Manual of

Instructions
Electric Forklift CDD15

DEMATIC SYSTEMS AND EQUIPMENT OF

MATERIAL HANDLING
Rua Werner Siemens, 111 – Prédio 15 – 05069-010 – Lapa – São Paulo – Brasil.
Phones: + 55 (11) 6877-3614 – + 55 (11) 6877-3652
[Link]@[Link] – [Link]

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 CDD15 Manual

Index

Warning.
2. Technical Characteristics.
3. Characteristics and technical parameters.

4. Applications.
5. Structure.
6. Instructions for use and operation.

7. Maintenance.
8. Diagram and failure solution.
9. Use, maintenance, and charging of batteries.

10. Packaging and transportation.

11. Notices.
12. Structure diagram.
13. Preventive maintenance.

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 CDD15 Manual

Warning!

Favor ler o manual cuidadosamente antes da operação.

This is a universal manual. We reserve the right to modify the technology of
electric forklift. If there is any information in the manual that is not consistent with the
the forklift itself, this should be considered correct and the manual is only for reference.

Notice!

The load capacity and the lifting height of our Electric Forklift
Patolada CDD15 is established in accordance with the ISO 3691:1980 standard 'Specification of'
Industrial Vehicle Safety

When the lift height of the CDD15 forklift is below 2500 mm, the
the maximum support capacity will be the nominal support capacity. The overload is
forbidden.

When the lift height of the CDD15 forklift is above 2500 mm, the

support capacity will be less than the nominal support capacity. Consult the
See below:

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Maximum support capacity

Elevation height

Note:
When the height of the fork lift exceeds 500 mm, the forklift must travel in the
the lowest speed and the continuous travel distance should not exceed 2 m. Do not follow the
regulations may cause the following accidents:

A. Danger of injury to the driver or injury to other people.

B. Damage from the forklift or materials.

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2. Technical Characteristics

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 CDD15 Manual

3. Características e parâmetros técnicos (Empilhadeira Elétrica Patolala CDD15)

MODEL DBr-CDD1545-1500-4500 DBr-CDD1553-1500-5300 DBr-CDD1558-1500-5800

Capacity (Kg) 1.500 1,500 1,500
Total elevation height (mm) 4.500 5.300 5.800
Comprimento do garfo (mm) 1.150 1.150 1.150
Fork width (mm) 695 695 695
Center of gravity (mm) 600 600 600
Minimum radius for curve (mm) 1.629 1.629 1.629
Max speed with load (Km/h) 4.5 4.5 4.5
Max speed without load (Km/h) 5,6 5,6 5.6
Max speed elevation with load (m/s) 0.12 0.12 0.12
Maximum slope (%) 6 6 6
Total length (mm) 2.035 2.035 2.035
Total width (mm) 1.100 1.100 1.100
Height with mast lowered (mm) 2.087 2.337 2.507
Height with mast raised (mm) 5.055 5.823 6.333
Traction wheel (mm) 250 250 250
Load wheel (mm) 80 80 80
Support wheel (mm) 150 150 150
Total weight without battery (Kg) 1.110 1.150 1.210
Battery 24V - 275 Ah 24V - 275 Ah 24V - 275 Ah
Charger 220 to 240V-60Hz - single phase 220 to 240V-60Hz - single phase 220 to 240V-60Hz - single phase

4. Applications

The CDD15 electric stacker uses batteries as a dynamic source and a DC motor.
as a drive, moving through gear transmission. The elevation of the fork depends on
DC motor and the hydraulic system. The upward and downward movement of the oil cylinders.
lift the fork and the materials. As the movement and elevation of the forklift are
electrically powered, it has the characteristics of saving energy, high efficiency,
stable operation, ease of operation, safety and reliability, low noise and without
pollution, etc.
The forklift is suitable for stacking and transporting on a hard, smooth, and level surface.
a. Elevation no more than 3500 mm;
b. Ambient temperature no higher than +40ºC and no lower than -25ºC;
c. When the ambient temperature reaches +40ºC, the relative humidity should not exceed
50%; at a lower temperature, a higher relative humidity is allowed.
d. Hard and level floor.
It is prohibited to use the forklift in a flammable, explosive, or corrosive environment.
acid and alkaline.

5. Structure (Also consult the structure diagram and the parts diagram)

The forklift mainly consists of a structure, fork, lift cylinder, mast,

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steering device, traction wheel, battery, hydraulic system, electrical control system
etc.

6. Instructions for use and operation

The forklift uses batteries as a power source for movement and

stacking of materials at short distance. The correct use and operation will bring you great
advantage in your work, however, incorrect use and operation will damage the forklift and
will pose danger to you and your cargo.
6.1. Before the operation
6.2. Check if the forklift is in normal conditions: Is there any oil leakage?
Can the support wheels operate normally? Is there any blockage? The
Forklifts with problems are prohibited from operating.
6.3. Check if there is electrical energy in the batteries using the method indicated in Fig. 1. Pull the
main power switch to turn on. Turn the on/off switch on the arm, check the indicator
of the battery on the forklift's instrument panel. If the battery indicator is
indicating low load, indicates that there is no electrical energy in the battery and the recharge
must be carried out immediately. It is prohibited to operate the forklift without electricity.
because this will significantly reduce the lifespan of the batteries and even damage them.

