLI LIGAD 10 PACK9 Use in the form of
Animal O GADO O SlavePack9
LIGAD LIGAD DESLI LIGAD 11 PACK10 Use in the form of
O O GADO O SlavePack10
Desli desli ligad ligad 12 PACK11 Used in the form of
Gado Gado O O SlavePack11
LIGAD DESLI LIGAD LIGAD 13 PACK12 Use in the form of
O GADO O O SlavePack12
DISCONNECT CONNECT CONNECT 14 PACK13 Used in the form of
Cattle or O O SlavePack13
KICK KICK KICK KICK 15 PACK14 Use in the form of
O O O O SlavePack14

1) Addressing codes 5 and 6 are reserved and not

play no role.

The system uses loading data from the RS-232 series for Telecom when transferring data.
including: system parameters and status and alarm information.
RS232
The Telecom RS-232 uses 1200bps in general. The Telecom RS-232 module only works
when the DIP switch is set to Pack mode (Master Pack), when connected to
a state-of-the-art computer. Connection as shown in figure 2-3.

Figure 2-3 Schematic diagram of RS-232 connection

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 When the system is in parallel mode, it is possible to use the Telecom RS-485 serial to
data transfer. The main system, through the Master Pack, is used to obtain
the data from each Slave Pack. Connection as shown in Figure 2-4.
RS485
Figure 2-4 Schematic diagram of RS-485 connection

RESET
Press the RST key for 3 seconds, turn on the device, press the RST key for 3 seconds
turn it off again. When the system is running, if there is a
exception, press this button for 6 seconds to reset the system (press/release)
to ensure the stability of the system.

Dry contact
The function of the dry contact is to provide an interface for the battery status monitoring.
remote. Failure alarm: indicates failure of BMS or battery, including but not limited to failure
from load and discharge MOS, cell voltage below 0.5V and NTC disconnection.
Protection alarm: Protects against short circuits in the output, load and discharge
overcurrent and load and discharge due to temperature variation (high/low).

Exit
A total of 4 output terminals: 2 positive red, 2 negative black; each terminal
has specification for the M8 pin.

MCB
MCB (Mini Circuit Breaker): provides circuit protection against short-circuit currents.

circuit and overload current counter currents.

LCD display
The LCD display shows the battery status, cell status, firmware version,
protection/alarm etc.

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 2.2 Operating instructions for the menu
The LCD screen interface is easy to use, as shown in figure 2-5. It provides a display
320x240 dot matrix graphic. The LCD screen is capable of displaying alarm information.
in real time, provide warning history records for user consultation,
in addition to providing a reliable basis for fault diagnosis.
Users can easily navigate through the battery parameters via the interface.
of the LCD and gain access to information about the current battery status. The interface displays a
a total of 5 menu keys with the functions described below.

Figure 2-5 Visor LCD

Common functions of the buttons used

Functions of the display buttons, as shown in table 2-4.

Table 2-4 Description of the button functions

Main menu
MENU

ENTER Confirm, enter

UP Up

DAWN Down

ESC Back, execute

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Operating procedures
Press the button MENU once. The LCD display screen will light up and the
a welcome interface will be displayed.

WceolmT
eoUse
Sm
BatrMS
––––––––––––
PM
ersENU Key

2) Next, the prompt will be displayed. Click once to access the menu bar.
principal.

noim
tarofnI golA
an
BMS Status
– –For Setting
System Setting

Scroll the page up and down with the buttons

UP DOWN

and enter the menu screen. When the arrows point to the bar

correspondent, press Enter

ENTER to confirm.

4) To return to the menu bar, press the

ESC
button .

2.3 Principles of operation

The lithium battery set is equipped with a monitoring module and
loading and unloading management.
The load and unloading management module protects the operation of the load and
battery discharge, preventing overload, overcurrent discharge and processes of
charging via the charger adapter for the DC output shape. The discharging process
it is completed when connecting the load discharge.

