| USN 18ME31 THIRD Semester B. E. Degree Semester End Examination (SEE), Dec 2019/ Jan 2020 MATERIAL SCIENCE {Time: 3 Hours} [Maximum Marks: 100] Instruction 1, Answer FIVE FULL questions as per choice. 2, Use black ball point pen only for text, figure, tables ete, Marks CO 1. a) Using Stress-Strain diagram mark various Mechanical Properties of a [10Marks} CO1 Lt ductile material and'define each, b) Using Stress-Strain curve for linear and non-linear behavior of the materials [0Marks| COL 12 define various properties of the materials within the elastic region of ‘materials. _ OR 2. a) Using neat sketches describe the Plastic Deformation of single crystals by [10Marks] CO! LI Slip and Twinning. b) Describe strain hardening and strain ageing phenomenon in materials using [10Marks] CON 13 corresponding stress-strain curves. 3. a) Define Creep failure. Using neat sketch of oreep curve distinguish the [10Marks] Co2 12 various stages of creep failure. b) Define fatigue failure in a material. Using neat sketches describe the various Marks] CO types of fatigue loading. OR 4. a) Define Fracture. State the Griffith's criterion for brittle fracture. Derive an [10Marks| COZ L2 equation to determine the critical stress required for fracture as per Griffith's criterion. “\ —b) Define fatigue strength and endurance limit. Draw the S-N curve for ferrous 10Marks]_ C02 12 ‘and non-ferrous material and describe the differences observed. 5. a) Define Solidification, Describe the mechanism of solidification in metals [10 Marks} CO3 LI using neat sketch. b) Define Nucleation. Describe the Homogeneous and Heterogeneous [10Marks} CO3_ 12 ‘Nucleation using neat sketches. OR 6 a) Define a Solid Solution. Write the classific« of solid solutions and [0 Marks] CO3-— L2 describe each type of solid solution using neat sketches. List and define the Hume Rothery rules for the formation of substitutional solid solution b) List and define the various cast metal structures obtained during equilibrium [10Marks} CO 12 _—_—_—_—— Dr. Ambedkar Institute of Technology, Bangalore (An Autonomous institute affiliated to VTU, Belgavi, Karnataka, India) Page 1PE LUsN] | TTT TEL | 18ME31 THIRD Semester B E Degree Semester End Examination (SEE), March 2021 MATERIAL SCIENCE ime: 3 Hours} [Maximum Marks: 100] Instructions to students: (O_ Answer FIVE FULL Questions. Any Missing Data ea ly (iii)Use BLACK ball point pen for text, figure, table, ete. RBT Level 1, a) Define coordination number and determine the atomic packing factor for [10 Marks} COL LL BCC and FCC. Marks CO b) Explain briefly point imperfections with neat sketch. WO Marks} COL 42 OR 2. a) _ Explain briefly plastic deformation of single crystals by slip and twinning. [10 Marks} COL Li b) Explain any three linear and nonlinear elastic properties. HO Marks} COL 12 a) Define fracture and explain briefly types of fracture with neat sketches, [10 Marks} CO2 LI b) Define fatigue and explain briefly types of fatigue loading with neat [10 Marks) CO2 ” L2 sketches, oR 4a) Define creep and explain briefly mechanism of creep. [10 Marks) Coz LA b) Explain briefly three stages of ereep curve. [10 Marks} COZ 12 a) Define solid solution, explain the substitutional and interstial solid [10Marks| CO3 12 solution i b) Draw a neat sketch of Iron-carbon. phase diagram and identify all the Marks} COs 13. phases present at different temperature and carbon percentage. OR 6 a) Define binary phase diagram, what are the steps involved to construction [10 Marks] CO3.