Battery indicator General Key League

Low load

Turn off the main switch

fig 1

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6.4. Check if the forklift brake is normal. Move the arm up and down, to
check the action of the brake lock. Check if the emergency reverse action of
the forklift is normal with the method indicated in Fig. 2:

Reversing switch
Emergency Division A

Division B

Division C Horn

Survey Survey

Lowering
Lowering

fig 2

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6.4.1. Move the control arm to division A or division C as indicated in Fig. II,
and press the lift/lower button on the control arm to see if the
Raising and lowering of the fork are normal.
6.4.2. Move the control arm to division B, slowly accelerate the forklift and
place your arm in the horizontal position to see if the forklift can move
you brake normally.
6.4.3. Move the arm to division B as indicated in Fig. 2 and press the button.
emergency reverse switch at the top of the control arm to see if the
the forklift can move forward.
6.4.4. After the above inspection, if there are no faults in the forklift, this
it can be put into operation; if there is any fault, it must be repaired
immediately. It is prohibited to use forklifts that have problems.
6.5. In operation
Note: A lateral magnetic brake is installed at the end of the wheel motor shaft.
motor and there is an eccentric and a precise motion switch installed on the axis
rotating arm of the rotating arm. Only the rotating arm is at 30º ± 20º (as indicated in
Fig. 2) the forklift will be able to operate. If it is greater or less than the angle, the forklift
it will be braked. In this case, the forklift can lift materials. During the lifting
of materials, the forklift cannot move. As indicated in Fig. 2,
when the control arm is in division A or division C, the forklift can only
raise or lower, but not move; when the control arm is in section B,
the forklift can only move, but cannot lift or lower. The position of
The arm operation will not be specially described in the following descriptions.

6.6. Operation of movement and stacking

As indicated in Fig. 2, turn on the main switch, turn the on/off key, move the
forklift close to the pile of materials (the top of the fork should be 30 cm from the pile of
(materials). Press the lower button, adjust the fork height to a position
adequate, insert the fork slowly and as deep as possible into the pallet. Press the button of
lift until the fork is 20 to 30 cm from the floor. Move the forklift to the location of the
shelf of materials and stop slowly. The top of the fork should be 10 cm from the shelf.
materials. Press the lift button and the fork will rise to an appropriate height with the
shelf (the lower part of the pallet will be about 10 cm higher than the shelf). Move the
slowly move materials to the exact position of the shelf and press the down button to
place the materials carefully on the shelf. Remove the fork from the materials and
move the forklift slowly to remove the fork from the material rack
(The top of the fork should be 30 cm from the materials shelf.). Reduce the fork to a
height of 30 cm from the floor and drive the forklift out of the shelf. Be careful to ensure that

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there should be no obstacles around and when turning, the speed should be reduced.
6.7. Operation to remove materials from the shelves
As indicated in Fig. 2, turn on the main switch, turn the on/off key, move the forklift
next to the materials shelf (the top of the fork will be 30 cm from the materials shelf).
Press the down button, adjust the fork height to a suitable position, insert the
slowly and as deep as possible into the ground. Press the lift button until the fork reaches 10
cm from the shelf. Slowly move the forklift and move the materials outside of the.
shelf (the top of the fork will be 30 cm from the materials shelf). Press the down button
the fork will lower to a height of 20 to 30 cm from the ground. Move the forklift away from the
shelf and guide it to a desired position and stop it slowly. Press the button of
lower put the materials and pull the fork completely away from the materials and move it outside
of the materials palette.

6.8. Situation of abnormal movement in the operation

6.8.1. When pressing the lift button, the fork can go up, but when releasing the button
raise, the fork will still be going up. The forklift is in an out of order situation.
lifting control. In this case, turn off the main switch to cut the
immediate power supply. Move the forklift to a position
safe to lower the fork manually and repair the electric circuit of the forklift.
6.8.2. If the brake is out of function when the forklift is in operation, the
operation must be halted immediately for the repair of the forklift.
6.8.3. When the forklift is moving backward and pushing the
operator against a wall or other objects, press the reverse button
emergency on the control arm and the forklift automatically
will move forward to avoid injuring the operator.
6.9. After the operation
After the operation, the forklift should be parked in a position of
fixed parking and routine maintenance should be carried out according to the
stipulations of clause 6 and the recharge must be executed.

7. Maintenance

Note: Maintenance of the forklift by unauthorized persons is prohibited.

