Earthing Design Instruction Guide
Earthing Design Instruction Guide
Amendment No: 1
IMPORTANT DISCLAIMER
As the information contained in this publication is subject to change from time to time, Endeavour
Energy gives no warranty that the information is correct or complete or is a definitive statement of
procedures. Endeavour Energy reserves the right to vary the content of this publication as and
when required. You must make independent inquiries to satisfy yourself as to correctness and
currency of the content. Endeavour Energy expressly disclaims all and any liability to any persons
whatsoever in respect of anything done or not done by any such person in reliance, whether in
whole or in part, on this document.
CONTENTS
1.0 PURPOSE............................................................................................................................ 4
2.0 SCOPE ................................................................................................................................ 4
3.0 REFERENCES ..................................................................................................................... 4
4.0 DEFINITIONS AND ABBREVIATIONS ................................................................................ 6
5.0 ACTIONS ........................................................................................................................... 10
5.1 General requirements ................................................................................................... 10
5.1.1 Safe Design ............................................................................................................. 10
5.1.2 Intended purpose and general requirement of earthing system................................ 10
5.1.3 Power frequency earthing risk management ............................................................ 11
5.1.4 Earthing design overview ......................................................................................... 11
5.1.5 Robustness.............................................................................................................. 11
5.1.6 Modification to existing network ............................................................................... 12
5.2 Distribution earthing design ......................................................................................... 12
5.2.1 Earthing design tools ............................................................................................... 12
5.2.2 Design process ........................................................................................................ 12
5.2.3 Design context and consultation .............................................................................. 13
5.2.5 Distribution earthing configurations .......................................................................... 14
5.2.6 Earthing system layout............................................................................................. 14
5.2.7 Power frequency hazard assessment ...................................................................... 15
5.2.8 Separation requirements to other metallic infrastructure .......................................... 17
5.2.9 Risk mitigation ......................................................................................................... 19
5.2.10 Low voltage network earthing .................................................................................. 19
[Link] LV earthing system for relevant substations............................................................. 19
5.2.11 Review and design acceptance ............................................................................... 20
5.2.12 Lightning requirements ............................................................................................ 20
5.3 Earthing conductors and ratings ................................................................................. 20
5.4 Testing and ongoing maintenance............................................................................... 21
To set the minimum standard for designing the earthing system of all distribution components in
the company’s network. This standard establishes minimum requirements so that the design of
earthing works on the distribution network are carried out in a safe and consistent manner.
2.0 SCOPE
This instruction covers the minimum requirements that must be followed for the earthing design of
all components, equipment and systems in the company’s distribution network. The company’s
distribution network comprises all assets with standard voltage ratings of 230/400V, 11kV, 22kV
and 12.7kV SWER systems.
While this instruction covers the design criteria of the earthing systems, the following standards
cover the other aspects of distribution earthing.
It is not the intention of this instruction to define the earthing design process in detail. It is the
designer’s responsibility to design an earthing system that meets the performance requirements of
this instruction. However, as an aid to design, this instruction includes a series of Annexures which
also provide useful information to achieve a compliant earthing design.
3.0 REFERENCES
Internal
• Board Policy (Governance) 2.0.3 – Compliance
• Board Policy (Governance) 2.0.5 – Risk Management
• Company Policy (Network) 9.2.2 – Network Protection
• Company Policy (Network) 9.2.5 – Network Asset Design
• Company Policy (Network) 9.2.10 – Network Asset Rating
• Company Policy (Network) 9.7.1 – Network Asset Construction
• Company Policy (Network) – Network Operations
• Company Policy (Network) 9.9.1 – Network Asset Maintenance
• Company Procedure (Governance) GRM 0003 – Risk Management
• Company Procedure (Health & Safety) GSY 0026 – Health, Safety and Environment Risk
Assessment
• Earthing Design Instruction EDI 001 – Earthing Design Risk Assessment
• Earthing Design Instruction EDI 100 – EDI100S01 Company earthing design tool ‘3E’
• Earthing Design Instruction EDI 100 – EDI100S02 Company distribution network fault level
information
• Earthing Design Instruction EDI 100 – EDI100S03 Company zone substation bonding
configuration list
• Earthing Design Instruction EDI 0005 – Distribution earthing test
• Earthing Design Instruction EDI 0004 – Earthing design, construction and testing of overhead
transmission mains
• Earthing Design Instruction EDI 0006 – Earthing Construction Standard
• Earthing Design Instruction EDI 516 – Major Substations Earthing Design, Construct and
Commissioning
• Mains Construction Instruction MCI 0005 – Overhead distribution: Construction standards
manual
• Mains Construction Instruction MCI 0006 – Underground distribution: Construction standards
manual
• Mains Design Instruction MDI 0044 – Easements and Property Tenure
• Standard Asset Data SAD 0001 – Project Drawing Standards
• Substation Design Instruction SDI 523 – Switchyard Surfaces
• Substation Design Instruction SDI 528 – Substation Signs and Equipment Labels
• Substation Mains Instruction SMI 100 – Minimum Requirements for Maintenance of
Transmission and Zone Substation Equipment
• Substation Mains Instruction SMI 101 – Minimum Requirements for Maintenance of
Distribution Equipment
• Substation Mains Instruction SMI 104 – Major substation earthing system test
• Company Electrical Safety Rules
• Network Management Plan December 2013 Review
External
• Electricity (Consumer Safety) Act 2004
• Electricity Supply Act 1995
• Work Health and Safety Act 2011 NSW
• Electricity (Consumer Safety) Regulation 2015
• Electricity Supply (Safety and Network Management) Regulation 2014
• Electricity Supply (General) Regulation 2014
• Electricity Supply (Corrosion Protection) Regulation 2014
• Work Health and Safety Regulation 2011 NSW
• ENA National Electricity Network Safety Code (Doc 01-2008)
• WorkCover Code of Practice-Safe design of structures: July 2014
• ENA Substation Earthing Guide (EG1- 2006)
• ENA - Power System Earthing Guide (EG-0-2010)
• AS 2067:2016 - Substations and High Voltage Installations exceeding 1kV ac
• AS-2239:2003 - Galvanic (sacrificial) anodes for cathodic protection
• AS/NZS 1768:2007 - Lightning Protection
• AS/NZS 3000:2007 - Electrical Installations -SAA Wiring Rules
• AS/NZS 3835:2006, Part 1-2 - Earth Potential Rise-Protection of telecommunication network
users and personnel and plant..