—L1,L2 of binary phase diagram, b) Explain briefly with sketch various types of solid solution, HOMarks]| COS L2 7 a) Explain how TTT diagram are constructed and describe the martensitic [10 Marks} CO4—L2 transformation of austenite using this diagram for eutectoid steel. b) Define heat treatment and explain briefly with sketch hardening and [10 Marks} CO4 —L1,L2 tempering process, OR 8 a) Write the composition and properties of any two types of east iron and [10 Marks| CO4 Lt steel b) Explain briefly with sketch Induction Hardening process [10 Marks} Cos 9 a) Define composite materials and explain briefly classifi materials b) What are the advantages. disadvantages and application of composite [10 Marks} COS Ls materials? ion of composite [10 Marks} COS OR 10 a) Define Bio material, Explain briefly characteristics of PMC and MMC, [10 Marks} COS L2 b) What are the advantages, disadvantages and application of Bio materials? [10 Marks} COS L2 logy, Bangalore (An Autonomous institute affiliated to VTU, Belgavi, Karnataka, India) Page 1USN 2 4 5. {Time: 3 Hours] a) b) ° a) b) % a) db) ° a) b) a) b) a) 18ME31 THIRD Semester B.E. Degree Semester End Examination (SEE), April/May 2022 MATERIAL SCIENCE Instructions to students: AnswerFIVE FULL Questions as per choice. Any Missing Data can be assumed suitably, Use BLACK ball point pen for text, figure, table, etc. Marks Define Atomic Packing Factor. Determine the Atomic Packing factor for [08 Marks| Body Centered Cubie (BCC) Define 108 Marks} i) Yield Swength —{) Ductility iii) Malleability iv) Ultimate Tensile Strength State Fick's Laws of Diffusion. [04 Marks} List the factors affecting atomic diffusi } 106 Marks} A copper rod of Initial diameter load of 110Kg, Its 106 Marks} ductility is 75 percent reduction it e the true stress at Fracture, With a neat sketch explain plastic deformation by TWINNING. 108 Marks} Explain with neat sketch the stages of Cup and Cone fracture. Why (06 Marks} Ductile fracture is preferred over brittle fracture. Derive an expression for the fracture strength of a real material based on (08 Marks| Griffith’s theory. Explain S-N Curves briefly 106 Marks} OR Briefly explain factors affecting fatigue failure Life. [10 Marks} Briefly explain Fatigue properties. [10 Marks} What are the rules govern the formation of substitutional solid solutions {10 Marks} (HUME- ROTHARY RULES). Explain i) Interstitial Solid Solution. ii) Inter mediate phases. [10 Marks) OR With a neat skeich explain the steps involved in the construction of [08 Marks} Binary phase diagram. fe of Technology, Bangalore (An Autonomous institute affiliated to VTU, Belgavi, Karnataka, India) co cor cor cor cor cor cor co coz coz cos cos cos Page 1 [Maximum Marks: 100] Ret Level uu ul LiL uu LR 2 LB LB4. 9% 10. »b) a) b) 4) ») a) ») a) »b) ° Two metals A and B are used to form an alloy containing 75%A and 25% B, A melts at 650°C and B at 450°C when alloyed together. A and B do not form any compound or intermediate phase The solid solubility of metal A in B and of B in A are negligible. The metal pair forms an eutectic at 40%A and 60% B which solidifies at 300°C, Assume the liquidus and solidus lines to be straight Draw the phase diagram for the alloy series and find i) The temperatures at which the alloy starts and complete Solidification ii) The percentage of Eutectic in the alloy at room temperature. iii) The amount of liquid present and its composition, at a temperature of 390°C iv) Specific gravity of the alloy , if the Specific gravity of metal A is 2.0 and metal B is 7.0 Explain Nitriding and Cyanidi of each, Write anote on i) Annealing ii) Normalizing OR 1g. List the advantages and disadvantages ‘What are the characteristics and applications of ii) Malleable Iron With a neat sketch explain Flame Hardening List the four general methods of Flame hardening i Grey east Iron ‘What is composite material?” What are ations of composites? List the advantages and limitations eaten What are the advantages of Thermosets? ‘What are the advantage and application of biomaterials? What are the advantages and drawbacks of MMC’s. Hereeeeeeen reese [12 Marks} [10 Marks} [10 Marks} [10 Marks] [10 Marks} [10 Marks] [10 Marks} [05 Marks} [05 Marks} [10 Marks} cos cos cos cos cos cos cos cos cos ———$e. Dr. Ambedkar Institute of Technology, Bangalore (An Autonomous institute affiliated to VTU, Belgavi, Karnataka, India) Page 2 L2 2 L2 Lia uu uu 2| USN ] | [| | 24MET302 — THIRD Semester B.E. Degree Semester End Examination (SEE), September 2023 MATERIAL SCIENCE AND MANUFACTURING [Time: 3 Hours} [Maximum Marks: 100] Instructions to students: (i) Answer FIVE FULL Questions as per choice. (ii) Any Missing Data can be assumed suitably. Use BLACK ball point pen for text, figure, table, ete. Ror Marks CO Level |. a) Illustrate the concept of slip and twinning in plastic deformation of | [H0Marks} Col 13 single crystal b) Illustrate types of fracture with neat sketch. 