7.1. The satisfactory operation of the forklift will depend on efficient maintenance. When the
maintenance is ignored, the forklift may pose a threat to life and cause
damage to property. The routine inspection should be carried out when the forklift

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to be in operation, to eliminate abnormal conditions. Never use a forklift.

with problems to ensure safety and extend the lifespan of the equipment.
7.2. Maintenance: The maintenance of the forklift is divided into three levels, that is, maintenance
routine, maintenance level I and maintenance level II.
7.2.1. Routine maintenance: Daily maintenance is to clean the surface of the body.
forklift and the battery surface.
7.2.2. Level I Maintenance: Level I maintenance should be carried out once every
week. In addition to what should be done in the daily maintenance, the situation of
the functioning of all parts should be carefully inspected to see
if the operation is normal; if there are any loose screws; if the elasticity of
the current is appropriate; if the current terminal pin is bent or twisted; if the
the up and down movement of the mast (internal and external) is normal; if there is
any oil leak; if there is any abnormal wear and rupture in
mechanical parts; some abnormal temperature rise or sparks in the part
electric, etc. If there is any abnormal situation, the adjustment or diagnosis and solution of
failures should be promptly executed.
7.2.3. The Level II Maintenance must be carried out as planned. The inspection
global should be executed for the forklift according to the following
requirements.

a. Maintenance for the mechanical system: Once a month. It should be lubricated and
opened the mechanical part, examine the hydraulic part, the wear of the wheels, as
also if the forks can be raised and lowered normally. The operating noise of the
The forklift should not exceed 70 dB.

b. Hydraulic system maintenance: Once every month. Check if the oil cylinder is
normal, if there is any external or internal leakage, if the hydraulic connection and the
hoses are reliable without leaks. The hydraulic oil must be replaced every 12
months. The used oil that has been replaced must be treated in accordance with the rules and regulations
places.

c. Maintenance of electric equipment: Once a month. First check if the density

specific of the electrolytic solution of the battery [specific density at 1250 g/dm (at 25ºC) in
tropical areas and 1280 g/dm (at 30ºC) in other areas] is correct and if the terminals are
clean. Otherwise, the specific density of the electrolyte solution must be adjusted.
as required and the terminals must be cleaned and covered with grease and tightened.
Check if the connections of the electrical devices are reliable, if the outlets are normal.
and if the insulation is okay (The resistance of the insulation between the electrical devices and the body
the forklift must be above 0.5 MΩ.
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8. Diagnosis and troubleshooting

No. Failure Cause Solution
• The control circuit fuse
Replace
is broken.
• The contact of the switch
Repair or replace
energy is bad or damaged.
The forklift won't turn on
• The main circuit fuse is
(The contacts no Replace
broken.
functions
• The contact of the main switch is
Repair or replace
bad or broken.
• The connection of the batteries is
Press
released or fell.
• The lateral magnetic brake of the wheel
1
motor does not release and the forklift Repair or replace
is in a stopped condition.
• The motor brush is worn out or
there is poor contact between the device of Repair or replace
The forklift won't start direction and the brush.
(The contacts work) • The magnetic excitation coil
Repair or replace
the engine is broken or there is a problem
contact on the cable terminals.
• I want contact. Repair or replace
• There is a problem with the board
Repair or replace
MOSFET tube type circuit.
The forklift can • I want to sing. Repair
2 only move to • There is a problem with the board of
Repair or replace
front (or back) circuits.
The forklift cannot Turn off a strength
Contact broken. The contact of
3 stop while in immediately e
movement cannot be rearmed.
movement replace the contact
Adjust or tighten the
The brake mounting screw screw or replace it
is loose or is damaged. motion switch
of precision.
4 The brake doesn't work. The brake connection wire Tighten the screw or
lateral magnet is loose or repair the magnetic brake
damaged lateral.
The brake pads of the brake Replace the plates of
lateral magnets are worn out. braking.
• The rolling of the device of
Replace the bearing
the steering is damaged.
A direction it stayed Lubricant is missing in the bearing of the
5 •
stubborn
steering device or there is dust Clean the rolling
too much

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• The gear or bearing

Clean or replace the
got stuck because of
bearing
Difficult steering of the wheel
strange substances.
The retaining ring came loose;
6 engine, noise and the motor• There is a play in the bearing.
reinstall the ring. Adjust
they are overwhelmed. installed or the fixing ring came loose.
a folga
• The front wheel bearing
Replace the bearing
is damaged.
• Overload Reduce the load
• The valve pressure Adjust the pressure more
overflow is very low high
• Abnormal internal leak in
Replace the seals
oil lift cylinder
Add the quantity
• Insufficient hydraulic oil appropriate of oil
hydraulic filtration
• Insufficient battery voltage
Recharge the battery
of accumulators
The forks cannot • The control lever is not
7 in horizontal or vertical, the switch Improper operation
to be raised
The power was not connected.
• Oil pump motor
Repair or replace
damaged
• Damaged oil pump Repair or replace
• Lift button
Repair or replace
damaged
⑩ The electric lock is not Repair or replace
unlocked or is damaged.
Seriously insufficient voltage
Reload
in the cell.
• The internal frame of the door is
Repair or replace
overloaded and deformed
• The external frame of the door is
Repair or replace
overloaded and deformed
• Dead frame cylinder Repair or adjust
The forks cannot
8 • The haste of the frame guide is
be lowered Repair or straighten
curved
• The oil return hole is
Clear
stuffed
• The solenoid valve is
Solve the problem
out of control
• Individual battery damage Repair or replace
Add solution
Drop voltage no • Low level of the electrolytic solution
9 electrolytic
battery
• Substances strange to Replace a solution
electrolytic solution electrolytic

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9. Use, maintenance and charging of batteries

9.1. Initial load
Note: The charging environment requires good ventilation and must be free of
sparks and flames, or an explosion may occur.