• AS/NZS ISO 31000:2009 - Risk Management
• AS/NZS:4853:2012 - Electric Hazard on metallic pipelines
• AS/NZS:7000:2016- Overhead line design-Detailed procedures
• HB-219:2006 - Handbook for AS/NZS 3835 Application guide-Worked examples
• IEEE 80:2013 - Guide for Safety in AC Substation Grounding
• IEC61936:2010 Power Installation exceeding 1kV AC
ABC
Aerial Bundled Conductor – insulated overhead cable
ALARP
As Low As Reasonably Practicable. The underlying risk management principle whereby risk is
reduced as low as reasonably practicable within a risk analysis framework. It means that which is,
or was at a particular time reasonably able to be done in relation to health and safety risk levels
taking into account various relevant matters including the likelihood, degree of harm, knowledge,
suitability of controls and whether costs of controls were grossly disproportionate to the risk. Refer
NSW Work Health and Safety Act 2011 section 18.
Argon
Argon is a safety assessment software platform used in conjunction with ENA EG-0 available on
the ENA website with registration.
BIL
Basic Insulation Level - expressed in terms of the crest value of the standard lightning impulse.
CCT
Covered Conductor Thick
CLAH
Current Limiting Arcing Horn and discharge connector
CMEN
Common Multiple Earth Neutral (CMEN) is a system where the combined high voltage and low
voltage earthing system is connected to a zone or transmission substation earthing system.
Important note: The company uses the CMEN terminology for a zone substation bonded to the
distribution earthing and potentially LV MEN system either directly or through HV cable sheaths
onto common earthed substations – this does not align with the majority of the industry and care
must be used when assigning this term.
Constructors
Earthing workers who carry out the construction includes the company staff and ASPs
Designers
Earthing designers refer to company staff and ASPs undertaking or needing to undertake a design
or calculation in accordance for earthing systems covered in the scope of this instruction.
Distribution network
Collection of assets (distribution lines, cables, substations and associated equipment) whose
purpose is to distribute power from zone substations to distribution substations, which feed the low
voltage network
Drawings
Drawings include design drawings and standard construction drawings
Earth electrode
Conductor which is embedded in the earth and conductively connected to the earth
Earthing conductor
Conductor intended to provide a conductive path for the flow of earth fault current for the control of
voltage rise and reliable operation of protection devices.
Ellipse
The company’s asset management database
ENA
Energy Networks Australia
EPR
Earth Potential Rise. Voltage between an earthing system and a reference, or a remote earth.
Equipotential
Surfaces have the same electrical potential or with negligible difference in potential.
GIS
Geographical Information System
HV
High Voltage – a voltage exceeding or equal to 1000V AC (refers to 11kV, 12.7kV and 22kV in this
instruction).
IDMT
Inverse Definite Minimum Time – An inverse time relay having an operating time that tends
towards a constant minimum value with increasing values of current or voltage.
Low risk
Where the risk associated with the earthing system is considered to be low. Typically were the risk
is less than 1 in 1,000,000. Refer to EDI 001 - Earthing design risk assessment
LV
Low Voltage – a voltage exceeding 50V AC but less than 1000V AC.
MEN
Multiply Earthed Neutral. A system of earthing in which the parts of an electrical installation
required to be earthed in accordance with AS/ANZ 3000 are connected together to form an
equipotential bonded network. This network is connected to both the neutral conductor of the
supply system and the general mass of earth.
Network
The company electrical network of poles, wires, substations and other assets by which electrical
power is transmitted/distributed to its customers.
NMSHV ABC
Non-Metallic Screened High Voltage Aerial Bundled Cable
Not practical
Economically or physically not viable in the risk cost benefit analysis framework
Probability
A measure of the chance of occurrence expressed as a number between 0 and 1.
Pcoincidence
Probability of coincidence; defined as the probability that a person will be present and in contact
with an item under consideration at the same time that the item is affected by a fault.
Pfatality
Probability of a fatality occurring in a given period of time, usually in a year.
Pfibrilation
Probability that the heart will enter ventricular fibrillation due to contact with an external voltage.
PVC
Poly Vinyl Chloride- a type of insulation used on cables
Remote location
For the purpose of earthing design, any location where probability of coincidence is considered to
be low risk (less than 1 in 1,000,000). Typically, it is a location with few people around such as a
rural area.
Safe design
The safe design is the integration of control measures early in the design process to eliminate or, if
this is not reasonable practicable, minimise risks to health and safety throughout the life of the
earthing system being designed. Refer to WorkCover-safe design of structures code of practice.
SEF
Sensitive Earth Fault – A type of feeder protection designed to detect small earth fault currents due
to high impedance fault paths. This form of protection may take up to 10 seconds to operate.
Soil resistivity
Specific resistivity of a material which is used to define the resistance of a material to current flow.
It is defines as the electric field strength (Vm-1) divided by the current density (Am-2) which
represent the value to 1 amp flowing into one metre cube of material yielding units of ohm meter
(Ωm).
Separate earthing
A system where the HV and LV earths are electrically separate
Step voltage
The voltage between two points on the earth’s surface spaced that are (one) 1 metre distant from
each other, which is considered to be the stride length of a person. [ENA EG-0:2010]
Sub-transmission network
The collection of assets (transmission lines, cables, zone substation and associated equipment)
whose purpose is to distribute power in bulk from sub-transmission substations to zone substations
which feed the distribution network or a particular customer substation. Sub-transmission voltages
in the company’s network are typically 132kV, 66kV and 33kV.
Substation
Part of a power system, concentrated in one place, including mainly the terminations of
transmission and/or distribution lines, switchgear and housing which may also include
transformers. The reference to ‘major substation’ in this document refers to all zone substations,
transmission substations and switching substations with sub transmission voltages.
SWER
Single Wire Earth Return - a single phase electrical system where the return path for the load
current is through the ground.
SWMS
Safe Work Method Statement
TDMEN
A “low risk” touch voltage limit applicable to the MEN contact criteria. Refer to EDI 001 – Earthing
design risk assessment
Touch voltage
The voltage between an accessible conductive part and a point on the earth’s surface one (1)
metre horizontally away, when the conductive parts is not being touched. This is often referred to
as "prospective touch voltage". For the purpose of this instruction, touch voltage implies
"prospective touch voltage" only.