The monitoring module has the function and power of balancing, temperature, and
SOC. The monitoring module transmits the collected information in real time.
during the operation of the product via the Telecom protocol network for the
monitoring platform. The user can check the operating status of
battery in each group through the display screen.
Um único módulo possui uma capacidade de 48V 100Ah, podendo ser utilizado de acordo com
the arbitrary combination of user requirements. As shown in figure 2-6.

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 Figure 2-6 Diagram of operating principles

2.4 Product Features

The integrated lithium-ion battery set for Telecom has the following
features:

⚫ Lithium iron phosphate as a cathode material has a long life cycle and its
security is of extreme competence.
⚫ The operating temperature range is: 0 ~ 45℃.
⚫ Has a strong discharge capacity, with a charge and discharge rate
being able to withstand 1.0C.

⚫ It is capable of supporting various batteries for expansion.

⚫ During storage and transportation, it can enter hibernation mode, the
in order to reduce capacity loss.
⚫ The door design is suitable; all the wiring harness is connected to the
plug.
⚫ Its weight is light, it has a small size, it is easy to install and maintain, it meets the
standard cabinet requirements and can be mounted on a wall or a post.
⚫ The battery status parameter refers to the system for monitoring in
real-time current and voltage, temperature and alarm and protection function.
⚫ The function of 'four remote technologies' (telemetry, remote signaling, regulation
remote and remote control) can be connected through a computer with a central
of the remote control.
⚫ The product is environmentally friendly.

1) Telemetry: voltage, current, temperature, SOC, SOH (optional), etc.

2) State of the tele signal for loading and unloading; overload/overcurrent; alarm/alarm of
overcurrent

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 under-voltage; battery/environment/PCBA temperature alarm; low alarm
ambient temperature; very low battery capacity; failure alarm of
current/voltage/temperature sensor of the battery; battery failure alarm (not
turn off the high-pressure monomer limit alarm) (optional), failure alarm
from the battery (optional).

3) Remote control: load/unload (optional); alarm sound off; mode of

smart intermittent charging; limited current charging mode
and etc.
4) Optional: Battery charge/discharge management parameters and parameters
from the power supply switching system.

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 3 INSTALLATION GUIDE

3.1 Installation Precaution Notes

Compliance with local laws and regulations
When operating the equipment, make sure to comply with the laws and
local regulations.

Requirements for the team

The technicians responsible for the installation and maintenance of the product are required to participate.
of meticulous training at the Moura company, at first. It is necessary
master the correct methods of operation and safety. Only then the installation, operation and
product maintenance can be carried out.
A fim de maximizar a eficiência do equipamento, obter os melhores resultados operacionais
possible and ensure maximum lifespan, pay close attention to the installation requirements and
correct use.

Team safety
• Tools and thermal insulating gloves must be used at all times -
During the installation process, watches, bracelets, rings, and other products of
metals must be removed.
• Avoid any falls or collisions during the installation process.
• Do not remove the battery components. Battery maintenance must be performed.
by a professional engineer.
• The product must be operated and supervised by an experienced engineer, capable
to take preventive measures against potential battery risks.

Local and environment

• Requirements of the location
Cleaning

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The lithium battery pack cannot be disposed of inside or near trash bins, or
accidentally left in small disposable units, taking into account that your
Interaction with metals can cause short circuits and put the system and safety at risk.
guys.
Fire protection
It is forbidden to store flammable, explosive, and other hazardous products in the
installation site and it must be equipped with efficient firefighting equipment
the fire (such as CO2 extinguishers).
3) Ventilation and heat dissipation
In order to facilitate the operation and maintenance of the equipment regarding heating, the
the product should have 30 to 50 cm of extra space around it, about 50 cm
sufficient for the upper part. The space must be equipped with an extractor fan, to maintain
a good internal ventilation.
4) Installation requirements
The installation must be carried out as shown in figure 3-1 to avoid possible
risks.
Place the lithium battery on the ground (avoid any type of incline and
irregular terrain). Avoid placing the product in locations accessible to sunlight

and rain or on wet surfaces.

