Polyethylene Storage Tanks Standard
Polyethylene Storage Tanks Standard
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10. Workmanship
have sharp corners. Holes shall have minimum clearance to
insure best performance of fittings. 10.1 Type I finished tank walls shall be free, as commer-
cially practicable, of visual defects such as foreign inclusions,
7.3 The size, location, and specification, and so forth, for air bubbles, pinholes, pimples, crazing, cracking and delami-
manways and fittings shall be agreed upon between the nations that will impair the serviceability of the vessel. Fine
purchaser and the manufacturer. bubbles are acceptable with Type II tanks to the degree to
7.4 The vents must comply with OSHA 1910.106 (F) (iii) which they do not interfere with proper fusion of the resin melt.
(2) (IV) (9) normal venting for atmospheric tanks, or other 10.2 The acceptable finish shall be predetermined by agree-
accepted standard, or shall be at least as large as the filling or ment between the molder and the buyer.
withdrawal connection, whichever is larger but in no case less
than 25.4 mm (1 in.) nominal inside diameter. 11. Test Methods
7.5 Fittings installed in tanks shall be of appropriate 11.1 Test Specimens—Test specimens shall be taken from an
strength to meet manufacturer and purchaser specifications. area that is representative of the bottom side wall. If no
7.6 Bolts securing mechanical fittings must be manufac- representative sample cut-out area in the tank is available, test
tured of materials compatible with tank contents. specimens shall be molded in a test mold. In either case, prior
7.7 Provisions shall be made to attach hold-down devices to testing shall verify that the tank wall and the test specimen
the tanks for outdoor service. have equal impact resistance.
11.1.1 The test mold shall be constructed of the same type
7.8 For all flanged connectors, the flange drilling and material and have the same wall thickness as the tank mold.
bolting shall be in accordance with ANSI/ASME B-16.5 for The thickness of the specimen from a test mold shall be the
150 psi (1 MPa) pressure class straddling the principal center- same as the thickness of the bottom sidewall within the
line of the vessel. tolerances as defined in 9.1.2. The test mold shall be molded
with each tank.
8. Performance Requirements
11.2 Conditioning—If requested, test specimens shall be
8.1 The following performance requirements shall be met conditioned at 23 6 2°C (73.4 6 3.6°F) and 50 6 5 % relative
by Type I and Type II tanks: humidity for not less than 40 h prior to testing in accordance
8.1.1 Low-Temperature Impact—Low-temperature impact with Procedure A of Practice D618.
shall be determined using the test method described in 11.3.
The requirements for Type I and Type II tanks are as follows: 11.3 Low-Temperature Impact Test:
11.3.1 Scope—This test method is for the determination of
Impact energy,
Wall thickness, mm (in.)
min. J (ft-lb) the impact property of rotational-molded polyethylene tanks at
low temperature. The test method is used on tanks molded from
4.7 mm (0.187 in.) to and including 6.4 mm (0.25 in.) 122.0 (90) both crosslinked and non-crosslinked polyethylenes.
6.6 mm (0.26 in.) to and including 12.9 mm (0.50 in.) 135.5 (100)
12.9 mm (0.51 in.) to and including 19.3 mm (0.75 in.) 203.2 (150) 11.3.2 Summary of Test Method—Test specimens are cut
19.3 mm (0.76 in.) to and including 25.4 mm (1.00 in.) 271.0 (200) from available areas on the tank and conditioned at − 29°C
Greater than 25.4 mm (1.00 in.) 271.0 (200) (−20°F) for a specified time. A suitable type of test apparatus
TABLE 1 Precision Summary—Impact Strength at –29°C (–20°F) (2) Reproducibility, R—In comparing two test results for
Material Average SrA SRB VrC VRC rD RD the same material, obtained by different operators using differ-
6 44.4 9.1 11.7 20.5 26.4 25.6 32.8 ent equipment on different days, the two test results shall be
3 119.8 7.3 11.4 6.1 9.5 20.4 31.9
4 119.8 3.1 15.4 2.6 12.9 8.6 63.1
judged not equivalent if they differ by more than the R value
5 121.6 6.6 26.3 3.8 20.0 12.8 67.9 for the material.
A
Sr is the within laboratory repeatability. (3) Any judgment in accordance with (1) or (2) would have
B
C
SR is the between laboratory reproducibility. an approximate 95 % (0.95) probability of being correct.
Vr and VR are the coefficients of variation (standard deviation expressed as a
percent of the average). [Link] There are no recognized standards by which to
D
r and R are the 95 % limits for a single sample for repeatability and reproducibility estimate the bias of this test method.
respectively.
11.4 O-Xylene-Insoluble Fraction (Gel Test):
11.4.1 Scope—This test method is for determination of the
TABLE 2 Precision Summary—Impact Strength at –40°C (–40°F)
ortho-xylene insoluble fraction (gel) of crosslinked polyethyl-
Material Average SrA SRB VrC VRC rD RD
ene. (Type I tanks)
2 155.5714 5.1686 16.3623 3.3 10.5 14.472045.8146
1 167.6429 6.2393 13.6268 3.7 8.1 17.470038.1551 11.4.2 Summary of Test Method—A weighed specimen of
Average: 3.5 9.3 the crosslinked polyethylene sample is placed in a screen
A
B
Sr is the within laboratory repeatability. container and the total weight is taken. The container is
SR is the between laboratory reproducibility.