Transfer voltages
Transfer voltages are a more specific form of touch voltage that can occur when a long metallic
object such as a metallic fence transfers a voltage from one location to another closer to remote
earth potential. Conversely a transfer-in touch voltage can occur when for instance a conductive
tap bonded to the LV MEN system transfers-in a low voltage close to the area of a fault point. The
local soil voltage caused by that fault point results in a high touch voltage to the conductive tap.
Transmission system
The collection of assets (transmission lines, cables, zone substation and associated equipment),
whose purpose is to transmit power in bulk from a Transgrid supply point to a sub-transmission
substation. The transmission voltage in the company’s network is typically, but not exclusively,
132kV.
UGOH
Underground Overhead – a connection between overhead and underground mains.
Works
All of the work necessary to complete the contract as described in a standard or project and
associated drawings.
XLPE
Cross linked polyethylene – a type of insulation used on cables
5.0 ACTIONS
5.1 General requirements
The key information about identified hazards and action to control risks will be recorded and
transferred from the design phase to the next stages of the lifecycle. Refer to section 5.6 design
and as constructed documentation and storage.
The design, selection and installation of the earthing systems for distribution systems must meet
the minimum performance and functional requirements stated in this standard and EDI 001 -
Earthing design risk assessment. When assets are augmented or improved, the integrity and
safety of the existing earthing system must be evaluated in accordance with this instruction.
Simplified design methods are provided in this instruction. When simplified design methods are
followed correctly, it can provide a ‘low risk’ outcome. Refer to Annexure 1 for simplified design
methods. If the simplified design method cannot achieve a ‘low risk’ outcome, the designer must
provide a detailed analysis through the use of software and demonstrate that the earthing system
design can achieve a ‘low risk’ outcome.
If a reasonably practical ‘low risk’ outcome cannot be achieved, then a design must target a level of
risk that is ‘As Low As Reasonably Practicable’ (ALARP) in accordance with EDI 001 – Earthing
design risk assessment. All designs targeting an ALARP risk level require approval in line with the
requirements of Company Policy 9.2.5.
• provide appropriate current paths for fault energy in such a manner so as to limit the risk to
people, equipment and system operations to acceptable levels. Hence, as a prime
requirement, any earthing system will be designed so that the step, touch and transfer
voltages that result from an earth fault comply with the requirements set out in EDI 001 -
Earthing design risk assessment;
• limit the level of abnormal transient and power frequency voltages impressed on the electrical
distribution system during equipment operation;
• HV earthing systems are designed for activation of primary earth fault protection as well as
SEF. Refer to [Link] for high impedance distribution earthing designs which require activation
of SEF only;
• where practical, the LV earthing should always be accompanied by a low impedance MEN
system to improve the safety of the LV system, and that the LV circuit design is such that the
fault currents will activate the respective protective devices;
• stabilise the voltage under normal operating conditions. That is, to maintain the operating
voltage at one level relative to earth so that any equipment connected to the system will
experience the same operating voltage or potential difference, subjected to allowable variation
due to conductor voltage drops; and
• minimise stray currents.
5.1.5 Robustness
The earthing system and its components will be capable of withstanding and conducting the
expected fault current without exceeding material or equipment limitations for thermal and
mechanical stresses as required in EDI001 – Earthing design risk assessment.
development around earthing assets and their effects are the responsibility of the designer and a
sensitivity analysis must be part of the design to cater for future adequacy.
Any significant augmentation works to network that can change in Phase to Earth (P-E) fault level
exceeding 10% must initiate a review of all impacted earthing systems. Work to achieve earthing
compliance of associated earthing systems must be evaluated by a cost risk assessment.
When key components of the asset such as transformer, regulator etc. are replaced with uprated
devices the earthing system will be assessed and redesigned to comply with the current standard.
Full or part of the existing earthing system can be utilised for the new earthing system design
provided existing earthing system has a minimum of 30 years remaining life left and meets the
requirements of this standard. The target life of an earthing system can be assessed as 60 years
(same as distribution underground cables).
During fault and emergency situations, if distribution assets such as transformers require a like-for-
like replacement, a review of the integrity and safety requirements of the existing earthing system
is not required. Existing earthing systems of higher rated replacements that do not meet the current
safety compliance requirements must upgrade the earthing system to meet current standard
requirements within six (6) months of the asset replacement or a time frame agreeable to Earthing
and Power Quality Manager.
Commercially available earthing software with the facility for solving a minimum of two layer soil
models can also be used by the earthing designer.
For some specific earthing designs, if required, detailed protection information can be sought from
the protection enquiries inbox. If the 3E tool is used for the design, the required protection
information includes:
The earthing system design will be based on the most onerous supply arrangements in terms of
fault levels and clearing times and must consider all staging configurations. However, for the
continuous operation, where an alternative supply arrangement is for emergency backup supply
only and likely to be utilised for no greater than 1% of the year, then it need not be taken into
account in the design.
Two (2) soil resistivity tests must be carried out for each design to confirm the integrity of the
readings, unless existing soil resistivity test results in the area are available. If this is the case then
one (1) soil resistivity test must be carried out and existing results be used for verification. For
further information on soil resistivity testing refer to EDI 0005 – Distribution earth testing.
[Link] Surroundings
It is essential that an earthing design considers the surrounding area and future development that
could be reasonably expected. Provisions and suitable arrangement will be made in the earthing
design for the management of transfer voltage risk which in some circumstances may require
consultation with local councils, company network planners and other utilities.
Search of third party conductive assets surrounding the earthing system must be undertaken. This
search will need to identify:
• other utility’s assets (Dial before you dig); and
• all metallic objects that will surround the earthing system (for example: metallic fencing,
metallic sign posts and street light columns).
Identification of the correct location category from the risk exposure types must be undertaken in
accordance with EDI001 - Earthing design risk assessment.
The zone substation bonding strategy can have a large impact on the design of a distribution
earthing system. Continuous and sufficient metallic return to source can considerably reduce the
EPR at a site and therefore the risk and costs of earthing. A metallic return to source is
encouraged in urban areas where practical. When designing an earthing system on a CMEN
substation the designer must confirm that there is a traceable cable screen or LV neutral
connection to the zone substation if metallic return is assumed in the design.