110 Marks} COL 13 OR 2. a) Explain the stages of creep deformation with sketches. HOMarks} Cor 12 b) Explain the SN diagram used to model the fatigue life. [OMarks} COLL 3. a) Distinguish between homogeneous and heterogeneous nucleation, [10 Marks} CO2_— La b) Distinguish between substitutional and interstitial solid solution. [10 Marks} O24 4, a) Explain the types of phase diagram with ne W0Marks} CO 2 b) Explain iron carbon diagram with nals . > [10 Marks} COZ 12 gi) 5. a) Explain the types of annealing process. [10 Marks} O33 b) Explain normalizing, hardening, tempering, martempering, [10Marks} COS 13 OR 6. a) List out the complete classification of steels. {10Marks} CO3— Lt b) List out the applications of grey east iron. [10Marks} COS. LI 7. a) Explain the steps involved in the casting process. OMarks} Cot 12 b) Explain the BIS color coding of patterns. {10Marks}| CO4 12 OR 8. a) Explain the different types of base sand used in casting process. [10 Marks} COs 2 b) Explain Pressure Die casting process with neat sketch. [10 Marks} COs 9. a) Show the complete classification of metal forming process ina block {10Marks]|_ COS 12 diagram and explai b) Explain Drop Forging process with neat sketch, [Wo Marks} COS L2 OR 10. a) Explain the defects in the rolling process. [10 Maris} COS 13 b) Explain blanking and piercing with neat sketch. [10 Marks} COS 13 sere eeM RCE ‘Dr. Ambedkar Institute of Technology, Bangalore (An Autonomous institute affliated to VTU, Belagavi, Karnataka, india) Page 1fuss] TT ETT TTT 24MET302 THIRD Semester B.E. Degree Semester End Examination (SEE), MARCH/APRIL 2024 MATERIAL SCIENCE AND MANUFACTURING (Time: 3 Hours] [Maximum Marks: 100] Instructions to students: (i) Answer FIVE FULL Questions as per choice. ‘Any Missing Data can be assumed suitably. Use BLACK ball point pen for text, figure, table, ete. RBT rks CO Level 1, a) Explain briefly plastic deformation of single crystals by slip [0Marks| COL L2 and twinning, b) Define fracture and explain briefly types of fracture with neat [10Marks] COL L2 sketches. OR 2. a) Enumerate the three stages of creep with a neat sketch, {10Marks} COL 12 ») Explain with neat sketches the types of fatigue loading with [10Marks| COL Lz examples. 3. a) Discuss the factors worked out by Hi the formation of an ideal solid solutions b) State the Gibb’s phase rule and eget example, H0Marks} Coz 2 OR 4. a) What are the steps involved to construction of phase diagram [10 Marks} CO2 LI using cooling curves. b) Draw a neat sketch of iron-carbon phase diagram and identify [10Marks} CO2 2 all the phases present at different temperature and carbon percentage. 5. a) Explain how TIT diagram are constructed and describe the [10Marks| CO} L2 ‘martensitic transformation of austenite using this diagram for that governs [10Marks} COZ LI eutectoid steel b) Define heat treatment and explain briefly with sketch, surface [10Marks| COS L2 hardening process. OR 6. a) Write the composition and properties of any two types of cast [10Marks} C03. L2 iron and steel. b) Aluminum alloys are generally classified according to the [10Marks| COS L2 principal alloying elements that are added to them. Justify the statement with suitable explanations, Dr. Ambedkar Institute of Technology, Bangalore (An Autonomous institute affliated to VTU, Belagavi, Karnataka, India) Page 110. 