Figure 3-1 Scenarios on installation requirements

• Environment requirements

Temperatura do ambiente ( -10~+40) ℃.

Nível de umidade relativa: 0%UR~95%UR, sem condensação.

Cooling method: air cooler.

Altitude above sea level: must meet the standard requirement of GB3859.2-93.
Verticality: without vibration and the vertical inclination should not exceed 5°.

Nível de poluição:Nívelⅱ .
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 Recommended operating temperature: (20~25)℃, control of humidity level
within 50%.

• Do not install in a work environment where dust is identified due to metal conduction.
• Do not add any items that contain corrosive gases to the environment.
• Do not place anything in the dust concentration areas.
• Do not place any items on top of the lithium-ion battery. It is not allowed.
that anyone feels in the battery.

Energy check
Before installation, confirm that the input wire's loading capacity meets the requirements.
requirements of the new equipment. Check if the power supply matches the board.
identification of the voltage and frequency equipment and whether the current capacity has decreased
due to the aging of the wire.
In case of doubt, check ANEEL's determinations.
• Wire earth
The grounding terminal is prepared; the required zero voltage in the environment cannot
exceed 5V.
• DC output voltage and load capacity
Lithium-ion battery set with DC output and
nominal voltage of 48V. DC output power

• When installing the lithium-ion battery pack, the user must check the product
in advance to ensure that the contacts and connectors are
surely positioned to avoid an open circuit or short-circuit failure.
• During installation, do not connect the poles of the lithium batteries the wrong way or from
incorrect way, to avoid causing a short circuit.
• Do not connect the terminals without safety or without insulation protection, to
avoid the risk of electric shock.

3.2 Installation preparation

3.2.1Unpacking and inspection
Lithium batteries and accessories use cardboard boxes or wooden boxes as
packaging. When unpacking, be careful not to disassemble the product. Inspect the
device and accessories according to the packaging list, to ensure that they are
complete and make sure that nothing was damaged during transport.
Before emptying the packaging, make sure that all parts are included. If the
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 equipment or accessories are damaged during transport, or are
incomplete/incompatible,
Any damage, deficiency, or incompatibility must be recorded.
equipment, accessories, and shipping contracts and contact the branch immediately or
local office of the company Moura.
The location needs to be inspected once again to ensure that the documents of the
audits must be in order for this to take place. Before the inspection, the location must
to be clean.

3.2.2Installation tools
Observe the commonly used tools, as shown in tables 3-1 to 3-4. The
field technician will increase or decrease the number of tools used.
agreement with the installation.

Table 3-1 General Purpose Tools

Appearance, parameters, and names of the tools
Wrenches Philips screwdriver screwdriver Socket key
adjustable simple

Torque wrench Mouth keys star key Cutting pliers

diagonal

Universal pliers Flat nose pliers Marker pen Protective gloves

Ladder (2m) Lantern Measuring tape Impact drill

Table 3-2 Tools for Delivery and Unpacking

Appearance, parameters, and names of the tools
Forklifts Electric forklift Sling (weight ≥ Lever
manuals 400kg (weight ≥ 400kg)

21
22
 Table 3-3 Electrical Installation Tools
Appearance, parameters, and names of the tools
Insulating gloves crimping pliers Wire stripper Insulating tape
for electric cables

Table 3-4 Measuring Tools

Appearance, parameters, and names of the tools
Clamp ammeter -

3.3 Installation and wiring

• Before installing, make sure that the source switching system of

the power supply should be turned off just like the battery system.
• During installation, it must be ensured that the wiring and bus are clean and
without dust. After installation, it is necessary to check if all connection screws
they are tight. When appointing a person responsible for verification, it is important to ensure
that all the screws are tightened.
• If the installation is completed without connection to the power supply, disconnect the battery and
switch the power supply. Before the actual opening of the battery pack,
this must be conducted with care to ensure the integrity of the use of
product, without posing a danger to the team and the material.
• At least two or more people are required at the installation site.