Common Earthing is the preferred practice where practical and is the usual practice in urban
areas.
• grading ring – A buried horizontal ring of conductor around a substation or conductive pole
used to make an equipotential area to reduce touch voltages;
• bonding conductors – The insulated conductors used to bond the different components of the
earthing system to the equipment;
• cable screens – Where HV cables are present, the HV cable screen will often be a key
component in the earthing system for returning fault currents to source; and
• LV neutral – If the earthing system is common earthed, a connection to the LV neutral will form
part of the earthing system.
If the conservative ‘pass’ compliance criteria stated in [Link] is achieved then the design meets a
‘low risk’ profile in accordance with EDI 001 – Earthing design risk assessment. If the ‘pass’
criteria of [Link] cannot be achieved then a detailed assessment of risk is required in accordance
with [Link].
Dispensation must be requested for any risk modelled, calculated or measured that exceeds a
level of ‘low risk’ from EDI 001 – Earthing design risk assessment. For designs exceeding low risk,
dispensation requests must be submitted to the company including a risk cost benefit analysis in
accordance with EDI 001 – Earthing design risk assessment. Details in the dispensation
application will include all hazard reduction strategies considered and control strategies ruled out
as they involve grossly excessive cost and the design option chosen must present the lowest risk-
cost justified solution based on the site conditions.
Annexure 1 provides conditions for design methodologies for common earthing in urban areas.
Simplified design conditions are applicable to common earthed distribution or indoor substations
and/or any other distribution equipment such as regulators, autotransformers and switching
stations connected to common earthed systems.
In general, a common earthed installation will only be viable in an urban or industrial area with a
well meshed MEN network or interconnected common earthed substations (through HV screens or
LV neutrals).
Where an installation meets the conservative compliance criteria a single 4.8m or 2 x 2.4m
electrodes are required as the HV earthing system.
The designer will propose an earth grid arrangement, including the number and length of the
electrodes, the earthing system configuration (see section 5.2.5) and the designed earth grid
resistance. This design will often be an iterative process, where the earth grid arrangement is
re-designed if it is determined to be non-compliant until all residual risks have been addressed.
Wherever possible, the designed earth system must provide sufficient earth fault current for
operation of primary earth fault protection as well as SEF. If the operation of primary earth fault
protection is not economically viable, the earthing design completed to activate SEF operation
only may be allowed based on a risk assessment. The reasons for selection of single
protection application and details of meeting the other conditions of high impedance distribution
earthing design will be stated in the assessment. See [Link] for requirements of high
impedance earthing designs.
The designer must determine the range of resistance values that the earthing system will
comply. Earthing system tolerable values must be included in the earthing drawings. Refer to
drawing 358689. These tolerable earth resistance values will be used for commissioning
testing.
g) Lightning performance
Where the earthing system is for an overhead asset, the lightning performance of the system
must also be considered (see section 5.2.12).
Detailed designs may require current injection testing (CIT) to prove compliance after construction
at the discretion of Earthing & Power Quality Manager. During the CIT if any conductive assets are
found to be noncompliant, risk mitigation works are required to be carried out prior to energising
the asset. This risk mitigation works must be undertaken based on risk/cost justified basis in
consultation with the Earthing and Power Quality Manager.
LV earth grid
If the substation is connected through a continuous LV neutral to one other distribution substation,
then the required separation between HV and LV earth grids is either 4m or the maximum exposed
electrode length of both the HV and LV earth grids (whichever is greater).
The separation between the HV and LV earth grids of separately earthed substations with no
neutral interconnection to other substations is the distance until the soil voltage is expected to fall
below the applicable TDMEN limit stated in EDI 001 – Earthing design risk assessment. If third
party software is used to model the LV earth grid and its connections to the MEN, the separation
between the HV and LV earth grids is the distance at which the MEN voltage falls below the
TDMEN limit.
Transmission structures/earths
Separation distance to conductive transmission structures from distribution earthing must be a
minimum separation of 15m as outlined in MDI 0047 – Overhead transmission mains design
unless proven otherwise.
Telecommunications infrastructure
Telecommunications equipment must be sufficiently separated from a HV earthing system to
comply with AS/NZS 3835. Refer to EDI 001 – Earthing design risk assessment for applicable EPR
limits and Low Frequency Induction limits.
Pipelines
Hazardous voltages on conductive pipelines must be assessed as set out in AS/NZS 4853.
Refer to EDI 001 – Earthing design risk assessment for applicable touch voltage limits and Low
Frequency Induction limits.
Unless the required separation to private swimming pool (TDMEN limit) is determined in a detailed
earthing design in accordance with this instruction and EDI 001 – Earthing design risk assessment,
the required separation for private swimming pools near separately earthed assets is 30 metres.
Public swimming pools and aquatic centres will be assessed as special locations according to EDI
001 – Earthing design risk assessment.
The separation requirement for metallic fences and other conductive structures around a
separately earthed asset is the distance to the point where the soil voltage falls to the allowable
touch voltage for the backyard contact scenario as stated in EDI 001 – Earthing design risk
assessment. Where the metallic fence is appropriately mitigated through insulated sections (refer
to drawing no. 332073 and 061674) fences may be installed within closer proximity to the earthing
system. Refer to Annexure 4 for more information.
Hence, for LV earth faults that involve the neutral, the MEN system is inherently of low impedance.
It must be noted that earth faults on the LV system are only generally detected if the connection to
neutral is effective and continuous to the source substation. This is particularly the case due to the
ongoing replacement of the copper water pipe water reticulation system with non-conductive pipes.
If the nature of a LV fault is such that the return path is not through the neutral then the operation
of LV protection is unlikely and could pose risk to safety. Thus the integrity of customer neutrals is
essential to the health and safety of the public.
For a HV earth fault in a common earthed substation the MEN system can provide a low
impedance path to earth depending on the number of consumer installations connected and the
soil resistivity of the area. This characteristic, together with the low impedance of the neutral,
generally will help to produce a large enough fault current to operate protective devices (fuses or
circuit breakers) in the event of an earth fault, whilst limiting EPR. Care must be taken when
bonding HV earths onto weaker MEN systems, as HV earth potential rise could pose excessive
risk to all LVMEN bonded equipment.