3) b) a) ») a) » » b) Discuss the factors to be considered in the selection of a process for production. ‘What do you understand by the term manufacturing? Explain briefly with an example, OR Explain with sketches the need for different allowance in the pattem. With a neat sketch, explain the centrifugal casting process with the applications. With neat sketches, explain the classification of metal working processes on the basis of force applied. Explain direct and indirect extrusion process with neat sketch, OR Briefly explain the different types of rolling variables. ‘A few important process variables that affect the drawing force in the wire drawing process. Justify the statement. seeeenennannesee et Dr. Ambedkar Institute of Technology, Bangalore [10 Marks} [10 Marks} [10 Marks} [10 Marks} [10 Marks} [10 Marks} [10 Marks} [10 Marks} (An Autonomous institute affliated to VTU, Belagavi, Karnataka, India) cos cos cos cos cos cos cos u uu 2 LW Page2| usw | l [TTTT] 4 22MEU302 ‘THIRD Semester B.E. Degree Semester End Examination (SEE), MARCH/APRIL 2024 MATERIAL SCIENCE AND METALLURGY [Time: 3 Hours] L Si a) b) rructions to studen Answer FIVE FULL Questions as per choice. Any Missing Data can be assumed suitably. Define a unit cell, With a neat sketch, find the atomic packing factor for BCC crystal structure. Describe the plastic deformation of single crystals through slip and twinning in a concise manner. OR Explain any linear and non-linear elastic properties. Draw stress-strain curve for a ductile and brittle material and compare them. IMlustrate the three stages of ereep and ovis clear diagram to complement the explanation. Define fracture and explain the type8-of fractures with neat sketches. = . oR Discuss factors affecting the fatigue and also mention its properties. Demonstrate an understanding of the types of fatigue loading through detailed sketches and provide specific examples to illustrate each type. Explain the phenomenon of nucleation and growth in the solidification of pure metals. State the Gibb’s phase rule and explain with simple example. OR Discuss the factors worked out by Hume-Rothery that governs the formation of an ideal solid solution. Draw iron-carbon diagram and mention invariant points and reactions involved in it. Distinguish between normalizing and annealing process used in heat treatment process. Dr. Ambedkar Institute of Technology, Bangalore [Maximum Marks: 100] Use BLACK ball point pen for text, figure, table, ete. Marks [10 Marks} [10 Marks} [10 Marks) [10 Marks} [10 Marks} [10 Marks} [10 Marks} [10 Marks) [10 Marks} [10 Marks} [10 Marks} [10 Marks} [10 Marks} (An Autonomous institute affiliated to VTU, Belagavi, Karnataka, India) co cor cor cor cor coz cor coz cor cos co cos cos RBT Level 2 uu u L ui a uu Page 1b) Illustrate briefly with sketch T-I-T diagram for [10 Marks} 0.8% C-eutectoid steel. OR a) Discuss the process of surface hardening by nitriding and its 10 Marks} advantages, b) Compare grey cast iron with malleable cast iron with reference [10 Marks} to their composites, structure, parameters and uses. 9, a) Define composite materials and briefly explain classification of [10 Marks) composite materials and also mention its advantages and applications. b) Explain briefly materials used, advantages and applications of (10 Marks} biomaterials OR 10. a) Briefly elucidate advantages, disadvantages and application of [10 Marks] carbon matrix composites, b) Differentiate between thermoplastic and thermosets polymer [10 Marks] composites. Serer us &: ‘Dr. Ambedkar Institute of Technology, Bangalore (An Autonomous institute affliated to VTU, Belagavi, Karnataka, India) cos cos cos cos cos cos 2 L uu 2 2 Page2USN 18ME31 THIRD Semester B.E. Degree Summer Semester End Examination (SSEE), DEC 2024 MATERIAL SCIENCE [Time: 3 Hours] 1a) b) °) 3 a) 4. a) b) Instructions to students: (Answer FIVE FULL Questions as per choice. (ii) Any Missing Data can be assumed suitably. [Maximum Marks: 100] (iii) Use BLACK ball point