9.1.1. The initial charge must be carried out for batteries that have never been used. Before
from the initial charge, the surface of the batteries must be clean, making sure that
the batteries are free from damage. The screws should be tightened to ensure
a reliable connection.
9.1.2. Remove the sealing cap and replace it with a connector with a liquid opening.
type lid and open the lid.
9.1.3. When the charging equipment is ready to operate normally,
place the sulfuric acid electrolytic solution with a density of 1260±0.05 (25•) and
temperature below 30° inside the battery. The liquid surface should be 15-20
mm larger than the protective plate. In order to reduce the temperature rise
caused by the chemical reaction of the electrolyte solution and let the solution penetrate
completely in the pores of the polar plates and silencers, the batteries must
remain at rest for a period of 3 to 4 hours, not exceeding 8 hours. A
initial charge can only be conducted when the solution temperature is reduced
below 35°. (When necessary, the batteries can be placed in cold water)
to lower the temperature). After finishing the replacement, if the surface of the solution
reduce, the solution must be added.
9.1.4. The electrolytic solution of sulfuric acid is prepared with sulfuric acid from the
battery, according to the state standard GB4554-84 and distilled water. Never use
industrial sulfuric acid and running water. The temperature and standard density of
electrolytic solutions can be converted as demonstrated below:

D25 = Dt + 0.0007 (t - 25)

Where: D25: The density of the electrolytic solution at 25•

The real density of the electrolyte solution at a temperature of t.
Temperature of the electrolyte solution when testing the density.

9.1.5. Clean the electrolytic solution on the surface of the batteries and connect the positive terminals.
the negatives of the battery group respectively with the positive ends and
negatives of the DC power supply (charger). Connect the supply of
energy. First, charge with 18A (the current of the first stage); when the
Voltage reaches 28.8V (12 ×2.4V = 28.8V), switch the second stage current to 9A

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and continues to load. The temperature of the electrolyte solution during the process of
the load must not exceed 45° and when it is close to 45°, the current of
loading must be reduced by 50% or loading must be suspended
temporarily. Wait until the temperature drops to 35° to continue the
loading. However, the loading time must be extended
appropriately.
9.1.6. Fully charged base: When the voltage during the charging of the first
stage reaches 31.2V (12 × 2.6V = 31.2V), the voltage variation is not greater than
0.005 (V); the density of the electrolytic solution reaches 1.080 ±0.005 (25•), without
no obvious variation in 2 hours and if small air bubbles appear
violently, it can be considered that the battery is fully charged. The
the capacity of the charged energy is 4 to 5 times the nominal capacity and the time of
carregamento é de cerca de 70 horas.
9.1.7. In order to precisely control the sulfuric acid content of the solution
Electrolytic, the density of the electrolytic solution of the batteries must be examined.
during the last charging period. If there is inconsistency, adjust the water
distilled or sulfuric acid with a density of 1.40. The density of the solution
electrolytic and the liquid surface must be adjusted to the value stipulated within
two hours in the charging state.
9.1.8. After completing the initial charging, the surface of the batteries should be cleaned.
Close the connector cap with a liquid hole type cap and then the batteries.
can be used.
9.2. Use and maintenance
9.2.1. In order to ensure the lifespan of the batteries, the batteries in use must be
totally charged. Insufficiently charged batteries should not be used.
During the usage process, one must pay close attention to the volume of the flush.
"over discharge" is prohibited---the voltage reduces to 1.0V per battery (when the voltage
total is reduced to 1.7V × 12 = 20.4V). When the density of the electrolyte solution is
reduced to 1.17, the discharge must stop and the loading must proceed
immediately. Batteries should not be left idle for a long period.
supplementary charging conducted frequently during the usage process is
called common loading.
9.2.2. Common charging: The current first stage of common charging is 26A.
and the second stage is 13A. The charging method is the same as the
initial loading. The loaded volume is 130 to 140% of the unloaded volume and
The charging time is about 15 hours.
9.2.3. Batteries in normal use should avoid overcharging, but overcharging should be
properly directed to the batteries in the following situation, balance load.