Hence, care will be taken to maintain a low impedance MEN system and the integrity of the neutral
connection. In some locations in the network, works may be required to strengthen the MEN
system through additional spans of neutral conductor or augmented neutral conductor. Key criteria
for the MEN network:
• the low voltage neutral must always be connected, and remain continuously connected across
low voltage open points; and
• in order to enhance the safety of the MEN network, LV neutrals will be extended to adjacent
existing LV mains where practical. This will increase the integrity of the MEN network
improving customer safety.
The calculated resistance of the LV earths including MEN network and interconnected earths shall
be sufficiently low by a safety factor of two (2) to establish that the substation HV protection will
operate in the event of a HV line to LV line contact or a HV/LV winding insulation breakdown at an
associated distribution transformer.
Note: Safety factor of two (2) means the current required to operate the HV protection must be
twice the pickup of the associated protection, or twice the fuse rating where applicable.
Indicative MEN impedances to assist with this calculation are provided in Annexure 1.
If the substation is connected through a continuous LV neutral to one other distribution substation,
then this is considered sufficient. Where this requirement proves difficult, the use of additional
electrodes bonded to the LV neutral at multiple locations is required to meet the safety factor
requirement.
The LV side of a distribution substation should be connected to the general MEN network where it
is practical to do so. Supplies to single customers should only be used where it is the only option
and the earthing risk is appropriately assessed. Such situations will require a much larger LV earth
grid to meet the safety factor requirement.
Insulated or bare cables form an integral part of the earthing system. Care will be taken to use
conductors that will withstand the effects of corrosion due to the chemical composition of the soil in
the area. For this reason, copper cables only have been specified in this document for
underground application. If the ground appears to be or is known to be highly corrosive, especially
to copper, a suitable bedding or covering material must be used with consideration for conductivity
and rating. Details of corrosion assessment for earthing systems are provided in EDI 516 – Major
Substation Earthing Design, Construct and Test.
All earth cables will be capable of distributing and discharging the fault current without exceeding
thermal and mechanical design limits based on backup fault clearing time. Table 5-2 below shows
the cable type for each purpose and the relevant 1 second current rating.
Table 5-2: Earth cable types and short circuit current ratings
Conductor purpose Fault rating (kA)
Cable
1 second 2 seconds
Underground bonding & within 70sqmm Cu bare 11.9 8.4
substation cubicle 70sqmm Cu insulated 9.5 6.7
Earth down leads on poles 95sqmm Al XLPE/PVC 8.5 6.0
A 𝐼 2 𝑡 relationship can be used to determine the rating for other fault durations:
𝐼(1𝑠) 119002
For example, the 2 second rating of a 70mm2 Cu bare cable is = � 𝑡
=� 2
= 8415𝐴 .
A bare aerial cable suitable for the fault rating with minimum size equivalent to 50mm2 copper from
the approved product list will be used for under slung earth wire. Construction requirement are to
be submitted to Mains Asset Section using the dispensation application process.
If the tests prove that the design requirements of this installation are not met, modifications may be
required to the earth grid to confirm compliance with this instruction. This may involve adding more
or deeper electrodes. Modifications must be made in consultation with the Earthing Designer.
Results of this test must be recorded in the company’s Ellipse database and on works as executed
drawings to provide a basis for maintenance earth testing thereafter.
For all new indoor substations, a detailed construction drawing must be produced as part of the
design. This drawing must identify all earthing connections.
It is required to restrict earthing related hazards to within the premises of the indoor substation
rather than spreading onto public footpaths. To achieve this local earthing system may be installed
underneath of the footprint of the substation, prior to pouring of the concrete for the floor for the
basement. Alternatively local earths can be installed within the premises. Padmount substations
installed on outdoor concrete floors for car parks etc. will be treated the same way as indoor
substations for earthing. Any alternative earthing installation arrangements are to be based on an
assessment of the practicality of applying this requirement and the risk associated with transferred
voltages on the footpath area.
Two (2) separate and distinct earthing systems must be provided. They are:
• HV earthing system (Table 5-3)
• LV earthing system
The low voltage earthing system of all SWER isolating and distribution transformers must be less
than 10Ω.
A designed earthing system is not required for new load break switches (LBSs) installed on wood
poles with no other assets requiring earthing. Refer to EDI 0006 – Earthing construction standard.
If the design shows that a negligible earthing risk cannot be achieved with a concrete/steel pole
with secondary mitigation, a timber pole may be used. This exception of using timber pole does not
apply to HV poles supporting only HV or HV+LV mains with no other distribution equipment. The
assessment requirements for conductive poles are illustrated below.
Other distribution assets such as LBSs may be installed on conductive transmission or sub-
transmission poles, subject to an assessment of step, touch and transfer voltages in accordance
with this instruction and EDI 001 – Earthing risk assessment.
This report must be filed with the design packet, such that it can be accessed for the life of the
asset.
Manager Network Connections has the authority and responsibility for establishing that:
• earthing designs are carried out for all network projects in accordance with the design and the
standard;
• contractors construct/install the earth systems in accordance with the design and this
standard;
• earthing designs are carried out for all network projects in accordance with the design and the
standard;
• test results comply with the design and this Standard; and
• data is uploaded into the Ellipse and GIS databases where such data is forwarded by the ASP.
Earthing & Power Quality Manager has the authority and responsibility for:
• revising and updating this instruction in accordance with Endeavour Energy’s Policy and
Procedures; and
• Table A4-3: HV installations protected by an upstream circuit breaker and associated relay
with a IEC standard inverse characteristic, time multiplier of 0.13, pick-up of 200A and high-
set of 3.6kA – new Endeavour Energy distribution curve characteristic. This protection
assumption is used for new or modified CB’s which can be obtained from Endeavour
Energy.