3.3.1Standard cabinet installation

Fixed assembly
The standard installation involves placing the product in a standard 19-inch rack.
on top of a pallet and push it carefully inside it. After that, use the 6
6x15 screws in the 6 mounting holes of the product, 3 on each side, near the

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 brackets. Don't forget the square nuts, used to secure the product to the cabinet.
It must be ensured that 4 holes or more are screwed.

Figure 3-2 Schematic diagram of the standard cabinet installation

Battery output connection

The positive and negative poles of the battery terminals in the system chassis
lithium-ion batteries are connected to the positive and negative terminals of the module
DC switch power supply from the battery using the red and black cables,
respectively.

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Parallel use of multiple sets
If it is necessary to use several systems in parallel, the positive electrodes of the
outputs of lithium-ion batteries must be connected to their
positive respectives and the negatives connected to the negatives. Refer to the figure
below.

Figure 3-3 Three modules in parallel use

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Figure 3-4 Four modules in parallel use

26
Figure 3-5 Six modules in parallel use

Figure 3-6 Eight modules in parallel use

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Configuration of the power supply switch parameters
After installation, test the product where there is a short-circuit phenomenon. If not
If there is such an environment, you can connect directly to the electricity.

The parameters of the power supply switch module must be defined.

according to the following table:

Table 3-5 Configuration of the power supply switch parameters

Item Parameters Notes

Floating charge voltage 51.00V ~ 51.75V /

Uniform load tension 52.50V ~ 54.00V /

After configuring the parameters, the product can be used normally. When
in the event of a power outage, the product immediately informs the equipment of
communication to provide backup food support.

1) Before the parallel installation, it is very important to set the battery to the mode of

limited loading. For detailed operations, consult the User Manual

software for PC of the integrated lithium-ion battery pack provided
with this manual.
2) Pay attention to the load capacity (named in line with the current load of the
hysteresis tension), to ensure operation. First, start the module of
feeding and then the load.

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 4 MAINTENANCE

In order to ensure that the lithium-ion battery set reaches its longest lifespan,
The maintenance technician must perform regular inspections and maintenance care.
Maintenance records must be complete and routine, so that the verification
subsequent management parameters of the battery set can be tracked.

4.1 Electrical maintenance

The maintenance of electrical parts can be consulted in table 4-1.

Table 4-1 Maintenance Index

Items Points Methods Repair conditions Solution for
of repair
verification
o
Electric Check if Multimeter Battery voltage out See the following
yes solution section
exit of defined strip of problems
tension
it's normal
Inspection Check if Inspection Alarm
of failure the lights are visual
normal
Cape Isolation Inspection ⚫ Cracks ⚫ Replace the
Terminal visual no cable
isolation,
action of
time
⚫ Corrosion of ⚫ Replace the
you finish block of
terminate

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 4.2 Battery Maintenance
Table 4-2 Battery Maintenance Index
Frequency Items Solutions

Monthly Environment Keep the product away from heat sources and avoid sunlight.
operational direct.
Inspection If there is any break, leak, or deformation,
visual isolate the battery set where the problem occurred,
take a photo and replace the battery.

Quarterly Inspection Use um pano de algodão para limpar a parte externa.

visual Be careful during cleaning due to the high
tension.
Status of ⚫ Check each terminal and its screws. If there are
connection if something is loose, tighten it again.