pen for text, figure, table, ete. Define atomic packing factor. Determine the atomic packing factor of BCC crystal structure. Define diffusion. State and explain Fick's laws of diffusion. Differentiate between edge and screw dislocations with sketch. OR Draw a schematic stress-strain curve for mild steel and describe how to find each of the following properties: (i) Toughness (ii) Resilience (iii) Ultimate tensile strength (iv) Duetility a Define true stress and true strain. Fis tionship between true strain and conventional strain. y Explain slip and twining mectaniftncaupeh rane State Griffith’s theory for brittle fracture. Derive the equation for critical stress for crack propagation. Define creep deformation. Explain the different stages of creep with a neat sketch. OR What is fatigue? Describe different types fatigue loading, Discuss the factors affecting on the fatigue life. Draw SN curve for stee! and aluminum, Write its significance. What is a solid solution? Distinguish between substitutional and interstitial solid solutions. Explain the mechanism of solidification in pure metals and alloys. Differentiate between homogeneous and heterogeneous nucleation. OR Write Gibbs phase rule and explain the terms with an example, List and explain Hume-Rothery rules for the formation of substitutional solid solutions. Marks [06 Marks} [06 Marks} [08 Marks} [10 Marks} [04 Marks} [06 Marks} [10 Marks} [10 Marks) 108 Marks) [06 Marks} [06 Marks} [08 Marks} 106 Marks} 106 Marks} [04 Marks} [06 Marks} RBT co Level co cor ou cor 2 cor co cor cor 3 cor out cor ou con 2 cor 3 cost co cost cos Lz cos% 10. ° a) b) ° a) b) ° Draw the Fe-FesC phase diagram and mention all the phase fields also write the invariant reactions taking place in the system. With the help of neat sketch, explain briefly the TTT diagram for eutectoid steel Define the process of heat treatment. Classify the various heat treatment processes and explain normalizing heat treatment process. Explain austempering and martempering heat treatment processes. OR Describe flame hardening, induction hardening and carburizing heat treatment processes. ‘Compare grey cast iron with malleable cast iron with reference to their composition and structure, properties and uses. Differentiate between brasses and bronzes. Discuss the composition, properties and applications of duralium, What is a composite? Briefly dis sification of composites. Explain the properties of the on tance! List out the advantages, disadvantages and applications of biomaterials. What are the roles of matrix and reinforcement? Mention the applications of metal matrix composites. Seeeesaeeeeeeeecees Dr. Ambedkar Institute of Technology, Bangalore [10 Marks} 106 Marks} [08 Marks) [06 Marks} [10 Marks} [10 Marks} [08 Marks} 106 Marks} [06 Marks} 106 Marks} 108 Marks} 106 Marks) cos cos cos cos cos cos cos cos cos u L2 LR 2 uu LR uu uUSN LTT 22MEU302 Semester End Examination (SEE, FAb) NOV 2024 MATERIAL SCIENCE AND METALLURGY [Time: 3 Hours} a) b) b) ° a) b) a) b) ° a ») ° Instr ) Answer FIVE FULL Questions as per ehoice. (ii) Any Missing Data can be assumed suitably. Use BLACK ball point pen for text, figure, table, ete. jons to student Define atomic packing factor. Determine the atomic packing for BCC crystal structure. Differentiate between edge and screw dislocations with sketch. Define diffusion. Explain Fick’s first and second laws of diffusion, OR Draw a schematic stress-strain curve for mild steel and describe how to find each of the following properties: (i) Yield strength (ii) Toughness (ii) Resilience (iv) Ultimate Tesnsile Strength (UTS). i Define true stress and true strain. Find’ the relationship between true strain and conventional strain. =“ — With a neat sketch, explain plastic deformation in a single crystal by slip and twining mechanism, What is Griffith's theory of brittle fracture? Derive the equation for critical stress for crack propagation. Define creep