Table A4-2: Level 1 common earthing assessment - CB Protected: Traditional Endeavour Settings
Touch voltage
AQ12 Locations TDMEN Normal Locations
curve
Metallic
connection to Yes No Yes No
source
Ilg (kA) tc (s) Electrodes MEN Ω Electrodes MEN Ω Electrodes MEN Ω Electrodes MEN Ω
0.30 6.42 360 0.30 840 0.15 190 0.51 440 0.26
0.50 2.01 540 0.21 1250 0.11 290 0.36 670 0.18
0.75 1.33 750 0.16 1720 0.08 410 0.27 950 0.13
1 1.08 870 0.14 2010 0.07 480 0.24 1110 0.12
2 0.75 1290 0.10 2980 0.05 710 0.17 1630 0.09
3 0.65 1630 0.09 3790 0.04 850 0.15 1970 0.07
4 0.59 1660 0.08 3840 0.04 860 0.15 1990 0.07
5 0.55 2170 0.07 N/A N/A 1130 0.12 2610 0.06
6 0.53 2710 0.06 N/A N/A 1400 0.10 3250 0.05
8 0.49 2670 0.06 N/A N/A 1470 0.09 3400 0.05
10 0.47 3500 0.05 N/A N/A 1920 0.07 N/A N/A
12 0.45 N/A N/A N/A N/A 2400 0.06 N/A N/A
Table A4-3: Level 1 common earthing assessment - CB Protected: New Endeavour Settings
Touch voltage
AQ12 Locations TDMEN Normal Locations
curve
Metallic
connection to Yes No Yes No
source
Ilg (kA) tc (s) Electrodes MEN Ω Electrodes MEN Ω Electrodes MEN Ω Electrodes MEN Ω
0.30 2.36 310 0.34 710 0.17 170 0.57 380 0.29
0.50 1.09 380 0.29 870 0.14 210 0.47 480 0.24
0.75 0.79 390 0.28 910 0.14 220 0.46 500 0.23
1 0.66 430 0.26 1000 0.13 230 0.44 520 0.22
2 0.49 500 0.23 1150 0.11 280 0.37 630 0.19
3 0.43 640 0.18 1490 0.09 370 0.29 860 0.14
4 0.20 640 0.18 1490 0.09 370 0.29 860 0.14
5 0.20 840 0.15 1950 0.07 490 0.23 1130 0.12
6 0.20 1050 0.12 2430 0.06 610 0.19 1410 0.10
8 0.20 1490 0.09 3440 0.05 860 0.14 2000 0.07
10 0.20 1950 0.07 N/A N/A 1130 0.12 2620 0.06
12 0.20 2430 0.06 N/A N/A 1410 0.10 3270 0.05
Notes:
• Metallic connection to source: means continuous metallic return to source substation and
source substation is deliberately bonded into the distribution earthing system (CMEN)
through HV cable sheaths and/or LV neutrals.
• Ilg (kA): total prospective fault current (kA) at the distribution assets (refer annexure 9) tc (s):
Fault clearing time in seconds,
• Table A4-1 - 40A fuse protection, Table A4-2 - HV CB and relay protected with IEC SI
0.2TL and 240A Pickup, Table A4-3 Table - HV CB and relay protected with IEC SI 0.13TL,
200A pickup and high-set of 3.6kA.
• Customer Installations: is the equivalent number of interconnected low voltage 1m
electrodes in parallel with the HV earth associated with the MEN system connected in close
proximity to the substation or distribution asset.
• MEN Ω: is the equivalent earth input impedance in ohms which is likely to be seen at this
point in the network with the number of LV electrodes above.
C. If bonded to the source zone substation deliberately through HV screens and/or LV neutral
assumed to have a factor, K, of current returning to the source through metallic paths. This
factor is determined by the inverse of the earth fault current which flows from the main
circuit to the general mass of the earth divided by the total fault current including the portion
of fault current which flows back to the transformer neutral point via the metallic parts
−𝟏
𝑰
without ever discharging into the soil. 𝑲 = � 𝒈 �
𝑰𝒇
D. Have a factor, F, applied which is the inverse of the prospective touch voltage UT as a
𝑼 −𝟏
proportion of the maximum EPR. 𝑭 = � 𝑻 � where the UT limit is defined by UTDMEN. This
𝑬𝑬𝑬
value takes into account that the touch voltages will typically only be a portion of the total
EPR.
In order to allow the interconnection of low-voltage and high-voltage earthing systems, the
following EPR limit must be obtained:
(A4E1) 𝑬𝑬𝑬𝑴𝑴𝑴 = 𝑭. 𝑼𝑻𝑻𝑻𝑻𝑻
Where,
F is the touch voltage factor which is the inverse of the prospective touch voltage UT as a
𝑼𝑻 −𝟏
proportion of the maximum EPR. 𝑭 = � � where the UT limit is defined by UTDMEN.
𝑬𝑬𝑬
• In homogenous soil with typical evenly distributed lot sizes not exceeding 1200m2;
the F-factor curve shown in Figure A4-1 can be conservatively applied depending
on the number of LV MEN connections available in close proximity. This has been
created to represent the worst case mesh voltages within an MEN system but also
consider possible weaknesses at MEN system extremities.
• Where the MEN only consist of a single customer earth, F should be 1.
UTDMEN is the maximum allowable touch voltage to be considered ‘low risk’ in accordance with
company policy. It is provided in EDI 001 – Earthing Risk Assessment or can be gathered
from the tables below depending on the associated clearance time.
2.5
1.5
Vt)
0.5
0
1 10 100 1000 10000
MEN Size (N)
Table A4-5: Level 2 Common earthing assessment - HV CB Protected: Standard Endeavour Settings
Maximum allowable prospective touch voltage – low risk
Clearing
Fault Level Time – tc EG0 [UTDMEN (V)] – soil resistivity
EG0
– If (kA) (s)
AQ12 50 Ωm 100 Ωm 200 Ωm 500 Ωm
0.25 10.10 40 68 70 76 95
0.50 2.01 53 85 89 96 118
0.75 1.33 61 95 100 110 135
1.00 1.08 68 107 112 122 152
1.50 0.86 83 129 135 148 188
2.00 0.75 96 151 157 175 225
2.50 0.69 107 168 176 197 255
3.00 0.65 116 186 198 219 286
4.00 0.59 132 213 228 251 330
5.00 0.55 149 237 254 282 367
6.00 0.53 157 255 273 305 394
8.00 0.49 175 280 300 336 435
10.00 0.47 187 301 320 359 471
12.00 0.45 199 316 334 375 497
Table A4-6: Level 2 Common earthing assessment - HV CB Protected: New Endeavour settings
Maximum allowable prospective touch voltage – low risk
Clearing
Fault Level Time – tc EG0 [UTDMEN (V)] – soil resistivity
EG0
– If (kA) (s)
AQ12 50 Ωm 100 Ωm 200 Ωm 500 Ωm
0.25 4.21 35 75 77 84 103
0.50 1.09 50 106 111 122 150
0.75 0.79 62 142 148 163 210
1.00 0.66 74 180 191 212 276
1.50 0.55 95 238 255 284 369
2.00 0.49 111 280 299 335 434
2.50 0.45 127 314 332 373 493
3.00 0.43 135 331 349 392 522
4.00 0.2 256 541 579 650 897
5.00 0.2 256 541 579 650 897
6.00 0.2 256 541 579 650 897
8.00 0.2 256 541 579 650 897
10.00 0.2 256 541 579 650 897
12.00 0.2 256 541 579 650 897
Notes:
• Ilg (kA): total prospective fault current (kA) at the distribution assets (refer Annexure 5)
tc (s): Fault clearing time in seconds,
• Table A4-4 - 40A fuse protection, Table A4-5 - HV CB and relay protected with IEC SI
0.2TL and 240A Pickup, Table A4-6 - HV CB and relay protected with IEC SI 0.13TL, 200A
pickup and high-set of 3.6kA.