⚫ If the cable temperature exceeds 40℃,

check the reason.
Semester Measure and ⚫ At the final loading stage, record the voltage;
the register a make sure that the positive and negative voltages of the
tension the batteries are the same. Otherwise, check and do the
repair of the corresponding connection cable.
⚫ Collect the download data at least once a
every six months during the first year.
⚫ In the second year, capacity is determined at each
three months. Through the RS232 interface, used for
viewing the history shows the overload
frequency of a battery during the message of
alarm, indicating that the batteries have reached the point
of load and unload protection. This can result in
insufficient time to prepare the electricity and
suggest the immediate replacement of the battery.

The loading and unloading status in the final stage can be displayed by means of the light.
capacity. See Figure 2.2 for the definition of capacity lights.

4.3 Procedures in case of defects

Solutions
Follow the steps in figure 4-1 to understand the malfunctioning process.

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Table 4-1 Battery maintenance table

Step 1 Check the LED lights to determine which part may fail.
Step 2 Check the information about the failure in the monitor module.
Step 3 Classify the information (CC, CA, modules, batteries, control, etc.).
Step 4 Find the problem according to the information.
Step 5 Fix the bug.
Step 6 Record the data during processing.

Step 7 Confirm if all malfunction states have been removed.

Step 8 Fill out the report.

Step 9 Repeat these steps if there are more malfunctions.

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Reasons for failures and handling methods
Table 4-3 Lists of the most common failures and solutions.

Table 4-3 Checklist

Ways Possible reasons Solutions
of
failure
Overcoat ⚫ Alarm of ⚫ Check if the alarm point of the
nourishment overvoltage CC overvoltage DC is satisfactory (the default value
defined é is 58.5 V). If it is not satisfactory, adjust
unsatisfactory. according to the real situation.
⚫ No mode of⚫ Check if the manual control increases
manual control, a a system tension. In case
source voltage of affirmative, confirm the cause and return
nutrition is to the normal value when the operation is
very high. completed.
⚫ Module failure ⚫ Remove the rectifier modules one by one.
rectifier. to check if the alarm turns off. If the alarm
continue connected, insert the rectifier module
in the initial position. If the alarm turns off,
replace the module.

Subtens ⚫ None nutrition ⚫ Check the undervoltage alarm point

have CA. CC (the default value is 45V). If not
⚫ Point de satisfactory, adjust according to the situation
alarm of real.
DC under-voltage ⚫ Check if the current value of the system
of the module of of energy is greater than the capacity of the
monitoring current of this and, if applicable, increase it
defined é capacity configuration or reduce it
unsatisfactory. power system load.
⚫ The configuration ⚫ Check if the manual control reduces the
of the systemé system tension. If so, it is
unsatisfactory. necessary to confirm the reason, in order to be
⚫ No mode of restored to normal after the conclusion of the
manual control, a action.
source voltage of ⚫ Check if the rectifier module is with
nutrition is defect and if the system's capacity does not
very low. meets the load demand. In case
⚫ Check if the affirmative, replace the rectifier module.
energy exchange
is unavailable
and restore the source
of feeding
CA.

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Load ⚫ Interruption of ⚫ Check if the interruption alarm of
overcurrent communication of the communication of the switching module is
e module. connected. If so, connect and
⚫ Weak contact for disconnect the switching module from
o module of interrupção de comunicação para confirmar
monitor. if the alarm has been turned off. If the alarm

⚫ Failures of stay connected, replace o module

we will monitor rectifier.
ento. ⚫ Reinstall the monitoring module.
If the alarm is still on, replace it
the module.