C
Vr and VR are the coefficients of variation (standard deviation expressed as a
submerged in boiling o-xylene overnight, which dissolves the
percent of the average). uncross-linked portion of the sample. The container with the
D
r and R are the 95 % limits for a single sample for repeatability and reproducibility specimen is dried in an oven and weighed. The percentage gel
respectively.
content is calculated from the weight loss and the original
specimen weight.
equipment on the same day, the two test results shall be judged 11.4.3 Significance of Test—The o-xylene insoluble portion
not equivalent if they differ by more than the r value for that (gel) of crosslinked polyethylene is an indication of the amount
material. of crosslinking in the polyethylene. The gel is not a direct
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before use.
11.4.7 Procedure: tions. Each laboratory obtained three test results for each
[Link] Weigh a 0.3 g specimen cut from the molded part to material. (Warning—The following explanations of r and R
60.0002 g. Record the specimen weight as W1. are only intended to present a meaningful way of considering
[Link] Cut a 35 by 76 mm (1.5 by 3 in.) piece of 100-mesh
stainless steel screen for each specimen. Clean the screen with
o-xylene, rinse with acetone, and dry in a stream of air.
[Link] Fold the screen to form a 38 by 38 mm (1.5 by 1.5
in.) square. Make a fold about 6.4 mm (1⁄4 in.) along each of the
two open edges to form a pouch, and staple the folds.
[Link] Place the specimen into the screen pouch, fold the
remaining edge, staple the fold and identify each screen with a
metal tag. Do not squeeze the pouch sides together. Leave
space for the specimen to swell. Weigh the sample plus screen
to 60.0002 g and record this weight as W2.
NOTE 6—An alternative specimen holder is a reusable cage made from
8
Suitable apparatus is available from many laboratory supply firms.
9
The sole source of supply of this reagent known to the committee at this time
is Cytec Industries, Inc., Five Garret Mountain Plaza, West Paterson, NJ 07424. If
you are aware of alternative suppliers, please provide this information to ASTM
International Headquarters. Your comments will receive careful consideration at a
meeting of the responsible technical committee,1 which you may attend. FIG. 3 Gel Cage
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FIG. 4 Gel Cage ship Section.
11.6 Water Test—Each tank shall be hydrostatically tested
TABLE 3 Precision Summary—O-Xylene Insoluble Fraction (Gel) by the supplier by filling the tank completely with water. The
MaterialA Average SrB SRC VrD VRD rE RE tank shall also be pre-tested at the time of installation by the
6 79.9605 2.4733 4.1864 3.1 5.2 6.9251 11.7219 user by filling the tank completely with water. Such a test also
5 81.9357 2.1598 3.4861 2.6 4.3 6.0475 9.7612
4 82.1852 1.2954 3.0863 1.6 3.8 3.6271 8.6415
allows final inspection for proper installation of all fittings.
1 84.1072 1.6594 2.9802 2.0 3.5 4.6462 8.3447
7 84.6600 2.0078 2.9978 2.4 3.5 5.6219 8.3938 12. Marking
8 85.4129 1.7201 3.2507 2.0 3.8 4.8164 9.1019
3 91.4138 2.9248 5.1655 3.2 5.7 8.1894 14.4633 12.1 The tank shall be marked to identify the producer, date
2 92.5576 0.9363 1.8244 1.0 2.0 2.6217 5.1083 (month and year) of manufacturer, capacity, maximum specific
Average: 2.2 4.0
A
gravity of tank design, serial number and Type I or Type II. The
The thicknesses of the molded samples from which the specimens were taken
were as follows:
marking shall be permanent.
in. mm 12.2 The proper caution or warning signs as prescribed by
6 >3⁄4 >19
5 > 1⁄ 2 >13 OSHA standard 29 CFR 1910.106 shall be affixed to the tank.
4 > 1⁄ 4 >6
1 1 ⁄4 6
12.3 Tank capacity shall be based on the fluid level used to
7 > ⁄4
3 >19 determine the minimum wall thickness as defined in 6.1.
8 1 ⁄4 6
3 1 ⁄2 13
2 1 ⁄4 6
13. Packing, Packaging and Marking
The materials were the same for samples (2 and 3), (4, 5 and 6) and (7 and 8). 13.1 All packing, packaging, and marking provisions of
Sample 1 was different from the others.
B
Sr is the within-laboratory repeatability and Practice D3892 shall apply to this specification.
C
SR is the between-laboratory reproducibility
D
Vr and VR are the coefficients of variation (standard deviation expressed as a 14. Shipping
percent of the average)
14.1 Since there are variations in methods of shipping and
handling, the manufacturer’s instructions shall be followed in
the approximate precision of this test method. The data in Table all cases.
3 shall not be rigorously applied to acceptance or rejection of 14.2 A suitable means shall be provided, if required, at the
material, as those data are specific to the round robin and are open end of open-top tanks to keep the loaded tank rigid.
not necessarily representative of other lots, conditions,
materials, or laboratories. Users of this test method shall apply 14.3 All fittings and flange faces shall be protected from
the principles outlined in Practice E691 to generate data damage by covering with suitable plywood, hardboard or
specific to their laboratory and materials, or between specific plastic securely fastened. Tanks shall be positively vented at all
laboratories. The principles shown below would then be valid times.
for such data.) 14.4 Pipe and tubing, fittings and miscellaneous small parts
[Link] Concept of r and R—If Sr and SR have been shall be packaged. Loose items that scratch the interior surface
calculated from a large enough body of data, and for test results shall not be placed inside the tank during shipment. Additional
that were averages from testing two specimens: protection, such as battens, end wrapping, cross bracing, or
SUMMARY OF CHANGES
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Committee D20 has identified the location of selected changes to this standard since the last issue, D1998 - 06,
that may impact the use of this standard. (October 1, 2013)
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