• UTDMEN is the maximum allowable prospective touch voltage to be considered ‘low’ risk.
In order to determine the minimum impedance to earth at 50Hz (ZE) required to obtain the ‘low risk’
limit in accordance with Endeavour Energy company policy; the following equation shall be
satisfied:
𝑬𝑬𝑬𝒎𝒎𝒎
(A4E2) 𝒁𝑬 ≤ 𝑲.
𝑰𝒇
Where,
K is a factor determined by the inverse of the earth fault current which flows from the main
circuit to the general mass of the earth divided by the total fault current including the portion
of fault current which flows back to the transformer neutral point via the metallic parts
−𝟏
𝑰
without ever discharging into the soil. 𝑲 = � 𝒈 �
𝑰 𝒇
• Where a zone-substation has deliberate and parallel metallic paths bonded into the
distribution system (either through HV sheaths and/or LVMEN) and the distribution
asset being designed has path(s) back to the source, the value of K can be
assumed to be 2. Higher values of K may be applied within 1km of the zone-
substation or if a dedicated HV cable screen is available as shown by measurement
or calculation. See EDI 001 - Earthing Risk Assessment for more information.
• Where the zone-substation is not bonded into the distribution earthing system or the
asset being designed does not have a metallic return to the source for instance an
overhead fed pole substation feeding an isolated MEN system, the value of K must
be set to 1.
This minimum impedance requirement is the parallel impedance of the local earth grid, earthing
impedance of nearby earth grids bonded by HV screens and earthing impedance of the bonded LV
multiple earthed neutral network in the area (MEN).
𝟏 𝟏 𝟏 −𝟏
(A4E3) 𝒁𝑬 = � + + + ⋯�
𝒁𝑯𝑯𝑯𝑯𝑯𝑯𝑯 𝒁𝑯𝑯𝑯𝑯𝑯𝑯𝑯𝑯 𝒁𝑴𝑴𝑴
10 50 Ωm
100 Ωm
200 Ωm
500 Ωm
1
0.1
0.01
10 100 1000 10000
Well Meshed Vertical Electrodes (N)
Care shall be taken when using these values particularly when a LV neutral needs to be run a
sufficient length to reach the well meshed MEN network. In such situations the self-impedance of
LV neutral metallic cable sheath or overhead neutral shall be added in series to the ZMEN
impedance.
The methodology above is based on IEC 61936:2010, AS/NZS 7000:2010 and ENA EG-0.
r 4L
R= ln − 1
2πL r
Multiple electrodes
Combined resistance of multiple electrodes in parallel, yield a higher resistance to ground than
normally expected resistance value of a parallel combination of resistances due to proximity effect.
To calculate resistance of an earthing system with several earth rods installed with separation
equal to rod length, use the multiplying factor (F) stated in the table 4.6 of IEEE 142-2007. This
calculation is applicable to rods in a straight line, hollow triangle, circle or a square.
Table A5-1: Multiplying factor for multiple rods in parallel from IEE STD 142-2007
Table A5-2 is for easy reference to derive the combined resistance of a parallel rod earth system
where soil resistivity is ρ (Ω-m) and the electrodes are bonded with insulated cables.
Number Rod length L Electrode system Number Rod length Electrode system
of rods (m) resistant (R) Ω of rods L (m) resistant (R) Ω
Lm L m L m L m L m
Lm L m L m L m L m
where,
𝑳 is the length of the length of the buried horizontal wire in meters
𝒓 is the radius of the wire in meters
𝒅 is the depth of burial in meters
A list of calculated earth resistance for two burial types in different homogenous soil models is
provided in the table below for a standard 15mm diameter bare earthing electrode:
Table A5-4: Grading ring and supplementary earth resistance for separately earthed pad mounts.
(Ref drawing 348262 sheet 1 and 348264)
Where a distribution earthing system requires a detailed design as stated in this instruction (where
it does not qualify for a simplified design), in the assessment of the electrical hazards on metallic
pipelines, the designer must establish that the touch voltage to any contactable appurtenance on
the metallic pipeline provides a low risk level, in line with company policy, for MEN contact scenario
using Argon, or is below the TDMEN curve provided in AS 7000:2010. Unless it is known to the
contrary, it is assumed that the voltage on the pipeline will remain at remote earth potential (zero
Volts), so the touch voltage will be the soil voltage (EPR) at the appurtenance location.
Mitigation
The option of avoidance will always be considered first. Company’s preferred option, where a risk
is identified, is to completely remove the risk by not installing the asset, relocating the asset or
opting for an alternative that does not require a high voltage earth.
Where there is no option but to install the high voltage earth and the touch voltage results in a
higher than low risk scenario, the following mitigation options may be used (in order of preference).
• Reduce the EPR at the pipeline through modifications to the earthing design
• Asphalt layer installed around pipeline appurtenance. This will allow the touch voltage to be
assessed as MEN contact scenario with an asphalt layer using Argon. The asphalt layer
must be installed a minimum of one (1) metre from any point at which the pipeline
appurtenance can be contacted. The asphalt must be hot mix asphalt, installed a minimum
of 50mm thick, with no cracks.
• Plastic inserts installed up to 2m either side of pipeline appurtenance. This will remove the
touch voltage hazard to the pipeline appurtenance as the voltage on the contactable
component will rise with the local soil voltage. This option will usually only be possible for
pipes up to 300mm in diameter.