deformation. Explain the different stages of creep with a neat sketch. OR What is fatigue? With neat sketches, describe different types of fatigue loading, Discuss the factors affecting on the fatigue life Draw SN curve and write its significance, What is solid solution? Distinguish with suitable examples, substitutional and interstitial solid solutions, Explain the mechanism of solidification in pure metals and alloys. Describe with neat sketch, the types of grain structures which can result in ingot casting. [Ma Marks 108 Marks} 106 Marks) 106 Marks} 108 Marks} 106 Marks} 106 Marks} [10 Marks} [10 Marks} [08 Marks} [06 Marks} [06 Marks} [08 Marks} [06 Marks) [06 Marks) co con con cor con con coz coz coz coz coz coz cos cos cos THIRD Semester B.E. Degree Summer Semester End Examination (SSEE) and jum Marks: 100] RBT Level La 0 a 2 2 Li L uu uu 2 LR Ambedkar Institute of Technology, ingalore (An Autonomous institute affiliated to VTU, Belagavi, Karnataka, India) Page 1OR a) Differentiate between homogeneous and heterogeneous [04Marks|_ CO} L2 nucleation. b) List and explain Hume-Rothery rules for the formation of [06Marks| C03 2 substitutional solid solutions. ©) Draw the iron-carbon phase diagram and mention all the [10Marks| COS Lt phase fields also write the invariant reactions taking place in the system, 7. a) With the help of neat sketch, explain briefly the TTT diagram 106Marks| CO¢ —L2 for eutectoid steel, b) Explain with neat sketch, austempering and martempering, 106 Marks} COS L2 ¢) Describe flame hardening and induction hardening heat [08 Marks] CO4 iF treatment process. OR a) Differentiate between brasses and bronzes with applications, 10 Marks]|_ COL. b) Compare grey cast iron with mallaeable cast iron with [0Marks| COs 12 reference to their composition, structure, properties and applications. 9. a) What is a composite material? Briefly discuss the 106 Marks} COS LL classification of composites Px b) Explain the properties and oy ‘of composite 06Marks}| COS 12 materials ‘ ( ©) Explain the role of matrix and reinforeement in a composite [08 Marks} COS L2 material, Mention the applications of fiber reinforced polymer composites. OR 10, a) Define smart materials. Discuss the types of smart materials [12 Marks] COS 12 with examples b) List out the advantages, biomaterials. advantages and applications of 108Marks| COS LI see here en eR Dr. Ambedkar Institute of Technology, Bangalore (An Autonomous institute affiliated to VTU, Belagavi, Karnataka, India) Page2‘| 24MET302 ‘THIRD Semester B.E. Degree Summer Semester End Examination (SSEE), SEP 2024 MATERIAL SCIENCE AND MANUFACTURING [Time: 3 Hours} [Maximum Marks: 100] Instructions to students: (Answer FIVE FULL Questions as per choice. (ii)__Any Missing Data can be assumed suitably. (iii) Use BLACK ball point pen for text, figure, table, ete. RBT Marks = CO Level 1. a) Distinguish between slip and twinning. (04 Marks| CON L2 b) Explain with a neat stress strain diagram the behavior of ductile [06Marks} COL L2 metal under static tension till fracture. ©) Sketch and explain different stages of creep. Which stage of [10Marks) Col 12 creep is considered during designing a product? oR 2. a) Differentiate between ductile failure and brittle failure. [04 Marks} COL 12 b) Derive Griffith's criterion for brittle fracture. [08 Marks} COL Lz LR ©) What is fatigue failure? Draw S-N curve for ferrous and [08Marks} COI nonferrous material showing the fatigue ii and explain, 3. a) What is a solid solution? Explain VN, types of solid [08Marks] CO2 12 solution with example, « a b) Draw the iron-carbon equilibrium diagram. Show all the phases [12 Marks] COZ 12 on it and explain briefly. OR 4. a) What is ordered and dis-ordered substitutional solid solution? [08 Marks) Coz 12 Enumerate Hume Rothary rules governing the formation of substitutional solid solution. b) Two metals A and B have their melting points at 900 °C and [12Marks}_ COZ 12 800 °C respectively. The