33
Ways Possible reasons Solutions
of
failure
Temperature ⚫ The configuration of ⚫ Check if the alarm value of
environment parameter do ambient temperature is satisfactory
very high alarm of (standard 50℃In case of negative, adjust
temperature é according to the actual situation.
unsatisfactory. ⚫ Check if the control system of
⚫O system of the cabinet temperature is faulty.
control of If so, fix the failure of the
temperature do temperature control system.
cabinet, where the When the temperature in the cabinet of
sensor of system return to normal variation, the alarm
the temperature is will be turned off automatically.
located, is ⚫ Check if the temperature sensor is
with defect. with defect. If so, replace the
⚫O sensor of temperature sensor.
temperature is
with defect.
Temperature ⚫ The configuration of ⚫ Check if the alarm value of
environment parameter do ambient temperature is satisfactory
very low low alarm (standard 0℃In case of negative, adjustment of
temperature é agreement with the real situation.
unsatisfactory. ⚫ Check if the control system of
⚫ Problem no the cabinet temperature is defective.
cabinet do If so, fix the failure of the
sensor system temperature control system.
of temperature, When the temperature in the cabinet of
where the system of system return to normal variation, the
control of alarm will be turned off automatically.
temperature failure. ⚫ Check if the temperature sensor
⚫ The sensor of it is defective. If so,
the temperature is replace the temperature sensor.
with defect.
Battery with ⚫ The temperature ⚫ Check if the battery temperature is
temperature of the battery is very high and if the alarm value is
very high very high. The satisfactory (standard 53℃In case
point of negative, adjust according to the situation
alarm set real.
it is unsatisfactory. ⚫ Check if the control system of
⚫ System failure battery compartment temperature
of cooling is faulty. If so, repair it
do the failure of the control system of
compartment temperature. When the temperature of
from the battery.
battery return to normal variation, the alarm
⚫O sensor of will be turned off automatically.
the temperature is ⚫ Check if the temperature sensor is
with defect. with defect. If so, replace
the temperature sensor.

34
 Ways Possible reasons Solutions
of
failure
Battery with ⚫ The temperature of ⚫ Check the battery temperature
temperature the battery is very it is very low (standard 0℃If not
very low download. The point of satisfactory, adjust the battery temperature
defined alarm is according to the real situation.
unsatisfactory.
⚫ Check if the control system of
⚫ System failure
battery compartment temperature
of the heating
is defective. If so, repair it.
do
the failure of the control system of
compartment
from the battery. temperature. When the temperature of
battery return to normal variation, the alarm
⚫O sensor of will be turned off automatically.
the temperature is
⚫ Check if the temperature sensor is
with defect.
with defect. If so, replace
the temperature sensor.

1) A temperature alarm should only activate when the power system

is configured with a battery temperature sensor.

35
 5 SPECIFICATIONS

5.1 Technical Specifications

The lithium batteries have 48V 100Ah modules. The main technical indicators
For a single module, they are shown in tables 5-1 and 5-2. The load parameters and
download when operating several sets of parallel batteries are shown in tables 5-3 and 5-
4.

Table 5-1 Technical load data for single module

Model Tension Capacity Tension of Current load (A)
(V) of (Ah) load
limited Value Value
(V) standard but
high
48MLF100 48 100 54.0 20 100

Table 5-2 Technological parameters of single module

Model Tension Capacity Tension of Discharge current (A)
(V) of (Ah) download
limited Value Valor
(V) standard but
elevated
48MLF100 48 100 40.5 20 100

Table 5-3 Parallel load parameters of multiple sets

Tension Limited load voltage capacity (V) Greater Notes
(V) of (Ah) value
Minor Value Greater of
value typical value correct
and (A)
48 100 50.3 51 54 20 1 parallel

48 200 50.3 51 54 40 2 parallel

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 Tension Limited load voltage capacity (V) Greater Notes
(V) of (Ah) value
Minor Value Greater of
value typical value correct
e (A)
48 300 50.3 51 54 60 3 parallel

48 400 50.3 51 54 80 4 parallel

48 500 50.3 51 54 100 5 parallel

48 600 50.3 51 54 120 6 parallel

48 700 50.3 51 54 140 7 parallel

48 800 50.3 51 54 160 8 parallel

Table 5-4 Parameters for parallel discharge of multiple sets

Tension Limited discharge voltage capacity (V) Greater Notes
(V) of (Ah) value
Minor Valor Larger of
value typical value correct
e (A)
48 100 40.5 42 43.5 30 1 parallel

48 200 43.2 42 43.5 60 2 parallel

48 300 43.2 42 43.5 90 3 parallel

48 400 43.2 42 43.5 120 4 parallel

48 500 43.2 42 43.5 150 5 parallel

48 600 43.2 42 43.5 180 6 parallel

48 700 43.2 42 43.5 210 7 parallel

48 800 43.2 42 43.5 240 8 parallel

5.2 Main battery performance index

For the 48V 100Ah lithium battery module, the electrical performance is shown in Table 5.
3.