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a. The 'delayed' batteries --- batteries with a voltage lower than that of other batteries in the
discharge process and repaired batteries after failures. (When charging of
balance is conducted, the negative and positive poles of the 'delay' battery must be
connected respectively to the positive and negative terminals of the charger,
the supply of DC power, and the charging must be conducted
independently.)
b. The balance charging must be conducted for the batteries in normal use every
2-3 months.
c. The balance charging must be conducted for batteries that have not been
used for a long period of time before use.
9.2.4. Loading balance
a. Charging with a current of 4A
b. When the charging voltage reaches 31.2V (12 × 2.6V = 31.2V) and air bubbles
to occur in the electrolyte solution, the current must be reduced by 50% (2A) and
continue loading.
c. When the batteries are fully charged, stop for half an hour and
charge again with a current of 1A for one more hour.
d. Stop for another 0.5 hours and charge with a current of 1A for one more hour.
e. Repeat according to item d until the air bubbles occur violently in the
batteries as soon as the charger is connected.
9.3. Storage
9.3.1. Batteries should be stored in a clean, dry, and well-ventilated warehouse.
with a temperature of 5-40°C. The valid shelf life is 2 years. The batteries
must be maintained according to the following requirements during the
storage:
a. The batteries must be kept out of direct sunlight and at least 2 m away from
heat sources.
b. Avoid contact with harmful substances. No metallic body should be thrown away.
inside the batteries
c. The batteries should not be placed upside down and should not be subjected to
impacts of mechanical and heavy compression.
d. Batteries should not be stored with electrolyte solution. When required,
in a special situation, the batteries should be stored with solution
electrolytic, they must be fully charged and their density and surface
liquid must be adjusted to the stipulated values. When the period of
Storage for a month, the batteries must be charged
complementarily with the normal loading method.

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10. Packaging and transportation

During transport, tipping and turning upside down are not permitted. The collision
It is not allowed to lift and load onto the truck. Do not damage the outer surface.
from the forklift when opening the packaging.

11. Avisos (tópicos para atenção)

11.1. Read the manual carefully before operation and become well acquainted with the performances.
from the forklift.
11.2. It is prohibited to press the up or down buttons while the
the forklift is moving and frequently switching between the two buttons, which
It may damage the forklift and the materials.
11.3. Do not move the control arm quickly or too often.
11.4. It is not allowed to place heavy materials quickly on the forks.
11.5. The forklift should not be overloaded. When overloaded, the forklift
will not be able to operate normally.
11.6. The center of gravity of the materials must be placed between the two forks, if
On the contrary, the forks will be damaged and the materials will fall during the operation.
11.7. It is not allowed to load loose and unstable materials on the forklift forks.
11.8. Do not leave the materials on the forks for a long period of time.
11.9. Quick conversion in narrow corridors is prohibited. In order to ensure safety
the people and materials, the forklift should turn slowly in this situation.
11.10. When the forklift is not in use, the forks must be lowered to the
lowest position.
11.11. Never place any part of your body under heavy materials and forks.
11.12. The forklift is suitable for use on level ground and should never be parked on
decline for a long period of time.
11.13. Overloading or operation on a slope is prohibited. Otherwise, the wheel will slip.
damaging the wheel and the engine. The safety of people and materials will be affected.
11.14. Repairing on your own before training is prohibited.
11.15. The operation of the forklift below the stipulated voltage of 20.4V is prohibited.
It is prohibited to directly connect the plug with AC power supply to
reload.
11.17. When the fork lift height exceeds 500 mm, the forklift must
driving at the minimum speed and the uninterrupted distance of the route must not exceed
1 m.

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12. Structure diagram and important parts diagram

See the attached diagram I for "The hydraulic system principles diagram".
See Electrical Instructions for 'Electrical System Instruction'
See the attached diagram II for 'The exploded diagram'

13. Preventive maintenance

Every 50 hours (or weekly).

Check the transmission.

Check the tightness of the drive wheel screws.
Check the tightening of the support and load wheel bolts.
Check the fastening elements of the lifting assembly.
Lubricate the bearing track of the lifting car.
Clean the contacts of the contactors.
Verify the fastening of the power cabling and panel screws.
Check the tightness of the contactor screws.
Check the brake mic and brake linings.
Check the battery water level and refill if necessary.

EVERY 200 HOURS (or monthly).

Check the transmission.

Check the tightening of the traction wheel screws.
Check the tightening of the support and load wheel bolts.
Check the fastening elements of the lifting assembly.
Lubricate the track of the car's bearings.
Clean the contacts of the contactors.
Check the fixation of the power cabling and panel screws.
Check the tightness of the contactor screws.
Check the brake master cylinder and brake shoes.
Check the battery water level and fill if necessary
Check the wear of the motor brushes and bearings, brush holder, and springs.
Check for the existence of hydraulic leaks.
- Verificar o correto funcionamento da buzina, reversão de emergência, tomadas, IDB,chaves geral
turn on/off

Dematic Systems and Equipment of 18 out of 29

Material Movement Ltd.
Address:
Werner Siemens Street, 111 Building 15
Lapa - São Paulo - SP
ZIP code: 05.069-010

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 CDD15 Manual

Every 1000 hours (or semi-annually).

Check the transmission.