alloy pair forms a eutectic at 600 °C of composition 60% B. They have unlimited liquid solubilities, ‘The solid solubility of A in B is 10% and that of B in an A is 5% at eutectic temperature and remains constant till 0 °C. Draw the phase diagram and label all the fields. Find the amount of liquid and solid phases in an alloy of 20% B at 650 °C. 5. a) Explain the steps to construct TTT diagram. Draw a labeled (10 Marks} O3 12 sketch of TTT diagram for eutectoid steel b) Define heat treatment. What is the purpose of heat treatment? [10Marks} COS 12 Explain its classification. OR Sean EERIE ERE TeneEeeneeeimeee ea Dr. Ambedkar Institute of Technology, Bangalore (An Autonomous institute affliated to VTU, Belagavi, Karnataka, India) Page 18. 10. » a) ») a) b) ° What are cooling curves? Draw TTT diagram for eutectoid steel. Super impose cooling curves on the diagram and explain the various transformed products of austenite on cooling. What is flame hardening? Explain with a neat sketch flame hardening and list the applications. Explain with neat sketches the various steps involved in making a casting, Explain with sketches the hot chamber and cold chamber pressure die-casting, OR List and explain the various types of pattems with neat sketches. With neat sketches, explain the true centrifugal and semi centrifugal casting process. With a neat sketch, explain two types of forging operations, Explain with sketch two-high rolling mills. Differentiate between cold and hot working process. OR With a neat sketch, explain direct ifect extrusion process. explain with sketch three-high rolling Differentiate between drawing and extrusion proce oe [10 Marks) [10 Marks] [10 Marks} [10 Marks} [10 Marks} [10 Marks} [08 Maris} [08 Marks} [04 Marks} [08 Marks) [08 Marks} [04 Marks} cos cos cos cos cos cos cos cos cos cos cos cos 12, LR re re re LR LR Dr. Ambedkar Institute of Technology, Bangalore (An Autonomous institute affliated to VTU, Belagavi, Karnataka, India) Page 2[usw | LI | | (Time: 3 Hours} a 4. s a) » 9 ») 9 » db) ° a) b) a) b) ° by Instructions to students: (i. Answer FIVE FULL Questions as per choice. (ii) Any Missing Data can be assumed suitably. (iii) Use BLACK ball point pen for text, figure, table, ete. Define unit cell and erystal structure. Define diffusion. State and explain Fick’s laws of diffusion, Explain the different types of line imperfections with a neat diagram. OR With a neat schematic of conventional stress-strain diagram for mild stee! under uniaxial static tension, explain clearly the behavior of the material till fracture. Explain any three mechanical pro Explain with neat sketch mechanisin 0 hardening. Discuss ductile fracture and brit eat diagram. ‘Summarize the factors affecti element. Explain with neat sketch SN diagram. OR Define creep and discuss briefly the three stages of an ideal creep curve. Ilustrate various types of fatigue loading with a simple graphical representation. Define solid solution. Explain the types of solid solution with neat sketches. Explain Hume-Rothary rules for the formation of substitutional solid solution. Explain Gibbs's phase rule, OR With a neat sketch, explain the construction of binary phase diagram, Draw a neat iron-carbide phase diagram and identify all the phases present at different temperature and carbon percentage. 22MEU302 ‘THIRD Semester B.E. Degree Semester End Examination (SEE, F & AB), FEB 2025 MATERIAL SCIENCE AND METALLURGY [Maximum Marks: 100] Marks [04 Marks} [08 Marks} {08 Marks} [08 Marks} [06 Maris} [06 Marks} (08 Marks) 106 Marks} 106 Marks} [10 Marks} [10 Marks} [10 Marks} [05 Marks} [05 Marks} [10 Marks} [10 Marks} cor con con cor cor cor cos cos cos cos cos Level Li, L2 Li, 12 2 ir LiL LR LiL Try a ‘Ambedkar Institute of Tec! logy, Bangalore hes Aetisiaiinintin taattvate oftttatad tx FT. Relenies Werantibes Hodis’ momen2 10. a) b) ») a) b) ») Explain how TTT diagram are constructed and describe the ‘martensite