37
Table 5-5 Technological parameters of parallel discharge of multiple sets
Test items Test methods Requirements

0.1C Standard battery charge; every hour Discharge time ≥ 600

Performance with a discharge current of 0.1C to min
download 40.5V. Record the discharge time.

0.5C Standard battery set; in 1h with discharge time ≥

Performance discharge current of 0.1°C at 40.5V. 115min
download Record the download time.

Performance The battery set is charged. Discharge time ≥

discharged in the box at standard high temperature 600 minutes
temperature (60 ± 2)℃ for 4 hours and then
discharged to 40.5V at 0.1C.
Record the discharge time.

Performance After charging, the battery is Discharge time ≥

low or down placed in the box at low temperature 180min
temperature standard (-10 ± 2)℃ for 6 hours and, in
-10℃) subsequently, discharged to 40.5V at 0.2C
at this temperature. Record the time of
download.

Performance After charging, the battery stays in discharge time ≥

or low rest for 6 hours at (-20 ± 2)℃ and, in 120 minutes
temperature discharged to 40.5V at 0.2C
-20℃) at this temperature.
Record the download time.

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 6 Environmental Protection

6.1 Environmental Labeling

The product described in this manual does not contain toxic substances or elements and
dangerous. It is considered an eco-friendly product. It can be recycled after disposal and
it should not be discarded voluntarily. The environmental labeling is shown on the
Table 6-1.

Table 6-1 Environmental Labeling

Specification Marking

48V

6.2 Recycling

This marking indicates that the product cannot be classified with other waste.
In order to avoid the risks of disposing of potentially hazardous substances to the environment.
environment and human health, consult the waste recycling classification for
promote the sustainable use of material resources.

In order to recycle the used equipment, use the indicated recycling system.
you contact the manufacturer, seller of the product or the local authority to manage the
residual products.

39
 7 WARRANTY

7.1 Guarantee
The product is covered by the warranty under the following operating conditions:
• 20% of the stated nominal electric current (0.2C);
• 80% of Discharge Depth;
• Operation at a temperature of 25oC;

• 70% of the end of the useful life of the stated nominal capacity.

The battery should be kept in constant float at 53.5Vdc. It is recommended ± 5%.

a temperature of 25°C.
The deadline is counted from the issuance of the invoice. The initial due date is maintained, in
case of exchange or repair under warranty; however, a minimum period of 3 is guaranteed
months - legal warranty - from the exchange or repair.
Moura Accumulators S/A guarantees, subject to the conditions defined below, that the
Moura Lithium Stationary Battery, when used in radio transmission locations,
it should not exhibit defects in manufacturing of material and/or workmanship during the
warranty period.

7.2 Warranty Conditions

The warranty is only valid if the following conditions are met:
a) Presentation of the Warranty Certificate, with the dates duly filled out and
without erasures, observing the correspondence between the codes registered on the battery and in the
certificate
b) The battery must meet the voltage and capacity specifications of the location where it is
used;
c) The source used must be properly sized and adjusted according to the
values reported in the battery manual;
d) To comply with installation, operation, and maintenance procedures
indicated in the Technical Manual.

e) The information monitored by BMS must be made available during the period
guaranteed.
f) The battery must be installed ensuring the product's lifespan (up to 12 months).