Check the tightness of the traction wheel bolts.
Check the tightness of the support and load wheel screws.
Check the fastening elements of the lifting assembly.
Lubricate the track of the bearings of the lifting car.
Clean the contacts of the contactors.
Check the fastening of the power cabling and panel screws.
Check the tightness of the contactor screws.
Check the brake microswitch and brake shoes.
Check the water level of the battery and top up if necessary.
Check the wear of the motor brushes and bearings, brush holders, and springs.
Check for the existence of hydraulic leaks.
Check the correct operation of the horn, emergency reverse, outlets, IDB, main switches.
turn on/off
Check the fixation of the motors
Brake shoe replacement
Replacement of the motor brushes.
Exchange of the contactors' contacts.
Hydraulic oil change.
Replacement of all the bearings of the machine.

Every 2000 hours (or annually).

Check the transmission.

Check the tightness of the traction wheel bolts.
Check the tightness of the support and load wheel bolts.
Check the fastening elements of the lifting assembly.
Lubricate the track of the elevator car bearings.
Clean the contacts of the contactors.
Check the fastening of the power cabling and the panel screws.
Check the tightness of the contactor screws.
Check brake mic and brake shoes.
Check the battery water level and top up if necessary
Check the wear of the motor brushes and bearings, brush holder and springs.
Check for the existence of hydraulic leaks.

Dematic Systems and Equipment of 19 of 29

Materials Movement Ltd.
Address:
Werner Siemens Street, 111 Building 15
Lapa - São Paulo - SP
Postal code: 05.069-010

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 CDD15 Manual

Check the correct functioning of the horn, emergency reversal, sockets, IDB, main switches.
turn on/off
Check the mounting of the motors
Brake shoe replacement
Replacement of the motor brushes.
Exchange of the contractor's contacts.
Change of hydraulic oil.
Replacement of all the bearings of the machine.

Every 4000 hours (or every 2 years).

Check the transmission.

Check the tightening of the drive wheel screws.
Check the tightness of the support and load wheel screws.
Check the fastening elements of the lift assembly.
Lubricate the track of the car's bearings.
Clean the contacts of the contactors.
Check the fastening of the power cabling and screws of the panel.
Check the tightness of the contactor screws.
Check the brake micro and brake shoes.
Check the battery water level and top up if necessary
Check the wear of the motor brushes and bearings, brush holder, and springs.
Check for the presence of hydraulic leaks.
Check the proper functioning of the horn, emergency reversal, sockets, IDB, main switches.
turn on/off
Check the fixation of the motors
Brake shoe replacement
Replacement of the motor brushes.
Exchange of the contacts of the contactors.
Change of hydraulic oil.
Replacement of all the bearings of the machine.

ATTENTION: Before performing any maintenance service, isolate the machine by disconnecting it.
battery connection.

Dematic Systems and Equipment of 20 out of 29

Materials Movement Ltd.
Address:
Werner Siemens Street, 111 Building 15
Lapa - São Paulo - SP
Zip code: 05.069-010

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 CDD15 Manual

RECOMMENDED LUBRICANTS TABLE FOR

DEMATIC EQUIPMENT

Hydraulic system Hydraulic System Hydraulic System

Suppliers Current Bearings
Below 5ºC from 5 to 35ºC from 35 to 50ºC
Ipiranga Fluid Type A Ipitur AW 32 Ipitur AW 68 Ipiranga SP220Isaflex 2
Castrol TQ Type A Hyspin AS 32 Hyspin AS 68 ILO SP 220 Grease Lm 2
Shell ATF Tellus 32 Tellus 68 Omala 220 Alvania R-2
Texaco Texamatic B Rando HD 32 Rando HD 68 Meropa 220 Marfak M.2
Esso Esso ATF Type A Nuto H 32 Nuto H 68 Spartan EP 220Bacon 2
Atlantic At Fluid Type A Duro AW 32 Duro AW 68 Pennant Episode 220 Litholine 2
Lubrax EGF-220-
Petrobras Lubrax OH-50-TA Lubrax HR-32-EP Lubrax HR-68-EP OS Lubrax GMA-2
Mobile ATF 200R DTE 24 DTE 26 Mobilgear 630 Mobil Grease ME
Promax Maxlub ATF Maxlub MA-10 Maxlub MA-20 Maxlub VM-9 General Purpose
Valaoline Valvomatic A ETC OIL LIGHT ETC OIL MEDIUM Gear Oil EP No.3 X-5M Purpose

MANDATORY REVIEWS

The warranty loses its effect if the equipment fails to undergo the mandatory inspections carried out by
technicians from DEMATIC or its authorized representatives after the periods below:

a) Review – 600 hours of use or 90 days (whichever comes first)

We allow a tolerance of 50 hours (7 days) more or less. To ensure the accomplishment

From the mandatory review, the equipment owner must proceed as follows:
Notify the DEMATIC service department or your authorized representative
closer to what the equipment is reaching the limit for review, and request
the presence of a technician.
2. After each review, require the technician to sign and place the stamp in the designated area.
determined in the review manual.

Dematic Systems and Equipment of 21 of 29

Material Movement Ltd.
Address:
Werner Siemens Street, 111 Building 15
Lapa – São Paulo – SP
Postal Code: 05.069-010

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 CDD15 Manual

HYDRAULIC DIAGRAM.