For both mitigation options the designer must contact a “Water Servicing Coordinator” to submit
the design to Sydney Water for approval. A list of water servicing coordinators can be found at:
[Link]
Gas pipelines
Where hazardous voltages are expected on gas pipelines, a detailed earthing assessment must be
performed according to AS 4853.
If the continuous metallic length of the fence is known, the worst case touch voltage to the fence is
equal to the difference between the soil voltage at the furthest point on the fence from the earthing
system, and the soil voltage at the closes point on the fence to the earthing system. For example,
as shown in Figure A8-1,
Electrodes Dista
nce
to fu
eart rtherst
hing p
Shortest distance syste oint fro
m m
to fence
Fence
Figure A8-1 - Touch voltage to fence - known fence length
If the calculated touch voltage to the fence is determined to be non-compliant, and the earthing
system can’t be designed such that it is complaint, then the fence may be insulated to reduce the
touch voltage on the fence. Insulation panels must be installed at the point where the soil voltage
falls below the allowable touch voltage.
If the worst case touch voltage is greater than two times the allowable touch voltage, then multiple
insulation panels are required to be installed. The location of each insulation panel must be such
that the difference in soil voltage between two adjacent insulation panels is less than the allowable
touch voltage.
Where an insulated section is applied a warning label is required in line with drawing 061674.
Electrodes
Percentage change in fault level at receiving end after augmenting the conductor =
𝑿𝑺 + 𝑿𝒍
𝟏𝟏𝟏 ∗ ( − 𝟏)
𝑿𝑺 + 𝑿𝑳
The report is updated regularly by Compnay and as such it is recommended that the user obtains
an updated version from the standards website for each new design rather than referring to a
printed copy.
Primary clearance
Fault current (A)
time (s)
7000 ∞ 0.6
20 499 10.0
Earth electrodes
The earthing impedance can be reduced by enlarging the earthing system (more earth rods). In
this case, even though the EPR of the earthing system will be reduced, the resultant EPR contours
may be pushed out further. In some circumstances, the increase in the size of the EPR contours
may be significant for a small reduction in the EPR magnitude of the system. Care will be taken
when designing a system in this manner since the hazards associated with transfer-in touch
voltages due to soil gradients on nearby metallic infrastructure may increase overall risks
considerably.
The use of earthing rods and buried conductors must generally be limited to the area available at
site. This is not only due to proximity effect and transferred EPR, but generally on the concept that
various other strategies are available to reduce hazards locally and more economically.
Common earthing
Where there is a significant density of earth electrodes on the LV system and local soil resistivity,
fault level and sheath bonding strategy provides a safe outcome, such as in dense urban areas,
the preferred method of earthing is to bond HV and LV earthing systems. This ‘common earthing’
method provides an arrangement where the HV earthing system is intentionally bonded to the LV
MEN earthing system to provide a significantly low impedance path for fault current to flow back to
the source during an HV earth fault. In these circumstances any person contacting any conductive
equipment connected to that MEN system (e.g. a garden tap) can be exposed to voltages across
their body and therefore the criteria and assessment process to determine this arrangement is
strict. However, common earthing provides the safest long-term risk management strategy in
significant urban areas.
Separate earthing
In particular circumstances the separation of HV and LV earthing systems is appropriate. This is
typically where the LV system has limited paths and high impedance and any HV side fault will
result in significant risk transferred to the LV system. Where separation is required it is important to
establish the integrity of the physical separation (including separation distances in varying soil), this
will depend on:
• Size of the earthing system.
• EPR expectations and soil model.
• Distance to various earth paths.
Separate earthing systems require a more detailed assessment of risk as they generally result in
high EPR and longer protection clearing times. As normal practice, this arrangement normally
needs to be accompanied by various other earthing hazard mitigation measures. When assessing
hazards, the size of the earthing system needs to be carefully considered, for instance a high earth
impedance results in a high EPR but generally lower transfer voltage hazards, conversely a larger
low impedance earthing system may have a lower EPR but be more problematic with soil voltage
transfer. This is summarised in the table below.
While separation of HV and LV earthing can be effective at reducing transfer voltages to a weak LV
earthing system, the risk of HV line to LV line contact can result in a high impedance fault scenario
and therefore significant step and touch voltages onto the LV network. In such cases it is important
to determine that the configuration of LV / HV circuits limits possible fault scenarios by removing
conjoint HV / LV spans and providing sufficiently low LV earth grid impedance (separate poles,
underground LV, and the like).
Cable screens
Bonding together of HV cable screens allows earth fault current to disperse throughout the earthing
systems which may result in slightly increased hazard frequency but of much lower magnitude and
duration. HV cable screens will be bonded to all HV earths where applicable with the exception of
the first asset being supplied from a zone substation which is considered on a case by case basis
(refer clause [Link]).
Similar to cable screens, overhead earth wires or the conductive catenary of NMSABC can be
used to disperse earth fault current and/or provide a metallic return to source.
Company is currently reviewing its zone substations and distributed bonded zone substations
(CMEN) will typically be applicable in urban scenarios. The earthing designer must check the
configuration of the earthing at the zone substation that supplies the distribution asset to confirm
that the correct earthing configuration is applied to the distribution asset.
Grading rings
Grading rings reduce touch voltages by spreading EPR further from an earthing system. The
potential gradient control conductor must be positioned in a concentric configuration at a distance
of one (1) metre from a structure and buried at a depth of 300mm. However, this measure will push
EPR contours further out from the structure and the resulting effects on third party equipment must
be assessed.
Asphalt layer
Asphalt is the preferred material to be used to increase the tolerable levels of touch and step
voltage during an earth fault. Where an asphalt layer is specified in the design, the designer must
clearly specify that this layer is;
Approval is required from the Earthing & Power Quality Manager for the use of an asphalt layer as
mitigation. An increased size easement with 1m around standard easement is required for earthing
designs with asphalt layer.
Insulating earth electrodes below ground level may also be used to reduce the surface voltage to
comply with voltage requirements on other utilities equipment. Where conductive structures are
used on the surface (for example concrete or steel poles, or concrete substation footings) the
effectiveness of this option will generally be reduced as current will leak from this conductive
structure, resulting in higher EPR on the surface. Where the soil structure is identified as “high on
low”, it will be beneficial to utilise a two layer soil model in the design.