40
 In case of defects covered by this warranty, Moura may, at its discretion:

• Repair the battery at your expense, including both materials and labor;

• Provide another battery to replace the original battery; The repaired battery or
replaced will continue to be covered by the same warranty described herein. In any
In this case, the original warranty period will prevail.

• Any battery, after replacement under warranty, will become the property of
Moura.

7.3 Warranty Restrictions

WILL NOT BE COVERED BY THIS WARRANTY:
Violation; removal of seals or damage caused by improper use; negligence;
accidents; floods; fires; corrosive agents, explosives, or any other action
from nature; battery with damaged terminals during installation; poor fastening or
defects at the site and/or source DC, such as: overload, non-recommended applications,
reverse polarity during installation or charging. As well as defects caused by
a storage time exceeding 12 months at 25°C without replenishment.
NOTE 1 In case of a claim under this warranty, the user must notify
immediately to the distributor from whom the battery was purchased. The transportation costs
will be the sole responsibility of the user. All parts, pieces, and materials
replaced items will become the property of the manufacturer.
NOTE 2 The manufacturer's obligation to comply with this warranty is limited to repair or
substitution, as described above. Any other guarantees, implied or
explicit, including but not limited to, IMPLIED WARRANTIES OF
MARKETING OR ADJUSTMENT FOR A SPECIFIC PURPOSE ARE NOT COVERED.
In no case will Moura be responsible for any incidental damages or
consequences.

41
8 APPENDIX

8.1 Connection cable

If the groups (of 4 to 10) of parallel sets of lithium batteries are not supplied
through Moura battery supports, you can choose custom wiring cables for
substitution. The relevant technical requirements correspond to the cable number of
power supply and the number of the parallel battery set (must be consistent), and the
the specifications of each extension cord (length, diameter, and material) are the same.
For example, a diagram of a six-custom cable parallel wiring is shown in the figure.
7-1.

Figure 7-1 Custom wiring cable diagram

According to the client's requirements, when choosing the appropriate connector, normal and
extension, please refer to the relevant specifications provided in table 7-1.

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Table 7-1 Corresponds to the AWG wire gauge table
AWG Diameter Area Resistance Correct Current
transversal (Ω/km) e maximum
mm inch (mm2) payroll (A)
s l
(A)
0000 11.68 0.4600 107.22 0.17 423.2 482.6

000 10.40 0.4096 85.01 0.21 335,5 382.6

00 9.27 0.3648 67.43 0.26 266.2 303.5

0 8.25 0.3249 53.49 0.33 211.1 240.7

1 7.35 0.2893 42,41 0.42 167.4 190.9

2 6.54 0.2576 33.62 0.53 132.7 151.3

3 5.83 0.2294 26.67 0.66 105.2 120.0

4 5,19 0.2043 21.15 0.84 83.5 95.2

5 4.62 0.1819 16,77 1.06 66.2 75.5

6 4,11 0.1620 1:30 PM 1.33 52.5 59.9

7 3.67 0.1443 10.55 1.68 41.6 47.5

8 3.26 0.1285 8.37 2.11 33.0 37.7

9 2.91 0.1144 6.63 2.67 26.2 29.8

10 2.59 0.1019 5.26 3.36 20.8 23.7

11 2.30 0.0907 4.17 4.24 16.5 18.8

12 2.05 0.0808 3,332 5.31 13.1 14.9

13 1.82 0.0720 2,627 6.69 10.4 11.8

14 1.63 0.0641 2,075 8.45 8.2 9.4

The installation steps are shown below:

1) Prepare before installation: assembly tool with metal insulation
(like a Phillips screwdriver, adjustable wrench), electrical tape and wiring cables
customized.
2) Install the lithium-ion battery pack in a suitable location.
3) Connect one connector at a time to each of the output ends of the set.
lithium ion batteries. First, connect all the lithium ion batteries to the terminals
positive (“+”) and then all the negative poles of the battery in their respective
negative terminals.

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