Dematic Systems and Equipment of 22 out of 29

Material Movement Ltd.
Address:
Werner Siemens Street, 111 Building 15
Lapa – São Paulo – SP
Postal Code: 05.069-010

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 CDD15 Manual

Hydraulic Schematic

No. DESCRIPTION Quantity.

201 ACCELERATOR 1
203 Screw 3
204 SCREW 2
205 ARM 1
206 ELASTIC RING 2
207 TAMPA SUPERIOR 1
208 PARAFUSO 2
209 TAMPA 1
210 SCREW 1
211 SCREW 2
212 SCREW 4
213 KEY 1
214 DIRECTIONAL AXIS 1
215 SET FROM 1
TRACTION
216 BASE 1
217 WASHER OF 8
PRESSURE
218 FLAT WASHER 8
219 ACTUATOR 1
220 BRAKE MICRO 1
221 SCREW 4
222 AXIS 1
223 SUPPORT 1
225 ROLLING 1
226 PIG OF THE ARM 1
227 shoes 1
228 SPRING SUPPORT 1
229 Mola do braço 1
230 SCREW 2
231 SCREW 2
232 Fucking lock 2
233 BUCHA 5
224 MOLA 1
235 SHOES 1

Dematic Systems and Equipment of 23 out of 29

Materials Movement Ltd.
Address:
Werner Siemens Street, 111 Building 15
Lapa – São Paulo – SP
Postal Code: 05.069-010

PDF created with FinePrint pdfFactory Pro trial [Link]

 CDD15 Manual

Dematic Systems and Equipment 24 out of 29

Materials Movement Ltd.
Address:
111 Werner Siemens Street, Building 15
Lapa - São Paulo - SP
Zip code: 05.069-010

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 CDD15 Manual

Item Descrição Qtde. Item Descrição Qtde. Item Descrição Quantity.

1 SCRAPER 2 44 ROLLING 2 94 SCREW 12
2 TAMPA 2 48 SCREW 4 95 ROLETE 12
3 RETAINER 2 49 PRESSURE WASHER 4 96 CURRENT 2

4 BUCHA 2 50 WASHER 4 97 SCREW 4

5 O-ring 2 51 CONTROL PANEL 1 98 LID OF THE CABINET 1
6 CAPA 2 52 SCREW 6 99 BATTERY 1
7 SEAL WASHER 4 53 TAMPA 2 100 BATTERY TAMPER 1
8 CONNECTION 2 54 ELASTIC RING 2 101 LIFT TRUCK 1

9 Cylinder Shirt 2 55 ROLLING 2 105 SCREW 2

10 VALVE 2 56 SEPARATOR RING 2 106 ELASTIC RING 4
11 O-ring 2 57 ROLLING 2 107 SHOE 4
12 CONNECTION 2 58 SPACER RING 2 108 ELASTIC RING 2
13 SCREW 2 59 ROLLING 2 109 BEARING 2
14 PIG 2 60 BUCHA 2 110 PULLEY 2
15 SCREW 2 61 ELASTIC RING 2 111 AXIS 2
16 WASHER 2 62 ELASTIC RING 2 112 MASTRO 1
17 CYLINDER SEAT 2 63 MOLA 2 113 CURRENT 2
18 HASTE 2 64 SPRING SUPPORT 2 114 ELASTIC RING 4
19 CAPA 2 65 ELASTIC RING 4 115 AXIS 2
20 ANEL ORING 2 66 BASE 2 116 WEDGE 4
21 AMBUSH 2 67 ROLLING 4 117 ELASTIC RING 2
22 O-ring seal 2 68 AXIS 2 118 BEARING 2
23 RETAINER 2 69 Support Wheel 2 119 ROULETTE 2
24 Half Moon 4 70 HOSE 1 120 SLIDER 4
25 WASHER 2 71 HOSE 1 121 MASTRO 1
26 ELASTIC RING 2 72 HOSE 1 122 SHOE 4
27 WASHER 2 73 HOSE 1 123 SCREW 2
28 SCREW 2 74 CONNECTION 2 124 WASHER 2
29 HYDRAULIC TANK 1 75 BLOCK 1 125 SIDE BEARING 2
30 RIGHT PROTECTOR 1 76 SCREW 2 126 MICRO 1
31 LEFT PROTECTOR 1 77 WASHER 2 127 MASTRO 1
32 TAMPA 2 78 HOSE 1 128 ACRYLIC 1
33 SCREW 4 79 HOSE 1 129 WASHER 8
34 PROTECTIVE CAP 2 80 ELASTIC RING 4 130 SCREW 8
35 SUPPORT 1 81 SPACER RING 8 131 SWITCH ON/OFF 1
36 SCREW 4 82 ROLLING 4-8 132 IDB 1
37 WASHER 4 83 LOAD WHEEL 2-4 133 GEAR 2
38 washer 4 84 AXIS 2 134 SCREW 4
39 SCREW 2 85 Trolley axle 2 135 GLOVE 1
40 PLATFORM AXIS 2 86 TROLLEY 2 136 LEVER 1
41 Shock absorber 1 87 AXIS 4 137 MOLA 1
42 PIG 1 92 LATERAL ROLL 6 138 PINO TRAVA 1
43 PLATFORM 1 93 WASHER 12 139 BASE OF THE LOCK 1