transformation of austenite using this diagram for eutectoid steel. Briefly explain the following surface hardening methods: @ Carburizing Gi) Cyaniding and iii) Nitriding processes. OR Explain properties composition and applications of grey cast iron and malleable cast iron. Write short notes on copper alloys and aluminium alloys. Define composite material. Breifly explain the classification of composite materials and mention its applications. Discuss the advantages, disadvantages and applications of ‘metal matrix composites. OR Define smart materials. Discuss the classifications of smart materials. Mention the advantages and applications OF biomaterials and shape memory alloys. seeeee) rd ed) ‘Dr. Ambedkar Institute of Technology, Bangalore [10 Marks} [10 Marks} [10 Marks) 10 Marks) [10 Marks) [10 Marks} 110 Marks} {10 Marks) cos coa cos cos cos cos cos cos a L Li Lika LiL[sw] TTT f L | 24MET302 THIRD Semester B.E. Degree Semester End Examination (SEE, FAb), JAN 2025 MATERIAL SCIENCE AND MANUFACTURING [Time: 3 Hours} [Maximum Marks: 100] uctions to studi (i) Answer FIVE FULL Questions as per choice. j) Any Missing Data can be assumed suitably. (ii) Use BLACK ball point pen for text, figure, table, ete. RBT Marks CO Levels 1. a) Discuss the phenomenon of slip and twinning with an [10Marks) COL 12 appropriate sketch. b) Explain the detailed classification of types of fracture in Marks) COL 12 metals, oR 2. a) Explain stages of creep deformation with an appropriate (10 Marks} COL LI sketch. ) Distinguish between ductile and brittle fracture mechanisms, (10 Marks] COl 12 3. a) Explain homogeneous and heterogeneous nuleation process. N0Marks| CO2 12 b) Explain different types of solid solu [WoMaris} COZ? 2 gor — 4) 4. a) With an appropriate sketch explain’ itdmearbon phase [10Marks] CO2 — L2 diagram. b) With an appropriate sketch explain binary phase diagrams [0Marks| CO2 12 with complete solid solubility 5S. a) Explain TT diagram for hypoeutectoid steel with an [10 Marks} COS L2 appropriate sketch. b) Distinguish between hardening and quenching process of [@Marks| COS L2 metals. oR 6. a) Give the detailed classification of steel and explain. [10 Marks} COS L2 b) List out the applications of grey cast iron and malleable iron. 1Marks}_ CO3_—L2 7. a) Explain the basie steps involved in casting process. [Wo Marks) COs Lz b)_ Give the complete classification of pattern in casting process (10 Marks] COs = L2 and explain any two. OR 8. a) Explain gravity die casting with the aid of neat sketch. WO Marks} COs 12 b) Discuss different types of casting defects. [10 Marks} COs 46 9, a) Distinguish between hot and cold working process, [Wo Marks} COS LA Dr. Ambedkar Institute of Technology, Bangalore (An Autonomous institute affiliated to VTU, Belagavi, Karnataka, India) |'b) Explain drop forging with the aid of neat sketch, WOMarks} COS Lz OR 10. a) Discuss about the variables that affect the rolling process. W0Marks} COS LS b) Distinguish between hot and cold extrusion process. [10Marks} COS LS. Seen eeneneeReE ‘Ambedkar Institute of Technology, Bangalore (An Autonomous institute affiliated to VTU, Belagavi, Karnataka, India) Page 210. b) A thin cylinder, 2 m long and 200 mm in diameter with 10 mm thick is filled completely with a fluid atmospheric pressure. If an additional 25000 mm* fluid is pumped in. Find the ongitudinal and hoop stress developed. Also determine changes in diameter and length if E = 200 GPa, y= 0.3 OR a) Prove that volumetric strain dv = {pd (5-4 pH) V}/ (4tE) for a thin cylinder. b) A thick cylinder 400 mm intemal diameter and, 100 mm thickness contains a fuid at a pressure of 80 Nimm?. Find the ‘maximum and minimum hoop stress across the section. Also, sketch radial and hoop stress distribution across the section. (10Marks] COS LA [08 Marks] COS 14 [12Marks} COS LA "Ambedkar Institute of Technology; Bangalore (An Autonomous institute affiliated to VTU, Belagavi, Karnataka, India) Page 3