Dematic Systems and Equipment of 25 out of 29

Materials Movement Ltd.
Address:
Werner Siemens Street, 111 Building 15
Lapa – São Paulo – SP
Cep: 05.069-010

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 CDD15 Manual

REMOVABLE SWITCH YELLOW

TRACTION REDUCER

BLACK

GREEN

WOLLEY
YELLOW
ORANGE

REVERSE COUNTER

CONCATROT
REVERSE COUNTER

PROGRESS COUNTER

TRACTION
ROTCATNOCDWFMOTOR
ADVANCE COUNTER MOTORICATION
TRACTION MOTOR

PUMP COUNTER
MOTOR OF THE PUMP
ROTOMPMUP
MOTOR PUMP

V 4 2 Y R E T TA B
BATTERY 2 4V
BATTERY 2 4V

ZIP Code: 05.069-010

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 CDD15 Manual

H C T I W SYLLE B WOLLEY
TRACTION

BALC
NEERG

CONTRACTOR

CATCHDOWN
MOTORTION

C O NTACTM U PR O
R O T O M PM U P

BATTERY42 RV
Dematic Systems and Equipment of
Materials Movement Ltd.
Address:
Werner Siemens Street, 111 Building 15
Lapa - São Paulo - SP
Postal code: 05.069-010

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 CDD15 Manual

LIST OF REPLACEMENT PARTS

No. DESCRIÇÃO QUANT. No. DESCRIÇÃO QUANT.

1 SCRAPER 2 83 LOAD WHEEL 2-4
3 RETAINER 2 85 TROLLEY AXIS 2
5 O-ring 2 86 TROLLEY 2
7 SEAL WASHER 4 87 AXIS 4
8 CONNECTION 2 92 SIDE BEARING 6
10 VALVE 2 95 ROLETE 12
11 O-RING 2 96 CURRENT 2
12 CONNECTION 2 98 CABINET DOOR 1
20 O-RING RINGS 2 107 SHOE 4
22 O-RING RINGS 2 109 BEARING 2
23 RETAINER 2 110 PULLEY 2
24 HALF MOON 4 111 AXIS 2
25 WASHER 2 113 CURRENT 2
29 HYDRAULIC TANK 1 115 AXIS 2
32 TAMPA 2 116 WEDGE 4
34 PROTECTION LOCK 2 118 BEARING 2
40 PLATFORM AXIS 2 119 ROULETTE 2
41 SHOCK ABSORBER 1 120 SLIDER 4
42 PIG 1 122 WEDGE 4
44 BEARING 2 124 WASHER 2
51 CONTROL PANEL 1 125 SIDE BEARING 2
55 BEARING 2 126 MICRO 1
56 SEPARATOR RING 2 131 SWITCH ON/OFF 1
57 BEARING 2 132 IDB 1
58 SPACER RING 2 133 GEAR 2
59 BEARING 2 134 SCREW 4
60 BUCHA 2 135 GLOVE 1
63 MOLA 2 136 LEVER 1
64 SPRING SUPPORT 2 137 MOLA 1
67 BEARING 4 138 PINO TRAVA 1
68 AXIS 2 139 LOCK BASE 1
69 SUPPORT WHEEL 2 CONTROL ARM
70 HOSE 1 201 ACCELERATOR 1
71 HOSE 1 210 SCREW 1
72 HOSE 1 215 TRACTION ASSEMBLY 1

73 HOSE 1 219 ACTUATOR 1

74 CONNECTION 2 220 BRAKE MICRO 1
75 BLOCK 1 224 MOLA 1
76 SCREW 2 225 BEARING 1
77 WASHER 2 227 WEDGE 1
78 HOSE 1 228 SPRING SUPPORT 1
79 HOSE 1 229 ARM MOLE 1
81 SPACER RING 8 233 BUCHA 5
82 BEARING 4-8 235 WEDGE 1

Dematic Systems and Equipment of 28 out of 29

Materials Movement Ltd.
Address:
Werner Siemens Street, 111 Building 15
Lapa – São Paulo – SP
Zip Code: 05.069-010

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 CDD15 Manual

LIST OF NATIONAL PARTS

No. DESCRIÇÃO Quantity.

35 bearing 6908 RS 10
112 bearing 6203 2RS 10
60 rolamento 6204 ZZ 20
power cable 10mm 10mt
terminal for 10mm cable eye 8mm 20

100A blade fuse 10

small 5A glass fuse 10
220 micro brake TM1308 15A250VCA 5

on/off switch (motorcycle switch) 5

Auright B2SW12 CO 24V or 3
All SW 80
hidden mercury meter 2
Horn 24 v 2

Dematic Systems and Equipment of 29 out of 29

Movimentation of Materials Ltd.
Address:
Werner Siemens Street, 111 Building 15
Lapa - São Paulo - SP
Cep: 05.069-010

PDF created with FinePrint pdfFactory Pro trial [Link]